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0% found this document useful (1 vote)

2K views442 pages

cmd-v4 Service Manual PDF

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jesus

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Self-Service

Systems
Cash Media Dispenser Version 4

Service Manual
Questions and suggestions

Do you have ...

... any questions or suggestions

regarding this manual?

Please contact the following address

giving the order number of this manual
in your message:

Address:
WINCOR NIXDORF International GmbH
Handbuchredaktion R&D ACT 12
D - 33094 Paderborn
Germany

Fax: +49 (0) 52 51 693-62 09

E-mail: manuals.hardware@wincor-nixdorf.com

Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Cash Media Dispenser Version 4

Service Manual

January Edition 2014

WINCOR NIXDORF International GmbH 2014

All rights, including rights of translation

and rights of reproduction by reprinting,
copying or similar methods, even of
parts, are reserved.
Any violations give rise to a claim for
damages.

All rights, including rights created by

patent grants or registration of a utility
model or design, are reserved. Delivery
subject to availability; right of technical
modifications reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.

This manual was

produced using paper
treated with chlorine-free bleach.

Cash Media Dispenser Version 4 - Service Manual 01750060162 D

I Contents/Abbreviations .................
1 Introduction .....................................
2 Cash Components ..........................
3 Sensors/actuators/transport paths
4 Troubleshooting .............................
5 Removal/Installation .......................
6 Maintenance and Service ...............
7 Appendix .........................................
II Index ................................................

01750060162 D Cash Media Dispenser Version 4 - Service Manual 0-1

0-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D
Contents
Introduction .................................................................................................. 1-1
Symbols used in this manual ......................................................................... 1-1
Important Safety Instructions ......................................................................... 1-2
Installation note ........................................................................................ 1-2
General safety precautions....................................................................... 1-2
Structure of the manual.................................................................................. 1-6
Outline ...................................................................................................... 1-6
Supplementary documentation ................................................................. 1-7
Manual release ......................................................................................... 1-7
Description of the device................................................................................ 1-8

Device Overview and Operation ................................................................. 2-1

Device overview ............................................................................................. 2-1
CMD-V4 output direction horizontal Frontload ......................................... 2-2
CMD-V4 output direction horizontal Rearload .......................................... 2-3
CMD-V4 output direction vertical Frontload.............................................. 2-4
CMD-V4 output direction vertical Rearload .............................................. 2-5
CMD-V4 1-cassette with single dispensing unit ....................................... 2-6
Vertical Cash Media Dispenser (VCMD) .................................................. 2-7
Functional components and controls ........................................................ 2-8
CMD-V4 .............................................................................................. 2-8
VCMD .................................................................................................. 2-9
Serial Number Recognition .......................................................................... 2-10
The cassettes............................................................................................... 2-10
Cash-out cassette................................................................................... 2-10
Reject / retract cassette .......................................................................... 2-12
CMD-V4 ............................................................................................ 2-12
VCMD ................................................................................................ 2-13
Avoidance of problems and damage ...................................................... 2-14
Safety instructions ............................................................................. 2-14
Removing the cassette ........................................................................... 2-15
CMD-V4 ............................................................................................ 2-15
VCMD ................................................................................................ 2-16
Cassette transportation .......................................................................... 2-17
Opening the cassette.............................................................................. 2-18
Emptying the reject/retract cassette ....................................................... 2-19
CMD-V4 ............................................................................................ 2-19
VCMD ................................................................................................ 2-20
Setting the low cash sensor.................................................................... 2-21

01750060162 D Cash Media Dispenser Version 4 - Service Manual I-I

Contents

Setting the note width ............................................................................. 2-22

Removing the banknotes .................................................................. 2-22
Disengaging the banknote rails ......................................................... 2-23
Inserting the banknote rail ................................................................. 2-25
Setting the banknote height.................................................................... 2-28
Attaching denomination labels to CMD cassettes .................................. 2-30
Filling the cash-out cassette ................................................................... 2-31
Preparing the cash-out cassette ....................................................... 2-31
Preparing the banknote bundles ....................................................... 2-33
Inserting banknote bundles ............................................................... 2-34
Special comments for deformed banknotes ...................................... 2-37
Inserting the cassette ............................................................................. 2-39
Closing the cassette .......................................................................... 2-39
Inserting the cassette ........................................................................ 2-40
Cassette initialization ................................................................................... 2-44
Determining the reference value.................................................................. 2-44
CMD-V4 .................................................................................................. 2-45
VCMD ..................................................................................................... 2-46
Function test ................................................................................................ 2-47
CMD-V4 .................................................................................................. 2-47
VCMD ..................................................................................................... 2-47
General ................................................................................................... 2-48

Description of the Components ............................................................... 2-51

Bundle reject ................................................................................................ 3-11

Single reject ................................................................................................. 3-12
Bundle retract .............................................................................................. 3-14

Processes in the VCMD (schematic)........................................................ 3-17

Withdrawal ................................................................................................... 3-18
Bundle reject ................................................................................................ 3-19
Single reject ................................................................................................. 3-20

Processes in the CMD-V4 ......................................................................... 3-21

Start-up behavior ......................................................................................... 3-21
Controller test ......................................................................................... 3-21
Firmware test .......................................................................................... 3-21
Memory reset ......................................................................................... 3-21
Determination of the device type ............................................................ 3-22
Checking the cassettes .......................................................................... 3-22
Checking the photosensors .................................................................... 3-22
Checking device locks ............................................................................ 3-22
Checking mechanical and electronic components ................................. 3-23
Checking the transport paths ................................................................. 3-23
Checking the shutter .............................................................................. 3-23
Dispensing ................................................................................................... 3-24
Checking the basic condition.................................................................. 3-24
Multiple dispense/note dimensions outside the tolerance values........... 3-25
Undefined notes ..................................................................................... 3-25
Dispensing of notes not possible............................................................ 3-25
Banknote jam ......................................................................................... 3-26
Transportation.............................................................................................. 3-26
Transport in standby position ................................................................. 3-27
Bundle reject .......................................................................................... 3-27
Single reject............................................................................................ 3-27
Cash presentation (incl. waiting for the removal), cash output............... 3-28
Cash retract with storage ....................................................................... 3-28
Cash retract without storage .................................................................. 3-29
Serial Number Recognition .......................................................................... 3-29

Processes in the VCMD............................................................................. 3-31

Start-up behavior ......................................................................................... 3-31
Controller test ......................................................................................... 3-31
Firmware test .......................................................................................... 3-31
Memory reset ......................................................................................... 3-31
Determination of the device type ............................................................ 3-32
Checking the cassettes .......................................................................... 3-32

I-VI Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Contents

Checking the photosensors .................................................................... 3-32

Checking device locks ............................................................................ 3-32
Checking mechanical and electronic components ................................. 3-33
Checking the transport paths.................................................................. 3-33
Dispensing ................................................................................................... 3-34
Checking the basic condition .................................................................. 3-34
Multiple dispense/note dimensions outside the tolerance values ........... 3-34
Undefined notes ..................................................................................... 3-35
Dispensing of notes not possible ............................................................ 3-35
Banknote jam.......................................................................................... 3-35
Transportation .............................................................................................. 3-36
Transport in standby position ................................................................. 3-36
Bundle reject........................................................................................... 3-36
Single reject ............................................................................................ 3-36
Cash presentation (incl. waiting for the removal), cash output ............... 3-37

Troubleshooting ........................................................................................... 4-1

Displays at start-up ........................................................................................ 4-2
Displays in normal operation.......................................................................... 4-3
Dirty photosensors/sensors .................................................................... 4-20
Checking the banknote paths ...................................................................... 4-24
CMD-V4 .................................................................................................. 4-25
Locking handle blocked..................................................................... 4-25
Checking the vertical transport.......................................................... 4-26
Checking the dispensing areas ......................................................... 4-27
Checking the stacker and output transport ....................................... 4-28
VCMD ..................................................................................................... 4-31
Checking the dispenser module ........................................................ 4-31
Checking the rear output transport .................................................... 4-37
Checking the front output area .......................................................... 4-40
Serial Number Recognition .......................................................................... 4-41

Removal/Installation of Components ......................................................... 5-1

Pulling out/pushing in the CMD-V4 ................................................................ 5-2
Pulling out/pushing in the VCMD ................................................................... 5-2
CMD controller ............................................................................................... 5-3
CMD-V4 .................................................................................................... 5-3
VCMD ....................................................................................................... 5-4
Extension board ProCash 5000 (mini) ........................................................... 5-5
Serial Number Recognition ............................................................................ 5-5
Stacker ........................................................................................................... 5-7
CMD-V4 .................................................................................................... 5-7
VCMD ..................................................................................................... 5-10

01750060162 D Cash Media Dispenser Version 4 - Service Manual I-VII

Contents

Horizontal output transport .......................................................................... 5-13

Output transport ProCash 2050xe/USB / ProCash 8050 /
CINEO C2550 ........................................................................................ 5-14
Output transport ProCash 2054xe .......................................................... 5-15
Output transport ProCash 2150xe/USB / ProCash 8150 /
CINEO C2560 ........................................................................................ 5-16
Output transport ProCash 2250xe/USB / CINEO C2560 DU ................. 5-17
Output transport ProCash 2350xe/USB / CINEO C2590 ....................... 5-18
Output transport ProCash 5000 (mini) ................................................... 5-20
Vertical output transport............................................................................... 5-21
Output transport ProCash 2000xe/USB RL............................................ 5-21
Output transport ProCash 8000 / CINEO C2060 ................................... 5-22
Output transport ProCash 2100xe/USB RL............................................ 5-23
Output transport ProCash 8100 / CINEO C2070 ................................... 5-24
Output transport CINEO C2080 ............................................................. 5-25
Output transport Beetle/iSCAN .............................................................. 5-26
Shutter ProCash 1500xe / USB ................................................................... 5-27
Shutter ProCash 2000xe / USB FL/RL ........................................................ 5-29
Shutter ProCash 8000 / CINEO C2060 ....................................................... 5-31
Shutter ProCash 2050xe / USB ................................................................... 5-33
Shutter ProCash 2054xe ............................................................................. 5-35
Shutter ProCash 2100xe / USB FL/RL ........................................................ 5-36
Shutter ProCash 8100 / CINEO C2070 ....................................................... 5-38
Shutter ProCash 8100 / CINEO C2070 ....................................................... 5-39
Shutter ProCash 2150xe / USB ................................................................... 5-41
Pre-series level ....................................................................................... 5-41
Series version......................................................................................... 5-42
Shutter ProCash 2250xe / USB Drive Up .................................................... 5-44
Shutter ProCash 2350xe / USB ................................................................... 5-45
Shutter ProCash 5000 (mini) ....................................................................... 5-46
Adjusting the shutters .................................................................................. 5-47
Distributor board .......................................................................................... 5-48
CMD-V4 .................................................................................................. 5-48
Quadruple rack ................................................................................. 5-48
1-cassette housing ............................................................................ 5-50
VCMD ..................................................................................................... 5-52
Dispensing units .......................................................................................... 5-54
CMD-V4 .................................................................................................. 5-54
Double dispensing unit ...................................................................... 5-54
Single dispensing unit with multiple-note detection unit.................... 5-59
Single dispensing unit without multiple-note detection unit............... 5-60
VCMD ..................................................................................................... 5-61
Front double dispensing unit with multiple-note detection unit ......... 5-61

I-VIII Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Contents

Rear double dispensing unit without multiple-note detection unit ..... 5-63
Single dispensing unit without multiple-note detection unit ............... 5-66
Adjustment of the dispensing unit........................................................... 5-68
Quadruple rack ............................................................................................ 5-69
1-cassette housing ....................................................................................... 5-70
Clamp........................................................................................................... 5-71

Maintenance and service ............................................................................ 6-1

Maintenance .................................................................................................. 6-1
Maintenance intervals ............................................................................... 6-1
Performing maintenance .......................................................................... 6-1
Stacker ................................................................................................ 6-3
Serial Number Recognition ................................................................. 6-3
Output transport .................................................................................. 6-5
Transport routes .................................................................................. 6-5
Shutter ................................................................................................. 6-5
Cash-out cassettes ............................................................................. 6-6
Reject/retract cassette or reject cassette ............................................ 6-6
General ............................................................................................... 6-6
Approved maintenance materials ............................................................. 6-7

Appendix....................................................................................................... 7-1
Technical data................................................................................................ 7-1
Cash Media Dispenser CMD-V4 without output transport ........................ 7-1
Vertical Cash Media Dispenser VCMD vertical output ............................. 7-2
CMD-V4 stacker ....................................................................................... 7-2
Stacker and output transport VCMD......................................................... 7-3
Output transport CMD-V4 ......................................................................... 7-3
Shutter CMD-V4/V5 .................................................................................. 7-7
CMD controller .......................................................................................... 7-8
CMD Controller II ...................................................................................... 7-9
4-cassette housing CMD-V4 (without content) ......................................... 7-9
1-cassette housing CMD-V4 (without content) ....................................... 7-10
2-cassette housing VCMD (without content) .......................................... 7-10
1-cassette housing VCMD (without content) .......................................... 7-10
Double dispensing unit without DDU ...................................................... 7-11
Double dispensing unit with DDU ........................................................... 7-11
Single dispensing unit without DDU ....................................................... 7-11
Single dispensing unit with DDU ............................................................ 7-11
Cash-out cassettes CMD-V4 .................................................................. 7-12
Cash-out cassettes VCMD ..................................................................... 7-13
Reject cassette VCMD ........................................................................... 7-14
Reject cassette CMD-V4 ........................................................................ 7-15

01750060162 D Cash Media Dispenser Version 4 - Service Manual I-IX

Contents

Standard cassette Basic/Midrange .............................................................. 7-16

U
UPS Uninterruptible Power
Supply
USB Universal Serial Bus
UT Under-counter

V
VCMD Vertical Cash Media
Dispenser

W
WN Wincor Nixdorf
International GmbH

01750060162 D Cash Media Dispenser Version 4 - Service Manual I-XIII

Abbreviations

I-XIV Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Introduction
This service manual has been compiled for authorized Service personnel only.
The operating and installation instructions and the service manual of the base
device should also be read since certain details are only described in these
instructions.

Symbols used in this manual

Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
Text following this symbol describes actions to be performed in the
specified order.

Text following this symbol should be given special attention in order to

avoid damage and injury.

i Text following this symbol contains general information to facilitate use

of the device and help avoid operating errors.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 1-1

Important Safety Instructions Introduction

Important Safety Instructions

Please read the following notes carefully before conducting any work
on the device.

Be careful not to injure your head when the customer panel or the
operating unit door are lifted up!

Be careful not to injure your head when the customer panel is raised!

Be careful not to injure your head when the operating unit door is lifted up!

Make sure no water/liquids (e.g. rain, snow, etc.) get into the open
device and the exposed components, especially under adverse
weather conditions, as this could pose a danger to your life.
Make sure you take suitable precautions when working on an open
device (e.g. by covering components where necessary) so that fluid
cannot enter the open device.

Installation note
When installing the device or doing any work on the device make sure that
the device is not connected to power.
Remove the shipping restraints inside the unit which secure its components
during transportation if necessary for the installation (see enclosed
information sheet).

General safety precautions

This device complies with the relevant safety regulations for information
processing equipment.
For reasons of stability, the device must be screwed to the load-bearing
substructure of the installation site or mounted on a suitable base.
When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation. do not operate it for at least two hours to prevent possible
damage caused by condensation.
Use only the original packaging material to transport the device.

1-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Introduction Important Safety Instructions

Note the warning and information labels on the device.

Unless otherwise stated, grasp the components only by the green ledge
when handling them.
The device is equipped with a safety-tested power cable. The. which must
be connected only to a suitable grounded outlet.
Always hold the plug when removing the power cable. Never pull the cable
itself.
Lay all connecting cables in such a way that they will not be stepped on or
tripped over, damaged or crushed in any way.
Have damaged power cables replaced immediately.
Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
In case of an emergency (e.g. damaged housing, controls or power cables,
water or foreign objects in the device), proceed as follows:
Deactivate the device immediately by:
Switching off the automatic circuit breaker or removing the fuse insert
from the fuse holder in the distribution box of the buildings electricity
distribution cabinet.
Disconnecting the plug of the power supply cable from the grounded
socket in the building installation;
Switching off the ON/OFF switch on the power distributor.
Interrupting the power connection, if there is one, between the UPS
(uninterruptible power supply) and the device (see section "General
power interruption").

Never connect or disconnect data transmission lines during a

thunderstorm.
Always keep the devices vents free from obstruction to ensure proper air
circulation and to prevent malfunctions resulting from overheating.
Only use accessories and extension components that have been approved
by us. Nonobservance can result in damage to the system or violations of
regulation concerning safety, radio interference and ergonomic
requirements.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 1-3

Important Safety Instructions Introduction

Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e. g. EMA connection, relay panel for external
features).
Only use cleaning agents approved by WINCOR NIXDORF
International GmbH for cleaning and maintenance (see chapter
"Maintenance and service").

Repairs

Repair work may only be carried out by authorized personnel.

Unauthorized opening of the device or repair work carried out

improperly could result in considerable danger to the user.

In case of noncompliance, WINCOR NIXDORF International GmbH

excludes all liability.

Lithium batteries

The handling and the replacement should only be performed by

authorized service personnel who were trained by the
WINCOR NIXDORF International GmbH.

There is danger of fire or explosion if the batteries are handled

improperly. It is therefore important to note the following points:

Avoid short circuits

Never recharge the battery
Avoid temperatures above +100 C (+212 F).
Do not try to open the battery by force
Do not allow the battery to come in contact with water or fire

The battery should only be replaced with the same or an equivalent

type recommended by WINCOR NIXDORF International GmbH (see
chapter Appendix, section Consumables).
Dispose of used batteries in compliance with national regulations and
the manufacturer's specifications.

1-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Introduction Important Safety Instructions

Start-up

i Before operating the device, remove all parts inside of it which secure
its components during transportation or check whether they have been
removed (see info sheet supplied with the device).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 1-5

Structure of the manual Introduction

Structure of the manual

Outline
The chapter "Introduction" describes the important safety precautions. It also
gives an overview of the Cash Media Dispenser.
The in the chapter "Device Overview and operation" describes inter alia how
you can replace the cash-out cassette and the reject/retract cassette and how
you can fill the cash-out cassette and set the banknote size.
In the chapter "Description of the components" is a description of the essential
funtions of the individual components of the Cash Media Dispenser.
The chapter "Start-up" is about the initialization of the CMD-V4.
This is followed by several chapters that describe the sensors/actuators and
the courses in the CMD-V4.
In the chapter "Troubleshooting" are possible actions listed which are
necessary to eliminate a malfunction properly.
The next chapter "Removal/Installation of Components" provides information
on how to replace components.
The chapter "Maintenance and Service" contains information on maintenance
work to be carried out regularly.
In the chapter "Appendix", the "Pin assignments" are listed.
The features of the CMD are described in the chapter "Appendix" in the
section "Technical data".

1-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Introduction Structure of the manual

Supplementary documentation
Instruction manuals in several languages are available for the operation of the
base devices, which contain also a description about the CMD.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.

Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology, cost reduction).
Often the hardware replacement does not result in a changed construction of
the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. removal/installation, preventive maintenance,
etc.).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 1-7

Description of the device Introduction

Description of the device

Function and use

The most important component of a cash-out automated teller machine is the

Cash Media Dispenser (CMD) or the Vertical Cash Media Dispenser (VCMD),
respectively.
The CMD-V4 is the replacement for the AZM-NG. The CMD-V4 and the AZM-
NG are software-compatible but not hardware-compatible.
The VCMD is the replacement for the SAT BBA UT. The VCMD and the SAT
BBA UT are are software-compatible but not hardware-compatible.
CMD cassettes are upwards and downwards compatible to a limited extent.
They are approximately 5 mm longer and thus cannot be installed without
modification in the ProCash BBA mini 3K (up to February 2003) and ProCash
BBA UT with CEN safe devices. If necessary, a technical modification can be
carried out on the ProCash BBA mini 3K. The old cassettes must be deployed
with ProCash BBA UT with CEN safe.
In addition, optimized versions of the CMD cassettes have been developed for
the VCMD in order to ensure that note dispensing proceeds smoothly from the
cassettes in vertical position. These are furnished with a blue cassette lid and
are thus unambiguously marked.
The CMD-V4 can also be equipped with banknote-staining cassettes. There
are separate manuals available for these.
One printing cassette can also be configured in place of two cassette
positions. There is a separate Service module available for this that is
integrated in the respective Service manual.
This manual describes the Cash Media Dispenser Version 4 and the VCMD.
In the following are essential features of the Cash Media Dispenser listed:
High level of functional reliability (low reject rate, double dispenses
recognition)
High level of user-friendliness and maintainability:
Electrical and mechanical adjustments were minimized
Maintenance intervals of two years or after 200.000 transactions
All known requirements of environmentally compatible recycling and
disposal were met.

1-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Introduction Description of the device

The CMD can be customized in the respective device version to the needs of
the users because of the different model versions (Frontload/Rearload) and
because of a variable number of dispensing units (up to 6 cash-out cassettes
and one reject/retract cassette).
The CMD-V4 consists of the following components depending on the features
in the device:
Stacker with or without single reject
Serial Number Recognition (optional)
Output transport horizontal/vertical Rearload/Frontload
1-cassette with single dispensing unit
4-cassette housing with a double dispensing unit or two double dispensing units
CMD controller
Cash-out cassettes (optionally with banknote staining)
Reject / retract cassette
Shutter

i The single reject function can only be delivered in countries out of the
European Union.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 1-9

Description of the device Introduction

The VCMD consists of the following components depending on the features in

the device:
Stacker and output transport with single reject
1-cassette with single dispensing unit
2-cassette with double dispensing unit
CMD controller
Cash-out and reject cassette

1-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Device Overview and Operation

Device overview

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-1

Device overview Device Overview and Operation

CMD-V4 output direction horizontal Frontload

5
6
7
8
9
10
1
11
12
2
3 13
4
14

1 Double dispensing unit with DDU 9 Reject / retract cassette

2 Quadruple rack 10 Status display
3 4-cassette distributor board 11 Function key
4 Double dispensing unit 12 Cash-out cassette 1
5 Stacker 13 Cash-out cassette 2
6 CMD controller 14 Cash-out cassette 3
7 Release lever 15 Cash-out cassette 4
8 Output transport horizontal FL

2-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Device Overview and Operation Device overview

CMD-V4 output direction horizontal Rearload

7
8
9
10
2
11
12
3
4 13

5
14

1 Output transport horizontal RL 9 Reject / retract cassette

2 Double dispensing unit with DDU 10 Status display
3 Quadruple rack 11 Function key
4 4-cassette distributor board 12 Cash-out cassette 1
5 Double dispensing unit 13 Cash-out cassette 2
6 Stacker 14 Cash-out cassette 3
7 CMD controller 15 Cash-out cassette 4
8 Release lever

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-3

Device overview Device Overview and Operation

CMD-V4 output direction vertical Frontload

1
6

7
8
9

2 10
11
12
3
4 13

5
14

1 Stacker 9 Reject / retract cassette

2 Double dispensing unit with DDU 10 Status display
3 Quadruple rack 11 Function key
4 4-cassette distributor board 12 Cash-out cassette 1
5 Double dispensing unit 13 Cash-out cassette 2
6 Output transport vertical FL 14 Cash-out cassette 3
7 CMD controller 15 Cash-out cassette 4
8 Release lever

2-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Device Overview and Operation Device overview

CMD-V4 output direction vertical Rearload

7
8
9
10
2
11
12
3
4 13

5
14

1 Output transport vertical RL 9 Reject / retract cassette

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-5

Device overview Device Overview and Operation

CMD-V4 1-cassette with single dispensing unit

The following illustration shows three 1-cassette housings with a single
dispensing unit with double note detection unit (DDU) and two single
dispensing units. The CMD-V4 with 1-cassette housing can be supplied in all
of the configurations that are also available for the 4-cassette housing (see
preceding illustrations).

4
5
6
7
1 8
9
10
2 11
12

13
3

1 Single dispensing unit with DDU 8 Status display

2 Single dispensing unit 9 Function key
3 Single dispensing unit 10 1-cassette distributor board
4 Stacker 11 Cash-out cassette 1
5 CMD controller 12 1-cassette housing
6 Release lever 13 Cash-out cassette 2
7 Reject / retract cassette 14 Cash-out cassette 3

2-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Device Overview and Operation Device overview

Vertical Cash Media Dispenser (VCMD)

1 9

2 10

3 11

4 12

5 13
6 14
7 15

1 Operating unit (folded up 8 Cassette release tab(s)

to the side) 9 Cash-out cassette 5
2 Cassette handle(s) 10 Cash-out cassette 4
3 Release handle stacker 11 Cash-out cassette 3
and output transport (SAT) 12 Cash-out cassette 2
4 VCMD handle 13 Cash-out cassette 1
5 Locking grip handle SAT 14 Reject cassette
6 Stacker and output transport 15 Handwheel (for troubleshooting)
7 Safety shield

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-7

Device overview Device Overview and Operation

Functional components and controls

CMD-V4

1 Release lever
2 Status indicator (two 7-segment displays, first digit at the top)
3 Function key

2-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Device Overview and Operation Device overview

VCMD

1 Status indicator (two 7-segment displays)

2 Function key
3 Safety shield

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-9

Serial Number Recognition Device Overview and Operation

Serial Number Recognition

Serial number detection can be optionally configured in the CMD-V4 for
specific countries. The bank note is registered by the CMD-V4 and an image
of the note is transmitted to the product-specific software. This prepares the
data for evaluating the serial numbers on the notes.

The cassettes

Cash-out cassette
The cash-out cassette is used to store banknotes for dispensing. Each cash-
out cassette can only store banknotes of the same denomination.
The cash-out cassette is available in different versions.
Cassette versions
Cash-out cassette with locking/release lever and lead-sealed
Cash-out cassette with lock and lead-sealed
Cash-out cassette with locking/release lever and lead-sealed and low cash
sensor (see illustration)
Cash-out cassette with lock and lead-sealed and low cash sensor

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Device Overview and Operation The cassettes

15 8
9
1

2 10

4 11
12
5
13
6
14
7
16

1 Pull-back handle 9 Cassette lid

2 Banknote rail 10 Refill notes
3 Slide for low cash sensor 11 Latching button
(optional) 12 Free space for denomination
4 Pressure carriage 13 Free space for cassette label
5 Blue/green tamper indicator 14 Cassette handle
6 Sealing device 15 Dispensing side
7 Locking / release lever or lock 16 Side of cassette handle
8 Inset for setting the banknote
height

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-11

The cassettes Device Overview and Operation

Reject / retract cassette

CMD-V4
Banknotes from failed or trial dispensing are generally stored in an unordered
manner in the reject box of the reject/retract cassette.
Banknotes from the customer, e.g. banknotes not removed by the customer,
are stored in the retract box of the reject/retract cassette.
The reject/retract cassette is available in different versions.
Cassette versions
Reject/retract cassette with locking/release lever and lead-sealed (see
illustration)
Reject/retract cassette with lock and lead-sealed

1 2
3
4
5
6
7
8
9

1 Gearwheel to drive the banknote 6 Reject compartment

transport 7 Blue/green tamper indicator
2 Note input 8 Cassette handle
3 Cassette lid 9 Locking/release lever or lock
4 Lever for retract box
5 Retract box

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Device Overview and Operation The cassettes

VCMD

i The reject cassette used with the VCMD does not have a retract box.

Banknotes from failed or trial dispensing are generally stored in an unordered

manner in the reject box of the reject cassette.
The reject cassette is available in different versions.
Cassette versions
Reject cassette with locking / release lever and lead-sealed (see illustration)
Reject cassette with lock and lead-sealed

3
4
1 5
2 6
7

1 Note input 5 Blue/green tamper indicator

2 Gearwheel to drive the banknote 6 Cassette handle
transport 7 Locking / release lever or lock
3 Cassette lid
4 Reject compartment

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-13

The cassettes Device Overview and Operation

Avoidance of problems and damage

Safety instructions
Make sure that cash-out or reject/retract cassettes are not damaged or
dropped during storage and transport.
In particular, make sure that the gearwheel at the front of the reject/retract
cassette is not damaged during storage and transport.
Protect the cassettes against moisture during transport.
Do not install cassettes that have come from a cold environment until they
have had enough time to acclimatize (condensation, for example, can
occur).
Never pull the cassette out while the system is in operation. This would
immediately cause a banknote jam.
Pay attention to the weight when removing and installing cassettes.
A completely filled cash-out cassette weighs about 6.3 kg (13.89 lb).

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Device Overview and Operation The cassettes

Removing the cassette

CMD-V4

i Before cassettes can be removed, the current transaction must be

terminated as defined.
The procedure for removing the reject/retract cassettes and for cash-
out cassettes is the same.
Before removing a cash-out cassette always remove the reject / retract
cassette first.

Activate the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

Open the safe door (see the operating manual of the base device).
The cassettes from the CMD-V4 can be removed as follows:
Press the green releasing tab on the
right side of the cassette (1).
The released cassette is automatically
pushed out of the dispenser by several
centimeters.

Raise the cassette handle (2) and pull

the cassette out of the CMD-V4 by the
handle (3). While pulling the cassette,
support it from underneath with your
free hand.

When removing cassettes, do

i not pull them out jerkily so as
not to damage them or the box
guide.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-15

The cassettes Device Overview and Operation

VCMD

i Before cassettes can be removed, the current transaction must be

Activate the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

Open the safe door and pull the VCMD out of the safe as far as possible
(consult the operating manual of the basic device).
The cassettes from the VCMD can be removed as follows:
Press the respective green release
tab (1).

The released cassette is automatically

pushed out of the dispenser by several
centimeters.

Raise the cassette handle (2) and pull

the cassette out of the VCMD by the
handle (3).
i When removing cassettes, do
not pull them out jerkily so as
not to damage them or the box
guide.

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Device Overview and Operation The cassettes

Cassette transportation

i Make sure that cassette(s) are not damaged during transport. It is

therefore important to note the following instructions:

Do not allow cassette(s) to fall

Do not toss cassette(s)
Transport cassette(s) only in its/their original position during
transport
Do not hurtle cassette(s) during transport (loose transport on the
loading surface is not permitted)
Do not stack excessive numbers of cassette(s) on top of one
another

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-17

The cassettes Device Overview and Operation

Opening the cassette

i The procedure for opening cash-out cassettes and reject/retract

cassettes is the same.

Remove the cassette (see section "Removing the cassette").

Cassette without lock

Remove the sealing if there is one (1).

Turn the green locking/release lever in
the arrow direction (2) and lift the
cassette lid in the arrow direction (3).

2 1

Box with sealable lock

Remove the sealing if there is one (1).

Insert the cassette key into the
cassette lock, turn the key to the right
as far as possible (2) and lift the
cassette lid in the arrow direction (3).

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Device Overview and Operation The cassettes

Emptying the reject/retract cassette

CMD-V4

Remove and open the cassette (see section "Opening the cassette").
Remove the banknotes from the
cassette's reject compartment.

To empty the retract box, push the green

lever in the direction indicated (1) as far
as possible and hold it down. You can
remove the banknotes from the retract
box with your other hand (2).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-19

The cassettes Device Overview and Operation

VCMD

Remove and open the cassette (see section "Opening the cassette").
Remove the banknotes from the
cassette's reject compartment.

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Device Overview and Operation The cassettes

Setting the low cash sensor

As an option, the cash-out cassettes can be equipped with a low cash sensor.
With this function, a microswitch reports to the connected device that the
cassette contains only a certain quantity of banknotes.
To set the sensor to the desired minimum banknote quantity, proceed as
follows:

Remove and open the cassette (see section "Opening the cassette").
Remove any notes you may find.
Set the slide (1) manually (see arrows) to the desired minimum banknote
quantity.

i The minimum banknote quantity can be set between 50 and 550 (in
steps of 50) via the green mechanical slide (1).
Setting '0' means that the function is deactivated.
The example shows the setting for 100 banknotes.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-21

The cassettes Device Overview and Operation

Setting the note width

i The note width has to be set before the cassette is used for the first
time or when a different currency or denomination is used in the
cassette.

Remove and open the cassette (see section "Opening the cassette").

Removing the banknotes

Press the green latching button (1)
while sliding the pressure carriage
slightly forward at the same time to
disengage the return lock.

Slide the pressure carriage up to the

center (2). Remove any banknotes
present (3).

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Device Overview and Operation The cassettes

Disengaging the banknote rails

Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch
(2) above the crosspiece underneath the tab. At the same time, push
against the shoulder (3) with the thumb of your other hand in the direction
of the cassette handle.

i The left rail and the right banknote rails are removed in the same way.

Should the banknote rail be difficult to disengage, proceed as follows:

Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch
(2) above the crosspiece underneath the tab (see illustration in the section
"Removing the banknote rails").

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-23

The cassettes Device Overview and Operation

Insert the tip of a screwdriver in the

opening of the banknote rail (1) and
use it as a lever to move the rails in the
arrow direction (2).

Disengaging the banknote rail note width less than 110 mm (4.33")

If the banknote rail is set to a banknote width of less than 110 mm (4.33"),
proceed as follows:

Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch
(2) above the crosspiece underneath the tab. At the same time push
against the nose of the rail (3) with the thumb of your other hand in the
direction of the cassette handle (see section "Removing the banknote
rails").

Push the pressure carriage all the way to the other end of the cassette, i.e.
the one from which the banknotes are dispensed.

Lift the end of the banknote rail a little and press it outwards towards the
side cover of the cassette. If you hold the rail in this position you can push
the pressure carriage to the side of the cassette with the cassette handle.

Pull the rail on the other side upwards.

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Device Overview and Operation The cassettes

Inserting the banknote rail

i In the following representations, a note width of 133 mm (5.24") is

assumed, resulting in a rail setting at 135 mm (5.31") on the scale.

The left rail and the right banknote rails are removed in the same way.
Slide the protruding end of the rail (1)
under the lower edge of the pull-back
handle if necessary and press the rail
(on the dispensing side of the
cassette) into the slot for the required
banknote width.

Then push the rail into the

corresponding slot on the cassette
handle side. Press down on the
banknote rail (1) near the scale while
pushing it in the direction of the
dispensing side (2). Now push the tab
(3) down until it snaps into place.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-25

The cassettes Device Overview and Operation

The banknote rail is correctly inserted

if the desired setting is placed in the
small cutout (1) and the rail is correctly
hooked in (2).

The tab of the rail (1) must lie flat on

the crosspiece.

i Make sure that both rails are set to the same note width at all four
positions.

If you have no information concerning the size of the banknotes used,

measure the banknotes in millimeters. Round up this value to the next higher
value on the scale and insert the rail at that position.

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Device Overview and Operation The cassettes

Examples for setting the banknote rail:

Dispensing end Side of cassette handle

Note width 133 mm
(5.24") - banknote rail is
set to 135 mm (5.31")
on the scale

Note width 137 mm

(5.40") - banknote rail is
set to 140 mm (5.51")
on the scale

Inserting the banknote rail note width less than 110 mm (4.33")
If the note width is less than 110 mm (4.33"), please proceed as follows:

Push the pressure carriage all the way to the end of the cassette which has
the cassette handle (see section "Removing the banknotes").
Insert the banknote rail in the desired slot in front (dispensing side), and
press the rail at the rear (cassette handle end) outwards to the cassette
side cover.
Press the banknote rail down in the center.
Slide the pressure carriage carefully towards the dispensing side until it
reaches the pull-back handle.
Insert the rail at the rear. Press the tab down until it snaps into place.

i When the banknotes are inserted, there is automatically a gap

between the notes and the rails.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-27

The cassettes Device Overview and Operation

Setting the banknote height

Press the two catches (1) inwards and remove the inset (2) in the direction
of the center of the cassette lid.

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Device Overview and Operation The cassettes

Set the required note height (3) and push the insets back in (4) until they
snap into place.

i Make sure that the insets are set to the same height adjustment at all
six positions.

If you have no information concerning the size of the banknotes used,

measure the banknotes in millimeters. Round up this value in mm to the next
higher value on the scale (CMD-V4) or to the next one higher than that
(VCMD) and place the insert in that position.

Examples:

CMD-V4:
Note height 72 mm (2.83") - setting the insert at the scale value 74 mm (2.91")
VCMD:
Note height 72 mm (2.83") - setting the insert at the scale value 78 mm (3.07")

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-29

The cassettes Device Overview and Operation

Attaching denomination labels to CMD cassettes

i The denomination labels are attached to the cash-out cassette after

adjusting the width and height of the note.

Remove the corresponding denomination labels (1) from the carrier

material and attach them to the corresponding cash-out cassette (shown in
the illustration here).

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Device Overview and Operation The cassettes

Filling the cash-out cassette

Replenishment of the cash-out cassettes includes the following steps:
Preparing the cash-out cassette
Preparing the banknote bundles
Inserting banknote bundles

i In general, all banknotes corresponding to the requirements of the

national bank are suitable for use in the cash-out cassette.
The cash-out cassette must be positioned horizontally or with the
cassette handle side slanted upwards, so that the return lock in the
pressure carriage is not activated.

To ensure error-free dispensing, fill the cash-out cassette only with intact and
carefully prepared banknote bundles which only contain notes of the same
value.

Preparing the cash-out cassette

Use the loading aid shown in the picture below to replenish the cash-out
cassette.
The loading aid facilitates the filling
procedure and prevents that the
inserted banknotes / banknote bundles
fall over.
(Loading aid order number:
7595300720)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-31

The cassettes Device Overview and Operation

Remove the cash-out cassette from

the CMD-V4 (see section "Removing
the cassette").
Place the cash-out cassette (1) on the
loading aid as shown in the picture,
and open the cassette lid (see the
section "Opening the cassette").

Press the green latching button (1) and

push the pressure carriage slightly
forward to disengage the return lock.
Then pull the pressure carriage back
up to the to cassette edge back
towards the side with the cassette
handle (2).

Set the low cash sensor (if installed) to the desired minimum banknote
quantity (see section "Setting the low cash sensor").

Fill the cash-out cassette. following the instructions provided in the

following sections.

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Device Overview and Operation The cassettes

Preparing the banknote bundles

Check the banknotes for damage before you put them into the cash-out
cassettes.
Sort out the damaged banknotes and/or remove clips, needles or other foreign
objects.

i The following banknotes should be rejected: torn, glued, folded,

creased, stapled or clipped banknotes.

If you use new banknotes/banknote

bundles, you must separate the
banknotes at the cut edges. Carefully
fan the banknote bundles and bend
them several times in various
directions.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-33

The cassettes Device Overview and Operation

Inserting banknote bundles

i Also follow the instructions for filling the cash-out cassette on the
inside of the cassette lid.

General refill notes

Remove any existing bank wrappers

made of paper, plastic or rubber before
inserting the banknote bundle.

You should always insert the banknote

bundles into the cash-out cassette so
that the silver strips or other raised
embossing of the individual bundles
are alternately pointing to the left and
to the right.

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Device Overview and Operation The cassettes

New and used banknote bundles

If you use new and used banknote

bundles in one cassette, always insert
the bundles with the used banknotes
into the cassette first.
Then insert the bundles with the new
banknotes after you separated them at
the cut edges (see the section
"Preparing the banknote bundles").

Deformed banknote bundles

Insert banknote bundles which were

deformed by packaging (bands with
paper, plastic or elastic bands) as
follows:
Split the banknote bundle and turn the
first half of the bundle so that the bent
side is pointing towards the pressure
carriage.
Insert the two bundle halves into the
cassette as shown in this picture.
Please do not use any extremely
deformed banknotes.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-35

The cassettes Device Overview and Operation

Always insert banknote bundles which

are bent horizontally by their packaging
into the cash-out cassette in such a
way that the side of the bundle bulging
out is pointing towards the pressure
carriage.
Remove the banknote bundles from
the packaging, fan the banknotes and
put them into the cassette as shown in
the picture.

The banknotes are now positioned in

the cash-out cassette as shown in the
1
illustration (1).
Stroke across the banknotes towards
the pressure carriage as shown in the
illustration (2).

Press the green latching button on the

pressure carriage, and push the
carriage against the banknotes far
enough to prevent them from falling
over. The inserted banknotes do not
need to be pressed together.

Close the cash-out cassette and re-insert it (see section "Inserting the
cassette").

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Device Overview and Operation The cassettes

Special comments for deformed banknotes

Possible deformation of banknotes

Type A: Type B: Type C:

Bulge near the S-shaped bulge Wavy-shaped bulge
hologram

Type A:
Turn the bundle so that the deformed
corner of the banknote is pointing
towards the dispensing side and not
towards the pressure carriage.

Type B:
Bundles whose S shape is pronounced
and exceeds 5 mm (0.2") should not be
deployed. If no other banknote bundles
are available, the entire bundle needs
to be formed to a U shape as to be fit
for use. Insert these bundles so that
the deformed corners are pointing
towards the cassette end from which
the banknotes are dispensed and not
towards the pressure carriage.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-37

The cassettes Device Overview and Operation

Type C:
If the bundle has a wavy shape as a
result of being tied, turn it so that the
deformed corners are pointing towards
the end from which the banknotes are
dispensed and not towards the
pressure carriage.

The following illustration shows the sequence in which the deformed

banknotes have to be inserted.
Note that the deformed corners of the banknotes must always point to the side
from which the notes are dispensed. The bulging side always has to point to
the pressure carriage/cassette handle side.

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Device Overview and Operation The cassettes

Inserting the cassette

i The procedure for inserting cash-out cassettes and reject/retract

cassettes is the same.

Closing the cassette

If the cassette does not have a lock,
you must close the cassette lid (1) and
turn the green locking and release
lever (2) to the left. The cassette lid
then engages in the latching
mechanism, and the lever (2)
automatically returns to its original
position.

If the cassette has a lock, close the

cassette lid (1) and turn the key (2) to
the left as far as possible. Pull the key
from the cassette lock.

Seal the cassette if necessary.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-39

The cassettes Device Overview and Operation

Inserting the cassette

CMD-V4

i Normally the tamper indicator (1) is always green. If the indicator is

blue, the cassette has been tampered with or has been forced open.

To switch the tamper indicator to green, proceed as follows:

Unlock the cassette using the key and/or turn the locking/release lever to
the left.
Turn the locking/release lever to the left or lock the cassette with the key
(see section "Closing the cassette").
Push the cassette back into the
CMD-V4 in one uninterrupted motion
until it audibly latches into place. Wait
1 for the single beep confirming the
correct pressure build-up in the
cassette.

When installing cassettes, do

i not push them in jerkily so as
not to damage them or the
guide.

If a triple signal tone sounds instead of a single tone, remove the cassette
and check the contents of the cash-out cassette (see the instructions in the
section "Filling the cash-out cassette"). Then try again to insert the
cassette.
The acoustic warning (triple signal tone) is accompanied by a message on the
status display of the controller (ZAC).
Example:

- Cash-out cassette 1

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Device Overview and Operation The cassettes

VCMD

i Only cassettes with a blue cover are suitable for the vertical operation
of the VCMD.

i Normally the tamper indicator (1) is always green. If the indicator is

blue, the cassette has been tampered with or has been forced open.

To switch the tamper indicator to green, proceed as follows:

Unlock the cassette using the key and/or turn the locking/release lever to
the left. Open the lid (see section "Opening the cassette").
Close the cassette lid and turn the locking/release lever to the left or lock
the cassette with the key (see section "Closing the cassette").
Check the cassette before using it.

1 The tamper indicator must indicate

'green'
2 Cassette with a blue cassette lid

1 2

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-41

The cassettes Device Overview and Operation

Holding the cassette grip, insert the

cassette slowly and evenly into the
VCMD (see arrow).

i Do not jerk the cassette while

inserting it and never permit it to
fall into the VCMD from above!

Fold the cassette grip down in the

arrow direction.

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Device Overview and Operation The cassettes

Press the cassette downward with the

click flat of your hand (see arrow) until the
locking/unlocking key engages
audibly.

- Cash-out cassette 1

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-43

Cassette initialization Device Overview and Operation

Cassette initialization
The initialization of the cassettes is necessary in case of new types of
banknotes or cassettes. With the initialization the system will be informed
about the cassette number, the currency and the denomination of the
banknotes. If necessary, you can enter more parameters.
Please observe the product-specific and bank requirements concerning a
standard or individual change of cassettes. Please obtain this information from
the bank's administration.

Determining the reference value

The reference value determination can be performed for a maximum of 40
different unknown banknotes. It is controlled by the product-specific software.
The reference value determination is required for:
Initial start-up,
Use of new banknote types,
Replacement of controller or dispensing unit with measurement point.
Activate the product-specific software (refer to the operating manual of the
basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").
From the specified cassette the currency characteristics, the value of the
banknotes and the release date will be read out. These values are transmitted
to the cassette beforehand when it is initialized. There will be as many
banknotes dispensed as necessary for reference value determination. The
process of determining the reference value will be terminated at the latest if
the reference value cannot be determined within the maximum possible
number of banknotes. The cassette status remains at <P> in this case.
After the reference value has been determined, the dispensed number of
banknotes is reported back to the system.
If no reference value is determined, the status <P> is reported back to the
software. No dispensing from this cassette is possible under these
circumstances.
The dispensed banknotes are located in the stacking position in the clamp.
Open the safe door (see the operating manual of the base device).

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Device Overview and Operation Determining the reference value

CMD-V4

Pull the CMD-V4 as far as possible out of the safe by the green release
lever (see chapter "Removal and installation", section "Pulling out/pushing
in the CMD-V4").

i If the release lever jams and you cannot pull out the CMD-V4, it is
imperative that you consult the chapter "Troubleshooting".

Remove the dispensed banknotes

from the clamp stacking position and
count them.
The quantity of dispensed banknotes
must be the same as the one indicated
by the system. If this is not the case,
you will have to repeat the whole
procedure for determining the
reference values.
Place the counted banknotes in the
clamp stacking position.

Slide the CMD-V4 as far as possible into the safe.

Wait until the CMD-V4 is ready.

After the CMD-V4 has powered up, the cash in the stacking position is
transported to the reject/retract cassette.

Select the next cash-out cassettes for the reference value determination
using the product-specific software or quit the function.

Close the safe door (see the description in the basic device operating
manual).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-45

Determining the reference value Device Overview and Operation

VCMD

Pull the VCMD out of the safe as far as possible (consult the operating
manual of the basic device).
Open the stacking compartment,
remove the banknotes from the clamp
stacking position and count them.

The quantity of dispensed banknotes

must be the same as the one reported
by the product-specific software. If this
is not the case, you will have to repeat
the whole procedure for reference
value determination.

Place the counted banknotes back in

the clamp stacking position.

Slide the VCMD into the device as far as possible.

Wait until the VCMD is ready.

After the VCMD has powered up, the bank notes in the stacking position
are transported to the reject cassette.

Select the next cash-out cassettes for the reference value determination
using the product-specific software or quit the function.

Close the safe door (see the description in the basic device operating
manual).

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Device Overview and Operation Function test

Function test

CMD-V4
Press the function pushbutton on the CMD controller (see also the section
"Functional components and controls") to start test runs and to reset the
CMD-V4. To start a test function, the CMD-V4 must be in normal operating
mode. '00' or '14' is then shown on the status display.
When you press and hold the function key, '00', '1', '2', '3', '4', '5' and '6' are
displayed in sequence on the status display. What these numbers mean is
described in the following table. To start a particular sequence, release the key
when the status display shows the relevant value.

i The functions described in the following sections can be performed

only when the safety switch is closed (i.e. the CMD-V4 is in cash-out
position). Functions '2' and '3' may be started only from normal
operation (display '00' or '14') or when all transport paths are
guaranteed to be clear.

VCMD
Press the function button on the VCMD controller (see also the section
"Functional components and controls") to start test runs and to reset the
VCMD. To start a test function, the VCMD must be in normal mode. '00' is then
shown on the status display.
When you press and hold the function key, '00', '1', '2', '3', '4' and '5' are shown
on the status display. What these numbers mean is described in the following
table. To start a particular sequence, release the key when the status display
shows the relevant value.
The functions described in the following sections can be performed
i only when the safety switch is closed (i.e. the VCMD is in cash-out
position). Functions '2' and '3' may be started only from normal mode
(display '00') or when all transport routes are guaranteed to be clear.

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Function test Device Overview and Operation

General

Display Function Description of the function

Normal mode Return to normal mode (not a function).

Reset The CMD-V4 or VCMD is powered up

while '' is displayed on the status
indicator (for approx. 10 seconds). If an
error is detected which prevents or
endangers the operability of the CMD-V4
or VCMD (soiled photosensors), the
relevant error or a warning is displayed on
the status display. This test function is
identical to the power-up test when the
CMD-V4 or VCMD is pushed into the
dispensing position (closing the safety
switch).
Overall test + In this test all mechanical CMD-V4 or
RESET VCMD components are operated one after
the other. If an error is detected, it is
displayed on the status display. The lifting
magnets for the single reject switch and
retaining shafts and the electromagnetic
clutch can only be subjected to a visual
function check in this case. If no errors are
detected during the test, a RESET is
subsequently carried out.

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Device Overview and Operation Function test

Display Function Description of the function

Test dispensing + Standard command set:
RESET With this test the banknote paths and the
dispensing function of all inserted and
filled cassettes are checked: First, one
banknote each is extracted from all of the
cassettes and transported to the reject
compartment during the subsequent reset
that takes place automatically.
If an error occurs, it is displayed on the
status display. If no errors are detected
during the function, a RESET is then
carried out. <nACT> is modified; <nNDV>
remains unchanged.
FW version The version number is displayed in
alternating mode.

Example:
From the firmware ID (read with DIL)

$MOD$ 061203 1137 CMD_V4_0.BIN

version number 1137 is displayed as

follows:

11 for 1 second
37 for 1 second
dark for 1 second

After nine attempts, the device returns

to normal mode.

Clear statistics The resettable counters are reset to 0 and

counter the current date of the real time clock is
saved.
Deactivation of If the safe door is open and
encryption DES_CLEAR_BUTTON=Y, then the
encryption between the CMD-V4 and the
system unit (PC) is deactivated.

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Function test Device Overview and Operation

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Description of the Components

Memory chip (EEPROM)

In order to ensure the highest level of compatibility between the individual
hardware components and the firmware, the relevant components have been
equipped with an EEPROM that contains information about the mechanical
(FCKM) and electronic (FCKE) hardware variant. These are physically
mounted to the respective component.
If the single hardware or firmware levels are incompatible, the CMD controller
reports that to the product-specific software. The software decides if a
firmware update or a hardware replacement is necessary.

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Cassette handling Description of the Components

Cassette handling
All cassette positions are checked cyclically for changes with the help of the
respective pressure sensor.
If a new cassette was inserted, the dispensing pressure should be builded
after that. If the dispensing pressure is not possible, you can hear an acoustic
signal three times. Status code <4x> is displayed.
After this, the data of the cassette memory is read.

The following data is stored in the cassette:

Cassette ID
The 7-digit value contains the serial number of the cassette if it gets
delivered. It can be set customer-specific by the system.
Currency characteristic
This is a 3-digit currency characteristic acc. to ISO 4217 (codes for
representation of currencies and funds) e.g. EUR.
Release date
The release date of the bank notes contains an additional 4-digit ID
(YYMM of the edition). This allows the CMD-V4 or VCMD to process notes
with the same nominal value but different note properties.
Denomination
This value determines the denomination of the bank note (8-digit).
After cassettes were replaced, the new cassettes need to be confirmed by the
system software. If this is not happened, the dispensing commands for the
corresponding cassette positions will be rejected (the state of the cassette
remains 'new inserted').
The status code <14> (Minimum configuration is missing) will be displayed
unless at least one cash-out cassette and the reject cassette have been
reported by the system after a replacement.

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Description of the Components The CMD controller or VCMD controller

The CMD controller or VCMD controller

i The controller used with the CMD-V4 (Cash Media Dispensers) is
identical to that of the VCMD (Vertical Cash Media Dispensers) and
will be referred to henceforth in the text as 'CMD controller'.

The CMD controller is equipped with the microprocessor 80C188 and controls
the communication with the higher-order system unit as well as connected
modules of the CMD-V4 or VCMD.
The data transfer between system unit and CMD-V4 or VCMD takes place
either via USB or RS232C interface. The transfer parameters for the RS232C
interface are determined automatically. In exceptional cases, the standard line
parameters (19200,8,2,ODD) can be set using jumpers.
The USB interface behaves in full conformance with USB 1.1 Full-Speed.

RS232C interface (CMD controller 01750055781)

The process control receives the control commands from the higher-order
system unit through the RS232C interface and confirms and checks the
commands. If the command is approved, the program controls the mechanical
device functions. Afterwards, the higher-order system unit is issued the
command acknowledgement.

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The CMD controller or VCMD controller Description of the Components

USB interface (CMD controller 01750074210 / 01750105679)

The short package mode is used for flow control. The national USB chip that is
used supports a maximum FIFO depth of 64 bytes. If more than 64 bytes are
to be transferred to or from the CMD-V4 or VCMD, the data is split into 64-byte
blocks and sent separately. Any packet that contains less than 64 bytes of
data is known as a short package. Only when a short package is received is
the receive buffer with the receive data returned to the caller.
If the USB cable is connected to the CMD controller and enumeration has
been executed with the PC host, commands can subsequently only be sent
and received via USB.
After disconnecting the USB cable from the CMD controller or deactivating the
PC host, the system switches back to V24, i.e. USB has higher priority than
V24.
In addition to the normal job channel, there is also a debug channel, which
communicates warnings and error messages from the firmware to the PC host.
The debug channel is immediately activated during device enumeration (CMD-
V4 or VCMD). The PC application can optionally evaluate the debug channel.
The debug channel is not a service channel, i.e. it cannot be used to send data
to the device.
The CMD-V4 or VCMD behaves as described in the USB specification [1] for
full-speed devices.
The host (PC) is always the initiator of a transaction, i.e. the device (CMD-V4
or VCMD) will always only respond to queries from the host and never launch
a transaction itself.
The controller is comprised of the following components:
Function group Components
80C188 CPU with 20 MHz Execution Unit
Programmable Interrupt Controller
Counter Timer Controller
DMA Unit
Chip Select Unit
Bus Interfaces Unit
Memory 512 Kbyte static data RAM
512 KByte Flash-PROM (PUT/bootstrap
loader)
DUART 16C552

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Description of the Components The CMD controller or VCMD controller

The above image shows the component side of the CMD controller without
cover. The CMD controller controls all of the processes in the CMD-V4 or
VCMD and the communication to the higher-order system unit.
The following functions are integrated on the CMD controller:
Measurement of banknotes
Photosensor control
Motor control and module supervision for up to two double dispensing units
and two single dispensing units.
Cassette control

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The CMD controller or VCMD controller Description of the Components

Firmware

The loadable firmware CMD_V4_0.bin is stored in a Flash-PROM. In standard

mode, it is outwardly AZM-NG-compatible.
A USB-capable KDIAG is required for updating the firmware through the USB
interface. In principle, updating also continues to be possible through the serial
interface (insofar as the corresponding socket is available), but the USB plug
must however be pulled from the controller in order to do this.

i The number of dispensing units is detected automatically by the

connected distributor board.
Exception: Quadruple distributor board on the 4-cassette housing
equipped with only one double dispensing unit. This configuration
must be configured per jumper.

The CMD controller is subdivided into the following function blocks:

Control block
I/O block with motor control
Photosensor logic board
Thickness message logic board
Components control
Serial interface

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Description of the Components The CMD controller or VCMD controller

Position of the function groups

CMD-V4

1 Two 7-segment displays 3 Jumper field

2 Function key

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The CMD controller or VCMD controller Description of the Components

VCMD

1 Two 7-segment displays * 3 Jumper field

2 Function key *

* The display or the buttons can also be led through to the outside.

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Description of the Components The CMD controller or VCMD controller

Connector arrangement on the CMD controller

Connector Description
X1 Mechanical thickness sensor
X2 Shutter
X3 Transport module
X4 V.24 interface on the PC
X5 USB interface on the PC
X6 Door switch and security switch in the safe
X7 V.24 interface
X8 Special electronics module
X9 24 V voltage supply
X10 V.24 connection
X11 Motor M1
X12 Additional motor on the main drive component for Single Reject
(optional)

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The CMD controller or VCMD controller Description of the Components

Connector Description
X13 Clamp motors
X14 Motor and lift magnets on the stacker / left and right side cover
X15 EEPROM on the stacker
X16 Hall sensors on the stacker
X17 Hybrid photosensors and photosensors on the Single Reject
X18 Hybrid photosensors and photosensors on the stacker / left side
cover
X30 Dispensing unit
X31 Dispensing unit
X32 Hybrid photosensors and photosensors on the stacker / right
side cover
X33 Position switches and extensions
X40 Jumpers

In the chapter "Pin assignment", the assignment of the pins are listed.

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Description of the Components The CMD controller or VCMD controller

Logical interface
All of the commands from the higher-order system to the CMD or VCMD and
answers from the CMD or VCMD to the higher-order system follow the master-
slave principle. This means that the CMD or the VCMD does not send any
spontaneous messages.
A command is always executed in its entirety by the CMD or VCMD and then
acknowledged. If additional commands are transmitted during this time, then
they will be rejected by the CMD or VCMD.

Command from higher-order system

Length Content ERROR
1 D Device ID (Dispenser) (ASCII)
1 a Command specification (ASCII)
1 a Additional specification to the command (ASCII)
n XX ... XX or data if necessary (ASCII / HEXA)

Acknowledgement from CMD

Length Content ERROR
1 D Device ID (Dispenser) (ASCII)
1 a Command specification (ASCII)
1 a Additional specification to the command (ASCII)
1 a Status code (ASCII)
n XX ... XX or data if necessary (ASCII / HEXA)

Command overview
Command Description
DAblank Reset / Power up
DAB Clearing

DBC Dispense Additional

DBS Dispense Standard
DCA Transport: Wait for cash removal

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The CMD controller or VCMD controller Description of the Components

Command Description
DCB Transport: Bundle Reject
DCC Transport: Close shutter
DCE Transport: Output cash
DCO Transport: Open shutter
DCP Transport: Offer cash
DCQ Transport: Cash retract without storage
DCR Transport: Cash retract with storage
DCT Transport: Shutter Test
DCW Transport: Target = Stop Over

DDblank Cancel

DEC Cassette status

DED Device status
DEF Properties
DEK Reading firmware configuration
DFA Confirm number of notes
DFB Confirm no. of notes (without errors)
DFC Confirm existing cassettes
DFD Note parameter II
DFG Write firmware configuration
DFI Cassette ID (Standard)
DFL Set minimum quantity
DFN Number of notes
DFO Number of notes (without check)
DFP Note parameter I
DFR Reset lock flag
DFT Deleting retract counter
DFX Write value into cassette
DFY Read value from cassette
DFZ 'Power on' - RESET without PUT

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Description of the Components The CMD controller or VCMD controller

Command Description
DGblank Determine reference value

DHC Key test

DHI Request Initial Value
DHL Load line code
DHO Switch encryption off
DHT Load transport key
DHZ Transparent ChipCard access

DIC Software transfer: Activate booter

DID Software transfer: Data
DIH Software transfer: Firmware 'HASH'
DIL Software transfer: Read firmware ID

DQA Set the real-time clock

DQB Read the real-time clock
DQC Reading error statistics
DQE Internal commands: Read error information
DQF Internal commands: Read EEPROM
DQI Describe stacker-EEPROM
DQJ Read manufacturer's and controller identification
DQR Internal commands: Read Recovery Information

DXa Self-test commands

DYa Test commands
DYS Resetting internal statistics
DYR Test commands: Read internal statistics

Booter commands

Dix Software transfer

DEF Read properties

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The CMD controller or VCMD controller Description of the Components

Control block
The control block is comprised of:
CPU
Memory
Serial interfaces
Control functions

CPU
The CPU is comprised of one microprocessor Intel 80C188XL and one
external clock generator (40 MHz).

Memory
The memories are supplied by a permanently installed battery when the power
unit is switched off. This guarantees that the data or programming are
preserved even when the power unit is switched off.

USB interface
USB component USBN9603 from National Semiconductor is deployed on the
CMD controller. This component has one standard endpoint (EP0) and a
maximum of six additional endpoints (EP1 EP6).

i Information regarding the control procedure and the data structure can
be found in the software manual for the CMD-V4.

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Description of the Components The CMD controller or VCMD controller

Serial interface
The asynchronous serial interface with the associated driver/receiver
components are implemented with the DUART component.

i Information regarding the control procedure and the data structure can
be found in the software manual for the CMD-V4.

Status display
A 2-digit display (Seven Segment Display) displays the status of the
CMD-V4 or VCMD.
The meaning of the status displays can be found in the chapter
"Troubleshooting".

Function key
In certain cases it is advisable to check whether the CMD-V4 or VCMD is
ready to operate without using further help tools.
In addition, a function button is located on the controller below the status
display. When the function button is pressed, the available function range is
output to the status display in a loop. To select a function, release the button
when the display corresponding to the desired function is shown.
More detailed information can be found in the chapter "Device overview and
operation", section "Function test".

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The CMD controller or VCMD controller Description of the Components

Photosensor logic board

The photosensor logic span the generation and control of the photosensor
LED transmission current and the measurement of the receive voltage of the
phototransistors.
When the photosensor parameters are initiated automatically, the optimum
values for transmit current and gain of the evaluation logic are determined for
each photosensor. The gain for the evaluation logic can be switched in four
levels.
The transmission diodes are operated with pulsed current. The reception logic
evaluate only the alternating portion. This is used to reduce the influence of
outside light on the receive signal.
The photosensors are queried individually, one after the other. Each
photosensor is operated thereby with its individual parameters (current and
gain). A continuous readjustment of these parameters takes place during
ongoing operation. The parameters for the operation of the photosensors are
contained in a table in the CMOS memory and are not lost when the CMD or
VCMD is switched off.

i An intialization takes place automatically at the time of the first start-up

or after the deletion of the photosensor CMOS range when the device
is switched on. It is an absolute requirement for initialization that all of
the light paths of the photosensors be free. If this is not the case, then
the error message <22> will appear on the status display (see chapter
"Troubleshooting").

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Description of the Components The CMD controller or VCMD controller

Measurement of the banknotes with the multiple-

note detection unit
The multiple-note detection unit (DDU) in the CMD-V4 is located in the upper
dispensing unit (or in the dispensing unit at the very front with the VCMD). The
dispensed notes deflect two tracer levers equipped with magnets during the
transport. The oppositely arranged hall sensors generate a signal analogous to
the note thickness during this process.
The CMD controller records the banknote length and the banknote thickness
of new note types with the so-called reference value determination.
With the multiple-note detection unit, it is possible to recognize good single
and good double banknotes. Notes with measured values that vary too greatly
from the nominal values for single or double notes are recognized as faulty
and may not be issued to the customer. A faulty note is temporarily stored in
the single reject switch compartment in such cases (if available). Notes that
are too crooked (more than 22) or long-fanned multiple dispenses (larger than
115mm or 4.53") are no longer permitted to be stored in the single reject
boxes. These are directly transported via the stacker wheel into the clamp and
subsequently trigger a bundle reject.
In systems without a single reject function, each bad note triggers a bundle
reject.

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The CMD controller or VCMD controller Description of the Components

Component control

Dispensing unit control

The dispensing unit control is divided into:
Logic for dispensing clutches, retaining spring magnets and cassette
stepper motors
Photosensors for dispensing sensors and cassette empty sensors
Pressure measurement including cassette available sensor
The control for a maximum of two double dispensing units and two single
dispensing units or for a maximum of six single dispensing units is to be found
on the CMD controller. The drivers for the dispensing clutches, retaining spring
magnets and cassette stepper motors are located on the quadruple distributor
board for the basic version of the CMD with two double dispensing units. Two
connectors are available for connecting a maximum of two additional
1-cassette distributor boards with drivers for one additional single dispensing
unit each. The distributor boards with their two connectors are connected
thereby to the distributor board positioned above them. This linkage enables
the controller to recognize the number of distributor boards and to derive the
cassette plug-in positions from them automatically.

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Description of the Components The CMD controller or VCMD controller

Cassette control
Note contact pressure

The pressure is generated by a stepper motor. After the required value is

achieved with a current of approx. 0.8 A, it switches to the holding current of
approx. 0.3 A.

Cassette ID

Every cash-out cassette has a serial EEPROM 64 x 16 bit in the connector

housing to share parameters. Only one cassette is selected during data traffic.
Serial data traffic can proceed after the supply voltage is switched on for the
selected EEPROM.

Control of the shutter module

An optional shutter module can be connected to the controller. The control of

the shutter is integrated on the CMD controller. It is comprised of the following
parts:
Shutter motor driver
Receiver for the two shutter sensors
Control of the photosensors in the shutter

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The CMD controller or VCMD controller Description of the Components

Safety switch
The safety switch monitors the start position of CMD; if the CMD is pulled out
of the safe, it will be put out of operation.

Locking switch (CMD-V4 only)

If the dispenser is not fully inserted into the safe (status display <09>), the FW
prevents the clamp moving to the vertical cash-out position by querying the
locking switch. This applies only to versions with vertical output transport.

In the ProCash 5000 (mini) and ProCash 5100, the locking switch is short-
circuited via the system-specific wiring.

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Description of the Components The CMD controller or VCMD controller

Extension board for ProCash 5000 (mini)

The extension board (01750068065) is used in connection with the

ProCash 5000 (mini) and is used to control the additional CMD status display
and the left-hand and right-hand user guidance on the operating panel. This is
utilized only when the ProCash 5000 (mini) has been supplied without a
system unit (PC).

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The Stacker Description of the Components

The Stacker

CMD-V4
The stacker with retract function is on the upper rack. The stacker serves all
output types. The configuration depends on the output transport. The single
reject function is installed in countries outside of the European Union.

The stacker collects impeccable notes in the stacking position of the clamp. If
the Single-Reject function is present, then rejected notes will be removed
individually (a maximum of two 'bad note' per transaction). In the absence of a
Single-Reject function, the rejected note will be removed by a Bundle-Reject
function and placed into the Reject/Retract cassette.

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Description of the Components The Stacker

A bundle output from the stacking position of the clamp is controller by the
routing disk. The clamp is closed with the help of the routing disk.
The clamp transports the bundle, guided in gear tracks, to the respective
position. The drive motor for the drive system is mounted on the clamp.
The routing disk determines the path of the clamp. It aligns itself in accordance
with the requirements. If the clamp reaches the customer cash-out position,
the bundle is transported somewhat out of the clamp. This takes place with the
help of the installed belts which are controlled by a separate drive motor on the
clamp.
A bundle of notes can be transported from the customer cash-out position and
into the retract box of the reject/retract cassette by the retract function. The
SAT (SAT = Stacker And output Transport) can transport bundles from the
stacking position to the customer cash-out position or into the reject/retract
cassette or from the customer cash-out position back into the retract box of the
reject/retract cassette, where they are stored unsorted. The number of storage
events is counted (presuming there is a corresponding output transport).
Optionally, a bundle can be retracted and stored in the stacking position of the
clamp. If this option is used, however, no further device operations are
possible until the bundle is removed by an operator and the software has
canceled the lock.
The drive system of the transport belts in the SAT (except for the clamp) is
provided by the main motor that also drives the dispensing units.
The reject/retract can be simply be pushed into the SAT. It engages in place
and is locked in the final position. The cassette position is queried by a switch.
To remove the cassette, it must be released with a lever on the SAT.
The banknote path can be viewed and is accessible throughout the entire
SAT.
The main motor can be swung away for the purpose of accessibility to the
single reject compartment.

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The Stacker Description of the Components

Stacker EEPROM for the CMD-V4

The EEPROM is physically mounted to the stacker (in the area of the stacker
wheel).
The device version (e.g. single reject) is stored in it, if it cannot be stored
electronically.
The information reaches the EEPROM during production.

The following information is stored in the EEPROM:

Version of the EEPROM structure
Checksum
Firmware name
Serial number
Type
Hardware configuration of the CMD-V4
Single reject configuration
Routing disks positions
Offset routing disk

i The EEPROM must always remain on the stacker.

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Description of the Components The Stacker

VCMD
This device version has an altered stacker and output transport.

The function of the single reject is always available. Any questioned ('bad')
note that is detected is removed by the single reject switch. All 'good' notes are
made available as a bundle in the stacking compartment via the stacker wheel.
The notes are transported out of the stacking compartment into the cash-out
position by belt transport. After this, the notes which were placed in
preparation in the standby position are issued to the customer.

i The reject cassette used with the VCMD does not have a retract box.

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The Stacker Description of the Components

Serial Number Recognition

Serial number detection can be optionally configured in the CMD-V4 for
specific countries. The bank note is registered and an image of the note is
transmitted to the product-specific software. This prepares the data for
evaluating the serial numbers on the notes.
The hardware for the serial number detection is divided between two scanning
rails and the logic board. The scanning rails are installed opposite one another
in the stacker in the area of the bank note input. The logic board is installed on
the side on the stacker. Power is supplied through the CMD-V4. The control
and data linkage is carried out directly on the system unit (PC) via USB. The
product-specific software controls the complete sequence of the serial number
detection.

The scanning rails located opposite one another record both sides of the bank
note, line by line, shortly before it enters the stacker wheel. The data are
transmitted to the logic. These prepare the data and then convey it to the PC
through the USB interface. The product-specific software receives the data
and prepares it for further processing.

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Description of the Components Output transport

Output transport
The output transport differs, depending on the device version. The following
illustration shows a output transport for a Rearload device with horizontal
output. The output transport is secured to the stacker (only with horizontal
output) and is controlled via the CMD controller.

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Shutter Description of the Components

Shutter
The shutter is a bank note cover flap which is controlled with the CMD
controller.

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Description of the Components Shutter Anti Cash Trapping

Shutter Anti Cash Trapping

The Shutter Anti Cash Trapping is a bank note cover flap which is controlled
with the CMD controller. The shape of the shutter flap is intended as a
mechanical measure to prevent the attachment of a trapping device in front of
the bank note cover flap.

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VBK shutter Description of the Components

VBK shutter
The shutter is a bank note cover flap which is controlled with the CMD
controller. The attachment of a trapping device in front of the bank note cover
flap is intended to be detected by means of sensor systems. Two different
procedures are deployed for this purpose. The first procedure depends on a
transmitter positioned outside of the shutter area, the second on a distance
sensor that is installed inside the shutter.

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Description of the Components The dispensing unit

The dispensing unit

CMD-V4

With the CMD-V4, each user can select the right device configuration for his
requirements by choosing between different models (Indoor/Outdoor,
Frontload/Rearload) and among a variable quantity of dispensing units (1-6).
The multiple-note detection unit must be positioned in the top dispensing unit.
It checks whether double or overlapping notes have been dispensed.

VCMD

In the case of the VCMD, the selection of different devices and the variable
design of the dispensing units (1-6) make it possible for the respective user to
select the device version that is most suitable for him.
The multiple-note detection unit is located in the VCMD in the dispensing unit
at the very front. It checks whether double or overlapping notes have been
dispensed.

Racks

Each of the racks can be configured with a single dispensing unit or with a
double dispensing unit. They become a operable component only in
conjunction with the dispensing units.

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The dispensing unit Description of the Components

Quadruple rack without dispensing units (CMD-V4)

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Description of the Components The dispensing unit

4-cassette housing with double dispensing unit

and 4-cassette distributor board (CMD-V4)

Each quadruple rack consists of four cassette mountings and at least one
double dispensing unit with a multiple-note detection unit. The second double
dispensing unit without a multiple-note detection unit is then used if more than
two cassettes are configured.
The multiple-note detection unit must always be in the upper dispensing unit.

i If only one double dispensing unit is available in a 4-cassette housing,

then the jumper must be configured in accordance with the CMD
controller.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-83

The dispensing unit Description of the Components

The pressure of the banknotes on the extractor shaft is evaluated with a

pressure sensor. The note dispensing proceeds by means of downward
friction. The dispensing unit extracts only one note at a time from the cash-out
cassette and transports it to the stacker. Two sequential notes have a
minimum distance of 67 mm (2.64") from one another during this process.
Subsequent notes are held back by a retaining shaft that is actuated by a
magnet.

2-cassette housing without dispensing unit

(VCMD)

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Description of the Components The dispensing unit

2-cassette housing with one double dispensing

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Description of the Components The dispensing unit

Double dispensing unit without DDU (CMD-V4 or

VCMD)

A pendulum dispensing shaft is installed for the note dispensing. The drive of
the extractor shaft is provided by the central motor as well as a magnetic
coupling for each extractor shaft. At one end of the extractor shaft there is a
pressure sensor through which the note contact pressure and the message
'Cassette pushed in' are checked. A forward motion of the notes is brought
about by an additional roller in the cassette. Preliminary separation is achieved
by means of an extended inlet slope in the cassette.
The cassette can readily be pushed into the rack with dispensing unit(s). They
engage in place and are locked in the final position. The cassette position is
queried by the pressure sensor. The cassettes can be unlocked with the
release lever on the rack.

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The dispensing unit Description of the Components

Voltages and signals from the controller to the cassette are redirected through
the cassette connector.
The following components are addressed in the dispensing unit.
Dispensing clutch
Retaining magnet
'Note dispensing' photosensor
'Cassette empty message' photosensor
Pressure sensor for 'Cassette pushed in' and 'Note contact pressure'

Adjustment eccentric
The adjustment eccentric is part of the dispensing unit with which the
dispensing gap (V gap) can be set.
There are three settings for the
eccentric: Setting A, B and C.
In new deliveries, they are always set
to position A. If a replace dispensing
unit is supplied, its maximum setting is
B.

If the double dispenses from a single cassette in the CMD-V4 become more
frequent, the V gap on the corresponding dispensing unit can be decreased by
increasing both eccentrics (respectively to left and right of the shaft) by one
step, e.g. from A to B. If the V gap is set too high, than no dispensing from the
corresponding cassette will be possible.

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Description of the Components The dispensing unit

Photosensors in the dispensing unit (CMD-V4 or

VCMD)
The message PSE (Photosensor empty (cassette empty message)) is
triggered if there are no longer any banknotes in the cassette. The
photosensor ray is guided back to the receiver in the dispensing unit through a
prism in the pressure carriage of the cassette.

Pressure sensor (CMD-V4 or VCMD)

The pressure sensor (PSD) provides the position as an analog value and thus
the pressure of the extractor shaft. It can also be determined whether the
cassette is available.

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The Reject/Retract cassette (CMD-V4 or VCMD) Description of the Components

The Reject/Retract cassette (CMD-V4 or

VCMD)
i Only cassettes with a blue cover are suitable for the vertical operation
of the VCMD.

The Reject/Retract cassette contains two separate compartments into which

the notes can be brought using the software controls. The chute selection is
carried out by a lift magnet in the SAT.
In order to remove the notes from the retract box, the compartment can be
swung into the output position with a lever when the cassette lid is open.

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Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD)

The reject cassette corresponds to the greatest extent possible to the

Reject/Retract cassette, except for the fact that the retract compartment is
omitted at the factory. Only the reject cassette is used with the VCMD. The
term Reject/Retract cassette is used for both types in the following.
The Reject/Retract cassettes are available in two different versions.
Depending on the version, they can be opened with a key or by toggle. The
possibility of lead-sealing is available for both versions.
A tamper indicator is located in the reject/retract cassettes. The condition of
the tamper indicator can be recognized on a window in the rear panel.
If the reject/retract cassette has been manipulated, then it can no longer be
deployed in the SAT. Any attempt to deploy the cassette will be stopped during
the attempted deployment. A display window on the rear panel of the cassette
offers information about its status:
green: cassette ready to be slid in
blue: force was used to open the cassette
The retraction mechanism is deployed at the face. The note-in takes place at
the face at an angle from above. Two feed-in rollers are operated by a
gearwheel on the right-hand side of the cassette which convey the individual
notes or bundles into the cassette.
The input area of the Reject/Retract cassette is opened during deployment in
the SAT by lateral plugs that are moved in the cranks in SAT. The cassette
closure is formed as visor.
The cassette is locked in the final position; the reaching of this position is
reported by a switch. The two cassettes are released after being unlocked
manually.

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The Reject/Retract cassette (CMD-V4 or VCMD) Description of the Components

Reject/Retract cassette opened (CMD-V4)

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Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD)

Reject cassette opened (VCMD)

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The cash-out cassettes Description of the Components

The cash-out cassettes

i Only cassettes with a blue cover are suitable for the vertical operation
of the VCMD.

The cash-out cassette is available in two versions. The standard version is

equipped with a motorized pressure carriage. The VCMD version is equipped
with braking strips. The (to a certain extent abbreviated) differentiation features
Standard and VCMD are used simply as a distinguishing nomenclature for the
purposes of this service manual. The Sales Department uses the term cash-
out cassette (Standard). Depending on the version, they can be opened with a
key or by a lever.
The following cassette versions are available:
Ink Dye
Lead Tamper (integrated
Operation Lever Lock
seal indicator maculation -
system)
Standard X X X
VCMD X X X
Standard
X X X
(Security I)
VCMD
X X X
(Security I)
Standard
X X X X
(Security II)

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Description of the Components The cash-out cassettes

Cash-out cassette standard

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The cash-out cassettes Description of the Components

Cash-out cassette opened (VCMD)

In principle, the cash-out cassettes of the CMD-V4 and the VCMD are of
identical construction. The stack of notes of the cassette receive a pressure to
start to the dispensing area through the vertical operation of the VCMD. Two
braking strip are integrated in front of the dispensing area which reduce the
pressure on the notes in combination with the pressure springs in the cover.

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Description of the Components The cash-out cassettes

A tamper indicator is located in the Standard and VCMD cash-out cassettes.

The condition of the tamper indicator can be recognized on a window on the
cassette grip side.
The cassette is stopped during additional deployment attempts with the visor
open during the deployment. If the tamper indicator shows 'green' and the
visor of the cassette is closed, then the cassette can be deployed in the
CMD-V4 or VCMD. Cash dispensing transactions can be carried out.
The tamper indicator can be reset by rotating the release lever or the lock.
A display window on the grip side of the cassette provides information about
the closing status:
green: cassette ready to be slid in
blue: cassette has been manipulated
The output area of the cash-out cassette is opened during deployment by
lateral plugs that are moved in cranks in the housing.
The cassette closure is formed as visor. The pressure is applied by means of a
pressure carriage operated by a stepper motor. The pressure carriage is
contained in the side cover of the cassette.
The cassette number is preset at the factory at the time of shipment. It is
saved in an EEPROM and can be changed per software command.
The cassette has a connector on the side cover through which the EEPROM
and the stepper motor are connected. The EEPROM itself is located in the
connector housing.
A gummed label for identification of the cassette can be attached in a recess
of the housing on the cassette grip side (type of bank notes, cassette number,
etc.).
The currency or denomination is lasered in at the time of configuration at the
factory.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-101

The cash-out cassettes Description of the Components

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Start-up

Initial start-up
During the initial start-up of the CMD-V4 (Cash Media Dispenser) or of the
VCMD (Vertical Cash Media Dispenser, respectively), perform the following
operations in the stated sequence:
1. Set the cash-out cassettes to the bank note size if they were not preset in
the factory
2. Fill the cassettes with genuine money and push them in
3. Update the banknote parameters and cassette filling data
4. Determine reference values for the various note types
5. Genuine money test

i The performance of these steps is described in the chapter "Device

Overview and operation."

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Start-up after component replacement Start-up

Start-up after component replacement

You should perform the following steps if you have replaced a component in
the CMD-V4 or the VCMD:
1. Initialization of the CMD-V4 or VCMD
2. Set the cash-out cassette to the bank note size if there was no presetting in
the factory
(if this is necessitated by the replacement)
3. Fill the cassettes with genuine money and push them in
(If this has become necessary because of the replacement)
4. Update the banknote parameters and cassette filling data
(If this has become necessary because of the replacement)
5. Determine reference values for the various note types
(If this has become necessary because of the replacement)
6. Genuine money test

i The performance of the steps two to seven is described in the chapter

"Device Overview and operation."

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Start-up Electric adjustments CMD-V4 or VCMD

Electric adjustments CMD-V4 or VCMD

Photosensor Pressure Determine Cassette
initialization * sensor reference initializa-
initialization ** value *** tion ****
Installation X X
Maintenance X X
Stacker X
replaced
CMD controller X X X
replaced
Dispensing unit X X X
with multiple-
note detection
unit replaced
Dispensing unit X X
without multiple-
note detection
unit replaced
Cash-out X
cassette
replaced
New note type X X
deployed
New firmware
loaded
Shutter replaced X
(CMD-V4 only)

* Initialization of the photosensors with removed cassettes, the

photosensors should not be covered (KDIAG: DXM)
** Remove and reinsert the cassette with switched-on CMD-V4 or
VCMD (running operation, no active withdrawal).
*** Reference value determination with initialized/deployed cassettes
with genuine money (KDIAG menu 'Device' -> 'CMD-V4' ->
'Cassettes-Init')
**** Initialization of the cash-out cassettes (KDIAG menu 'Device' ->
'CMD-V4' -> 'Cassettes-Init')

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-105

Electric adjustments CMD-V4 or VCMD Start-up

Jumper settings on the CMD or VCMD controller

Position of the jumper field on the controller

1 Jumper field on the CMD or VCMD controller

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Start-up Electric adjustments CMD-V4 or VCMD

The 10-digit jumper field beneath the status display controls the following
settings:

Jumper Designation Open Connected

1 DOOR Do not heed the Heed the door switch during
door switch during encryption
encryption
2 SCOP Reserve (may not be connected)
3 Jump A Set standard line parameter (19200,8,2,ODD);
Trigger RESET (subsequently removing jumper
again)
4 Jump B Two double Operate a double
dispensing units in dispensing unit in the
the 4-cassette 4-cassette housing as a
housing 2-cassette housing (the two
lower dispensing units may
be absent when a 4-way
distributor board is used)
5 Jump C Reserve (not used)
6 Jump D Reserve (NCR emulation active)
7 Clear CMOS Delete CMOS; trigger RESET (subsequently
removing jumper again)
8 NEN SE controls power- NEN signal is generated
saving mode by the CMD-V4
9 Battery CMOS back-up CMOS-support battery
battery inactive active
10 Jump PLD Reserve input to Programmable Logic Device

Jumper 1 is aligned on the controller board at the top.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-107

Electric adjustments CMD-V4 or VCMD Start-up

Default settings
Jumper connected
NEN
Battery

Jumper connected on one side (on one PIN only)

DOOR (option for activating DOOR)

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Start-up Setting the cassettes to the banknote size

Setting the cassettes to the banknote size

Read in this connection the sections "Setting note width" and "Setting note
height" in the chapter "Device overview and operation".

Fill the cassettes with genuine money and

push them in
After the device was switched on and no error occurred, the cash-out
cassettes need to be filled with genuine money. Read chapter "Device
Overview and operation", section "Filling the cash-out cassette".

Update the banknote parameters and

cassette filling data
Please refer to chapter "Device Overview and operation", section "Cassette
initialization", to obtain information about this.

Determine reference values for the various

note types
A description of this can be found in the chapter "Device Overview and
operation", section "Determining the reference value".

Genuine money test

To do so, please read chapter "Device Overview and operation", section
"Function test."

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-109

Genuine money test Start-up

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Shutter CMD horizontal
Shutter CMD V4 horizontal RL 01750053690
Shutter CMD V4 horizontal FL 01750056960
Shutter horiz. 8x CMD RL 01750166395
Shutter horiz. 8x CMD FL 01750166396
Shutter horiz. VBK 8x CMD RL 01750187300
Shutter_CMD_V4_horiz._RL_VBK 01750192728
Shutter_CMD-V4_horiz._FL_VBK 01750193245

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Installation Shutter CMD horizontal

Installation
The shutter closes the cash output area of the Cash Media Dispenser (CMD)
component and consists of the following components:
Shutter flap
Drive mechanism with DC motor, gear mechanism and interlock
mechanism
1 photo sensor for the provisioning of a note bundle to the output
1 photo sensor for the monitoring of the money withdrawal
Connector board with two hybrid photo sensors to control of the shutter flap

Both versions (Frontload and Rearload) differ only in the so called 'ramp' in the
cash path and in the position of the photo sensors PS 27 and PS 28.

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Shutter CMD horizontal Views

Views

CMD-V4 shutter

Rearload version view

Frontload version view

1 Ramp 3 Prism for the PS 28

2 Prism for the PS 27

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-113

Views Shutter CMD horizontal

i The structure of the shutter is shown with the Rearload version as an

example. The shutter structure is exactly the same in the Frontload
version.

1 Electronics board 6 Gear mechanism cover

2 Connection plug 7 Prism for the PS 27
3 Motor connection (-) 8 Prism for the PS 28
4 Motor connection (+) 9 Shutter flap
5 DC motor

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Shutter CMD horizontal Views

1 Moving and latching mechanism 5 Motor connection (-)

(left) 6 Motor connection (+)
2 Switching flag for DPS 11 7 Hybrid photosensor DPS 10
3 Switching flag for DPS 10 8 Hybrid photosensor DPS 11
4 Drive shaft for shutter flap

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-115

Views Shutter CMD horizontal

CMD-V5 shutter

Rearload version view

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Shutter CMD horizontal Views

i The structure of the shutter is shown with the Rearload version as an

example. The shutter structure is exactly the same in the Frontload
version.

1 Electronics board 5 Gear mechanism cover

2 Connection plug 6 Prism for the PS 27
3 Motor connection 7 Prism for the PS 28
4 DC motor 8 Shutter flap

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-117

Function Shutter CMD horizontal

Function
The shutter is controlled by the firmware of the CMD-V4/V5 controller and is
triggered by the application software.

Control data
CMD-V4/V5 Control cable
Shutter
controller
Voltage

The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as

well as the hybrid photosensors DPS 10 and DPS 11 and controls the motor.
Photo sensor Function
PS 27 Monitoring the banknote removal
PS 28 Clamp stop position to the banknote removal area
DPS 10 / DPS 11 Position of the drive shaft for the shutter flap

i The designation of the photosensor and the electronic signal are

different (see the table in the section "Pin assignment").

The motor-driven shaft has a driving cam on the left and on the right side.
They are constructed in such a way that the shutter is locked by the catches
on the shutter flap bearings when the shutter is closed.
Shutter and drive mechanism are not directly connected.
When the driving cams turn, the shutter is forced open.
To close the shutter, the cam shaft turns the driving cams back but it is the
spring that actually closes the shutter flap.
The latching mechanism of the shutter flap can only be performed if the flap is
completely close beforehand.
This construction excludes the risk of injury for the user.

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Shutter CMD horizontal Function

Banknote removal area CMD-V4

If the application triggers the command to dispense the banknotes, the shutter
slap opens completely at first via the firmware. After the transportation of the
banknotes into the removal position, the shutter flap closes slightly depending
on the thickness of the banknote bundle. The thickness of the banknote
bundle is evaluated by the thickness measurement in the CMD. The evaluated
value functions as a temporary control of the drive motor.
After the withdrawal of the banknotes the shutter flap is opened completely by
the firmware and the drive belts in the transport clamp are shortly running
backwards. After that the shutter flap closes completely and locks, if there are
not any external influences which get in the way.

Error code 28

If the locking procedure does not proceed in 1 second, the firmware turns off
the motor, signals an error code (displays error code 28 on the CMD-V4
controller) and messages the malfunction to the application.

Error code 29 (manipulation protection)

If the closing shutter flap covers photo sensor PS 27, the error code 29 is
shown on the display. The firmware tries anyway to close the shutter flap. If
this is not possible during 1 second, the motor gets switched off.

Banknote removal area CMD-V5

The banknote removal in a system with a CMD-V5 is controlled by the
application.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-119

Function Shutter CMD horizontal

Meaning of the hybrid photosensors

DPS 10 DPS 11 ERROR
Open covered Shutter flap is completely open (position OPEN)
covered covered Shutter flap is opened
(Position between OPEN and BANKNOTE
DISPENSING)
covered Open The shutter flap is in the locking phase
Open Open Shutter flap is closed and locked
(position CLOSED)

Signal level at the plug:

covered = 1 (H) = + 12 V
open = 0 (L) = 0 V

The level of the DPS 10 and DPS 11 are 0 V and 5 V, if the shutter electronics
is connected to a CMD controller. If not, the measurement is not possible.

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Shutter CMD horizontal Pin assignment

Pin assignment
1 Type of connector:
JST PHD 12M

Contact Designation Note

1 not used
2 not used
3 + 12 V
4 GND
5 Motor (+) Motor connection (+)
6 Motor (-) Motor connection (-)
7 DPS 10
8 DPS 11
9 PS 27
10 PS 28
11 Transmit current PS 27 and
PS 28
12 not used

Firmware designation Electronic signal

PS 27 LS 26
PS 28 LS 29

Maintenance
The shutter does not require preventive maintenance under normal operating
conditions.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-121

Technical Data Shutter CMD horizontal

Technical Data
Dimensions:
Height: 128 mm (5.04")
Width: 304 mm (11.97")
Depth: 67 mm (2.64")

Weight: 820 g (1809 lb)

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Shutter CMD horizontal
Designation Part Number Image
Shutter CMD V4 horizontal FL 01750082602 1
Shutter CMD V4 horizontal RL 01750082603 1
Shutter CMD V4 horizontal FL assy. w 01750085287 1
Shutter CMD V4 RL w assy. 01750128413 1
Shutter CMD V4 horizontal FL rail 01750136010 2
Shutter CMD V4 horizontal RL rail 01750136011 2
Shutter CMD V4 PC1521xe FL assy. 01750139331 1
Shutter CMD V4 FL weather. bent rail 01750178259 2
Shutter horiz. VBK 8x PC1500 FL 01750195729 1
Shutter CMD V4 RL weather. bent rail 01750195754 2
Shutter_PC1500xe_RL_VBK 01750205850 1
Shutter_horiz.VBK_8x_PC1500_FL_weather 01750210348 1
Shutter_horiz.VBK_8x_PC1500_RL_weather 01750210349 1

The following pictures are symbols for versions of the previously listed
shutters. The characteristics of the individual shutters are not directly visible.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-123

Illustration 1 Shutter CMD Shutter CMD horizontal

Illustration 1 Shutter CMD

2-124 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Shutter CMD horizontal Illustration 2 Shutter CMD rail

Illustration 2 Shutter CMD rail

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-125

Installation Shutter CMD horizontal

Installation
The shutter closes the cash output area of the Cash Media Dispenser (CMD)
component and consists of the following components:
Shutter flap (with or without rail)
Drive mechanism with DC motor, gear mechanism and interlock
mechanism
1 photo sensor for the provisioning of a note bundle to the output
1 photo sensor for the monitoring of the money withdrawal
2 sensors for the trapping device detection (VBK version only)
Connector board with two hybrid photo sensors to control of the shutter flap

Both versions (Frontload and Rearload) differ only in the so called 'ramp' in the
cash path and in the position of the photo sensors PS 27 and PS 28.

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Shutter CMD horizontal Views

Views

CMD-V4 shutter

Rearload version view

Frontload version view

1 Ramp 3 Prism for the PS 28

2 Prism for the PS 27

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-127

Views Shutter CMD horizontal

i The structure of the shutter is shown with the Rearload version as an

example. The shutter structure is exactly the same in the Frontload
version.

1 Electronics board 6 Gear mechanism cover

2 Connection plug 7 Prism for the PS 27
3 Motor connection (-) 8 Prism for the PS 28
4 Motor connection (+) 9 Shutter flap
5 DC motor

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Shutter CMD horizontal Views

1 Moving and latching mechanism 5 Motor connection (-)

(left) 6 Motor connection (+)
2 Switching flag for DPS 11 7 Hybrid photosensor DPS 10
3 Switching flag for DPS 10 8 Hybrid photosensor DPS 11
4 Drive shaft for shutter flap

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Views Shutter CMD horizontal

CMD-V5 shutter

Rearload version view

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Shutter CMD horizontal Views

i The structure of the shutter is shown with the Rearload version as an

example. The shutter structure is exactly the same in the Frontload
version.

1 Electronics board 5 Gear mechanism cover

2 Connection plug 6 Prism for the PS 27
3 Motor connection 7 Prism for the PS 28
4 DC motor 8 Shutter flap

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-131

Function Shutter CMD horizontal

Function
The shutter is controlled by the firmware of the CMD-V4/V5 controller and is
triggered by the application software.

Control data
CMD-V4/V5 Control cable
Shutter
controller
Voltage

The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as

i The designation of the photosensor and the electronic signal are

different (see the table in the section "Pin assignment").

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Shutter CMD horizontal Function

Banknote removal area CMD-V4

Error code 28

Error code 29 (manipulation protection)

Banknote removal area CMD-V5

The banknote removal in a system with a CMD-V5 is controlled by the
application.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-133

Function Shutter CMD horizontal

Meaning of the hybrid photosensors

Signal level at the plug:

covered = 1 (H) = + 12 V
open = 0 (L) = 0 V

The level of the DPS 10 and DPS 11 are 0 V and 5 V, if the shutter electronics
is connected to a CMD controller. If not, the measurement is not possible.

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Shutter CMD horizontal Pin assignment

Pin assignment
1 Type of connector:
JST PHD 12M

Contact Designation Note

1 not used
2 not used
3 + 12 V
4 GND
5 Motor (+) Motor connection (+)
6 Motor (-) Motor connection (-)
7 DPS 10
8 DPS 11
9 PS 27
10 PS 28
11 Transmit current PS 27 and
PS 28
12 not used

Firmware designation Electronic signal

PS 27 LS 26
PS 28 LS 29

Maintenance
The shutter does not require preventive maintenance under normal operating
conditions.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-135

Technical Data Shutter CMD horizontal

Technical Data
Dimensions:
Height: 128 mm (5.04")
Width: 304 mm (11.97")
Depth: 67 mm (2.64")

Weight: 820 g (1809 lb)

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Shutter CMD vertical
Shutter CMD V4 vertical RL 01750045330
Shutter CMD V4 vertical FL 01750054768
Shutter 8x CMD FL 01750157286
Shutter 8x CMD RL 01750159971
Shutter protection 8x CMD FL 01750184934
Shutter protection 8x CMD RL 01750184935

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Structure Shutter CMD vertical

Structure
The shutter closes the cash output area of the Cash Media Dispenser (CMD)
component and consists of the following components:
Shutter flap
Drive mechanism with stepper motor, gear mechanism, interlock
mechanism and two hybrid photo sensors (DPS 10 and DPS 11) for
monitoring the flap position.
1 photo sensor (PS 28) for the provisioning of a note bundle to the output
1 photo sensor (PS 27) for the monitoring of the money withdrawal
Connector board for controlling the shutter flap
Both versions (Frontload and Rearload) differ only in the so called 'ramp' in the
cash path and in the position of the photo sensors PS 27 and PS 28.

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Shutter CMD vertical Structure

Rearload version rear view

Frontload version front view

1 Ramp

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-139

Structure Shutter CMD vertical

Position of the photo sensors Rearload version

1 Prism for photo sensor PS 27 2 Photo sensor PS 28

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Shutter CMD vertical Structure

Position of the photo sensors Frontload version

1 Prism for photo sensor PS 27 2 Photo sensor PS 28

i The additional structure of the shutter is shown with the Rearload

version as an example. The shutter structure is exactly the same in the
Frontload version.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-141

Structure Shutter CMD vertical

1 Connection plug 3 Stepper motor

2 Electronics board 4 Gear mechanism cover

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Shutter CMD vertical Structure

1 Hybrid photo sensor DPS 11 5 Cam disk

2 Hybrid photo sensor DPS 10 6 Lever
3 Twin gear wheel 7 Side piece flap
4 Switch actuator DPS 11 and 8 Stepper motor
DPS 10 at the cam disk

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Function Shutter CMD vertical

Function
The shutter is controlled by the firmware of the CMD-V4/V5 controller and is
triggered by the application software.

Control data
CMD-V4 Control cable
Shutter
controller
Voltage

The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as

well as the hybrid photo sensors DPS 10 and DPS 11 and controls the motor.
Photo sensor Function
PS 27 Monitoring the cash dispensing
PS 28 Stop position of the gripper to the cash output
DPS 10 / DPS 11 Position of the drive shaft for the shutter flap

i The designation of the photo sensor and the electronic signal are
different (see the table in the section "Pin assignment").

Shutter and drive mechanism are directly connected. When a cam disk turns,
the shutter is forced to open or close. There is no risk for injury because the
driving forces of the stepper motor are so low.
The latching mechanism of the shutter flap is performed automatically, if it is
completely closed.

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Shutter CMD vertical Function

Cash dispensing CMD-V4

If the application triggers the command to dispense the money, the shutter
slap opens completely at first via the firmware. After the transportation of the
money into the removal position, the shutter flap closes slightly depending on
the thickness of the banknote bundle. The thickness of the banknote bundle is
evaluated by the thickness measurement in the CMD V4. The evaluated value
functions as a temporary control of the drive motor.
After the withdrawal of the money the shutter flap is opened completely by the
firmware and the drive belts in the transport clamp are shortly running
backwards. After that the shutter flap closes completely and locks, if there are
not any external influences which get in the way.

Error code 28

Error code 29 (manipulation protection)

Cash dispensing CMD-V5

The cash withdrawal in a system with a CMD-V5 is controlled by the
application.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-145

Function Shutter CMD vertical

Meaning of the hybrid photo sensors

DPS 10 DPS 11 Meaning
open covered Shutter flap is completely open (position OPEN)
covered covered Shutter flap is opened
(Position between OPEN and CASH
DISPENSING)
covered open The shutter flap is in the locking phase.
Because of the slowing-down time which is
contained in the firmware, it is guaranteed that
the shutter flap is completely closed and locked
(position CLOSED).

Signal level at the plug:

open = 1 (H) = + 12 V
covered = 0 (L) = 0 V

The level of the DPS 10 and DPS 11 are 0 V and 5 V, if the shutter electronics
is connected to a CMD controller. If not, the measurement is not possible.

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Shutter CMD vertical Pin assignment

Pin assignment
1 Type of connector:
JST PHD 12M

Pin Description Remarks

1 + 24 V
2 GND Load for + 24 V
3 + 12 V
4 GND
5 Motor (+) Stepper motor On / Off *1)
6 Motor (-) Rotation direction of the
stepper motor forwards /
backwards *1)
7 DPS 10
8 DPS 11
9 PS 27
10 PS 28
11 Transmit current PS 27 and
PS 28
12 not used

*1) These two signals from the CMD V4/V5 controller are processed through
a clock generator on the controller card of the shutter into clock signals for
the stepper motor.

Firmware description Electronic signal

PS 27 LS 27
PS 28 LS 28

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Maintenance Shutter CMD vertical

Maintenance
The shutter does not require preventive maintenance under normal operating
conditions.

Technical data
Dimensions:
Height: 127 mm (5")
Width: 337 mm (13.3")
Depth: 185 mm (7.28")

Weight: 1020 g (2250 lb)

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Ink Staining System
The cash media dispenser (CMD-V4) can be equipped with two different ink
staining systems.
If an ink staining system is installed read the respective service manual which
is supplied with the device:
Ink staining system SQS: 01750094340
Ink staining system Villiger: 01750094337

01750060162 D Cash Media Dispenser Version 4 2-149

Ink Staining System

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Printing Cassette (TH60)
Printing cassette (TH60) 01750092160
Printing cassette (TH60) 01750109482

The printing cassette is an optional component of the CMDV4 and is used to

print documents and labels. It is part of a dual dispenser module.
The TH60 is a thermal printing unit with an integrated paper cutter, and is
installed in the printing cassette. It is a compact unit for direct printing on
thermal paper.
The TH60 features a thermal printing unit that is 160 mm (6.3") wide and
operates at 8 dots/mm.
Paper is fed by two stepper motors.
Various sensors and switches control this operation.
One sensor identifies the black mark that is on the back of the thermal paper.
The TH60 controller uses a temperature sensor to monitor the thermal line.
This description supplements the CMDV4 manual.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-151

View of printing cassette (large paper roll) Printing Cassette (TH60)

View of printing cassette (large paper roll)

1 24 V power supply
2 USB port
3 Locking/unlocking lever
4 Handle to pull out/push in the printing cassette

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Printing Cassette (TH60) View of printing cassette (small paper roll)

View of printing cassette (small paper roll)

1 24 V power supply
2 USB port
3 Locking/unlocking lever
4 Handle to pull out/push in the printing cassette

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-153

Components and controls Printing Cassette (TH60)

Components and controls

1 Thermal printing unit with paper cutter

2 Paper-nearly-out receiver
3 Paper roll holder
4 Paper-nearly-out transmitter
5 Keypad

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Printing Cassette (TH60) Pulling out the printing cassette

Pulling out the printing cassette

Launch the product-specific software (see chapter Basic Operation,
section Calling the product-specific software in the operating manual).

Open the safe door (see chapter Basic Operation, section

Opening/closing the safe door (with factory setting) or Opening/closing
the safe door (with customized lock) in the operating manual).

Press the green unlocking lever down

(see arrow), and pull the printing
cassette out of the CMD V4 using the
green handle (1).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-155

Keypad Printing Cassette (TH60)

Keypad

1 Yellow status LED 4 F1 key - paper feed

2 Red status LED 5 F2 key
3 Green status LED 6 RESET key

Errors/faults
The yellow or red status LED flashes if an error occurs. This does not include
faults that cause the controller to stop functioning.

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Printing Cassette (TH60) Errors/faults

Status indications
The yellow or red status LED flashes if an error occurs, for example flashing
briefly twice in succession. The LED is then switched off for 0.5 second, and
the cycle is repeated (see the diagram Example of a 2-flash indication).

Example of a 2-flash indication

0.3 s

Yellow status LED

This LED indicates the status of data communication.
Flash Cause Action
cycle
1 Data reception
2 Communication error
3 Data communication not
completed
4 USB port error

Green status LED

This LED indicates the general device status.
Flash Cause Action
cycle
0 Printer is ready
2 Document is in the output Remove the document
unit

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-157

Errors/faults Printing Cassette (TH60)

Red status LED

This LED indicates the general error status of the printing cassette.
Flash Cause Action
cycle
1 End of paper Insert a new paper roll (see chapter Printing
Cassette, section Replacing the paper roll in
the operating manual).
2 Near end of The paper roll must be replaced soon.
paper
3 Paper jam Eliminate the paper jam (see chapter Printing
Cassette, section Removing a paper jam in the
operating manual).
4 Fault in cutter Check the blades. If the fault remains, replace
the printing cassette (see the section
Installing/removing components).
5 Thermal line Close the thermal line (see chapter Printing
raised Cassette, section Removing a paper jam in the
operating manual).
6 Power supply Check the power supply unit or the controller. If
fault the fault remains, replace the printing cassette
(see the Installing/removing components
section).
7 Overheating Switch the device off and let it cool down.
8 Memory error Replace the printing cassette (see the section
Installing/removing components).
9 EEPROM error Replace the printing cassette (see the section
Installing/removing components).

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Printing Cassette (TH60) Key functions

Key functions
The following key functions are available to test the printing unit.
Paper feed press the F1 key
Trial printout (fonts) press the F1 and RESET keys, then release RESET
while continuing to hold F1 down.
Setup menu and printout of setup report press the F2 and RESET keys,
then release RESET while continuing to hold F2 down.

Paper feed

Press the paper feed key (F1). The printer feeds the paper and then cuts
it.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-159

Key functions Printing Cassette (TH60)

Trial printout

Press the RESET and F1 keys at the same time. Release RESET while
continuing to hold F1 down for several seconds. The printer outputs a trial
printout showing the fonts.

i It is advisable to use normal thermal paper with a width of 150 mm /

5.91" for the trial printout.

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Printing Cassette (TH60) Setup menu

Ending the key function

Press the RESET key to exit the key function.

Setup menu
i Only print the setup menu on thermal paper because printing extends
beyond the margin when labels are used.

The status report is triggered as follows.

F2 key (1)

Press the RESET and F2 keys at the

same time. Release RESET while
holding F2 down for several seconds.

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Setup menu Printing Cassette (TH60)

You can select and change the menu items via the F2 key.

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Printing Cassette (TH60) Setup menu

i The settings are saved automatically; they cannot be rejected. If an

input error is made, the menu item must be selected again and
changed.
You can go to the next menu item with the F1 key.

You can end menu settings at any time by pressing RESET.

Menu structure

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-163

Adjusting the paper-nearly-out sensor Printing Cassette (TH60)

Adjusting the paper-nearly-out sensor

Pull the printing cassette out of the CMDV4 (see the Pulling out the
printing cassette section).

Large roll:

Undo the screw (1) on the right side of

the paper-nearly-out sensor (2).
Push the paper-nearly-out sensor up
or down.

Up = Respond later
Down = Respond earlier

Small roll:

Undo the screw (1) on the right side of

the paper-nearly-out sensor.
Push the paper-nearly-out sensor up
or down.

Up = Respond later
Down = Respond earlier

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Printing Cassette (TH60) Adjusting the paper-nearly-out sensor

Status LEDs
LEDs:

Green (1) on = OK, there is enough

paper.

Yellow (2) also on = The paper is

running out.
A message is sent to the application.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-165

Installing/removing components Printing Cassette (TH60)

Installing/removing components

Thermal line with blade

Pull the printing cassette out of the CMDV4 (see the section Pulling out
the printing cassette).

Switch the Cash Media Dispenser Version 4 off (see chapter Basic
Operation, section Switching off the device in the operating manual),
and unplug the power plug.

Undo the screw (1)

Push the paper guides completely

together.

Remove the controller cover from the

stay bolt by lifting it at a slant (see
arrow).

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Printing Cassette (TH60) Installing/removing components

Detach connectors (1) to (3).

Press the retaining lever (1) in the

direction of the arrow.

Tilt the thermal array upward in the

direction of the arrow (2).

Press the retaining lever (1) in the

direction of the arrow.

Lift the thermal array out.

Installation is in reverse order for removal.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-167

Installing/removing components Printing Cassette (TH60)

Removing the printing cassette

Pull the printing cassette out of the CMDV4 (see the section Pulling out
the printing cassette).

Switch the Cash Media Dispenser Version 4 off (see chapter Basic
Operation, section Switching off the device in the operating manual),
and unplug the power plug of the Cash Media Dispenser Version 4.
Detach connectors (1) and (2).

Lift the paper roll out (see arrow).

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Printing Cassette (TH60) Installing/removing components

Loosen the knurled screw (1) by a few

turns.

Push the cable chain with the retaining

bracket in the direction of the arrow
(1).

Turn the cable chain out of the

retaining mechanism (3) in the
direction of the arrow (2), and detach
it.

Press the locking levers (1) and (2) in

the direction of the arrow as far as
possible.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-169

Installing/removing components Printing Cassette (TH60)

Hold the telescopic runner tight with

your thumbs.

Press the printing cassette upward out

of the retaining mechanism in the
direction of the arrow

and ...

... support the printing cassette (1).

Pull the telescopic runner away from

the printer in the direction of the arrow
(2).

Push the telescopic runner into its

holder in the direction of the arrow (3)
as far as possible.

Lift the printing cassette by its two

handles (1) in the direction of the
arrow (2), and remove it in the
direction of the arrow (3).

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Printing Cassette (TH60) Installing/removing components

Installing the printing cassette

i When installing the new

printing cassette, make sure
that the locking levers (1) and
(2) have been pushed in the
direction of the arrow as far as
possible.

Pull the right-hand telescopic runner completely out of the Cash Media
Dispenser Version 4.

Lift the printing cassette by its two

handles (1) in the direction of the
arrow (2), and place it on the existing
locating bolts.

Carefully lower the printing cassette in

the direction of the arrow (3).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-171

Installing/removing components Printing Cassette (TH60)

Push the right-hand locking lever (1) in

the direction of the arrow as far as
possible.

Support the printing cassette (1).

Pull the telescopic runner in the

direction of the arrow (2) as far as
possible.

Push the telescopic runner on to the

locating pins in the direction of the
arrow (3).

Hold the telescopic runner tight with

your thumbs.

Press the printing cassette upward out

of the retaining mechanism in the
direction of the arrow

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Printing Cassette (TH60) Installing/removing components

Push the left-hand locking lever (1) in

the direction of the arrow as far as
possible.

Twist the cable chain around the

retaining mechanism (2) in the
direction of the arrow (1).

Push the cable chain with the retaining

bracket in the direction of the arrow (3)

and ...

tighten the knurled screw (1) again.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-173

Installing/removing components Printing Cassette (TH60)

Now reinsert the paper roll in the

direction of the arrow.

Re-attach connectors (1) and (2).

Insert the power plug in the device socket, and switch the Cash Media
Dispenser Version 4 on.

Push the printing cassette into the CMDV4 until it locks into place.

Close the Cash Media Dispenser Version 4.

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Printing Cassette (TH60) Technical data

Technical data

Power supply
Power supply: 24 V DC 10%
Connector: AMP Mod I 2-pin

Power consumption
Stand-by 24 V DC: approx. 0.2 A
Operating mode 24 V DC: approx. 9.0 A
Peak current 24 V DC: approx. 20 A

Printing data
Printing method: direct thermal printing
Resolution: 8 dots/mm or 200 DPI

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-175

Technical data Printing Cassette (TH60)

Thermal paper specifications

Paper width 85 mm - 160 mm 1 mm
(3.35 - 6.3" 0.04")
Paper thickness 0.08 - 0.16 mm
(0.003 - 0.01")
Paper weight 100 g/m - 120 g/m
(26.67 lb - 32 lb)
Paper smoothness at front min. 300 Bekk sec.
Paper smoothness at back max. 200 Bekk sec.
Evenness of side walls of paper roll 1 mm ( 0.04")
Thermal coating on the inside
Outer diameter of large paper roll up to 180 mm (7.09")
Outer diameter of small paper roll up to 120 mm (4.72")
Inner diameter of roll core 50 + 1 mm (1.97" + 0.04")
Roll core material plastic or cardboard
Thickness of roll core wall min. 2 mm + 1 mm
(min. 0.08" + 0.04")
End of paper The end must not be glued to the
roll core.
Mark position on the back, in the middle
Mark color black (not colored)
Mark height min. 4 mm + 0.5 mm
(min. 0.16" + 0.02")
Mark width min. 26 mm + 0.5 mm
(min. 1.02" + 0.02")
Mark spacing min. 54 mm - max. 85 mm
(min. 2.13" - max. 3.35")
Mark reflection > 70% acc. to DIN 53145 part 1
Mark PCS value > 70% acc. to DIN 66 236
Opacity > 85% acc. to DIN 53 146
Paper quality OJI KF 50-HDA

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Printing Cassette (TH60) Technical data

Rear of paper web

85 mm - 160 mm (3.35" - 6.3")

2
min. 26 mm (1.02")
1
4 3

(0.16")
54 mm - 85 mm (2.13" - 3.35")

4 mm
5

1 Cutting edge
2 Unroll direction
3 Inner surface of paper web (heat-sensitive)
4 Reverse of paper (mark position)
5 Paper roll

01750060162 D Cash Media Dispenser Version 4 - Service Manual 2-177

Technical data Printing Cassette (TH60)

USB pin assignment

2 1 Type of connector:
USB 4-pin

3 4

Pin Designation Input/output Function

1 VBUS
2 D- Bidirectional Data
3 D+ Bidirectional Data
4 GND Bidirectional
Shield Shield

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Sensors and electromechanical
components

CMD-V4 with horizontal output transport

RL
PS27

PS28

PS1 SM2,3 DPS5,6

SW3
SM1 HS2 MA6
D D D DPS14 DPS8,9
DPS2 HS3
HS4 DCM1
DCM7 DPS15
DPS10 / DPS11

DPS7 DPS4
SW2 MA2/2
PS2 HS1
SNR1
SM9 PS18 DCM2,3 SW1
SNR2
MA2/1
DDU EEP1
PRC1
CL1 SMC1
PSE1
MAC1
PSD1

EEP2
PRC2
CL2 SMC2
PSE2
MAC2
PSD2

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-1

CMD-V4 with vertical output transport Sensors and electromechanical components

CMD-V4 with vertical output transport

D D D
DPS10
DPS11
SM7

PS27 PS28 HS4

PS1 SM2,3 DPS5,6

SW3
SM1 HS2 MA6
DPS14 DPS8,9
DPS2 HS3
DCM1
DPS15
DPS7 DPS4
MA2/2
PS2 HS1
SNR1
SM9 PS18 DCM2,3 SW1
SNR2
MA2/1
DDU EEP1
PRC1
CL1 SMC1
PSE1
MAC1
PSD1

EEP2
PRC2
CL2 SMC2
PSE2
MAC2
PSD2

3-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Sensors and electromechanical components VCMD with vertical output

VCMD with vertical output

PS26

1. Auszahl ... 5. Auszahl

PS35

EEP1

EEP5
PS33
SW3
SW1

CL
PS21
SW2
PS1
MA2

PS22
SM6
SW4
DPS4
SMC1 SMC5

PS19
DPS2
DPS9
DPS8

SM5
PS18
DPS3 CL1 CL5
DCM3 PRC1 MAC1 PRC5 MAC5
DDU PSE1 PSD1 PSE5 PSD5

DPS1 SM9 DCM1

CG1

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-3

Meaning of abbreviations and symbols Sensors and electromechanical components

Meaning of abbreviations and symbols

Electrical elements

Stacker and output transport

Compo Name Location

nent
D Permanent magnets (3 units) without Clamp
sensors
DPS 2 Stacker wheel position query Stacker wheel input
DPS 4 Sensor: position of retract compartment RR box
DPS 5 Sensor: home position Routing disk drive, left
DPS 6 Sensor: home position Routing disk drive,
right
DPS 7 Home position of sliding surface Single reject
DPS 8 Sensor: Position Routing disk drive, left
DPS 9 Sensor: Position Routing disk drive,
right
DPS 10 Hybrid photosensor Shutter
DPS 11 Hybrid photosensor Shutter
DPS 14 Home position of switch Single reject
DPS 15 Switch position: single reject Single reject
SNR 1 Scanning bar Serial Number Recognition Stacker wheel input
SNR 2 Scanning bar Serial Number Recognition Stacker wheel input
HS 1 Home position (Hall-Sensor) Clamp positioning
HS 2 Initial RR position (behind the routing Clamp positioning
disk) (Hall-Sensor)
HS 3 Reversal in FL direction (if required.) Clamp positioning
(Hall-Sensor)
HS 4 Stop over position and final position of Clamp positioning
clamp(Hall sensor)
PS 1 Stacker wheel input Stacker wheel input
PS 2 Tray empty' check Single reject
PS 18 Tray monitoring/ input monitoring 'clamp Swivel drive for clamp
empty' flap/RR box

3-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Sensors and electromechanical components Meaning of abbreviations and symbols

Compo Name Location

nent
PS 27 Removal photosensor Clamp positioning
PS 28 Bundle rear edge control Clamp positioning
DCM 1 Main drive motor Stacker wheel input
DCM 2 Traction motor + planetary gears Clamp
DCM 3 Belt drive + planetary gears Clamp
DCM 7 DC motor (Outdoor) Shutter
MA 2/1 Switch control magnet Single reject
MA 2/2 Switch control magnet Single reject
MA 6 Magnet for retract comportment Reject box
SW 1 RR box inserted Reject box
SW 2 Safety switch Slide rack
SW 3 Locking handle Release lever
SM 1 Pressure on sliding surface for emptying Single reject
SM 2 Routing disk motor Routing disk drive, left
SM 3 Routing disk motor Routing disk drive,
right
SM 7 Stepper motor (Indoor) Shutter
SM 9 Stacker wheel stepper motor Stacker wheel input
T1 Timing disk Stacker wheel input

Dispenser module I

Compo- Name Location

nent
MACx Retaining magnet Dispenser module; cassette x x=16
CLx Extractor gear Dispenser module; cassette x x=16
PSDx Dispensing sensor Dispenser module; cassette x x=16
PSEx Empty sensor Dispenser module; cassette x x=16
DDU Length measurement, Top dispenser module
measuring station
SMCx Stepper motor for in cassette x x=16
pressure
PRCx Pressure sensor Dispensing unit; cassette x x=16
EEPx EEPROM at cassette x x=16

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-5

Meaning of abbreviations and symbols Sensors and electromechanical components

Stacker and output transport VCMD

Component Designation Location

CG1 Clock oscillator for speed control and width at main motor DCM1
measuring of the notes
CL Coupling for the drive of the reject cassette
CL1 Coupling with built-in brake for note
dispensing (1st cash-out cassette)
DCM 1 Function 1: Stacker wheel input
Main drive motor for dispensing and
collecting individual notes and for their
banknote transport into the reject cassette
Function 2:
Drive for the output transport of the bundle
to the customer, in addition to note
retraction from stacking compartment into
the reject cassette
DCM 3 Drive for the finger-type pressure bar and Clamp
switching of the motor DCM1 between
Function 1 and Function 2
DCM 7 Shutter drive, shutter flap Shutter
DPS 1 Finger-type pressure bar in the stacking Stacker input
compartment in home position for
dispensing
DPS 2 Stacker wheel position query Stacker wheel input
DPS 3 Finger-type pressure bar in the stacking Stacker input
compartment in the cash output
DPS 4 Switching dispensing/transport Stacker wheel input
DPS 8 / Comb-type lifting bar sensor in the stacking Above reject box
DPS 9 compartment:
in home position / cash output
EEP Cassette connector with EEprom
PS 1 Banknote counter; controls single reject
deflector (reflective photosensor)
PS 18 Note or notes in the stacking compartment
PS 19 Banknote counter, control stacker wheel
PS 21 Monitoring of cash path in the reject Above reject box
cassette
PS 22 Path monitoring of cash output and bundle
reject
PS 26 Notes in cash-out position, presenting Output transport
position
PS 33 Cash path monitoring photosensor in the
output transport

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Sensors and electromechanical components Meaning of abbreviations and symbols

Component Designation Location

PS 35 Cash path monitoring photosensor in the
output transport
MA 2 Lift magnet for single reject deflector Single reject
SW 1 Reject/retract box pushed in Reject box
SW 2 Safety switch stacker cover Cover plate in front of the
bundle reject deflector
SW 3 second function key at the control panel on
the chassis
SW 4 Safety switch Cassette rack
SM 5 Stepper motor for comb-type lifting bar Stacker wheel input
drive in the stacking compartment
SM 6 Stepper motor for bundle reject switch Above reject box
SM 7 Stepper motor (indoor) Shutter
SM 9 Stacker wheel stepper motor Stacker wheel input

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Meaning of abbreviations and symbols Sensors and electromechanical components

3-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Processes in the CMD-V4 (schematic)
In the following, the most important processes in the CMD-V4 are shown step-
by-step and described. To do so, the shown schematic drawing of the CMD-V4
with vertical transport (Frontload) is used.

b
c

l d
h

m j e f g
o

i k

A Shutter h Main drive motor

b Clamp in cash-out position i Multiple-note detection unit
c Output transport vertical FL j Stacker wheel
d Routing disk k Cassette 1
e Clamp in stacking position l Single reject switch
f Retract box of the reject/ m Single reject box
retract cassette n Dispensing direction (horizontal LF)
g Reject box of the reject/ o Serial number recognition scanning
retract cassette rail

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-9

i k

1. - 8. Processes as the dispensing in the direction of the customer

(vertical Frontload)
9. Notes don't get removed in the defined waiting time!
10. Retract of the notes in the cash-out position (b)
11. The shutter closes
12. Clamps moves in the direction of the stacker (c)
13. Switching reject/retract box
14. Routing disk takes the horizontal dispensing position Frontload (d)
15. Clamp moves in the direction of the dispensing (horizontal
Frontload) (n)
16. Routing disk moves to the reject/retract position (d)

3-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Processes in the CMD-V4 (schematic) Bundle retract

b
c

l d n
h

m j e f g
o

i k

17. Clamps moves in the reject/retract position

18. Routing disk moves to the reject/retract position "Block the route" (d)
19. Clamps moves in the reject/retract cassette as far as possible
20. Routing disks turns in the reject/retract position and moves the
clamp to its reject/retract position by that
21. Transport of the bundle in the retract box of the reject/retract
cassette (f)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-15

Bundle retract Processes in the CMD-V4 (schematic)

Processes in the CMD-V4

Start-up behavior
With Reset or after the power up, you can check whether the CMD-V4 is
ready to operate, but this can only work if the command has been executed
without errors!
After a device reset the CMD-V4 is in a defined state.
The performance of a command is aborted when the first error is detected.
Error causes can be detected with the status display on the controller (see
chapter "Troubleshooting").

Controller test
During the reset the same routine runs as during the power up. But the
controller test will not be performed. The controller test needs approx. six
seconds and is ended with the status display <-->. In the event of an error,
operation with the status code <10> (Controller defective) will be interrupted.

Firmware test
The validity of the downloaded firmware is checked. If necessary, operation
with the status code <11> (No firmware) will be interrupted.

Memory reset
The internal markers are reset.
In addition to the general storage area, there are also program and parameter
areas, which contains remains even if the supply voltage fails because of a
support battery.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-21

Start-up behavior Processes in the CMD-V4

Determination of the device type

With the help of the connected components on the controller board via the
corresponding connectors, the device type gets automatically determined
(quantity of dispensing units, shutter available (yes/no), output direction).

Checking the cassettes

First type and quantity of the available cassettes are determined. The values
of the cassette storage are compared to the internal data. If there are
differences, the corresponding cassettes get marked as 'new.'
To operate correctly, the device requires a minimum of one ready cash-out
cassette and the reject/retract cassette. If this minimum requirement is not
met, this will be represented on the status display with the code <14>. The
device is not ready for operation.

Checking the photosensors

All photosensors are checked. The respective result is administrated
internally.
The following status displays / warnings could occur in the event of error:
<70 ... 9A> Photosensors dirty.

Checking device locks

Operation is interrupted when the device lock 'Customer retract without
storage of bundle' is in effect (status display <13>) or the safety switch is
'Open' (status display <12>).

3-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Processes in the CMD-V4 Start-up behavior

Checking mechanical and electronic components

Individual components are checked. The following errors are possible:
<21> Multiple-note detection unit defective (DDU)
<23> Routing disk defective/blocked (SM 2 / SM 3)
<24> Reject/retract drive defective/blocked (MA 6)
<25> Dispensing motor defective (DCM 1)
<26> Stacker wheel drive defective / blocked (SM 9)

Checking the transport paths

If there are or were bank notes in the customer access, at first a retract is
performed.
If there is a bundle in the clamp during the reset, a bundle reset is performed.
After the output transport was emptied, the transport motor is switched on for
approx. five seconds. All determined notes are transported to the reject
cassette.

The following status displays could appear in the event of error:

<18> Banknote jam during dispensing
<19> Clamp transport defective/jammed

Checking the shutter

If one is installed, the functioning of the shutter is checked by opening and
closing of the flap. The processing is terminated with (Status display <28>) if
the test cycle has not been completed correctly.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-23

Dispensing Processes in the CMD-V4

Dispensing

Checking the basic condition

A check is run to determine if:
the transport paths are free.
all requested cassette positions are ready and logged on.

The requested number of notes is subtracted from every cassette via the
system interface. The dispensed notes are transported to the multiple-note
detection unit.
All 'good notes' are stored in the stacking position of the clamp. If a 'bad note'
is recognized during the dispensing, a bundle reject or a single reject is
performed after that (depending on the configuration). The dispensing
command gets repeated.

Dispensing ends when:

the required number of notes has been achieved.
a cassette empties during a dispense process.
the requested number of notes cannot be presented in one minute.
the note dispensing is not possible from a cassette.

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Processes in the CMD-V4 Dispensing

Multiple dispense/note dimensions outside the

tolerance values
If the multiple-note detection unit detects double or overlapping notes, then a
dispensing of multiple banknotes is involved. In such cases, the dispensing
command is interrupted until all notes have reached the clamp. A bundle reject
or a single reject takes place after that (depending on the configuration). The
dispensing is then subsequently repeated.

Dispensing aborts with the status display <5x> (too many bad notes from
cassette x) if five multiple dispenses have been detected during a dispense
transaction from one cassette.

Undefined notes
If more notes reach the stacking position of the clamp as were dispensed, a
bundle reject is performed. Thereafter, the original command is repeated.
The command is aborted after three repetitions in sequence with the status
display <3x> (too many bundle rejects from cassette x).

Dispensing of notes not possible

If the CMD-V4 does not succeed in dispensing a note, the dispense
transaction is initiated again.
The attempt to dispense is repeated a maximum of five times. After that, the
command is terminated by the CMD-V4 with the status display <4> (no note
dispensing possible from cassette x) (cassette is empty or note bundle is
sticky).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-25

Transportation Processes in the CMD-V4

Banknote jam
A banknote jam may occur during the dispense process. If a note jam occurs,
power is applied to the transport motor for approx. another two seconds. This
ensures that transportable notes reach the stacking position of the clamp.
After this a banknote is dispensed from the bottom cassette and transported to
the stacking position of the clamp.
If the note reaches the stacking position of the clamp, the transport route is
empty again. A bundle reject is performed. In a standard dispensing, the
original command get repeated.
If the note does not reach the stacking position of the clamp, the procedure is
repeated a maximum of two times. Afterwards, a non-removable banknote jam
is clearly ascertained. There is no further device operation. The status display
shows the status <18> (note jam during dispensing). The device is no longer
ready for operation.
An inspection is mandatory, the note jam needs to be removed by hand.
Troubleshooting must be completed with a reset.

Transportation
With the transport function, dispensed notes can be output or stored in the
reject/retract cassette.

The generic term 'transport' sums up the following functions:

Transport in standby position
Bundle reject
Cash presentation (incl. waiting for the removal)
Cash output
Cash retract with storage
Cash retract without storage
Shutter test / open / closed

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Processes in the CMD-V4 Transportation

Transport in standby position

This command is performed by the actual cash output. With it, the note bundle
is transported from the stacking position of the clamp to the standby position.
Which is right before the shutter.

Bundle reject
This function is used to transport note bundels which were not yet in customer
access, to the reject box.

Single reject
This function is only available, if the systems was delivered in a country out of
the European Union.
If a 'bad note' is recognized during the dispensing, this note gets rejected and
a spare note gets dispensed. Max. two banknotes per transaction can be
stored in the single reject box. After a completed transaction, the notes in the
single reject box get transported in the reject/retract cassette.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-27

Transportation Processes in the CMD-V4

Cash presentation (incl. waiting for the removal),

cash output
Before the transport, the shutter is opened (if available). After this, the notes
which were in the parking position gets provided to the customer.
The further handling is controlled by the system.
Cash out-put
In this case, the note are provided for so long until all photosensors are
free.
Cash presentation
The notes are transported until the bundle is in customer access. After this,
it waits for the removal.
After the note output, the shutter gets closed and the clamp goes back to its
stacking position. The function ends, if the shutter is completely closed and the
clamp could reach its stacking position.
If single notes were parked in the single reject switch, they get transported by
the clamp in the reject box of the reject/retract cassette.

Cash retract with storage

The bundle is transported to the parking position at first with this function. The
shutter is closed. After this the notes are stored in the retract box of the
reject/retract cassette.

3-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Processes in the CMD-V4 Serial Number Recognition

Cash retract without storage

Function see section "Cash retract with storage"
After the closing of the shutter, the clamp moves back in the stacking position
and flips open. The note bundle remains in the clamp, so that a assignment
between customer and note bundle is possible. A device lock is activated.

i All dispensing and transport commands are refused when a device

lock is set (status display <13>). In addition, activation of the function
key has no effect in such cases.

The flag is also active during a power failure; it won't be reseted by a reset. So
that after the disposal of the note bundle, the CMD-V4 can be still operated,
the device lock needs to be unlocked.

Serial Number Recognition

The control of the serial number detection is performed by the product-specific
software. Power is supplied through the CMD-V4 controller. The two-sided
recording of the bank note takes place shortly before entry into the stacker
wheel. The reproduction of the recorded bank note is transmitted directly to the
system unit (PC) per USB. The product-specific software provides the data for
evaluating the serial numbers on the notes.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-29

Serial Number Recognition Processes in the CMD-V4

3-30 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Processes in the VCMD

Start-up behavior
With Reset or after the power up, you can check whether the VCMD is ready
to operate, but this can only work if the command has been executed without
errors!
After a device reset the VCMD is in a defined state.
After the performance of a command, the detection of the first error is
canceled. Error causes can be detected with the status display on the
controller (see chapter "Troubleshooting").

Firmware test
The validity of the downloaded firmware is checked. If necessary, operation
with the status code <11> (No firmware) will be interrupted.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-31

Start-up behavior Processes in the VCMD

Determination of the device type

Checking the cassettes

First type and quantity of the available cassettes are determined. The values
of the cassette storage are compared to the internal data. If there are
differences, the corresponding cassettes get marked as 'new.'
To operate correctly, the device requires a minimum of one ready cash-out
cassette and the reject cassette. If this minimum requirement is not met, this
will be represented on the status display with the code <14>. The device is not
ready for operation.

Checking the photosensors

All photosensors are checked. The respective result is administrated
internally.
The following status displays / warnings could occur in the event of error:
<70 ... 9A> Photosensors dirty.

Checking device locks

Operation is interrupted when the device lock 'Customer retract without
storage of bundle' is in effect (status display <13>) or the safety switch is
'Open' (status display <12>).

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Processes in the VCMD Start-up behavior

Checking mechanical and electronic components

Individual components are checked. The following errors are possible:
<21> Multiple-note detection unit defective (DDU)
<25> Dispensing motor defective (DCM 1)
<26> Stacker wheel drive defective / blocked (SM 9)

Checking the transport paths

If there is a bundle in the stacking position during the reset, a bundle reject is
performed.
After the output transport was emptied, the transport motor is switched on for
approx. five seconds. All determined notes are transported to the reject
cassette.

The following status displays could appear in the event of error:

<18> Banknote jam during dispensing
<19> Transport defective / blocked

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-33

Dispensing Processes in the VCMD

Dispensing

Checking the basic condition

A check is run to determine if:
the transport paths are free.
all requested cassette positions are ready and logged on.

The requested number of notes is subtracted from every cassette via the
system interface. The dispensed notes are transported to the multiple-note
detection unit.
All 'good notes' are stored in the stacking position. If a 'bad note' is recognized
during the dispensing, a single reject is performed. The respective note will be
removed once more and transported to the stacking position. The dispensing
command is resumed.

Dispensing ends when:

Multiple dispense/note dimensions outside the

tolerance values
If the multiple-note detection unit detects double or overlapping notes, then a
dispensing of multiple banknotes is involved. A single reject of the 'multiple
dispense' takes place in such cases and the dispensing of the note is
repeated. The dispensing is then subsequently resumed.

Dispensing aborts with the status display <5x> (too many bad notes from
cassette x) if five multiple dispenses have been detected during a dispense
transaction from one cassette.

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Processes in the VCMD Dispensing

Undefined notes
If more notes reach the stacking position than were dispensed, a bundle reject
is performed. Thereafter, the original command is repeated.
The command is aborted after three repetitions in sequence with the status
display <3x> (too many bundle rejects from cassette x).

Dispensing of notes not possible

If the VCMD does not succeed in dispensing a note, the dispense transaction
is initiated again.
The attempt to dispense is repeated a maximum of 5 times. After that, the
command is terminated by the VCMD with the status display <4x> (no note
dispensing possible from cassette x) (cassette is empty or note bundle is
sticky).

Banknote jam
A note jam may occur during the dispense process. If a note jam occurs,
power is applied to the transport motor for approx. another two seconds. This
ensures that transportable notes reach the stacking position.
After this a banknote is dispensed from the bottom cassette and transported to
the stacking position.
If the note reaches the stacking position, the transport route is empty again. A
bundle reject is performed. In a standard dispensing, the original command get
repeated.
If the note does not reach stacking position, this procedure is repeated a
maximum of twice more. Afterwards, a non-removable note jam is clearly
ascertained. There is no further device operation. The status display shows
the status <18> (note jam during dispensing). The device is no longer ready for
operation.
An inspection is mandatory, the note jam needs to be removed by hand.
Troubleshooting must be completed with a reset.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-35

Transportation Processes in the VCMD

Transportation
With the transport function, dispensed notes can be output or stored in the
reject cassette.

The generic term 'transport' sums up the following functions:

Transport in standby position
Bundle reject
Cash presentation (incl. waiting for the removal)
Cash output

Transport in standby position

This command is performed by the actual cash output. With it, the note bundle
is transported from the stacking position to the standby position.

Bundle reject
This function is used to transport note bundels which were not yet in customer
access, to the reject box.

Single reject
If a 'bad note' is recognized during the dispensing, this note will be individually
controlled into the reject cassette and a spare note will be dispensed.

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Processes in the VCMD Transportation

Cash presentation (incl. waiting for the removal),

cash output
The notes are transported out of the stacking position into the cash-out
position. After this, the notes which were in the standby position gets provided
to the customer.
The further handling is controlled by the system.
Cash out-put
In this case, the note are provided for so long until all photosensors are
free.
Cash presentation
The notes are transported until the bundle is in customer access. After this,
it waits for the removal.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 3-37

Transportation Processes in the VCMD

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Troubleshooting
Information regarding operation or troubleshooting are provided with the aid of
the two-digit status display on the controller. During normal operation, this
display is set to '00' at the start of each reset, transport or dispensing
command.

i The displays apply equally to the CMD-V4 and the VCMD. Deviations
are pointed out explicitly where they arise.

If a special state occurs during the processing of one of these commands, this
is shown in the display and remains until the next device command is made.
Additional displays can occur during the initialization, after the switch on or
after a reset.
It is also possible to check the operability of the CMD-V4 or VCMD with an
internal test. More information on this can be found in the chapter "Device
Overview and Operation", section "Function test."

i If a reset should be performed after an error elimination, move the

clamp to its home position (stacking position of the clamp in the
stacker).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-1

Displays at start-up Troubleshooting

Displays at start-up
No. ERROR Reaction
off No power supply Switch the device on.
Controller defective Replace the controller.

Controller test after Power None

On (the displays flash and
bis change continuously)
Warning Battery too weak Replace battery (controller)

Controller defective Replace the controller.

Firmware start-up (Reset) None

Determination of the validity -> Error 11
of the firmware -> Initialization of the
CMOS parameter check, photosensors
Mechanical components -> CMOS error PS xx, 22
check -> Error 23 ... 28
Clearing run -> Error 18,19, 71..9A

X Error during initialization of Check photosensor xx and clear it,

the photosensors after try Reset once again, possibly
X configuration change or replacing the module or the
replacement of the controller.
controller (the display
switches between 'PS' and
the photosensor number
'XX').
Start-up completed without
error

4-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Troubleshooting Displays in normal operation

Displays in normal operation

Error ERROR Explanation/action
code
off No power supply Switch the device on.
Start-up (after RESET or Wait for the system to finish
electronics self-test) booting up.

Burn; program controller -

Compare; check controller -

Controller OK -

No error -

Software faulty Switch the device off and on again.

Read the hardware status (Stop-
Info field), perform a download if
necessary.
Communication problem Check the lines to the ChipCard
with ChipCard controller controller.
Check ChipCard controller,
replacing it if necessary
Communication problem Check the ChipCard on the
with ChipCard / or wrong controller, replacing it if necessary.
ChipCard inserted
(ChipCard number not '226-
0PR')

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-3

Displays in normal operation Troubleshooting

Error ERROR Explanation/action

code
Locking handle open Push the CMD-V4 or VCMD as far
CMD-V4 or VCMD is not in as possible into the device using
dispensing position the green locking handle (CMD-V4
or VCMD must audibly click into
place).
If this should not be possible, then
the locking switch must be
checked and possibly recalibrated
or replaced.
Controller defective or replace controller

Battery empty or battery Insert the battery jumper or replace

jumper not connected: only the battery or replace the controller
with self-test commands for if the battery is permanently
battery testing soldered in place.
No software (download) Perform a software download.

Cassette empty sensor Clean photosensor 'PSEx' in the

dirty (x = 1 - 6) respective dispensing unit and the
X associated prism in the pressure
carriage of the cassette. Afterwards,
execute a reset (move CMD-V4 or
VCMD into dispensing position).
Check the degree of soiling of all
photosensors in KDIAG with the test
program via self-test command
'DYK' (Query status photosensors,
photosensor amplifiers):
Photosensors that exhibit status '3'
or higher should be cleaned. Status
improvement can be queried after
reset.

Note:
After the first time this error has
occurred, the CMD-V4 or VCMD
can still continue working until the
operation is automatically shut
down with further increasing soiling.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-21

Displays in normal operation Troubleshooting

Error ERROR Explanation/action

code
SAT: Photosensor PS1 (P) Clean the transmission and
dirty; stacker wheel input reception diodes between the
stacker wheels carefully with a
brush. Return the CMD-V4 to
dispensing position. If the status
display continues to show the error
code '90' after startup (Reset),
remove the stacker and clean the
surfaces of the prism from below,
between the stacker wheels, return
the CMD-V4 to dispensing position.
If the status display continues to
show the error code '90' after
startup (Reset), then the stacker
must be replaced.
Check the degree of soiling of all
photosensors in KDIAG with the test
program via self-test command
'DYK' (Query status photosensors,
photosensor amplifiers).
Photosensors that exhibit status '3'
or higher must be cleaned. Status
improvement can be queried after
the reset.

Note:
After the first time this error has
occurred, the CMD-V4 or VCMD
can still continue working until the
operation is automatically shut
down with further increasing soiling.

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Troubleshooting Displays in normal operation

Error ERROR Explanation/action

code
Photosensor dirty Photosensor '9x' is soiled and
urgently requires cleaning. Remove
Tray monitoring: dust deposits on the surfaces of the
Photosensor PS18 respective transmitter/receiver
(elements with clear or violet-
CMD-V4: colored plastic housing) and if
'Compartment empty' necessary from the associated
(Single reject) PS2 prism (P) (two crystal-clear surfaces
VCMD: opposite the transmitter/receiver)
Monitoring of entrance with a brush or compressed air.
reject box PS21 After cleaning, return the CMD-V4
Removal photosensor or VCMD to home position and
CMD-V4: PS27 (P) await start-up or select '1' (Reset)
VCMD: PS26 on the function button.
Check the degree of soiling of all
CMD-V4: photosensors in KDIAG with the test
Bundle rear edge control, program via self-test command
Shutter photosensor PS 28 'DYK' (Query status photosensors,
photosensor amplifiers):
Photosensors that exhibit status '3'
or higher must be cleaned. Status
improvement can be queried after
the reset. Remark: After the first
occurrence of the error code '9x',
the CMD-V4 or VCMD can still
continue working until the operation
is automatically shut down with
further increasing soiling (the status
display '9' will also be displayed in
such cases).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-23

Checking the banknote paths Troubleshooting

Checking the banknote paths

Before checking the banknote paths, you should perform the following steps:

Activate the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

Open the safe door (see the operating manual of the base device).

Pull the CMD-V4 as far as possible out of the safe by the green release
lever or pull the VCMD as far as possible out of the safe by the rod marked
in green, respectively (see chapter "Removal/Installation of Components",
section "Pulling out/pushing in the CMD-V4" or "Pulling out/pushing in the
VCMD", respectively).

i If the release lever jams with the CMD-V4, you must check the current
position of the clamp. If possible, push the clamp carefully back to its
home position. Perform a reset using the function button. Now check
whether the CMD-V4 can be pulled out (see also section "Locking
handle blocked").

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Troubleshooting Checking the banknote paths

CMD-V4

Locking handle blocked

If the locking handle is blocked by the routing disk as soon as the disk moves
from its home position.
If you cannot use the locking handle, a reason could be that the banknote
clamp is not in the stacking position or there is a error on the routing disk.

i Make sure that the banknote clamp is in the stacking position,

because if it is not, the clamp could fall down during the pulling out
and the ribbon cable could be damaged.

Remove the reject/retract cassette (see chapter "Device Overview and

Operation", section "Removing the cassette") and check in which position
the banknote clamp is.

If the banknote clamp is not in the stacking position, try to move the clamp
carefully downwards in the stacking position.

If the banknote clamp is down, you can

use the emergency release (1) on the
CMD-V4 and pull out the CMD-V4.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-25

Checking the banknote paths Troubleshooting

Checking the vertical transport

Raise the release handle (1) or (2) of
the dispensing unit and move the
cover forward.

Check the upper and/or lower area of

the vertical transport and if necessary
remove any notes (1).

Now move the cover back until it snaps

into place.

Make sure that the cover lies

i flush with the surface and that
the two sides of the locking
handle are locked in position.

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Troubleshooting Checking the banknote paths

Checking the dispensing areas

i In the dispensing units the vertical transport (at the rear) and the
dispensing area (inside the device) must be checked.
The dispensing areas can only be checked when the cassettes have
been removed from the dispensing units (see chapter "Device
Overview and Operation", section "Removing the cassette").

Check the dispensing area of each

dispensing unit for banknotes and if
necessary remove the banknotes (see
arrow).

Re-insert all cassettes which were removed (see chapter "Device Overview
and Operation", section "Inserting the cassette").
Log on the cassettes using the product-specific software (see the operating
manual of the basic device).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-27

Checking the banknote paths Troubleshooting

Checking the stacker and output transport

i Do not try to open the clamp by force; you could damage it.

Stacker wheel area

Check the area round the stacker

wheel and remove any notes if
necessary.

Single reject area

i The function of the single reject depends on the individual

configuration.

Press the green release levers (1)

outwards and pull the flap (2)
forwards.

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Troubleshooting Checking the banknote paths

Check the area and if necessary

remove the banknotes (3).

Gear tracks of the stacker and output transport

Horizontal output

If the clamp has come to a standstill at

a position outside the stacking
position, you may need to check and
clean the gear tracks (1).
1

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-29

Checking the banknote paths Troubleshooting

Gear tracks of the output transport

Vertical output
If the clamp has come to a standstill at
a position outside the stacking
position, you may need to check and
clean the gear tracks (1).

Check the photosensors (1) and (2) in

the shutter area.

After checking the banknote paths, proceed as follows:

After checking the cash paths push the CMD-V4 by the green release lever
back into the safe as far as possible (see the operating manual of the basic
device).

Close the safe door (see the description in the basic device operating
manual).

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Troubleshooting Checking the banknote paths

VCMD

Checking the dispenser module

Remove all cassettes from the VCMD (see chapter "Device Overview and
Operation", section "Removing the cassette").
Check the dispensing area of each
dispensing module for available
banknotes ...

... and remove the any notes that may

be available (see arrow).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-31

Checking the banknote paths Troubleshooting

Checking the horizontal feed

i It is not possible to check the horizontal feed except underneath the

cash-out cassettes 1 and 2!

Press the locking handle (1) of the

dispensing unit marked in green in the
arrow direction and swing the cover
downward (2).

Check the area of the horizontal feed

and remove any banknotes that may
be there (1).
Now move the cover back until it snaps
into place.
Make sure that the cover lies
i flush with the surface and that
the two sides of the locking
handle are locked in position.

4-32 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Troubleshooting Checking the banknote paths

Turn the green handwheel in the

direction of the arrow in order to
transport inaccessible jammed notes
into the stacking compartment.

Re-insert all cassettes which were removed (see chapter "Device Overview
and Operation", section "Inserting the cassette").
Lift the safety cover slightly and
remove it from its mounting in the
direction of the arrow.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-33

Checking the banknote paths Troubleshooting

Swing open the stacker and output

transport on the green release handle
up into the final position.

Risk of crushing!

Remove the jammed bank notes from

the stacking compartment (see arrow).

4-34 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Troubleshooting Checking the banknote paths

Swing the stacker and output

transport back on the green release
handle (see arrow).

Risk of crushing!

Press the stacker and output transport

at the green locking grip edge in the
arrow direction until the stacker and
output transport engages.

Take care to ensure that the

i Stacker and output transport
does not become tilted, but
engages smoothly on both the
left-hand and right-hand sides.

Push the VCMD into the safe (see chapter "Removal/Installation of

Components", section "Pulling out/pushing in the VCMD").

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-35

Checking the banknote paths Troubleshooting

Reinstall the safety shield (see arrow).

i It is not possible to operate the VCMD without the safety shield!

Log on the cassettes using the product-specific software (see chapter

"Basic Operation", section "Calling the product-specific software" in the
operating manual for the basic device).

Wait for the VCMD to power up.

Close the safe door (see the description in the basic device operating
manual).

Exit the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

4-36 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Troubleshooting Checking the banknote paths

Checking the rear output transport

Lift the safety cover slightly and
remove it from its mounting in the
direction of the arrow.

Swing open the stacker and output

transport on the green release handle
up into the final position.

Risk of crushing!

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-37

Checking the banknote paths Troubleshooting

Remove the jammed bank notes from

the stacking compartment (see arrow).

Swing the stacker and output transport

back on the green release handle (see
arrow).

Risk of crushing!

Press the stacker and output transport

at the green locking grip edge in the
arrow direction until the stacker and
output transport engages.

Take care to ensure that the

i Stacker and output transport
does not become tilted, but
engages smoothly on both the
left-hand and right-hand sides.

4-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Troubleshooting Checking the banknote paths

Push the VCMD into the safe (see chapter "Removal/Installation of

Components", section "Pulling out/pushing in the VCMD").
Reinstall the safety shield (see arrow).

i It is not possible to operate the VCMD without the safety shield!

Wait for the VCMD to power up.

Close the safe door (see the description in the basic device operating
manual).

Exit the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-39

Checking the banknote paths Troubleshooting

Checking the front output area

Swing the operating unit door upwards
in the arrow direction.

Press the shaft in the arrow direction (1),

hold it firmly there and remove the
available bank notes in arrow direction
(2). Release the shaft, it will be returned
automatically to its starting position.

Push the VCMD into the safe (see chapter "Removal/Installation of

Components", section "Pulling out/pushing in the VCMD").
Close the safe door (see the description in the basic device operating
manual).
Exit the product-specific software (refer to the operating manual of the
basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

4-40 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Troubleshooting Serial Number Recognition

Serial Number Recognition

There is no status display for the serial number detection. In the event of a
malfunction, the message ensues through the product-specific software.
If the detection rate becomes worse, then the scanning rails must be cleaned.

Activate the product-specific software (refer to the operating manual of the

basic ProCash device, chapter "Basic Operation", section "Calling the
product-specific software").

Open the safe door (see the operating manual of the base device).

Pull the CMD-V4 as far as possible out of the safe by the green release
lever (see chapter "Removal/Installation of Components", section "Pulling
out/pushing in the CMD-V4").

Remove the two scanning rails (see chapter "Removal/Installation of

Components", section "Removing/installing scanning rails").

Clean the two scanning rails.

Reinstall the two scanning rails (see chapter "Removal/Installation of

Components", section "Removing/installing scanning rails").

Push the CMD-V4 by the green release lever back into the safe as far as
possible (see the operating manual of the basic device).

Close the safe door (see the description in the basic device operating
manual).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 4-41

Serial Number Recognition Troubleshooting

4-42 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components
i This chapter describes the removal and installation of components of
the Cash Media Dispenser (CMD-V4) without respect to the basic
device.
Any differences that may exist between the CMD-V4 and the VCMD
(Vertical Cash Media Dispensers) will be specifically addressed.
The device-specific removals and installations are included in the
respective service manuals.

Note that the device should always be turned off during replacements
of components.

i After the replacement of components, the CMD-V4 or VCMD must be

initialized once again (see chapter "Start-up", section "Start-up after
component replacement").

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-1

Pulling out/pushing in the CMD-V4 Removal/Installation of Components

Pulling out/pushing in the CMD-V4

Open the safe door (refer to the operating manual of the basic device).
Pulling out:
Pull the CMD-V4 out of the safe by the
green release lever (1).
i Ifcannot
the release lever jams and you
pull out the CMD-V4, it is
imperative that you consult the
chapter "Troubleshooting",
section "Release lever blocked".

Pushing in:
Use the green release lever to push the CMD-V4 into the device as far as it
goes (the CMD-V4 must audibly latch into place).

Pulling out/pushing in the VCMD

Pulling out the VCMD up to level 1 (removing cassettes)

Open the device and safe door (refer to the operating manual of the basic
device).
Pulling out:
Pull the VCMD out of the safe by the
green rod (1) as far as possible.

Pushing in:
Slide the VCMD into the device as far
as possible using the rod marked in
green.

5-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components CMD controller

CMD controller

CMD-V4

Open the safe door (see operating manual of the basic device) and pull
the CMD-V4 out of the device (see section "Pulling out/pushing in the
CMD-V4").
The CMD controller is dissembled including the protective cover.
To remove the CMD controller, remove
at first all connectors on the controller.
Detach the CMD controller carefully
from the threaded pins (1) to (5).
Apply the jumper settings.
The EEPROM (6) always has to
i stay on the stacker.

Installation
The controller is put on the threaded pins during installation. The controller
must audibly lock into position while doing so.

i After the replacement of the CMD controller, the photosensors and the
pressure sensor need to be initiated and the reference value need to
be determined again (see chapter "Start-up").

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-3

CMD controller Removal/Installation of Components

VCMD

Open the safe door (see operating manual of the basic device) and pull the
VCMD out of the safe (see section "Pulling out/pushing in the VCMD").

Remove the cover plate (see chapter "Removal/Installation of

Components", section "Opening the device" in the service manual for the
ProCash 5100).
The CMD controller is dissembled including the protective cover.
Loosen the screws (1) and (2) and
remove the panel.

To remove the CMD controller (1),

remove at first all connectors on the
controller.
Detach the CMD controller carefully
from the threaded pins.

5-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Extension board ProCash 5000 (mini)

Reinstall it by following the same steps

in reverse order. The controller must
audibly lock into position on the
securing bolts while doing so.
Apply the jumper settings (1)!

The connector (2) for the door

i monitor is jumpered.

i After the replacement of the CMD controller, the photosensors and the
pressure sensor need to be initiated and the reference value need to
be determined again (see chapter "Start-up").

Extension board ProCash 5000 (mini)

Open the safe door and pull the CMD-V4 out of the device (see operating
manual of the basic device).
Remove all connectors from the
extension board (1) and remove the
board.

Serial Number Recognition

Open the safe door (see operating manual of the basic device) and pull the
CMD-V4 out of the device (see section "Pulling out/pushing in the
CMD-V4").

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-5

Serial Number Recognition Removal/Installation of Components

Disconnect the cables (1) to (3).

Remove the cables from the holding
devices. Remove screw (4) and
carefully pull off ...

the cover (5). Pull the two cables (2)

and (3) carefully out of the cover.
Remove screws (6) und (7) and take
out the control electronics (8).

Pull out the scanning rails (9) and (10).

Observe the alignment and the color
coding when you do so.

Correct alignment of the

i scanning rails is imperative for
the function. The scanning rail
marked with yellow must be
installed on the left and the
scanning rail marked with blue
on the right.

i The replacement always takes place as a module unit.

Reinstall it by following the same steps in reverse order.

5-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Stacker

Stacker

CMD-V4

Remove the CMD controller (see section "CMD controller").

Remove the reject/retract cassette (see chapter "Device overview and

operation", section "Removing the cassette").

Remove the serial number detection device if present (see section "Serial
number detection").
Slide the locking/release lever to the
left (see arrow 1) until it locks into
place.
Push the stacker to the rear (arrow 2)
and remove it upwards.

i The limit screws from the old stacker must be applied to the new
stacker. The limit screws depend on the model. They are intended to
to prevent it from falling out when it the clamp malfunctions. Only
screws of the same type (length, diameter, type of thread) may be
used.

Reinstall it by following the same steps in reverse order.

i The photosensors must be initiated after the stacker has been

replaced.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-7

Stacker Removal/Installation of Components

The following illustration shows the position of the limit screws on the stacker.

1 Left-hand limit screw 2 Right-hand limit screw

The following table contains an overview of the limit screws that must be
present, depending on the system.
Limit screws, left Limit screws, right
ProCash 1500xe / USB Rearload -
- ProCash 1500xe / USB Frontload
ProCash 2000xe / USB ProCash 2000xe / USB
Frontload/Rearload Frontload/Rearload
ProCash 8000 Frontload/Rearload ProCash 8000 Frontload/Rearload
CINEO C2060 Frontload/Rearload CINEO C2060 Frontload/Rearload
ProCash 2050xe / USB -
ProCash 8050 -
CINEO C2550 -
ProCash 2054xe -

5-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Stacker

Limit screws, left Limit screws, right

ProCash 2100xe / USB ProCash 2100xe / USB
Frontload/Rearload Frontload/Rearload
ProCash 8100 Frontload/Rearload ProCash 8100 Frontload/Rearload
CINEO C2070 Frontload/Rearload CINEO C2070 Frontload/Rearload
ProCash 2150xe / USB -
ProCash 8150 -
CINEO C2560 -
CINEO C2080 Frontload/Rearload CINEO C2080 Frontload/Rearload
ProCash 2250xe / USB -
CINEO C2560 DU -
- ProCash 2350xe / USB
- CINEO C2590

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-9

Stacker Removal/Installation of Components

VCMD

Open the safe door (see operating manual of the basic device) and pull the
VCMD out of the safe (see section "Pulling out/pushing in the VCMD").
Undo screws (1) and (2) and swing the
bracket down in the direction shown
by the arrow.

The operating panel can be lifted

upwards when the screws (1) and (2)
are folded up.

On the right-hand and left-hand sides,

loosen the screws of the traverses (1)
and (2) and remove the traverses.

5-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Stacker

Loosen the screws (1) and (2) and

remove the panel.

Detach the connectors (1) to (3) from

the distributor board of the dispensing
unit with multiple-note detection unit.

Open the retaining clips of the cable

harness and pull off all of the
connectors from the upper side of the
CMD controller (1) and the connectors
(2) and (3).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-11

Stacker Removal/Installation of Components

Disconnect the plug connections (1)

and (2) to the main drive motor.

Press the locking lever of the reject

cassette to the rear.
Pull the reject cassette out of the
device.

Rotate the locking knob of the stacker

(1) counterclockwise by 180.
Remove the stacker to the front from
the device (pull it out somewhat at the
bottom and then unhinge it towards
the top).

Reinstall it by following the same steps

in reverse order.

5-12 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Horizontal output transport

Horizontal output transport

On the left-hand side of the CMD-V4,
detach the connector (1) and remove
the two screws (2) and (3).

Remove the two screws on the right

side (1) and (2).

Pull the output transport slightly apart

to the right and left and detach it.

Reinstall it by following the same steps

in reverse order.

i Take care to ensure during installation that the same screw type is
used.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-13

Horizontal output transport Removal/Installation of Components

Output transport ProCash 2050xe/USB /

ProCash 8050 / CINEO C2550

Open the safe door and pull the Cash Media Dispenser out of the device
(consult the operating or the service manual of the basic device).
Detach connector (1) from the CMD
controller.

Remove the screws (2) and (3).

Remove the screws (1) and (2) on the

opposite side.
Press the two side panels outwards a
little (see arrows) and remove the
output transport (3) upwards.

Reinstall it by following the same steps

in reverse order.

i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.

5-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Horizontal output transport

Output transport ProCash 2054xe

Remove the screw (1), lift the catch (2)

of the emergency release a little bit
and push the emergency release as
far as possible in the direction of the
arrow.

5-18 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Horizontal output transport

Remove the screw (1).

Disconnect the connector (1).

Press the panels (1) and (2) slightly

outwards (see arrows) and pull the
output transport to the front out of the
device.

Make sure during the installation

i that the emergency release is
reinserted in its previous
position. Reinstall it by following
the same steps in reverse order.
For installing the new output
transport, you may only use the
screws previously removed or
screws of the same type.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-19

Horizontal output transport Removal/Installation of Components

Output transport ProCash 5000 (mini)

Open the safe door and pull the Cash Media Dispenser out of the device as
far as possible (consult the operating or the service manual of the ProCash
5000 (mini)).
Detach connector (1) from the CMD
controller.
Remove the screws (2) and (3).

Remove the screws (1) and (2) on the

opposite side.
Press the two side panels outwards a
little (see arrows) and remove the
output transport (3) upwards.

Reinstall it by following the same steps

in reverse order.

i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.

5-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Vertical output transport

Vertical output transport

Output transport ProCash 2000xe/USB RL

Pull the operating panel out of the device (see operating manual or service
manual for the ProCash 2000xe / 2000xe USB).
Disconnect the connector (1) and free
the cable from the clamps.
Loosen the screws (2) and (3), and pull
the plate (4) out of the device a little
(see arrow).
Pull the output transport a little in the
direction of the arrow and remove it
upwards.

Reinstall it by following the same steps

in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

Adjustment

Push the plate (1) up against the

output transport (2) with the cash
media dispenser pushed in.
Then push the plate approx. 3 (0.12")
to 5 mm (0.2") back and secure it with
screws (3) and (4).
When the plate is secured, the spring
(5) must still exert noticeable pressure
on the output transport.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-21

Vertical output transport Removal/Installation of Components

Output transport ProCash 8000 / CINEO C2060

Remove screws (1) and (2) and
remove the mounting plate.
Disconnect the connector (3).
Loosen screws (4) and (5) and pull the
plate a little out of the device (see
arrow). Pull the presenter a little in the
direction of the arrow and lift it up and
out.

Reinstall it by following the same steps

in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

Adjustment

Push the plate (1) up against the

5-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Vertical output transport

Output transport ProCash 2100xe/USB RL

Output transport Beetle/iSCAN

Open the safe door (see operating manual or service manual).

Disconnect the connector (1) and free
the cable from the clamps.
Remove the four screws (2) and (3),
two screws on each side.
Slide the output transport in the
direction shown by the arrow and
remove it upwards.

Reinstall it by following the same steps

in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

5-26 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 1500xe / USB

Shutter ProCash 1500xe / USB

Open the front door (see operating manual or service manual for the
ProCash 1500xe / 1500xe USB).

Loosen screws (1) to (3).

Open the safe door (Frontload) or pull

out the CMD-V4 a little (Rearload) and
remove the shutter upwards in the
direction shown by the arrow.
Set the shutter down on the safe.

Loosen screw (1) and push the ground

connection to the left in the direction
shown by the arrow.
Detach connector (2).
Turn the shutter around.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-27

Shutter ProCash 1500xe / USB Removal/Installation of Components

Remove screws (1) and (2) and remove

the shutter support with the shutter
plate (3). It will be needed when it is
reinstalled.

Reinstall it by following the same steps

in reverse order.

i When installing the shutter be sure to push it down as far as possible.

i After adjusting the shutter, complete a test dispense and output of a

banknote.

5-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 2000xe / USB FL/RL

Shutter ProCash 2000xe / USB FL/RL

Pull the operating panel out of the device (see operating manual or service
manual for the ProCash 2000xe / 2000xe USB).
Disengage the screw (1).

Loosen the screw (1), slide the shutter

slightly in the direction of the arrow
and remove it to the rear.

Remove the screw (1) and remove the

shutter from the device.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-29

Shutter ProCash 2000xe / USB FL/RL Removal/Installation of Components

When you install the scanner, note

that tabs (1) to (3) ...

... must be inserted into the respective

mountings (4) to (6).

Adjust the shutter in such a way that

the shutter opening is flush with the
opening in the operating panel on the
left-hand side as seen from the shutter
(see arrow).

Continue with the installation by

following the same steps in reverse
order.

The shutter must have a ground connection. If it does not have one, it
must be retrofitted.

5-30 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 8000 / CINEO C2060

Shutter ProCash 8000 / CINEO C2060

Open the operating panel (see operating manual of the ProCash 8000 /
CINEO C2060).
Disconnect the connector (1).
Remove the screw of the ground strap
(2) and detach the cable from all
mountings.

Remove screws (3) and (4).

Remove the cover (1) on the right

side.

Turn the wheel (1) in the direction of

the arrow far enough as to enable
release and removal of the shutter.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-31

Shutter ProCash 8000 / CINEO C2060 Removal/Installation of Components

During the installation, make sure that

the catches (1) and (2) hook in the
corresponding mountings.

5-32 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 2050xe / USB

Shutter ProCash 2050xe / USB

Pull the operating panel out of the device (see operating manual or service
manual for the ProCash 2050xe / 2050xe USB).
Disconnect the connector (1).
Loosen screw (2) and unhook the
ground strap (3).

Open the shutter manually (1). See the

following illustration as well.

Open the shutter flap of the shutter by

rotating on the shaft (1).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-33

Shutter ProCash 2050xe / USB Removal/Installation of Components

Undo screws (1) and (2).

Push the shutter a little in the direction

of the arrow and remove it.

Pull out the cable (3).

Reinstall it by following the same steps

in reverse order.

5-34 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 2054xe

Shutter ProCash 2054xe

Pull the operating panel out of the device (see operating manual or service
manual for the ProCash 2054xe).
Disconnect the connector (1).
Loosen the screw (2) on the underside
of the shutter and remove the
connection cable from the holder.

Rotate the adjusting screw (1) to the

right or to the left until the shutter flap
is opened.

Loosen the screw (1) and the

corresponding screw on the opposite
side. Push the shutter a little in the
direction of the arrow and remove it to
the rear.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-35

Shutter ProCash 2100xe / USB FL/RL Removal/Installation of Components

During installation, take care to ensure

that the shutter flap is centered (see
arrows).

Reinstall it by following the same steps

in reverse order.

Shutter ProCash 2100xe / USB FL/RL

Open the door of the operating panel and pull the operating panel out of
the device (see operating manual or service manual for the
ProCash 2100xe / 2100xe USB).
Remove the screw (1) and slide the
ground strap (2) to the side.

5-36 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 2100xe / USB FL/RL

Remove screw (1) and detach the

connector (2).

Loosen the screw (1), slide the shutter

slightly in the direction of the arrow and
remove it to the front.

There must be a ground strap

i (1) between the shutter and the
operating panel.
If it does not have one, it must
be retrofitted.

Continue with the installation by

following the same steps in reverse
order.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-37

Shutter ProCash 8100 / CINEO C2070 Removal/Installation of Components

Shutter ProCash 8100 / CINEO C2070

Open the operating panel (see operating manual of the ProCash 8100 /
CINEO C2070).
Disconnect the connector (1).
Remove the screw of the ground strap
(2) and detach the cable from all
mountings.

Remove screws (3) and (4).

Remove the cover (1) on the right

side.

Turn the wheel (1) in the direction of

the arrow far enough as to enable
release and removal of the shutter.

5-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 8100 / CINEO C2070

During the installation, make sure that

the catches (1) and (2) hook in the
corresponding mountings.

Shutter ProCash 8100 / CINEO C2070

Raise the operating panel (see the operating manual of the CINEO C2080).
Disconnect the connector (1).
Remove the screw of the ground strap
(2) and detach the cable from all
mountings.

Remove the screws (3) and (4).

Remove the cover (1) on the right

side.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-39

Shutter ProCash 8100 / CINEO C2070 Removal/Installation of Components

Turn the wheel (1) in the direction of

the arrow far enough as to enable
release and removal of the shutter.

During the installation, make sure that

the catches (1) and (2) hook in the
corresponding mountings.

Continue with the installation by

following the same steps in reverse
order.

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Removal/Installation of Components Shutter ProCash 2150xe / USB

Shutter ProCash 2150xe / USB

Pre-series level

Pull the operating panel out of the device (see operating manual or service
manual for the ProCash 2150xe / 2150xe USB).
Loosen the screw (1) on the underside
of the shutter.

Slide the cable (2) slightly to the right,

unhook it on the left-hand side and
remove it to the left.

Disconnect the connector (3).

Remove screws (1) and (2) and

remove the shutter upwards.

Reinstall it by following the same steps

in reverse order.

The shutter must have a ground connection. If it does not have one, it
must be retrofitted.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-41

Shutter ProCash 2150xe / USB Removal/Installation of Components

Series version

Pull the operating panel out of the device (see operating manual or service
manual for the ProCash 2150xe / 2150xe USB).
On the underside of the shutter detach
connector (1).

Loosen screw (2) and remove the

ground strap (3).

Before removing the shutter, open its

shutter flap by rotating the button (1).

Remove screws (1) and (2) and

remove the shutter upwards.

Before installing the new shutter, open its shutter flap by rotating the button
(1) (see illustration above).

5-42 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 2150xe / USB

Continue with the installation by following the same steps in reverse order.

Adjust the shutter so that the flap is in

the center (see arrows).

During installation of the shutter,

do not fail to ensure that the
ground strap (1) from the
keyboard to the shutter is
connected once again to the
electronic board of the shutter!

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-43

Shutter ProCash 2250xe / USB Drive Up Removal/Installation of Components

Shutter ProCash 2250xe / USB Drive Up

Open the operating panel door (see operating manual or service manual for
the ProCash 2250xe / 2250xe USB Drive Up).
Detach the cable (1).
Loosen the screw (2), slide the shutter
slightly upwards and remove it to the
front.

Turn the shutter and remove the

screws (1) and (2).

Remove the shutter faceplate (1) by

removing the screws (2) and (3).

Reinstall it by following the same steps

in reverse order.

i The shutter flaceplate is needed

again for the installation of the
new shutter.

5-44 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Shutter ProCash 2350xe / USB

Shutter ProCash 2350xe / USB

Open the operating panel (see operating manual or service manual for the
ProCash 2350xe / 2350xe USB).
Remove the screw (1) and loosen the
screws (2) and (3). Push the shutter
slightly upwards, detach it and turn it
around.

Detach the connector (1) and remove

the ground connection (2).

Remove the screw (1).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-45

Shutter ProCash 5000 (mini) Removal/Installation of Components

Remove the screw (1). Open the

shutter manually so you can remove it
upwards.
Install the new shutter on the old
mounting plate.

Continue with the installation by

following the same steps in reverse
order.

Shutter ProCash 5000 (mini)

Remove the safe door covering (see operating manual or service manual
for the ProCash 5000 (mini)).
Undo screws (1) and (2).

Loosen the screw (1). Remove the

shutter upwards and put it aside.

5-46 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Adjusting the shutters

Disengage the ground connection (1),

disconnect the plug (2) and remove
the shutter.

Reinstall it by following the same steps

in reverse order.

Adjusting the shutters

Adjust the shutter so that the flap is in
the center (see arrows).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-47

Distributor board Removal/Installation of Components

Distributor board

CMD-V4

Quadruple rack

Remove all cassettes from the CMD-V4 (see chapter "Device overview and
operation", section "Removing the cassette").
Detach the tab connectors (1) and (2)
from the controller and the connectors
(3) and (4) from the distributor board.

The removal of the connectors (5) is

described in the following.

To do so, press catches (1) and (2) in

the direction of the arrows and open
the hinged cover (3). Carry out this
procedure with the other three covers
as well.

5-48 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Distributor board

Press the catches (1) and (2) in the

direction of the arrows while pulling off
connector (3) towards the front.

Proceed exactly the same way with the

other three connectors.

Carefully pull the distributor board (1)

with the protection cover from the
fastening bolts.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-49

Distributor board Removal/Installation of Components

1-cassette housing

Remove all cassettes from the CMD-V4 (see chapter "Device overview and
operation", section "Removing the cassette").
Detach the tab connectors (1) and (2)
and the connector (3) from the
distributor board.

The removal of the connectors (4) is

described in the following.

To do so, press catches (1) and (2) in

the direction of the arrows and open
the hinged cover (3). Carry out this
procedure with the other three covers
as well.

Press the catches (1) and (2) in the

direction of the arrows while pulling off
connector (3) towards the front.

Proceed exactly the same way with the

other three connectors.

5-50 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Distributor board

Carefully pull the distributor board (1)

with the protection cover from the
fastening bolts.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-51

Distributor board Removal/Installation of Components

VCMD

Open the safe door (see operating manual of the basic device) and pull the
VCMD out of the safe (see section "Pulling out/pushing in the VCMD").

Remove the cover plate (see chapter "Removal/Installation of

Components", section "Opening the device" in the service manual for the
ProCash 5100).
Loosen the screws (1) and (2) and
remove the panel.

Undo screws (1) and (2).

Pull the mounting of the CMD
controller somewhat to the right and
swing the mounting down.

5-52 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Distributor board

Detach the connectors (1) to (3) from

the distributor board of the dispensing
unit with multiple-note detection unit.

Detach connectors (1) and (2).

Detach the plugs (1) to (4) from the

distributor board.
Detach the distributor board (5) from
the fastening bolts.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-53

Dispensing units Removal/Installation of Components

Detach connectors (1) and (2).

Detach the two connectors (3) from the
right-hand side of the distributor board.
Carefully detach the distributor board
(4) from the fastening bolts.

Dispensing units

CMD-V4

Double dispensing unit

Two double dispensing units can be deployed in the quadruple rack. The top
dispensing unit always contains the multiple-note detection unit.
Remove the cassettes before you remove the dispensing unit!

i The two dispensing units should not be swapped.

Remove the screw (1).

Unclip the protective cover (2) from the
holders and remove the protective
cover.

5-54 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

Upper dispensing unit with multiple-note detection unit

Dismantling:
Release the upper dispensing unit by
turning the locking/release levers (1)
and (2) each 90 counterclockwise.

The multiple-note detection unit that is

connected by cable with the CMD
controller is located in the upper
dispensing unit. This cable must be
disconnected (1).
Disconnect the plug (2) from the
distributor board.

Remove the dispensing unit in the

direction shown by the arrow.

Adjust the new dispensing unit (see section "Adjustment of the dispensing
unit").
Installation:
Guide the connector cable (1) carefully
between the gearwheels and the
device wall.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-55

Dispensing units Removal/Installation of Components

Insert the dispensing unit and close the latching mechanism. If it cannot be
closed, check the correct seating of the dispensing unit.

If necessary, turn the gearwheels carefully so that the dispensing unit locks
into position.
Connect the cable to the CMD
controller (1) and to the distributor
board (2).

Install the protection cover.

Lower dispensing unit

Dismantling:
Turn the locking/release levers (1) and
(2) on the left side of the dispensing
unit each 90 degrees
counterclockwise.

5-56 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

Disconnect the plug (1) from the

distributor board.

Remove the lower dispensing unit in

the direction shown by the arrow.

Adjust the new dispensing unit (see section "Adjustment of the dispensing
unit").
Installation:
Guide the connector cable (1) carefully
between the gearwheels and the
device wall.

Insert the dispensing unit and close the latching mechanism. If it cannot be
closed, check the correct seating of the dispensing unit.

If necessary, turn the gearwheels carefully so that the dispensing unit locks
into position.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-57

Dispensing units Removal/Installation of Components

Connect the cable to the distributor

board (1).

Install the protection cover.

5-58 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

Single dispensing unit with multiple-note detection unit

The cassette must be removed before the single dispensing unit!

Dismantling
Release the dispensing unit by turning
the locking/release lever (1) 90
counterclockwise.

The multiple-note detection unit is located in the upper dispensing unit and
is connected by cable with the CMD controller. This cable must be
disconnected.
Disconnect the plug from the distributor board.
Remove the dispensing unit.

Installation

Adjust the new dispensing unit (see section "Adjustment of the dispensing
unit").
Guide the connector cable carefully between the gearwheels and the
device wall (see also the section "Double dispensing unit").
Insert the dispensing unit and close the latching mechanism. If it cannot be
closed, check the correct seating of the dispensing unit.
If necessary, turn the gearwheels carefully so that the dispensing unit locks
into position (see also section "Double dispensing unit").
Connect the cable to the CMD controller and to the distributor board.
Install the protection cover on the CMD controller.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-59

Dispensing units Removal/Installation of Components

Single dispensing unit without multiple-note detection

unit
The cassette must be removed before the single dispensing unit!

Dismantling:
Turn the locking/release levers (1) on
the left side of the dispensing unit each
90 degrees counterclockwise.

Disconnect the plug from the distributor board.

Remove the dispensing unit.

Installation

5-60 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

VCMD

Front double dispensing unit with multiple-note detection

unit
Dismantling

Remove the VCMD stacker (see section "Stacker").

Remove the cassettes before you remove the dispensing unit!

Press the locking levers (1) and (2) to

the rear and pull the cash-out
cassettes 1 and 2 out of the device.

Undo screws (1) and (2).

Pull the mounting of the CMD
controller somewhat to the right and
swing the mounting down.
Detach connector (3) from the CMD
controller.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-61

Dispensing units Removal/Installation of Components

Disconnect the plugs (1) to (4) from the

distributor board of the dispensing unit
with multiple-note detection unit.

Rotate the locking knob of the housing

(1) counterclockwise by 180.
Disengage the housing by tilting it back
somewhat at the front side (round rod)
and remove the housing with the
dispensing unit out of of the device.

Illustration is missing yet! Release the front dispensing unit by

turning the locking/release levers (1)
and (2) each 90 counterclockwise.
Disconnect the plug (3) from the
distributor board.
Remove the dispensing unit (4) in the
direction shown by the arrow.

5-62 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

Installation

Adjust the new dispensing unit (see section "Adjustment of the dispensing
unit").
Guide the connector cable carefully between the gearwheels and the
device wall.
Insert the dispensing unit and close the latching mechanism. If it cannot be
closed, check the correct seating of the dispensing unit.
If necessary, turn the gearwheels carefully so that the dispensing unit locks
into position.
Connect the cable to the distributor board.

Rear double dispensing unit without multiple-note

detection unit
Dismantling

Remove the front housing (if this has not already been done).
Remove the cassettes before you remove the dispensing unit!

Press the locking levers (1) and (2) to

the rear and pull the cash-out
cassettes 3 and 4 out of the device.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-63

Dispensing units Removal/Installation of Components

Detach connectors (1) and (2) from the

board.

Rotate the locking knob of the housing

(1) counterclockwise by 180 and
remove the housing with the
dispensing unit from the device.

Illustration is missing yet! Release the front dispensing unit by

turning the locking/release levers (1)
and (2) each 90 counterclockwise.
Disconnect the plug (3) from the
distributor board.
Remove the dispensing unit (4) in the
direction shown by the arrow.

Installation

5-64 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

If necessary, turn the gearwheels carefully so that the dispensing unit locks
into position.
Connect the cable to the distributor board.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-65

Dispensing units Removal/Installation of Components

Single dispensing unit without multiple-note detection unit

Remove the rear dispensing unit without multiple-note detection unit (see
section "Double dispensing unit").
The cassette must be removed before the single dispensing unit!

Press the locking lever (1) to the rear

and pull the cash-out cassette 5 out of
the device.

Rotate the locking knob of the

extension module (1) clockwise by
180 and remove the extension
module from the device.
Rotate the locking knob of the housing
(1) counterclockwise by 180 and
remove the housing with the extension
module from the device.

Turn the locking/release lever (1) in

counterclockwise direction.

5-66 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Dispensing units

Disconnect the plug (1) from the

distributor board.
Remove the dispensing unit (2) in the
direction shown by the arrow.

Installation

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-67

Dispensing units Removal/Installation of Components

Adjustment of the dispensing unit

Remove the circlip (1) on the left side
and ...

... the circlip (2) on the right side. Pull

the two eccentrics (3) out slightly so
that they can be rotated.

Move the eccentric mark A, B or C to

the required setting position. The
setting position A is marked with a
arrow in the illustration.
You will find further information in the
chapter "Function and Integration",
section "Adjustment eccentric".

5-68 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Quadruple rack

Quadruple rack
Remove all cassettes from the CMD-V4 (see chapter "Device overview and
operation", section "Removing the cassette").

Remove all dispensing units (see section "Dispensing units").

Remove the distributor board (see section "Distributor board").

Disconnect all cable connections between the basic device and the CMD
controller.
Slide the locking/release lever to the
left (see arrow 1) until it locks into
place.
Push the stacker to the rear (arrow 2)
and remove it upwards.

Protective rails (if present):

Remove the protective rails on both
sides by removing either the two
screws (1) and (3) or the three screws
(1) to (3) and the protective rail (4).

Remove the 4-cassette housing from the basic device (see the service
manual of the basic device).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-69

1-cassette housing Removal/Installation of Components

1-cassette housing
Remove the cassette from the 1-cassette housing to be replaced
(see chapter "Device overview and operation", section "Removing the
cassette").

Remove the dispensing unit from the corresponding 1-cassette housing

(see section "Dispensing units").

Remove the distributor board (see section "Distributor board").

Protective rails (if present):

Remove the protective rails on both
sides by removing either the two
screws (1) and (3) or the three screws
(1) to (3) and the protective rail (4).

On both sides, remove either the two

screws (1) and (3) or the three screws
(1) to (3).
Pull the 1-cassette housing in the
direction of the arrow and remove to
towards the bottom.
Caution: Hold the 1-cassette
housing firmly with both hands.

5-70 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Clamp

Clamp
Dismantling

Rotate the two routing disks (1) and (2)

in the arrow direction until they stop.

The clamp is closed at the same time

and must lock into position.

Rotate the routing disks back by

approx. 90 (as shown in the image) so
that the clamp can be removed
upwards.

i Note that the clamp is not permitted to be opened incorrectly.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-71

Clamp Removal/Installation of Components

Remove the clamp (1) upwards.

The illustration shows the latch (1) on

the left-hand side for opening the
clamp.

Open the clamp by pressing the

latches (1) and (2) on the left-hand
and right-hand sides of the clamp in
the direction of the arrows.

5-72 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Removal/Installation of Components Clamp

Press the securing pin out (1) and hold

the cable firmly.

Disengage the cable lock (1) and pull

the cable out.

Caution!
i
Take care to ensure that the
cable does not snap back into
the take-up; fasten the cable in
place if necessary.

Installation

Thread in the cable (1) as shown in the

image by moving it slightly back and
forth.

Insert the cable (1) into the connector

and press in the cable lock (2).

01750060162 D Cash Media Dispenser Version 4 - Service Manual 5-73

Clamp Removal/Installation of Components

Pull the cable (1) taut.

Insert the securing pin (2) with the
clamp open.
(The illustration shows the cable
before it has been pulled taut.)

Close the clamp. The two latches, to

the right and to the left, must be
engaged manually.

Place the clamp, as shown in the

illustration, on the stacker. Slide the
clamp into the routing disk.
The gearwheels (1) and (2) must be
inserted evenly.

Take care to ensure that the

i black plastic on the ball bearings
is facing downward.
The clamp must be deployed in
the closed state.

Check for correct insertion of the

clamp by positioning the ball bearing
flush with the side wall of the stacker
on one side (1). The corresponding ball
bearing on the other side wall must
also be flush.

Carefully allow the clamp to glide in. Press this down with caution until it
snaps open slightly.

5-74 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Maintenance and service
The information required for carrying out troubleshooting and maintenance on
the individual components can be found in the various sections in this manual.
When carrying out work on components and sub-assemblies that carry
an electrical charge, these pieces of equipment must first be
disconnected from the power supply. As a result of system design, it is
not sufficient to switch off the device using the power switch on the
power distributor. In addition, the rubber plug must also be
disconnected from the power distributor.

Maintenance

Maintenance intervals
Preventive maintenance is required for the CMD-V4 or VCMD every two years
or, at the latest, after 200,000 transactions.

Performing maintenance

i All of the photosensors should be cleaned only in a dry state.

The preventive maintenance is comprised of the following points:

If available, evaluate error statistics according to error sources and take

these into particular account during maintenance (replace components if
necessary).

The quality of the photosensors needs to checked with special test

commands after maintenance work has been accomplished. The quality
needs to be at least Service Level (Status * 2).

Remove the cassettes from the CMD-V4 or the VCMD.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 6-1

Maintenance Maintenance and service

Clean the cassettes. Check all function parts for damage, smooth motion
and play.

Switch off the CMD CMD-V4 or the VCMD.

Remove the stacker, if necessary with the output transport (horizontal), and
the dispensing units.

Check the correct position of the belts on the guide rollers.

Clean the SAT and the dispensing units with a brush.

Clean the photosensors/prisms and the transport rollers in the dispensing

units and in the stacker with compressed air.

If installed, clean the scanning rails of the serial number recognition.

After the maintance, delete the parameters for the pressure sensors and for
the photosensors in the CMOS of the CMD controller. After this, an
initialization of the CMD controller and a reference value determination for all
note type become mandatory (see chapter "Start-up", section "Initiating the
CMD-V4 or VCMD").
After that, a trial dispensing process must be carried out error-free via a test
program or using the application with at least five notes from each cassette.

The function test is carried out by the system software. (Refer to the
software documentation for further information.)

6-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Maintenance and service Maintenance

Stacker

Visually inspect the stacker for damage and contamination.

Clean the stacker with a vacuum cleaner, a brush, a dust cloth or with
compressed air.

Clean the photosensors using a brush, compressed air or a dust cloth. All
of the photosensors should be cleaned only in a dry state.

If installed, clean the scanning rails of the serial number recognition.

Check any routing disks that may be installed for smooth motion.

Serial Number Recognition

Malfunctions could occur, caused by dirty scanning rails of the serial number
recognition.
The scanning rails should therefore be cleaned every three months to prevent
this.
Disconnect the cables (1) to (3).
Remove the cables from the holding
devices. Remove screw (4) and
carefully pull off ...

01750060162 D Cash Media Dispenser Version 4 - Service Manual 6-3

Maintenance Maintenance and service

the cover (5). Pull the two cables (2)

and (3) carefully out of the cover.

Pull out the scanning rails (6) and (7).

Observe the alignment and the color
coding when you do so.

Correct alignment of the

i scanning rails is imperative for
the function. The scanning rail
marked with yellow must be
installed on the left and the
scanning rail marked with blue
on the right.

Remove any dirt, dust, etc. on the two

scanning rails (see arrows) using a
monitor screen cleaner.

6-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Maintenance and service Maintenance

Output transport

Remove the output transport (see chapter "Removal/Installation of

Components").

Visually inspect the output transport for damage and contamination.

Clean the output transport with a vacuum cleaner, a brush, a dust cloth or
with compressed air.

Reinstall the output transport (see chapter "Removal/Installation of

Components").

Transport routes
The rolls and belts inside the transport route are maintenance-free.

Shutter

Visually inspect the shutter for damage and contamination.

Clean the photosensors using a brush, compressed air or a dust cloth. All
of the photosensors should be cleaned only in a dry state.

Release the shutter and check the mechanism for smooth motion.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 6-5

Maintenance Maintenance and service

Cash-out cassettes

Visually inspect the cash-out cassettes for damage and contamination.

Clean the cash-out cassettes with a vacuum cleaner, a brush, a dust cloth
or with compressed air.

Check if the correct note dimension is set (also in the cover).

Check whether the cassette pressure carriage is in the right position and
readjust it if necessary.

Reject/retract cassette or reject cassette

Visually inspect the reject/retract cassette or the reject cassette for damage
and contamination.

Clean the reject/retract cassette or the reject cassette with a vacuum

cleaner, a brush, a dust cloth or with compressed air.

Check if the gearwheel fits properly.

Check for uniform transport roller pressure in the intake of the cassette.

General

Check whether the components have been installed correctly.

Check all cables for safe installation and correct attachment.

Check the ground connections and replace them if necessary.

Check the functioning of locks and make contacts and adjust them.

6-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Maintenance and service Maintenance

Approved maintenance materials

You can order the items listed below electronically or from our service partner.
Orders: http://extranet.wincor-nixdorf.com
http://www.wincor-nixdorf.com/mediaservice
E-mail address for
logistics questions: mailto:serviceslogistics@wincor-nixdorf.com
E-mail address for
technical questions: mailto:servicesupport@wincor-nixdorf.com

Commercial Name / Product Name Part number

Screen cleaning agent ECS-260 250 ml 01750035530
Air duster spray with extension tube 01770007430
ITS:06377122 / -WM Universal cleaning cloth 01770005406
Data medium cleaning solution 03224600952
ITS:06517714 /-WM Flat paintbrush 1 01770005440

A list of all cleaning and maintenance materials approved by Wincor Nixdorf

can be found on the Intranet and Extranet.

i Please note the manufacturer's specifications on the packaging and

on the information sheet included in the packaging.
The product can be damaged or soiled if non-approved materials are
used or if the product is handled improperly.
Dispose of the packaging and empty containers in accordance with
locally applicable regulations.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 6-7

Maintenance Maintenance and service

6-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix

Technical data

Cash Media Dispenser CMD-V4 without output

transport
Power supply: 5.5 A Operation
11 A peak (approx. 20 ms)
Dimensions: The overall dimensions depend on
the configuration of the CMD-V4.
Height
Four cassettes: 758.0 mm (29.84")
Five cassettes: 895.5 mm (35.26")
Six cassettes: 1033.0 mm (40.67")
Width: 340.0 mm (13.39")
Depth with inserted cassettes: 537.0 mm (21.14")
Device weight without cassettes
and without single reject: max. 30 kg (66.14 lb)
Note dimensions in mm: 54 x 85 x 0.08
(2.13" x 3.35" x 0.003") to
92 x 182 x 0.12
(3.62" x 7.17" x 0.005")
Maximum number of banknotes per
transaction: 60
Dispensing and transport speed: 6 - 8 notes / second
Number of dispensing units: 2 to 6
Realized safety functions: DES security function for the
line encryption

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-1

Technical data Appendix

Vertical Cash Media Dispenser VCMD

vertical output
Dimensions: The overall dimensions depend on
the configuration of the VCMD.
Depth
Four cassettes: 945 mm (37.2")
Five cassettes: 970 mm (38.19")
Six cassettes: 1136 mm (44.72")
Width: 355 mm (13.98")
Height with inserted cassettes: 660 mm (25.98")
Note dimensions in mm: 54 x 85 x 0.08
(2.13" x 3.35" x 0.003") to
85 x 182 x 0.12
(3.35 x 7.17 x 0.0047)
Maximum number of banknotes per
transaction: 60
Dispensing and transport speed: approx. 6 notes / second
Number of dispensing units: 2 to 6
Realized safety functions: DES security function for the
line encryption

CMD-V4 stacker
Dimensions
Depth: 505 mm (19.88")
Width: 301 mm (11.85")
Height: 208 mm (8.19")

Weight
with single reject: 8.82 kg (19.44 lb)
without single reject: 8.50 kg (18.74 lb)

7-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Technical data

Stacker and output transport VCMD

Vertical output in the ProCash 5100
Dimensions
Depth: 660 mm (25.98")
Width: 355 mm (13.98")
Height: 220 mm (8.66")

Weight: 15.5 kg (34.17 lb)

Output transport CMD-V4

Output transport vertical Frontload in the ProCash 2000xe / 2000xe USB /
ProCash 8000 and ProCash 2100xe / 2100xe USB / ProCash 8100 /
CINEO C2070
Dimensions
Depth: 401 mm (15.79")
Width: 239 mm (9.41")
Height: 180 mm (7.09")
Weight: 1.5 kg (3.31 lb)

Output transport vertical Frontload closed in the ProCash 2000xe /

2000xe USB / ProCash 8000 and ProCash 2100xe / 2100xe USB /
ProCash 8100 / CINEO C2070
Dimensions
Depth: 416 mm (16.38")
Width: 239 mm (9.41")
Height: 197 mm (7.76")
Weight: 2.0 kg (4.41 lb)

Output transport vertical Frontload closed in the CINEO C2040

Shutter CMD-V4/V5
Dimensions Shutter vertical Rearload and vertical Frontload
Depth: 310 mm (12.2")
Width: 150 mm (5.91")
Height: 100 mm (3.94")

Weight: 0.5 kg (1.1 lb)

Dimensions Shutter horizontal Rearload

Depth: 305 mm (12.01")
Width: 126 mm (4.96")
Height: 67 mm (2.64")

Weight: 0.9 kg (1.98 lb)

Dimensions Shutter horizontal Frontload

Depth: 310 mm (12.2")
Width: 150 mm (5.91")
Height: 100 mm (3.94")

Weight: 0.9 kg (1.98 lb)

Dimensions Shutter with shutter support horizontal Rearload and

horizontal Frontload
Depth: 353 mm (13.9")
Width: 146 mm (5.75")
Height: 80 mm (3.15")

Weight: 1.2 kg (2.65 lb)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-7

Technical data Appendix

CMD controller
Processor: 80C188XL 20 MHz
Memory: 512 Kbyte static RAM
512 Kbyte Flash-PROM (PUT, bootstrap
loader)
Interface: USB 1.1 Full-Speed
V.24 (RS232)
Transfer parameters
Line speed 19.2 / 56 Kbaud
Automatic baud rate detection
Data format: NRZ
Parity: ODD
Code width: 8 bit + parity
Stop bits: 2
Dimensions
Depth: 430 mm (16.93")
Width: 160 mm (6.3")
Height: 25 mm (0.98")

Weight: 0.42 kg (0.93 lb)

7-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Technical data

CMD Controller II
Processor: 80C188XL 20 MHz
Memory: 512 Kbyte static RAM
512 Kbyte Flash-PROM (PUT, bootstrap
loader)
Interface: USB 2.0
V.24 (RS232)
Transfer parameters
Line speed 19.2 / 56 Kbaud
Automatic baud rate detection
Data format: NRZ
Parity: ODD
Code width: 8 bit + parity
Stop bits: 2
Dimensions
Depth: 430 mm (16.93")
Width: 160 mm (6.3")
Height: 25 mm (0.98")

Weight: 0.42 kg (0.93 lb)

4-cassette housing CMD-V4 (without content)

Dimensions
Depth: 450 / 438 mm (17.72"/17.24")
Width: 305 mm (12.01")
Height: 600 mm (23.62")

Weight: 10.9 / 10.8 kg (24.03/23.81 lb)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-9

Technical data Appendix

1-cassette housing CMD-V4 (without content)

Dimensions
Depth: 450 / 438 mm (17.72"/17.24")
Width: 305 mm (12.01")
Height: 162 mm (6.38")

Weight: 3.34 / 3.2 kg (7.36/7.05 lb)

2-cassette housing VCMD (without content)

Dimensions
Depth: 457 mm (17.99")
Width: 355 mm (13.98")
Height: 305 mm (12.01")

Weight: 6.78 kg (14.95 lb)

1-cassette housing VCMD (without content)

Dimensions
Depth: 457 mm (17.99")
Width: 355 mm (13.98")
Height: 167 mm (6.57")

Weight: 3.64 kg (8.02 lb)

7-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Technical data

Double dispensing unit without DDU

Dimensions
Depth: 282 mm (11.1")
Width: 305 mm (12.01")
Height: 200 mm (7.87")

Weight: 3.3 kg (7.28 lb)

Double dispensing unit with DDU

Dimensions
Depth: 282 mm (11.1")
Width: 305 mm (12.01")
Height: 200 mm (7.87")

Weight: 3.34 kg (7.36 lb)

Single dispensing unit without DDU

Dimensions
Depth: 144 mm (5.67")
Width: 310 mm (12.2")
Height: 141 mm (5.55")

Weight: 1.76 kg (3.88 lb)

Single dispensing unit with DDU

Dimensions
Depth: 144 mm (5.67")
Width: 310 mm (12.2")
Height: 141 mm (5.55")

Weight: 1.8 kg (3.97 lb)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-11

Technical data Appendix

Cash-out cassettes CMD-V4

Note dimensions
Size: 54 x 85 mm (2.13" x 3.35") to
92 x 182 mm (3.62" x 7.17")
Strength: 0.08 mm (0.0031") to 0.12 mm (0.0047")

Stack length: Bundles with thicknesses of up to 310 mm (12.20")

Storage capacity*: approx. 2500 banknotes

Dimensions
Depth: 441 mm (17.36")
Width: 264 mm (10.39")
Height: 125 mm (4.92")

Weight:
of an empty cassette: 3.5 kg (7.72 lb)
of a completely filled cassette*/**: 6.3 kg (13.89 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.

7-12 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Technical data

Cash-out cassettes VCMD

Note dimensions
Size: 54 x 105 mm to 82 x 182 mm
Strength: 0.08 mm (0.003") to 0.12 mm (0.005")

Stack length: Bundles with thicknesses of up to 310 mm (12.20")

Storage capacity*: approx. 2500 banknotes

Dimensions
Depth: 441 mm (17.36")
Width: 264 mm (10.39")
Height: 125 mm (4.92")

Weight:
of an empty cassette: 3.7 kg (8.16 lb)
of a completely filled cassette*/**: 6.5 kg (14.33 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-13

Technical data Appendix

Reject cassette VCMD

Note dimensions
Size: 54 x 85 mm (2.13" x 3.35") to
92 x 182 mm (3.62" x 7.17")
Strength: 0.08 mm (0.003") to 0.12 mm (0.005")

Storage capacity*
Reject
compartment: max. 400 notes

Dimensions
Depth: 260 mm (10.24")
Width: 253 mm (9.96")
Height: 118 mm (4.65")

Weight:
of an empty cassette: 1.3 kg (2.87 lb)
of a completely filled cassette*/**: 2 kg (4.41 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.

7-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Technical data

Reject cassette CMD-V4

Note dimensions
Size: 54 x 85 mm (2.13" x 3.35") to
92 x 182 mm (3.62" x 7.17")
Strength: 0.08 mm (0.003") to 0.12 mm (0.005")

Storage capacity*
Reject
compartment: max. 400 notes

Dimensions
Depth: 260 mm (10.24")
Width: 253 mm (9.96")
Height: 118 mm (4.65")

Weight:
of an empty cassette: 1.3 kg (2.87 lb)
of a completely filled cassette*/**: 2 kg (4.41 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-15

Standard cassette Basic/Midrange Appendix

Standard cassette Basic/Midrange

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm to 0.12 mm (0.0031" to
0.0047")
Stack length: 300 mm (11.81")
Storage capacity*: More than 2200***
Dimensions (L x W x H): 411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
Weight:
of an empty cassette: 3.4 kg (7.5 lb)
of a completely filled cassette*/**: 6.5 kg (14.33 lb)

Compact cassette Basic/Midrange

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm - 0.12 mm
(0.0031" to 0.0047")
Stack length: 200 mm (7.87")
Storage capacity*: More than 1000***
Dimensions (L x W x H): 313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
Weight:
of an empty cassette: 2.55 kg (5.62 lb)
of a completely filled cassette*/**: 3.96 kg (8.73 lb)
* The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.

7-16 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Standard cassette High End

Standard cassette High End

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm to 0.12 mm
(0.0031" to 0.0047")
Stack length: 240 mm (9.44")
Storage capacity*: More than 1700***
Dimensions (L x W x H): 411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
Weight:
of an empty cassette: 4.4 kg (9.7 lb)
of a completely filled cassette*/**: 8.6 kg (18.96 lb)

Compact cassette High End

Banknote length: 105 mm - 185 mm (4.13" - 7.28")
Banknote height: 58 mm - 85 mm (2.28" - 3.35")
Banknote thickness: 0.08 mm to 0.12 mm
(0.0031" to 0.0047")
Stack length: 140 mm (5.51")
Storage capacity*: More than 800***
Dimensions (L x W x H): 313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
Weight:
of an empty cassette: 3.9 kg (8.6 lb)
of a completely filled cassette*/**: 5.3 kg (11.68 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-17

Reject / retract cassette Appendix

Reject / retract cassette

Banknote length: 85 - 182 mm (3.35" to 7.17")
Banknote height: 54 - 92 mm (2.13" to 3.62")
Banknote thickness: 0.08 - 0.12 mm (0.0031" to 0.0047")
Storage capacity*
Reject compartment: 400 banknotes
Retract box: 100 banknotes
Dimensions (L x W x H): 260 x 253 x 118 mm (10.24" x 9.96" x 4.65")
Weight:
of an empty cassette: 1.5 kg (3.3 lb)
of a completely filled
cassette*/**: 2.2 kg (4.85 lb)

* The storage capacity and weight of a completely filled cassette depends

on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.

7-18 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Reject / retract cassette

Environmental protection

Environmentally and recycling-friendly

product development
This product has been designed according to our corporate guideline
'Environmentally and recycling-friendly product development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account. This saves resources and relieves the strain on the
environment.

Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.

Disposing of used consumables

Please dispose of printer consumables, batteries and cleaning and
maintenance materials according to national regulations (where relevant
complying with vendor specifications).

Labels on plastic case parts

Please do not stick any labels on plastic case parts since that would make
recycling more difficult.

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-19

Reject / retract cassette Appendix

Returning, recycling and disposing of used units

and consumables

Details regarding the return and recycling of used units and

consumables can be obtained from your local branch office.

7-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Pin assignments

Power supply unit connector (supply voltage)

Pin assignments Appendix

Pin No. Signal name ERROR

3 SM6PH2P Stepper motor SM6 phase 2, plus connection
4 SM6PH2M Stepper motor SM6 phase 2, minus
connection
5 H2P Single reject switch, plus connection
6 H2M Single reject switch, minus connection
7 P12V DPS4 photosensor, power source
8 GND DPS4 photosensor, ground
9 GL4 DPS4 photosensor, output signal
10 IGSAMOUT DPS4 photosensor, transmit current plus
11 S1 Microswitch retract/reject cassette available,
signal
12 GND Microswitch retract/reject cassette available,
ground
13 VCCL PS21 receiver, collector
14 LAGT212235 PS21 receiver, emitter
15 VCCL PS1 receiver, collector
16 LAGTL1 PS1 receiver, emitter (reflective photosensor)
17 IQLSMIN Transmit current photosensors plus LED PS 1
(reflective)
18 IXGMOUT Transmit current photosensors minus
19 IQLS Transmit current photosensors plus sending
LED PS21
20 IQLS56VN Transmit current photosensors minus

7-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Main motor M1
Elements
DCM1 Main motor

Connector: 2-pole AMP, socket 90

1 P12V PS26 receiver, collector
2 LAGT2629 PS26 receiver, emitter - caution, d. c. light!
3 VCCL PS35 receiver, collector
4 LAGT212235 PS35 receiver, emitter
5 VCCL PS33 receiver, collector
6 LAGT33 PS33 receiver, emitter
7 IXGMOUT Transmit current photosensors plus (PS26)
8 IQLS Transmit current photosensors minus
9 IQLSSH Transmit current photosensors plus (PS33,
PS35)
10 GND Transmit current photosensors minus

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-25

Pin assignments Appendix

Dispensing unit 1 (Module positions 1 and 2)

Elements
CL1, CL2 Electromagnetic clutch (dispensing unit - position 1, 2)
HR1,HR2 Lift magnet retaining spring (dispensing unit - position 1, 2)
PSD1/2 Photosensor dispensing sensor, controlled
(dispensing unit - position 1, 2)
PSE1/2 Photosensor cassette empty sensor
(dispensing unit - position 1, 2)
LANDR1/2 Note pressure measurement (dispensing unit - position 1, 2)

Connector: 24-ping DUBOX, 2-row 90

Pin No. Signal name ERROR

1 P24V Electromagnetic clutch, Plus connection,
dispensing unit - position 1
2 EK1 Electromagnetic clutch, Minus connection,
dispensing unit - position 1
3 P24V Lift magnet retaining spring, Plus connection
(dispensing unit - position 1)
4 HR1 Lift magnet retaining spring, Minus connection
(dispensing unit - position 1)
5 P24V Electromagnetic clutch, Plus connection
(dispensing unit - position 2)
6 EK2 Electromagnetic clutch, Minus connection
(dispensing unit - position 2)
7 P24V Lift magnet retaining spring, Plus connection
(dispensing unit - position 2)
8 HR2 Lift magnet retaining spring, Minus connection
(dispensing unit - position 2)
9 P12V + 12 V for pressure measurement (dispensing
unit - Position 1)
10 P12V + 12 V for pressure measurement (dispensing
unit - Position 2)
11 GND Ground for pressure measurement (dispensing
unit - Position 1)
12 GND Ground for pressure measurement (dispensing
unit - Position 2)

7-26 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Pin No. Signal name ERROR

13 UANDR1 Signal of pressure measurement (dispensing
unit - Position 1)
14 UANDR2 Signal of pressure measurement (dispensing
unit - Position 2)
15 IAN12IN Transmit current for pressure measurement
(reflective photosensor)
16 IAN12OUT Transmit current for pressure measurement
(reflective photosensor)
17 VCCL All receivers, collector
18 LAM135 PSD1 receiver, emitter
19 LKL135 PSE1 receiver, emitter
20 LAM246 PSD2 receiver, emitter
21 LKL246 PSE2 receiver, emitter
22 NC not used
23 IQLS12VN Transmit current photosensors plus (PSD1, 2;
PSE1, 2)
24 IQLS12 Transmit current photosensors minus
(PSD1, 2; PSE1, 2)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-27

Pin assignments Appendix

Cassette connector dispensing unit 1

(Module positions 1 and 2)

Elements
serial EEPROM
Stepper motor

Connector: 20-ping DUBOX, 2-row 90

Appendix Pin assignments

Cassette connector dispensing unit 2

(Module positions 3 and 4)

Elements
serial EEPROM
Stepper motor

Connector: 20-ping DUBOX, 2-row 90

Pin No. Signal name ERROR

1 EEDAT serial EEPROMs: data conductor for cassette 3
2 EEDAT serial EEPROMs: data conductor for cassette 4
3 EETAKT serial EEPROMs: clock line for cassette 3
4 EETAKT serial EEPROMs: clock line for cassette 4
5 EECSK3 serial EEPROM cassette 3: select
6 EECSK4 serial EEPROM cassette 4: select
7 GND Ground (EEPROM, measuring electronics) for
cassette 3
8 GND Ground (EEPROM, measuring electronics) for
cassette 4
9 VCCSWK3 Switched power supply, cassette 3
10 VCCSWK4 Switched power supply, cassette 4
11 NC not used
12 NC not used
13 SMK3P1P Stepper motor cassette 3, Phase 1 Plus
14 SMK4P1P Stepper motor cassette 4, Phase 1 Plus
15 SMK3P1M Stepper motor cassette 3, Phase 1 Minus
16 SMK4P1M Stepper motor cassette 4, Phase 1 Minus
17 SMK3P2P Stepper motor cassette 3, Phase 2 Plus
18 SMK4P2P Stepper motor cassette 4, Phase 2 Plus
19 SMK3P2M Stepper motor cassette 3, Phase 2 Minus
20 SMK4P2M Stepper motor cassette 4, Phase 2 Minus

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-31

Pin assignments Appendix

Extension connector for dispensing unit 3

(Module position 5 and 6)

An extension board is used for dispensing unit 3 (positions 5 and 6) that

contains the power driver, power sources, level converter, etc. The logical
signal (TTL level or analog level) are guided through the extension connector.
A list appears below of the elements that are operated by the extension board.
Elements
CL5, CL6 Electromagnetic clutch (dispensing unit - position 5, 6)
HR5, HR6 Lift magnet retaining spring (dispensing unit - position 5, 6)
PSD5/6 Photosensor dispensing sensor, controlled (dispensing unit -
position 5, 6)
PSE5/6 Photosensor cassette empty sensor (dispensing unit - position 5, 6)
EEPR5/6 serial EEPROM cassette 5, 6
SMK5/6 Stepper motor cassette 5, 6
LANDR5/6 Note pressure measurement (dispensing unit - position 5, 6)

Plug: 40-pole, Berg pins, LOW profiles, 2-row 90

Pin No. Signal name ERROR

1 GNDL Ground for load currents
2 MATAKT Magnet pulsing
3 GNDL Ground for load currents
4 GNDL Ground for load currents
5 P24V + 24 V for load currents
6 P24V + 24 V for load currents
7 V5 Selection signal dispensing unit - position 5
8 V6 Selection signal dispensing unit - position 6
9 IOEK Electromagnetic clutch
10 IOHR Lift magnet retaining spring
11 GND Ground
12 GND Ground
13 P12V Voltage supply for the pressure measurement
dispensing unit
14 UANDR5 Measurement signal, cassette 5

7-32 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Pin No. Signal name ERROR

15 UANDR6 Measurement signal, cassette 6
16 IQLS56VN Transmit current photosensors supply voltage
17 ULANDR Analog voltage for power source for pressure
measurement
18 LISEL3N Analog voltage for path transmit current
photosensors
19 GND Ground
20 VCC Power supply +5 V
21 LAM135 PSD5 receiver, emitter
22 LKL135 PSE5 receiver, emitter
23 LAM246 PSD6 receiver, emitter
24 LKL246 PSE6 receiver, emitter
25 GND Ground
26 EEDAT serial EEPROMs: data conductor
27 EETAKT serial EEPROMs: clock line
28 EECSK5 serial EEPROM cassette 5: select
29 EECSK6 serial EEPROM cassette 6: select
30 GND Ground
31 SMDAT0 Stepper motor control signal, Bit 0
32 SMDAT1 Stepper motor control signal, Bit 1
33 SMDAT2 Stepper motor control signal, Bit 2
34 SMDAT3 Stepper motor control signal, Bit 3
35 SMDAT4 Stepper motor control signal, Bit 4
36 SMDAT5 Stepper motor control signal, Bit 5
37 SMDAT6 Stepper motor control signal, Bit 6
38 IOE I/O enable
39 ENSMK5N Clock signal for SM latch cassette 5
40 ENSMK6N Clock signal for SM latch cassette 6

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-33

Pin assignments Appendix

Connector plug for shutter (incl. Z module)

Elements
DCM7, DCM8 Shutter motor, DC
DPS10/11, Photosensors for shutter position
DPS12/13
DCM4 Stepper motor for Z module drive
PS27 / PS28 Banknote path monitoring in the Z module

Connector: 15-pole DSUB, pins, 90

Pin No. Signal name ERROR

1 ZTAKT Pulse for the stepper motor of the Z module
2 ZRICHTG Correct for stepper motor of the Z module
drive
3 RMSH1N Sensor shutter position Bit 0
4 GND Ground
5 SHMOTEN Shutter motor M7 or M8 ON
6 ZEIN Stepper motor of the Z module ON
7 LSH27 PS27 signal
8 NC not used
9 IQLSSH Transmit current photosensors
10 P24V Power supply +24 V
11 RMSH2N Sensor shutter position Bit 1
12 SHMOTRN Shutter motor M7 or M8 direction
13 P12V Power supply +12 V
14 GNDL Ground for load currents
15 LSH28 PS28 signal

The two sensors RMSH1N and RMSH2N reproduce the shutter position in
coded form. In order to withdraw the bank notes, the shutter is first moved into
the completely "OPEN" position.

7-34 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

After the transport of the bank notes into the output position, the shutter is
moved back into the 'CLOSED' position to the extent required to reach the
crossover point from L L to H H. (L = 0 V - H = + 12 V)
RMSH2N RMSH1N ERROR
H L Shutter flap is 'CLOSED'
L L Shutter flap between 'CLOSED' and banknote
presentation
H H Shutter flap between banknote presentation and
'OPEN'
L H Shutter flap is 'OPEN'

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-35

Pin assignments Appendix

Connector plug for multiple-note detection unit

Elements
Optical thickness measurement
DMLED1, DMLED2 Transmission diodes
DMPHT1, DMPHT2 Receiver transistors
Mechanical thickness measurement
Reflective photosensors 1, 2

Connector: 10-pole DUBOX, pins, 2-row 90

Pin No. Signal name

ERROR
1 DMLED1IN Transmit current for the IR LED of reflective
photosensor 1
2 DMLED1OUT Transmit current for the IR LED of reflective
photosensor 1
3 DMLED2IN Transmit current for the IR LED of reflective
photosensor 2
4 DMLED2OUT Transmit current for the IR LED of reflective
photosensor 2
5 P12V Power supply +12 V
6 DMPHT1 Amplified signal of photo transistor 1 of reflective
photosensor 1
7 N12V Power supply -12 V
8 DMPHT2 Amplified signal of photo transistor 2 of reflective
photosensor 2
9 GND Ground
10 DMCOD Coding of optical/mechanical thickness
measurement: GND = optical / open = mechanical

7-36 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Door switch connection

Elements
Magnetic switch Door switch for safe door
Jumper Reports that the magnetic switch is connected

Connector: 4-pole DUBOX, single-row 90

Pin No. Signal name ERROR

1 TUERM Magnetic switch / Door switch for safe door
2 GND Ground for the magnetic switch
3 TUERB Jumper, reports the wiring of the door switch
4 GND Ground for the jumper

Battery connector
Elements
Lithium battery TL5242/W (Part. no. 92675.07.1.39), 3.6 V / 1.9 Ah

Connector: 4-pole Berg connector, single-row 90

Pin No. Signal name ERROR

1 VBATT Plus pole (battery)
2 NC not used
3 NC not used
4 GND Minus pole (battery)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-37

Pin assignments Appendix

RS232C connection
The controlling system unit (PC) is connected via this RS232C interface.

Connector: 9-pole Sub-D, pins 90

Pin No. Signal name ERROR

1 DCD1 Carrier Detect
2 RXD1 Receive Data (IN)
3 TXD1 Transmit Data (OUT)
4 DTR1 Data Terminal Ready
5 GND Ground
6 DSR1 Data Set Ready
7 RTS Request to Send (OUT)
8 CTS Ready for Sending (IN)
9 RI Ring Indicator

The 9-pole Sub-D connector is occupied in accordance with standard. The

input CTS (Pin 8) is highly resistively connected with + 12 V in order to receive
a defined signal when the input is open.

7-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

CMD controller
Connector on the left side of the controller:

X1 Mechanical thickness sensor

Dubox connector, 8-pole

(Series = 2466407537, Son = 2466410537)
Contact Designation
1 +5V
2 GND
3 Measuring input for the 1nd analog hall sensor
4 GND
5 +5V
6 GND
7 Measuring input for the 2nd analog hall sensor
8 GND

X2 Shutter

JST pin connector Model PHD, 2 x 10-pole, S20B-PHDSS (90)

(Series = A3C40014865, Son = A3C40014864)
Contact Designation
1 + 24 V
2 Load GND
3 + 12 V
4 GND
5 Release of the energizing of SM7 (24 V level) / Phase +
(open) from M7
6 Direction of SM7 (24 V level) / Phase - (closed) from M7
7 Switched input from DPS10
8 Switched input from DPS11
9 Switched input from DPS12 (Reserve)
10 Measuring input for phototransistor from PS27 or PS26
(Removal - Detection) (PSR6)
11 Measuring input for phototransistor from PS28 or PS29
(Removal - Detection) (PSR7)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-39

Pin assignments Appendix

Contact Designation
12 + current for transmission diodes from PS27, PS28 or PS26,
PS29 (LSISH)
13 Shutter 1 switched input
14 GND
15 Shutter 2 switched input
16 GND
17 Shutter 3 switched input
18 GND
19 Shutter 4 switched input
20 GND

Jumper coding

Pin 19 Pin 17 Pin 15 Pin 13

Shutter4 Shutter3 Shutter2 Shutter1
- - - B = shutter in the safe
- - B - = shutter in the head unit
- B - - = VCMD shutter

7-40 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

X3 Transport Unit
JST pin connector Model PHD, 2 x 6-pole, S12B-PHDSS (90)
(Series = A3C40015986, Son = A3C40015984)
Contact Designation
1 +5V
2 Switched input from HS4 (sensor for clamp end position)
3 GND
4 NC
5 Switched input Transport1
6 GND
7 Switched input Transport2
8 GND
9 Switched input Transport3
10 GND
11 Switched input Transport4
12 GND

Jumper coding

Pin 11 Pin 9 Pin 7 Pin 5

Transport4 Transport3 Transport2 Transport1
- - - B = Rearload transport -
module in the safe
- - B - = Frontload transport -
module in the safe
- B - B = Rearload transport -
module in the top
part
- B B - = Frontload transport -
module in the top
part
- B - - = VCMD Transport
module
B - - - = BBA UT Transport
module

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-41

Pin assignments Appendix

X4 V.24 interface on the PC

Contact Designation
1 +5V
2 Switched input from HS4 (sensor for clamp end position)
3 GND
4 NC
5 Switched input Transport1
6 GND
7 Switched input Transport2
8 GND
9 Switched input Transport3
10 GND
11 Switched input Transport4
12 GND

8-pole Western

(Series = 5603107937;00 or A3C40016907, Son = 5603111937)

Contact Designation
1 NC
2 DSR, not used
3 RxD
4 DTR / RTS
5 TxD
6 GND
7 CTS
8 NC

7-42 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

X5 USB interface on the PC

USB connector type B, (Series: 0150507337;00)

Contact Designation
1 NC
2 USB data -
3 USB data +
4 GND
5 Shielding
6 Shielding

X6 Door switch and security switch in the safe

JST pin connector Model PHD, 2 x 5-pole, S10B-PHDSS (90)
(Series = A3C40016307, Son = A3C40016306)
Contact Designation
1 NC
2 NC
3 Inquiry of the security switch
4 GND
5 Inquiry of the door switch
6 GND
7 Inquiry of the jumper
8 GND
9 Reserve input
10 GND

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-43

Pin assignments Appendix

X7 V.24 interface

JST pin connector Model PH, 6-pole, B6B-PH-K-S (standing)

(Series = 9405007037, Son = 9405010037)
Contact Designation
1 NC (DSR is not used)
2 RxD
3 DTR / RTS
4 TxD
5 GND
6 CTS

X8 NEN from the special electronics

JST pin connector Model PH, 2-pole, S2B-PH-K-S (90)

(Series = A3C40014712;11, Son = A3C40014711)
Contact Designation
1 NEN
2 GND

X9 24 V voltage supply

2-pole Mini-Fit 39-30-1020

(Series = A3C40029754, Son = A3C40029755)
Contact Designation
1 + 24 V
2 GND

7-44 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Connector on the top side of the controller:

X10 24 V connection

2-pole Mini-Fit 39-30-1020

(Series = A3C40029754, Son = A3C40029755)
Contact Designation
1 + 24 V
2 GND

X11 Motor M1)

6-pole Mini-Fit 39-30-1060
(Series = A3C40030083, Son = A3C40009552)
Contact Designation
1 Motor +
2 NC
3 Clock signal from main motor M1
4 Motor -
5 +5V
6 GND

X12 Additional motor on the main drive component for Single Reject
(optional)
JST pin connector Model PH, 1 x 4-pole, S4B-PH-K-S (90)
(Series = 7206807137, Son = 7206810137)
Contact Designation
1 Phase A + of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)
2 Phase A - of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)
3 Phase B + of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)
4 Phase B - of SM1 (contract pressure of the sliding surface for
emptying the Single-Reject)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-45

Pin assignments Appendix

X13 Clamp motors

ZIF connector, 4-pole, 1.25 mm, Molex, Series 5597, Type 39-51-3043, Top
contact (Series = A3C40029756, Son = A3C40029757)
Contact Designation
1 + from clamp traction motor M2
2 - from clamp traction motor M2
3 + from belt drive on clamp M3
4 - from belt drive on clamp M3

X14 motor and lift magnets on the stacker / left and right side cover
JST pin connector Model PHD, 2 x 9-pole, S18B-PHDSS (90)
(Series = A3C40032097, Son = A3C40032098)
Contact Designation
1 Phase A + of SM9 (stacker wheel)
2 Phase A - of SM9 (stacker wheel)
3 Phase B + of SM9 (stacker wheel)
4 Phase B - of SM9 (stacker wheel)
5 Phase A + of SM2 (left routing disk)
6 Phase A - of SM2 (left routing disk)
7 Phase B + of SM2 (left routing disk)
8 Phase B - of SM2 (left routing disk)
9 Phase A + of SM3 (right routing disk)
10 Phase A - of SM3 (right routing disk)
11 Phase B + of SM3 (right routing disk)
12 Phase B - of SM3 (right routing disk)
13 + 24 V
14 Lift magnet MA6 (Retract box)
15 + 24 V
16 Lift magnet MA2 / 1 (switch control for Single-Reject, optional)
17 + 24 V
18 Lift magnet MA2 / 2 (switch control for Single-Reject, optional)

7-46 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

X15 EEPROM on the stacker

ZIF connector, 8-pole, 1.00 mm, Molex, Series 52043, (90), Bottom Contact
(Series = A3C40030173, Son = A3C40030174)
Contact Designation
1 +5V
2 GND
3 Chip select to the EEPROM
4 Pulse to the EEPROM
5 Data output to the EEPROM
6 Data input from the EEPROM
7 NC
8 NC

X16 Hall sensors on the stacker

JST pin connector Model PHD, 2 x 6-pole, S12B-PHDSS (90)
(Series = A3C40015986, Son = A3C40015984)
Contact Designation
1 VCC
2 VCC
3 Switched input from HS1 (sensor for clamp home position)
4 Switched input from HS2 (sensor for Reject/Retract initial
position)
5 GND
6 GND
7 VCC
8 VCC
9 Switched input from HS3 (sensor for Reject/Retract reversed
position)
10 Switched input from DPS3 (Reserve, used more than once!!!)
11 GND
12 GND

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-47

Pin assignments Appendix

X17 hybrid photosensors and photosensors on the Single Reject

JST pin connector Model PHD, 2 x 8-pole, S16B-PHDSS (90)

(Series = 0152307537;00, Son = 0152310537)
Contact Designation
1 VCC
2 VCC
3 Switched input from DPS14 (sensor for Single-Reject switch
position)
4 Switched input from DPS15 (sensor for Single-Reject switch
position)
5 GND
6 GND
7 VCC
8 VCC
9 Switched input from DPS7 (sensor for Single-Reject sliding
surface home position)
10 Switched input from DPS3 (Reserve, used more than once!!!)
11 GND
12 GND
13 Power supply for phototransistor from PS2
(empty compartment monitor with Single-Reject) (LSVCC)
14 Measuring input for phototransistor from PS2
(empty compartment monitor with Single-Reject) (LSR5)
15 + Current for transmission diodes from PS2 (LSIPLUS)
16 - Current for transmission diodes from PS2 (LSIS2)

7-48 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

X18 hybrid photosensors and photosensors on the stacker / left side cover
JST pin connector Model PHD, 2 x 11-pole, S22B-PHDSS (90)
(Series = A3C40032102, Son = A3C40032103)
Phototransistor of PS18 in place.
Contact Designation
1 VCC
2 VCC
3 Switched input from DPS5 (inquiry of the positions of the left
routing disk)
4 Switched input from DPS8 (inquiry of the positions of the left
routing disk)
5 GND
6 GND
7 VCC
8 VCC
9 Switched input from DPS2 (sensor for stacker wheel position)
10 Switched input from DPS4 (sensor for Retract box)
11 GND
12 GND
13 VCC
14 VCC
15 Switched input from DPS1 (Reserve)
16 Switched input from DPS3 (Reserve, used more than once!!!)
17 GND
18 GND
19 Power supply for phototransistor from PS1 (stacker wheel
input) (LSVCC)
20 Measuring input for phototransistor from PS1 (stacker wheel
input) (LSR3)
21 + Current for transmission diodes from PS1 + PS18
(LSIPLUS)
22 - Current for transmission diodes from PS1 + PS18 (LSIS1)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-49

Pin assignments Appendix

Connector on the bottom side of the controller:

X30 dispensing units

Male connectors, 2 x 20-pole (straight) (series = 2383807837)

Contact Designation
1 GND
2 GND
3 GND
4 GND
5 GND
6 +5V
7 +5V
8 +5V
9 + 5 V switched
10 + 5 V switched
11 + 5 V switched
12 Load GND
13 Load GND
14 Load GND
15 Load GND
16 Load GND
17 Load GND
18 + 24 V switched
19 + 24 V switched
20 + 24 V switched
21 + 24 V switched
22 + 24 V switched
23 + 24 V switched
24 Dispensing clutch dispensing unit 1
25 Retaining magnet dispensing unit 1
26 Dispensing clutch dispensing unit 2
27 Retaining magnet dispensing unit 2
28 Dispensing clutch dispensing unit 3
29 Retaining magnet dispensing unit 3
30 Dispensing clutch dispensing unit 4

7-50 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Contact Designation
31 Retaining magnet dispensing unit 4
32 Dispensing clutch dispensing unit 5
33 Retaining magnet dispensing unit 5
34 Dispensing clutch dispensing unit 6
35 Retaining magnet dispensing unit 6
36 Dispensing clutch dispensing unit 7
37 Retaining magnet dispensing unit 7
38 Dispensing clutch dispensing unit 8
39 Retaining magnet dispensing unit 8
40 Load GND

X31 dispensing units

Male connectors, 2 x 20-pole (straight) (series = 2383807837)

Contact Designation
1 GND
2 EEPROM pulse
3 EEPROM data
4 D0
5 D1
6 D2
7 D3
8 D4
9 D5
10 D6
11 D7
12 CS-ICN
13 CS-ReserveN
14 CS Dispensing unit1
15 CS Dispensing unit2
16 CS Dispensing unit3
17 CS Dispensing unit4
18 CS Dispensing unit5
19 CS Dispensing unit6

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-51

Pin assignments Appendix

Contact Designation
20 CS Dispensing unit7
21 CS Dispensing unit8
22 WRN
23 RDN
24 ResetN
25 GND
26 Free
27 Power source for the LEDs (LSIPLUS)
28 Current sink dispensing unit 1 (LSIV1)
29 Current sink dispensing unit 2 (LSIV2)
30 Current sink dispensing unit 3 (LSIV3)
31 Current sink dispensing unit 4 (LSIV4)
32 Current sink dispensing unit 5 (LSIV5)
33 Current sink dispensing unit 6 (LSIV6)
34 Current sink dispensing unit 7 (LSIV7)
35 Current sink dispensing unit 8 (LSIV8)
36 Voltage supply phototransistors (LSVCC)
37 Inquiry 1. Phototransistor for pressure sensor (LSANDR)
38 Inquiry 2. Phototransistor for empty sensor (LSR1)
39 Inquiry 3. Phototransistor for dispensing sensor (LSR2)
40 GND

7-52 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

X32 hybrid photosensors and photosensors on the stacker / left side cover
JST pin connector Model PHD, 2 x 7-pole, B14B-PHDSS (standing)
(Series = A3C40032574, Son = A3C40032575)
Contact Designation
1 VCC
2 VCC
3 Switched input from DPS6 (inquiry of the positions of the right
routing disk)
4 Switched input from DPS9 (inquiry of the positions of the right
routing disk)
5 GND
6 GND
7 VCC
8 VCC
9 Switched input from S1 (switch reports "Reject/Retract
cassette inserted")
10 Switched input from DPS3 (Reserve, used more than once!!!)
11 GND
12 GND
13 Voltage supply for phototransistors of PS18
(input monitoring in front of the Reject cassette) (LSVCC)
14 Measuring input for phototransistor from PS18
(input monitoring in front of the Reject cassette) (LSR4)

X33 position switches and extensions

JST pin connector Model PHD, 2 x 17-pole, B34B-PHDSS (standing)
(Series = A3C40036263, Son = A3C40036264)
Contact Designation
1 +5V
2 GND
3 + 24V
4 Load GND
5 Chip select to the reserve device on the SPI2
6 Pulse to the reserve device on the SPI2
7 Data output to the reserve device on the SPI2

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-53

Pin assignments Appendix

Contact Designation
8 Data input from the reserve device on the SPI2
9 Inquiry of the position switch
10 GND
11 Spare output
12 GND
13 Segment A of the 7-segment display top / left
14 Segment B of the 7-segment display top / left
15 Segment C of the 7-segment display top / left
16 Segment D of the 7-segment display top / left
17 Segment E of the 7-segment display top / left
18 Segment F of the 7-segment display top / left
19 Segment G of the 7-segment display top / left
20 Segment DP of the 7-segment display top / left
21 Special output for the 7-segment display top / left
22 Segment A of the 7-segment display bottom / right
23 Segment B of the 7-segment display bottom / right
24 Segment C of the 7-segment display bottom / right
25 Segment D of the 7-segment display bottom / right
26 Segment E of the 7-segment display bottom / right
27 Segment F of the 7-segment display bottom / right
28 Segment G of the 7-segment display bottom / right
29 Segment DP of the 7-segment display bottom / right
30 Special output for the 7-segment display bottom / right
31 Free
32 Free
33 Free
34 free

7-54 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Connector on the right side of the controller:

X40 jumpers

Berg pin connector, 2 x 10-pole (Series 5673507037;10)

Contact Designation
1 'DOOR' (note safe door), to be queried through firmware
2 GND
3 'SCOP' (reserve input, is not supported)
4 GND
5 'Jump A' (reserve input A), to be queried through firmware
6 GND
7 'Jump B' (reserve input B), to be queried through firmware
8 GND
9 'Jump C' (reserve input C), to be queried through firmware
10 GND
11 'Jump D' (reserve input D), to be queried through firmware
12 GND
13 'Clear CMOS' RAM, to be queried through firmware
14 GND
15 'NEN', also to be queried through firmware
16 GND
17 'Battery' jumper
18 GND
19 'Jump PLD' jumper (jumper for controlling one PLD function)
20 GND

The following elements continue to be available:

Battery, display, beeper, sensor
Connector in the middle of the controller:
X50 JTAG-PLD programming connector
X51 Kontron test connector
X52 Turbodebugger plug

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-55

Pin assignments Appendix

4-cassette distributor board

1st connection to the CMD controller

7-56 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

Contact Designation
32 Dispensing clutch dispensing unit 5
33 Retaining magnet dispensing unit 5
34 Dispensing clutch dispensing unit 6
35 Retaining magnet dispensing unit 6
36 Dispensing clutch dispensing unit 7
37 Retaining magnet dispensing unit 7
38 Dispensing clutch dispensing unit 8
39 Retaining magnet dispensing unit 8
40 Load GND

2nd connection to the CMD controller

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-57

Pin assignments Appendix

Contact Designation
23 RDN
24 ResetN
25 GND
26 Free
27 Power source for the LEDs (LSIPLUS)
28 Current sink dispensing unit 1 (LSIV1)
29 Current sink dispensing unit 2 (LSIV2)
30 Current sink dispensing unit 3 (LSIV3)
31 Current sink dispensing unit 4 (LSIV4)
32 Current sink dispensing unit 5 (LSIV5)
33 Current sink dispensing unit 6 (LSIV6)
34 Current sink dispensing unit 7 (LSIV7)
35 Current sink dispensing unit 8 (LSIV8)
36 Voltage supply phototransistors (LSVCC)
37 Inquiry 1. Phototransistor for pressure sensor (LSANDR)
38 Inquiry 2. Phototransistor for empty sensor (LSR1)
39 Inquiry 3. Phototransistor for dispensing sensor (LSR2)
40 GND

7-58 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Pin assignments

1 or 4 cassette connectors (ISEP)

Contact Designation
1 Data to and from the EEPROM
2 Pulse to the EEPROM
3 Chip select to the EEPROM
4 GND for logic
5 + 5 V, switched
6 + 24 V
7 Stepper motor
8 Stepper motor
9 Stepper motor
10 Stepper motor
11 Load GND

Connector for 1-cassette distributor board

Contact Designation
1 Power source for the transmission diodes (LSIPLUS)
2 Current sink dispensing unit x (LSIVx), activates the three
transmission diodes of the only dispensing unit x
3 Power supply for the pressure phototransistor (LSVCC)
4 Input of the pressure phototransistor (LSANDR) (PS at the side)
5 Power supply for the cassette empty sensor phototransistor
(LSVCC)
6 Input from the cassette empty sensor phototransistor (LSR1)
(PS top)
7 Power supply for the dispensing sensor phototransistor
(LSVCC)
8 Input from the dispensing sensor phototransistor (LSR2)
(PS bottom)
9 + 24 V for dispensing clutch
10 Output to the dispensing clutch of dispensing unit x
11 + 24 V for retaining magnet
12 Output to the retaining magnet of dispensing unit x

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-59

Pin assignments Appendix

Connector for the two double dispensing units on the 4-cassette

distributor board
Contact Designation
1 Power source for the transmission diodes (LSIPLUS)
2 Current sink dispensing unit x (LSIVx), activates the three
transmission diodes of the only dispensing unit x
3 Power supply for the pressure phototransistor (LSVCC)
4 Input of the pressure phototransistor (LSANDR) (PS at the side)
5 Power supply for the cassette empty sensor phototransistor
(LSVCC)
6 Input from the cassette empty sensor phototransistor (LSR1)
(PS top)
7 Power supply for the dispensing sensor phototransistor (LSVCC)
8 Input from the dispensing sensor phototransistor (LSR2)
(PS bottom)
9 Power source for the transmission diodes (LSIPLUS)
10 Current sink dispensing unit x+1 (LSIVx+1), activates the three
transmission diodes of the only dispensing unit x+1
11 Power supply for the pressure phototransistor (LSVCC)
12 Input of the pressure phototransistor (LSANDR) (PS at the side)
13 Power supply for the cassette empty sensor phototransistor
(LSVCC)
14 Input from the cassette empty sensor phototransistor (LSR1)
(PS top)
15 Power supply for the dispensing sensor phototransistor (LSVCC)
16 Input from the dispensing sensor phototransistor (LSR2)
(PS bottom)
17 + 24 V for dispensing clutch
18 Output to the dispensing clutch of dispensing unit x
19 + 24 V for retaining magnet
20 Output to the retaining magnet of dispensing unit x
21 + 24 V for dispensing clutch
22 Output to the dispensing clutch of dispensing unit x+1
23 + 24 V for retaining magnet
24 Output to the retaining magnet of dispensing unit x+1

7-60 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Spare parts catalogue

Spare parts catalogue

Overview of the individual elements

Output transports
Material No. Designation
1750057875 AGT CMD-V4 horizontal FL 101 mm (for
ProCash 1500xe/USB FL / 1521xe FL / 280 / 281)
1750059284 AGT CMD-V4 horizontal RL 124 mm (for
ProCash 1500xe/USB RL / 5000 RL)
1750068776 AGT CMD-V4 horizontal FL 125 mm (for
ProCash 5000 mini FL)
1750059116 AGT CMD-V4 horizontal RL 232 mm (for
ProCash 2050xe/USB / 2150xe/USB / 2250xe/USB / 2054xe)
1750059283 AGT CMD-V4 horizontal FL 241 mm (for
ProCash 2350xe/USB FL / CINEO C2590)
1750160110 AGT CMD-V4 horizontal RL 252.6 mm (for
ProCash 8050/8150 / CINEO C2550/C2560 /
CINEO C2560 DU)
1750076716 AGT CMD-V4 horizontal RL 287 mm (for
ProCash 2150xe/USB CEN VI / ProCash 2054xe)
1750045360 AGT CMD-V4 vertical FL (for ProCash 2000xe/USB FL /
ProCash 2100xe/USB FL)
1750098460 AGT CMD-V4 vertical FL closed (ProCash 2000xe/USB FL /
2100xe/USB FL)
1750045348 AGT CMD-V4 vertical RL (for ProCash 2000xe/USB RL /
ProCash 2100xe/USB RL)
1750098461 AGT CMD-V4 vertical RL closed (ProCash 2000xe/USB RL /
2100xe/USB RL)
1750154375 Output transport 8x CMD-V4 vertical FL closed (for
ProCash 8x00 FL and CINEO C2060/C2070 FL)
1750154376 Output transport 8x CMD-V4 vertical RL closed (for
ProCash 8x00 RL and CINEO C2060/C2070 RL)
1750164758 Output transport 8x CMD-V4 vertical FL (for ProCash 8x00 FL
and CINEO C2060/C2070 FL)
1750164759 Output transport 8x CMD-V4 vertical RL (for ProCash 8x00 RL
and CINEO C2060/C2070 RL)

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-61

Spare parts catalogue Appendix

Output transports
Material No. Designation
1750068690 AGT CMD-V4 SCO

Stacker
Material No. Designation
1750055782 CMD stacker without single reject switch
1750058042 CMD stacker complete with single reject switch
1750089828 CMD stacker II / single reject switch
1750089829 CMD stacker II without reject switch
1750109658 CMD stacker without reject switch
1750109659 CMD stacker/single reject switch
1750109666 CMD stacker II / single reject switch
1750109667 CMD stacker II without reject switch
1750053977 Clamp CMD-V4
1750083454 Stacker output transport BBA-UT CMD-V4
1750111640 Stacker output transport BBA-UT CMD-V4

Shutter
Material No. Designation
1750045330 Shutter CMD-V4 vertical RL
1750100966 Shutter CMD-V4 vertical RL rail
1750054768 Shutter CMD-V4 vertical FL
1750100965 Shutter CMD-V4 vertical FL rail
1750053690 Shutter CMD-V4 horizontal RL
1750082603 Shutter CMD-V4 horizontal RL assy.
1750100964 Shutter CMD-V4 horizontal RL rail
1750056960 Shutter CMD-V4 horizontal FL
1750082602 Shutter CMD-V4 horizontal FL assy.
1750085287 Shutter CMD-V4 horizontal FL assy. w
1750157286 Shutter 8x CMD FL
1750159971 Shutter 8x CMD RL
1750166396 Shutter horiz. 8x CMD FL
1750166395 Shutter horiz. 8x CMD RL
1750229726 Shutter horiz. 8x CMD RL rail
1750187300 Shutter horiz. VBK 8x CMD RL

7-62 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Spare parts catalogue

Shutter
Material No. Designation
1750184934 Shutter protection 8x CMD FL
1750184935 Shutter protection 8x CMD RL
1750192728 Shutter_CMD_V4_horiz._RL_VBK
1750193367 Shutter_CMD-V4_vert._RL_VBK
1750193148 Shutter_CMD-V4_vert_FL_VBK

Controller and distributor boards

Material No. Designation
1750055781 CMD Controller assembled (incl. cover)
1750074210 CMD Controller with USB assembled with cover
1750105679 CMD Controller II USB assy. with cover
1750123397 CMD SCP Controller USB with cover
1750044878 Distributor board 4-cassette assy. (including cover)
1750052425 Distributor board 1-cassette assy. (including cover)
1750092590 CMD-DaK distributor board without K plug
1750102602 CMD-DaK distributor board with K plug
1750068065 Extension board in connection with the ProCash 5000 (mini)
1750254979 SNR CMD-V4 stacker with ER prep.

Racks
Material No. Designation
1750053055 CMD-V4 4-cassette housing assembled
1750064370 CMD Outsert housing 4-cassette pre-assy.
1750130600 CMD housing NT pre-assy. 4-cassette
1750121290 Housing SCP assy.
1750092425 CMD-DaK housing 2-cassette not shown assy.
1750094547 CMD-DaK housing 2-cassette assy.
1750054048 1-cassette housing complete with locking
1750054366 1-cassette housing complete without locking
1750064370 CMD Outsert housing 4-cassette pre-assembled
1750066065 CMD Outsert housing 1-cassette pre-assembled
1750066067 CMD Outsert housing 1-cassette without locking pre-
assembled

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-63

Spare parts catalogue Appendix

Racks
Material No. Designation
1750141416 CMD housing NT pre-assy. 1-cassette
1750141838 CMD housing NT pre-assy. 1-cassette without locking
1750055308 CMD latch
1750080936 Spring clip 4-compartment housing CMD-V4
1750080940 Spring clip 1-compartment housing CMD-V4
1750174785 CMD inside door Vill. assy.

Dispensing units
Material No. Designation
1750051760 Double dispensing unit CMD-V4 (without multiple-note
detection unit)
1750109615 Double dispensing unit CMD-V4 (without multiple-note
detection unit)
1750125830 Double dispensing unit CMD-V4 II for VCMD (without
multiple-note detection unit)
1750051761 Double dispensing unit MDMS CMD-V4 (with multiple-note
detection unit)
1750109641 Double dispensing unit MDMS CMD-V4 (with multiple-note
detection unit)
1750125831 Double dispensing unit MDMS CMD-V4 II for VCMD (with
multiple-note detection unit)
1750051758 Single dispensing unit CMD-V4 or VCMD (without multiple-
note detection unit)
1750109613 Single dispensing unit CMD-V4 or VCMD (without multiple-
note detection unit)
1750051759 Single dispensing unit MDMS CMD-V4 or VCMD (with
multiple-note detection unit)
1750109614 Single dispensing unit MDMS CMD-V4 or VCMD (with
multiple-note detection unit)
1750035762 Extractor shaft CMD-V4 assembled
1750192140 Extractor shaft CMD-V4 A complete
1750192142 Extractor shaft CMD-V4 B complete

7-64 Cash Media Dispenser Version 4 - Service Manual 01750060162 D

Appendix Spare parts catalogue

Reject / retract cassette

Material No. Designation
1750041920 CMD reject/retract cassette
1750056651 CMD reject/retract cassette lead-sealed
1750056652 CMD reject cassette lead-sealed
1750056653 CMD reject cassette
1750061714 CMD reject/retract cassette lockable
1750061877 CMD reject cassette lockable
1750063255 CMD reject cassette gray
1750063256 CMD reject cassette lockable gray
1750063257 CMD reject cassette lead-sealed gray
1750122197 CMD reject cassette gray
1750122198 CMD reject cassette lead-sealed gray

Cash-out cassettes
Material No. Designation
1750053501 Cash-out cassette CMD-V4
1750053502 Cash-out cassette CMD-V4 lockable
1750053503 Cash-out cassette CMD-V4 lead-sealed
1750053504 Cash-out cassette CMD-V4 FSM
1750053505 Cash-out cassette CMD-V4 FSM lockable
1750053506 Cash-out cassette CMD-V4 FSM lead-sealed
1750053511 Cash-out cassette BBA-UT CMD-V4
1750053512 Cash-out cassette BBA-UT CMD-V4 lockable
1750053513 Cash-out cassette BBA-UT CMD-V4 lead-sealed
1750053540 Cash-out cassette CMD-V4 no cash
1750053550 Cash-out cassette CMD-V4 maculation
1750053650 Cash-out cassette CMD-V4 maculation
1750081760 Cash-out cassette CMD-V4 maculation 2
1750092195 Cash-out cassette CMD-V4 SQS pre-assembled
1750109646 Cash-out cassette CMD-V4
1750109651 Cash-out cassette CMD-V4 lead-sealed
1750109655 Cash-out cassette CMD-V4 FSM
1750109656 Cash-out cassette CMD-V4 FSM lead-sealed
1750109662 Cash-out cassette CMD-V4 maculation 2

01750060162 D Cash Media Dispenser Version 4 - Service Manual 7-65

Spare parts catalogue Appendix

Notes

01750060162 D Cash Media Dispenser Version 4 - Service Manual

Published by
WINCOR NIXDORF International GmbH
D-33094 Paderborn

Order No.: 01750060162 D 1 GB

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