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Production Process Audit Checklist

The document is a two-page production process audit checklist for a supplier. It contains 33 questions to verify that the supplier has key documents and processes in place for production approval, including design records, control plans, process flow diagrams, measurement systems, validation plans, labeling requirements, and corrective action systems. Any issues identified are documented on the second page for follow up.

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8K views2 pages

Production Process Audit Checklist

The document is a two-page production process audit checklist for a supplier. It contains 33 questions to verify that the supplier has key documents and processes in place for production approval, including design records, control plans, process flow diagrams, measurement systems, validation plans, labeling requirements, and corrective action systems. Any issues identified are documented on the second page for follow up.

Uploaded by

profmlocampo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Page 1 of 2

Production Process Audit Checklist


Supplier:
Part #:

Location:
E/C: -

Approval Status:

PGW Supplier Development Engineer:

Ye
s

No

1
2
3

Date:
Part Name:

PRODUCTION APPROVAL REQUIREMENT

COMMENTS

Are part design records (blueprints) available?


Are Part Submission Warrants available for each part number?
Is an acceptable process flow diagram available?
Is an acceptable control plan available and verified by a walk
through?
Is an acceptable DFMEA available?
Is an acceptable PFMEA available?
Is there an acceptable Product Development Plan (Timing Chart)?
Is there an acceptable Tool Progress Report?
Is there an acceptable Inspection Standard?
Is there an acceptable Engineering Change Log?
If needed, has a Launch Plan been developed?
Have PGW APQP checklists been utilized and reviewed?
Has the PGW SNN & SA process been reviewed with the supplier?
Have key personnel involved been designated? (Contact Lists)
Are there key characteristics defined? Has the receiving PGW
plant participated in designating key product characteristics?
Are gauges/fixtures available for measuring key product
characteristics?
Are acceptable measurement system analysis (GRR) study results
available for key characteristics?
Are machine capability study results for each key characteristic
acceptable?
Are Measurement Result Sheets available for all blueprint
dimensions?
Is there an acceptable validation plan available covering material,
performance, and durability tests?
Has an acceptable Run @Rate been scheduled? Conducted?
If applicable, is there an acceptable Appearance Approval Report?
Are physical production approval samples available from each
process/mold/cavity?
Has final product packaging been approved by PGW?
Has the PGW receiving plant notified the supplier of labeling
requirements?
Is there a documented system for lot traceability, including partial
containers and reworked parts? Are unique production lot numbers
used?
Have PPAP sample run parameters been met? Min production run
size, PPAP sample size, capability sample size, variable or attribute
studies,
Have known problems with similar part(s) been reviewed and
addressed?
Is there an acceptable documented corrective action system?
Has past responsiveness to corrective actions been acceptable?
Has the PGW receiving plant communicated incoming receiving
requirements?
Are applicable work instructions and specification sheets available at
the workstations?
Where applicable, is mistake proofing utilized in the process?

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PGW
Revision 0

QA4.SQM.01.19
4/7/09

Page 2 of 2

Production Approval Comments & Follow-up Sheet


Supplier:
Part #:

Element
number

PGW
Revision 0

Location:
E/C: -

Issue / Action

Date:
Part Name:

Responsibility

Target
date

QA4.SQM.01.19
4/7/09

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