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DOCUMENTO
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 Self-Service
Systems
Cash Media Dispenser
Version 4

Service Manual
Questions and suggestions

Do you have ...

... any questions or suggestions

regarding this manual?

Please contact the following address

giving the order number of this manual
in your message:

Address:
Wincor Nixdorf International GmbH
Handbuchredaktion BD P34
33094 Paderborn
Germany

Fax: +49 (0) 52 51 693-62 09

E-mail: manuals.hardware@wincor-nixdorf.com

Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Cash Media Dispenser Version 4

Service Manual

Edition November 2004

Copyright © Information and trademarks

© Wincor Nixdorf International GmbH 2004

All rights, including rights of translation and

rights of reproduction by reprinting, copying
or similar methods, even of parts, are
reserved.
Any violations give rise to a claim for
damages

All rights, including rights created by patent

grants or registration of a utility model or
design, are reserved. Delivery subject to
availability; right of technical modifications
reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.

This manual was

produced using paper
treated with chlorine-free
bleach

Cash Media Dispenser Version 4 - Service Manual 01750060162 B

C Contents..…...…………....………...…......

1 Introduction.....................................…....
(Safety precautions, technical data)

2 Function and Integration…….................

3 Device Overview and Operation…….....

4 Start-up..........................……………….....

5 Shutter...........................................……...

6 Troubleshooting.......................………....

7 Removal / Installation of Components..

8 Maintenance and Service.......................

9 Pin Assignments.......................………...
10 Spare Parts...........................…………….

I Index....................………………………….

01750060162 B Cash Media Dispenser Version 4 - Service Manual 0-1

0-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B
Contents

Introduction ...................................................................................................1-1
Symbols used in this manual ..........................................................................1-1
Important safety precautions...........................................................................1-2
General power interrupt ..................................................................................1-4
Description of the device.................................................................................1-5
Structure of the manual...................................................................................1-7
Outline .......................................................................................................1-7
Supplementary documentation..................................................................1-8
Manual release ..........................................................................................1-8
Technical data.................................................................................................1-9
Cash media dispenser without output transport ........................................1-9
Stacker ....................................................................................................1-10
Output transport.......................................................................................1-10
Shutter .....................................................................................................1-12
CMD controller.........................................................................................1-13
4-cassette housing (without contents) .....................................................1-14
1-cassette housing (without contents) .....................................................1-14
Double dispensing unit without DDU .......................................................1-14
Double dispensing unit with DDU ............................................................1-15
Single dispensing unit without DDU ........................................................1-15
Single dispensing unit with DDU .............................................................1-15
Reject / retract cassettes .........................................................................1-16
Reject cassettes ......................................................................................1-16
Cash-out cassettes..................................................................................1-16
Environmental conditions ........................................................................1-17
Climatic environmental conditions in accordance with EN 60721 ......1-17
Mechanical environmental conditions in accordance with EN 60721 1-17
Noise emission in accordance with EN 27779 ...................................1-18
Compliance with standards and certifications .........................................1-19
Environmental protection ..............................................................................1-20
Environmentally friendly product design and development .....................1-20
Saving energy..........................................................................................1-20
Disposing of used consumables..............................................................1-20
Labels on plastic case parts ....................................................................1-21
Returning, recycling and disposing of used units and consumables.......1-21
Further information ..................................................................................1-21
Abbreviations ................................................................................................1-22

01750060162 B Cash Media Dispenser - Version 4 - Service Manual C-1

Contents

Function and Integration..............................................................................2-1

Sensors and electromechanical components.................................................2-1
Horizontal output transport ........................................................................2-1
Vertical output transport ............................................................................2-2
Stacker and output transport .....................................................................2-3
Components of dispensing unit and cassette............................................2-4
Procedures in the CMD-V4 (schematic) .........................................................2-5
Dispensing in customer direction (vertical, frontload)................................2-6
Bundle reject .............................................................................................2-7
Single reject...............................................................................................2-8
Bundle retract when notes are not removed ...........................................2-10
Procedures in the CMD-V4...........................................................................2-11
Start-up behavior.....................................................................................2-11
Controller test.....................................................................................2-11
Firmware test .....................................................................................2-11
Memory reset .....................................................................................2-11
Determination of the device type .......................................................2-12
Checking the cassettes......................................................................2-12
Checking the photosensors ...............................................................2-12
Checking the device locks .................................................................2-12
Checking mechanical and electronic components.............................2-13
Checking the transport paths .............................................................2-13
Checking the shutter ..........................................................................2-13
Dispensing...............................................................................................2-14
Checking the basic state ....................................................................2-14
Double dispense / note sizes out of tolerance ...................................2-14
Undefined notes.................................................................................2-15
Dispensing of notes not possible .......................................................2-15
Banknote jam .....................................................................................2-15
Transport .................................................................................................2-16
Transport to waiting position ..............................................................2-16
Bundle reject ......................................................................................2-16
Single reject .......................................................................................2-16
Cash presentation (incl. waiting for removal), cash output ................2-17
Retracting and storing banknotes ......................................................2-17
Retracting cash without storing it .......................................................2-18
Cassette handling .........................................................................................2-19
CMD controller..............................................................................................2-20
Position of function groups ......................................................................2-24
Connectors on the CMD controller ..........................................................2-25
Logical interface ......................................................................................2-27
Command from host system ..............................................................2-27

C-2 Cash Media Dispenser - Version 4 - Service Manual 01750060162 B

 Contents

Acknowledgement by the CMD-V4 ....................................................2-27

Overview of commands ...........................................................................2-28
Control block............................................................................................2-30
CPU....................................................................................................2-31
Memory ..............................................................................................2-31
USB interface .....................................................................................2-31
Serial interface ...................................................................................2-31
Status display.....................................................................................2-31
Function button ..................................................................................2-31
Photosensor electronics ..........................................................................2-32
Measuring banknotes with the double detection unit (DDU) ...................2-33
Component control ..................................................................................2-34
Dispensing unit control.......................................................................2-34
Cassette control .................................................................................2-35
Safety switch ...........................................................................................2-36
Locking switch .........................................................................................2-36
Extension board for the ProCash 5000 (mini) .........................................2-37
Stacker transport...........................................................................................2-38
Stacker transport - EEPROM........................................................................2-40
Output transport ............................................................................................2-41
Shutter ..........................................................................................................2-42
Dispensing unit .............................................................................................2-43
4-cassette housing without dispensing units ...........................................2-43
4-cassette housing with two double dispensing units and 4-channel
distributor board.......................................................................................2-44
Single dispensing unit with DDU .............................................................2-45
Single dispensing unit without DDU ........................................................2-46
Double dispensing unit with DDU ............................................................2-47
Double dispensing unit without DDU .......................................................2-48
Adjustment eccentric ...............................................................................2-49
Photosensors in the dispensing unit........................................................2-49
Pressure sensor ......................................................................................2-49
Reject / retract cassette ................................................................................2-50
Cash-out cassettes .......................................................................................2-52

Device Overview and Operation ..................................................................3-1

Device overview..............................................................................................3-1
Horizontal cash-out Frontload ...................................................................3-2
Horizontal cash-out Rearload ....................................................................3-3
Vertical cash-out Frontload........................................................................3-4
Vertical cash-out Rearload ........................................................................3-5
1-cassette housing with single dispensing unit..........................................3-6

01750060162 B Cash Media Dispenser - Version 4 - Service Manual C-3

Contents

Function elements and controls ................................................................3-7

The cassettes .................................................................................................3-8
Cash-out cassette .....................................................................................3-8
Reject / retract cassette.............................................................................3-9
Removing the cassette............................................................................3-10
Transporting the cassette........................................................................3-11
Opening the cassette ..............................................................................3-11
Emptying the reject / retract cassette ......................................................3-13
Setting the low cash sensor ....................................................................3-14
Setting the banknote width ......................................................................3-15
Removing banknotes .........................................................................3-15
Removing the banknote rails .............................................................3-16
Inserting the banknote rails ................................................................3-18
Setting the banknote height.....................................................................3-21
Filling the cash-out cassette....................................................................3-23
Preparing the cash-out cassette ........................................................3-23
Preparing the banknote bundles ........................................................3-25
Inserting banknote bundles................................................................3-26
Special comments for deformed banknotes.......................................3-29
Inserting the cassette ..............................................................................3-31
Inserting the cassette ..............................................................................3-31
Closing the cassette...........................................................................3-31
Inserting the cassette .........................................................................3-32
Cassette initialization ....................................................................................3-33
Determining the reference value...................................................................3-33
Function test .................................................................................................3-35

Start-up ..........................................................................................................4-1
Initial start-up ..................................................................................................4-1
Starting up after component replacement.......................................................4-2
Electronic adjustments for the CMD-V4..........................................................4-3
Initializing the CMD-V4 ...................................................................................4-4
Jumper settings on the CMD controller .....................................................4-5
Position of the jumper array on the CMD controller .............................4-5
Default settings ....................................................................................4-7
Adjusting cash cassettes to the note size.......................................................4-8
Filling the cassettes with genuine cash and pushing them in .........................4-8
Updating the note parameters and cassette fill level data..............................4-8
Calculating reference values for the various note types.................................4-8
Testing with genuine cash ..............................................................................4-8

CMD V4 Shutter 01750053690 / -56960 .......................................................5-1

C-4 Cash Media Dispenser - Version 4 - Service Manual 01750060162 B

 Contents

Structure .........................................................................................................5-2
Function ..........................................................................................................5-6
Cash removal ............................................................................................5-7
Meaning of hybrid photosensors ...............................................................5-8
Pin assignment ...............................................................................................5-9
Maintenance ...................................................................................................5-9
Technical data...............................................................................................5-10

CMD V4 Shutter 01750045330 / -54768......................................................5-11

Structure .......................................................................................................5-12
Function ........................................................................................................5-18
Cash removal ..........................................................................................5-19
Meaning of hybrid photosensors .............................................................5-20
Pin assignment .............................................................................................5-21
Maintenance .................................................................................................5-22
Technical data...............................................................................................5-22

Troubleshooting............................................................................................6-1
Displays at startup ..........................................................................................6-2
Displays in normal operation...........................................................................6-3
Dirty photosensors / sensors ...................................................................6-19
Checking the note paths ...............................................................................6-23
Locking/unlocking handle blocked ................................................................6-24
Checking the vertical transport ................................................................6-25
Checking the dispensing areas ...............................................................6-26
Checking the stacker and output transport..............................................6-27

Removal/Installation of Components..........................................................7-1
Pulling out / pushing in the CMD-V4 ...............................................................7-1
CMD controller ................................................................................................7-2
Extension board for ProCash 5000 (mini).......................................................7-3
Stacker............................................................................................................7-4
Horizontal output transport..............................................................................7-6
Output transport ProCash 2000xe RL.............................................................7-7
Output transport ProCash 2050xe ..................................................................7-8
Output transport ProCash 2100xe RL.............................................................7-9
Output transport ProCash 2150xe RL...........................................................7-10
Output transport ProCash 2250xe RL...........................................................7-11
Output transport ProCash 2350xe ................................................................7-12
Output transport ProCash 5000 (mini) ..........................................................7-14
Output transport Beetle/iSCAN.....................................................................7-15
Shutter ProCash 1500xe...............................................................................7-16

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Contents

Shutter ProCash 2000xe RL.........................................................................7-18

Shutter ProCash 2050xe RL.........................................................................7-19
Shutter ProCash 2100xe RL.........................................................................7-20
Shutter ProCash 2150xe RL.........................................................................7-21
Pre-series production ..............................................................................7-21
Series production ....................................................................................7-22
Shutter ProCash 2250xe Drive Up ...............................................................7-23
Shutter ProCash 2350xe ..............................................................................7-24
Shutter ProCash 5000 (mini) ........................................................................7-25
Adjusting the shutter .....................................................................................7-26
Distributor board ...........................................................................................7-27
Dispensing units ...........................................................................................7-29
Double dispensing unit ............................................................................7-29
Upper dispensing unit with thickness measuring station....................7-29
Lower dispensing unit ........................................................................7-31
Single dispensing unit .............................................................................7-33
Single dispensing unit with thickness measuring station ...................7-33
Single dispensing unit without thickness measuring station ..............7-34
Adjusting the dispensing unit...................................................................7-35
Clamp ...........................................................................................................7-36

Maintenance and Service.............................................................................8-1

Maintenance ...................................................................................................8-1
Maintenance intervals ...............................................................................8-1
Performing maintenance ...........................................................................8-1
Stacker.................................................................................................8-3
Output transport ...................................................................................8-3
Shutter .................................................................................................8-3
Cash-out cassettes ..............................................................................8-4
Reject / retract cassette .......................................................................8-4
General ................................................................................................8-4
Approved maintenance materials..............................................................8-5

Pin Assignments...........................................................................................9-1
Power supply connector (supply voltage).......................................................9-1
Safety switch...................................................................................................9-1
Basic module ..................................................................................................9-1
Main motor M1................................................................................................9-3
Stacker............................................................................................................9-3
Frontload module............................................................................................9-5
Dispensing unit 1 (module positions 1 and 2).................................................9-6
Cassette connector at dispensing unit 1.........................................................9-8

C-6 Cash Media Dispenser - Version 4 - Service Manual 01750060162 B

 Contents

Dispensing unit 2 ............................................................................................9-9

Cassette connector at dispensing unit 2 .......................................................9-11
Extension connector for dispensing unit 3 ....................................................9-12
Connector for shutter (incl. Z module) ..........................................................9-14
Connector for thickness measuring station...................................................9-16
Connection of door switch.............................................................................9-17
Battery connector ....................................................................................9-17
RS232C connection ......................................................................................9-18
CMD controller ..............................................................................................9-19
4-channel distributor board ...........................................................................9-39

Spare Parts..................................................................................................10-1
Overview of individual parts ..........................................................................10-1

Index...............................................................................................................0-1

01750060162 B Cash Media Dispenser - Version 4 - Service Manual C-7

Contents

C-8 Cash Media Dispenser - Version 4 - Service Manual 01750060162 B

Introduction
This service manual has been compiled for authorized service personnel only.
The operating manual, the installation instructions and the service manual of the
basic device should also be read since certain details are only described in
these instructions.

Symbols used in this manual

 Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
 Text following this symbol describes actions to be performed in the specified
order.

Text following this symbol should be given special attention in order to

avoid damage and injury.

i Text following this symbol contains general information to facilitate use

of the device and help avoid operating errors.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-1

Important safety precautions Introduction

Important safety precautions

Please read the following notes carefully before doing any work on the
device.

This device complies with the relevant safety regulations for information
processing equipment and is designed for use in a regular office environment.
 When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation.
 Only use the original packaging material to transport the device.
 The device is equipped with a safety-tested power cable, which must be
connected only to a suitable grounded outlet.
 Always hold the plug when removing the power cable. Never pull the cable
itself.
 Install all cables in such a way that they will not be stepped on or tripped
over or damaged and crushed in any other way.
 Have damaged power cables replaced immediately.
 Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
 In case of an emergency (e. g. damaged cabinets, controls or power cables,
liquids or foreign objects in the device) observe the following instructions:

1-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Introduction Important safety precautions

Deactivate the device immediately by:

Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation;
Disconnecting the plug connector of the power supply cable from the
grounded socket in the building installation;
Switching the power switch on the power distributor to OFF (refer to the
operating manual of the basic device);
Disconnecting power between the UPS (uninterruptible power supply)
and the device (refer to the operating manual of the basic device).

 During a thunderstorm, data transmission lines may not be connected or

disconnected.
 Only use accessories and extension components which have been approved
by us. Nonobservance can result in damage to the system or violations of
regulations concerning safety, radio interference and ergonomical
requirements.
 Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e.g. connection for an intruder alarm system).
 Only use cleaning agents approved by Wincor Nixdorf International GmbH
for cleaning and maintenance (see chapter "Maintenance and Service").

Repair work

Repair work may only be carried out by authorized personnel.

Unauthorized opening of the device or repair work carried out

improperly could result in considerable danger to the user.

In case of noncompliance, Wincor Nixdorf International GmbH excludes

all liability.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-3

General power interrupt Introduction

Lithium batteries

There is danger of fire or explosion if the batteries are handled

incorrectly. It is therefore important to note the following points:

 Avoid short circuits.

 Never recharge the battery.
 Avoid temperatures above 100 °C.
 Do not try to open the battery by force.
 Do not allow the battery to come into contact with water or fire.
Replace the battery only with the same or an equivalent type
recommended by Wincor Nixdorf International GmbH.

Dispose of used batteries in compliance with national regulations and

the manufacturer's specifications.

General power interrupt

i A general power interrupt has the following effects:
– All currently running transactions are immediately aborted.
– Dispensed banknotes remain in the transport path of the cash media
dispenser. They will be transported to the reject/retract cassette of
the CMD-V4 or they remain in the collecting position of the clamp
after the device has been turned on again.

1-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Introduction Description of the device

Description of the device

Function and use
The most important components in an automated teller machine is the Cash
Media Dispenser (CMD-V4).
The CMD-V4 replaces the AZM-NG. The CMD-V4 and the AZM-NG are
software-compatible but not hardware-compatible.
CMD cassettes are basically upward- and downward-compatible with some
restrictions. They are about 5 mm longer so they cannot simply be deployed in
the ProCash BBA mini 3K (up to February 2003) and the ProCash BBA UT
with a CEN safe. The ProCash BBA mini 3K requires a technical modification
for CMD cassettes to be installed. The old cassettes have to be used in the
ProCash BBA UT with a CEN safe.
This manual describes the Cash Media Dispenser, version 4.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-5

Description of the device Introduction

Here are some of the characteristics of the Cash Media Dispenser:

 High functional reliability (low reject rate, detection of dispenses of two
notes)
 Convenient to use and maintain:
Electronic and mechanical adjustments have been minimized
Maintenance intervals: Every two years or after 200,000 transactions
 All known requirements for ecological reuse and disposal have been
satisfied.

The CMD-V4 can be tailored to the user's specific requirements thanks to

model variants (frontload/rearload) and a variable number of dispensing units in
the various housings. The CMD-V4 can consist of the following components,
depending on the configuration:
 Stacker transport facility with or without single reject
 Horizontal/vertical output transport facility Rearload/Frontload
 1-cassette housing with single dispensing unit
 4-cassette housing with one double dispensing unit or two double dispensing
units
 CMD controller
 Cash-out cassette and reject / retract cassette

i The single reject function is only available in devices which are

delivered to countries outside the European Union.

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Introduction Structure of the manual

Structure of the manual

Outline
The chapter "Introduction" describes the important safety precautions. It also
gives an overview of the Cash Media Dispenser Version 4 (CMD-V4).
The features of the CMD-V4 are also described in the chapter "Introduction" in
the section "Technical data".
In the chapter "Function and Integration" you will find a description of the
individual components of the cash media dispenser.
The "Device Overview and Operation" chapter describes, among other things,
how to change the cash-out and reject/retract cassettes, replenish the cash-out
cassette and set the banknote size.
The "Start-up" chapter explains how the CMD-V4 is initialized.
The "Troubleshooting" chapter lists the status messages that may be output,
together with explanations and action to be taken.
The next chapter "Removal/Installation of Components" provides detailed
information on how to replace the components.
The chapter "Maintenance and Service" contains information on maintenance
work to be carried out regularly.
The assignment of connector pins is described in the "Pin Assignments"
chapter.
Finally, components that can be replaced in the Cash Media Dispenser are
listed in the "Spare Parts" chapter.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-7

Structure of the manual Introduction

Supplementary documentation
For the operation and installation of the basic devices, separate manuals are
available in several languages which also include a short description of the
CMD-V4.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.

Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology, cost reduction).
Often the hardware replacement does not result in a changed construction of
the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. removal/installation, preventive maintenance,
etc.).

1-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Introduction Technical data

Technical data

Cash media dispenser without output transport

Power supply: 5.5 A operation
11 A peak (approx. 20 ms)
Dimensions: The overall dimensions depend on the
actual configuration of the CMD-V4.
Height
Four cassettes: 758.0 mm
Five cassettes: 895.5 mm
Six cassettes: 1033.0 mm
Width: 340.0 mm
Depth with cassettes in place: 537.0 mm
Device weight without cassettes
and without single reject: max. 30 kg
Note sizes in mm: 54 x 85 x 0.08 to
92 x 182 x 0.12
Maximum number of notes per
transaction: 60
Dispensing and transport rate: 6 - 8 banknotes / sec.
Number of dispensing units: 2 to 6
Security functions implemented: Data Encryption Standard (DES)
for line encryption

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-9

Technical data Introduction

Stacker
Dimensions
Depth: 505 mm
Width: 301 mm
Height: 208 mm

Weight
with single reject: 8.820 kg
without single reject: 8.500 kg

Output transport
Vertical output transport Frontload in ProCash 2000xe and ProCash 2100xe
Dimensions
Depth: 400 mm
Width: 200 mm
Height: 230 mm

Weight: 1.5 kg

Vertical output transport Rearload in ProCash 2000xe and ProCash 2100xe

Dimensions
Depth: 400 mm
Width: 200 mm
Height: 230 mm

Weight: 1.5 kg

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Introduction Technical data

Horizontal output transport Frontload 101 mm in ProCash 1500xe

Dimensions
Depth: 130 mm
Width: 200 mm
Height: 50 mm

Weight: 1.0 kg

Horizontal output transport Frontload 125 mm in ProCash 5000 mini and

ProCash 5000
Dimensions
Depth: 130 mm
Width: 250 mm
Height: 70 mm

Weight: 0.5 kg

Horizontal output transport Frontload 241 mm in ProCash 2350xe

Dimensions
Depth: 250 mm
Width: 200 mm
Height: 50 mm

Weight: 1.0 kg

Horizontal output transport Rearload 124 mm in ProCash 1500xe

Dimensions
Depth: 130 mm
Width: 200 mm
Height: 50 mm

Weight: 1.0 kg

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-11

Technical data Introduction

Horizontal output transport Rearload 232 mm in ProCash 2050xe,

ProCash 2150xe and ProCash 2250xe
Dimensions
Depth: 345 mm
Width: 227 mm
Height: 57 mm

Weight: 0.52 kg

Shutter
Dimensions Shutter vertical Rearload and vertical Frontload
Depth: 310 mm
Width: 150 mm
Height: 100 mm

Weight: 0.5 kg

Dimensions Shutter horizontal Rearload

Depth: 305 mm
Width: 126 mm
Height: 67 mm

Weight: 0.9 kg

Dimensions Shutter horizontal Frontload

Depth: 310 mm
Width: 150 mm
Height: 100 mm

Weight: 0.9 kg

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Introduction Technical data

CMD controller
Processor: 80C188XL 20 MHz
Memory: 512 Kbyte static RAM
512 Kbyte Flash-PROM (PUT, bootloader)
Interface: USB 1.1 Full-Speed
V.24 (RS232)
Transmission parameters
Line speed: 19.2 / 56 Kbaud
automatic baud rate recognition
Data format: NRZ
Parity: ODD
Code width: 8 Bit + Parity
Stop bits: 2
Dimensions
Depth: 430 mm
Width: 160 mm
Height: 25 mm

Weight: 0.42 kg

01750060162 B Cash Media Dispenser Version 4 - Service Manual 1-13

Technical data Introduction

4-cassette housing (without contents)

Dimensions
Depth: 450 mm
Width: 305 mm
Height: 600 mm

Weight: 10.9 kg

1-cassette housing (without contents)

Dimensions
Depth: 450 mm
Width: 305 mm
Height: 162 mm

Weight: 3.34 kg

Double dispensing unit without DDU

Dimensions
Depth: 282 mm
Width: 305 mm
Height: 200 mm

Weight: 3.30 kg

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Introduction Technical data

Double dispensing unit with DDU

Dimensions
Depth: 282 mm
Width: 305 mm
Height: 200 mm

Weight: 3.34 kg

Single dispensing unit without DDU

Dimensions
Depth: 144 mm
Width: 310 mm
Height: 141 mm

Weight: 1.76 kg

Single dispensing unit with DDU

Dimensions
Depth: 144 mm
Width: 310 mm
Height: 141 mm

Weight: 1.80 kg

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Technical data Introduction

Reject / retract cassettes

Capacity
Reject compartment: max. 400 notes
Retract compartment: max. 100 notes

Dimensions
Depth: 260 mm
Width: 253 mm
Height: 118 mm

Weight: 1.5 kg

Reject cassettes
Capacity
Reject compartment: max. 400 notes

Dimensions
Depth: 260 mm
Width: 253 mm
Height: 118 mm

Weight: 1.3 kg

Cash-out cassettes
Banknote dimensions
Size: 54 x 85 mm to 92 x 182 mm
Thickness: 0.08 mm to 0.12 mm

Filling capacity: Banknote bundles up to 310 mm thick

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Introduction Technical data

Dimensions
Depth: 441 mm
Width: 264 mm
Height: 125 mm

Weight: 3.5 kg

Environmental conditions

Climatic environmental conditions in accordance with EN

60721
Class Ambient temperature Relative humidity
°C % r.h.
Operation 3K3 + 5 to + 55 * 5 to 85
Transport 2K2 - 25 to + 70 10 to 95
(12 hours flying time) (12 hours flying time)
Storage 1K2 + 5 to + 40 10 to 85
(max. 30 days)

* The temperature value of + 55 °C deviates from the value of the standard

(+ 32 °C).

Mechanical environmental conditions in accordance with

EN 60721
Class Comment
Operation 3M2 Building with minimum external
vibration.
Transport 2M2 All types of commercial vehicles and
(in original packing) trailers as well as rail and air transport
Storage 1M3 Noticeable vibration and shocks, e.g.

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Technical data Introduction

(in original packing) by machines or passing vehicles.

Noise emission in accordance with EN 27779

Noise values acc. to ISO 9296 Idle mode Operation*
Sound power level LWAd 6.1 B 6.9 B
Workplace-related sound pressure level LpAm (at 44 dB 50 dB
adjacent workplace)

* typical operating cycle

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Introduction Technical data

Compliance with standards and certifications

Standards met
Safety standards: EN 60950
CSA C22.2-60950
UL 1950
UL 60950

EMC standards: EN 55022 class B

FCC CFR 47, part 15, subpart B, class A
EN 55024

Conformity
The CE mark of conformity attached to the product or its package indicates that
the product complies with the requirements of the following EC directives:
 EMC Directive 89/336/EEC including the amending directive 93/68/EEC
 Low Voltage Directive 73/23/EEC including the amending directive -
93/68/EEC
The corresponding statement of compliance has been issued by
Wincor Nixdorf International GmbH
Heinz-Nixdorf-Ring 1
33106 Paderborn

FCC rules and Canadian standard ICES – 003

NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian
Standard ICES - 003. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operating in a
commercial environment. The equipment generates, uses and can radiate high
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at
his own expense.

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Environmental protection Introduction

Notes concerning radio interference suppression and electrical safety

All other devices connected to this product must comply with the EMC Directive
89/336/EEC including the amending directive 93/68/EEC and the Low Voltage
Directive 73/23/EEC including the amending directive 93/68/EEC.

Environmental protection

Environmentally friendly product design and

development
This product has been designed according to our corporate standard
'Environmentally friendly product design and development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account.
This saves resources and relieves the strain on the environment.

Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not need for
longer periods of time.

Disposing of used consumables

Please dispose of printer consumables, batteries, fluorescent tubes as well as
cleaning and maintenance material according to the applicable regulations of
your country (observe manufacturer's specifications).

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Introduction Environmental protection

Labels on plastic case parts

Please do not stick any labels on plastic case parts since that would make
recycling more difficult.

Returning, recycling and disposing of used units

and consumables
Details regarding the return and recycling of used units and consumables can
be obtained from your local branch office or from our Recycling Center in
Paderborn:
Tel.: +49 (0) 52 51 8-1 80 10
Fax.: +49 (0) 52 51 8-1 80 15

Further information
can be obtained from our Environmental Protection section (Referat
Umweltschutz):
Tel.: +49 (0) 52 51 693-67 07
Fax.: +49 (0) 52 51 693-67 09
Email: mailto:referat.umweltschutz@wincor-nixdorf.com

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Abbreviations Introduction

Abbreviations
ASCII American standard code for information interchange
CE Communauté Européenne (European Community)
Declaration of Conformity
CEN Comité Européen de Normalisation
(European committee for standardization)
CL Clutch
CMD Cash media dispenser
CMOS Complementary metal oxide semiconductor
CPU Central processing unit
DCM Direct current motor
DDU Double detection unit
DES Data encryption standard
DIN German Institute for Standardization
DMA Direct memory access
DPS Digital photosensor
DSP Diagnostic and service package
EEPROM Electrical erasable programmable read only memory
EC European Community
EEC European Community
EMC Electromagnetic compatibility
EN European standard
EPROM Erasable Programmable Read Only Memory
FCC Federal Communications Commission
FD Floppy disk
FRU Field repair unit
HR Retaining magnet
HS Hall sensor
ISO International Organization for Standardization
KDIAG Components diagnostics
LED Light-emitting diode
MA Magnet
MAC Magnet cassette
OEM Original Equipment Manufacturer

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Introduction Abbreviations

PC Personal computer
PLD Programmable logic device
PROM Programmable read only memory
PS Photosensor
PSD Photosensor Dispense (dispensing sensor)
PSE Photosensor Empty (cassette empty)
RAM Random access memory
RL Rearload
S Switch
SAT Stacker and output transport
SCOP Security cash out procedure
SM Stepper motor
SMC Connector Motor Cassette
ST Connector
SW Software
T Timing disk
UL Underwriters Laboratories Inc.

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Abbreviations Introduction

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Function and Integration

Sensors and electromechanical

components

Horizontal output transport

PS27

PS28

HS4 SM2,3 DPS5,6

SW3
HS2 MA6
SM1 DPS8,9
DPS2 HS3
DCM1
DCM7 DPS14
DPS11
DPS10

DPS15 DPS4
DPS7
PS2 HS1
PS1
SM9 PS18 DCM2,3 SW1
MA2/2
MA2/1
DDU

PSE1 MAC1 SMC1

PSD1 CL1

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Sensors and electromechanical components Function and Integration

Vertical output transport

DPS10
DPS11
SM7

PS27 PS28 HS4

SM2,3 DPS5,6
SW3
HS2 MA6
SM1 DPS8,9
DPS2 HS3
DCM1
DPS14
DPS15 DPS4
DPS7
PS2 HS1
PS1
SM9 PS18 DCM2,3 SW1
MA2/2
MA2/1
DDU

PSE1 MAC1 SMC1

PSD1 CL1

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Function and Integration Sensors and electromechanical components

Stacker and output transport

Compo- Name Location
nent
D Permanent magnets (3 units) – without sensors Clamp
DPS 2 Stacker wheel position query Stacker wheel input
DPS 4 Sensor: position of retract compartment Reject / retract box
DPS 5 Sensor: home position Routing disk drive, left
DPS 6 Sensor: home position Routing disk drive, right
DPS 7 Home position of sliding surface Single reject
DPS 8 Sensor: Position Routing disk drive, left
DPS 9 Sensor: Position Routing disk drive, right
DPS 10 Digital photosensor (hybrid photosensor) Shutter
DPS 11 Digital photosensor (hybrid photosensor) Shutter
DPS 14 Home position of switch Single reject
DPS 15 Switch position: single reject Single reject
HS 1 (Hall sensor) Home position Clamp positioning
HS 2 (Hall sensor) RR home position Clamp positioning
(behind the routing disk)
HS 3 (Hall sensor) Reversal in Frontload direction (if Clamp positioning
required)
HS 4 (Hall sensor) 'Stop over' position and final position of Clamp positioning
clamp
PS 1 Stacker wheel input Stacker wheel input
PS 2 'Tray empty' check Single reject
PS 18 Tray monitoring/ input monitoring 'clamp empty' Swivel drive for clamp flap
reject/retract box
PS 27 Removal photosensor Clamp positioning
PS 28 Bundle rear edge control Clamp positioning
DCM 1 Main drive motor Stacker wheel input
DCM 2 Traction motor + planetary gears Clamp
DCM 3 Belt drive + planetary gears Clamp
DCM 7 DC motor (outdoor) Shutter
MA 2/1 Switch control magnet Single reject
MA 2/2 Switch control magnet Single reject
MA 6 Magnet for retract comportment Reject box

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Sensors and electromechanical components Function and Integration

Compo- Name Location

nent
SW 1 Reject / retract box pushed in Reject box
SW 3 Locking switch Release lever
SM 1 Pressure on sliding surface for emptying Single reject
SM 2 Routing disk motor Routing disk drive, left
SM 3 Routing disk motor Routing disk drive, right
SM 7 Stepper motor (indoor) Shutter
SM 9 Stacker wheel stepper motor Stacker wheel input
T1 Timing disk at main motor DCM1

Components of dispensing unit and cassette

Component Name Location
MACx Retaining magnet Dispensing unit; cassette x (x = 1 – 6)
CLx Extractor gear Dispensing unit; cassette x (x = 1 – 6)
PSDx Dispensing sensor Dispensing unit; cassette x (x = 1 – 6)
PSEx Empty sensor Dispensing unit; cassette x (x = 1 – 6)
DDU Length measurement, measuring on the upper dispensing unit
station
SMCx Stepper motor for pressure in cassette x (x = 1 – 6)
STx Cassette connector at cassette x (x = 1 – 6)

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Function and Integration Procedures in the CMD-V4 (schematic)

Procedures in the CMD-V4 (schematic)

The following sections show and describe the most important procedures in the
CMD-V4 step by step on the basis of this schematic drawing of the CMD-V4
with a vertical output transport (frontload).

a
b

l d

h
e g
m j f

i
k

1 Shutter g Reject compartment of

b Clamp in home position reject/retract cassette
c Vertical output transport FL h Main drive motor
d Routing disk i Thickness measuring station
e Clamp in stacking position j Stacker wheel
f Retract compartment of reject / k Cassette 1
retract cassette l Single reject switch
m Single reject compartment

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Procedures in the CMD-V4 (schematic) Function and Integration

Dispensing in customer direction (vertical,

frontload)

a
b

l d

h
e g
m j f

i
k

1. The required number of notes are dispensed successively from each

cassette (total of max. 60) (k)
2. The individual notes are moved to the thickness measuring station (i)
3. All good notes are placed in the stacking position of the clamp (e)
4. The clamp is closed with the aid of the routing disk.
5. The routing disk moves to the output position (d).
6. The bundle of notes is transported to the output position (b).
7. The shutter opens.
8. The bundle of notes is transported to the removal position.
9. The customer removes the bundle of notes.
10. The shutter closes.
11. The clamp moves back to the stacking position and automatically opens
(e).

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Function and Integration Procedures in the CMD-V4 (schematic)

Bundle reject

a
b

h
g
e
j f

1. - 4. The procedure is the same as for dispensing in customer direction

(vertical, frontload).
5. The routing disk moves to the reject/retract position (d).
6. The bundle of notes is transported to the reject compartment of the
reject / retract cassette (g).

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Procedures in the CMD-V4 (schematic) Function and Integration

Single reject

a
b
c

l d

h
g
m e
j f

i
k

1. - 3. The procedure is the same as for dispensing in customer direction

(vertical, frontload).
3.1 If a bad note is detected it is rejected via the single reject switch (l)
and placed in the single reject compartment (m). Up to two bad
notes can be placed in the single reject compartment. They do not
have to originate from one transaction.
4. - 11. The procedure is the same as for dispensing in customer direction
(vertical, frontload).

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Function and Integration Procedures in the CMD-V4 (schematic)

a
b

l d

h
g
m e
j f

i
k

12. Bad notes are taken from the single reject compartment (m) via the
stacker wheel (j) and placed in the stacking position of the clamp (e).
13. The routing disk moves to the reject/retract position (d).
14. The notes are transported to the reject compartment of the
reject/retract cassette (g).

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Procedures in the CMD-V4 (schematic) Function and Integration

Bundle retract when notes are not removed

a
b

h
g
e
j f

1. - 8. The procedure is the same as for dispensing in customer direction

(vertical, frontload).
9. The notes are not removed within the defined time!
10. The notes are retracted to the output position (b).
11. The shutter closes.
12. The clamp moves toward the stacker unit (c).
13. There is a reject/retract compartment switchover.
14. The bundle of notes is transported to the retract compartment of the
reject / retract cassette (f).
15. The clamp moves back to the stacking position and automatically
opens (e).

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Function and Integration Procedures in the CMD-V4

Procedures in the CMD-V4

Start-up behavior
With a reset or after power-up it is checked whether the CMD-V4 is ready to
operate. This is only the case if the command is executed without errors!
After device reset, the CMD-V4 is in a defined status.
Execution of the command is cancelled when the first error is detected. The
causes of errors can be seen on the controller's status display (see the
"Troubleshooting" chapter).

Controller test
A reset uses the same routine as power-up in principle but the controller test is
not performed. The controller test takes about six seconds and is finished when
<--> appears on the status display. In the event of an error, processing is
aborted with status code <10> (controller defective).

Firmware test
The validity of the loaded firmware is checked. Processing may be aborted with
status code <11> (firmware missing).

Memory reset
The internal markers are reset.
In addition to the general memory area, there are program and parameter
areas the contents of which are retained by means of a support battery if a
power failure occurs.

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Procedures in the CMD-V4 Function and Integration

Determination of the device type

The device type is determined automatically via the components that are
connected to the controller board (number of dispensing units, shutter present
(yes/no), output direction).

Checking the cassettes

First of all, the type and quantity of cassettes which are physically available is
determined. The values from the cassette memory are compared with the
internal data. If they do not match, the cassettes in question are flagged as
'new'.
To operate correctly, at least one operable cash-out cassette and also the
reject/retract cassette are necessary. If this minimum requirement is not
satisfied, this is indicated on the status display with error code <14>. The device
is not ready for operation.

Checking the photosensors

All photosensors are checked. The result is processed internally.
The following status indications/alerts can occur in the event of an error:
<70 ... 9A> photosensors dirty.

Checking the device locks

Processing is aborted if the device lock 'Customer retract without storing bundle
of notes' is set (status code <13>) or if the safety switch is open (status code
<12>).

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Function and Integration Procedures in the CMD-V4

Checking mechanical and electronic components

Individual components are checked. The following errors may occur:
<21> Thickness measuring station defective (DDU)
<23> Routing disk defective / blocked (SM 2 / SM 3)
<24> Reject / retract drive defective / blocked (MA 6)
<25> Dispensing drive defective (DCM 1)
<26> Stacker wheel drive defective / blocked (SM 9)

Checking the transport paths

If notes are or were accessible to the customer, the first operation is a retract.
If there is a bundle of notes in the clamp at the time of a reset, a bundle reject
takes place.
When the output transport is free, the transport motor is activated for
approximately five seconds. All detected banknotes are transported into the
reject cassette.

In the event of an error the status display may show the following:
<18> Banknotes jammed during dispensing
<19> Clamp transport defective / blocked

Checking the shutter

If available, the functionality of the shutter is checked by opening and closing
the flap. If the test cycle is not performed properly, processing is aborted with
error code <28> on the status display.

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Procedures in the CMD-V4 Function and Integration

Dispensing

Checking the basic state

A check is run to determine whether:
 The transport paths are free.
 All required cassette positions are ready for operation and logged on.

The number of notes required via the system interface is dispensed from each
cassette. The dispensed notes are transported to the thickness measuring
station.
All good notes are placed in the clamp's stacking position. If a bad note is
detected during dispensing there is a bundle reject. The dispensing command is
repeated.

Dispensing finishes when:

 The number of notes requested is available
 A cassette becomes empty during a dispensing procedure
 The required number of notes cannot be made available within one minute
 It is impossible to dispense notes from one cassette

Double dispense / note sizes out of tolerance

If the measuring station detects double or overlapped notes, this is termed a
'double dispense'. In this case the dispensing operation is interrupted until all
notes have arrived in the clamp. Then a bundle reject takes place followed by
another dispensing command.

If five double dispenses are detected from one cassette, dispensing is

terminated with status code <5x> (too many bad notes from cassette x).

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Function and Integration Procedures in the CMD-V4

Undefined notes
If more notes arrive in the clamp's stacking position than were dispensed, a
bundle reject takes place. The original command is then repeated.
The command is cancelled if three successive attempts result in the status
display <3x> (too many bundle rejects from cassette x).

Dispensing of notes not possible

If the CMD-V4 cannot separate a single note, the dispensing process is again
initiated.
The attempt to dispense is repeated a maximum of five times. The command is
then cancelled by the CMD-V4 with the status display <4x> (dispense from
cassette x not possible; cassette empty or notes stuck together).

Banknote jam
A banknote jam may occur during dispensing allowing transportable notes to
be moved to the clamp's stacking position.
A banknote is dispensed from the lowest cassette and transported to the
clamp's stacking position.
The transport path is clear again when the banknote reaches the clamp's
stacking position. A bundle reject takes place. In the case of standard
dispensing, the original command is repeated.
The procedure is repeated up to two times if a banknote does not reach the
clamp's stacking position. It is then obvious that there is a banknote jam which
cannot be eliminated. No further device operation takes place. The status
display shows code <18> (banknote jam during dispensing). The device can no
longer be operated.
A check is necessary, the jam must be removed manually. A reset must follow
removal of the jam.

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Procedures in the CMD-V4 Function and Integration

Transport
The transport functions output notes that have been dispensed or places them
in the reject/retract cassette.

The term 'transport' covers the following functions:

 Transport to waiting position
 Bundle reject
 Cash presentation (incl. waiting for removal)
 Cash output
 Retracting and storing banknotes
 Retracting cash without storing it
 Shutter test/open/closed

Transport to waiting position

This command is executed prior to actual banknote output. It is used to
transport the bundle of notes from the clamp's stacking position to the waiting
position. This position is just in front of the shutter.

Bundle reject
This function is used to transport banknote bundles that had not been
accessible to the customer to the reject cassette.

Single reject
This function is only available for shipments to countries outside the European
Union.
If a bad note is detected during dispensing, this single note is rejected and
another note is dispensed. Up to two notes per transaction can be placed in the
single reject compartment. When the transaction has been completed, the
notes are transported from the single reject compartment to the reject/retract
cassette.

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Function and Integration Procedures in the CMD-V4

Cash presentation (incl. waiting for removal), cash output

Before cash is actually transported, the shutter, if present, is opened. Then the
notes that have been provided in the waiting position are presented to the
customer.
The system controls the rest of the handling.
 Cash output
In this case, the cash is being offered until all photosensors are free.
 Cash presentation
Banknotes are advanced until the bundle is accessible to the customer. The
device then waits for the cash to be removed.
When the notes have been removed, the shutter is closed and the clamp
moves back to the stacking position. The function finishes when the shutter has
closed completely again and the clamp has reached the stacking position.
If individual notes were parked in the single reject switch, they are transported
to the reject compartment of the reject/retract cassette via the clamp.

Retracting and storing banknotes

This function first retracts the bundle of notes into the waiting position. The
shutter is closed. Then the bundle of notes is placed in the retract compartment
of the reject/retract cassette.

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Procedures in the CMD-V4 Function and Integration

Retracting cash without storing it

Refer to the "Retracting and storing banknotes" section for details of this
function.
When the shutter has closed, the clamp moves to the stacking position and
opens. The bundle of notes remains in the clamp so that it is possible to
associate it with the customer. A device lock is triggered.

i If the device lock is set (status display <13>), all dispensing and
transport commands are rejected. In addition, the function button
cannot be activated in this case.

The flag remains set even in the event of a power failure; it is not reset if the
device is reset. When the bundle of notes has been removed, the device lock
has to be cancelled in order to be able to continue using the CMD-V4.

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Function and Integration Cassette handling

Cassette handling
All cassette positions are checked cyclically for changes with the help of the
respective pressure sensor.
If a new cassette has been added, the dispensing pressure is built up. An
audible signal is output three times if the pressure cannot be built up. Status
code <4x> is displayed.
Then the data is read from the cassette memory.

The following data is stored in the cassette:

 Cassette ID
On shipment, this 7-character value contains the serial number of the
cassette. It can be set to a customer-specific value by the system.
 Currency code
This is the 3-character currency code according to ISO 4217 (codes for
representation of currencies and funds), for example EUR.
 Issue date
The banknote issue date contains an additional 4-character indicator (YYMM
of the issue). This means that the CMD-V4 can process notes which have
the same face value but different note characteristics.
 Denomination
This value defines the note's denomination (8 characters).

After a cassette exchange, the new cassettes must first be confirmed by the
system software. If this does not take place, dispensing jobs for certain
cassette positions may be rejected (the status of the cassette stays at 'Newly
added').
Status code <14> (minimum configuration missing) is displayed if one cash-out
cassette and the reject cassette, at least, are not logged on in the system after
an exchange.

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CMD controller Function and Integration

CMD controller
The CMD controller features the 80C188 microprocessor and controls
communication with the higher-level system unit and the modules connected to
the CMD-V4.
Data is transferred between the system unit and the CMD-V4 via an RS232
interface. The transfer parameters are identified automatically.

RS232C-Interface (CMD controller 01750055781)

Data transfer between the system unit and the CMD-V4 can be carried out
either via USB or using the RS232C interface, as desired. The transfer
parameters for the RS232C interface are established automatically. In
exceptional cases you can use jumpers to set up the standard line parameters
(19200,8,2,ODD).
The USB interface conforms to USB 1.1 Full Speed.

USB interface (CMD controller 01750074210)

Jobs are no longer transferred with the ISO protocol via USB. In its place, short
package mode is used for flow control. The national USB chip that is used
supports a maximum FIFO depth of 64 bytes. If more than 64 bytes are to be
transferred to or from the CMD_V4, the data is split into 64-byte blocks and
sent separately. Any packet that contains less than 64 bytes of data is known
as a short package. Only when a short package is received is the receive buffer
with the receive data returned to the caller.
If the USB cable is connected to the CMD_V4 controller and enumeration has
been executed with the PC host, commands can subsequently only be sent and
received via USB.
After disconnecting the USB cable from the CMD_V4 controller or deactivating
the PC host, the system switches back to V.24, i.e. USB has higher priority than
V24.
In addition to the normal command channel, there is also a debug channel,
which communicates warnings and error messages from the firmware to the
PC host. The debug channel is immediately activated during device
enumeration (CMD_V4). The PC application can optionally evaluate the debug
channel. The debug channel is not a service channel, i.e. it cannot be used to
send data to the device.

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Function and Integration CMD controller

The controller consists of the following components:

Function group Components
80C188-CPU with 20 MHz Execution Unit
Programmable interrupt controller
Counter timer controller
DMA unit
Chip select unit
Bus interface unit
Memory 512 KB static data RAM
512 KB flash PROM (PUT/bootloader)
DUART 16C552

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CMD controller Function and Integration

The figure above shows the component side of the CMD controller with the
cover removed. The CMD controller controls all procedures in the CMD-V4 and
communication with the higher-level system unit.
The following functions have been integrated in the CMD controller:
 Note measurement
 Photosensor control
 Motor and module control for up to two double dispensing units and two
single dispensing units
 Cassette control

Firmware
The loadable firmware CMD_V4_0.bin is stored in a flash-PROM. Externally it
behaves compatibly with the AZM-NG.
For updating the firmware via the USB interface you will need a KDIAG
equipped for USB. It is, in principle, still possible to perform the update via the
serial port (provided the appropriate connectors are available); you will need to
unplug the USB connector from the controller before you can do this.

i The number of dispensing units is detected automatically via the

connected distributor board.
Exception: 4-channel distributor board for the 4-cassette housing with
just one dispensing unit. This configuration has to be defined by
jumpering.

The CMD controller is split up into the following function blocks:

 Control block
 I/O block with motor control
 Photosensor electronics
 Thickness sensor electronics
 Component control
 Serial interface

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Function and Integration CMD controller

SCOP

1 V.24 interface SCOP card 3 SCOP card

2 24 V connector for SCOP card 4 Slots for chipcards

The above illustration shows the component side of the CMD controller with its
cover removed and the SCOP card in place.
The SCOP can optionally be connected to the CMD controller. It is used to
authenticate the dispensing job. To work, the SCOP has to be connected and
must contain a smartcard.

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CMD controller Function and Integration

Position of function groups

1 Two 7-segment displays 3 Jumper panel

2 Function button

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Function and Integration CMD controller

Connectors on the CMD controller

Connector Description
X1 Mechanical thickness sensor
X2 Shutter
X3 Transport module
X4 V.24 interface from PC
X5 USB interface from PC
X6 Door switch and safety switch in safe
X7 V.24 interface SCOP card (AVT2800)
X8 Special electronics module
X9 24 V power supply
X10 24 V connection to SCOP card (AVT2800)
X11 Motor M1

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CMD controller Function and Integration

Connector Description
X12 Additional motor attached to the main drive assembly for single
reject (optional)
X13 Clamp motors
X14 Motors and lifting magnets on stacker / left and right side panel
X15 EEPROM on stacker
X16 Hall sensors on stacker
X17 Hybrid photosensors on single reject
X18 Hybrid photosensors on stacker / left side panel
X30 Dispensing unit
X31 Dispensing unit
X32 Hybrid photosensors and photosensors on stacker / right side
panel
X33 Position switch and extensions
X40 Jumpers

The pin assignments are described in the "Pin Assignments" chapter.

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Function and Integration CMD controller

Logical interface
All commands from the host system to the CMD-V4 and responses from the
CMD-V4 to the host system follow the master/slave principle. This means that
the CMD-V4 does not send any spontaneous messages.
Usually, a command is fully executed by the CMD-V4 and then acknowledged.
If further commands are transmitted during this time, the CMD-V4 rejects them.

Command from host system

Length Contents Meaning
1 D Device identifier (dispenser) (ASCII)
1 a Command specification (ASCII)
1 a Additional specification for command (ASCII)
n XX ... XX Any data (ASCII / HEXA)

Acknowledgement by the CMD-V4

Length Contents Meaning
1 D Device identifier (dispenser) (ASCII)
1 a Command specification (ASCII)
1 a Additional specification for command (ASCII)
1 a Status code (ASCII)
n XX ... XX Any data (ASCII / HEXA)

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CMD controller Function and Integration

Overview of commands
Command Description
Dablank RESET
DAB Clearing

DBA Pre-Dispense
DBC Added dispense
DBS Dispensing: Standard
DCA Transport: Waiting for cash removal
DCB Transport: Bundle reject
DCC Transport: Close shutter
DCE Transport: Output notes
DCO Transport: Open shutter
DCP Transport: Present cash
DCQ Transport: Cash retract without storage
DCR Transport: Cash retract with storage
DCT Transport: Shutter test
DCW Transport: Target = stop over

DDblank Cancel

DEC Component status

DED Device status
DEF Properties
DEK Read firmware configuration
DES Read SCOP status
DFA Confirm number of banknotes
DFB Confirm number of banknotes (without error)
DFC Confirm existing cassettes
DFD Note parameters II
DFG Write firmware configuration
DFI Cassette ID (standard)
DFL Set minimum quantity

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Function and Integration CMD controller

Command Description
DFN Number of banknotes
DFO Number of banknotes (without check)
DFP Note parameters I
DFQ Reset lock flag without error
DFR Reset lock flag
DFT Delete retract counter
DFX Write value in cassette
DFY Write value from cassette
DFZ Power on – reset without PUT

DGblank Reference value determination

DHC Code test

DHI Request initial value
DHL Load line code
DHO Switch encryption off
DHT Load transport code
DHZ Transparent smartcard access

DIC Software transfer: Activate booter

DID Software transfer: Data
DIH Software transfer: Firmware hash
DIL Software transfer: Read firmware ID
DIR Software transfer: Read EEPROM (booter)
DIW Software transfer: Write EEPROM (booter)

DQA Set the real-time clock

DQB Read the real-time clock
DQC Read error statistics
DQD Delete error statistics
DQE Internal commands: Read error information
DQF Internal commands: Read EEPROM
DQG Internal commands: Read out error stack

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CMD controller Function and Integration

Command Description
DQH Internal commands Clear error stack
DQI Internal commands: Write EEPROM
DQR Internal commands: Read recovery information

DXa Self-test commands

DYa Internal commands
DYL Internal commands: LSV status
DYR Internal commands: Read internal statistics

Control block
The control block consists of:
 CPU
 Memory
 Serial interfaces
 Control functions

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Function and Integration CMD controller

CPU
The CPU consists of an Intel 80C188XL microprocessor and an external clock
generator (40 MHz).

Memory
When the power supply unit is off, memory is powered by a built-in battery. This
ensures data and program retention even when the power supply unit has been
switched off.

USB interface
USB module USBN9603 from National Semiconductor is used on the
CMD_V4. This component has one standard endpoint (EP0) and a maximum
of six additional endpoints (EP1 – EP6).

i You will find information about the control procedure and data structure
in the software manual for the CMD-V4.

Serial interface
The asynchronous serial interface and the associated driver/receiver modules
has been implemented with a DUART chip.

i You will find information about the control procedure and data structure
in the software manual for the CMD-V4.

Status display
A 2-character, 7-segment display indicates the status of the CMD-V4.
Refer to the "Troubleshooting" chapter for the meaning of the status codes.

Function button
In some cases it is advisable to check whether the CMD-V4 is ready for
operation without using additional tools.

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CMD controller Function and Integration

For this purpose there is a function button on the controller – beneath the status
display. When the button is pressed all possible functions are shown cyclically
on the status display. To select a function, release the button when the required
function is displayed.
Refer to the "Function test" section of the "Device Overview and Operation"
chapter for more details.

Photosensor electronics
The photosensor electronics cover generation and control of the photosensor
LED transmit stream and measurement of the receive voltage of the
phototransistors.
The optimum values for the transmit stream and amplification of the evaluation
logic are identified for every photosensor in the course of automatic initialization
of the photosensor parameters. Amplification of the evaluation logic can be
switched on four levels.
The transmit diodes are operated with pulsed current. The receive logic only
evaluates the pulse. This reduces the influence of light from external sources on
the receive signal.
The photosensors are polled one after another. Each photosensor operates
with its own specific parameters (current and amplification). These parameters
are constantly readjusted during operation. The photosensor parameters are
stored in a table in CMOS and are not lost when the CMD-V4 is turned off.

i Upon initial start-up or after clearing of the photosensor CMOS area,

initialization takes place automatically when the device is turned on. For
the initialization process it is essential for the light paths of all
photosensors to be free. If this is not the case, error message <22> will
appear on the status display (see the "Troubleshooting" chapter).

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Function and Integration CMD controller

Measuring banknotes with the double detection

unit (DDU)
The DDU in the CMD-V4 is located in the upper dispensing unit. During
transport, dispensed notes displace two touch levers with in-built magnets. The
Hall sensors opposite them then generate a signal that corresponds to the note
thickness.
The CMD-V4 records the note length and thickness when reference values are
calculated.
The DDU can detect good individual and good double notes. Notes with
measured values that are too different to the anticipated values are detected as
bad and are not allowed to be presented to the customer. A bad note is stored
temporarily in a compartment of the single reject switch (if available). Notes that
slant excessively (more than 22 degrees) or long fanned out multiple notes
(greater than 115 mm) are no longer allowed to enter the single reject
compartments. These are transported directly to the clamp via the stacker
wheel and then trigger a bundle reject.
In systems without a single reject function, every bad note leads to a bundle
reject.

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CMD controller Function and Integration

Component control

Dispensing unit control

Dispensing unit control is split up into:
 Logic for dispensing clutches, retaining springs and cassette stepper motors
 Photosensors for dispensing sensor and cassette empty sensor
 Pressure measurement including cassette present sensor

The CMD controller incorporates the control for up to two double dispensing
units and two single dispensing units or for up to six single dispensing units. For
the basic version of the CMD-V4 with two double dispensing units in the 4-
cassette housing, the drivers for the dispensing clutches, retaining springs and
cassette stepper motors are located on the 4-channel distributor board. Two
connectors are available to connect two other 1-channel distributor boards with
drivers for one further dispensing unit each. A distributor board is connected to
the distributor board above it via its two connectors. This chaining tells the
controller how many distributor boards there are, and the controller
automatically derives the cassette positions.

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Function and Integration CMD controller

Cassette control

Banknote pressure
Pressure is created by means of a stepper motor. When the required pressure
has been built up with a current of about 0.8 A there is a switchover to a holding
current of about 0.3 A.

Cassette identifier
Every cash-out cassette has a serial 64 x 16-bit EEPROM in its connector
housing for the exchange of parameters. As far as data traffic is concerned,
only one cassette is selected at a time. Serial data transfer can take place
when the supply voltage has been turned on for the selected EEPROM.

Shutter module control

A shutter module can be attached to the controller as an option. Control of the
shutter has been integrated in the CMD controller. It consists of the following
parts:
 Shutter motor driver
 Receiver for the two shutter sensors
 Control of photosensors in the shutter

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CMD controller Function and Integration

Safety switch
The safety switch monitors the home position of the CMD-V4; if the CMD-V4 is
pulled out of the safe, it goes out of operation.

Locking switch
If the dispenser has not been pushed completely into the safe (status display
<09>), the firmware prevents the clamp from being moved to the vertical cash-
out position by querying the locking switch. This only applies to versions with a
vertical output transport.

In the ProCash 5000 (mini) the locking switch is shorted by means of the
system-specific cabling.

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Function and Integration CMD controller

Extension board for the ProCash 5000 (mini)

The extension board (01750068065) is used in conjunction with the ProCash

5000 (mini) to control the additional CMD-V4 status display and the left and
right user guidance on the customer panel.
This is used only if the ProCash 5000 (mini) is supplied without a system unit
(PC).

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Stacker transport Function and Integration

Stacker transport
The stacker transport facility, with its retract function, is located in the upper
rack. It can cope with all output variants. The variant is determined exclusively
by the output transport facility. The single reject function is available outside EU
countries.

The SAT collects intact notes in the clamp's stacking position. If the single
reject function is available, bad notes are rejected individually (max. two bad
notes per transaction). When there is no single reject function, a bad note is
transported to the reject/retract cassette as part of a bundle reject.
Bundle output from the clamp's stacking position is controlled via the routing
disk. The clamp is closed with the aid of the routing disk.
The clamp transports the bundle of notes along toothed wheel paths to the
appropriate position. The drive motor for this is mounted on the clamp.

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Function and Integration Stacker transport

The routing disk determines the clamp's route as required. When the clamp
reaches the customer output position the bundle of notes is transported out of
the clamp with the aid of the in-built belts which are controlled via their own
drive motor on the clamp.
If a bundle is not removed in time the retract function will transport it from the
customer output position to the retract compartment of the reject/retract
cassette. The SAT can transport bundles from the stacking position to the
customer output position or to the reject/retract cassette, or from the customer
output position to the retract compartment of the reject/retract cassette where
they are stored unordered. The number of notes stored there is counted
(providing there is a corresponding output transport).
As an option, a retracted bundle can be placed in the clamp's stacking position.
If this option is used, however, no further device operations are possible until
the bundle is removed by an operator and the software cancels the lock.
The transport belts in the SAT (not the clamp) are driven by the main motor that
also drives the dispensing units.
The reject/retract cassette can simply be pushed into the SAT. The cassette
engages in its final position and is locked. The cassette position is checked by
means of a switch. A lever on the SAT is used to release the cassette.
The cash path can be seen and is accessible throughout the SAT.
The main motor can be lowered to gain access to the single reject
compartment.

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Stacker transport - EEPROM Function and Integration

Stacker transport - EEPROM

For systems with firmware version 1500 or better and a USB booter, the
EEPROM on the stacker transport is no longer essential.
The EEPROM is physically attached to the stacker transport (in the area of the
stacker wheel).
The device variant (for example single reject) is stored in EEPROM if it cannot
be recorded electronically.
The information is stored in EEPROM at the production plant.

The following information is stored in EEPROM:

 Version of the EEPROM build
 Checksum
 Firmware name
 Serial number
 Type
 Hardware configuration of the CMD-V4
 Single reject configuration
 Routing disk positions
 Offset routing disk

i The EEPROM must always stay on the stacker transport.

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Function and Integration Output transport

Output transport
The output transport facility varies depending on the device variant. The
following illustration shows an output transport for a rearload device with
horizontal cash-out. The output transport is attached to the stacker transport
and driven via the CMD controller.

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Shutter Function and Integration

Shutter
The shutter is a flap to keep cash under cover. It is controlled via the CMD
controller.

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Function and Integration Dispensing unit

Dispensing unit
Various models (indoor / outdoor, frontload / rearload) and a variable number of
dispensing units (1-6) are available so every user can select the right device
configuration.
A thickness measuring station must be located in the top dispensing unit. This
station checks whether double or overlapping notes have been dispensed.

4-cassette housing without dispensing units

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Dispensing unit Function and Integration

4-cassette housing with two double dispensing

units and 4-channel distributor board

Every 4-cassette housing contains four cassette mounts and at least one
dispensing unit featuring a thickness measuring station. The second dispensing
unit is used when more than two cassettes are configured.
The thickness measuring station must always be in the upper dispensing unit.

i If there is only one double dispensing unit in a 4-cassette housing the

requisite jumper has to be connected on the CMD controller.

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Function and Integration Dispensing unit

The pressure that the notes exert on the dispensing shaft is identified via a
pressure sensor. Banknotes are dispensed downward by means of friction. In
each case, the dispensing unit extracts just one note and transports it to the
stacking transport facility. There is a minimum gap of 67 mm between two
successive notes. Subsequent notes are held back by a retaining shaft that is
actuated by a magnet.

Single dispensing unit with DDU

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Dispensing unit Function and Integration

Single dispensing unit without DDU

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Function and Integration Dispensing unit

Double dispensing unit with DDU

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Dispensing unit Function and Integration

Double dispensing unit without DDU

A pendulum dispensing shaft is used in dispensing the notes. Each dispensing

shaft is driven by the main motor and its own magnetic clutch. At one end of the
dispensing shaft there is a pressure sensor that is used to poll the note pressure
and the 'Cassette inserted' message. Forward movement is achieved via an
additional roller in the cassette. An extended inlet slope in the cassette results in
pre-separation.
The cassettes can simply be pushed into the housing with dispensing unit(s).
The cassette engages in its final position and is locked. The cassette position is
polled via the pressure sensor. The cassettes can be unlocked via the unlocking
lever on the housing.
Voltages and signals are passed from the controller to the cassette via the
cassette connector.

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Function and Integration Dispensing unit

The following elements are controlled in the dispensing unit:

 Extractor gear
 Retaining magnet
 'Cash dispensing' photosensor
 'Cassette empty message' photosensor
 Pressure sensor for 'Cassette inserted' and 'Note pressure'

Adjustment eccentric
The adjustment eccentric is part of the dispensing unit and is used to adjust the
dispensing gap. There are three positions for the eccentric: A, B and C. Position
A is set whenever systems are first shipped. If a replacement dispensing unit is
delivered, it is allowed to be in position B at most.
If double dispenses become more frequent with the CMD-V4, the gap can be
reduced for the dispensing unit in question by increasing both eccentrics (right
and left of the shaft) by one level, for example from A to B. If the dispensing
gap is set too high, it is impossible to dispense from the cassette.

Photosensors in the dispensing unit

The PSE message (photosensor empty) is output when there are no more
notes in the cassette. The photosensor beam is sent to the receiver in the
dispensing unit via a prism in the cassette's pressure carriage.

Pressure sensor
The pressure sensor (PSD) returns the position as an analog value, and thus
the pressure of the dispensing shaft. It can also determine whether the cassette
is present.

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Reject / retract cassette Function and Integration

Reject / retract cassette

The reject / retract cassette contains two separate compartments in which

notes can be placed under software control. The compartment is selected by a
lifting magnet in the SAT. The reject / retract cassettes are equipped with a
tamper indicator. The status of the tamper indicator can be checked in a
window in the back panel.
When the cassette cover is open, the retract compartment can be swung to the
note removal position by means of a lever.
The reject cassette is largely identical to the reject / retract cassette, except that
in this model the retract compartment has been omitted. The following text will
use the term “reject / retract cassette” for both types.
The reject / retract cassette is available in two versions. Depending on the
version, they can be opened by means of a key or a toggle. Both versions can
be lead-sealed.

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Function and Integration Reject / retract cassette

A reject/retract cassette that has been tampered with cannot be used in the
SAT any more. The cassette is stopped if any subsequent attempt is made to
insert it. A display window on the back of the cassette indicates the status:
Green: Cassette ready to be inserted
Blue: Cassette has been opened by force
The insertion mechanism is installed at the front. The notes are inserted in a
slanted position from above at the front. A toothed wheel on the right-hand
cassette side drives two intake rollers which transport the individual notes or
bundles into the cassette.
The feed area of the reject / retract cassette is opened on insertion into the
SAT by means of side tappets that are moved in side panels in the SAT. The
cassette shutter is designed as a visor.
In its final position the cassette is locked; a switch reports that this position has
been reached. The two cassettes are released after being unlocked manually.

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Cash-out cassettes Function and Integration

Cash-out cassettes
Cash-out cassettes are available in two versions. Depending on the version, it
can be opened by means of a key or a lever.

The cash-out cassettes are equipped with a tamper indicator. The status of the
tamper indicator can be checked in a window on the cassette handle side.
Any subsequent attempt to insert the cassette with an open visor is stopped. If
the indicator is blue and the visor is closed, the cassette can be inserted in the
CMD-V4. Cash can be dispensed.
The tamper indicator can be reset by opening the lid. A display window on the
cassette handle side indicates the locking status:
Green: Cassette ready to be inserted
Blue: Cassette was tampered with
The output area of the cash-out cassette is opened on insertion by means of
side tappets that are moved in side panels of the housing.

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Function and Integration Cash-out cassettes

The cassette shutter is designed as a visor. The pressure is created by a

pressure carriage operated by a stepper motor. The pressure carriage is guided
in the side panel of the cassette.
The cassette number is preset at the production plant before shipment. It is
stored in EEPROM and can be changed via a software command.
The cassette has a connector on its side panel to connect the EEPROM and
the stepper motor. The EEPROM itself is located in the connector housing.
An adhesive label can be affixed to a recess on the handle side of the cassette
in order to identify the cassette (denomination, cassette number, etc.).
The denomination is lasered into the cassette if it is configured at the production
plant.

The following cassette variants are available:

Ink Dye
Tamper (integrated
Toggle Lock Seal
indicator maculation
system)
Standard X X X
Security I X X X
Security II X X X X

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Cash-out cassettes Function and Integration

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Device Overview and Operation

Device overview

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Device overview Device Overview and Operation

Horizontal cash-out Frontload

5
6
7
8
9
10
1 11
12
2
3 13
4
14

15

1 Double dispensing unit with DDU 9 Reject / retract cassette

2 4-cassette housing 10 Status display
3 4-channel distributor board 11 Function button
4 Double dispensing unit 12 Cash-out cassette 1
5 Stacker 13 Cash-out cassette 2
6 CMD controller 14 Cash-out cassette 3
7 Release lever 15 Cash-out cassette 4
8 Horizontal output transport FL

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Device Overview and Operation Device overview

Horizontal cash-out Rearload

7
8
9

2 10
11
12
3
4 13

5
14

15

1 Horizontal output transport RL 9 Reject / retract cassette

2 Double dispensing unit with DDU 10 Status display
3 4-cassette housing 11 Function button
4 4-channel distributor board 12 Cash-out cassette 1
5 Double dispensing unit 13 Cash-out cassette 2
6 Stacker 14 Cash-out cassette 3
7 CMD controller 15 Cash-out cassette 4
8 Release lever

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Device overview Device Overview and Operation

Vertical cash-out Frontload

1
6

7
8
9

2 10
11
12
3
4 13

5
14

15

1 Stacker 9 Reject / retract cassette

2 Double dispensing unit with DDU 10 Status display
3 4-cassette housing 11 Function button
4 4-channel distributor board 12 Cash-out cassette 1
5 Double dispensing unit 13 Cash-out cassette 2
6 Vertical output transport FL 14 Cash-out cassette 3
7 CMD controller 15 Cash-out cassette 4
8 Release lever

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Device Overview and Operation Device overview

Vertical cash-out Rearload

7
8
9

2 10
11
12
3
4 13

5
14

15

1 Vertical output transport RL 9 Reject / retract cassette

2 Double dispensing unit with DDU 10 Status display
3 4-cassette housing 11 Function button
4 4-channel distributor board 12 Cash-out cassette 1
5 Double dispensing unit 13 Cash-out cassette 2
6 Stacker 14 Cash-out cassette 3
7 CMD controller 15 Cash-out cassette 4
8 Release lever

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Device overview Device Overview and Operation

1-cassette housing with single dispensing unit

The following figure shows three 1-cassette housings with one single
dispensing unit featuring a thickness measuring station (DDU), and two plain
single dispensing units. The CMD-V4 with 1-cassette housings can be shipped
in all variants that are available for 4-cassette housings (see figures above).

4
5
6
7
1 8
9
10
2 11
12

13
3

14

1 Single dispensing unit with DDU 8 Status display

2 Single dispensing unit 9 Function button
3 Single dispensing unit 10 1-channel distributor board
4 Stacker 11 Cash-out cassette 1
5 CMD controller 12 1-cassette housing
6 Release lever 13 Cash-out cassette 2
7 Reject / retract cassette 14 Cash-out cassette 3

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Device Overview and Operation Device overview

Function elements and controls

1 Status display (two 7-segment displays, first digit above)

2 Function button

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The cassettes Device Overview and Operation

The cassettes

Cash-out cassette

15
8
1 9

2 10

4 11
12
5
13
6
14
7
16

1 Pull-back handle 10 Inset for setting the

2 Banknote rail banknote height
3 Slide for low cash sensor 11 Latching button
(optional) 12 Free space for validity
4 Pressure carriage identification
5 Tamper indicator blue/green 13 Free space for cassette
6 Sealing device label
7 Locking/unlocking lever / lock 14 Cassette handle
8 Box lid 15 Dispensing side
9 Refill notes 16 Side of cassette handle

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Device Overview and Operation The cassettes

Reject / retract cassette

1 Box lid 5 Tamper indicator blue/green

2 Retract compartment lever 6 Cassette handle
3 Retract compartment 7 Locking lever (optional lock)
4 Reject compartment

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The cassettes Device Overview and Operation

Removing the cassette

Before cassettes can be removed, the current transaction must be
i terminated as defined.
The procedure for removing cash-out cassettes and reject/retract
cassettes is the same.

• Activate the product-specific software (see chapter "Basic Operation",

section "Calling the product-specific software" in the operating manual of
the basic device).

• Open the safe door (see the operating manual of the basic device).
To remove the cassettes from the CMD-V4:
Press the green releasing tab on the
right side of the cassette (1).

The released cassette is automatically

pushed out of the dispenser by several
centimeters.

Raise the cassette handle (2) and pull

the cassette out of the CMD-V4 by the
handle (3). While pulling the cassette,
support it from underneath with your
free hand.

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Device Overview and Operation The cassettes

Transporting the cassette

Make sure that the cassette(s) are not damaged during transport. It is
i therefore important to note the following notes:

– Do not drop the cassette(s)

– Do not throw the cassette(s)
– Only transport the cassette(s) in their home position
– Do not leave the cassette(s) loose during transport
– Do not stack the cassette(s) too high

Opening the cassette

The procedure for opening cash-out cassettes and reject/retract
i cassettes is the same.

• Remove the cassette (see section "Removing the cassette").

When the cassette does not have a
lock, turn the green locking lever in the
direction of the arrow (1) and lift the
cassette lid in the direction of the
arrow (2).

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The cassettes Device Overview and Operation

Remove any seal (1) on a cassette

with a sealable lock. Insert the
cassette key into the cassette lock,
turn the key to the right as far as
possible (2) and lift the cassette lid in
the direction of the arrow (3).

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Device Overview and Operation The cassettes

Emptying the reject / retract cassette

The reject / retract cassette is divided into a reject and a retract compartment.
Banknotes which are not removed by the customer after the cash dispensing
procedure are returned to the retract compartment. Cash which has been
incorrectly dispensed or which was dispensed for test purposes is stored in the
reject compartment.

• Remove and open the cassette (see section "Opening the cassette").
Remove the banknotes from the
cassette’s reject compartment.

To empty the retract compartment,

push the green lever in the direction
indicated as far as possible and hold it
down. You can remove the cash from
the retract compartment with your
other hand (2).

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The cassettes Device Overview and Operation

Setting the low cash sensor

As an option, the cash-out cassettes can be equipped with a low cash sensor.
With this function, a microswitch reports to the connected device that the
cassette only contains a certain number of banknotes.
To set to the desired minimum banknote quantity, proceed as follows:

• Remove and open the cassette (see section "Opening the cassette").
• Remove any notes you may find.
• Set the slide (1) manually (see arrow) to the desired minimum banknote
quantity.

The minimum banknote quantity can be set between 50 and 550 (in
i steps of 50) via the green mechanical slide (1).
Setting ’0’ means that the function is deactivated.

The example shows the setting for 100 banknotes.

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Device Overview and Operation The cassettes

Setting the banknote width

The banknote width has to be set before the cassette is used for the
i first time or when a different currency or denomination is used in the
cassette.

• Remove and open the cassette (see section "Opening the cassette").

Removing banknotes
Press the green latching button (1)
while pushing the pressure carriage
slightly forward to release the return
lock.

Push the pressure carriage towards

the center (2). Remove any banknotes
(3).

01750060162 B Cash Media Dispenser Version 4 - Service Manual 3-15

The cassettes Device Overview and Operation

Removing the banknote rails

• Pull up the horizontal tab at the end of the banknote rail to lift the catch (2)
above the crosspiece underneath the tab. At the same time push against
the nose of the rail (3) with the thumb of your other hand in the direction of
the cassette handle.

The left rail and the right rail are inserted in the same way.
i

Should the rail be difficult to remove, proceed as follows:

• Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch
(2) above the crosspiece underneath the tab (see illustration in the section
"Removing the banknote rails").

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Device Overview and Operation The cassettes

Put the tip of a screwdriver in the hole

in the rail (1) and use it as a lever to
move the rails in the direction of the
arrow (2).

Removing the banknote rail – note width less than 110 mm

If the banknote rail is set to a banknote width of less than 110 mm, proceed as
follows:
• Push the pressure carriage approximately to the center of the cassette (see
section "Removing banknotes").
• Pull up the horizontal tab at the end of the banknote rail to lift the catch (2)
above the crosspiece underneath the tab. At the same time push against
the nose of the rail (3) with the thumb of your other hand in the direction of
the cassette handle (see section "Removing the banknote rails").
• Push the pressure carriage all the way to the other end of the cassette, i.e.
the one from which the banknotes are dispensed.
• Lift the end of the rail a little and push it outwards towards the long side of
the cassette. If you hold the rail in this position you can push the pressure
carriage to the opposite end of the cassette, which has the cassette
handle.
• Lift the rail on the other side, too.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 3-17

The cassettes Device Overview and Operation

Inserting the banknote rails

In the following figures a banknote width of 133 mm is assumed
i resulting in a rail setting at 135 mm on the scale.

The left rail and the right rail are inserted in the same way.
Slide the protruding end of the rail (1)
under the lower edge of the pull-back
handle if necessary and press the rail
(on the dispensing side of the
cassette) into the slot for the required
banknote width.

Then push the rail into the

corresponding slot on the cassette
handle side. Press down on the
banknote rail (1) near the scale while
pushing it in the direction of the
dispensing side (2). Now push the
loose end (3) down until it snaps into
place.

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Device Overview and Operation The cassettes

The banknote rail is correctly inserted

if the desired setting is placed in the
small cutout (1) and the rail is correctly
hooked in (2).

The tab of the rail (1) must lie flat on

the crosspiece.

Make sure that both rails are set to the same note width at all four
i positions.

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The cassettes Device Overview and Operation

If you have no information concerning the size of the banknotes used,

measure the banknotes in millimeters. Round up this value to the next higher
value on the scale and insert the rail at that position.

Examples for setting the rail:

Dispensing side Side of cassette handle

Banknote width 133 mm

- rail is set to 135 mm
on the scale

Banknote width 137 mm

- rail is set to 140 mm
on the scale

Inserting the banknote rail - note width less than 110 mm

If the banknote width is less than 110 mm, please proceed as follows:

• Push the pressure carriage all the way to the end of the cassette which has
the cassette handle (see section "Removing the banknotes").
• Insert the rail in the desired slot in front (cassette end from which notes are
dispensed), and press the rail in the rear (cassette handle end) outwards to
the side.
• Press the rail down in the center.
• Push the pressure carriage to the center of the cassette and press the rail
in the proper slot of the scale in the rear (cassette handle end). Push the
tab down until it snaps into place.
When the banknotes are inserted, there is automatically a gap
i between the notes and the rails.

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Device Overview and Operation The cassettes

Setting the banknote height

• Press the two catches (1) towards each other and remove the inset (2) in
the direction of the lid center.

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The cassettes Device Overview and Operation

• Set the required note height (3) and push the insets back in (4) until they
snap into place.

Make sure that the insets are set to the same note height at all six
i positions.

If you have no information concerning the size of the banknotes used,

measure the banknotes in millimeters. Round up this value to the next higher
value on the scale and place the inset in that position.

Examples:

Note height 72 mm - inset at 74 mm

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Device Overview and Operation The cassettes

Filling the cash-out cassette

Filling the cash-out cassettes includes the following steps:
− Preparing the cash-out cassette
− Preparing the banknote bundles
− Inserting banknote bundles

In general, all banknotes complying with the requirements of the

i national bank are suitable for use in the cash-out cassette.

To ensure error-free dispensing, fill the cash-out cassette only with intact and
carefully prepared banknote bundles which only contain notes of the same
value.

Preparing the cash-out cassette

Use the loading aid shown in the picture below to fill the cash-out cassette.
The loading aid facilitates the filling
process and prevents that the inserted
banknotes / banknote bundles fall
over.
(Loading aid order number:
7595300720)

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The cassettes Device Overview and Operation

Remove the cash-out cassette from

the CMD-V4 (see section "Removing
the cassette").
Place the cash-out cassette (1) on the
loading aid as shown in the picture,
and open the cassette lid (see the
section "Opening the cassette").

Press the green latching button (1) and

push the pressure carriage slightly
forward to release the return lock.
Then pull the pressure carriage back
up to the top cassette edge towards
the side with the cassette handle (2).

• Set the low cash sensor (if available) to the desired minimum banknote
quantity (see section "Setting the low cash sensor").

• Fill the cash-out cassette following the instructions provided in the following
sections.

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Device Overview and Operation The cassettes

Preparing the banknote bundles

Check the banknotes for damages before you put them into the cash-out
cassettes.
Sort out the damaged banknotes and/or remove clips, needles or other foreign
objects.
The following banknotes should be rejected: torn, glued, folded,
i creased, stapled or clipped banknotes.

If you use new banknotes / banknote

bundles, you must separate the
banknotes at the cut edges. Carefully
fan the banknote bundles and bend
and twist them repeatedly in various
directions.

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The cassettes Device Overview and Operation

Inserting banknote bundles

Also follow the instructions for filling the cash-out cassette on the
i inside of the cassette cover.

General instructions for filling the cassette

Remove any existing bank wrappers

made of paper, plastic or rubber before
inserting the banknote bundle.

You should always insert the banknote

bundles into the cash-out cassette so
that the silver stripes or other raised
embossing of the individual bundles
are alternately pointing to the left and
to the right.

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Device Overview and Operation The cassettes

New and used banknote bundles

If you use new and used banknote

bundles in one cassette, always insert
the bundles with the used banknotes
into the cassette first.
Then insert the bundles with the new
banknotes after you separated them at
the cut edges (see the section
"Preparing the banknote bundles").

Deformed banknote bundles

Insert banknote bundles which were

deformed by packaging (bands with
paper, plastic or elastic bands) as
follows:
Split the banknote bundle and turn the
first half of the bundle so that the bent
side is pointing towards the pressure
carriage.
Insert the two bundle halves into the
cassette as shown in this picture.
Please do not use any extremely
deformed banknotes.

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The cassettes Device Overview and Operation

Always insert banknote bundles which

are bent horizontally into the cash-out
cassette in such a way that the side of
the bundle bulging out is pointing
towards the pressure carriage.
Take the banknote bundles from the
packaging, fan the banknotes and put
them into the cassette as shown in the
picture.

The banknotes are now positioned in

the cash-out cassette as shown in
1
figure (1).
Stroke across the banknotes towards
the pressure carriage as shown in
figure (2).

Press the green latching button on the

pressure carriage, and push the
carriage against the banknotes far
enough to prevent them from falling
over. The inserted banknotes do not
need to be pressed together.

• Close the cash-out cassette and re-insert it (see section "Inserting the
cassette").

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Device Overview and Operation The cassettes

Special comments for deformed banknotes

Possible deformation of banknotes

Type A: Type B: Type C:

Deformation near the S shape Wavy shape
hologram

Type A:
Turn the bundle so that the deformed
corner of the banknote is pointing
towards the cassette end from which
the banknotes are dispensed and not
to the pressure carriage.

Type B:
Bundles whose S shape is pronounced
and exceeds 5 mm should not be
used. If no other banknote bundles are
available, the entire bundle needs to
be formed to a U shape as to be fit for
use. Insert these bundles so that the
deformed corners are pointing towards
the cassette end from which the
banknotes are dispensed and not
towards the pressure carriage.

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The cassettes Device Overview and Operation

Type C:
If the bundle has a wavy shape as a
result from having been tied, turn it so
that the deformed corners are pointing
towards the end from which the
banknotes are dispensed and not
towards the pressure carriage.

The following illustrations shows in which order the deformed banknotes have
to be inserted.
Note that the deformed corners of the banknotes must always point to the side
from which the notes are dispensed. The bulging side must always point to the
pressure carriage / cassette handle.

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Device Overview and Operation The cassettes

Inserting the cassette

The procedure for inserting cash-out cassettes and reject/retract
i cassettes is the same.

Closing the cassette

If the cassette does not have a lock,
you must close the cassette lid (1) and
turn the green locking lever (2) to the
left. The cassette lid then engages in
the lock, and the lever (2)
automatically returns to its original
position.

If the cassette has a lock, close the

cassette lid (1) and turn the key (2) to
the left as far as possible. Pull the key
from the cassette lock.

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The cassettes Device Overview and Operation

Inserting the cassette

Normally the tamper indicator (1) is ’green’. If the indicator is blue, the
i cassette has been tampered with or has been forced open (tamper
indicator).

To switch the tamper indicator to green, proceed as follows:

• Unlock the cassette using the key or turn the locking/unlocking lever to the
left. Open the lid (see section "Opening the cassette").
• Close the top cover of the cassette and turn the locking/unlocking lever to
the left or lock the cassette with the key (see section "Closing the
cassette").
Push the cassette back into the CMD-
V4 in one uninterrupted motion until it
audibly latches into place. Wait for the
single beep confirming the correct
pressure build-up in the cassette.
1

• If a triple signal tone sounds instead of a single tone, remove the cassette
and check the contents of the cash-out cassette (see the instructions in the
section "Filling the cash-out cassette"). Then try again to insert the
cassette.
The acoustic warning (triple signal tone) is accompanied by a message on the
status display of the controller (ZAC).
Example:

- Cash-out cassette 1

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Device Overview and Operation Cassette initialization

Cassette initialization
The initialization of the cassettes is necessary in case of new types of
banknotes or cassettes. With the initialization the system will be informed
about the cassette number, the currency and the denomination of the
banknotes. If necessary, you can enter more parameters.
Please observe the product-specific and bank requirements concerning
change of standard or individual changing of cassettes. Please obtain this
information from the bank’s administration.

Determining the reference value

The determination of the reference value can be performed for a maximum of
40 different unknown banknotes. It is controlled by the product-specific
software.
The reference value determination is required for:
− Initial operation
− Use of new banknote types.
• Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software" in the operating manual of
the basic device).
From the specified cassette the currency characteristics, the value of the
banknotes and the emission date will be read out. These values are
transmitted to the cassette when it is initialized. There will be as many
banknotes dispensed as necessary to determine the reference value. The
process of determining the reference value will be terminated at the latest if
the reference value cannot be determined within the maximum possible
number of banknotes. In this case, the cassette’s status remains <P>.
After the reference value has been determined, the dispensed number of
banknotes is reported back to the system.
If no reference value has been determined, the status <P> is reported back to
the system. Dispensing is impossible from this cassette in this case.
The dispensed banknotes are located in the stacking position in the clamp.

• Open the safe door (see the operating manual of the basic device).

01750060162 B Cash Media Dispenser Version 4 - Service Manual 3-33

Determining the reference value Device Overview and Operation

• Holding the green release lever, pull out the CMD-V4 as far as possible
(see chapter "Removal/Installation of Components", section "Pulling out /
pushing in the CMD-V4").

If the release lever jams and you cannot pull out the CMD-V4, you
i should always see the chapter "Troubleshooting".

Remove the dispensed banknotes

from the clamp stacking position and
count them.
The number of dispensed banknotes
must be the same as the one indicated
by the system. If this is not the case,
you will have to repeat the whole
procedure for determining the
reference values.
Place the counted banknotes back in
the clamp stacking position.

• Push the CMD-V4 as far as possible into the safe.

• Wait until the CMD-V4 is ready.

• After the CMD-V4 has powered up, the cash in the stacking position is
transported to the reject / retract cassette.

• Select the next cash-out cassette using the product-specific software or

quit the function for setting the reference value.

• Close the safe door (see the operating manual of the basic device).

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Device Overview and Operation Function test

Function test
In some cases it is useful to check whether the CMD-V4 is ready for operation
without using other tools.
There is a function button on the controller for this purpose. Pressing this
button lets you cycle through the possible functions on the status display.
Releasing the button when the required function is shown will trigger the
function.

The functions described in the following sections can be performed

i only when the safety switch is closed (i.e. the CMD-V4 is in cash-out
position). Functions ’2’ and ’3’ may be started only from normal
operation (display ’00’ or ’14’) or when all transport paths are
guaranteed to be clear.

Display Function Function description

Normal operation Return to normal mode (no function)

RESET After resetting, the result is shown on the

status display.

Overall test + All mechanical CMD-V4 components are

RESET operated one after the other.

Test dispensing + Standard command set:

RESET A note is dispensed from each installed
cassette and transported to the
reject/retract cassette.
<nACT> is modified; <nNDV> remains
unchanged.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 3-35

Function test Device Overview and Operation

FW version The version number is displayed in

alternating mode.

Example:
From the firmware identifier (read with DIL)

$MOD$ 061203 1137 CMD_V4_0.BIN

the version number 1137 is displayed as

follows:

11 for 1 second
37 for 1 second
dark for 1 second

After nine attempts, the device returns

to normal mode.

Reset statistics Resettable counters are set to 0, and the

counter current time of the realtime clock is saved.

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Start-up

Initial start-up
The following tasks have to be performed in the specified order for initial start-
up of the cash media dispenser (CMD-V4):
1. Adjusting the cash cassettes to the note size unless the production plant has
done so in advance
2. Filling the cassettes with genuine cash and pushing them in
3. Updating the note parameters and cassette fill level data
4. Calculating reference values for the various note types
5. Testing with genuine cash

i The "Device Overview and Operation" chapter describes how to carry

out these steps.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 4-1

Starting up after component replacement Start-up

Starting up after component replacement

The following steps are necessary if you have replaced components in the
CMD-V4:
1. Initialize the CMD-V4
2. Adjust the cassettes to the note size unless the production plant has already
done so (if applicable after replacement)
3. Fill the cassettes with genuine cash and push them in (if applicable after
replacement)
4. Update the note parameters and the cassette fill level data (if applicable
after replacement)
5. Calculate reference values for the various note types (if applicable after
replacement)
6. Test with genuine cash

i The "Device Overview and Operation" chapter describes how to carry

out these steps.

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Start-up Electronic adjustments for the CMD-V4

Electronic adjustments for the CMD-V4

Photosensor Pressure Calculation Cassette
initialization * sensor of reference initialization
initialization ** values *** ****
Installation X X
Maintenance X
Stacker replaced X
CMD controller X X X
replaced
Dispensing unit X X X
and thickness
measuring station
replaced
Dispensing unit X X
without thickness
measuring station
replaced
Cash-out X
cassette
replaced
New note type X X
used
New firmware
loaded
Shutter X

* Initialize the photosensors with cassettes removed; the photosensors

must not be covered (KDIAG: DXM)
** Remove the cassette with the CMD-V4 switched on (running but
dispensing not active) and reinsert it.
*** Calculate reference values with initialized/inserted cassettes using
genuine cash (KDIAG menu: 'Applications', 'Init. CMD-V4')
**** Initialize the cassettes (KDIAG menu: 'Applications', 'Init.CMD-V4')

01750060162 B Cash Media Dispenser Version 4 - Service Manual 4-3

Initializing the CMD-V4 Start-up

Initializing the CMD-V4

The CMD-V4 stores many parameters in a battery-backed CMOS RAM.

i This parameter area must be initialized when components have been

replaced (CMD controller, SAT, dispensing units or shutter).

The parameters are initialized as follows:

 Remove all cassettes.

 Make sure that there are no notes in the transport paths (all photosensors
must be free).

 Check the jumper settings on the CMD controller in accordance with the
system configuration.

 All connectors must have been inserted on the CMD controller.

 Before switching on the device, set jumper 7 (Clear CMOS) on the CMD
controller. Switch the CMD-V4 on. Jumper 7 remains inserted until the value
'io' appears on the status display.

 Remove jumper 7 (Clear CMOS) and wait until '14' appears on the status
display during the start-up phase. Carry out a reset if nothing is displayed.

 Now push the cassettes in.

 Register the cassettes with the aid of the product-specific software and
calculate reference values (see the "Device Overview and Operation"
chapter).

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Start-up Initializing the CMD-V4

Jumper settings on the CMD controller

Position of the jumper array on the CMD controller

1 Jumper array on the CMD controller

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Initializing the CMD-V4 Start-up

The 10-position jumper array beneath the status display controls the following
settings:

Jumper Signal Open Closed

1 Door Ignore door sensor Do not ignore door sensor
when encryption is when encryption is used
used
2 SCOP Deactivate SCOP Activate SCOP handling
handling
3 Jump A Set standard line parameter (19200,8,2,ODD);
trigger reset (remove the jumper afterwards)
4 Jump B Two double One double dispensing
dispensing units in a unit in a 4-cassette
4-cassette housing housing
5 Jump C Reserved for future use
6 Jump D NCR Emulation is active
7 Clear CMOS Clear CMOS; trigger reset (remove the jumper
afterwards)
8 NEN SE controls power NEN signal is generated
saving mode by the CMD-V4
9 Battery CMOS backup CMOS backup battery
battery inactive active
10 Jump PLD Spare input for the programmable logic device

Jumper 1 is located at the top of the controller board.

Door / SCOP should only ever be selected with one jumper.

If this is not done (both jumpers are inserted) standard encryption is overlaid by
SCOP handling!

i The dispensing amount is part of the SCOP procedure. There is

therefore an automatic switch to the controller's standard instruction set
when the procedure is activated.

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Start-up Initializing the CMD-V4

Default settings
Jumper inserted
NEN
Battery

Jumper inserted on one side (on one pin only)

DOOR (possibility of activating DOOR or SCOP)

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Adjusting cash cassettes to the note size Start-up

Adjusting cash cassettes to the note size

For more details, read the "Setting the banknote width" and "Setting the
banknote height" sections in the "Device Overview and Operation" chapter.

Filling the cassettes with genuine cash and

pushing them in
When the device has been switched on and no errors have occurred, the cash-
out cassettes have to be filled with genuine cash. For more details, read the
"Filling the cash-out cassette" section in the "Device Overview and Operation"
chapter.

Updating the note parameters and cassette

fill level data
You can find information on this in the "Cassette initialization" section of the
"Device Overview and Operation" chapter.

Calculating reference values for the

various note types
You can find a description of this in the "Calculating reference values" section of
the "Device Overview and Operation" chapter.

Testing with genuine cash

For more details, read the "Function test" section in the "Device Overview and
Operation" chapter.

4-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

CMD V4 Shutter 01750053690 / -56960
Shutter CMD V4 horizontal RL 01750053690
Shutter CMD V4 horizontal FL 01750056960

01750060162 B Cash Media Dispenser Version 4 - Service Manual 5-1

Structure CMD V4 Shutter 01750053690 / -56960

Structure
The shutter locks the cash output tray of the cash media dispenser (CMD-V4).
It includes the following assemblies:
− Shutter
− Drive mechanism with DC current motor, gear and locking mechanism
− 1 photosensor for providing a cash bundle for output
− 1 photosensor for monitoring removal of cash
− Interface board with the two hybrid photosensors for controlling the shutter

The two versions (frontload and rearload) only differ in the so-called ramp in
the cash path and in the position of photosensors PS 27 and PS 28.

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CMD V4 Shutter 01750053690 / -56960 Structure

Rear view of rearload version

Rear view of frontload version

1 Ramp 3 Prism for photosensor PS 28

2 Prism for photosensor PS 27

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Structure CMD V4 Shutter 01750053690 / -56960

i The rest of the shutter’s structure is shown using the rearload version
by way of example. The structure of the shutter in the frontload version
is basically the same.

1 Electronic board 6 Gear cover

2 Connector 7 Prism for photosensor PS 27
3 Motor connection (-) 8 Prism for photosensor PS 28
4 Motor connection (+) 9 Shutter
5 DC current motor

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CMD V4 Shutter 01750053690 / -56960 Structure

1 Moving and locking 5 Motor connection (-)

mechanism (left) 6 Motor connection (+)
2 Switching flap for DPS 11 7 Hybrid photosensor DPS 10
3 Switching flap for DPS 10 8 Hybrid photosensor DPS 11
4 Drive shaft for shutter

01750060162 B Cash Media Dispenser Version 4 - Service Manual 5-5

Function CMD V4 Shutter 01750053690 / -56960

Function
The shutter is controlled via the firmware of the CMD-V4 controller and is
initiated by the application software.

Control data
CMD V4 Control cable
Shutter
controller
Voltage

The firmware evaluates the signals from photosensors PS 27 and PS 28 as

well as from hybrid sensors DPS 10 and DPS 11, and controls the motor.
Photosensor Function
PS 27 Monitoring removal of cash
PS 28 Stop position of the cash output gripper
DPS 10 / DPS 11 Position of the shutter’s drive shaft

i The names for the photosensor and the electronic signal vary (see the
table in section "Pin assignment").

The motor-driven shaft has a driving cam on the left and on the right side. -
They are constructed in such a way that the shutter is locked by the catches
on the shutter bearings when the shutter is closed.
Shutter and drive mechanism are not directly connected.
When the driving cams turn, the shutter is forced open.
The shutter closes when the driving cams are turned backwards by the driving
shaft. However, the shutter follows this movement only by spring force.
The shutter can only be locked when it is completely closed.
This construction excludes the risk of injury for the user.

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CMD V4 Shutter 01750053690 / -56960 Function

Cash removal
If the application sends an order to dispense cash, the shutter is first opened
completely via the firmware. After the banknotes have been transported into
the position where they can be removed, the shutter is partly closed depending
on the thickness of the banknote bundle. The thickness of the bundle is
detected by the thickness measuring unit in the CMD-V4. The value that is
identified is used to control the drive motor for a limited time.
When the cash has been removed the shutter is first opened completely via
the firmware and the drive belts in the transport clamp are briefly moved
backward. Then the shutter is closed completely and locked unless this is
prevented by external influences.

Error code 28

If the shutter does not close within approx. 1 second, the firmware turns the
motor off, generates an error code (error code 28 displayed on the CMD-V4
controller) and reports the error to the application.

Error code 29 (protection against tampering)

Error code 29 is displayed if photosensor PS 27 is covered when the shutter is

closed. The firmware tries to close the shutter anyway. The motor is turned off
if that does not succeed within approx. 1 second.

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Function CMD V4 Shutter 01750053690 / -56960

Meaning of hybrid photosensors

DPS 10 DPS 11 Meaning
open Covered Shutter is completely open (OPEN position)
Covered Covered Shutter is open
(position between OPEN and CASH REMOVAL)
Covered open Shutter is in the locking phase.
open open Shutter is closed and locked
(CLOSED position)

Signal level at the connector:

Open = 1 (H) = + 12 V
Covered = 0 (L) = 0 V

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CMD V4 Shutter 01750053690 / -56960 Pin assignment

Pin assignment
1 Type of connector:
JST PHD 12M

Pin Name Comment

1 not connected
2 not connected
3 + 12 V
4 GND
5 Motor (+) Motor connection (+)
6 Motor (-) Motor connection (-)
7 DPS 10
8 DPS 11
9 PS 27
10 PS 28
11 Transmitting current PS 27
and PS 28
12 not connected

Firmware name Electronic signal

PS 27 LS 26
PS 28 LS 29

Maintenance
The shutter does not require maintenance under normal operating conditions.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 5-9

Technical data CMD V4 Shutter 01750053690 / -56960

Technical data
Dimension:
Height: 128 mm
Width: 304 mm
Depth: 67 mm

Weight: 820 g

5-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

CMD V4 Shutter 01750045330 / -54768
Shutter CMD V4 vertical RL 01750045330
Shutter CMD V4 vertical FL 01750054768

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Structure CMD V4 Shutter 01750045330 / -54768

Structure
The shutter locks the cash output tray of the cash media dispenser (CMD-V4).
It includes the following assemblies:
− Shutter
− Drive mechanism with stepper motor, gears, locking mechanism, and two
hybrid photosensors (DPS 10 and DPS 11) for monitoring the position of
the shutter
− 1 photosensor (PS 28) for providing a cash bundle for output
− 1 photosensor (PS 27) for monitoring removal of cash
− Interface board for controlling the shutter
The two versions (frontload and rearload) only differ in the so-called ramp in
the cash path and in the position of photosensors PS 27 and PS 28.

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CMD V4 Shutter 01750045330 / -54768 Structure

Rear view of rearload version

Rear view of frontload version

1 Ramp

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Structure CMD V4 Shutter 01750045330 / -54768

Position of photosensors in the rearload version

1 Prism for photosensor PS 27 2 Photosensor PS 28

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CMD V4 Shutter 01750045330 / -54768 Structure

Position of photosensors frontload version

1 Prism for photosensor PS 27 2 Photosensor PS 28

i The rest of the shutter’s structure is shown using the rearload version
by way of example. The structure of the shutter in the frontload version
is basically the same.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 5-15

Structure CMD V4 Shutter 01750045330 / -54768

1 Connector 3 Stepper motor

2 Electronic board 4 Cover for gears

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CMD V4 Shutter 01750045330 / -54768 Structure

1 Hybrid photosensor DPS 11 5 Cam

2 Hybrid photosensor DPS 10 6 Lever
3 Double toothed wheel 7 Shutter side piece
4 Switching flap for DPS 11 and 8 Stepper motor
DPS 10 at cam disk

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Function CMD V4 Shutter 01750045330 / -54768

Function
The shutter is controlled via the firmware of the CMD-V4 controller and is
initiated by the application software.

Control data
CMD V4 Control cable
Shutter
controller
Voltage

The firmware evaluates the signals from photosensors PS 27 and PS 28 as

well as from hybrid sensors DPS 10 and DPS 11, and controls the motor.
Photosensor Function
PS 27 Monitoring removal of cash
PS 28 Stop position of the cash output gripper
DPS 10 / DPS 11 Position of the shutter’s drive shaft

i The names for the photosensor and the electronic signal vary (see the
table in section "Pin assignment").

Shutter and drive mechanism are directly connected. The rotation of a cam
disk makes the shutter open and close. The stepper motor has low motive
force so there is no risk of injury when the shutter is closed.
The shutter is locked automatically when it is completely closed.

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CMD V4 Shutter 01750045330 / -54768 Function

Cash removal
If the application sends an order to dispense cash, the shutter is first opened
completely via the firmware. After the banknotes have been transported into
the position where they can be removed, the shutter is partly closed depending
on the thickness of the banknote bundle. The thickness of the bundle is
detected by the thickness measuring unit in the CMD-V4. The value that is
identified is used to control the drive motor for a limited time.
When the cash has been removed the shutter is first opened completely via
the firmware and the drive belts in the transport clamp are briefly moved
backward. Then the shutter is closed completely and locked unless this is
prevented by external influences.

Error code 28

If the shutter does not close within approx. 1 second, the firmware turns the
motor off, generates an error code (error code 28 displayed on the CMD-V4
controller) and reports the error to the application.

Error code 29 (protection against tampering)

Error code 29 is displayed if photosensor PS 27 is covered when the shutter is

closed. The firmware tries to close the shutter anyway. The motor is turned off
if that does not succeed within approx. 1 second.

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Function CMD V4 Shutter 01750045330 / -54768

Meaning of hybrid photosensors

DPS 10 DPS 11 Meaning
open Covered Shutter is completely open (OPEN position)
Covered Covered Shutter is open
(position between OPEN and CASH REMOVAL)
Covered open Shutter is in the locking phase.
The follow-up time incorporated in the firmware
ensures that the shutter is closed completely and
locked (CLOSED position).

Signal level at the connector:

Open = 1 (H) = + 12 V
Covered = 0 (L) = 0 V

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CMD V4 Shutter 01750045330 / -54768 Pin assignment

Pin assignment
1 Type of connector:
JST PHD 12M

Pin Name Comment

1 + 24 V
2 GND Load for + 24 V
3 + 12 V
4 GND
5 Motor (+) Stepper motor On / Off *1)
6 Motor (-) Direction of rotation of the
stepper motor– forward /
backward *1)
7 DPS 10
8 DPS 11
9 PS 27
10 PS 28
11 Transmitting current PS 27
and PS 28
12 not connected

*1) These two signals from the CMD-V4 controller are converted by a clock
generator on the shutter's controller card into clock signals for the stepper
motor.

Firmware name Electronic signal

PS 27 LS 27
PS 28 LS 28

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Maintenance CMD V4 Shutter 01750045330 / -54768

Maintenance
The shutter does not require maintenance under normal operating conditions.

Technical data
Dimension:
Height: 127 mm
Width: 337 mm
Depth: 185 mm

Weight: 1020 g

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Troubleshooting
Operating or troubleshooting tips are output on the two-character status display
on the controller. In normal operation this display is set to 00 at the beginning of
every reset, transport or dispensing operation. If a special state occurs during
one of these operations, this is shown on the status display and is retained until
the next device operation.
Additional messages may be displayed during initialization, after powering up
and after a reset.
It is also possible to run an internal test to see if the CMD-V4 is ready for
operation. You can find more on this in the "Function test" section of the
"Device Overview and Operation" chapter.

i To perform a reset after troubleshooting, move the clamp to its basic

position (stacking position of the clamp in the stacker).

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Displays at startup Troubleshooting

Displays at startup
No. Meaning Reaction
OFF No power supply Switch on the device.
Controller faulty Replace the controller.

Controller test after Power None

On (displays are flashing
to and keep changing)
Warning: Battery too weak Replace battery (controller)

Controller faulty Replace the controller.

Startup of firmware (reset) None

Validation of firmware -> Error 11
Check of CMOS -> Initialization of photosensors -
parameters > CMOS
Test of mechanical compo- error PS xx, 22
nents -> Error 23 ... 28
Clearing run -> Error 18,19, 71..9A

X Error during photosensor Check and clear photosensor xx,

try RESET again. Replace module
initialization after change of
X configuration or or controller if necessary.
replacement of controller
(the display alternates
between 'PS' and the
photosensor number 'XX').
Power-up completed
without errors.

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Troubleshooting Displays in normal operation

Displays in normal operation

Error Meaning Explanation / Measures
code
OFF No power supply Switch on the device.
Start-up (after RESET or Wait until power up is completed.
electronics self-test)

Burn; program controller

Compare; check controller

Controller OK

No error -

Faulty software Switch the device off and on again.

Read the hardware status (stop
info field) and download if
necessary.
Communication problem Check the lines to the ChipCard
with ChipCard controller controller.
Check the ChipCard controller and
replace it if necessary.
Communication problem Check the ChipCard at the
with ChipCard / or wrong controller and replace it if
ChipCard inserted necessary.
(ChipCard number not '226-
0PR').
Stacker EEPROM Check the lines to the EEPROM /
missing/defective replace the EEPROM

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Displays in normal operation Troubleshooting

Error Meaning Explanation / Measures

code
Locking switch open, Grasp the green locking handle
the CMD is not in the and push the CMD-V4 into the
dispensing position device as far as it will go (the
CMD-V4 must audibly latch into
place).
If this is impossible, it is necessary
to check the locking switch and
adjust or replace it as applicable.
Controller defective or Insert the battery jumper.
battery jumper not inserted When starting the CMD-V4, the
power-up test detected a serious
fault in the electronics of the
controller. The controller must be
replaced.
Software missing Reload firmware.
(download)

Safety switch open Push in the CMD-V4.

Blocking of device pending A retract has been executed. The

cash that was not removed by the
customer has been placed in the
SAT. After this, all transport
functions of the CMD-V4 are
disabled by the software.
Remove the customer money from
the SAT, and then reset the device
lock using the product-specific
software (reset lock flag).

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Troubleshooting Displays in normal operation

Error Meaning Explanation / Measures

code
CMD-V4 minimum Cassette is defective or missing.
configuration is missing In order to be able to operate, the
CMD-V4 requires at least one
cash-out cassette ready for
operation and the reject/retract
cassette. Insert the reject/retract
cassette and the filled cash-out
cassette(s), and register them
using the product-specific software.
Belt drive of clamp defective Replace the output transport or the
(M 3) or jam controller.

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Displays in normal operation Troubleshooting

Error Meaning Explanation / Measures

code
Cash jam during dispensing A banknote jam was detected
during dispensing in the dispensing
areas or the vertical transport
facilities of the dispenser units or
the stacker (photosensors PSDx,
DDU, PS1, PS18). Check the cash
path from the cassettes to the
collecting tray or reject
compartment for jammed notes.
Verify that the connectors on the
CMD controller or at the
photosensor elements are plugged
in properly.
Then return the CMD-V4 to cash-
out position in the safe, thereby
closing the safety switch and
starting the CMD-V4 again (Reset).
If the status display continues to
show '18' after this start, the jam
was not completely eliminated or
another jam occurred.
Using a test program check the
self-test job 'Status of the
Photosensors'. If a photosensor
(other than the 'cassette empty'
photosensors) is reported
'covered', determine the cause and
eliminate the fault.
If you cannot find a fault and '18'
still appears after the next restart,
the SAT, the relevant dispensing
unit or the controller have to be
replaced.

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Troubleshooting Displays in normal operation

Error Meaning Explanation / Measures

code
Clamp transport defective / Eliminate the blockage and then
blocked reset. If necessary, replace stacker
or controller.
Single reject switch Check the SAT in the area of the
(MA2/1, MA2/2, SM 1) single reject switch for jammed
faulty / blocked notes / scraps and remove them.
Check the movement of the single
reject switch by pressing and
releasing the anchor in lifting
magnet MA2.
Select test function 2 (mechanical
test) by pressing the function
button, and observe actuation of
the single reject switch. If lifting
magnet MA2 does not move at all
or all the way, the stacker and
output transport (SAT) or the
controller has to be replaced.
If the magnet moves all the way,
the CMD-V4 can go back into
operation.
If the fault recurs within a short
time and checking the single reject
switch fails to reveal the cause, the
SAT or the controller has to be
replaced.
Measuring station is Check whether there is a banknote
defective (DDU) jam in the area of the measuring
station. Are the cables connected?
Replace dispensing unit with DDU
or controller.

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Displays in normal operation Troubleshooting

Error Meaning Explanation / Measures

code
Photosensor amplifier is Check all cash paths from the
faulty or photosensor cassettes to the stacking
initialization is unsuccessful compartment, from the stacking
compartment to the cash-out and
the inlet area of the reject/retract
cassette for jammed notes and
scraps and remove them.
Then return the CMD-V4 to cash-
out position in the safe, thereby
closing the safety switch and
starting the CMD-V4 again (Reset).
If the status display continues to
show '22' after restart, the
controller must be replaced.
Routing disk (SM2/SM3) Eliminate the blockage. Set the
faulty / blocked CMD-V4 in the safe to cash-out
position (safety switch closed) and
select test function 2 (mechanical
test) on the function button after
starting up. If this test function once
again ends with status display '23',
the SAT or the controller must be
replaced, otherwise the CMD-V4
cannot be operated.

Error Meaning Explanation / Measures

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Troubleshooting Displays in normal operation

code
Reject/retract drive The choice of reject/retract
(MA6) defective / blocked compartment in the RR cassette
could not be set properly.
Remove the RR cassette and
check the movement of the retract
compartment. Check whether the
connector on the CMD controller
and lifting magnet MA6 has been
plugged in correctly. Check
whether the digital photosensor is
firmly attached to the switchover
lever. Place the CMD-V4 in the
safe in its dispensing position
(safety switch closed). Reinsert the
RR cassette, select test function 2
(mechanical test) by pressing the
function button, and check the
movement of the RR drive (MA6).
If the lifting magnet does not move
or if the end positions of the lever
are not reached (24 appears again
on the status display), the output
transport or the controller has to be
replaced.

Error Meaning Explanation / Measures

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Displays in normal operation Troubleshooting

code
Dispensing drive (DCM 1) It was not possible to bring the
defect / blocked main motor (DCM 1) up to
minimum speed after a short start-
up period. Select '1' (Reset) on the
function button.
If the motor tries to start, but there
is a loud running noise: check the
cash paths of the CMD-V4 for a
massive note jam. Check the inlet
to the reject/retract cassette for
jammed notes.
Set the CMD-V4 in the safe to
cash-out position (safety switch
closed) and select test function 2
(mechanical test) on the function
button after starting up the CMD-
V4: check the running noise and
transport function of the main
motor.
If the main motor does not rotate
or if this test function once again
ends with status display '25', the
output transport or the controller
must be replaced, otherwise the
CMD-V4 cannot be operated.

Error Meaning Explanation / Measures

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Troubleshooting Displays in normal operation

code
Stacker wheel drive (SM 9) Check the SAT in the area of the
defect / blocked collecting tray for jammed notes /
scraps and remove them. Set the
CMD-V4 in the safe to cash-out
position (safety switch closed) and
select test function 2 (mechanical
test) on the function button after
starting up the CMD-V4: if this test
function once again ends with
status display '26', the SAT or the
controller must be replaced.
Shutter error Check the output area of the CMD-
V4 and of the shutter for any
foreign matter that may be
preventing the shutter shield from
moving.
Place CMD-V4 in cash-out position
(safety switch closed).
Select test function 2 (mechanical
test) by pressing the function
button, and observe the movement
of the shutter. The shutter fault can
also be remedied without danger
while the test function is in
progress. Then run through test
function 2 again without interfering
with the movement of the shutter. If
this test function once again ends
with status display '28', the shutter
or the controller must be replaced.

Error Meaning Explanation / Measures

code

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Displays in normal operation Troubleshooting

Cash-out photosensor Check the SAT banknote output

covered (manipulation) and shutter for any foreign bodies
that may be disturbing the
functioning of the output
photosensor.
Verify that the connectors at the
CMD-V4 are properly plugged in.
Set the CMD-V4 in the safe to
cash-out position (safety switch
closed) and select test function 1
(Reset) on the function button. If
status code '29' reappears after the
CMD-V4 is started, the shutter, the
SAT or the controller must be
replaced.

Error Meaning Explanation / Measures

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Troubleshooting Displays in normal operation

code
Too many problems during Bundle rejects can be caused by
dispensing from cassette x extremely skewed banknotes or
X (x = 1 – 6) banknotes that are extracted in an
uncontrolled way or by problems
with the photosensors.
This error can be ignored the first
time it occurs (warning), but do the
following if it recurs often:

1. Remove the cassette from

dispensing unit x and check the
inserted banknotes: are the front
notes deformed on one side? Is
pressure applied evenly to the
front banknotes (left and right)?
2. When the cassette is removed,
check the dispensing area in the
dispensing unit for jammed
scraps.
3. Check the cash path from the
cassette 'x' to the collecting tray
for jammed notes / scraps. Has
a transport belt come off the
rollers?
4. Verify that the connectors on the
CMD controller and at each
photosensor elements are
plugged in properly.

Error Meaning Explanation / Measures

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Displays in normal operation Troubleshooting

code
Too many problems during 5. Check whether the magnet for
dispensing from cassette x the retaining shaft moves stiffly.
X (x = 1 – 6) Do this by pressing its anchor. (If
necessary check the movement
of the magnet with test function
'2' – mechanical test).

If you cannot find a fault and '3x' still

appears, the relevant dispensing unit
or the controller have to be
replaced.
Cash could not be A) No cash could be dispensed
X dispensed or faulty amount from cassette 'x' or
of pressure against the
B) The required pressure could not
banknotes when a cassette
be established when the
is inserted
cassette was inserted.
(x = 1 - 6)
Procedure in case A):
1. Remove the cassette 'x' and
check the inserted banknotes:
the notes must be standing
upright in the cassette. Are the
first notes very crumpled?
Curved notes should bend away
from the pressure carriage! Are
the first notes stuck to each
other or jammed together?
2. When the cassette is removed,
check the dispensing area in the
dispensing unit for jammed
notes/scraps.

Error Meaning Explanation / Measures

code

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Troubleshooting Displays in normal operation

Cash could not be 3. Verify that the connectors on

X dispensed or faulty amount the CMD controller and at the
of pressure against the plug connection of dispensing
banknotes when a new unit 'x' are plugged in properly.
cassette is inserted 4. Then insert the filled cassette
(x = 1 - 6) into dispensing unit 'x' and
select function '3' on the
function button (test
dispensing) with the safety
switch closed. If this test ends
with error code '4x' again,
repeat the test dispensing
procedure checking the
function of the clutch and
retaining shaft in the process. If
the clutch or retaining magnet
is not activated, the dispensing
unit or controller must be
replaced.

Procedure in case B):

1. Remove the cassette 'x' and
check the inserted banknotes:
the notes must be standing
upright in the cassette. Are the
first notes very crumpled?
Curved notes should bend away
from the pressure carriage! If
necessary, transfer notes from
the back of the cassette to the
front. If the stack of banknotes
rubs excessively against the
banknote guides on the side
(notes protrude on the side or
are bent backwards), the stack
of notes should be better
aligned.

Error Meaning Explanation / Measures

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Displays in normal operation Troubleshooting

code
Cash could not be 2.) Re-insert the cassette. Can you
X dispensed or faulty amount hear the pressure carriage
of pressure against the moving forward?
banknotes when a new
cassette is inserted - If there is no noise, verify that
(x = 1 - 6) the connectors on the CMD
controller and the cassette are
plugged in properly. Perform a
test using a different cassette.
If the motor is still not
activated, the controller is
faulty.
- If you can hear the motor
running, but error message
'4x' still appears after a few
seconds (together with three
acoustic signals), remove the
cassette and check manually
if the dispensing shaft can be
lifted easily. Remove the
cassette, open it and place it
in dispensing position
manually. Check the smooth
movement of the return bar.

Error Meaning Explanation / Measures

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Troubleshooting Displays in normal operation

code
Cash could not be 3.) If you cannot find the cause of
X dispensed or faulty amount the problem and if the same
of pressure against the problem occurs in this
banknotes when a new dispensing unit with a different
cassette is inserted cassette, the quality of the
(x = 1 - 6) pressure sensor needs to be
checked using the DYQ self-
test program 'Check status of
cassette pressure'. If an error
occurs, the dispensing unit or
controller must be replaced.

Too many poor quality Too many double or excessively

notes (x=1-6) wide/narrow notes were detected
X during dispensing from cassette x.
Remove cassette x, and check
whether the right type of banknote
was inserted. Check notes for
deformations or sticky points.
Reinsert the cassette and restart the
application. If many 'good' notes are
subject to a single reject during
dispensing or if error '4x' recurs after
a short time, the reference values
should be recalculated for this note
type. If the error cannot be
removed, the dispensing unit or
controller must be replaced.

Error Meaning Explanation / Measures

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Displays in normal operation Troubleshooting

code
Cassette defective The banknote data stored in
(x = 1 - 6) cassette 'x' cannot be read or re-
X written.
Verify that the connectors on CMD
controller and the cassette
connector are plugged in properly. If
the fault also occurs with a different
cassette in this dispensing unit, the
controller must be replaced.

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Troubleshooting Displays in normal operation

Dirty photosensors / sensors

Error Meaning Explanation / Measures
code
Banknote thickness Check whether there is a banknote
measuring station (DDU) jam in the area of the measuring
not ready station. Are the cables connected?
Replace dispensing unit with DDU or
controller.
Dispensing sensor is dirty A) If a cassette can be inserted
or pressure sensor is faulty without error (single acoustic
X (x=1-6) signal), the error message
indicates a very dirty 'dispenser
sensor' (PSDx) photosensor in
dispenser module 'x' which must
be cleaned. Then execute a
Reset (set CMD-V4 to
dispensing position).

Note:
When this error has occurred for the
first time, the CMD-V4 will continue
to function until operation shuts
down automatically when the level
of dirt increases.

B) If a cassette cannot be inserted

(and there is no acoustic signal
even after a few seconds), the
dispensing unit or controller
must be replaced after
inspection of the connectors on
the CMD controller and the
pressure sensors (PSDx).

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Displays in normal operation Troubleshooting

Error Meaning Explanation / Measures

code
Cassette empty sensor is Clean photosensor 'PSEx' in the
dirty (x = 1 - 6) relevant dispensing unit and the
X associated prism in the pressure
carriage of the cassette. Then
execute a Reset (set CMD-V4 to
dispensing position). Use the 'DYK'
self-test program (check status of
photosensors/photosensor
amplifiers) to check the level of dirt
on all photosensors in KDIAG:
Photosensors with status '3' or
higher must be cleaned. The
improvement in status can be
checked after reset.

Note:
When this error has occurred for the
first time, the CMD-V4 will continue
to function until operation shuts
down automatically when the level
of dirt increases.

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Troubleshooting Displays in normal operation

Error Meaning Explanation / Measures

code
SAT: Photosensor PS1 (P) Carefully clean the send and receive
dirty; stacker wheel input diode between the stacker wheels
with a brush. Place CMD-V4 back
into cash-out position. If the status
display continues to show error
code '90' after powering up (reset),
remove the stacker unit and, from
below, clean the surfaces of the
prism between the stacker wheels.
Put the CMD-V4 back in its
dispensing position. If the status
display continues to show error
code '90' after powering up (reset),
the stacker has to be replaced.
Use the 'DYK' self-test program
(check status of photosensors /
photosensor amplifiers) to check the
level of dirt on all photosensors in
KDIAG. Photosensors with status '3'
or higher must be cleaned. The
improvement in status can be
checked after reset.

Note:
When this error has occurred for the
first time, the CMD-V4 will continue
to function until operation shuts
down automatically when the level
of dirt increases.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 6-21

Displays in normal operation Troubleshooting

Error Meaning Explanation / Measures

code
Photosensor is dirty Photosensor '9x' is dirty and needs
to be cleaned as soon as possible.
Cassette monitoring: Remove any dust from the surfaces
Photosensor PS18 of the corresponding
transmitter/receiver (elements with a
clear or purple plastic housing,
respectively) and, if necessary, from
'Cassette empty' (single the associated prism (P; two glass-
reject) PS2 clear surfaces opposite the
transmitter/receiver) with a brush or
compressed air. After cleaning, set
Cash-out photosensor the CMD-V4 to home position and
PS27 (P) wait for start-up or select '1' (Reset)
on the function button.
Use the 'DYK' self-test program
(check status of photosensors /
Bundle rear edge control photosensor amplifiers) to check the
Shutter sensor PS28 level of dirt on all photosensors in
KDIAG: Photosensors with status '3'
or higher must be cleaned. The
improvement in status can be
checked after reset. Note: When
the error code '9x' has occurred for
the first time, the CMD-V4 will
continue to function until operation
shuts down automatically when the
level of dirt increases (in this case
the status display will show '9x',
too).

6-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Troubleshooting Checking the note paths

Checking the note paths

Before checking the banknote paths, you should perform the following steps:

 Activate the product-specific software (see chapter "Basic Operation",

section "Calling the product-specific software" in the operating manual of the
basic device).

 Open the safe door (see the operating manual of the basic device).

 Holding the green release lever, pull out the CMD-V4 as far as possible (see
chapter "Removal/Installation of Components", section "Pulling out / pushing
in the CMD-V4").

i If the release lever jams, you must check the current position of the
clamp. If possible, push the clamp carefully back to its home position.
Perform a reset using the function button. Now check whether you can
remove the CMD-V4.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 6-23

Locking/unlocking handle blocked Troubleshooting

Locking/unlocking handle blocked

The locking handle is blocked by the routing disk as soon as the latter leaves its
home position.
If you cannot actuate the locking handle, the note clamp is not in the stacking
position or there is a routing disk error.

i Note that it is essential for the banknote clamp to be in the stacker

position. Otherwise the clamp can fall when it is pulled out, and the pull
cable can be damaged.

 Remove the reject/retract cassette (see the "Removing the cassette"

section of the "Device Overview and Operation" chapter) and see which
position the banknote clamp is in.

 If the banknote clamp is not in the stacking position, try carefully to move it
down into the stacking position.

When the banknote clamp is down, you

can activate the emergency unlock
function (1) on the CMD-V4 and pull out
the CMD-V4.

6-24 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Troubleshooting Locking/unlocking handle blocked

Checking the vertical transport

Raise the appropriate locking handle
(1) or (2) of the dispensing unit and
move the cover forward.

Check the upper/lower area of the

vertical transport and remove any
notes that may be there (1).

Lower the cover again until it audibly

latches into place.

Make sure that the cover lies

i flush with the surface and that
the two sides of the locking
handle are locked in position.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 6-25

Locking/unlocking handle blocked Troubleshooting

Checking the dispensing areas

i In the dispensing units the dispensing area (inside the device) must be
checked.
The dispensing areas can only be checked when the cassettes have
been removed from the dispensing units (see chapter "Device
Overview and Operation", section "Removing the cassette").

Check the dispensing area of each

dispensing unit for banknotes and if
necessary remove the notes (see
arrow).

 Re-insert all cassettes which were removed (see chapter "Device Overview
and Operation", section "Inserting the cassette").
 Log the cassettes on using the product-specific software (see the operating
manual of the basic device).

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Troubleshooting Locking/unlocking handle blocked

Checking the stacker and output transport

i Do not try to open the clamp by force; you could damage it.

Stacker wheel area

Check the area round the vertical

transport and if necessary remove any
notes.

Single reject area

i The function of the single reject depends on the individual

configuration.

Push the green unlocking levers (1)

out, and pull the flap (2) forward.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 6-27

Locking/unlocking handle blocked Troubleshooting

Check the storage area and remove

any notes that may be there (3).

Gear tracks of the stacker and output transport

Horizontal output

If the clamp has come to a standstill at

a position outside the stacking position,
you may need to check and clean the
gear tracks (1).
1

6-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Troubleshooting Locking/unlocking handle blocked

Gear tracks of the output transport

Vertical output
If the clamp has come to a standstill at
a position outside the stacking position,
you may need to check and clean the
gear tracks (1).

Check the photosensors (1) and (2) in

the shutter area.

After checking the cash paths, proceed as follows:

 After checking the cash paths push the CMD-V4 by the green release lever
back into the safe as far as possible (see the operating manual of the basic
device).

 Close the safe door (see the operating manual of the basic device).

01750060162 B Cash Media Dispenser Version 4 - Service Manual 6-29

Locking/unlocking handle blocked Troubleshooting

6-30 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components
This chapter describes the removal and installation of the Cash Media
Dispenser (CMD-V4) components independent of the basic device. How to
remove and install the cash media dispenser in various devices is described in
the respective service manuals.

Please be sure to always turn the device off before replacing any
components.

i After components have been replaced, the CMD-V4 must be initialized

(see chapter "Start-up", section "Initializing the CMD-V4").

Pulling out / pushing in the CMD-V4

 Open the safe door (please refer to the operating manual of the basic
device).

To pull it out:
Pull the CMD-V4 out of the safe by the
green locking/unlocking handle (1).
i Ifyouthe locking handle jams and
cannot pull out the CMD-V4,
please be sure to check the
"Troubleshooting" chapter.

To push it in:
Push the CMD-V4 in the device as far as possible by the green
locking/unlocking handle (the CMD-V4 must audibly click into place).

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-1

CMD controller Removal/Installation of Components

CMD controller
 Open the safe door and pull out the CMD-V4 as far as possible (please
refer to the operating manual of the basic device).

The CMD controller is removed including the protective cover.

To remove the CMD controller first

detach all connectors from the
controller.
Push the fastening bolts (1) to (5)
together and carefully remove the CMD
controller.

The EEPROM (6) must always

i stay on the stacker.

Installation
For installation the controller is placed onto the bolts. The controller must
noticeably click into place.

i After the CMD controller has been replaced, the photosensors and the
pressure sensor must be reinitialized and the reference value must be
determined again.

7-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of ComponentsExtension board for ProCash 5000 (mini)

Extension board for ProCash 5000 (mini)

 Open the safe door and pull out the CMD-V4 as far as possible (please
refer to the operating manual of the basic device).
Detach all connectors from the
extension board (1) and remove the
board.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-3

Stacker Removal/Installation of Components

Stacker
 Remove the CMD controller (see section "CMD controller").

 Remove the reject / retract cassette (see chapter "Device Overview and
Operation", section "Removing the cassette").

Push the locking/unlocking lever to the

left (see arrow 1) until it snaps into
place.
Push the stacker back (arrow 2) and
lift it up and out.

If the stacker was delivered

i without the clamp, the clamp
must be rebuilt.

i The bordering screws from the old stacker must used on the new
stacker. The bordering screws depend on the device configuration. In
the event of a clamp malfunction they are to prevent the clamp from
falling out. Only use screws of the same type (length, diameter, thread
type).

Reinstall it by following the same steps in reverse order.

i After the stacker has been replaced, the photosensors have to be

reinitialized.

7-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Stacker

The picture shows the position of the bordering screws for the stacker.

1 Bordering screw on the left 2 Bordering screw on the right

The following table provides an overview of the bordering screws which are
required for the individual systems.
Bordering screws on the left Bordering screws on the right
ProCash 1500xe Rearload -
- ProCash 1500xe Frontload
ProCash 2000xe Frontload/Rearload ProCash 2000xe Frontload/Rearload
ProCash 2050xe -
ProCash 2100xe Frontload/Rearload ProCash 2100xe Frontload/Rearload
ProCash 2150xe -
ProCash 2250xe -
- ProCash 2350xe

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-5

Horizontal output transport Removal/Installation of Components

Horizontal output transport

Remove connector (1) on the left-hand
side of the CMD-V4 and remove the
two screws (2) and (3).

Remove screws (1) and (2) on the

right-hand side.

Pull the output transport apart slightly

on the left and on the right and remove
it.

Reinstall it by following the same steps

in reverse order.

i On installation, make sure that the same type of screw is used.

7-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Output transport ProCash 2000xe RL

Output transport ProCash 2000xe RL

 Pull the customer panel out of the device (refer to the operating and service
manuals of the ProCash 2000xe).
Detach connector (1) and remove the
cable from the securing clips.
Loosen screws (2) and (3) and pull the
plate (4) a little out of the device (see
arrow).
Pull the output transport a little in the
direction of the arrow and remove it
upwards.

Reinstall it by following the same steps

in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

Adjustment

Push the plate (1) up against the

output transport (2) with the cash
media dispenser pushed in.
Then push the plate approx. 3 to 5 mm
back and secure it with screws (3) and
(4).
When the plate is secured, the spring
(5) must still exert noticeable pressure
on the output transport.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-7

Output transport ProCash 2050xe Removal/Installation of Components

Output transport ProCash 2050xe

 Open the safe door and pull the cash media dispenser out of the device
(please refer to the operating and service manuals of the ProCash 2050xe).
Detach connector (1) from the CMD
controller.

Remove the screws (2) and (3).

Remove the screws (1) and (2) on the

opposite side.
Push the two plates outwards (see
arrows) and remove the output transport
(3) upwards.

Reinstall it by following the same steps

in reverse order.

i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.

7-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Output transport ProCash 2100xe RL

Output transport ProCash 2100xe RL

 Open the door of the operating unit and pull the customer panel out of the
device (see the operating and service manuals of the ProCash 2100xe).
Detach connector (1) and remove the
cable from the securing clips.
Loosen screws (2) and (3) and pull the
plate (4) a little out of the device (see
arrow).
Pull the output transport a little in the
direction of the arrow and remove it
upwards.

Reinstall it by following the same steps

in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

Adjustment

Push the plate (1) up against the

output transport (2) with the cash
media dispenser pushed in.
Then push the plate approx. 3 to 5 mm
back and secure it with screws (3) and
(4).
When the plate is secured, the spring
(5) must still exert noticeable pressure
on the output transport.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-9

Output transport ProCash 2150xe RL Removal/Installation of Components

Output transport ProCash 2150xe RL

 Open the safe door and pull the cash media dispenser out of the device
(please refer to the operating and service manuals of the ProCash 2150xe).
Detach connector (1) from the CMD
controller.

Remove the screws (2) and (3).

Remove the screws (1) and (2) on the

opposite side.
Push the two plates outwards (see
arrows) and remove the output transport
(3) upwards.

Reinstall it by following the same steps

in reverse order.

i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.

7-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Output transport ProCash 2250xe RL

Output transport ProCash 2250xe RL

 Open the safe door and pull out the cash media dispenser (see section
"Opening /closing the device").
Detach connector (1) from the CMD
controller.

Remove the screws (2) and (3).

Remove the screws (1) and (2) on the

opposite side.
Push the two plates outwards (see
arrows) and remove the output transport
(3) upwards.

Reinstall it by following the same steps

in reverse order.

i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-11

Output transport ProCash 2350xe Removal/Installation of Components

Output transport ProCash 2350xe

 Open the right safe door and pull the cash media dispenser out of the
device as far as possible (please refer to the operating manual of the
ProCash 2350xe).
Remove the screws (1) and (2).

Remove the screw (1), slightly raise

the catch (2) of the note lock, and push
the note lock in the direction of the
arrow as far as it will go.

7-12 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Output transport ProCash 2350xe

Remove the screws (1).

Disconnect the plug (1).

Press the plates (1) and (2) slightly

outward and pull the output transport
frontward out of the device.

During installation, make sure

i that the note lock is pushed back
to its old position. Reinstall it in
the reverse order of steps.
For installing the new output
transport, you may only use the
screws previously removed or
screws of the same type.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-13

Output transport ProCash 5000 (mini) Removal/Installation of Components

Output transport ProCash 5000 (mini)

 Open the safe door and pull the cash media dispenser out of the device as
far as possible (please refer to the operating and service manuals of the
ProCash 5000 (mini)).
Detach connector (1) from the CMD
controller.
Remove the screws (2) and (3).

Remove the screws (1) and (2) on the

opposite side.
Push the two plates outwards (see
arrows) and remove the output
transport (3) upwards.

Reinstall it by following the same steps

in reverse order.

i For installing the new output transport, you may only use the screws
previously removed or screws of the same type.

7-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Output transport Beetle/iSCAN

Output transport Beetle/iSCAN

 Open the safe door (please refer to the operating and service manuals of
the Beetle/iSCAN).
Unplug the connector (1) and release
the cable from its clamps.
Remove the four screws (2) and (3),
two on each side.
Slide the output transport slightly in the
direction of the arrow and then lift it
out.
Reinstall it by following the same steps
in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-15

Shutter ProCash 1500xe Removal/Installation of Components

Shutter ProCash 1500xe

 Open the front door (please refer to the ProCash 1500xe operating or
service manual).

Loosen screws (1) to (3).

Open the safe door (Frontload) or pull

out the CMD-V4 a little (Rearload) and
remove the shutter upwards in the
direction of the arrow.
Set the shutter down on the safe.

Loosen screw (1) and push the ground

connection to the left in the direction of
the arrow.
Disconnect the plug (2).
Turn the shutter over.

7-16 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Shutter ProCash 1500xe

Remove screws (1) and (2) and remove

the shutter support with the cover (3). It
will be needed when it is reinstalled.

Reinstall it by following the same steps

in reverse order.

i When installing the shutter be sure to push it down as far as possible.

i After adjusting the shutter complete a test dispense and output of a

banknote.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-17

Shutter ProCash 2000xe RL Removal/Installation of Components

Shutter ProCash 2000xe RL

 Pull the customer panel out of the device (refer to the operating and service
manuals of the ProCash 2000xe).
Disconnect the plug (1).
Remove screw (2) and unhook the
ground strap. Loosen screw (3).
Push the shutter in the direction of the
arrow (4) and remove it from the
mount.
Carefully push the cable out (5) and
remove the shutter.

Reinstall it by following the same steps

in reverse order.

When inserting it make sure that the

catches of the shutter (1) to (3) sit in the
holes (4) to (6) of the shutter mount.

The shutter must be grounded! If it is not, this must be retrofitted.

7-18 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Shutter ProCash 2050xe RL

Adjust the shutter so that the shutter

slot matches the opening in the
customer panel on the shutter's left
side (see arrow).

Shutter ProCash 2050xe RL

 Pull the customer panel out of the device (refer to the operating or service
manual of the ProCash 2050xe).
Disconnect the plug (1).
Loosen screw (2) and unhook the
ground strap (3).

Loosen the screws (1) and (2).

Push the shutter a little in the direction

of the arrow and remove it.

Feed the cable (3) through the opening.

Reinstall it by following the same steps

in reverse order.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-19

Shutter ProCash 2100xe RL Removal/Installation of Components

Shutter ProCash 2100xe RL

 Open the door of the operating unit and pull the customer panel out of the
device (see the operating or service manual of the ProCash 2100xe).
Loosen screw (1) and detach connector
(2).

Loosen screw (1) and remove the

shutter upwards.

Reinstall it by following the same steps

in reverse order.

7-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Shutter ProCash 2150xe RL

Shutter ProCash 2150xe RL

Pre-series production

 Pull the customer panel out of the device (refer to the operating and service
manuals of the ProCash 2150xe).
Loosen screw (1) on the bottom of the
shutter.

Push the cable (2) slightly to the right,

unhook it on the left and remove it to
the left.

Disconnect the plug (3).

Remove screws (1) and (2) and

remove the shutter upwards.

Reinstall it by following the same steps

in reverse order.

The shutter must have a ground connection. If it does not have one, it
must be retrofitted.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-21

Shutter ProCash 2150xe RL Removal/Installation of Components

Series production

 Pull the customer panel out of the device (refer to the operating and service
manuals of the ProCash 2150xe).
Detach connector (1) from the base of
the shutter.

Remove screw (3) and loosen the

ground straps (2) and (4).

Remove screws (1) and (2) and

remove the shutter upwards.

Reinstall it by following the same steps

in reverse order.

When installing the shutter make

sure that the ground strap (1)
from the keyboard to the shutter
is reconnected to the shutter's
logic board!

7-22 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Shutter ProCash 2250xe Drive Up

Shutter ProCash 2250xe Drive Up

 Open the door of the operating unit (please refer to the operating and
service manuals of the ProCash 2250xe Drive Up).

Detach connector (1) from the base of

the shutter.
Loosen screw (2).
Pull the cable shoe off (3) to the left
(see arrow).
Pull the cable through the side panel of
the shutter (4).

Remove screws (1) and (2) and

remove the shutter.

Reinstall it by following the same steps

in reverse order.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-23

Shutter ProCash 2350xe Removal/Installation of Components

Shutter ProCash 2350xe

 Open the customer panel (please refer to the ProCash 2350xe operating or
service manual).
Disconnect the plug (1) and remove
the grounding screw (2).

Remove screws (1) to (3) and remove

the shutter to the front.

Remove the screw (1).

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Removal/Installation of Components Shutter ProCash 5000 (mini)

Remove screw (1) and remove the

shutter upwards.
Attach the new shutter to the old
mounting plate.

Reinstall it by following the same steps

in reverse order.

Shutter ProCash 5000 (mini)

 Remove the safe door cover (please refer to the ProCash 5000 (mini)
operating or service manual).
Loosen the screws (1) and (2).

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-25

Adjusting the shutter Removal/Installation of Components

Loosen the screw (1). Remove the

shutter upwards and put it aside.

Disconnect the ground connection (1)

and connector (2) and remove the
shutter.

Reinstall it by following the same steps

in reverse order.

Adjusting the shutter

Adjust the shutter so that the flap is in
the center (see arrows).

7-26 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Distributor board

Distributor board
 Remove all cassettes from the CMD-V4 (see chapter "Device Overview and
Operation", section "Removing the cassette").

Detach tab connectors (1) and (2) from

the controller and connectors (3) and
(4) from the distributor board.

How to remove the connectors (5) is

described below.

Press catches (1) and (2) in the

direction of the arrows and open the
hinged cover (3). Repeat this step for
the other three covers.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-27

Distributor board Removal/Installation of Components

While pushing catches (1) and (2) in the

direction of the arrow, detach
connector (3) forwards.

Proceed in the same way for the other

three connectors.

Push the white pins (1) to (6) down and

remove the distributor board with its
cover.

7-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Dispensing units

Dispensing units

Double dispensing unit

The 4-cassette housing can accommodate two double dispensing units. The
upper dispensing unit always includes the thickness measuring station.

i The two dispensing units must not be confused.

Remove the cover (1) by pulling it off.

Upper dispensing unit with thickness measuring station

Removal

Release the upper dispensing unit by

turning the locking/unlocking levers (1)
and (2) 90° counterclockwise.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-29

Dispensing units Removal/Installation of Components

The upper dispensing unit

accommodates the thickness
measuring station which is connected
to the CMD controller via a cable. This
cable must be unplugged (1).
Detach the connector (2) from the
distributor board.

Remove the dispensing unit in the

direction of the arrow.

Installation

Carefully push the connecting cable (1)

between the toothed wheels and the
device panel.

 Insert the dispensing unit and close the latches. If you cannot close them,
check the proper fit of the dispensing unit.

 Carefully turn the toothed wheels if necessary to cause the dispensing unit
to click into place.

7-30 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Dispensing units

Connect the cables to the CMD

controller (1) and the distributor board
(2).

 Mount the protective cover.

Lower dispensing unit

Turn the locking/unlocking levers (1)
and (2) on the left side of the
dispensing unit by 90° counterclock-
wise.

Detach the connector (1) from the

distributor board.

Remove the lower dispensing unit in

the direction of the arrow.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-31

Dispensing units Removal/Installation of Components

Installation

Carefully push the connecting cable (1)

between the toothed wheels and the
device panel.

 Insert the dispensing unit and close the latches. If you cannot close them,
check the proper fit of the dispensing unit.

 Carefully turn the toothed wheels if necessary to cause the dispensing unit
to click into place.

Attach the cable to the distributor board

(1).

 Mount the protective cover.

7-32 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Dispensing units

Single dispensing unit

Single dispensing unit with thickness measuring station

Removal

Release the dispensing unit by turning

the locking/unlocking lever (1) 90°
counterclockwise.

 The upper dispensing unit accommodates the thickness measuring station

which is connected to the CMD controller via a cable. This cable must be
unplugged.
 Detach the connector from the distributor board.
 Remove the dispensing unit.

Installation

 Carefully push the connecting cable between the toothed wheels and the
device panel (see section "Double dispensing unit").
 Insert the dispensing unit and close the latches. If you cannot close them,
check the proper fit of the dispensing unit.
 Carefully turn the toothed wheels if necessary to cause the dispensing unit
to click into place (see section "Double dispensing unit").
 Connect the cables to the CMD controller and the distributor board.
 Mount the protective cover on the CMD controller.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-33

Dispensing units Removal/Installation of Components

Single dispensing unit without thickness measuring

station

Removal

Turn the locking/unlocking lever (1) on

the left side of the dispensing unit by
90° counterclockwise.

 Detach the connector from the distributor board.

 Remove the dispensing unit.

Installation

 Carefully push the connecting cable between the toothed wheels and the
device panel (see section "Double dispensing unit").

 Insert the dispensing unit and close the latches. If you cannot close them,
check the proper fit of the dispensing unit.

 Carefully turn the toothed wheels if necessary to cause the dispensing unit
to click into place (see section "Double dispensing unit").

 Attach the cable to the distributor board.

 Mount the protective cover.

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Removal/Installation of Components Dispensing units

Adjusting the dispensing unit

Remove the circlip (1) on the left side
and ...

... the circlip (2) on the right side.

Slightly pull the two eccentrics (3) out
so that they can be turned.

Move the eccentric mark A, B or C to

the required adjustment position.
Adjustment position A is indicated in
the illustration with an arrow.
You can find more information in the
"Adjustment eccentric" section in the
"Function and Integration" chapter.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-35

Clamp Removal/Installation of Components

Clamp
Removal

Turn the two routing disks (1) and (2) in

the direction of the arrow as far as
possible.

The clamp closes at the same time and

has to engage.

Turn the routing disks back by approx.

90° (as shown in the picture) so that the
clamp can be removed upwards.

i Make sure that the clamp is not opened improperly.

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Removal/Installation of Components Clamp

When removing the clamp

i remember that the ball bearings
are loosely attached and can fall
out.

Remove the clamp upwards. Remove

the ball bearings with the black hooks
(1) and the toothed wheels (2) on both
sides of the clamp.

The illustration shows the latch (1) on

the left/hand side used to open the
clamp.

Open the clamp by pushing the latches

(1) and (2) on the left and on the right
side in the direction of the arrow.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-37

Clamp Removal/Installation of Components

Push out the securing pin (1) and hold

onto the cable.

Loosen the cable fixing (1) and pull out

the cable.

Careful!
i
Make sure that the cable is not
pulled back again and secure it,
if necessary.

Installation

Feed the cable in (1) as shown in the

picture by moving it slightly back and
forth.

Plug in the cable (1) and press the

cable fixing (2) shut.

7-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Removal/Installation of Components Clamp

Pull the cable (1) taut.

Insert the securing pin (2) with the
clamp open.
(In the illustration the cable is not yet
pulled taut).

Close the clamp. The two latches, one

on each side, must be engaged
manually.

Put the two black hooks and the ball

bearings (1) on the left and right side of
the clamp back in place.

Slip on the two toothed wheels and the

ball bearings (2). The toothed wheel is
pushed on with the bulging side pointing
inside.

Set the clamp down on the stacker, as

shown in the illustration. Push the
clamp into the routing disk.
The toothed wheel must be inserted
evenly (1) and (2).

The clamp must be closed when

i it is inserted.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 7-39

Clamp Removal/Installation of Components

Make sure that the clamp is inserted

correctly by positioning the ball bearing
flush with the side panel of the stacker
on one side (1). The ball bearing at the
other side panel must also be flush.

 Let the clamp slide in carefully. Press the clamp down carefully until it snaps
open slightly.

7-40 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Maintenance and Service
The information required for carrying out troubleshooting and maintenance on
the individual components can be found in the chapters in this manual.
When carrying out work on components and modules that carry an
electrical charge, this equipment must first be disconnected from the
power supply. Due to construction, it is not enough to switch off the
power switch on the power distributor. In addition, the safety plug must
be disconnected from the power distributor.

Maintenance

Maintenance intervals
Preventive maintenance is required for the CMD-V4 every two years or, at the
latest, after 200,000 transactions.

Performing maintenance

i All photosensors are only allowed to be cleaned in a dry state.

Preventive maintenance consists of the following:

• If any error statistics exist, evaluate them to find any serious problems and
take them especially into account during maintenance (possibly replace
components).

• After maintenance, check the quality of the photosensors with special test
jobs. The quality must be at least service level (status * 2).

• Remove the cassettes from the CMD-V4.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 8-1

Maintenance Maintenance and Service

• Clean the cassettes. Check all function parts for damage, ease of
movement and play.

• Turn off the CMD-V4.

• Remove the stacker, possibly with the horizontal output transport, and the
dispensing units.

• Check that the belts are correctly positioned on the guiding rolls.

• Clean the SAT and the dispensing units using a brush.

• Clean all photosensors/prisms and transport rollers in the dispensing units

and the stacker with compressed air.

• Function testing is carried out by the system software. (You will find further
information in the software documentation.)

After maintenance, clear the parameters in the CMD controller’s CMOS. Then
the CMD has to be initialized and reference values have to be calculated for all
note types (See the "Initializing the CMD-V4" section in the "Start-up" chapter.
Then, using a test program or the actual application, you have to run a
dispensing test in which at least five notes have to be dispensed from each
cassette without errors.

8-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Maintenance and Service Maintenance

Stacker

• Visually inspect the stacker for damage and dirt.

• Clean the stacker using a vacuum cleaner, brush, cloth or compressed air.

• Clean all photosensors using a brush, cloth or compressed air. All

photosensors are only allowed to be cleaned in a dry state.

• Check that the routing disks move easily.

Output transport

• Remove the output transport (refer to chapter "Removal/Installation of

Components").

• Visually inspect the output transport for damage and dirt.

• Clean the output transport using a vacuum cleaner, brush, cloth or

compressed air.

• Reinstall the output transport (refer to chapter "Removal/Installation of

Components").

Shutter

• Visually inspect the shutter for damage and dirt.

• Clean all photosensors using a brush, cloth or compressed air. All

photosensors are only allowed to be cleaned in a dry state.

• Unlock the shutter and check the mechanical parts for ease of movement.

01750060162 B Cash Media Dispenser Version 4 - Service Manual 8-3

Maintenance Maintenance and Service

Cash-out cassettes

• Visually inspect the cash-out cassettes for damage.

• Clean the cash-out cassettes using a vacuum cleaner, brush, cloth or

compressed air.

• Check the settings for the correct note size (in the cover too).

• Check the cassette pressure carriage to see that it is in its position

properly, and adjust it if necessary.

Reject / retract cassette

• Visually inspect the reject / retract cassette for damage and dirt.

• Clean the reject / retract cassette using a vacuum cleaner, brush, cloth or
compressed air.

• Clean the rollers with isopropyl alcohol if necessary.

• Check that the toothed drive wheel is sitting properly.

• Check for even pressure of the transport rollers at the intake of the
cassette.

General

• Check that the components have been installed correctly.

• Check that all cables have been laid safely and fastened correctly.

• Check the ground connections and replace them if necessary.

• Check the functioning of locks and make contacts and adjust them.

8-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Maintenance and Service Maintenance

Approved maintenance materials

You can order the items listed below electronically or from our service partner.
Orders: http://extranet.wincor-nixdorf.com
http://its.siemens.de/lobs/its/its_log/ersin_gr.htm
If you have questions
concerning logistics
please contact: mailto:serviceslogistics@wincor-nixdorf.com
If you have technical
questions please
contact: mailto:servicesupport@wincor-nixdorf.com

Commercial name / product name Code number Stock

number
Ballistol oil NCA:31399.00.0.52 6383009
Barrierta oil 10ml GFI:BARRIERTA-10ML 2056293
Multi-purpose grease BP LS2, 50ml 01750049230 2085328
Screw lacquer, red, 20 ml NCA:39692.00.0.52 6410170
SNI special grease NCA: 32555.00.2.52 6387748
Heat-insulating packing for gas SON:QC1 2032858
soldering iron
Portasol gas soldering iron, filled NCA:30071.00.8.40 6377157
Exxon Gas WVC:079517 2030869
Maintenance fluid, 100ml — pump TPI:VC891 2030745
spray
Compressed air R134A, 500 ml * MSG:79507167 2031656
Flat brush 1" NCA: 77059.00.6.40 6517714
Flat paintbrush 1.5" NCA:77060.00.6.40 6517722
Kleenex cleaning cloths NCA:65439.00.8.40 6476929
LUBRA metallic care fluid, 12 ml TDG:55002 2030522
Q-tips NCA:65441.00.5.40 6476953
Texpad cleaning cloth (TX801) NCA:61970.00.2.28 6466206
Universal cleaning cloth NCA:30069.00.1.40 6377122

01750060162 B Cash Media Dispenser Version 4 - Service Manual 8-5

Maintenance Maintenance and Service

* The screw valve with 1.5. m hose from Pressair can still be used with
pressure gas R134A. The valve can be ordered from Wincor Nixdorf
International GmbH with the order number 1060003336, if necessary.

You will find a list of all the cleaning and maintenance materials released by
Wincor Nixdorf International GmbH in the intranet or extranet.

i Please note the manufacturer’s specifications on the packaging and

on the enclosed information sheet.
The product may be damaged or soiled if materials are used that are
not approved or if they are used improperly.
Please dispose of the packaging and empty containers according to
the applicable regulations of your country.

8-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments

Power supply connector (supply voltage)

Connector: 2-pin AMP, pins 90°

Pin Signal name Meaning

1 P24 V Supply voltage +24 V
2 GNDNT Ground for +24 V

Safety switch
Connector: 3-pin DUBOX, 1 row, 90°

Pin Signal name Meaning

1 Relay Safety cut-off relay
2 GND Ground
3 NC not connected

Basic module
Elements
HS2 Lifting magnet of single reject switch
SM6 Stepper motor for tray selection in reject/retract cassette
DPS4 Digital photosensor for tray selection
S1 Micro switch: Reject/retract cassette available
PS1 Cash path photosensor (reflective photosensor)
PS21 Cash path photosensor (controlled)

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-1

Basic module Pin Assignments

Connector: 20-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 SM6PH1P Stepper motor SM6 phase 1, Plus connection
2 SM6PH1M Stepper motor SM6 phase 1, Minus connection
3 SM6PH2P Stepper motor SM6 phase 2, Plus connection
4 SM6PH2M Stepper motor SM6 phase 2, Minus connection
5 H2P Single reject switch, Plus connection
6 H2M Single reject switch, Minus connection
7 P12V Digital photosensor DPS4, power supply
8 GND Digital photosensor DPS4, Ground
9 GL4 Digital photosensor DPS4, output signal
10 IGSAMOUT Digital photosensor DPS4, Transmit current
Plus
11 S1 Micro switch: Reject/retract cassette available,
signal
12 GND Micro switch: Reject/retract cassette available,
ground
13 VCCL PS21 receiver, collector
14 LAGT212235 PS21 receiver, emitter
15 VCCL PS1 receiver, collector
16 LAGTL1 PS1 receiver, emitter (reflective photosensor)
17 IQLSMIN Photosensor transmit current Plus LED PS1
(reflective)
18 IXGMOUT Photosensor transmit current Minus
19 IQLS Photosensor transmit current Plus Transmit
LED PS21
20 IQLS56VN Photosensor transmit current Minus

9-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Main motor M1

Main motor M1
Elements
DCM1 Main motor

Connector: 2-pin AMP, female connector 90°

Pin Signal name Meaning

1 M1P Main motor, Plus connection
2 M1M Main motor, Minus connection

Stacker
Elements
DCM3 Swiveling motor for collecting tray
DPS1/DPS3 Digital photosensors for collecting tray position
DCM5 Stepper motor for bundle reject switch
DPS8/DPS9 Digital photosensors for bundle reject switch
PS29, PS22 Cash path photosensors (controlled)
PS18, PS19 PS29 TOPLED (attention: constant light!)
T1 Timing disk DCM1

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-3

Stacker Pin Assignments

Connector: 34-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 SM5PH1P Stepper motor DCM5 phase 1, Plus connection
2 SM5PH1M Stepper motor DCM5 phase 1, Minus connection
3 SM5PH2P Stepper motor DCM5 phase 2, Plus connection
4 SM5PH2M Stepper motor DCM5 phase 2, Minus connection
5 M3P DC motor DCM3, Plus connection
6 GNDL DC motor DCM3, Minus connection
7 P12V Power supply DPS1/DPS3 and DPS8/DPS9
8 GND Connection to ground DPS1/DP3 and
DPS8/DPS9
9 GL1N Output signal Digital photosensor DPS1,
Dispensing position
10 GL3N Output signal Digital photosensor DPS3, Cash-
out position
11 GL8N Output signal Digital photosensor DPS8,
Transport position
12 GL9N Output signal Digital photosensor DPS9, Reject
position
13 IGSAMIN Transmit current Plus (DPS1/3 and DPS8/9)
14 IGSAMOUT Transmit current Minus (DPS1/3 and DPS8/9)
15 P12V PS29 receiver, collector
16 LAGT2629 PS29 receiver, emitter
17 VCCL PS22 receiver, collector
18 LAGT212235 PS22 receiver, emitter
19 VCCL PS18 receiver, collector
20 LAGT18 PS18 receiver, emitter
21 VCCL PS19 receiver, collector
22 LAGT19 PS19 receiver, emitter
23 IXGMOUT Photosensor transmit current Plus (PS29,
TOPLED)
24 IQLS Photosensor transmit current Minus
25 IQLS Photosensor transmit current Plus (PS22, PS18,
PS19)
26 IQLS34VN Photosensor transmit current Minus

9-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Frontload module

Pin Signal name Meaning

27 Free
28 Vcc Timing disk of main motor, Power supply
29 T1OUT Timing disk of main motor, output signal
30 GND Timing disk of main motor, Ground
31 Free
32 Free
33 Free
34 Free

Frontload module
Elements
PS33, PS35 Cash path photosensors (controlled)
PS26 PS26 TOPLED (attention: constant light!)

Connector: 10-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 P12V PS26 receiver, collector
2 LAGT2629 PS26 receiver, emitter - attention: constant light!
3 VCCL PS35 receiver, collector
4 LAGT212235 PS35 receiver, emitter
5 VCCL PS33 receiver, collector
6 LAGT33 PS33 receiver, emitter
7 IXGMOUT Photosensor transmit current Plus (PS26)
8 IQLS Photosensor transmit current Minus
9 IQLSSH Photosensor transmit current Plus (PS33, PS35)
10 GND Photosensor transmit current Minus

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-5

Dispensing unit 1 (module positions 1 and 2) Pin Assignments

Dispensing unit 1 (module positions 1 and

2)
Elements
CL1, CL2 Electromagnetic clutch (dispensing unit - position 1, 2)
HR1,HR2 Lifting magnet retaining spring (dispensing unit - position 1, 2)
PSD1/2 Photosensor dispensing sensor, controlled (dispensing unit -
position 1, 2)
PSE1/2 Photosensor 'cassette empty sensor' (dispensing unit - position
1, 2)
LANDR1/2 Note pressure measurement (dispensing unit - position 1, 2)
Connector: 24-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 P24V Electromagnetic clutch, Plus connection, dispensing
unit - position 1
2 EK1 Electromagnetic clutch, Minus connection,
dispensing unit - position 1
3 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 1)
4 HR1 Lifting magnet retaining spring, Minus connection
(dispensing unit - position 1)
5 P24V Electromagnetic clutch, Plus connection (dispensing
unit - position 2)
6 EK2 Electromagnetic clutch, Minus connection
(dispensing unit - position 2)
7 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 2)
8 HR2 Lifting magnet retaining spring, Minus connection
(dispensing unit - position 2)
9 P12V +12 V for pressure measurement (dispensing unit -
position 1)
10 P12V +12 V for pressure measurement (dispensing unit -
position 2)
11 GND Ground for pressure measurement (dispensing unit -
position 1)

9-6 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Dispensing unit 1 (module positions 1 and 2)

Pin Signal name Meaning

12 GND Ground for pressure measurement (dispensing unit -
position 2)
13 UANDR1 Signal of pressure measurement (dispensing unit -
position 1)
14 UANDR2 Signal of pressure measurement (dispensing unit -
position 2)
15 IAN12IN Transmit current for pressure measurement
(reflective photosensor)
16 IAN12OUT Transmit current for pressure measurement
(reflective photosensor)
17 VCCL all receivers, collector
18 LAM135 PSD1 receiver, emitter
19 LKL135 PSE1 receiver, emitter
20 LAM246 PSD2 receiver, emitter
21 LKL246 PSE2 receiver, emitter
22 - nc - - not connected -
23 IQLS12VN Photosensor transmit current Plus (PSD1, 2; PSE1,
2)
24 IQLS12 Photosensor transmit current Minus (PSD1, 2;
PSE1, 2)

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-7

Cassette connector at dispensing unit 1 Pin Assignments

Cassette connector at dispensing unit 1

(Module positions 1 and 2)

Elements
serial EEPROM
Stepper motor

Connector: 20-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 EEDAT serial EEPROMs: data line for cassette 1
2 EEDAT serial EEPROMs: data line for cassette 2
3 EETAKT serial EEPROMs: clock line for cassette 1
4 EETAKT serial EEPROMs: clock line for cassette 2
5 EECSK1 serial EEPROM cassette 1: Select
6 EECSK2 serial EEPROM cassette 2: Select
7 GND Ground (EEPROM, measuring electronics) for
cassette 1
8 GND Ground (EEPROM, measuring electronics) for
cassette 2
9 VCCSWK1 Switched power supply, cassette 1
10 VCCSWK2 Switched power supply, cassette 2
11 - nc - - not connected -
12 - nc - - not connected -
13 SMK1P1P Stepper motor cassette 1, Phase 1 Plus
14 SMK2P1P Stepper motor cassette 2, Phase 1 Plus
15 SMK1P1M Stepper motor cassette 1, Phase 1 Minus
16 SMK2P1M Stepper motor cassette 2, Phase 1 Minus
17 SMK1P2P Stepper motor cassette 1, Phase 2 Plus
18 SMK2P2P Stepper motor cassette 2, Phase 2 Plus
19 SMK1P2M Stepper motor cassette 1, Phase 2 Minus
20 SMK2P2M Stepper motor cassette 2, Phase 2 Minus

9-8 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Dispensing unit 2

Dispensing unit 2
Module positions 3 and 4

Elements
CL3, CL4 Electromagnetic clutch (dispensing unit - position 3, 4)
HR3, HR4 Lifting magnet retaining spring (dispensing unit - position 3, 4)
PSD 3/4 Photosensor dispensing sensor, controlled (dispensing unit -
position 3, 4)
PSE 3/4 Photosensor 'cassette empty sensor' (dispensing unit - position
3, 4)
LANDR3/4 Note pressure measurement (dispensing unit - position 3, 4)

Connector: 24-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 P24V Electromagnetic clutch, Plus connection
(dispensing unit - position 3)
2 EK3 Electromagnetic clutch, Minus connection,
dispensing unit - position 3
3 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 3)
4 HR3 Electromagnetic clutch, Minus connection
(dispensing unit - position 3)
5 P24V Electromagnetic clutch, Plus connection
(dispensing unit - position 4)
6 EK4 Electromagnetic clutch, Minus connection
(dispensing unit - position 4)
7 P24V Lifting magnet retaining spring, Plus connection
(dispensing unit - position 4)
8 HR4 Electromagnetic clutch, Minus connection
(dispensing unit - position 4)
9 P12V +12 V for pressure measurement (dispensing unit -
position 3)
10 P12V +12 V for pressure measurement (dispensing unit -

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-9

Dispensing unit 2 Pin Assignments

position 4)
Pin Signal name Meaning
11 GND Ground for pressure measurement (dispensing
unit - position 3)
12 GND Ground for pressure measurement (dispensing
unit - position 4)
13 UANDR3 Signal of pressure measurement (dispensing unit -
position 3)
14 UANDR4 Signal of pressure measurement (dispensing unit -
position 4)
15 IAN34IN Transmit current for pressure measurement
(reflective photosensor)
16 IAN34OUT Transmit current for pressure measurement
(reflective photosensor)
17 VCCL PSD3 receiver, collector
18 LAM135 PSD3 receiver, emitter
19 LKL135 PSE3 receiver, emitter
20 LAM246 PSD4 receiver, emitter
21 LKL246 PSE4 receiver, emitter
22 - nc - - not connected -
23 IQLS34VN Photosensor transmit current Plus (PSD3, 4;
PSE3, 4)
24 IQLS34 Photosensor transmit current Minus (PSD3, 4;
PSE3, 4)

9-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Cassette connector at dispensing unit 2

Cassette connector at dispensing unit 2

(Module positions 3 and 4)

Elements
Serial EEPROM
Stepper motor

Connector: 20-pin DUBOX, 2 rows, 90°

Pin Signal name Meaning

1 EEDAT serial EEPROMs: data line for cassette 3
2 EEDAT serial EEPROMs: data line for cassette 4
3 EETAKT serial EEPROMs: clock line for cassette 3
4 EETAKT serial EEPROMs: clock line for cassette 4
5 EECSK3 serial EEPROM cassette 3: Select
6 EECSK4 serial EEPROM cassette 4: Select
7 GND Ground (EEPROM, measuring electronics) for
cassette 3
8 GND Ground (EEPROM, measuring electronics) for
cassette 4
9 VCCSWK3 Switched power supply, cassette 3
10 VCCSWK4 Switched power supply, cassette 4
11 - nc - - not connected -
12 - nc - - not connected -
13 SMK3P1P Stepper motor cassette 3, Phase 1 Plus
14 SMK4P1P Stepper motor cassette 4, Phase 1 Plus
15 SMK3P1M Stepper motor cassette 3, Phase 1 Minus
16 SMK4P1M Stepper motor cassette 4, Phase 1 Minus
17 SMK3P2P Stepper motor cassette 3, Phase 2 Plus
18 SMK4P2P Stepper motor cassette 4, Phase 2 Plus
19 SMK3P2M Stepper motor cassette 3, Phase 2 Minus
20 SMK4P2M Stepper motor cassette 4, Phase 2 Minus

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-11

Extension connector for dispensing unit 3 Pin Assignments

Extension connector for dispensing unit 3

(Module positions 5 and 6)
An extension PCB containing the power drivers, power sources, level
converters and the like is used for dispensing unit 3 (positions 5 and 6). Logical
signals (TTL level or analog level) are passed via the extension connector. The
elements handled by the extension PCB are listed below.

Elements
CL5, CL6 Electromagnetic clutch (dispensing unit - position 5, 6)
HR5, HR6 Lifting magnet retaining spring (dispensing unit - position 5, 6)
PSD5/6 Photosensor dispensing sensor, controlled (dispensing unit -
position 5, 6)
PSE5/6 Photosensor 'cassette empty sensor' (dispensing unit - position
5, 6)
EEPR5/6 serial EEPROM cassette 5, 6
SMK5/6 Stepper motor cassette 5, 6
LANDR5/6 Note pressure measurement (dispensing unit - position 5, 6)

Connector: 40-pin Berg pins, LOW profile, 2 rows, 90°

Pin Signal name Meaning

1 GNDL Ground for load current
2 MATAKT Magnet for clock
3 GNDL Ground for load current
4 GNDL Ground for load current
5 P24V +24 V for load current
6 P24V +24 V for load current
7 V5 Selection signal for dispensing unit - position 5
8 V6 Selection signal for dispensing unit - position 6
9 IOEK Electromagnetic clutch
10 IOHR Lifting magnet retaining spring
11 GND Ground

9-12 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Extension connector for dispensing unit 3

Pin Signal name Meaning

12 GND Ground
13 P12V Power supply for pressure measurement in the
dispensing unit
14 UANDR5 Measuring signal for cassette 5
15 UANDR6 Measuring signal for cassette 6
16 IQLS56VN Photosensor transmit current Supply voltage
17 ULANDR Analog voltage for pressure measurement power
source
18 LISEL3N Analog voltage for path photosensor transmit
current
19 GND Ground
20 Vcc Power supply +5 V
21 LAM135 PSD5 receiver, emitter
22 LKL135 PSE5 receiver, emitter
23 LAM246 PSD6 receiver, emitter
24 LKL246 PSE6 receiver, emitter
25 GND Ground
26 EEDAT serial EEPROMs: data line
27 EETAKT serial EEPROMs: clock line
28 EECSK5 serial EEPROM cassette 5: Select
29 EECSK6 serial EEPROM cassette 6: Select
30 GND Ground
31 SMDAT0 Stepper motor control signal, Bit 0
32 SMDAT1 Stepper motor control signal, Bit 1
33 SMDAT2 Stepper motor control signal, Bit 2
34 SMDAT3 Stepper motor control signal, Bit 3
35 SMDAT4 Stepper motor control signal, Bit 4
36 SMDAT5 Stepper motor control signal, Bit 5
376 SMDAT6 Stepper motor control signal, Bit 6
38 IOE I/O-Enable
39 ENSMK5N Clock signal for SM latch cassette 5
40 ENSMK6N Clock signal for SM latch cassette 6

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-13

Connector for shutter (incl. Z module) Pin Assignments

Connector for shutter (incl. Z module)

Elements
DCM7, DCM8 Shutter motor, DC
DPS10/11, Digital photosensors for shutter position
DPS12/13
DCM4 Stepper motor for Z module drive
PS27 / PS28 Cash path monitoring in the Z module

Connector: 15-pin DSUB, pins 90°

Pin Signal name Meaning

1 ZTAKT Clock for stepper motor of Z module
2 ZRICHTG Direction for stepper motor of Z module
3 RMSH1N Indicator for shutter position bit 0
4 GND Ground
5 SHMOTEN Shutter motor M7 or M8 ON
6 ZEIN Stepper motor of Z module ON
7 LSH27 PS27 signal
8 - nc - - not connected -
9 IQLSSH Photosensor transmit current
10 P24V Power supply +24 V
11 RMSH2N Indicator for shutter position bit 1
12 SHMOTRN Shutter motor M7 or M8, Direction
13 P12V Power supply +12 V
14 GNDL Ground for load current
15 LSH28 PS28 signal

The two indicators RMSH1N and RMSH2N output the shutter position in coded
form. Before the cash is output, the shutter is moved completely to the 'OPEN'
position.

9-14 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments Connector for shutter (incl. Z module)

When the cash has been transported to the output slot, the shutter is moved
back to the 'CLOSED' position until the transition from L L to H H has been
completed. (L = 0 V - H = +12 V)

RMSH2N RMSH1N Meaning

H L Shutter flap is 'CLOSED'
L L Shutter flap between 'CLOSED' and cash
presentation
H H Shutter flap between cash presentation and 'OPEN'
L H Shutter flap is 'OPEN'

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-15

Connector for thickness measuring station Pin Assignments

Connector for thickness measuring station

Elements
Optical thickness measuring
DMLED1, DMLED2 Transmit diodes
DMPHT1, DMPHT2 Receive transistors
Mechanical thickness measuring
Reflective photosensors 1, 2

Connector: 10-pin DUBOX, pins, 2 rows, 90°

Pin Signal name

Meaning
1 DMLED1IN Transmit current for IR LED of reflective
photosensor 1
2 DMLED1OUT Transmit current for IR LED of reflective
photosensor 1
3 DMLED2IN Transmit current for IR LED of reflective
photosensor 2
4 DMLED2OUT Transmit current for IR LED of reflective
photosensor 2
5 P12V Power supply +12 V
6 DMPHT1 Intensified signal for phototransistor 1 of reflective
photosensor 1
7 N12V Power supply -12 V
8 DMPHT2 Intensified signal for phototransistor 2 of reflective
photosensor 2
9 GND Ground
10 DMCOD Coding optical / mechanical thickness
measurement: GND = optical / open =
mechanical

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Pin Assignments Connection of door switch

Connection of door switch

Elements
Solenoid-operated switch Door switch of safe door
Bridge Reports that the solenoid-operated switch is
connected

Connector: 4-pin DUBOX, 1 row, 90°

Pin Signal name Meaning

1 TUERM Solenoid-operated switch / Door switch of safe
door
2 GND Ground for solenoid-operated switch
3 TUERB Jumper that reports wiring of the door switch
4 GND Ground for bridge

Battery connector
Elements
Lithium battery TL5242/W (no. 92675.07.1.39), 3.6V/1.9Ah

Connector: 4-pin Berg pin contact strip, one row, 90°

Pin Signal name Meaning

1 VBATT Plus pole (battery)
2 - nc - - not connected -
3 - nc - - not connected -
4 GND Minus pole (battery)

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-17

RS232C connection Pin Assignments

RS232C connection
The controlling system unit (PC) is connected via this RS232C interface.

Connector: 9-pin Sub-D, pins 90°

Pin Signal name Meaning

1 DCD1 Carrier Detect
2 RXD1 Receive Data (IN)
3 TXD1 Transmit Data (OUT)
4 DTR1 Data Terminal Ready
5 GND Ground
6 DSR1 Data Set Ready
7 RTS Request to Send (OUT)
8 CTS Ready for Sending (IN)
9 RI Ring Indicator

The 9-pin Sub-D connector is pinned in accordance with the standard. The CTS
input (pin 8) is connected at +12 V on a high-resistance basis in order to receive
a defined signal when the input is open.

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Pin Assignments CMD controller

CMD controller
Connectors at the left side of the controller:

X1 mechanichal thickness sensor

Dubox connector, 8-pin
(Reihe = 2466407537, Sohn = 2466410537)

Pin Name
1 +5V
2 GND
3 Measuring input for the first analog Hall sensor
4 GND
5 +5V
6 GND
7 Measuring input for the second analog Hall sensor
8 GND

X2 shutter
JST pin connector model PHD, 2 x 10-pin, S20B-PHDSS (90°)
(Reihe = A3C40014865, Sohn = A3C40014864)

Pin Name
1 + 24 V
2 Last – GND
3 + 12 V
4 GND
5 Release of energization of SM7 (24 V level) / phase + (open)
of M7
6 Direction of SM7 (24 V level) / phase - (closed) of M7
7 Gate input of DPS10
8 Gate input of DPS11
9 Gate input of DPS12 (reserve)
10 Measuring input for phototransistor of PS27 or PS26 (detection
of cash removal) (PSR6)

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-19

CMD controller Pin Assignments

Pin Name
11 Measuring input for phototransistor of PS28 or PS29 (rear
edge control) (PSR7)
12 + current for transmit diodes from PS27, PS28 or PS26, PS29
(LSISH)
13 Gate input of shutter1
14 GND
15 Gate input of shutter2
16 GND
17 Gate input of shutter3
18 GND
19 Gate input of shutter4
20 GND

Jumper coding

Pin 19 Pin 17 Pin 15 Pin 13

Shutter4 Shutter3 Shutter2 Shutter1
- - - B = Shutter in safe
- - - B = Shutter in counter section

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Pin Assignments CMD controller

X3 transport module
JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°)
(Reihe = A3C40015986, Sohn = A3C40015984)
Pin Name
1 +5V
2 Gate input of HS4 (sensor for clamp end position)
3 GND
4 N.C.
5 Gate input of transport1
6 GND
7 Gate input of transport2
8 GND
9 Gate input of transport3
10 GND
11 Gate input of transport4
12 GND

Jumper coding

Pin 11 Pin 9 Pin 7 Pin 5

Transport4 Transport3 Transport2 Transport1
- - - B = Rearload transport
module in safe
- - B - = Frontload transport
module in safe
- B - B = Rearload transport
module in counter
section
- B B - = Frontload transport
module in counter
section

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-21

CMD controller Pin Assignments

X4 V.24 interface from PC

Pin Name
1 +5V
2 Gate input of HS4 (sensor for clamp end position)
3 GND
4 N.C.
5 Gate input of transport1
6 GND
7 Gate input of transport2
8 GND
9 Gate input of transport3
10 GND
11 Gate input of transport4
12 GND

8-pin Western
(Reihe = 5603107937;00 or A3C40016907, Sohn = 5603111937)

Pin Name
1 N.C.
2 DSR, not connected
3 RXD
4 DTR / RTS
5 TxD
6 GND
7 CTS
8 N.C.

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Pin Assignments CMD controller

X5 USB interface from PC

USB connector B-type, (Reihe: 0150507337;00)

Pin Name
1 N.C.
2 USB-Data -
3 USB-Data +
4 GND
5 Shielding
6 Shielding

X6 Door switch and disconnector in safe

JST pin connector model PHD, 2 x 5-pin, S10B-PHDSS (90°)
(Reihe = A3C40016307;00, Sohn = A3C40016306)
Pin Name
1 N.C.
2 N.C.
3 Polling the safety switch
4 GND
5 Polling the door switch
6 GND
7 Polling the jumper
8 GND
9 Reserve input
10 GND

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-23

CMD controller Pin Assignments

X7 V.24 interface to AVT2800 (SCOP card)

JST pin connector model PH, 6-pin, B6B-PH-K-S (upright)
(Reihe = 9405007037, Sohn = 9405010037)

Pin Name
1 N.C. (DSR, not connected)
2 RXD
3 DTR / RTS
4 TxD
5 GND
6 CTS

X8 NEN from special electronics module

JST pin connector model PH, 2-pin, S2B-PH-K-S (90°)
(Reihe = A3C40014712;11, Sohn = A3C40014711)

Pin Name
1 NEN
2 GND

X9 24-V voltage supply

2-pin Mini-Fit 39-30-1020
(Reihe = A3C40029754, Sohn = A3C40029755)

Pin Name
1 + 24 V
2 GND

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Pin Assignments CMD controller

Connectors at the top side of the controller:

X10 24-V connection to AVT2800 (SCOP card)

2-pin Mini-Fit 39-30-1020
(Reihe = A3C40029754, Sohn = A3C40029755)

Pin Name
1 + 24 V
2 GND

X11 motor M1)

6-pin Mini-Fit 39-30-1060
(Reihe = A3C40030083, Sohn = A3C40009552)
Pin Name
1 Motor +
2 N.C.
3 Clock signal from main motor M1
4 Motor -
5 +5 V
6 GND

X12 additional motor on main drive assembly for single reject (optional)
JST pin connector model PH, 1 x 4-pin, S4B-PH-K-S (90°)
(Reihe = 7206807137, Sohn = 7206810137)
Pin Name
1 Phase A + of SM1 (pressure of sliding surface to empty the
single reject)
2 Phase A - of SM1 (pressure of sliding surface to empty the
single reject)
3 Phase B + of SM1 (pressure of sliding surface to empty the
single reject)
4 Phase B - of SM1 (pressure of sliding surface to empty the
single reject)

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-25

CMD controller Pin Assignments

X13 clamp motor

ZIF connector, 4-pin, 1.25 mm, Molex, Reihe 5597, type 39-51-3043, Top
contact
(Reihe = A3C40029756, Sohn = A3C40029757)
Pin Name
1 + of clamp motor M2
2 - of clamp motor M2
3 + from belt drive on clamp M3
4 - from belt drive on clamp M3

X14 motors and lifting magnets at stacker / left and right sides
JST pin connector model PHD, 2 x 9-pin, S18B-PHDSS (90°)
(Reihe = A3C40032097, Sohn = A3C40032098)
Pin Name
1 Phase A + from SM9 (stacker wheel)
2 Phase A - from SM9 (stacker wheel)
3 Phase B + from SM9 (stacker wheel)
4 Phase B - from SM9 (stacker wheel)
5 Phase A + from SM2 (left routing disk)
6 Phase A - from SM2 (left routing disk)
7 Phase B + from SM2 (left routing disk)
8 Phase B - from SM2 (left routing disk)
9 Phase A + from SM3 (right routing disk)
10 Phase A - from SM3 (right routing disk)
11 Phase B + from SM3 (right routing disk)
12 Phase B - from SM3 (right routing disk)
13 + 24 V
14 Lifting magnet MA6 (Retract compartment)
15 + 24 V
16 Lifting magnet MA2 / 1 (switch control for single reject,
optional)
17 + 24 V
18 Lifting magnet MA2 / 2 (switch control for single reject,
optional)

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Pin Assignments CMD controller

X15 EEPROM at stacker

ZIF connector, 8-pin, 1.00 mm, Molex, Reihe 52043, (90°), Bottom Contact
(Reihe = A3C40030173, Sohn = A3C40030174)
Pin Name
1 +5V
2 GND
3 Chip-Select to EEPROM
4 Clock to EEPROM
5 Data output to EEPROM
6 Data input from EEPROM
7 N.C.
8 N.C.

X16 Hall sensors at stacker

JST pin connector model PHD, 2 x 6-pin, S12B-PHDSS (90°)
(Reihe = A3C40015986, Sohn = A3C40015984)
Pin Name
1 Vcc
2 Vcc
3 Gate input of HS1 (sensor for clamp basic position)
4 Gate input of HS2 (sensor for reject/retract initial position)
5 GND
6 GND
7 Vcc
8 Vcc
9 Gate input of HS3 (sensor for reject/retract return position)
10 Gate input of DPS3 (reserve, used several times!!!)
11 GND
12 GND

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-27

CMD controller Pin Assignments

X17 Hybrid photosensors and photosensors at single reject

JST pin connector model PHD, 2 x 8-pin, S16B-PHDSS (90°)
(Reihe = 0152307537;00, Sohn = 0152310537)

Pin Name
1 Vcc
2 Vcc
3 Gate input of DPS14 (sensor for switch position of single
reject)
4 Gate input of DPS15 (sensor for switch position of single
reject)
5 GND
6 GND
7 Vcc
8 Vcc
9 Gate input of DPS7 (sensor for basic position of the sliding
surface in single reject)
10 Gate input of DPS3 (reserve, used several times!!!)
11 GND
12 GND
13 Power supply for photo transistor from PS2
(check for empty compartment during single reject) (LSVCC)
14 assuring input for phototransistor of PS2
(checking for empty compartment with single reject) (LSR5)
15 + current for transmit diodes from PS2 (LSIPLUS)
16 - current for transmit diodes from PS2 (LSIS2)

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Pin Assignments CMD controller

X18 Hybrid photosensors and photosensors at stacker / left side

JST pin connector model PHD, 2 x 11-pin, S22B-PHDSS (90°)
(Reihe = A3C40032102, Sohn = A3C40032103)
Phototransistor of PS18 installed.
Pin Name
1 Vcc
2 Vcc
3 Gate input of DPS5 (polling the position of the left routing disk)
4 Gate input of DPS8 (polling the position of the left routing disk)
5 GND
6 GND
7 Vcc
8 Vcc
9 Gate input of DPS2 (sensor for stacker wheel position)
10 Gate input of DPS4 (sensor for retract compartment)
11 GND
12 GND
13 Vcc
14 Vcc
15 Gate input of DPS1 (reserve)
16 Gate input of DPS3 (reserve, used several times!!!)
17 GND
18 GND
19 Power supply for photo transistor from PS1 (stacker wheel
intake) (LSVCC)
20 Measuring input for photo transistor from PS1 (stacker wheel
intake) (LSR3)
21 + current for transmit diodes from PS1 + PS18 (LSIPLUS)
22 - current for transmit diodes from PS1 + PS18 (LSIS1)

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-29

CMD controller Pin Assignments

Connectors at the bottom of the controller:

X30 dispensing units

pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837)

Pin Name
1 GND
2 GND
3 GND
4 GND
5 GND
6 +5V
7 +5V
8 +5V
9 + 5 V switched
10 + 5 V switched
11 + 5 V switched
12 Last – GND
13 Last – GND
14 Last – GND
15 Last – GND
16 Last – GND
17 Last – GND
18 + 24 V switched
19 + 24 V switched
20 + 24 V switched
21 + 24 V switched
22 + 24 V switched
23 + 24 V switched
24 Dispensing gear of dispensing unit 1
25 Retaining magnet of dispensing unit 1
26 Dispensing gear of dispensing unit 2
27 Retaining magnet of dispensing unit 2
28 Dispensing gear of dispensing unit 3
29 Retaining magnet of dispensing unit 3

9-30 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments CMD controller

Pin Name
30 Dispensing gear of dispensing unit 4
31 Retaining magnet of dispensing unit 4
32 Dispensing gear of dispensing unit 5
33 Retaining magnet of dispensing unit 5
34 Dispensing gear of dispensing unit 6
35 Retaining magnet of dispensing unit 6
36 Dispensing gear of dispensing unit 7
37 Retaining magnet of dispensing unit 7
38 Dispensing gear of dispensing unit 8
39 Retaining magnet of dispensing unit 8
40 Last - GND

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-31

CMD controller Pin Assignments

X31 dispensing units

pin contact strips, 2 x 20-pin (even) (Reihe = 2383807837)

Pin Name
1 GND
2 EEPROM-clock
3 EEPROM-data
4 D0
5 D1
6 D2
7 D3
8 D4
9 D5
10 D6
11 D7
12 CS-ICN
13 CS-ReserveN
14 CS-Dispensing unit1
15 CS-Dispensing unit2
16 CS-Dispensing unit3
17 CS-Dispensing unit4
18 CS-Dispensing unit5
19 CS-Dispensing unit6
20 CS-Dispensing unit7
21 CS-Dispensing unit8
22 WRN
23 RDN
24 ResetN
25 GND
26 Free
27 Power source for LEDs (LSIPLUS)
28 Current sink dispensing unit 1 (LSIV1)
29 Current sink dispensing unit 2 (LSIV2)

9-32 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments CMD controller

Pin Name
30 Current sink dispensing unit 3 (LSIV3)
31 Current sink dispensing unit 4 (LSIV4)
32 Current sink dispensing unit 5 (LSIV5)
33 Current sink dispensing unit 6 (LSIV6)
34 Current sink dispensing unit 7 (LSIV7)
35 Current sink dispensing unit 8 (LSIV8)
36 Power supply photo transistors (LSVCC)
37 Polling the first phototransistor for pressure sensor (LSANDR)
38 Polling the second phototransistor for empty sensor (LSR1)
39 Polling the third phototransistor for pressure sensor (LSR2)
40 GND

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-33

CMD controller Pin Assignments

X32 Hybrid photosensors and photosensors at stacker / right side

JST pin connector model PHD, 2 x 7-pin, B14B-PHDSS (upright)
(Reihe = A3C40032574, Sohn = A3C40032575)
Pin Name
1 Vcc
2 Vcc
3 Gate input of DPS6 (polling the position of the right routing
disk)
4 Gate input of DPS9 (polling the position of the right routing
disk)
5 GND
6 GND
7 Vcc
8 Vcc
9 Gate input of S1 (switch reports 'reject/retract cassette
inserted')
10 Gate input of DPS3 (reserve, used several times!!!)
11 GND
12 GND
13 Power supply for photo transistors from PS18
(Intake monitoring in front of the reject cassette) (LSVCC)
14 Measuring input for phototransistor of PS18
(Intake monitoring in front of the reject cassette) (LSR4)

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Pin Assignments CMD controller

X33 position switch and extensions

JST pin connector model PHD, 2 x 17-pin, B34B-PHDSS (upright)
(Reihe = A3C40036263, Sohn = A3C40036264)
Pin Name
1 +5V
2 GND
3 + 24 V
4 Last - GND
5 Chip-Select to reserve device at SPI2
6 Clock to reserve device at SPI2
7 Data output to reserve device at SPI2
8 Data input from reserve device at SPI2
9 Polling the position switch
10 GND
11 Reserve output
12 GND
13 Segment A of 7-segment display up / left
14 Segment B of 7-segment display up / left
15 Segment C of 7-segment display up / left
16 Segment D of 7-segment display up / left
17 Segment E of 7-segment display up / left
18 Segment F of 7-segment display up / left
19 Segment G of 7-segment display up / left
20 Segment DP of 7-segment display up / left
21 Special output for 7-segment display up / left
22 Segment A of 7-segment display bottom / right
23 Segment B of 7-segment display bottom / right
24 Segment C of 7-segment display bottom / right
25 Segment D of 7-segment display bottom / right
26 Segment E of 7-segment display bottom / right
27 Segment F of 7-segment display bottom / right
28 Segment G of 7-segment display bottom / right
29 Segment DP of 7-segment display bottom / right

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-35

CMD controller Pin Assignments

Pin Name
30 Special output for 7-segment display bottom / right
31 Free
32 Free
33 Free
34 Free

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Pin Assignments CMD controller

Connectors at the right side of the controller:

X40 jumpers
Berg pin connector, 2 x 10-pin (Reihe 5673507037;10)

Pin Name
1 'Door' (pay attention to safe door), to be polled by firmware
2 GND
3 'SCOP' connected, to be polled by firmware
4 GND
5 'Jump A' (reserve input A), to be polled by firmware
6 GND
7 'Jump B' (reserve input B), to be polled by firmware
8 GND
9 'Jump C' (reserve input C), to be polled by firmware
10 GND
11 'Jump D' (reserve input D), to be polled by firmware
12 GND
13 'Clear CMOS' RAM, to be polled by firmware
14 GND
15 'NEN', to be polled by firmware also
16 GND
17 'Battery' jumper
18 GND
19 'Jump PLD' jumper (jumper to control a PLD function)
20 GND

There are also the following elements:

Battery, indicator, beeper, key

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-37

CMD controller Pin Assignments

Connectors in the center of the controller:

X50 JTAG-PLD programming connector

X51 Kontron test connector
X52 Turbodebugger connector

9-38 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments 4-channel distributor board

4-channel distributor board

First connection to CMD controller

Pin Name
1 GND
2 GND
3 GND
4 GND
5 GND
6 +5V
7 +5V
8 +5V
9 + 5 V switched
10 + 5 V switched
11 + 5 V switched
12 Last - GND
13 Last - GND
14 Last - GND
15 Last - GND
16 Last - GND
17 Last - GND
18 + 24 V switched
19 + 24 V switched
20 + 24 V switched
21 + 24 V switched
22 + 24 V switched
23 + 24 V switched
24 Dispensing gear of dispensing unit 1
25 Retaining magnet of dispensing unit 1
26 Dispensing gear of dispensing unit 2
27 Retaining magnet of dispensing unit 2
28 Dispensing gear of dispensing unit 3
29 Retaining magnet of dispensing unit 3

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-39

4-channel distributor board Pin Assignments

Pin Name
30 Dispensing gear of dispensing unit 4
31 Retaining magnet of dispensing unit 4
32 Dispensing gear of dispensing unit 5
33 Retaining magnet of dispensing unit 5
34 Dispensing gear of dispensing unit 6
35 Retaining magnet of dispensing unit 6
36 Dispensing gear of dispensing unit 7
37 Retaining magnet of dispensing unit 7
38 Dispensing gear of dispensing unit 8
39 Retaining magnet of dispensing unit 8
40 Last - GND

Second connection to CMD controller

Pin Name
1 GND
2 EEPROM-clock
3 EEPROM-data
4 D0
5 D1
6 D2
7 D3
8 D4
9 D5
10 D6
11 D7
12 CS-ICN
13 CS-ReserveN
14 CS-Dispensing unit1
15 CS-Dispensing unit2
16 CS-Dispensing unit3

9-40 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments 4-channel distributor board

Pin Name
17 CS-Dispensing unit4
18 CS-Dispensing unit5
19 CS-Dispensing unit6
20 CS-Dispensing unit7
21 CS-Dispensing unit8
22 WRN
23 RDN
24 ResetN
25 GND
26 Free
27 Power source for LEDs (LSIPLUS)
28 Current sink dispensing unit 1 (LSIV1)
29 Current sink dispensing unit 2 (LSIV2)
30 Current sink dispensing unit 3 (LSIV3)
31 Current sink dispensing unit 4 (LSIV4)
32 Current sink dispensing unit 5 (LSIV5)
33 Current sink dispensing unit 6 (LSIV6)
34 Current sink dispensing unit 7 (LSIV7)
35 Current sink dispensing unit 8 (LSIV8)
36 Power supply photo transistors (LSVCC)
37 Polling the first phototransistor for pressure sensor (LSANDR)
38 Polling the second phototransistor for empty sensor (LSR1)
39 Polling the third phototransistor for pressure sensor (LSR2)
40 GND

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-41

4-channel distributor board Pin Assignments

1 or 4 cassette connectors (ISEP)

Pin Name
1 Data from and to EEPROM
2 Clock to EEPROM
3 Chip-Select to EEPROM
4 GND for Logic
5 + 5 V switched
6 + 24 V
7 Stepper motor
8 Stepper motor
9 Stepper motor
10 Stepper motor
11 Last - GND

Connector for the 1-channel distributor board

Pin Name
1 Power source for the transmit diodes (LSIPLUS)
2 Dispensing unit x current sink (LSIVx), activates the three
transmit diodes of the only dispensing unit
3 Power supply for the pressure photo transistor (LSVCC)
4 Input from pressure photo transistor (LSANDR) (PS at the
side)
5 Power supply for the 'cassette empty' photo transistor
(LSVCC)
6 Input from 'cassette empty' photo transistor (LSR1) (PS at top)
7 Power supply for the dispensing photo transistor (LSVCC)
8 Input from dispensing photo transistor (LSR2) (PS at bottom)
9 + 24 V for dispensing gear
10 Output to dispensing gear of dispensing unit x
11 + 24 V for retaining magnet
12 Output to retaining magnet of dispensing unit x

9-42 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Pin Assignments 4-channel distributor board

Connector for the two Double dispensing units at the 4-channel

distributor board
Pin Name
1 Power source for the transmit diodes (LSIPLUS)
2 Dispensing unit x current sink (LSIVx), activates the three
transmit diodes of the only dispensing unit
3 Power supply for the pressure photo transistor (LSVCC)
4 Input from pressure photo transistor (LSANDR) (PS at the
side)
5 Power supply for the 'cassette empty' photo transistor
(LSVCC)
6 Input from 'cassette empty' photo transistor (LSR1) (PS at top)
7 Power supply for the dispensing photo transistor (LSVCC)
8 Input from dispensing photo transistor (LSR2) (PS at bottom)
9 Power source for the transmit diodes (LSIPLUS)
10 Dispensing unit x+1 current sink (LSIVx+1), activates the three
transmit diodes of the only dispensing unit x+1
11 Power supply for the pressure photo transistor (LSVCC)
12 Input from pressure photo transistor (LSANDR) (PS at the
side)
13 Power supply for the 'cassette empty' photo transistor
(LSVCC)
14 Input from 'cassette empty' photo transistor (LSR1) (PS at top)
15 Power supply for the dispensing photo transistor (LSVCC)
16 Input from dispensing photo transistor (LSR2) (PS at bottom)
17 + 24 V for dispensing gear
18 Output to dispensing gear of dispensing unit x
19 + 24 V for retaining magnet
20 Output to retaining magnet of dispensing unit x
21 + 24 V for dispensing gear
22 Output to dispensing gear of dispensing unit x+1
23 + 24 V for retaining magnet
24 Output to retaining magnet of dispensing unit x+1

01750060162 B Cash Media Dispenser Version 4 - Service Manual 9-43

4-channel distributor board Pin Assignments

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Spare Parts

Overview of individual parts

Output transports
Part no. Name
1750057875 AGT CMD-V4 horizontal FL 101 mm (for ProCash 1500xe FL)
1750059284 AGT CMD-V4 horizontal RL 124 mm (for ProCash 1500xe RL)
1750045360 AGT CMD-V4 vertical FL (for ProCash 2000xe FL)
1750045348 AGT CMD-V4 vertical RL (for ProCash 2000xe RL)
1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2050xe RL)
1750045360 AGT CMD-V4 vertical FL (for ProCash 2100xe FL)
1750045348 AGT CMD-V4 vertical RL (for ProCash 2100xe RL)
1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2150xe RL)
1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2250xe RL)
1750059283 AGT CMD-V4 horizontal FL 241 mm (for ProCash 2350xe FL)
1750059116 AGT CMD-V4 horizontal RL 232 mm (for ProCash 2350xe RL)
1750068776 AGT CMD-V4 horizontal FL 125 mm (for ProCash 5000 mini)
1750068690 AGT CMD-V4 SCO

Stacker
Part no. Name
1750058042 CMD stacker complete with single reject switch
1750055782 CMD stacker without single reject switch
1750053977 CMD-V4 clamp

01750060162 B Cash Media Dispenser Version 4 - Service Manual 10-1

Overview of individual parts Spare Parts

Shutter
Part no. Name
1750045330 Shutter CMD-V4 Rearload assembled
1750054768 Shutter CMD-V4 vertical Frontload
1750053690 Shutter CMD-V4 horizontal Rearload
1750056960 Shutter CMD-V4 horizontal Frontload

Controller and distributor prints

Part no. Name
1750055781 CMD controller assembled (incl. cover)
1750074210 CMD controller with USB assembled with cover
1750044878 4-channel distributor print, assembled (incl. cover)
1750052425 1-channel distributor print, assembled (incl. cover)
1750019771 Chipcard controller SCOP
1750068065 Extension board in conjunction with the ProCash 5000 (mini)

Housings
Part no. Name
1750053055 CMD-V4 4-cassette housing assembled
1750054048 1-cassette housing complete with latching mechanism
1750054366 1-cassette housing complete without latching mechanism
1750064370 CMD outsert, 4-cassette housing, preassembled
1750066065 CMD outsert, 1-cassette housing, without latching
mechanism, preassembled
1750066067 CMD outsert, 1-cassette housing, preassembled
1750057257 CMD cover 4-cassette housing
1750057281 CMD cover 1-cassette housing
1750055308 CMD latch

10-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Spare Parts Overview of individual parts

Dispensing units
Part no. Name
1750051760 Double dispensing unit CMD-V4 (without thickness measuring
station)
1750051761 Double dispensing unit CMD-V4 (with thickness measuring
station)
1750051758 Single dispensing unit CMD-V4 (without thickness measuring
station)
1750051759 Single dispensing unit CMD-V4 (with thickness measuring
station)
1750035762 CMD-V4 dispensing shaft, assembled

Reject / retract cassette

Part no. Name
1750041920 CMD reject / retract cassette
1750056651 CMD reject / retract cassette lead-sealed
1750056652 CMD reject cassette lead-sealed
1750056653 CMD reject cassette
1750061714 CMD reject / retract cassette lockable
1750061877 CMD reject cassette lockable
1750063255 CMD reject cassette gray
1750063256 CMD reject cassette lockable gray
1750063257 CMD reject cassette lead-sealed gray

01750060162 B Cash Media Dispenser Version 4 - Service Manual 10-3

Overview of individual parts Spare Parts

Cash-out cassettes
Part no. Name
1750053501 Cash-out cassette CMD-V4
1750053502 CMD-V4 cash-out cassette, lockable
1750053503 Cash-out cassette CMD-V4 lead-sealed
1750053504 Cash-out cassette CMD-V4 FSM
1750053505 CMD-V4 FSM cash-out cassette, lockable
1750053506 Cash-out cassette CMD-V4 FSM lead-sealed
1750053511 Cash-out cassette BBA-UT CMD-V4
1750053512 Cash-out cassette BBA-UT CMD-V4 lockable
1750053513 Cash-out cassette BBA-UT CMD-V4 lead-sealed
1750053540 Cash-out cassette CMD-V4 no cash
1750053550 Cash-out cassette CMD-V4 ink
1750081760 Cash-out cassette CMD-V4 ink 2

1750042970 CMD case assembled

1750043537 CMD sealing cover assembled
1750058210 CMD cassette cover blue pr.
1750058211 CMD cassette cover ink pr.
1750042973 CMD cassette cover assembled
1750038783 CMD cassette handle
1750045537 CMD shutter, assembled
1750081830 CMD cassette cover ink 2 preassembled
5482000111 Lock assd.

Miscellaneous
Part no. Name
1750050322 CMD guard strip, left
1750050323 CMD guard strip, right

i With the introduction of the CMD-V4 FRU numbers have been

introduced.

10-4 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Index

B E
Banknote width 3-15 EEPROM 2-40
Bundle reject 2-7
Bundle retract 2-10
F
Function button 2-31
C
Function test 3-35
Cash-out cassette 3-8
Cash-out cassettes 2-52
I
Cassette handling 2-19 Initial start-up 4-1
Cassette initialization 3-33 Initialization 3-33, 4-4
CMD controller 2-20
Connectors 2-25 J
CMD V4 shutter 01750045330 / - Jumper settings 4-5
54768 5-11
CMD V4 shutter 01750053690 / - L
56960 5-1
Component control 2-34 Lithium batteries 1-4

Connectors Locking/unlocking handle

CMD controller 2-25 Blockage 6-24

Controller 2-20 Low cash sensor 3-14

CPU 2-31 M
D Maintenance and service 8-1

DDU 2-33 Maintenance materials 8-5

Device description 1-5 Manual (Structure) 1-7

Device overview 3-1 O

Dispensing 2-14
Dispensing unit 2-43 Operation 3-1
Double dispensing unit 2-47, 2-48 Output transport 2-41
horizontal 2-1

01750060162 B Cash Media Dispenser Version 4 - Service Manual I-1

 Index

vertical 2-2 Shutter ProCash 2000xe RL 7-

18
P Shutter ProCash 2050xe RL 7-
19
Photosensor electronics 2-32 Shutter ProCash 2100xe RL 7-
Pin assignments 9-1 20
Power interruption 1-4 Shutter ProCash 2150xe RL 7-
21
Shutter ProCash 2250xe 7-23
R
Shutter ProCash 2350xe 7-24
Reference value 3-33 Shutter ProCash 5000 (mini) 7-
25
Reject cassette 2-50, 3-9
Single dispensing unit 7-33
Removal/Installation of Stacker and output transport 7-4
Components
Retract cassette 2-50, 3-9
Adjusting the dispensing unit 7-
35
Adjusting the shutter 7-26
S
Clamp 7-36 Safety precautions 1-2
CMD controller 7-2
Dispensing units 7-29 SAT 2-38
Distributor board 7-27 Sensors 2-1
Extension board for the ProCash Serial interface 2-31
5000 (mini) 7-3
Shutter 2-42
Horizontal output transport 7-6
Output transport ProCash Single reject 2-8
2000xe RL 7-7 Spare parts 10-1
Output transport ProCash Stacker 2-38
2050xe 7-8
Start-up 4-1
Output transport ProCash
2100xe RL 7-9 Status display 2-31
Output transport ProCash Status displays 6-2
2150xe RL 7-10 Structure of the manual 1-7
Output transport ProCash
2250xe RL 7-11 T
Output transport ProCash
2350xe 7-12 Technical data 1-9
Output transport ProCash 5000
Troubleshooting 6-1
(mini) 7-14, 7-15
Shutter ProCash 1500xe 7-16

I-2 Cash Media Dispenser Version 4 - Service Manual 01750060162 B

Notes

01750060162 B Cash Media Dispenser Version 4 - Service Manual

Published by
Wincor Nixdorf International GmbH
33094 Paderborn
Germany

Printed in Germany
Order No.: 01750060162 B 2 GB