Self-Service

Systems
CINEO C2070
ProCash 8100

Service Manual
Questions and suggestions

Do you have ...

... any questions or suggestions

regarding this manual?

Please contact the following address

giving the order number of this
manual in your message:

Address:
WINCOR NIXDORF International GmbH
Handbuchredaktion BD PSD 43
D - 33094 Paderborn

Fax: +49 (0) 52 51 693-62 09

E-mail: manuals.hardware@wincor-nixdorf.com

CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

CINEO C2070
ProCash 8100

Service Manual

December Edition 2011

Copyright © Information and trademarks

© WINCOR NIXDORF International GmbH 2011

All rights, including rights of translation

and rights of reproduction by reprinting,
copying or similar methods, even of
parts, are reserved.
Any violations give rise to a claim for
damages.

All rights, including rights created by

patent grants or registration of a utility
model or design, are reserved. Delivery
subject to availability; right of technical
modifications reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.

This manual was

produced using paper
treated with chlorine-free bleach.

CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

I Contens/Abbreviations ...................
1 Introduction .....................................
2 Function and Integration ................
3 Basic Components..........................
4 PCs and PC Cards...........................
5 Card Readers and Keyboards ........
6 Monitors ...........................................
7 Printers and Scanners ....................
8 Cash Components ..........................
9 Multimedia .......................................
10 Miscellaneous..................................
11 Removal/Installation .......................
12 Maintenance and Service ...............
II Index .................................................

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 0-1

0-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A
Contents
Introduction .................................................................................................. 1-1
Symbols used in this manual ......................................................................... 1-1
Important safety precautions.......................................................................... 1-1
Installation note ........................................................................................ 1-1
General safety precautions....................................................................... 1-2
General power interruption ............................................................................ 1-5
CINEO C2070 / ProCash 8100 Frontload ................................................ 1-5
CINEO C2070 / ProCash 8100 Rearload ................................................. 1-6
Structure of the manual.................................................................................. 1-9
Outline ...................................................................................................... 1-9
Supplementary documentation ................................................................. 1-9
Manual release ......................................................................................... 1-9
Description of the device.............................................................................. 1-11
Function and use .................................................................................... 1-11
Service functionings ..................................................................................... 1-12
HW inventory .......................................................................................... 1-12
Complex components ....................................................................... 1-13
Simple components........................................................................... 1-13
CrypTA ................................................................................................... 1-14
Testsoftware for systems with ProBase ............................................ 1-14
Access protection for T/SOP functions and test software ................. 1-15
D&S ........................................................................................................ 1-16
Trusted computing / Secure channel ...................................................... 1-16
Procedures ........................................................................................ 1-17
Initial operation ............................................................................ 1-17
Complete PC replacement ........................................................... 1-19
Replacement of the system board (motherboard) ....................... 1-20
Hard disk replacement ................................................................. 1-20
RM3 controller replacement ......................................................... 1-20
Smart card replacement .............................................................. 1-20
Import the keystores .................................................................... 1-21
Basekey replacement .................................................................. 1-22
Handling with the TPM ...................................................................... 1-23
BIOS setting ................................................................................. 1-23
Affected PCs ................................................................................ 1-24
Qualifying Plus ............................................................................. 1-24
Technical data.............................................................................................. 1-25
Electrical characteristics of the supply network ...................................... 1-25

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-I

 Contents

Device conditions ................................................................................... 1-26

Installation specifications........................................................................ 1-27
Environmental conditions .................................................................. 1-28
Climatic environmental conditions in acc. with EN 60721................. 1-28
Mechanical environmental conditions in acc. with EN 60721 ........... 1-28
Noise emission in acc. with EN 27779 .............................................. 1-29
Compliance with standards and certifications.............................................. 1-30
Standards met ........................................................................................ 1-30
Conformity .............................................................................................. 1-30
Notes concerning radio interference suppression and electrical
safety ...................................................................................................... 1-31
Certification for data transmission .......................................................... 1-31
FCC rules and Canadian Standard ICES - 003...................................... 1-31
UL 291, Level 1 (security Container) ...................................................... 1-31
Environmental protection ............................................................................. 1-32
Environmentally and recycling-friendly product development ................ 1-32
Saving energy ........................................................................................ 1-32
Disposing of used consumables............................................................. 1-32
Labels on plastic case parts ................................................................... 1-33
Returning, recycling and disposing of used units and consumables ...... 1-33

Function and Integration............................................................................. 2-1

Block diagrams .............................................................................................. 2-1
System wiring plans ................................................................................. 2-2
Journal printer .......................................................................................... 2-5
Receipt printer .......................................................................................... 2-5
Passbook module ..................................................................................... 2-5
Forms printer ............................................................................................ 2-6
Cash Media Dispenser (CMD) ................................................................. 2-6
Cash Media Dispenser with pressure cassette TH60 .............................. 2-7
Check/Cash Deposit Module .................................................................... 2-7
Uninterruptible power supply (UPS) ......................................................... 2-8
Audio loudspeakers/headphone ............................................................... 2-8
Power supply ................................................................................................. 2-9
Supply voltage .......................................................................................... 2-9
DC power supply .................................................................................... 2-10
Connection of cash media dispenser, receipt printer and journal
printer ................................................................................................ 2-10
Special electronics CTM .............................................................................. 2-11
Console Electronics CTM ............................................................................ 2-13
Connected components ......................................................................... 2-14
Assignment of optical indicators ............................................................. 2-15

I-II CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Audio loudspeakers/headphone .................................................................. 2-16

Camera monitoring ...................................................................................... 2-16
System unit (PC) .......................................................................................... 2-17
Overview................................................................................................. 2-17
USB assignment ..................................................................................... 2-17
Protection against reading of ID cards by third parties ................................ 2-18
Remote status indicator ............................................................................... 2-18
Door switch .................................................................................................. 2-19
SOP button/SOP switch ............................................................................... 2-19
Monitors ....................................................................................................... 2-20
Touch screen for LCD monitor ............................................................... 2-21
Soft key keypads .................................................................................... 2-22
Protective screens .................................................................................. 2-23
Operating the flat displays ........................................................................... 2-23
Relay panel for external features USB......................................................... 2-24
Printers......................................................................................................... 2-24
Coin dispenser module ................................................................................ 2-25
Card readers ................................................................................................ 2-26
DC/DC converter for CIM ............................................................................. 2-26
Optical indicators ......................................................................................... 2-27
Keyboards .................................................................................................... 2-28
Operator panel ............................................................................................. 2-28
Cash Media Dispenser................................................................................. 2-29
Temperature control..................................................................................... 2-29
Ventilation ............................................................................................... 2-29

Power supply unit CMD 01750160689 ........................................................ 3-1

Description ..................................................................................................... 3-2
Output voltages ........................................................................................ 3-3
Stand-by voltages of the third part ...................................................... 3-3
Voltages of the second part ................................................................ 3-4
Voltages of the third part ..................................................................... 3-4
Input signal POWER-ON-NOT ................................................................. 3-5
Input signal SERVICE1-NOT.................................................................... 3-5
Output signal POWER-FAIL-NOT ............................................................ 3-6
Output signal OVERTEMP-FAN-FAULT-NOT ......................................... 3-6
Output signal OVER-VOLTAGE-OVER-CURRENT-NOT ........................ 3-6
Technical data................................................................................................ 3-7
Pin assignments............................................................................................. 3-8
Receipt or journal printer connection ........................................................ 3-9
CMD connection ....................................................................................... 3-9
DVD or operator panel connection ......................................................... 3-10

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-III

 Contents

System or customer panel connection ................................................... 3-11

System or customer panel connection ................................................... 3-12
Special electronics connection ............................................................... 3-13

Power Supply Unit CMD-CCDM ................................................................ 3-15

Specification ................................................................................................ 3-16
Output voltages ...................................................................................... 3-17
Stand-by voltages ............................................................................. 3-17
Voltages of the second part .............................................................. 3-18
Voltages of the third part ................................................................... 3-18
Voltages of the fourth part................................................................. 3-19
Input signal POWER-ON-NOT ............................................................... 3-19
Input signals SERVICE1-NOT and SERVICE2-NOT ............................. 3-20
Output signal OVERTEMP-FAN-FAULT-NOT ....................................... 3-20
Output signal OVER-VOLTAGE-OVER-CURRENT-NOT ...................... 3-20
Technical data ............................................................................................. 3-21
Pin assignments .......................................................................................... 3-22
Special electronics connection ............................................................... 3-22
DVD or operator panel connection ......................................................... 3-23
System or customer panel connection ................................................... 3-24
Receipt or journal printer connection...................................................... 3-25
CMD connection ..................................................................................... 3-25
38 V output voltage ................................................................................ 3-26

Power distributor 01750150107 ................................................................ 3-27

Pin assignment ............................................................................................ 3-28
Technical data ............................................................................................. 3-28
Dimensions and weight .......................................................................... 3-28

Special Electronics CTM 01750147868 .................................................... 3-29

Introduction .................................................................................................. 3-30
Functions of the special electronics ............................................................. 3-31
Behavior in connection with power supply unit and UPS............................. 3-32
Power supply unit / voltage supply ......................................................... 3-32
Status signals power supply unit ............................................................ 3-33
Power-on behavior after mains voltage supply ...................................... 3-33
Power-on behavior after pressing the on/off switch ............................... 3-34
Emergency power device ....................................................................... 3-35
Power-on behavior in UPS mode after reestablishment of the power
supply ..................................................................................................... 3-35
Switching off via software or restart ....................................................... 3-35
Switching off via on/off switch ................................................................ 3-36

I-IV CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

SOP function with disconnection from supply ........................................ 3-36

SOP function without any influence on the voltage ................................ 3-37
Further functions .......................................................................................... 3-37
Fan control.............................................................................................. 3-37
Firmware download ................................................................................ 3-38
Overview of LED signal situations ............................................................... 3-38
Technical data.............................................................................................. 3-39
Plug positions ......................................................................................... 3-39
Pin assignments ..................................................................................... 3-40
X1 – Power Supply In........................................................................ 3-40
X10 – I/O 1 (IDCU Box)..................................................................... 3-41
X11 – Power Distribution................................................................... 3-41
X15 – I/O 2 (Door) ............................................................................. 3-42
X13 – Switch Extern .......................................................................... 3-42
X14 - Universal.................................................................................. 3-43
X17 - Fan .......................................................................................... 3-44
X18 – I/O 3 (MEI / Reserve) .............................................................. 3-45
X19 – Power I/O (Switched Light) ..................................................... 3-46
X21 - I/O 4 (CMD) ............................................................................. 3-46
X22 - UPS ......................................................................................... 3-47
X24 – Operating Unit......................................................................... 3-47
I²C-Bus .............................................................................................. 3-47
USB ports .......................................................................................... 3-48
Dimensions and weight .......................................................................... 3-48

Console Electronics CTM 01750147498................................................... 3-49

Introduction .................................................................................................. 3-50
Fan control ................................................................................................... 3-50
Display illumination ...................................................................................... 3-51
Audio outputs ............................................................................................... 3-51
Firmware download...................................................................................... 3-52
Overview of LED signal situations ............................................................... 3-53
Technical information ................................................................................... 3-54
Dimensions and weight .......................................................................... 3-54
Plug positions ......................................................................................... 3-54
Pin assignments ..................................................................................... 3-55
X2 – Supply In ................................................................................... 3-55
X3 - Supply A (Display) ..................................................................... 3-56
X4 - Supply B (12V / 24V) ................................................................. 3-56
X11 – LCD Light ................................................................................ 3-57
X15- I/O 2 (ASKIM / DIP) .................................................................. 3-57
X13 – I/O 1 (Door) ............................................................................. 3-58

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-V

 Contents

X14 - Universal ................................................................................. 3-59

X16 – Current Source (MEI) ............................................................. 3-60
X17 - Fan .......................................................................................... 3-61
X18 – Power I/O 1 (Switched Light) .................................................. 3-62
X19 – I/O 3 (SOFTKEYS) ................................................................. 3-63
X21 - Audio In ................................................................................... 3-63
X22 - Audio Out Speaker .................................................................. 3-64
X23 – Audio Headphone ................................................................... 3-64
X30 / 2A to 2F - USB ........................................................................ 3-64

External Control Unit ................................................................................. 3-65

Overview of versions ................................................................................... 3-65
Description of keys and indicators ............................................................... 3-67
Function description ............................................................................... 3-69
Replacement during repairs......................................................................... 3-71
Technical specifications ............................................................................... 3-74
Pin assignment ....................................................................................... 3-74
Dimensions and weight .......................................................................... 3-74

Embedded PC A4 ......................................................................................... 4-1

Swap PC versions overview .......................................................................... 4-1
Technical data .......................................................................................... 4-3
Front side ....................................................................................................... 4-5
Device rear .................................................................................................... 4-6
Controls ......................................................................................................... 4-7
ATX system board ......................................................................................... 4-8
Lithium battery .......................................................................................... 4-9
Service concept for the EPC A4 .................................................................. 4-10
TPM ............................................................................................................. 4-12
Pin assignment ............................................................................................ 4-14
COM 1 / COM 2...................................................................................... 4-14
USB ........................................................................................................ 4-15
DVI ......................................................................................................... 4-16
VGA ........................................................................................................ 4-17
Audio Line-In .......................................................................................... 4-18
Audio microphone .................................................................................. 4-18
Audio Line-out ........................................................................................ 4-18
BIOS setup .................................................................................................. 4-19
BIOS default settings:............................................................................. 4-19

USB Multi DVD drive 01750166832........................................................... 4-23

Description ................................................................................................... 4-23

I-VI CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Pin assignment ............................................................................................ 4-24

USB port ................................................................................................. 4-24
Power supply .......................................................................................... 4-24
Technical data.............................................................................................. 4-25

Ethernet Adapter Intel PRO/1000 GT 01750107095................................. 4-27

Introduction .................................................................................................. 4-27
Card settings ................................................................................................ 4-29
Installation .................................................................................................... 4-29
Problems ...................................................................................................... 4-30
Technical data.............................................................................................. 4-30
Pin assignment ............................................................................................ 4-31

Anti-Skimming module II ............................................................................. 5-1

Components................................................................................................... 5-2
How the scanner works.................................................................................. 5-7
Connecting the ASKIM 2 base unit ................................................................ 5-8
Block diagram ........................................................................................... 5-8
Circuit diagram of the ASKIM 2 base unit................................................. 5-9
Functions used............................................................................................. 5-10
General information on the functions...................................................... 5-10
Suppression of the alarm evaluation ...................................................... 5-10
Alarm delay (Time frame) ....................................................................... 5-10
Switch-on/switch-off characteristics........................................................ 5-11
Basic calibration/Start-up........................................................................ 5-12
Normal operation .................................................................................... 5-12
Standby operation .................................................................................. 5-12
Setting the function of the alarm output .................................................. 5-13
Resetting the alarm and calibration ........................................................ 5-14
Function elements........................................................................................ 5-14
Status messages ......................................................................................... 5-15
LED on the ASKIM 2 base unit .................................................................... 5-16
Basic calibration/Start-up ............................................................................. 5-18
Resetting the alarm ...................................................................................... 5-19
Saving / not saving the alarm....................................................................... 5-20
Calibration .................................................................................................... 5-20
Pin assignment ............................................................................................ 5-21
USB ........................................................................................................ 5-21
Connector X2, ASKIM button / status LED connection .......................... 5-22
Connector X3, power supply connection ................................................ 5-22
Connector X4, switching signals card reader / reserve in-/output
connection .............................................................................................. 5-23

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-VII

 Contents

Connector X5, suppressor coil sensor connection ................................. 5-23

Test .............................................................................................................. 5-24

Card reader CHD V2CU (CHD V3x)........................................................... 5-27

Device views ................................................................................................ 5-30
Overall view ............................................................................................ 5-30
Front view ............................................................................................... 5-31
Rear view ............................................................................................... 5-32
Device version used .................................................................................... 5-33
Firmware ................................................................................................ 5-34
Position of components ............................................................................... 5-35
Pin assignment ............................................................................................ 5-36
I/O Port ................................................................................................... 5-36
USB ........................................................................................................ 5-37
Power supply .......................................................................................... 5-37
External capacitor................................................................................... 5-38
Technical Data ............................................................................................. 5-38
Testing ......................................................................................................... 5-39
Malfunctions................................................................................................. 5-39
Remedy of card jams or removal of foreign objects ............................... 5-39
Maintenance and Service ............................................................................ 5-40
Maintenance ........................................................................................... 5-40
Cleaning and test materials .................................................................... 5-41
Accessories ............................................................................................ 5-41

Hybrid DIP Reader USB 01750102140...................................................... 5-43

System connection ...................................................................................... 5-45
Pin assignment ............................................................................................ 5-46
Block diagram .............................................................................................. 5-47
Function elements ....................................................................................... 5-48
Rear view ............................................................................................... 5-48
Top view ................................................................................................. 5-49
Technical data ............................................................................................. 5-50
Maintenance and service ............................................................................. 5-51

MM/CIM86/CIM06........................................................................................ 5-53
Circuit diagram............................................................................................. 5-54
MM ......................................................................................................... 5-54
CIM86 ..................................................................................................... 5-54
CIM06 ..................................................................................................... 5-54
Test procedure............................................................................................. 5-55

I-VIII CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Card Reject Module ................................................................................... 5-57

General description ...................................................................................... 5-57
Views ........................................................................................................... 5-58
Card reject module with short transport path.......................................... 5-58
Card reject module with long transport path for 100 cards ..................... 5-59
Card reject module with long transport path for 200 cards ..................... 5-60
Function elements........................................................................................ 5-61
How to test the card reject module .............................................................. 5-62
Photosensor ........................................................................................... 5-62
Motor ...................................................................................................... 5-62
Troubleshooting ........................................................................................... 5-63
Pin assignment ............................................................................................ 5-64
Technical data.............................................................................................. 5-64

EPP V6 ........................................................................................................ 5-65

Description ................................................................................................... 5-66
Reset button ........................................................................................... 5-69
Service LEDs .......................................................................................... 5-70
Green LED ........................................................................................ 5-70
Red LED............................................................................................ 5-70
Tamper switch ........................................................................................ 5-71
EPP V6 SAM Board................................................................................ 5-72
Smartcard interfaces .................................................................................... 5-73
Replacing the EPP in the event of an error.................................................. 5-74
Pin assignment ............................................................................................ 5-75
Maintenance work ........................................................................................ 5-75

Soft key frame ............................................................................................ 5-77

Description ................................................................................................... 5-77
Pin assignment ............................................................................................ 5-79

15" LCD Box DVI .......................................................................................... 6-1

Connections ................................................................................................... 6-2
Important safety precautions.......................................................................... 6-3
Structure and functions .................................................................................. 6-3
DVI interface board and inverter board .................................................... 6-4
LCD panel................................................................................................. 6-5
Circuit diagram ............................................................................................... 6-6
Connection to DVI interface...................................................................... 6-6
Connection to analog interface (VGA) ...................................................... 6-7
Connecting cables ......................................................................................... 6-8
Pin assignment .............................................................................................. 6-9

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-IX

 Contents

DVI-I connection ....................................................................................... 6-9

Voltage connection and backlight on/off................................................. 6-10
Technical data ............................................................................................. 6-11
General................................................................................................... 6-11
LCD ........................................................................................................ 6-12

15“ LCD-Box DVI........................................................................................ 6-13

Connections ................................................................................................. 6-14
Important safety precautions ....................................................................... 6-15
Structure and functions ................................................................................ 6-16
Technical data ............................................................................................. 6-17
General................................................................................................... 6-17
LCD ........................................................................................................ 6-17
Pin assignment ............................................................................................ 6-18
DVI-I connection ..................................................................................... 6-18
Voltage connection and backlight on/off................................................. 6-19

17" LCD monitor ........................................................................................ 6-21

Important safety precautions ....................................................................... 6-22
Connectors .................................................................................................. 6-23
Adjusting the monitor ................................................................................... 6-24
Circuit diagram............................................................................................. 6-25
Graphic modes ............................................................................................ 6-26
Pin assignment ............................................................................................ 6-27
DVI-D connection ................................................................................... 6-27
VGA connection ..................................................................................... 6-28
OSD panel connection ........................................................................... 6-29
Connection for monitor power ................................................................ 6-30
Pin assignment ................................................................................. 6-30
Alternative voltage input .................................................................... 6-30
Technical data ............................................................................................. 6-31
General................................................................................................... 6-31
LCD ........................................................................................................ 6-32
Power supply .......................................................................................... 6-32
Troubleshooting ........................................................................................... 6-33

Touchkit for LCD monitor ......................................................................... 6-35

Structure ...................................................................................................... 6-35
How it works ................................................................................................ 6-36
LED display on the touch controller ............................................................. 6-37
Pin assignment ............................................................................................ 6-39
Technical data ............................................................................................. 6-40

I-X CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Journal Printer TP06/NP06 .......................................................................... 7-1

Connecting the printer.................................................................................... 7-2
Power supply ............................................................................................ 7-2
Data interface ........................................................................................... 7-2
Views of thermal printer TP06........................................................................ 7-3
Overall view .............................................................................................. 7-3
Control panel and connectors................................................................... 7-5
Position of sensors ................................................................................... 7-6
Views of matrix printer NP06 ......................................................................... 7-7
Overall view .............................................................................................. 7-7
Control panel and connectors................................................................... 7-9
Position of sensors ................................................................................. 7-10
Functions ..................................................................................................... 7-11
Power-on procedure ............................................................................... 7-11
Status indicators .......................................................................................... 7-12
Indicators at power-on ............................................................................ 7-12
Indicators when online ............................................................................ 7-12
Functions of keys ......................................................................................... 7-13
Normal operation .................................................................................... 7-13
Internal test ............................................................................................. 7-14
Internal test with paper ...................................................................... 7-14
Internal test without paper ................................................................. 7-14
Internal test .................................................................................................. 7-15
Calling and exiting the 'internal test with paper'...................................... 7-15
Calling and exiting the 'internal test without paper'................................. 7-17
Displaying the selected test level ........................................................... 7-18
Description of the test programs............................................................. 7-19
Test level 1 (paper sensor test)......................................................... 7-19
Test level 2 (printer test) ................................................................... 7-19
Test level 3 (statistical information) ................................................... 7-19
Test level 4 (reset EEPROM parameters to default values) ............. 7-23
Test level 5 (test of the take-up reel)................................................. 7-23
Test level 6 (carrier test (NP06 only)) ............................................... 7-24
Test level 7 (set EEPROM sensor values to factory default) ............ 7-24
Paper control................................................................................................ 7-25
Loading paper......................................................................................... 7-25
Remaining paper supply ......................................................................... 7-25
Error handling .............................................................................................. 7-26
Error indicators ....................................................................................... 7-26
ERROR LED blinking pattern ................................................................. 7-27
Recoverable errors............................................................................ 7-27

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XI

 Contents

Unrecoverable errors ........................................................................ 7-29

Troubleshooting...................................................................................... 7-30
Temperature error in the print head or thermal array ........................ 7-30
High voltage / low voltage error ........................................................ 7-30
Printer error ....................................................................................... 7-30
Paper motion error ............................................................................ 7-31
Controller ..................................................................................................... 7-32
Pin assignment ............................................................................................ 7-33
24 V connector ....................................................................................... 7-33
Data connector ....................................................................................... 7-33
Maintenance and service ............................................................................. 7-34
Maintenance counter .............................................................................. 7-34
Remedying poor print quality.................................................................. 7-34
Matrix printer NP06 ........................................................................... 7-34
Thermal printer TP06 ........................................................................ 7-35
Technical data ............................................................................................. 7-36
Electrical characteristics ......................................................................... 7-36
Matrix printing unit NP06 ................................................................... 7-36
Thermal printing unit TP06 ................................................................ 7-36
Interface to the host................................................................................ 7-36
Room classification ................................................................................ 7-37
Print head ............................................................................................... 7-37
Matrix printing unit NP06 ................................................................... 7-37
Thermal printing unit TP06 ................................................................ 7-37
Ribbon cartridge ..................................................................................... 7-38
Paper feed unit ....................................................................................... 7-38
Print function .......................................................................................... 7-39
Paper specifications ............................................................................... 7-41
Matrix printing unit NP06 ................................................................... 7-41
Thermal printing unit TP06 ................................................................ 7-41
Journal roll dimensions ..................................................................... 7-42
Dimensions and weights ........................................................................ 7-43
Removing / installing the components ......................................................... 7-44
Print head ............................................................................................... 7-44
Thermal array ......................................................................................... 7-45

Receipt printer TP07/NP07 ........................................................................ 7-47

Connection of the printer ............................................................................. 7-48
Power supply .......................................................................................... 7-48
Data interfaces ....................................................................................... 7-48
Views of thermal printer TP07 ..................................................................... 7-49
Overall view ............................................................................................ 7-49

I-XII CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Detail views ............................................................................................ 7-50

Customer panel ...................................................................................... 7-53
Ports ....................................................................................................... 7-54
Position of sensors ................................................................................. 7-55
Views of matrix printer NP07 ....................................................................... 7-56
Overall view ............................................................................................ 7-56
Detail views ............................................................................................ 7-57
Customer panel ...................................................................................... 7-58
Ports ....................................................................................................... 7-59
Position of sensors ................................................................................. 7-60
Paper path monitoring.................................................................................. 7-61
Functions ..................................................................................................... 7-62
Initialization ............................................................................................. 7-62
Status indicators .......................................................................................... 7-63
Indicators at power-on ............................................................................ 7-63
Indicators when online ............................................................................ 7-63
Key functions ............................................................................................... 7-64
Normal operation .................................................................................... 7-64
Internal test ............................................................................................. 7-65
Internal test with paper ...................................................................... 7-65
Internal test without paper ................................................................. 7-65
Internal test .................................................................................................. 7-66
Calling and exiting the 'internal test with paper'...................................... 7-66
Calling and exiting the 'internal test without paper'................................. 7-68
Indicators for the selected test level ....................................................... 7-69
Description of the test programs............................................................. 7-70
Test level 1 (paper sensor test)......................................................... 7-70
Test level 2 (printer test) ................................................................... 7-70
Test level 3 (statistical information) ................................................... 7-70
Test level 4 (reset EEPROM parameters to default values) ............. 7-74
Test level 5 mark test or cutter / presenter test ................................. 7-75
Test level 6 (carrier test) (only NP07) ............................................... 7-77
Test level 7 (set EEPROM sensor values to factory default) ............ 7-77
Paper control................................................................................................ 7-78
How paper control is performed ............................................................. 7-78
Load paper ............................................................................................. 7-79
Remaining paper supply ......................................................................... 7-79
Mark detection ........................................................................................ 7-79
Setting the printer to the paper type (only TP07) ......................................... 7-80
Reset at power on ........................................................................................ 7-83
Sensor calibration ........................................................................................ 7-83
Calibration of the mark sensor................................................................ 7-85

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XIII

 Contents

Calibrating the ToF sensors ................................................................... 7-85

Mark control ................................................................................................. 7-86
Switching on the mark control ................................................................ 7-86
Disabling mark control ............................................................................ 7-86
Positioning the control mark sensor ....................................................... 7-87
Changing the position of the control mark sensor on the thermal
print side (only TP07) ........................................................................ 7-88
Changing the position of the control mark sensor on the print side
(only NP07) ....................................................................................... 7-89
Changing the position of the control mark sensor on the rear
(only TP07) ....................................................................................... 7-90
Changing the position of the control mark sensor between the
thermal print side and the rear (only TP07) ...................................... 7-91
End of paper ................................................................................................ 7-95
Physical paper out .................................................................................. 7-95
Paper out during printing ........................................................................ 7-95
Paper-out detection ................................................................................ 7-95
Paper-low detection................................................................................ 7-95
Error handling .............................................................................................. 7-96
Error indicators ....................................................................................... 7-96
ERROR LED blinking pattern ................................................................. 7-96
Recoverable errors ........................................................................... 7-96
Unrecoverable errors ...................................................................... 7-100
Troubleshooting.................................................................................... 7-101
Paper jam ........................................................................................ 7-101
Mark control detection error ............................................................ 7-103
Cutter .............................................................................................. 7-104
Temperature error in the print head or thermal array ...................... 7-104
High voltage / low voltage error ...................................................... 7-104
Printer error ..................................................................................... 7-105
Controller ................................................................................................... 7-106
Pin assignments ........................................................................................ 7-107
24 V connector ..................................................................................... 7-107
Data connector ..................................................................................... 7-107
Maintenance and Service .......................................................................... 7-108
Maintenance counter ............................................................................ 7-108
Remedying poor print quality................................................................ 7-109
Matrix printer NP07 ......................................................................... 7-109
Thermal printer TP07 ...................................................................... 7-110
Technical data ........................................................................................... 7-111
Electrical characteristics ....................................................................... 7-111
Interface to the host.............................................................................. 7-111

I-XIV CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Room classification............................................................................... 7-111

Print head ............................................................................................. 7-112
Matrix printing unit NP07 ................................................................. 7-112
Thermal printing unit TP07 .............................................................. 7-112
Printer ribbon cartridge ......................................................................... 7-112
Paper feed unit ..................................................................................... 7-113
Print function......................................................................................... 7-113
Dimensions and weights....................................................................... 7-114
Paper specification..................................................................................... 7-115
Matrix printer NP07............................................................................... 7-115
Thermal printer TP07............................................................................ 7-115
Receipt roll dimensions ........................................................................ 7-116
Control mark print ................................................................................. 7-116
Control mark dimensions ................................................................ 7-117
Preprinted receipts .......................................................................... 7-118
Removal/Installation of Components ......................................................... 7-119
Print head ............................................................................................. 7-119
Thermal array ....................................................................................... 7-120

Forms printer TP20/TP22 ........................................................................ 7-123

TP20 .......................................................................................................... 7-123
TP22 .......................................................................................................... 7-124
Printer versions .......................................................................................... 7-125
Description............................................................................................ 7-125
How the automatic paper feed switch works ........................................ 7-126
Operator control panel ............................................................................... 7-127
Description of the operator control panel ................................................... 7-128
EJECT key............................................................................................ 7-128
TEST key .............................................................................................. 7-129
Test printout TP20 ..................................................................................... 7-129
Advanced test printout TP20...................................................................... 7-130
Test printout TP22 ..................................................................................... 7-136
Advanced test printout TP22...................................................................... 7-137
Tables with error messages ....................................................................... 7-144
Reactions in the event of an error ........................................................ 7-144
Messages, warnings and error messages of the printer....................... 7-144
Messages at the beginning ............................................................. 7-144
Warning messages ......................................................................... 7-145
Error messages ............................................................................... 7-145
Loader messages ................................................................................. 7-148
Load function (printer) ................................................................................ 7-149
Features of thermal printing unit ................................................................ 7-150

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XV

 Contents

Collecting function ................................................................................ 7-151

Retract/reject function .......................................................................... 7-151
Control board ............................................................................................. 7-151
Technical data ...................................................................................... 7-151
Control logic connector arrangement TP20.......................................... 7-153
Control logic connector arrangement TP22.......................................... 7-154
TP20 sensors ....................................................................................... 7-155
TP22 sensors ....................................................................................... 7-156
Paper specifications................................................................................... 7-157

Intermediate transport TP20 ................................................................... 7-159

Functions ................................................................................................... 7-159
Retract transport................................................................................... 7-159
Output (eject) transport ........................................................................ 7-159
Shutter .................................................................................................. 7-160
Electronics/sensors .............................................................................. 7-160
Motors and sensors ................................................................................... 7-161
Position of the motors and sensors ...................................................... 7-161
Shutter .................................................................................................. 7-162
Output transport ................................................................................... 7-163
Reject transport unit ............................................................................. 7-164
Reject transport indoor.................................................................... 7-164
Reject transport outdoor ................................................................. 7-165
Sensors ................................................................................................ 7-166
Electronics ................................................................................................. 7-167
Pin assignment ..................................................................................... 7-167

Passbook module PUxx .......................................................................... 7-169

Barcode Reader BR 02 ............................................................................ 7-171

Important safety precautions ..................................................................... 7-173
Description ................................................................................................. 7-173
Connecting the barcode reader ................................................................. 7-175
Factory defaults ......................................................................................... 7-176
Programming ............................................................................................. 7-179
Problems.................................................................................................... 7-180
Test ............................................................................................................ 7-180
Technical data ........................................................................................... 7-181
Electrical characteristics ....................................................................... 7-181
Optical characteristics .......................................................................... 7-181
Physical characteristics ........................................................................ 7-181
Ambient conditions ............................................................................... 7-182

I-XVI CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Safety standards................................................................................... 7-182

Decoding .............................................................................................. 7-182

Barcode Reader 2D BR 02....................................................................... 7-183

Important safety precautions...................................................................... 7-185
Description ................................................................................................. 7-185
Connecting the barcode reader ................................................................. 7-188
Factory defaults ......................................................................................... 7-189
Programming ............................................................................................. 7-189
Faults ......................................................................................................... 7-190
Test ............................................................................................................ 7-190
Technical data............................................................................................ 7-191
Electrical characteristics ....................................................................... 7-191
Optical characteristics .......................................................................... 7-191
Light source for image sensor ......................................................... 7-191
Projection (DOE) ............................................................................. 7-191
Image sensor .................................................................................. 7-192
Physical characteristics ........................................................................ 7-192
Ambient conditions ............................................................................... 7-192
Safety standards................................................................................... 7-192
Decoding .............................................................................................. 7-193

Cash Media Dispenser (CMD-V4) ............................................................... 8-1

Cash media dispenser (CMD-V5)................................................................ 8-3

Shutter CMD ................................................................................................. 8-5

Structure ........................................................................................................ 8-6
Function ....................................................................................................... 8-12
Cash dispensing CMD-V4 ...................................................................... 8-13
Cash dispensing CMD-V5 ...................................................................... 8-13
Meaning of the hybrid photo sensors ..................................................... 8-14
Pin assignment ............................................................................................ 8-15
Maintenance ................................................................................................ 8-16
Technical data.............................................................................................. 8-16

Check/Cash Deposit Module (CCDM) ...................................................... 8-17

Deposit unit ................................................................................................ 8-19

Coin Dispenser Module CM2-O-4H/8H ..................................................... 8-21

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XVII

 Contents

Camera IDS................................................................................................... 9-1

Camera versions............................................................................................ 9-2
Camera drivers .............................................................................................. 9-3
Technical data ............................................................................................... 9-4
Pin assignment .............................................................................................. 9-5

Relay Panel for External Features USB 01750083012 ............................ 10-1

Description ................................................................................................... 10-1
Technical data ............................................................................................. 10-2
Description of connectors ....................................................................... 10-2
Terminal diagram ................................................................................... 10-4
Sample connection of customer feedback ............................................. 10-4
Pin assignment ....................................................................................... 10-5
Replacement................................................................................................ 10-8
Technical data ............................................................................................. 10-8

Remote Status Indicator ........................................................................... 10-9

Description ................................................................................................... 10-9
Indicators and controls............................................................................... 10-10
Pin assignment .......................................................................................... 10-11
Remote status indicator - standard ...................................................... 10-11
Remote status indicator - audio............................................................ 10-12

Operator Panel USB (OP 04) ................................................................... 10-13

Introduction ................................................................................................ 10-13
Description of keys and indicators ............................................................. 10-16
Keys and indicators for operator panel functions ................................. 10-17
Keys and indicators for functions of the external control unit ............... 10-18
Replacing the label strips........................................................................... 10-20
Technical specifications ............................................................................. 10-22
Pin assignment ..................................................................................... 10-22
Technical data ...................................................................................... 10-24

Operator Panel 05 .................................................................................... 10-25

Connections ............................................................................................... 10-26
Operator panel 05 - with/without keypad .............................................. 10-26
Operator panel 05 - small housing ....................................................... 10-27
Important safety precautions ..................................................................... 10-28
Structure and functions .............................................................................. 10-29
Settings ...................................................................................................... 10-30
Circuit diagram........................................................................................... 10-30
Operator panel 05 with keypad .................................................................. 10-31

I-XVIII CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Keys and indicators .............................................................................. 10-31

Technical specifications ............................................................................. 10-34
Pin assignment ..................................................................................... 10-34
Technical data ...................................................................................... 10-36
General ........................................................................................... 10-36
LCD ................................................................................................. 10-37
Interfaces ........................................................................................ 10-37
Operating system support ............................................................... 10-37

Operator Panel 06 .................................................................................... 10-39

Connectors................................................................................................. 10-40
Operator Panel 06 ................................................................................ 10-40
Important safety precautions...................................................................... 10-41
Structure and functions .............................................................................. 10-42
Operating settings ...................................................................................... 10-43
Circuit diagram ........................................................................................... 10-43
Specifications of the keys .......................................................................... 10-44
Technical information ................................................................................. 10-46
Pin assignments ................................................................................... 10-46
Technical data............................................................................................ 10-48
Keyboard for the operator panel ........................................................... 10-50
Keys and indicators ......................................................................... 10-50
Pin assignments .............................................................................. 10-52

Plug-in Media Entry Indicators ............................................................... 10-53

Structure .................................................................................................... 10-53
Pin assignment .......................................................................................... 10-54

UPS Powerware 5115 RM ........................................................................ 10-55

Important safety precautions...................................................................... 10-56
Controls...................................................................................................... 10-57
Front view ............................................................................................. 10-57
Rear view (120 V version) .................................................................... 10-58
Rear view (230 V version) .................................................................... 10-59
Initial start-up ............................................................................................. 10-60
Switching on............................................................................................... 10-61
Power-down ............................................................................................... 10-61
Standby mode ............................................................................................ 10-62
Self-test ...................................................................................................... 10-62
Voltage selector ......................................................................................... 10-63
Indicators/troubleshooting .......................................................................... 10-64
Resetting an alarm ............................................................................... 10-64

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XIX

 Contents

Problems .............................................................................................. 10-65

Pin assignments ........................................................................................ 10-69
V.24 ...................................................................................................... 10-69
USB ...................................................................................................... 10-70
Technical data ........................................................................................... 10-71
Maintenance .............................................................................................. 10-72
Replacing the battery ................................................................................. 10-73

Removal/Installation of Components ...................................................... 11-1

Device views ................................................................................................ 11-1
Frontload ................................................................................................ 11-2
Customer panel open ........................................................................ 11-2
Customer panel open ........................................................................ 11-3
Safe opened ...................................................................................... 11-4
Rearload ................................................................................................. 11-5
Customer panel open ........................................................................ 11-5
Customer panel open ........................................................................ 11-6
Device rear ........................................................................................ 11-7
Operating unit door ........................................................................... 11-8
Door of operating unit open .............................................................. 11-9
Safe open ........................................................................................ 11-10
Pulling out/pushing in the cash media dispenser ............................ 11-11
Key-operated lock ...................................................................................... 11-12
Customer panel .................................................................................... 11-12
Operator panel ........................................................................................... 11-14
Gas spring of operating unit door .............................................................. 11-15
Journal printer ............................................................................................ 11-16
Frontload .............................................................................................. 11-16
Rearload ............................................................................................... 11-17
Receipt printer ........................................................................................... 11-18
Capacitor for card reader ........................................................................... 11-19
Frontload .............................................................................................. 11-19
Rearload ............................................................................................... 11-20
Card Reader CHD V2CU (CHD V3x) ........................................................ 11-21
Disassembling the CIM board .............................................................. 11-22
Passbook module PUxx............................................................................. 11-24
System unit (PC)........................................................................................ 11-25
External drive ............................................................................................. 11-26
Frontload .............................................................................................. 11-26
Rearload ............................................................................................... 11-26
Fan............................................................................................................. 11-27
Frontload .............................................................................................. 11-27

I-XX CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Rearload ............................................................................................... 11-28

Fan in the front door................................................................................... 11-29
Card reader shutter .................................................................................... 11-29
Power distributor ........................................................................................ 11-30
Frontload .............................................................................................. 11-30
Rearload ............................................................................................... 11-31
Central power supply unit .......................................................................... 11-32
Special Electronics CTM ............................................................................ 11-34
Console Electronics CTM .......................................................................... 11-35
Frontload .............................................................................................. 11-35
Rearload ............................................................................................... 11-36
External operating unit ............................................................................... 11-37
Relay panel for external features USB....................................................... 11-38
Frontload .............................................................................................. 11-38
Rearload ............................................................................................... 11-38
Uninterruptible power supply ..................................................................... 11-39
Audio loudspeakers ................................................................................... 11-39
LCD monitor ............................................................................................... 11-40
Pane and soft keys .................................................................................... 11-41
Keypad ....................................................................................................... 11-44
Keypad shield ............................................................................................ 11-45
CMD shutter ............................................................................................... 11-46
ASKIM module ........................................................................................... 11-47
General instructions.............................................................................. 11-47
ASKIM sensor....................................................................................... 11-47
Anti-skimming base unit ....................................................................... 11-49
ASKIM button ............................................................................................. 11-50
Optical indicators ....................................................................................... 11-50
Logo illumination ........................................................................................ 11-51
Headphone jack ......................................................................................... 11-53
Cash slot camera ....................................................................................... 11-53
IDCU camera ............................................................................................. 11-54
Portrait camera .......................................................................................... 11-55
Touch controller ......................................................................................... 11-55
Hybrid DIP reader ...................................................................................... 11-56
CMD output transport................................................................................. 11-58
CMD stacker .............................................................................................. 11-59
CMD controller ........................................................................................... 11-62
CMD distributor board ................................................................................ 11-63
CMD dispensing units ................................................................................ 11-66
Lower dispensing unit ........................................................................... 11-66
Upper dispensing unit ........................................................................... 11-68

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XXI

 Contents

CMD chassis.............................................................................................. 11-70

Check/cash deposit module (CCDM) ........................................................ 11-72
CCDM head module ............................................................................. 11-72
Frontload device ............................................................................. 11-73
Rearload device .............................................................................. 11-73
CCDM cassette module ....................................................................... 11-77
Frontload device ............................................................................. 11-77
Rearload device .............................................................................. 11-78
Safety Shutter form printer TP20 ............................................................... 11-81
Form printer TP20...................................................................................... 11-82
Shutter ....................................................................................................... 11-84
Output transport ......................................................................................... 11-85
Reject transport unit................................................................................... 11-86
Electronics ................................................................................................. 11-87
Power supply ............................................................................................. 11-88
Forms printer TP20 .................................................................................... 11-89
Installing/removing the printer .............................................................. 11-89
Installing/removing the logic board ....................................................... 11-90
Installing/removing the control panel .................................................... 11-93
Installing/removing the thermal array ................................................... 11-94

Maintenance and service .......................................................................... 12-1

Test options ................................................................................................. 12-2
Maintenance ................................................................................................ 12-2
Journal printer ........................................................................................ 12-2
Receipt printer ........................................................................................ 12-3
Forms printer TP20 ................................................................................ 12-3
Card Reader CHD V2CU (CHD V3x) ..................................................... 12-3
CMD ....................................................................................................... 12-4
EPP keypad............................................................................................ 12-4
Soft and function keys, operator panel ................................................... 12-4
System unit (PC) .................................................................................... 12-4
CIM ......................................................................................................... 12-5
Hybrid DIP reader................................................................................... 12-5
Housing .................................................................................................. 12-5
Portrait camera/cash slot camera/IDCU camera .................................... 12-5
Optical indicators .................................................................................... 12-5
Fan ......................................................................................................... 12-6
Monitors, LCD boxes .............................................................................. 12-6
General................................................................................................... 12-6
Approved maintenance materials ........................................................... 12-7

I-XXII CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Contents

Index.............................................................................................................. II-1

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XXIII

 Contents

I-XXIV CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Abbreviations
CFR Code of Federal
A Regulation
AC Alternating Current CHD Card Handling Device
ACPI Advanced Configuration CIM Card Identification Module
and Power Interface (security module)
ASKIM Anti-skimming module CMD-V4 Cash Media
dispenser version 4
AT Advanced technology
CMD-V5 Cash Media
ATAPI AT bus attachment packet
dispenser version 5
interface
CMD Cash Media Dispenser
ATX AT bus extended
CMOS Complementory Metal
B Oxide Semiconductor
CNS Chinese National
BIOS Basic Input Output System Standards
bps Bits per second COM Communication Port of PC
BSMI Bureau of Standards, cpi Characters per inch
Metrology and Inspection cpl Characters per line
C CPU Central Processing Unit
CRT Cathode Ray Tube
CCDM Check / cash deposit CSA Canadian Standards
module Association
CD-ROM Compact Disk - CSA Canadian Standards
Read Only Memory Association (Kanadische
CD Compact Disk Normenvereinigung)
CDRH Center for Devices and CTS Clear To Send
Radiological Health
CE Communauté Européenne D
(European Community)
Declaration of Conformity D-SUB Connector series D,
subminiature
CEE Certification of Electrical
Equipment DC Direct Current
DCD Data Carrier Detect
DDC Diebold Direct Connect

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XXV

 Abbreviations

DDC Display Data Channel EEPROM Electrical

DDR Double Data Rate Erasable Programmable
Read Only Memory
DIMM Dual Inline Memory
Module EMA Intruder alarm system
DIN German Institute for EMC Electromagnetic
Standardization Compatibility
DIP Dual-in-line package EMV Europay, Mastercard, Visa
DMI Desktop Management EN European standard
Interface EPLD Erasable Programmable
DOE Diffractive Optical Element Logic Device
DOS Disk Operating System EPP Encrypted PIN Pad
dpi Dots per inch EPP Enhanced Parallel Port
DPS Digital photosensor EPROM Erasable Programmable
Read Only Memory
DSP Diagnostic and Service
Package ESD Electrostatic Discharge
DSR Data Set Ready
F
DT Data Transmission
DTR Data Terminal Ready FCC Federal Communications
Commission
DVD-ROM Digital Versatile
Disk - Read Only Memory FCK Firmware compatibility key
DVD Digital Versatile Disk FL Frontload
DVI-D Digital Visual Interface, fps Frame per second
Digital only out-/input FRU Field repair unit
DVI-I Digital Visual Interface, FW Firmware
Integrated, analog and
digital out-/input G
DVI Digital Visual Interface
GmbH Limited liability company
E GND Ground

ec eurocheque H
EC European Community
H High
ECP Extended Capability Port
HDD Hard Disk Drive
EEC European Economic
Community

I-XXVI CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Abbreviations

HW conf Hardware standard procedure for

configuration high-speed data
transmission)
I LVDS Low Voltage Differential
Signaling
IBM International Business
Machines
M
IC Integrated Circuit
ICES Interference Causing MEI Media Entry Indicator
Equipment Standards MK Mark detection
ID Identification MM Modular Marker of ID card
IDCU ID card unit (evaluation by means of
security modules like MM
IDE Integrated Drive
box or CIM 86)
Electronics
MM Modular Marker of ID card
IEC International
(evaluation by means of
Electrotechnical
security modules like MM
Commission
box or CIM86 or CIM06)
IP International Protection
MM Modular marker of the ID
IRQ Interrupt Request card (evaluation by means
ISO International Organization of security modules like
for Standardization MM-Box or CIM
86/CIM06)
K
N
KDIAG Components Diagnostics
nc not connected
L ND Matrix printer
L Low NDC NCR Direct Connect
LAN Local Area Network NP Needle (Matrix) Printer
LCD Liquid Crystal Display NTSC National Television
System Committee
LCF Light Control Film
NVRAM Nonvolatile Random
LED Light-Emitting Diode Access Memory
LINUX Linus Torvalds UNIX
LVDS Low Voltage Differential
Signal (digital interface for
flat-panel displays,

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XXVII

 Abbreviations

O R
OCCT OEM Component R/W Read/Write
conversion table RAM Random Access Memory
OEM Original Equipment RGB Red, Green, Blue
Manufacturer
RI Ring Indicator
OP Operator Panel
RL Rearload
OSD On-Screen Display
ROM Read Only Memory
(window for making
display settings) RS232 Recommended Standard
232
P RSI Remote Status Indicator
RTS Request To Send
PAL Phase Alternation by Line
RxD Receive Data
PC Personal Computer
(system unit of device)
S
PC Personal Computer
(Systemeinheit des SAM Security Access Module
Gerätes) (part of cashless payment)
PCI Peripheral Component SAM Security Access Module
Interconnect SAM Security Access Module
PCS Print Contrast Sensitivity (part of cashless payment)
PDIAG Peripheral Component SDIAG System (PC) Diagnostics
Interconnect SDRAM Synchronous Dynamic
PDIAG Periphery Diagnostics Random Access Memory
PE Paper-out sensor SE special electronics
PGA Programmable Gate Array SELV Safety Extra-Low Voltage
PIN Personal identification SLE Systemic Lupus
number Erythemosus
PnP Plug and Play SOP Service and Operating
PrA Presenter output Program
ProPxD Platform Extended SRAM Static Random Access
Diagnostic Memory
PS Photosensor SSI Simple Serial Interface
PWE Weekend sensor SVGA Static random access
memory

I-XXVIII CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Abbreviations

SVGA Super Video Graphics W

Adapter
WN WINCOR NIXDORF
SXGA Super Extended Graphics
Adapter WN WINCOR NIXDORF
International GmbH
T
X
T/SOP Technical Service and
Operating Program XGA Video graphics adapter
TFT Thin Film Transistor XGA Extended Graphics
Adapter
TH Thermal printer
TMDS Transition Minimized Z
Differential Signaling
TN network Power supply ZKA Central Credit Committee
network in accordance ZSE Central Special
with EN 60950 Electronics Module
TOF Top of Form (TOF mark:
black mark for paper
control)
TP Thermal Printer
TP Thermo Printer
TRU Thermal Reject Unit
TxD Transmit Data

U
UL Underwriters Laboratories
Inc.
UPS Uninterruptible Power
Supply
USB Universal Serial Bus
USV Uninterruptible power
supply

V
VGA Video Graphics Adapter

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual I-XXIX

 Abbreviations

I-XXX CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction
This service manual has been compiled for authorized service personnel only.
The operating and installation instructions should also be read since certain
details are only described in these instructions.

Symbols used in this manual

− Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
• Text following this symbol describes actions to be performed in the
specified order.

Text following this symbol should be given special attention in order to

avoid damage and injury.

i Text following this symbol contains general information to facilitate use

of the device and help avoid operating errors.

Important safety precautions

Please read the following notes carefully before doing any work on the
device.

Installation note
− When installing the device and/or doing any work on it, make sure that it is
disconnected from power.
− Remove the shipping restraints inside the unit which secure its components
during transportation if necessary for the installation (see enclosed
information sheet).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-1

 Introduction

General safety precautions

This device complies with the relevant safety regulations for information
processing equipment.
− When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation.
− Only use the original packaging material to transport the device.
− Note the warning and information labels on the device.
− Unless otherwise stated, grasp the components only by the green ledge
when handling them.
− The device is equipped with a safety-tested power cable which must be
connected only to a suitable grounded outlet.
− Always hold the plug when removing the power cable. Never pull the cable
itself.
− Install cables in such a way that they will not be stepped on or tripped over
or damaged or crushed in any way.
− Have damaged power cables replaced immediately.
− Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
− In case of an emergency (e.g. damaged cabinets, controls or power cables,
liquids or foreign objects in the device) take the following steps:
Deactivate the device immediately by:
Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation;
Disconnecting the plug connector of the power supply cable from the
grounded socket in the building installation;
Switching off the ON/OFF switch on the power distributor;
Interrupting the power connection, if there is one, between the UPS
(uninterruptible power supply) and the device (see section "General
power interrupt");

1-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction

− During a thunderstorm, data transmission lines must not be connected or

disconnected.
− Always keep the device's vents free from obstruction to ensure proper air
circulation and to prevent malfunctions resulting from overheating.
− Only use accessories and extension components that have been approved
by us. Nonobservance can result in damage to the device or violations of
regulations concerning safety, radio interference and ergonomical
requirements.
− Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e. g. EMA connection, relay panel for external
features).
− To clean and maintain the device only use cleaning agents approved by
WINCOR NIXDORF International GmbH (see chapter "Maintenance and
service").

Repairs

Repair work may only be carried out by authorized personnel.

Unauthorized opening of the device or repair work carried out

improperly could result in considerable danger to the user.

In case of noncompliance, WINCOR NIXDORF International GmbH

excludes all liability.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-3

 Introduction

Lithium batteries

The handling and the replacement should only be performed by

authorized service personnel who were trained by the
WINCOR NIXDORF International GmbH.

There is danger of fire or explosion if the batteries are handled

improperly. It is therefore important to note the following points:

– Avoid short circuits

– Never recharge the battery
– Avoid temperatures above +100 °C (+212 °F).
– Do not try to open the battery by force
– Do not allow the battery to come in contact with water or fire

The battery should only be replaced with the same or an equivalent

type recommended by WINCOR NIXDORF International GmbH (see
chapter “Appendix,” section “Consumables”).
Dispose of used batteries in compliance with national regulations and
the manufacturer's specifications.

Start-up

i Before operating the device, remove all parts inside of it which secure
its components during transportation or check whether they have been
removed (see info sheet supplied with the device).

1-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction General power interruption

General power interruption

i A general power interruption has the following effects:
– All current transactions are immediately aborted (exception:
transport of the ID card).
– Dispensed banknotes remain in the transport paths of the cash-out
module. They will be transported to the collecting tray or the reject
cassette of the cash media dispenser after the device has been
turned on again.
– Depending on the parameter setting, ID cards are either output,
retained or transported to the card reject tray. This transaction will
be properly completed.

CINEO C2070 / ProCash 8100 Frontload

• Lift the customer panel up (see chapter "Basic Operation", section

"Opening/closing the device doors").

• Switch off the power switch on the power distributor (1).

• Disconnect the rubber plug of the power cable (power input) (2) from the
power distributor.

• Open the safe door (see chapter "Basic Operation", section "Opening/
closing the safe door").

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-5

General power interruption Introduction

• In order to disconnect the device from the net, disconnect the coupling of
the power cable (1) in the safe.

• To ensure that the entire device is disconnected from power, you must also
pull the plug of the power cable from the wall outlet or interrupt the power
supply in the distributor box of the building by switching off the circuit-
breaker or by removing the fuse.

Devices with UPS (option) in the safe:

• Switch off the UPS.

How the UPS is switched off depends on the unit you are using.
The exact procedure is described in the chapter "Uninterruptible Power
Supply (UPS)".

CINEO C2070 / ProCash 8100 Rearload

• Open the operating unit door (see chapter "Basic Operation", section
"Opening/closing the device doors").

1-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction General power interruption

• Switch off the power switch on the power distributor (1).

• Disconnect the rubber plug of the power cable (power input) (2) from the
power distributor.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-7

General power interruption Introduction

• Open the safe door (see chapter "Basic Operation", section "Opening/
closing the safe door").

• In order to disconnect the device from the net, disconnect the coupling of
the power cable (1) in the safe.

• To ensure that the entire device is disconnected from power, you must also
pull the plug of the power cable from the wall outlet or interrupt the power
supply in the distributor box of the building by switching off the circuit-
breaker or by removing the fuse.

Devices with UPS (option) in the safe:

• Switch off the UPS.

How the UPS is switched off depends on the unit you are using.
The exact procedure is described in the chapter "Uninterruptible Power
Supply (UPS)".

1-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Structure of the manual

Structure of the manual

Outline
The chapter "Introduction" describes the important safety precautions and the
general power interruption. It also gives an overview of the possible functions
of the device.
The features are also described in the chapter "Introduction" in the section
"Technical data".
In the chapter "Function and Integration" you will find the block diagrams and a
short description of the main functions of the device.
This is followed by the chapters describing the components which are used or
can be used.
The next chapter "Removal/Installation of Components" provides detailed
information on how to remove and install each component.
Finally, the chapter "Maintenance and Service" contains information on
maintenance work to be carried out regularly.

Supplementary documentation
For the operation and installation of the device, separate manuals are
available in several languages.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.

Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-9

Structure of the manual Introduction

Often the hardware replacement does not result in a changed construction of

the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. block diagrams, removal/installation, preventive
maintenance, etc.).

1-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Description of the device

Description of the device

Function and use

The CINEO C2070 / ProCash 8100 is a multi-functional automated teller
machine. It has been designed for indoor installation.
The device is equipped with a safe with different security levels and a cash
media dispenser (CMD) for a maximum of four cash-out cassettes and one
reject/retract cassette. The CINEO C2070 is supplied with a CMD V5 and the
ProCash 8100 with a CMD V4. The operation of the devices is identical for the
most part.

The CINEO C2070 / ProCash 8100 is based on a modular system which, apart
from the basic functions of the cash output and information display, can be
extended with the following functions:
− Loading and unloading electronic purse data
− Processing passbooks
− Printing receipts or other documents
Storage of bank notes or papers (envelope deposit or CCDM)
− Reading of bar codes
The functions are implemented by the use of components which can be
combined as needed. They are described in detail in the following chapters.

i The CINEO C2070 / ProCash 8100 can also be installed with a

sidecar.
A separate service manual is available for the relevant sidecar.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-11

Service functionings Introduction

Service functionings
i The tests of the components are performed via the Diagnostics &
services plattform (D&S) or via the T/SOP.
KDIAG Qualifying plus is only used transitionally or for test tool
specialists.

HW inventory
A considerable efficiency increasing in the service processes is the goal for the
HW inventory functioning (electronically readable inventory data of the FRU).
Nearly all field-switchable units (FRU) are electronically identifiable via the
stored data in the component.
HW inventory data should be available for operators or technicians in remote
supervised systems as well as on-site on the system.
The data quantity depends on the type and on the manufacturer of the
component.
This data or a subset from it are also printed on the new module label as plain
text / 1D barcode and 2D data matrix code. The WNS 60414 standard
describes the new FRU module labels.
The data is saved in the system unit (PC) as an encrypted xml file. This file
can be displayed on the device by using the T/SOP and is used for data
transmission to the CRM system. A tool for the encryption of this file is
available for authorized technicians.

Relating to HW inventory data, two FRU groups are distinguished:

1-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Service functionings

Complex components
These FRUs are preponderantly WN manufacturings, like e.g.
electromechanical RM3 cash components, main component and component
electronics etc.
Here is a EEPROM integrated with defined structure and correspondingly
extensive data, which was preferentially created in the production. The
EEPROM is either directly on the control electronics or with components
without an individual electronics board at the chassis and is wired to the other
sensors / actuators.
The so called data triple of the FRU is the core part.
− Part number
− Serial number
− Revision level
Depending on the FRU other data is stored like e.g. operating data, repair
data, manufacturer parameters or configuration data.
If FRUs are load and operated with the WN firmware, there is always a
Firmware Compatibility Key (FCK) in the EEPROM, which displays the
mechanic and electronic configuration of the FRU. Therefore the firmware can
react to specific features of the electronics and the mechanics.

With exception of the content

− State of Construction
− Allocation Number
− Position Code,
HW indentory data in the field are not changeable.

Simple components
These FRUs are preponderantly OEM purchased parts, like e.g. card readers,
monitors, scanners etc.
The minimum requirement is the availability of the data triple of the FRU.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-13

Service functionings Introduction

− Part number
− Serial number
− Revision level
The data triple is generated from the manufacturer information saved in the
module. If the manufacturer does not save the WN part number directly in the
EEPROM, it will be generated for the inventorization using a reference table
(OCCT).
The OEM Component Conversion Table (OCCT) is saved on the system unit
(PC) of the basic system. It needs to be updated with every new release of
FRUs. This is processed at the system by the D+S platform or T/SOP, if
required.
HW indentory data in the field are not changeable in simple components.

The electronic readability is based on the functioning of the D&S platform,

which is delivered with every system as standard as a part of the platform
software. The interface to the D+S platform is realized by the T/SOP in
conjunction with a graphic screen.

To guarantee matches of the electronic data and the module label

i data, you should not remove or replace any electronics or EEPROMs
in the FRU in the field, if they are not defined or available as a FRU.
Specially the FCK, which does not apply to the hardware/electronics
anymore, can cause a failure or undefined erroneous function of the
FRU.

CrypTA

Testsoftware for systems with ProBase

With the introduction of the CINEO systems, the previous software structure
with CSC/W as lowest driver layer is replaced by the program package
ProBase.

1-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Service functionings

ProBase includes the functioning of the CSC/W and J/DD as well as the XFS
layer. As a service-relevant function serves the D&S platform which is a base
for all service functions. On top of that is the T/SOP, which acts as a local user
interface between system and technician. It consists all the necessary
functions for testing and diagnostics. So the T/SOP replaces the usage of
KDIAG which was necessary in the predecessors.
T/SOP and D&S platform are integral parts of each installation.

Access protection for T/SOP functions and test software

With the introduction of the CINEO and ProCash 8xx0 series of products, the
fusing of the test function against unauthorized usage was also introduced.
All functions regarding to the test software are encrypted with the CrypTa
security system.
This is based on a USB dongle called CrypTA stick as a key for the technician.
In this CrypTA stick are the for the technician because of his level of training
important individual rights for the usage of the available test functions saved.
The rights management is processed centralized by Wincor Nixdorf.

Authorization in the T/SOP

A test function for the operator which is not protected by CrypTA is available
for all components. Further test functions need an authorization of the user for
the T/SOP as well as a assignment of the corresponding rights.

Usage of offline test tools like KDIAG or Qualifyingplus

This tools are always encrypted and need in every case the authorization
through CrypTA as well as the assignment of the corresponding rights.

Further information to the CrypTA security systems are avaiable in the intra
and partner net under the keyword "CrypTA".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-15

Service functionings Introduction

D&S

Trusted computing / Secure channel

In the CINEO systems with RM3 controller in the self service environment, the
communication between the RM3 controller and the system unit (PC) can
optionally be saved with a "secure channel".
To do so, the RM3 controller (with installed chip card) and the PC authorize
each other with certificates. So nobody can use or copy these certificates
discretionarily copy on the PC side, they are protected with a key in the TPM
module on the system board of the PC.
So this works, the PCs become personalized in the factory, that means that
the key in the TPM chip and the necessary certificates are created.
For safety reason, the key never leaves the TPM chip.

1-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Service functionings

Procedures
To guarantee the operability of the secure channel, it is mandatory that you
observe defined procedures in the initial operation and in the services.
Initial operation
The following graphic shows the general process during the initial operation
with the secure channel.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-17

Service functionings Introduction

The following steps are necessary

Where Step Comment
Field ProSetup At first the operating system with
(OS + driver + IPP) all necessary drivers are installed
at the customer. That includes the
Infeneon Professional package.
This take place preferably
integrated via ProSetup.
Field Installation and ProBase is installed and (with
configuration of HWCONF) configurated.
ProBase
During the configuration the
keystore is transported from the
flash of the PC using default and
the necessary configuration of the
IPP is executed.
An eventually previously available
keystore is overwritten.
Field T/SOP import As an alternative to the precious
keystore, TPM point, you can select the restore of
config from flash the information from the flash via
the T/SOP.
Field T/SOP BKR The basekey replacement with the
RM3 is initiated via a T/SOP
function. After this the
communication with the RM3
works.

For other cases of installation, e.g. installation via image tanking, you have to
customize the processes correspondingly.

1-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Service functionings

Complete PC replacement
The use case "Complete PC replacement" determines the same handling as
with the first installation.

The willingly conducted abbreviation in the service process to replace the PC

in the field, in which the old hard disk is reinstalled in the new PC, corresponds
with the service process.Replacement of the system board (motherboard).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-19

Service functionings Introduction

Replacement of the system board (motherboard)

After the replacement of the system board. the to the system board fitting
keystore from the flash need to be restored. After a second basekey
replacement, the secure channel to the RM3 runs, too.
This procedure also applies, if the whole PC is replaced WITHOUT the hard
disk.
Hard disk replacement
The use case "Hard dirk replacement" determines the same handling as with
the first installation.
RM3 controller replacement
In a replacement of the RM3 controller, the smart card is removed from the
broken conroller and is installed in he new controller. The keys remain
unchanged, so there are no dependencies to the secure channel.
Smart card replacement

1-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Service functionings

In a smart card replacement, you just have to perform the basekey

replacement for operation.
Import the keystores
In the production, the PC gets personalized with individual certificates. These
certificates are stored in a keystore. This keystore only is usage from a PC
with the same TPM.
So that the keystore is not lost after a disk fault or a reinstallation of the
operating system, it is stored in the flash memory of the system board. So that
it is usable, it has to be evacuated back to the hard disk and to be introduced
to the software, this procedure is called "restore."

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-21

Service functionings Introduction

There are two ways for this

Way Meaning
in the If ProBase/C or ProBase/J is stalled and the following
ProBase/C or conditions are fulfilled, the restore runs automatically during
ProBase/J the installation:
installation - in the HW_CONF.INI TPM=YES is set and the
automatical configuration is active and
- the Infeneon Professional package is installed
via T/SOP After the authorization at the T/SOP, the restore can be
selected in the device functions.

Basekey replacement
In the following situation, a basekey replacement has to be performed, so that
both communication partners (RM3 controller and system PC) can transpose
current cryptographic keys and so they can converse with each other:

• In the initial start-up

• After a restore procedure, e.g. after a reinstallation of the operating system

• After a chip card replacement in the RM3 controller.

• After the usage of a RM3 from another PC

After the authorization at the T/SOP, the BKR can be selected in the device
functions.

1-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Service functionings

Handling with the TPM

BIOS setting
When the PC leaves the factory, the TPM chip is in the "Enabled and
activated" state.

Every change of this state (in the BIOS as well as via the Infineon Professional
package) causes the deleting of the secret key in the TPM, so that the PC is
not usable anymore for a capacity protection between RM3 and system PC. A
change of this state can also occur if the TPM itself supposes an attack and
delets is content for safety reasons.
If somebody deactivates or clears the TPM and reactivates it afterwards, a
secret key is again in the TPM, but this one does not fit anymore to the
certificates in the flash memory of the system board. At present, a check if the
key is still correct can only be processed in the initial operation of the RM3 with
the secure channel.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-23

Service functionings Introduction

Every PC has a individual key in the TPM. This mean that the key and
certificate memory also needs an update in a system board replacement. To
do so, you have to use the restore function which is included in the product
range of ProBase 1.1/10 or higher to copy the key and certificate memory from
the flash of the system board to the hard disk, see Import the keystores
An update of the BIOS or a battery change does not have any influence on the
personalization and the state of the TPM.

i After a battery change, the time has to be reset correctly.

Affected PCs
The personalization applies at least to the following EPC_A4 PCs/MBs:
Swap PC EPC_A4 Cel440 TPMen 01750171737

Swap PC EPC_A4 Core2Duo-E8400 TPMen 01750171740

Swap PC EPC_A4 DualCore-E2160 TPMen 01750171738

Swap PC EPC_A4 Core2Duo-E6400 TPMen 01750171739

System board EPC A4 Q45 (TPM) 01750186510

i There is another model with the same power data, but without
personalization and without an active TPM chip, for nearly every above
mentioned PC.
Qualifying Plus
TPM is not relevant for the usage of Qualifying Plus. Therefore a special key
memory is used, which is encrypted by CrypTA.

1-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Technical data

Technical data

Electrical characteristics of the supply network

Line voltage range: 110 - 120 V 220 - 240 V
Rated frequency: 50/60 Hz 50/60 Hz
Network type: TN (network with PE TN (network with PE
conductor) conductor)
Permissible tolerance for
voltage range: - 10 % to + 6 % - 10 % to + 6 %
Permissible tolerance for
rated frequency: ±1% ±1%

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-25

Technical data Introduction

Device conditions
110 - 120 V 220 - 240 V
Idle Operation Idle Operation
mode (maximum) mode (maximum)
Nominal current 2.2 A 3.6 A 1.1 A 1.8 A
consumption:
Apparent power 240 VA 350 VA 240 VA 350 VA
consumption:
Real power: 195 W 330 W 195 W 330 W
Power factor: 0.81 0.86 0.81 0.86
Leakage current: <3.5 mA <3.5 mA <3.5 mA <3.5 mA

Protection class: Ι Ι

Type of device Country-specific safety Country-specific safety

connection (wall plug plug
outlet)*:
CEE plug in acc. with CEE plug in acc. with
IEC 309 IEC 309
Fuse: 10 A slow-blow fuse or 10 A slow-blow fuse or 16
16 A circuit-breaker A circuit-breaker
Degree of protection in IP 20 IP20
acc. with EN 60529:

* When using an UPS (only 220-240V) or, in general, delivery with

sidecar (110-120V / 220-240V), the CINEO C2070 / ProCash 8100
can only be connected with a CEE-type plug.

1-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Technical data

Installation specifications
Frontload Rearload
Dimensions:
Height: 1556 mm 1556 mm
(61.26 ") (61.26 ")
Width: 700 mm 700 mm
(27.56 ") (27.56 ")
Depth: 1022 mm 1022 mm
(40.24 ") (40.24 ")
Operation and maintenance 1.7 m² 2.7 m²
space: (18.3 ft²) (29.06 ft²)
Weight*:
UL safe:
Device weight: 850 kg 850 kg
(1873.93 lb) (1873.93 lb)
Surface load: 13.4 kN/m² 13.4 kN/m²
(279.86 lb/ft²) (279.86 lb/ft²)
CEN L safe:
Device weight: 720 kg 720 kg
(1587.33 lb) (1587.22 lb)
Surface load: 11.4 kN/m² 11.4 kN/m²
(238.1 lb/ft²) (238.1 lb/ft²)
CEN III safe:
Device weight: kg kg

Surface load: kN/m² kN/m²

* Weight figures refer to the empty weight of the device and the free-
standing installation type.

i For detailed information on dimensions please refer to the installation

guide, chapter "Planning the Installation".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-27

Technical data Introduction

Environmental conditions

i This product is designed for use in a Pollution Degree 2 environment.

Max. ventilation capacity *: 184 m³/h (6497.9 ft³/h)

Heat emission: 235 W

* dependent on
temperature

Climatic environmental conditions in acc. with EN 60721

Ambient temperature Relative humidity
°C °F % r.h.
Operation
(indoors): +5 to +40 (+41 to +104) 5 to 85
Transport: -25 to +60 ( -13 to +140) 15 to 98
Storage: +5 to +40 (+41 to +104) 15 to 98

Mechanical environmental conditions in acc. with EN

60721
Class Notes
Operation 3M2 Building without significant vibrations caused
by other objects
Transport (in 2M2 All types of commercial vehicles and trailers
original packaging) as well as rail and air transport
Storage (in original 1M3 Noticeable vibration and shocks, e.g. by
packaging) machines or passing vehicles

1-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Technical data

Noise emission in acc. with EN 27779

Idle mode Operation *
Workplace-based sound pressure
controls LpAm (at neighboring 32 dB 47 dB
workplace)

* typical operating cycle

i Noise emissions should be taken into account when selecting the

installation location.
Fans or the noise volume associated with a transaction can be
perceived as disruptive when standing directly near the device; these
noises may have to be reduced through sound protection measures
(e.g. sound protection walls etc.).
They must comply with the environmental conditions that apply to the
specific device (see above) and the maintenance areas (see chapter
"Planning the Installation", section "Space required for operation and
maintenance" in the installation guide).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-29

Compliance with standards and certifications Introduction

Compliance with standards and

certifications

Standards met
Safety standards: IEC 60950,
EN 60950,
CSA C22.2-60950,
UL 60950,
BSMI-Standard CNS 14336

EMC standards: EN 55022 / B,

EN 55024,
FCC CFR 47, part 15, subpart B, class A,
ICES-003 (CSA 108.8),
BSMI-Standard CNS 13438 class B

Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EC directives:
− EMC Directive 2004/108/EC
− Low Voltage Directive 2006/95/EC
The corresponding statement of compliance has been issued by:
WINCOR NIXDORF International GmbH
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany

1-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Compliance with standards and certifications

Notes concerning radio interference suppression

and electrical safety
All other devices connected to this product must comply with the EMC
Directive 89/336/EEC including amending directive 93/68/EEC (as of
7/20/2009 EMC Directive 2004/108/EC) and the Low Voltage Directive
73/23/EEC including amending directive 93/68/EEC (as of 1/16/2007 Low
Voltage Directive 2006/95/EC).

Certification for data transmission

The certification number or CE mark of the data transmission module (if
available) is attached to the DT card or to the housing of the system unit.

FCC rules and Canadian Standard ICES - 003

NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian
Standard ICES - 003. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operating in a
commercial environment. The equipment generates, uses and can radiate high
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference
at his own expense.

UL 291, Level 1 (security Container)

In order to meet guideline UL 291, ensure the following during installation:
− The unit must be connected to a grounded receptacle.
− For a free-standing installation the security container of the ATM shall be
anchored in accordance with this instruction, either using the listed
anchoring devices or using similar devices. Each anchoring device shall

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-31

Environmental protection Introduction

withstand a 22,000 pound (97,861 N) vertical or horizontal force applied in

an attempt to remove the security container from its location.
If the free-standing installation is inside a building and the anchoring devices
cannot be secured to the building structure, the unit shall be attached to a steel
plate at least 4 feet by 8 feet by ½ inch thick (1.22 m by 2.44 m by
12.7 mm thick) or an equivalent structure so as to restrict the removal of the
teller machine from the building. The release mechanism of the attachment
devices shall only be accessible when the door of the security container is
open.

Environmental protection

Environmentally and recycling-friendly product

development
This product has been designed according to our corporate guideline
'Environmentally and recycling-friendly product development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account. This saves resources and relieves the strain on the
environment.

Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.

Disposing of used consumables

Please dispose of printer consumables, batteries and cleaning and
maintenance materials according to national regulations (where relevant
complying with vendor specifications).

1-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Introduction Environmental protection

Labels on plastic case parts

Please do not stick any labels on plastic case parts since that would make
recycling more difficult.

Returning, recycling and disposing of used units

and consumables
Details regarding the return and recycling of used units and
consumables can be obtained from your local branch office or
from our Environmental Protection section (Referat
Umweltschutz):
Tel.: +49 (0) 52 51 693 67 07
Fax.: +49 (0) 52 51 693 77 67 07
E-mail: referat.umweltschutz@wincor-nixdorf.com

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 1-33

Environmental protection Introduction

1-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration
This chapter provides information on the functions of the components and their
integration into the device.

i The CINEO C2070 is supplied with a CMD V5 and the ProCash 8100
with a CMD V4. The operation of the devices is identical for the most
part. Differences in the procedure for the various systems will be
pointed out.

Block diagrams
The following block diagrams show the connections between the individual
components.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-1

Block diagrams Function and Integration

System wiring plans

(see the following pages)

2-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

 Console El. Console El. 08.12.2011 / Rev. 01
wiring plan CC 2070
Console El. Touch-screen headset- operating panel Logo lighting detection temperature
(customer)

left
Trackball button plug
locking device (left) sensor sensor

right
Alpha-
keyboard EPP Touch-screen operating panel coin case (lighting) disturb

only RL
Y Console El.
USB (operator panel) only FL locking device (right) transmitter
Z

loudspeaker
loudspeaker
IDCU

Softkey
Softkey
operating panel

Console El.
Audio output lock control (left)

signal
LCD receipt-
VGA operating panel printer
lock control (right) LED

01750186616 A
LAN
X1
X5

loudspeaker
cash in/out push
S ASKIM 2 button
T passbook- 1F
printer LCD-lighting on/off
X3
X2

X4

statement-/ or

El.
USB U passbook-printer user guidance (MEI´s)
V or V
W statement-

Console
X printer 1F lighting IDCU-slot
2F

X4
X2
or 2E

X11

X21
X22
X23
X14
X15
X16
X19
X17
X18
X13
X30
2D
coin-

USB
data line 1F 2C CHD- barcode contactl.
module

X3 12V LCD
HUB
ConsoleElectronic-CTM

USB-
2B
Function and Integration

FireWire DIP- scanner card

2A
COM 2 (M) reader reader
COM 1 (M)
Power input U DVD

power
supply
DVI device
1A/1B
1C/1D
Console El.
Console El.
Console El.

D1,D2 1E/1F SpecialElectronic-CTM

USB
1G/1H
portrait-

X1
1I/1J

X11
A

X30
X10
X21
X13
X15
X14
X17
X18
X19
X22
X24

1K/1L camera camera camera

C1,C2
C1,C2 jumper
D1,D2 (only FL)

X W
B1,B2
B1,B2
F (black) rear door sensor
E only RL
Console El.
Console El.
Console El.

external

central power supply

power input

100/200
external
operating unit

OP06

ID-card box
1H
(only RL)

control operating only FL

voltage-
converter
power output
unit
switched

power output

capacitor
switched customer connection

removeable

1E
1D
fan

card reject box

power output
non-switched 1I

power input
cassette
deposit locking
power switch shutter device

power distributor
customer RSI
journal- receipt- IDCU CIM 06 conn.
printer printer or
el. safe scan-
T modul 1I
door lock cassette
output transport voltage-
converter

CINEO C2070 / ProCash 8100 - Service Manual

sensor module

1C
shutter CCDM GND

230V
UPS

120V
safety circuit controller COM1: CIM 06
operating panel lighting breaker COM2: portrait and/or cash slot camera
(spot)
(extension to “cable entry safe“)
safe door shutter

frame
power socket Logo lighting
CMD-V5 sensor
(country specific or CEE connector) 1B
Block diagrams

2-3
 Console El. Console El. 08.12.2011 / Rev. 03
wiring plan ProCash 8100

2-4
Console El. Touch-screen headset- operating panel Logo lighting detection temperature
(customer)

left
Trackball button plug
locking device (left) sensor sensor

right
Alpha-
keyboard EPP Touch-screen operating panel coin case (lighting) disturb

only RL
Y Console El.
USB (operator panel) only FL locking device (right) transmitter
Z

loudspeaker
loudspeaker
IDCU

Softkey
Softkey
operating panel

Console El.
Audio output lock control (left)

signal
LCD receipt-
VGA operating panel printer
lock control (right) LED
LAN

X1
X5

loudspeaker
cash in/out push
S ASKIM 2 button
T passbook- 1F
printer LCD-lighting on/off

X3
X2

X4
statement-/ or
Block diagrams

El.
user guidance (MEI´s)
USB U passbook-printer
V or V
W statement-

Console
X printer 1F lighting IDCU-slot
2F

X4
X2
or 2E

X11

X21
X22
X23
X14
X15
X16
X19
X17
X18
X13
X30
2D
coin-

USB
data line 1F 2C CHD- barcode contactl.
module

X3 12V LCD
HUB
ConsoleElectronic-CTM

USB-
2B
FireWire DIP- scanner card
2A
COM 2 (M) reader reader
COM 1 (M)
Power input U DVD

power
supply
DVI device
1A/1B
1C/1D
Console El.
Console El.
Console El.

D1,D2 1E/1F SpecialElectronic-CTM

USB
1G/1H
portrait-

X1
1I/1J

X11
A

X30
X10
X21
X13
X15
X14
X17
X18
X19
X22
1K/1L X24 camera camera camera
C1,C2
C1,C2 jumper
D1,D2 (only FL)

X W
B1,B2
B1,B2
F (black) rear door sensor
E only RL
Console El.
Console El.
Console El.

external

central power supply

power input

100/200
OP04
external

operating unit

ID-card box
control
1H
operating only FL

OP05 (only RL)

OP06 (only RL)

voltage-
converter
power output
unit
switched

power output

capacitor
switched customer connection

removeable

1E
1D
fan

card reject box

power output

CINEO C2070 / ProCash 8100 - Service Manual

non-switched 1I

power input
cassette
deposit locking
power switch shutter device

power distributor
customer RSI
journal- receipt- IDCU CIM 06 conn.
printer printer or
el. safe scan-
T modul 1I
door lock cassette
output transport voltage-
sensor converter module

1C
shutter CCDM GND

230V
UPS

120V
safety circuit controller COM1: CIM 06
operating panel lighting breaker COM2: portrait and/or cash slot camera
(spot)
(extension to “cable entry safe“)
safe door shutter

frame
power socket Logo lighting
CMD-V4 sensor
(country specific or CEE connector) 1B

01750186616 A
Function and Integration
Function and Integration Block diagrams

Journal printer

Central power supply unit 24 V

plug B
Journal printer
Special electronics CTM
USB
Interface: USB 1E

Receipt printer

Central power supply unit 24 V

plug B
Receipt printer
Special electronics CTM USB
Interface: USB 1D

Console Electronics CTM Optical indicators

interface: X16

Passbook module

power distributor
Passbook
module
Special electronics CTM
USB
Interface: USB 1F

Console Electronics CTM Optical indicators

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-5

Block diagrams Function and Integration

Forms printer

power printer
distributor power Printing unit
supply
Box paper tray 1
(with Paper-low- /
Special electronics weekend sensor)
CTM USB -------------
Interface: USB 1F Shutter paper-out sensor

Console Optical indicators

Electronics CTM

Cash Media Dispenser (CMD)

Safety switch
Output transport

Special electronics CTM CMD Safe door sensor

USB
Interface: USB 1B
Shutter
Central power 24 V
supply unit

Console Electronics CTM Optical indicators

2-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Block diagrams

Cash Media Dispenser with pressure cassette

TH60

Special electronics CTM Safety switch

USB switch
Interface: 1B
CMD Safe door sensor

Central power Shutter

supply unit 24 V TH60
Connector F
Special electronics CTM
Interface: 1K

Console Electronics CTM Optical indicators

Check/Cash Deposit Module

Central power supply unit Voltage Cassette

Connector E converter module
CCDM
Special Electronics CTM Shutter
USB
Port: USB 1I

Console
Optical indicator
Electronics CTM

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-7

Block diagrams Function and Integration

Uninterruptible power supply (UPS)

When the power supply is interrupted, the UPS starts supplying voltage to the
device.

Power
distributor USV
Power input Special electronics
USB
CTM
Interface: USB 1J
Power input
(230 V or 120 V)

Audio loudspeakers/headphone

Loudspeaker at/in
customer panel

L R

Headset PC
Plug Console audio output
Headset Electronics CTM
Button

2-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Power supply

Power supply

Supply voltage
The device is equipped with the power distributor 01750150107 with the CMD
power supply unit 01750160689 as well or with the CMD-CCDM power supply
unit 01750160690. This one is used as a central power supply unit in the
CINEO C2070 / ProCash 8100.
The central power supply unit, the system unit (PC), the passbook or form
printer, the coin dispenser module, the scanner module and the 'Special
Electronics CTM' are connected to the power distributor.

The power distributor is connected via a power cord to the UPS (optional)
which, in turn, is connected to the building installation.
Without the consent of the WINCOR NIXDORF International GmbH,
line voltage devices may not be connected to the system's internal
cabling/to the power distributor.

The on/off switch can be used as a central system switch for all components
connected to the power distributor.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-9

Power supply Function and Integration

DC power supply
The required DC voltages for all components without a power supply unit of
their own are generated in the central power supply unit.

Connection of cash media dispenser, receipt printer and

journal printer
Due to the required power, these components must be connected to
the 24 V connectors of the central power supply unit.

Component Voltage connection to central power supply unit

Receipt printer B1, B2
Journal printer B1, B2
CCDM E
CMD F (black)

2-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Special electronics CTM

Special electronics CTM

i This component consists the HW inventory data.

A Special Electronics CTM is also connected to the Console Electronics CTM.

Other components are also connected to the Special Electronics CTM e.g. the
journal printer or the receipt printer. For the current assignment of the special
electronics CTM please refer to the section "USB assignment“.

i The connectors of the I²C ports may only be attached or detached

when the device is disconnected from the power supply.

Improper handling can cause complete damage to the components.

Used functions of the Special Electronics CTM

The following functions of the Special Electronics CTM can be used:
− Emergency operation
− status monitoring power supply unit and UPS
− IDCU lighting
− Control of the external control unit or the operator panel
− Controlling media entry indicators (MEIs) and logo lighting
− Switch-on and switch-off logic
− Fan control and function query
− Service functions for turning off 5V, 12V and 24V equipment
− Door sensors queries
− Provision of analog and digital reserve out- and inputs
− SOP button/SOP switch function
− Provision of power outputs
− Firmware download

Further information concerning the special electronics CTM is provided in the

block diagrams in this chapter as well as in the respective chapter on this
module in this manual.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-11

Special electronics CTM Function and Integration

USB assignment

Component on the USB connection to the

Special Electronics CTM
Separator disk (only in conjunction with coin- USB 1A
out tray)
CMD controller USB 1B
Card reader USB 1C
Receipt printer USB 1D
Journal printer USB 1E
Passbook or form printer or scanner module USB 1F
or coin-out tray
Scanner (CCDM) USB 1G
Relay panel for external features USB USB 1H
CCDM / Deposit USB 1I
Uninterruptible power supply (UPS) USB 1J
Printing cassette TH60 USB 1K
USB 1L

2-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Console Electronics CTM

Console Electronics CTM

i This component consists the HW inventory data.

This component is an extension to the Special Electronics CTM.

Further information concerning the operating panel logic CTM is provided in
the block diagrams in this chapter as well as in the respective chapter on this
module in this manual.

i The connector of the I²C port for the special electronics CTM may only
be attached or detached when the device is disconnected from the
power supply.

Improper handling can cause complete damage to the components.

USB assignment

Component on the USB connection to the

Console electronics CTM
Touch screen USB 2A
USB 2B
Hybrid DIP reader USB USB 2C
Keypad USB 2D
Barcode scanner or inductive card reader or USB 2x/6x
finger print sensor
USB hub (USB 6x) USB 2F

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-13

Console Electronics CTM Function and Integration

Connected components
The following components can be connected to the 'console electronics':
− Display
− Keypad (EPP)
− Soft keys (left and right)
− ASKIM
− four additional optical indicators (MEI) (up to eight indicators possible)
− Customer panel lighting (BBA)
− Illumination of logo areas
− Signal generators such as loudspeakers or headphones
− Additional door switch
− Touch screen
− Cameras (portrait camera, cash slot camera, IDCU camera)
− CHD-DIP reader
− Barcode scanner
− Shutter

2-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Console Electronics CTM

Assignment of optical indicators

Operating panel logic CTM connector (X16, control of optical indicators)
Signal Bit Component
Current out 1 0 Card input Optical indicator pluggable
PC 2XXXxe cpl.
Current out 2 1 Cash in-/output Optical indicator pluggable
PC 2XXXxe cpl.
Current out 3 2 Presenter Optical indicator pluggable
PC 2XXXxe cpl.
Current out 3 3 Passbook printer / Optical indicator pluggable
Form printer / PC 2XXXxe cpl.
Coin-out tray /
Scanner module
Current out 4 4 Deposit/CCDM Optical indicator pluggable
PC 2XXXxe cpl.
Power out 4 Illumination card Illumination card input
input 01750164713

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-15

Audio loudspeakers/headphone Function and Integration

Audio loudspeakers/headphone
The device is delivered with the sound system 'Audio
loudspeakers/headphone'. The circuit diagram is shown in the block diagram in
the section "Audio loudspeakers/headphone".
If the headphones connection features a volume control, the volume of the
headphones connection can be set to four levels via a button. Pressing the
button once increases the volume to the next level. After pressing the button
for the fourth time the volume returns to the original level.

Camera monitoring
The cash dispensing process can be monitored by a portrait camera, by a
cash slot camera on the card reader and by an IDCU camera on the card
input.
The cameras are connected to the console electronics CTM.
The following cameras can be used in CINEO C2070 / ProCash 8100:

Portrait camera

01750184996 Color
2 megapixels

Cash slot camera

01750184997 Color
2 megapixels

IDCU camera

01750167490 Color
2 megapixels

2-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration System unit (PC)

System unit (PC)

Overview
As standard, the PCs in the CINEO C2070 / ProCash 8100 are equipped with
a TPM.
The device can be equipped with the following PCs:
Barebone Emb PC_A4 CPU RAM * HDD *
01750168372
PC Celeron 440 2.0 GHz 1 GB - 2 GB 160 GB / 2x 160 GB
01750171737 ** 500 GB / 2x 500 GB
PC Dual-Core E2160 1.8 GHz 1 GB - 2 GB 160 GB / 2x 160 GB
01750171738 ** 500 GB / 2x 500 GB
PC Core 2 Duo E6400 2.13 GHZ 1 GB - 2 GB 160 GB / 2x 160 GB
01750171739 ** 500 GB / 2x 500 GB
PC Core 2 Duo E8400 3 GHZ 1 GB - 2 GB 160 GB / 2x 160 GB
01750171740 ** 500 GB / 2x 500 GB

* customer-specific
** Part no. of Swap-PC Emb PC_A4

USB assignment
Component USB port on PC
--- USB S
USV USB T
DVD or CD-ROM USB U
Console Electronics CTM USB V
operator panel USB W
Special Electronics CTM USB X
--- USB Y
--- USB Z

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-17

Protection against reading of ID cards by third partiesFunction and Integration

Protection against reading of ID cards by

third parties
i This component consists the HW inventory data.

To prevent ID cards from being read by third parties an anti-skimming module

II (ASKIM 2) can be installed on the device.
Depending on the option you ordered, the Anti-Skimming module II DD is able
to detect and to disturb skimming modules in front of the card reader's slot
whereas the Anti-Skimming module II D is just able to disturb them.
Furthermore, the input slot of the card reader can be illuminated, thereby built-
on skimmers become visible through its shadow.
Further information on the ASKIM 2 can be found in the system wiring diagram
in this chapter or in the chapter "Anti-Skimming Module II".

Remote status indicator

In conjunction with a relay panel for external features USB 01750083012, the
device may be equipped with a remote status indicator.
This indicator can be installed physically separate from the device. It informs
the operator about the current status of the device.
In contrast to the remote status indicator - standard (01750047663) the remote
status indicator - audio (01750069332) also features an acoustic signal
generator.
You will find further information in the relevant chapter of this manual.

2-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Door switch

Door switch
The operating unit door and the customer panel door are equipped with a door
switch that reports when the door has been opened.
The application can signal through the loudspeakers that the door switch has
been pressed.

SOP button/SOP switch

The SOP button on the operator panel can be configured as a button or a
switch.
The operator can press the SOP button to tell the application that he or she
wants to perform operating or maintenance tasks on the device.
The application can signal through the system loudspeakers that the SOP
button has been pressed.
The SOP button is integrated in the operator panel and/or the external control
unit.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-19

Monitors Function and Integration

Monitors
i This component consist the HW inventory data.

The following monitors can be integrated into the customer panel of the device:
Monitor Part number in connection
with
Monitor 15" TFT LED Highbright DVI 01750171633 with touch
and/or soft key
LCD Box 15" AUO with fan option 01750180259 with touch
and/or soft key
17" TFT LCD Monitor Open Frame III 01750199149 with touch
and/or soft key

2-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Monitors

Touch screen for LCD monitor

i This component consist the HW inventory data.

The following touch screens can be used in combination with the inserted
monitors in the CINEO C2070 / ProCash 8100:
Touch pane used in
Touch screen 3MTS 15.0“, ALCF 01750148741 15" LCD
Touch screen 3MTS 15.0“ 01750148740 15" LCD
Touch screen 3MTS 17.0“, ALCF 01750148743 17" LCD
Touch screen 3MTS 17.0“ 01750148742 17" LCD
Touch controller 3MTS USB, EXII 7760 UC 01750148737

Voltage is supplied to the touch screen via the USB port.

If the CINEO C2070 / ProCash 8100 Frontload was ordered with an operator
panel function, the LCD monitor has a double function. In the normal state it
functions as a customer monitor, if it is pushed down, it works as an operator
panel. If the operator panel function as well as the touch functioning was
ordered, the device is equipped with two touch systems. The capacitive touch
system for the customer monitor mode is integrated in the protective screen,
which is a fixed part of the operating panel. The infrared touch system for the
operator panel mode is coupled with the LCD monitor. If the LCD monitor is
pushed down, it switches to the operator panel mode. Then the touch function
in the touch screen in the operating panel is switched off and the infrared touch
system is switched on. If the monitor is pushed up, the infrared touch system
of the operator panel is switched off and the capacitive touch system of the
customer monitor is switched on again.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-21

Monitors Function and Integration

Soft key keypads

The following soft key pads can be used in combination with the deployed
monitors:
Soft keys used in
Soft key frame 17" DDC_NDC Braille 01750152734 17" LCD
Soft key frame 17" std. Braille 01750152735 17" LCD
Soft key frame 15" DDC NDC braille 01750154026 15" LCD
Soft key frame 15" std. braille 01750161485 15" LCD
Soft key frame 15" DDC NDC 01750186252 15" LCD
Soft key frame 15" std. 01750186253 15" LCD
Soft key frame 17" DDC NDC 01750186882 17" LCD
Soft key frame 17" std. 01750186883 17" LCD
Soft key frame 15" DDC_NDC Bra.RAL9005 01750194235 15" LCD
Soft key frame 15" fra. 01750194405 15" LCD
Soft key frame 15" fr. Braille 01750210565 15" LCD

2-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Operating the flat displays

Protective screens
In combination with a soft key keypad the following protective screens can be
used:
Protective screen Part number used in
Protective screen 15.0" 366x258.5 01750178187 15"
Protective screen 15.0" 366x258.5 ALCF 01750189253 15"
Protective screen 17.0" 400x300.5x7.1 01750178202 17"
Protective screen 17.0" 400.0x300.5 ALCF 01750189254 17"
Privacy Filter 15.0" CINEO ± 24° * 01750190095

* inserted in conjunction with touch or protective screen 15"

Operating the flat displays

To operate the various LCD flat displays, no hardware configurations on the
DVI interface in the system unit and on the interface card of the display
assembly are required.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-23

Relay panel for external features USB Function and Integration

Relay panel for external features USB

The relay panel for external features USB is a low speed USB component and
enables the following functions in connection with the application software:
− Control of the system via max. four external pieces of signal equipment
(inputs 1 - 4)
− Control of up to four external pieces of equipment by the system
(relay 1 - 4)
− Connection of a remote status indicator (RSI)
Power is supplied via the USB cable.
Operation of a remote status indicator, however, requires an additional 24 V
connector.
For further information on the relay for external features USB, please refer to
the block diagrams in this chapter and in the relevant chapter on this
component in this manual.

Printers
i This component consist the HW inventory data.

The following printers can be used in the device:

Printers Part number
Thermal journal printer TP06 01750110043
Needle journal printer NP06 01750110044
Thermal receipt printer TP07 01750110039
Matrix receipt printer NP07 01750110042
Forms printer TP20 (wide, 1 paper path) 01750182309
Forms printer TP20 (narrow, 1 paper path) 01750192719

For further information on the printers and different versions of printers that are
used, please refer to the block diagrams in this chapter and in the relevant
chapters on printers in this manual.

2-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Coin dispenser module

Coin dispenser module

i This component consist the HW inventory data.

The following coin dispenser modules can be used in the device:

Coin Module Part number
Coin dispenser CM2-O-4H EUR 01750200217
Coin dispenser CM2-O-4H TRY 01750200218
Coin dispenser CM2-O-8H-EUR 01750200215
Coin dispenser CM2-O-8H-TRY 01750200216

For further information about the coin dispenser please refer to the block
diagrams in this chapter and to the relevant chapters on coin dispensers in this
manual.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-25

Card readers Function and Integration

Card readers
i This component consist the HW inventory data.

The following card reader can be used:

Card reader Part number
Card reader CHD V2CU standard (CHD V3x) 01750173205
Card reader CHD V2CU HiCO version (CHD V3x) 01750199932
Card reader CHD DIP Hybrid ICM330-2 01750208512
Card Handling Dev. DIP Hybrid USB ICM330 01750102140

The following card deposit facilities can be installed in the device in

combination with the card reader CHD V2CU (CHD V3x).
Card hoppers Part number
Card reject tray 01750165160
Card reject box 01750057198
Card reject box (removable) 01750037579
Card reject module 01750109608
(with long transport path for 100 cards)

For further information on the card readers and card reject modules please
refer to the block diagrams in this chapter and to the relevant chapters on card
readers in this manual.

DC/DC converter for CIM

In the CIM 06 is connected to the 24V voltage supply through a DC/DC voltage
converter wit the part 01750151991. The DC/DC converter conducts the 24V
to the CHD V2CU (CHD-V3x) and reduces the 24V voltage to 5V for the CIM
06 module.

2-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Optical indicators

Optical indicators
The following plug-in optical indicators are integrated in the customer panel of
the device:
Part number Use
Optical 01750058806 Card input
indicator PC Cash in-/output
2XXXxe cpl. Presenter
Form or passbook printer
Coin-out tray/
Scanner module

Control
The optical indicators are controlled via the console electronics. Various states
can be defined by the application:
– Permanently lit
– Blinking light
Blinking frequency 0.5 Hz
Flashing frequency 1 Hz
Flashing frequency 2 Hz
Flashing frequency 4 Hz

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-27

Keyboards Function and Integration

Keyboards
i This component consist the HW inventory data.

The following keyboards can be used in the device:

− EPP keypad (V6)
− Alpha keyboard
The optional soft keys are controlled via the console electronics CTM.
The keyboards are connected to the USB port of the Console Electronics
CTM.

Operator panel
The device can be equipped with the following operator panel versions:
Operator panel Part number
Operator panel 05 – 10.4“ with keyboard 01750104454
Operator panel USB 01750109076
Operator panel 06 II (display of the OP06 only) 01750201871
Keyboard operator panel 06 II 01750201959
(operating panel of the OP 06 only)

The Operator panel USB, the Operator panel 05 or the Operator Panel 06 II is
connected to the USB W interface of the system unit (PC) and to the I²C bus of
the 'special electronics module CTM.' The Operator panel 06 is additionally
connected to the VGA interface on the PC.
The operator panel is supplied with voltage by the central power supply unit.

2-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Function and Integration Cash Media Dispenser

Cash Media Dispenser

A separate service manual is available for the cash media dispenser (CMD).
CMD-V4: Order number: 01750060161
CMD-V5: Order number: 01750214537

Temperature control

Ventilation
Ventilation of the device is implemented by means of a fan in the head unit.
In addition, some pieces of equipment or modules are equipped with fans (e.g.
system unit (PC)). However, these fans have no air channels which connect
them directly to the outside.
Depending on the LCD version, monitors may be equipped with their own fans.
These fans provide cooling for the LCD box. A breakdown of the fans may
result, among others, in backlight failure due to overheating in the LCD box.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 2-29

Temperature control Function and Integration

2-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Power supply unit CMD 01750160689

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-1

Description Power supply unit CMD 01750160689

Description
The CMD power supply unit provides voltages for all components of an ATM
with a CMD with 24V. The power supply unit is optimized to cooperate with the
special electronics CTM and with the special electronics PS.
The housing includes different connectors, but no power switch.
A power factor correction is built in.
If the supply voltage is turned on, the power supply unit continuously
generates the 'stand-by voltages'. In addition, 'switched voltages' are
generated.
The input voltage connector is a power connector IEC 60320-1/C14 (70 °C)
158°F)) for 10 A 250 V AC (VDE) and 15 A / 125 V AC (UL and CSA). It may
be used for all input voltages.
All outputs are protected against short-circuits, overvoltages, overheating and
blocked fans.
In this case, the power supply unit can reduce the voltage; but the power
supply unit will not shut down (see the section about output signals).
The loads can have a capacity range from 47 uF to 1000 uF on their inputs.
The loads may also generate their own voltages when the system is turned off.
The power supply unit can only be used in conjunction with an Uninterruptible
Power Supply (UPS).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-2

Power supply unit CMD 01750160689 Description

Output voltages
The power supply unit generates in its first part 5.1 V and 12 V 'stand-by
voltages.'
In the second part, 5.1 V and 12 V voltages are generated. These voltages are
switched by the POWER-ON-NOT signal.
In the third part, 12 V and 25 V voltages are generated. These voltages are
switched by the SERVICE1-NOT signal.
The ground connection of these voltages is only connected to the earthing of
the supply voltage and the housing via high-impedance resistors (e.g. 100
kOhm).
The column 'Continuous current max.' shows the maximum, continuous current
during regular operation.
The column 'Max. continuous overcurrent' is the continuous current level at
which the 'overcurrent limitation electronics' starts to down-regulate the current
if it rises.

Stand-by voltages of the third part

The grounding of this part is referred to as GND 1. The voltages are connected
with a 12-pin Molex mini fit connector.
Voltage no. 1 2
Voltage + 5.1 V + 12 V
Max. tolerance ±3% ±5%
Continuous current min. 0 A 0A
max. 1.5 A 1A
Max. continuous overcurrent 4A 2A
Ripple, noise max. 100 mVSS 200 mVSS
Max. overvoltage 6V 15 V

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-3

Description Power supply unit CMD 01750160689

Voltages of the second part

The connection to ground of this part is referred to as GND 1. These voltages
are switched by the POWER-ON-NOT signal.
Voltage no. 3 4
Voltage + 5.1 V + 12 V
Max. tolerance ±3% ±5%
Continuous current min. 0 A 0A
max. 6 A 9A
Max. continuous overcurrent 10 A 12 A
Ripple, noise max. 100 mVSS 200 mVSS
Max. overvoltage 6V 15 V

Voltages of the third part

The connection to ground of this part is referred to as GND 1. These voltages
are switched by the SERVIC-NOT and POWER-ON-NOT signals.
Voltage no. 5 6
Voltage + 12 V + 25 V
Max. tolerance ±5% ±6%
Continuous current min. 0 A 0A
max. 1 A 3A
Max. continuous overcurrent 2A 8A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 15 V 30 V

Voltage no. 7 8
Voltage + 25 V + 25 V
Max. tolerance ±6% ±6%
Continuous current min. 0 A 0A
max. 4 A 4A
Max. continuous overcurrent 8A 8A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 30 V 30 V

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-4

Power supply unit CMD 01750160689 Description

Voltage no. 9
Voltage + 25.7 V
Max. tolerance ±3%
Continuous current min. 0 A
max. 7 A
Max. continuous overcurrent 20 A
Ripple, noise max. 200 mVSS
Max. overvoltage 30 V

Input signal POWER-ON-NOT

If the supply voltage is turned on, the power supply unit continuously
generates the 'stand-by voltages'.
If the POWER-ON-NOT input signal is switched to 'active low' (signal level <
2.0 V), output voltages 3 and 4 are switched on.
If the POWER-ON-NOT input signal switches to the 'high' or 'open' state, all
switchable voltages are switched off.

Input signal SERVICE1-NOT

If the input signal SERVICE1-ON-NOT is switched to 'active low' (signal level <
2.0 V), the voltages of the third part switched on, but only if the input signal
POWER-ON-NOT is also active.
IF the SERVICE1-ON-NOT input signal switches to the 'high' or 'open' state,
the voltages of the third part are switched off.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-5

Description Power supply unit CMD 01750160689

Output signal POWER-FAIL-NOT

The signal switches in the 'active low' state if the supply voltage is not between
90V AC and 264 V AC.

Output signal OVERTEMP-FAN-FAULT-NOT

The signal switches to the 'active low' state if the temperature is too high or, if
a fan is built in, if this fan is blocked.
Only if the temperature continues to rise, the power supply unit reduces the 38
V output voltage to decrease the temperature in the housing. Once the
temperature is O.K. again, the power supply unit increases the voltages to the
defined level, and the signal OVERTEMP-FAN-FAULT-NOT becomes 'inactive
high'.
This procedure does not affect the 'stand-by voltages'.

Output signal OVER-VOLTAGE-OVER-CURRENT-

NOT
The signal goes to the 'active low' state in case of overvoltage or overcurrent.
If an overvoltage occurs, the OVER-VOLTAGE/OVER-CURRENT-NOT signal
switched in the 'active low' state and the overvoltage is attenuated by a second
regulating loop.

In case of overcurrents, the power supply unit reduces the output voltage so
that the current falls, too. Once the current fell to the normal range, the power
supply unit increases the output voltage to the defined level, and the signal
OVER-VOLTAGE-OVER-CURRENT-NOT becomes inactive.
This procedure does not affect the 'stand-by voltages'.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-6

Power supply unit CMD 01750160689 Technical data

Technical data
Input voltage: 90 V AC - 264 V AC
Frequency: 47 - 63 Hz
Inrush current: max. 50 A supply voltage peak, resistor max. 1
ohm
Stand-by input power: max. 30 W at full load of the stand-by voltages
Leakage current: max. 0.8 mA at 264 V AC
Efficiency: min 80 % at full load in the full supply voltage
range
Power factor: min. 0.92

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-7

Pin assignments Power supply unit CMD 01750160689

Pin assignments

1 Receipt or journal printer 6 System or operating panel

2 Receipt or journal printer 7 DVD or operator panel
3 CMD 8 DVD or operator panel
4 Special electronics module 9 Power input
5 System or operating panel

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-8

Power supply unit CMD 01750160689 Pin assignments

Receipt or journal printer connection

Type of connector:
Molex Mini-Fit 2M

Contact Description
1 + 25 V switched (voltage no. 7 or 8)
2 GND 1

CMD connection
Type of connector:
Molex Mini-Fit 2M

Contact Description
1 + 25.7 V switched (voltage no. 9)
2 GND 1

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-9

Pin assignments Power supply unit CMD 01750160689

DVD or operator panel connection

3 Type of connector:
Molex Mini-Fit 4M

Contact Description
1 GND 1 for 12 V
2 GND 1 for 5.1 V
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 +5.1 V switched by POWER-ON-NOT (voltage no. 3)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-10

Power supply unit CMD 01750160689 Pin assignments

System or customer panel connection

6 Type of connector:
Molex Mini-Fit 10M

Contact Description
1 12 V stand-by (voltage no. 2)
2 GND 1
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 GND 1
5 +12 V switched by POWER-ON-NOT (voltage no. 5)
6 GND 1
7 +25 V switched by POWER-ON-NOT (voltage no. 6)
8 GND 1
9 n.c.
10 n.c.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-11

Pin assignments Power supply unit CMD 01750160689

System or customer panel connection

6 Type of connector:
Molex Mini-Fit 10M

Contact Description
1 5.1 V stand-by (voltage no. 1)
2 5.1 V stand-by (voltage no. 1)
3 GND 1
4 12 V stand-by (voltage no. 2)
5 12 V stand-by (voltage no. 2)
6 GND 1
7 Input signal POWER-ON-NOT
8 GND 1
9 Output signal OVERTEMP-FAN-FAULT-NOT
10 Output signal OVER-VOLTAGE-OVER-CURRENT-NOT
11 n.c.
12 n.c.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-12

Power supply unit CMD 01750160689 Pin assignments

Special electronics connection

10 Type of connector:
Molex Mini-Fit 18M

Contact Description
1 5.1 V stand-by (voltage no. 1)
2 5.1 V Standby switched by POWER-ON-NOT(voltage no. 3)
3 GND 1
4 12 V stand-by (voltage no. 2)
5 12 V switched by POWER-ON-NOT (voltage no. 4)
6 GND 1
7 12 V switched by SERVICE-ON-NOT (voltage no. 5)
8 25 V switched by SERVICE-ON-NOT (voltage no. 6)
9 GND 1
10 Input signal POWER-ON-NOT
11 Input signal SERVICE1-ON-NOT
12 n.c.
13 GND 1
14 Output signal POWER-FAIL-NOT
15 Output signal OVERTEMP-FAN-FAULT-NOT
16 Output signal OVER-VOLTAGE-OVER-CURRENT-NOT
17 n.c.
18 n.c.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-13

Pin assignments Power supply unit CMD 01750160689

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-14

Power Supply Unit CMD-CCDM
Part number: 01750160690

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-15

Specification Power Supply Unit CMD-CCDM

Specification
The power supply unit CMD-CCDM provides the voltages for all components in
the ATM with CMD and 24 V and the CCDM module, except for the system
unit. The power supply unit is optimized to cooperate with the special
electronics module CTM and the special electronics module PS.
The housing includes different connectors, but no power switch.
A power factor correction is built in.
If the supply voltage is turned on, the power supply unit continuously
generates the 'stand-by voltages'. In addition, 'switched voltages' are
generated.
The input voltage connector is a power connector IEC 60320-1/C14 (70 °C)
(158°F)) for 10 A / 250 V AC (VDE) and 15 A / 125 V AC (UL and CSA). It may
be used for all input voltages.
The outputs are protected against excess current, overvoltage and
overheating.
The loads can have a capacity range from 47 uF to 1000 uF on their inputs.
The loads may also generate their own voltages when the system is turned off.
The power supply unit can be used in conjunction with the Uninterruptible
Power Supply (UPS) used in the system.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-16

Power Supply Unit CMD-CCDM Specification

Output voltages
The power supply unit generates in its first part 5.1 V and 12 V 'stand-by
voltages' with the connection to ground GND 1.
In its second part, the voltages 5.1 V and 12 V are generated with the
connection to ground GND 1. The signal to switch these voltages is the
POWER-ON-NOT signal.
In the third part, 12 V and 25 V voltages with the connection to ground GND 2
are generated. These voltages are switched by the SERVICE1-NOT signal.
The fourth part generates the voltage 38 V. This voltage is switched by the
SERVICE2-NOT signal.
Ground connections GND 1 and GND 2 are not interconnected and are only
connected to the earthing of the supply voltage and the housing via high-
impedance resistors (e.g. 100 kOhm).Between GND 1 and GND 2, potential
differences of a max. of 1 volt may occur depending on the current.
The column 'Continuous current max.' is the maximum continuous current in
normal operation.
The column 'Max. continuous overcurrent' is the continuous current level at
which the 'overcurrent limitation electronics' starts to down-regulate the current
if it rises.

Stand-by voltages
The connection to ground of this part is referred to as GND 1.
Voltage no. 1 2
Voltage + 5.1 V + 12 V
Max. tolerance ±3% ±5%
Continuous current min. 0 A 0A
max. 1.5 A 1A
Max. continuous overcurrent 4A 2A
Ripple, noise max. 100 mVSS 200 mVSS
Max. overvoltage 6V 15 V

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-17

Specification Power Supply Unit CMD-CCDM

Voltages of the second part

The connection to ground of this part is referred to as GND 1. These voltages
are switched by the POWER-ON-NOT signal.
Voltage no. 3 4
Voltage + 5.1 V + 12 V
Max. tolerance ±3% ±5%
Continuous current min. 0 A 0A
max. 6 A 9A
Max. continuous overcurrent 10 A 12 A
Ripple, noise max. 100 mVSS 200 mVSS
Max. overvoltage 6V 15 V

Voltages of the third part

The connection to ground of this part is referred to as GND 1. These voltages
are switched by the SERVICE1-NOT and POWER-ON-NOT signal.
Voltage no. 5 6
Voltage + 12 V + 25 V
Max. tolerance ±5% ±6%
Continuous current min. 0 A 0A
max. 1 A 3A
Max. continuous overcurrent 2A 8A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 15 V 30 V

Voltage no. 7 8
Voltage + 25 V + 25 V
Max. tolerance ±6% ±6%
Continuous current min. 0 A 0A
max. 4 A 4A
Max. continuous overcurrent 8A 8A
Ripple, noise max. 200 mVSS 200 mVSS
Max. overvoltage 30 V 30 V

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-18

Power Supply Unit CMD-CCDM Specification

Voltage no. 9
Voltage + 25.7 V
Max. tolerance ±3%
Continuous current min. 0 A
max. 7 A
Max. continuous overcurrent 20 A
Ripple, noise max. 200 mVSS
Max. overvoltage 30 V

Voltages of the fourth part

This part has its own connection to ground referred to as GND 2. This voltage
is switched by the SERVICE2-NOT and POWER-ON-NOT signal.

Voltage no. 10
Voltage + 38 V
Max. tolerance ± 10 %
Continuous current min. 0 A
max. 6 A
Max. continuous overcurrent 14 A
Ripple, noise max. 200 mVSS
Max. overvoltage 45 V

Input signal POWER-ON-NOT

If the supply voltage is turned on, the power supply unit continuously
generates the 'stand-by voltages'.
If the POWER-ON-NOT input signal is switched to 'active low' (signal level
< 2.0 V), output voltages 3 and 4 are switched on.
If the POWER-ON-NOT input signal switches to the 'high' or 'open' state, all
switchable voltages are switched off.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-19

Specification Power Supply Unit CMD-CCDM

Input signals SERVICE1-NOT and SERVICE2-NOT

If the signals SERVICE1-NOT and SERVICE2-NOT are switched to 'active low'
(signal level < 2.0 V), the voltages of the third and fourth part are switched on if
the input signal POWER-ON-NOT is active, too.
If the SERVICE1-ON-NOT or the SERVICE2-ON-NOT input signal switches to
the 'high' or 'open' state, the voltages of the corresponding parts are switched
off.

Output signal OVERTEMP-FAN-FAULT-NOT

The signal switches to the 'active low' state if the temperature is too high or, if
a fan is built in, if this fan is blocked.
Only if the temperature continues to rise, the power supply unit reduces the
output voltages to decrease the temperature in the housing. Once the
temperature is O.K. again, the power supply unit increases the voltages to the
defined level, and the signal OVERTEMP-FAN-FAULT-NOT becomes 'inactive
high'.
This procedure does not affect the 'stand-by voltages'.

Output signal OVER-VOLTAGE-OVER-CURRENT-

NOT
The signal goes to the 'active low' state in case of overvoltage or overcurrent.
In case of overvoltage, the power supply unit can use a second electric circuit
controller to regulate the output voltages to the defined levels.
In case of overcurrents, the power supply unit reduces the output voltages so
that the current falls, too. Once the current fell to the normal range, the power
supply unit increases the output voltages to the defined level, and the signal
OVER-VOLTAGE-OVER-CURRENT-NOT becomes inactive.
This procedure does not affect the 'stand-by voltages'.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-20

Power Supply Unit CMD-CCDM Technical data

Technical data
Input voltage: 90 V AC - 264 V AC
Frequency: 47 - 63 Hz
Inrush current: max. 50 A supply voltage peak, resistor max. 1 ohm
Stand-by input power: max. 30 W at full load of the stand-by voltages
Leakage current: max. 0.8 mA at 264 V AC
Efficiency: min 80 % at full load in the full supply voltage range
Power factor: min. 0.92

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-21

Pin assignments Power Supply Unit CMD-CCDM

Pin assignments

Special electronics connection

10 Type of connector:
Molex Mini-Fit 18M

Pin Name
1 5.1 V stand-by (voltage no. 1)
2 5.1 V stand-by switched by POWER-ON-NOT (voltage no. 3)
3 GND 1
4 12 V stand-by (voltage no. 2)
5 12 V switched by POWER-ON-NOT (voltage no. 4)
6 GND 1
7 12 V switched by SERVICE1-ON-NOT (voltage no. 5)
8 25 V switched by SERVICE1-ON-NOT (voltage no. 6)
9 GND 1
10 Input signal POWER-ON-NOT
11 Input signal SERVICE1-ON-NOT
12 Input signal SERVICE2-ON-NOT
13 GND 1
14 Output signal POWER-FAIL-NOT
15 Output signal OVERTEMP-FAN-FAULT-NOT
16 Output signal OVER-VOLTAGE-OVER-CURRENT-NOT
17 n.c.
18 n.c..

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-22

Power Supply Unit CMD-CCDM Pin assignments

DVD or operator panel connection

3 Type of connector:
Molex Mini-Fit 4M

Pin Name
1 GND 1 for 12 V
2 GND 1 for 5.1 V
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 +5.1 V switched by POWER-ON-NOT (voltage no. 3)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-23

Pin assignments Power Supply Unit CMD-CCDM

System or customer panel connection

6 Type of connector:
Molex Mini-Fit 10M

Pin Name
1 12 V stand-by (voltage no. 2)
2 GND 1
3 +12 V switched by POWER-ON-NOT (voltage no. 4)
4 GND 1
5 +12 V switched by SERVICE1-NOT (voltage no. 5)
6 GND 1
7 +25 V switched by SERVICE1-NOT (voltage no. 6)
8 GND 1
9 n.c.
10 n.c.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-24

Power Supply Unit CMD-CCDM Pin assignments

Receipt or journal printer connection

Type of connector:
Molex Mini-Fit 2M

Pin Name
1 +25 V switched by SERVICE1-NOT (voltage no. 7 or 8)
2 GND 1

CMD connection
Type of connector:
Molex Mini-Fit 2M (black)

Pin Name
1 +25.7 V switched by SERVICE1-NOT (voltage no. 9)
2 GND 1

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-25

Pin assignments Power Supply Unit CMD-CCDM

38 V output voltage
1 Type of connector:
AMP-UNIV-MATE-N-LOK 2M

Pin Name
1 +38 V switched by SERVICE2-NOT (voltage no. 10)
2 GND 2

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-26

Power distributor 01750150107
Power is supplied via a rubber plug. The three rubber plug sockets used to
supply the components with line voltage are switched over a relay. Switching
on and off is controlled via the system controller (e.g. special electronics
module).

1 Connector for control lines

2 Power switch
3 Power input connector
4 Rubber socket Power supply
5 Rubber socket System unit
6 Rubber socket Power Output, switched

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-27

Pin assignment Power distributor 01750150107

Pin assignment
Type of connector:
JST PA 1x6

Pin Description Comment

1 12 V
2 Control line Output "System unit"
3 Control line Output "Power Output swichted"
4 Control line Output "System unit"
5 -
6 Control line Output "System unit"

Technical data

Dimensions and weight

Length: 220 mm (8.66")
Width: 85 mm (3.35")
Height: 48 mm (1.89")
Weight: 0.6 kg (1.32 lb)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-28

Special Electronics CTM 01750147868
This component consists the HW inventory data.
i

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-29

Introduction Special Electronics CTM 01750147868

Introduction
The Special Electronics CTM represents, in addition to the built-in PC, the
central control and monitoring unit of the system and is connected to the PC
via the USB port.
The Special Electronics CTM fulfills various functions which are not assignable
to other components such as printer, PC, IDCU or separator. In particular, the
special electronics serves as a central control unit that switches the whole
system on and off.
Some of the functions are shifted on to other logic boards:
− to the external control unit or the control unit functionally identical within the
operator panel which is addressed or queried by the Special Electronics
CTM via the integrated I²C bus.
! The connectors of the I²C ports may only be attached or detached when
the device is disconnected from the power supply. Improper handling can
cause complete damage to the components.
− to the Console Electronics CTM that features their own USB interface and
are addressed not by the Special Electronics CTM but directly.
Up to 12 other high speed USB devices can be connected to the Special
Electronics CTM via the integrated USB hubs.

3-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Functions of the special electronics

Functions of the special electronics

− Emergency operation
− status monitoring power supply unit and UPS
− IDCU lighting exertion
− Control of the 'external control unit' or operator panel
− Controlling media entry indicators (MEIs) and logo lighting
− Switch-on and switch-off logic
− Control of the fans and function inquiry for 2 controlled and 2 uncontrolled
fans
− Service functions to switch off 5 V, 12 V, 24 V and 36 V loads
− Door switch inquiries
− Provision of analog and digital reserve out- and inputs
− SOP button/SOP switch function
− Provision of power outputs
− Firmware download

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-31

Behavior in connection with power supply unit and UPS Special Electronics CTM 01750147868

Behavior in connection with power supply

unit and UPS

Power supply unit / voltage supply

The power supply unit provides the voltages 5V STANDBY, 12V STANDBY,
5V NEN, 12V NEN , 12V SERVICE 1 and 24V SERVICE 1.
As long as the supply voltage is given, only the 5V STANDBY-voltage for the
special electronics is provided by the power supply unit constantly. The 5V-
STANDBY-voltage powers its own logical unit, the microcontroller of the
special electronics and the logical unit connected, the 12V-STANDBY-voltage
is needed for the power distributor and the safe locks. The other voltages are
controlled by the special electronics.

5V NEN (MAINS-ON-N) and 12V NEN (MAINS-ON-N)

These voltages are just supplied by the power supply unit when the signal
NEN is activated (low active).
The voltage 5 V NEN powers for example the voltage power lines on the USB
ports.
The voltage 12 V NEN powers the power distributor and the operator panel.

12V SERVICE1 and 24V SERVICE1

These voltages are just switched on when the signal SERVICE 1 SWITCH is
activated. These voltages power all components of lower capacity within the
system.

36V SERVICE2
These voltages are just switched on when the signal SERVICE 2 SWITCH is
activated. These voltages power all components of higher capacity such as a
CCDM or a CRS module within the system.
By dint of the two different service voltages, different circuits can be de- and
reactivated for call-outs without shutting the whole system down.

3-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Behavior in connection with power supply unit and UPS

Status signals power supply unit

If an error occurs, the power supply unit can report the low-active status
signals ‚POWER_FAIL’, ‚OVERTEMP_FAN_FAULT’ and
‚OVERCURRENT_OVERVOLTAGE’. If at least one signal is low-active, the
special electronics is meant to shut down the system after a period of 3
seconds at the most. At the same time a protective logic board in the power
supply unit assures the latter to be shut down.
When activating the low-active signal ‚POWER FAIL', the power supply unit
has detected a power failure. Receiving the signal, the special electronics is
meant to shut the system down independently.

Power-on behavior after mains voltage supply

The monitor / LCD illumination can be controlled both by request and
i by a button on the Console Electronics CTM.

The special electronics is started when power is supplied to the system. The
red and the green LEDs are switched on. First of all outputs are reset, the
flash checksum is checked, a RAM memory test and a hardware test are
performed. Subsequently the initialization phase is started.
A blinking red and green LED at the same time signalizes an error in the
preceding tests.
The special electronics module is either in standby mode where all single
components are still disconnected or in operating mode. In the operating
mode, all voltages are supplied and both climate control and USB are active.
A changeover between the operational modes can be affected either via the
platform software or manually via the external control unit.
The operational mode is saved in the serial EEPROM.
The 2 modes are:

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-33

Behavior in connection with power supply unit and UPS Special Electronics CTM 01750147868

Type A:
The device is not switched on and remains in standby mode.
Since the initialization phase is completed, the red LED is switched on and the
green LED is switched off.
Type B:
The device is meant to be switched on.
This is affected by activating the NEN SWITCH signal (switched to low)
towards the power supply unit. Subsequently, the signal SERVICE 1 SWITCH
is activated (switched to low). This happens after a time-delay of approx. 100
ms. Afterwards the signal SERVICE 2 SWITCH is activated (switched to low),
also after a delay of approx 100 ms. After another 100 ms the power distributor
is switched on. The time-delays prevent start-up peaks. All other components
such as logo lighting, monitor/LCD etc. remain off and need to be switched on
by request. This status is indicated by a lucent green and a dark red LED.
Optionally, the monitor / LCD lighting can be switched on by pushbutton. This
completes the initialization phase.

Power-on behavior after pressing the on/off

switch
In case the special electronics is in standby mode (red LED on, green LED
off), the turn-on procedure is started using the on/off switch on the operator
panel or the external on/off switch.
After you have pressed the switch, the green LED blinks to confirm this. The
further switch-on procedure takes place as described above.

3-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Behavior in connection with power supply unit and UPS

Emergency power device

During a power failure the system can be powered by an uninterruptible power
supply (UPS). To detect the emergency mode, the emergency power device
closes a contact that can be queried by the special electronics.
The bank's application reacts to this message by closing down the current
function, e.g. the dispensing procedure is terminated and the ID-card ejected.
Subsequently, the device is shut down with a request for the special
electronics to disburden the emergency power supply.
The special electronics, which is now powered by the emergency power
supply, switches the device back on automatically when the power failure is
over.

Power-on behavior in UPS mode after

reestablishment of the power supply
Any attempt to start the system by the UPS is saved and the turn-on procedure
started after a reestablishment of the power supply.
In this case the special electronics branches out into the off state of a cold start
phase and checks the status of the UPS approx. every 20 ms.
When the termination of the UPS mode is detected (signal is on for approx. 3
s) the turn-on procedure is the same as the one after termination with a cold
start phase.

Switching off via software or restart

On request of the system software the special electronics needs to be capable
of switching off the system independently or with a time-delay, it may also
perform a restart.
For some operating systems, an immediate shutdown may cause trouble. That
is why a function for defined time-delays is provided. If this is realized by a
timer, the time-delay is started with every request. This status is indicated by a
lucent red and a blinking green LED.
On shutdown without time limit the green LED goes out and the red LED is set.
A blinking green LED indicates the waiting time for the shutdown. In case of a
power failure during this waiting time the special electronics is not restarted
within the specified period of time.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-35

Behavior in connection with power supply unit and UPS Special Electronics CTM 01750147868

Switching off via on/off switch

Pressing the ON/OFF button in switched-on mode resets a flag whose status
can be queried by request. This enables the application to shut the device
down (NEN SWITCH to 'High') using the requests 'switch off permanently' or
'switch off temporarily (cold start or reboot)'.
The states are indicated via the red LED and the green LED on the external
control unit or on the operator panel.

SOP function with disconnection from supply

The control cables SERVICE 1 SWITCH and SERVICE 2 SWITCH can be
turned off for service purposes with a marginal time offset by pressing the LCD
light button simultaneously with the Speaker key on the control unit or the
operator panel.
Both control signals for the voltages SERVICE 1 SWITCH or SERVICE 2
SWITCH can also be switched by request, but then independently from NEN.
The power distributor the PC is connected with must be operating during SOP
operation. The operator panel and the special electronics remain operating as
well.
Pressing the two buttons again turns all voltages back on.

3-36 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Further functions

SOP function without any influence on the

voltage
When the SOP key on the external control unit or the operator panel is
pressed independently, a software flag 'SOP button' is influenced. Alternatively
you can connect a SOP button directly to the special electronics. Additionally
you need to have in mind that as an alternative to the SOP button the
connection of a SOP key compatible with NCR is provided.
These buttons/switches work logically parallel.
The flag 'SOP button' is set when the SOP key or the external SOP button is
closed for a period of 40 ms.
In case an external button is connected and in ON position, you need to keep
in mind that the logic state of the external switch cannot be reset by the button
on the board which means that the external button always has to be switched
off again.
A LED displays the current switching status SOP.
The SOP status can also be reset via software.

Further functions

Fan control
You can connect up to four fans to the special electronics. The rotational
speed for the first two fans can be controlled according to the temperature.
Two more fans are operated at constant-speed.
When the operator panel is in use, the rotational speed of the fan is reduced to
25% to prevent the operator from being exposed to a vigorous air flow. When
the device is set back into the normal state of operation or one minute without
any input passes, the original rotational speed is reactivated. Additionally the
control is reactivated when reaching an alarming temperature to prevent the
device from overheating.
For security reasons, all fans are deactivated on opening the doors.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-37

Overview of LED signal situations Special Electronics CTM 01750147868

Firmware download
The firmware can be updated via USB connection. A firmware download does
not have any effect on the data in EEPROM.
In case of a voltage loss during the download, the booter is kept. This enables
you to perform another firmware download after a power failure.

Overview of LED signal situations

To display the operating states and error conditions, the LEDs on the special
electronics are addressed by the external control unit or the operator panel as
follows:
Yellow Yellow
Red Green
(UPS (Capacity Status of the special electronics
(standby) (on)
working) empty)

Initialization phase
ON ON X X or
pending request to switch off
BLINKING BLINKING X X Firmware error

ON OFF X X System in standby

System switched off and temporary cold
ON BLINKING X X start active or
out of standby operation:
pending request to switch on.
OFF ON X X System has been switched on.

BLINKING ON X X - vacant -

BLINKING OFF X X SERVICE 1 or SERVICE 2 deactivated!

OFF BLINKING X X No USB enumeration!

BLINKING BLINKING Power supply unit reports error (over current
X X
fast fast etc.)
X X on off UPS in emergency power mode

X X on on UPS in emergency power mode, battery

capacity running out

3-38 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Technical data

On the special electronics only one red and one green LED are integrated.

Technical data

Plug positions

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-39

Technical data Special Electronics CTM 01750147868

Pin assignments

X1 – Power Supply In
10 Type of connector:
Molex Mini-Fit Jr. 18M

Contact Name
1 5 V STANDBY
2 5 V NEN
3 GND
4 12 V STANDBY
5 12 V NEN
6 GND
7 12 V SERVICE 1
8 24 V SERVICE 1
9 GND
10 DIGITAL OUT NEN SWITCH
11 DIGITAL OUT SERVICE 1 SWITCH
12 DIGITAL OUT SERVICE 2 SWITCH
13 GND
14 DIGITAL IN POWER_FAIL
15 DIGITAL IN OVERTEMP_FAN_FAIL
16 DIGITAL IN OVERCURRENT_VOLTAGE
17 n.c.
18 n.c.

3-40 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Technical data

X10 – I/O 1 (IDCU Box)

Type of connector:
JST PA 2-pin, M
1

Contact Name
1 DIGTAL IN 11 e.g. IDCU
2 GND

X11 – Power Distribution

Type of connector:
JST PA 6-pin, M
1

Contact Name
1 12 V NEN
2 GND
3 DIGITAL OUT POWER SWITCH 1
4 GND
5 DIGITAL OUT POWER SWITCH 2
6 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-41

Technical data Special Electronics CTM 01750147868

X15 – I/O 2 (Door)

Type of connector:
JST PA 8-pin, M
1

Contact Name
1 DIGITAL IN 7 e.g. Door Response 1
2 GND
3 DIGITAL IN 8 e.g. Door Response 2
4 GND
5 DIGITAL IN 9 e.g. Door Response 13
6 GND
7 5V PULLUP PWM OFF LOOP
8 DIGITAL IN PWM OFF LOOP

X13 – Switch Extern

1 Type of connector:
JST PHD 8M

Contact Name
1 DIGITAL IN SWITCH EXTERN
2 GND
3 CURRENT SOURCE 20mA RED LED
4 CURRENT SOURCE 20mA GREEN LED
5 DIGITAL IN 3 e.g.SOP DOOR
6 5 V STANDBY
7 DIGITAL IN SOP BUTTON
8 GND

3-42 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Technical data

X14 - Universal
1 Type of connector:
JST PHD 12M

Contact Name
1 12 V NEN
2 12 V STANDBY
3 5 V STANDBY
4 GND
5 DIGITAL IN 1 e.g. reserve
6 DIGITAL OUT 1 e.g. reserve
7 DIGITAL IN 2 e.g. reserve
8 GND
9 ANALOG IN 1 e.g. reserve
10 DIGITAL OUT 2 e.g. reserve
11 ANALOG IN 2 e.g. reserve
12 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-43

Technical data Special Electronics CTM 01750147868

X17 - Fan
1 Type of connector:
JST PHD 16M

Contact Name
1 POWER OUT 12V FAN 1 POWER
2 POWER OUT 12V FAN 2 POWER
3 POWER OUT 12V FAN 3 POWER
4 POWER OUT 12V FAN 4 POWER
5 DIGITAL IN FAN 1 RESPONSE
6 DIGITAL IN FAN 2 RESPONSE
7 DIGITAL IN FAN 3 RESPONSE
8 DIGITAL IN FAN 4 RESPONSE
9 GND
10 GND
11 ANALOG IN FAN 1 NTC
12 ANALOG IN FAN 2 NTC
13 GND
14 GND
15 DIGITAL OUT FAN 1 PWM
16 DIGITAL OUT FAN 2 PWM

3-44 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Technical data

X18 – I/O 3 (MEI / Reserve)

1 Type of connector:
JST PHD 14M

Contact Name
1 MEI CURRENT SOURCE 1 e.g. MEI 1
2 GND
3 MEI CURRENT SOURCE 2 e.g. MEI 2
4 GND
5 POWEROUT OC 5 e.g. reserve
6 GND
7 24 V SERVICE1
8 GND
9 DIGITAL IN 14 e.g. reserve
10 GND
11 DIGITAL IN 6 e.g. reserve
12 GND
13 5 V NEN
14 5 V NEN

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-45

Technical data Special Electronics CTM 01750147868

X19 – Power I/O (Switched Light)

1 Type of connector:
JST PHD 10M

Contact Name
1 5 V NEN
2 12 V NEN
3 24 V SERVICE1
4 POWEROUT OC 1
5 GND
6 5 V NEN
7 12 V NEN
8 24 V SERVICE1
9 POWEROUT OC 2
10 GND

X21 - I/O 4 (CMD)

Type of connector:
JST PA 3-pin, M
1

Contact Name
1 DIGITAL OUT
2 GND
3 n.c.

3-46 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Special Electronics CTM 01750147868 Technical data

X22 - UPS
Type of connector:
JST PA 4-pin, M
1

Contact Name
1 DIGITAL IN UPS ACTIVE
2 GND
3 DIGITAL IN UPS CAPACITY
4 GND

X24 – Operating Unit

Type of connector:
RJ45

Contact Name
1 IO INTERRUPT
2 5V STANDBY
3 GND
4 n.c.
5 n.c.
6 DATA
7 GND
8 CLOCK

I²C-Bus
Additionally the central special electronics provides a RJ45 socket (X24) to
connect an external control unit or an operator panel via I²C bus.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-47

Technical data Special Electronics CTM 01750147868

USB ports
Furthermore a USB hub type B (X30) serves as a connection to the PC (USB
Upstream) and another twelve USB hubs type A (1A-1L) are provided for the
connection of more components.

Dimensions and weight

Length: 294 mm (11.57")
Width: 113 mm (4.45")
Height: 28 mm (1,1")
Weight 0.4 kg (0.88 lb)

3-48 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM
01750147498
i This component consists the HW inventory data.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-49

Introduction Console Electronics CTM 01750147498

Introduction
The Console Electronics CTM serves as an extension of the Special
electronics CTM and is equally connected to the PC through the USB
interface.
It is used for a connection of the following sub-assemblies:
− Display
− Shutter
− Control of the fans and function inquiry for 2 controlled and 2 uncontrolled
fans
− PIN pad
− Softkeys (left and right)
− ASKIM
− up to eight additional user guidance (MEI)
− Customer panel light (BBA)
− Illumination of logo areas
− IDCU lighting exertion
− Signal generators such as loudspeakers or headphones
− Additional door switch

Up to 6 other high speed USB devices can be connected to the Console

Electronics CTM via the integrated USB hub.

Fan control
You can connect up to four fans to the Special Electronics. The rotational
speed for the first two fans can be controlled according to the temperature.
Two more fans are operated at constant-speed.
When the operator panel is in use, the rotational speed of the fan is reduced to
25% to prevent the operator from being exposed to a vigorous air flow. When
the device is set back into the normal state of operation or one minute without
any input passes, the original rotational speed is reactivated. Additionally the
control is reactivated when reaching an alarming temperature to prevent the
device from overheating.
For security reasons, all fans are deactivated on opening the doors.

3-50 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Display illumination

Display illumination
i The display illumination can be controlled both by request and by a
button on the Console Electronics CTM.

1 LCD light ON/OFF button

The background illumination of the display is switched off, after the

CINEO C2070 / ProCash 8100 is powered on.
The display illumination can be controlled both by request and by a button on
the Console Electronics CTM. For instance, this is useful when the messages
shall be given on the display during the start-up phase of the PC. Pressing the
key another time disables this function again.

Audio outputs
The Console Electronics CTM has an input to receive audio-stereo signals
from the PC and to lead them to the 2 connectable speakers. If headphones
are connected, these can be addressed alternatively.
Either the audio signals from the PC are amplified or simple sounds generated
on the Special Electronics are emitted. A parallel operation of both inputs is not
possible. Since during audio operation e.g. the touch tones are to be emitted
via the logic board, the generated sounds are already mixed in on its audio
line.
Additionally the amplifier features a 'headphone detection' that can be used to
switch off the loudspeakers. For a changeover switch three different modes
are available

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-51

Firmware download Console Electronics CTM 01750147498

− AutomaticMode
In the automatic mode the Console Electronics CTM detects automatically
when headphones are plugged in and cuts off the loudspeaker
immediately. When the headphones are detached, the special electronics
reactivates the loudspeaker output after a safety period.
− SemiAutomaticMode
In the semiautomatic mode the loudspeakers are equally cut off by the
special electronics when headphones are plugged in. The reactivation in
contrast needs an approval by the system.
− ManualMode
In the manual mode the special electronics detects the insertion and simply
reports this state to the system. Shutting on and off needs to be requested
by the system.

You can adjust the volume by selecting one of ten levels via a button on the
operator panel. Therefore a digital input port is provided whose signal is
interpreted by the microcontroller and passed on to the amplifier. Alternatively
the volume can be adjusted via software.

Firmware download
The firmware can be updated via USB connection. A firmware download does
not have any effect on the data in EEPROM.
In case of a voltage loss during the download, the booter is kept. This enables
you to perform another firmware download after a power failure.

3-52 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Overview of LED signal situations

Overview of LED signal situations

To display the operating states and error conditions, the LEDs on the Console
Electronics CTM are addressed as follows:

Yellow Yellow
Red Green
(UPS (Capacity Status of the Special Electronics
(standby) (on)
working) empty)

Initialization phase
ON ON X X or
pending request to switch off
BLINKING BLINKING X X Firmware error

ON OFF X X System in standby

System switched off and temporary cold
ON BLINKING X X start active or
out of standby operation:
pending request to switch on.
OFF ON X X System has been switched on.

BLINKING ON X X - vacant -

BLINKING OFF X X SERVICE 1 or SERVICE 2 deactivated!

OFF BLINKING X X No USB enumeration!

BLINKING BLINKING Power supply unit reports error (over current
X X
fast fast etc.)
X X on off UPS in emergency power mode

X X on on UPS in emergency power mode, battery

capacity running out

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-53

Technical information Console Electronics CTM 01750147498

Technical information

Dimensions and weight

Length: 300 mm (11.81")
Width: 83 mm (3.27")
Height: 27 mm (1.06")
Weight 0.4 kg (0.88 lb)

Plug positions

3-54 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Technical information

Pin assignments

X2 – Supply In

5 Type of connector:
Molex Mini-Fit Jr. 8M

Contact Name
1 12 V STANDBY
2 12 V NEN
3 GND
4 12 V SERVICE 1
5 24 V SERVICE 1
6 GND
7 n.c.
8 n.c.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-55

Technical information Console Electronics CTM 01750147498

X3 - Supply A (Display)

3 Type of connector:
Molex Mini-Fit Jr. 4M

Contact Name
1 GND
2 GND
3 12 V NEN
4 5 V NEN

X4 - Supply B (12V / 24V)

3 Type of connector:
Molex Mini-Fit Jr. 4M

Contact Name
1 24 V SERVICE 1
2 12 V NEN
3 GND
4 GND

3-56 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Technical information

X11 – LCD Light

Type of connector:
JST PA 6-pins M

Contact Name
1 DIGITAL OUT LCD LIGHT
2 GND
3 DIGITAL IN LCD LIGHT RESPONSE
4 GND
5 n.c.
6 n.c.

X15- I/O 2 (ASKIM / DIP)

Type of connector:
JST PA 8-pins M

Contact Name
1 12 V STANDBY
2 12 V NEN
3 GND
4 DIGITAL OUT VOLTAGE 12V
5 GND
6 DIGITAL IN 6 e.g. ASKIM IN
7 GND
8 24 V SERVICE 1

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-57

Technical information Console Electronics CTM 01750147498

X13 – I/O 1 (Door)

1 Type of connector:
JST PHD 8M

Contact Name
1 24 V SERVICE 1
2 GND
3 POWEROUT OC 5 e.g. Door Switch
4 GND
5 DIGITAL IN 4 e.g. Door Response
6 GND
7 5 V NEN
8 GND

3-58 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Technical information

X14 - Universal

1 Type of connector:
JST PHD 12M

Contact Name
1 12 V NEN
2 12 V STANDBY
3 5 V NEN
4 GND
5 DIGITAL IN 1 e.g. reserve
6 DIGITAL OUT 1 e.g. reserve
7 DIGITAL IN 2 e.g. reserve
8 GND
9 ANALOG IN 1 e.g. reserve
10 DIGITAL OUT 2 e.g. reserve
11 ANALOG IN 2 e.g. reserve
12 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-59

Technical information Console Electronics CTM 01750147498

X16 – Current Source (MEI)

1 Type of connector:
JST PHD 20M

Contact Name
1 CURRENT SOURCE 1 e.g. MEI 1
2 GND
3 CURRENT SOURCE 2 e.g. MEI 2
4 GND
5 CURRENT SOURCE 3 e.g. MEI 3
6 GND
7 CURRENT SOURCE 4 e.g. MEI 4
8 GND
9 CURRENT SOURCE 5 e.g. MEI 5
10 GND
11 CURRENT SOURCE 6 e.g. MEI 6
12 GND
13 CURRENT SOURCE 7 e.g. MEI 7
14 GND
15 CURRENT SOURCE 8 e.g. MEI 8
16 GND
17 24 V SERVICE 1
18 12 V SERVICE 1
19 POWEROUT OC 4
20 GND

3-60 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Technical information

X17 - Fan

1 Type of connector:
JST PHD 16M

Contact Name
1 POWER OUT 12V FAN 1 POWER
2 POWER OUT 12V FAN 2 POWER
3 POWER OUT 12V FAN 3 POWER
4 POWER OUT 12V FAN 4 POWER
5 DIGITAL IN FAN 1 RESPONSE
6 DIGITAL IN FAN 2 RESPONSE
7 DIGITAL IN FAN 3 RESPONSE
8 DIGITAL IN FAN 4 RESPONSE
9 GND
10 GND
11 ANALOG IN FAN 1 NTC
12 ANALOG IN FAN 2 NTC
13 GND
14 GND
15 DIGITAL OUT FAN 1 PWM
16 DIGITAL OUT FAN 2 PWM

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-61

Technical information Console Electronics CTM 01750147498

X18 – Power I/O 1 (Switched Light)

1 Type of connector:
JST PHD 14M

Contact Name
1 5 V NEN
2 12 V NEN
3 24 V SERVICE 1
4 POWEROUT OC 1
5 5 V NEN
6 12 V NEN
7 24 V SERVICE 1
8 POWEROUT OC 2
9 GND
10 5 V NEN
11 12 V NEN
12 24 V SERVICE 1
13 POWEROUT OC 3
14 GND

3-62 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Console Electronics CTM 01750147498 Technical information

X19 – I/O 3 (SOFTKEYS)

1 Type of connector:
JST PHD 10M

Contact Name
1 DIGITAL IN BUTTON 8
2 DIGITAL IN BUTTON 7
3 DIGITAL IN BUTTON 6
4 DIGITAL IN BUTTON 5
5 GND
6 DIGITAL IN BUTTON 4
7 DIGITAL IN BUTTON 3
8 DIGITAL IN BUTTON 2
9 DIGITAL IN BUTTON 1
10 GND

X21 - Audio In
Type of connector:
JST PA 3-pins M

Contact Name
1 AUDIO IN RIGHT
2 AUDIO IN LEFT
3 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-63

Technical information Console Electronics CTM 01750147498

X22 - Audio Out Speaker

Type of connector:
JST PA 4-pins M

Contact Name
1 AUDIO SPEAKER RIGHT +
2 AUDIO SPEAKER RIGHT -
3 AUDIO SPEAKER LEFT +
4 AUDIO SPEAKER LEFT -

X23 – Audio Headphone

Type of connector:
JST PA 5-pins M

Contact Name
1 DIGITAL IN VOL CONTROL IN
2 GND
3 AUDIO HEADPHONE RIGHT
4 AUDIO HEADPHONE LEFT
5 GND

X30 / 2A to 2F - USB
Furthermore the Console Electronics CTM has a USB hub type B (X30) serves
as a connection to the PC (USB Upstream) and another six USB micro hubs
(2A to 2F) are provided for the connection of more components.

3-64 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

External Control Unit
External operating unit assd. 01750073862
External operating unit 2 assd. 01750124984
Housing operator panel kit 01750129722

i This chapter lists the available versions. Which version is used in the
device is described in the chapter "Function and Integration".

Overview of versions
External operating unit assd.
Part number: 01750073862

External operating unit 2 assd.

ST
AN
DB
Y Part number: 01750124984
FF
ON
/O ON ING
RK
S WO Y
UP PT
EM
TY
CI
PA
CA
T
LIGH
D
LC

P
SO
P
SO

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-65

Overview of versions External Control Unit

Housing operator panel kit

Part number: 01750129722

The 'external control unit' contains the controls and indicators for the 'central
USB special electronics' (01750070463).
It is connected to the 'central USB special electronics' via an I²C port.
The operating voltage of 5 V is supplied via the 'central USB special
electronics' I²C port connector.

i The connector of the I²C port for the central USB special electronics
may only be attached or detached when the device is disconnected
from the power supply.
Improper handling can cause complete damage to the component.

3-66 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

External Control Unit Description of keys and indicators

Description of keys and indicators

External operating unit assd. (01750073862)
External operating unit 2 assd. (01750124984)

1 6

2 7

3 8

4 9

10

1 ON/OFF key 5 STANDBY (red LED)

2 SPEAKER key 6 ON (green LED)
3 LCD LIGHT key 7 UPS WORKING (yellow LED)
4 SOP key 8 CAPACITY EMPTY (yellow LED)
9 LCD LIGHT (yellow LED)
10 SOP (yellow LED)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-67

Description of keys and indicators External Control Unit

Housing operator panel kit (01750129722)

1 ON/OFF key 5 STANDBY (red LED)

2 SPEAKER key 6 ON (green LED)
3 LCD LIGHT key 7 UPS WORKING (yellow LED)
4 SOP key 8 CAPACITY EMPTY (yellow LED)
9 LCD LIGHT (yellow LED)
10 SOP (yellow LED)

3-68 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

External Control Unit Description of keys and indicators

Function description
This description must be seen in conjunction with the function description of
the 'central USB special electronics'.

SPEAKER key
This key is used to adjust the volume of the system loudspeaker in 8 steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.
The last setting is automatically saved.

ON/OFF key
If the 'central USB special electronics' is in standby mode (red STANDBY LED
on, green ON LED off), pressing this key tells the system that you want to
switch it on. Switching on then takes place according to the application
software settings.
When one of these keys has been pressed, the green ON LED flashes in
confirmation and to indicate the restart phase which takes about 10 seconds.
At the end of the restart phase, the system is switched on and the green ON
LED shines continuously.
Pressing this key in operating mode is interpreted as a request to switch to
standby mode, and the green LED flashes in confirmation. If this switchover
takes place according to the application software settings, the red STANDBY
LED shines continuously.

LCD LIGHT key

This key is used to switch the LCD backlight on or off in the start-up phase
(bootphase). Enabling of this function is indicated by the yellow LCD LIGHT
LED, and the backlight is switched on permanently and cannot be switched off
by a software request.

i This function depends on the monitor used and the cabling.

The indicator may only be used if the corresponding cabling exists and
if the function is supported by the software.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-69

Description of keys and indicators External Control Unit

SOP key
Pressing this key tells the system that you want to switch on the application
program's SOP mode.
The briefly lit yellow SOP LED confirms that the key has been pressed. The
SOP mode itself is called according to the settings of the application program.

Indicators for UPS operation

The operating state of a UPS is indicated by the following yellow LEDs:
UPS WORKING Power supply has failed and the UPS is active.
CAPACITY EMPTY The capacity of the UPS is not sufficient.

3-70 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

External Control Unit Replacement during repairs

Replacement during repairs

Depending on the installation situation it may be necessary to turn the printed
circuit board with the keys and indicators in the housing prior to replacement.

External operating unit assd. (01750073862)

External operating unit 2 assd. (01750124984)

Undo the screw (1) and detach the

cover.

Remove the nuts and washers (1)

to (4).

Turn the board to the required position

and put the assembly back together.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-71

Replacement during repairs External Control Unit

After connecting the cable, fasten it

with a cable tie at position 1.

3-72 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

External Control Unit Replacement during repairs

Housing operator panel kit (01750129722)

To remove the housing of the 'external

control unit', lever out the latches (1)
to (4) using a screwdriver and remove
the cover.

Turn the assembly to the required

position and fix the cover.

Lay the cable into the recess (1),

connect it and fasten it with a cable tie
at position 2.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 3-73

Technical specifications External Control Unit

Technical specifications

Pin assignment

I²C bus

Type of connector:
RJ45 8F

Pin Name Remarks

1 + 5 V switched Not used
2 + 5 V standby
3 GND
4
5
6 I²C Data
7 GND
8 I²C Clock

Dimensions and weight

External operating unit assd. Housing operator panel kit
(01750073862) (01750129722)
External operating unit 2 assd.
(01750124984)
Height: 88 mm (3.47") 87 mm (3.43")
Width: 88 mm (3.47") 87 mm (3.43")
Depth: 60 mm (2.36") 46 mm (1.81")

Weight: 0.23 kg (0.51 lb) 0.12 kg (0.26 lb)

3-74 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4
i The configuration of the system unit (PC) conducted in the factory
only after the order of the customer. Because of this only the so called
swap PC is replaced in a service situation. The individual components
need to be replaced on site at the customer.
The swap PC is equipped with 1 GB RAM and the corresponding CPU
with the CPU cooler.
Depending on the configuration, the PC can be equipped with
additional components (e.g. extension boards) or with components
with a bigger memory capacity (e.g. main memory).
In the case of a PC replacement, this components need to be
retrofitted from the old PC in the new one or they need to be ordered
separately, if a malfunction occurs.

Swap PC versions overview

i This chapter lists the available versions. Which version is used in the
device is described in the chapter "Function and Integration".

Description Part number

Swap PC EPC_A4 Cel440 TPMen 01750171737
Swap PC EPC_A4 DualCore-E2160 TPMen 01750171738
Swap PC EPC_A4 Core2Duo-E6400 TPMen 01750171739
Swap PC EPC_A4 Core2Duo-E8400 TPMen 01750171740
Swap PC EPC_A4 DualCore-E5300 TPMen 01750190275
Swap PC EPC_A4 Cel440 nonTPM 01750190276
Swap PC EPC_A4 DualCore-E2160 nonTPM 01750190277
Swap PC EPC_A4 Core2Duo-E6400 nonTPM 01750190278
Swap PC EPC_A4 Core2Duo-E8400 nonTPM 01750190279
Swap PC EPC_A4 DualCore-E5300 nonTPM 01750190280

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-1

Swap PC versions overview Embedded PC A4

4-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 Swap PC versions overview

Technical data
ATX system board
Chip set: INTEL chip set Q45 Express/
ICH10DO
Microprocessors:
Swape PC version:
01750171737, 01750190276 INTEL Celeron 440
01750171738, 01750190277 INTEL Pentium Dual-Core E2160
01750190275, 1750190280 INTEL Core 2 Duo E5300
01750171739, 1750190278 INTEL Core 2 Duo E6400
01750171740, 1750190279 INTEL Core 2 Duo E8400
Front side bus: 800/1066/1333 MHz
Main memory: 512 MB, max. 16 GB; Non-ECC
DIMM slots: 4x DDR3 DIMM base (240-pin)
Flash EPROM: BISO update possible via floppy disk

Interfaces (front side) 2 x USB

Interfaces (rear side) 2 x serial (9-pin)

6 x USB
1 x CRT
1 x DVI-D
1 x microphone
1 x Line-In
1 x Line-Out / Speaker-Out
1 x LAN

Interfaces (internal) 5x SATA (3Gb/s)

1x eSATA
1 x Wake-on-LAN

Fixed disk drive

Fixed disk capacity: min. 160 GB; 3,5“

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-3

Swap PC versions overview Embedded PC A4

Slots 1 x PCI
2 x PCIe x1
1 x PCIe x16

Video: Integrated graphics (GMA 4500) with

DirectX 10
Necessary memory: Video memory shared

Audio: On-Board Realtek ALC888 Audio

Codec controller

LAN: Gigabit LAN with ASF 2.0, PXE boot

and WOL, Intel 82567LM PHY
(RJ 45)

Connected loads
Line voltage: 110 - 120 V / 220 - 240 V
Line frequency: 50 - 60 Hz

Dimensions
Dimensions (H x W x D): 120 x 370 x 290 mm
(4.72" x 14.57" x 11.42")

* customer-specific

4-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 Front side

Front side

1 Fan 2 Two USB connections

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-5

Device rear Embedded PC A4

Device rear

1 Power input 10 PCI slot

2 Controls 11 PCIe x1 slot
3 COM 1 12 PCIe x1 slot
4 DVI-D slot 13 PCIe x16 slot
5 Four USB interfaces 14 LAN on board (Ethernet)
6 Two USB interfaces 15 CRT video
7 Microphone 16 COM 2
8 Line (out)
9 Line (in)

4-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 Controls

Controls

1 Power LED
2 ON/OFF button
3 LED HDD

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-7

ATX system board Embedded PC A4

ATX system board

4012copy

4-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 ATX system board

Lithium battery
To retent the data of the date, the time and the CMOS, there is a lithium
battery on the system board. This battery need to be replaced approx. all three
years.

There is danger of fire or explosion if the batteries are handled

incorrectly.

It is therefore important to note the following points:

– Avoid short circuits.
– Never recharge the battery.
– Avoid temperatures above +100 °C (+212 °F).
– Do not try to open the battery by force.
– Do not allow the battery to come into contact with water or fire.

Only replace it by the same or an equivalent type recommended by

WINCOR NIXDORF International GmbH (see chapter "Appendix",
section "Consumables" in the operating manual).

Dispose of used batteries in compliance with national regulations

(observe the manufacturer's specifications, if necessary).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-9

Service concept for the EPC A4 Embedded PC A4

Service concept for the EPC A4

The swap PCs are always delivered without any hard disk in a service
situation. This means that in a service situation the hard disk need to be
retrofitted from the broken PC on-side. In this case, the hard disk do not have
to be unscrewed, you can remove the whole mounting incl. cables from the
broken PC. The hard disk mounting is just engaged in the base housing and
can be removed without any tools. The mounting is fastened by the closed
cover of the PC.
The hard disk and the SATA cable can be ordered separately as a spare part.
The hard disk mounting can not be ordered as a spare part.

Inside view

HD carrier with HD

4-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 Service concept for the EPC A4

The broken EPC A4 should only be returned without the hard disk.
There are also main components as spare parts available for the EPC A4:
− Motherboard
− Power supply unit
− Memory
− Processor
− Hard Disk
− Fan

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-11

TPM Embedded PC A4

TPM
Th Trusted Platform Module (TPM) is a Chip on the motherboard, which
extents the EPC A4 by essential safety functions. The chips acts in several
points like a permanently installed Smart card, but with the important
difference, that it is not coupled to a specific user (user Instance),but to a local
computer (hardware instance). Except in the EPC A4, the TPM is also
integrated in the RM3 modules and the data traffic between PC and RM3
module is encrypted with an unique cryptographic key.
If you replace the PC or the motherboard, manual alignments, which are
described in a separate documentation from PSD5, become necessary in the
software during the initial operation with a RM3 module,

If the TPM is not needed, the jumper JCI8 is set to inactive (2-3) on the
motherboard and the BIOS entry is set on disable. There is no need to change
the jumper JCI6.

In the first PC deliveries, the TPM

versions were delivered as nonTPM.
Because of this the additional label
"TPM not initialized" (1) is still stuck on
the PC.

If the TPM is activated in the CINEO product family, it is not possible to

operate an initiated
nonTPM EPC A4. It is also not possible to initiate an EPC A4 from the outside
of the Wincor Nixdorf network, e.g. at the customer. The TPM initiated or not
initiated PC have to be ordered in the service logistics matching to the
respective CINEO system family. The same procedure applies to the
motherboard. The motherboard is also available in an initiated and not initiated
version in the service logistics.

4-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 TPM

In the first PC deliveries, the TPM

versions were delivered as nonTPM.
Because of this the additional label
"TPM not initialized" (1) is still stuck on
the PC.

The TPM is only active, if this is displayed on the identifying label on the PC.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-13

Pin assignment Embedded PC A4

Pin assignment

COM 1 / COM 2
1 Type of connector:
DSUB 9M

Pin Description
1 DCD
2 TXD
3 TxD
4 DTR
5 GND
6 DSR
7 RS-232
8 CTS
9 RI

4-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 Pin assignment

USB
Type of connector:
USB 4F
1

Pin Description
1 VCC + 5 V
2 - Data
3 + Data
4 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-15

Pin assignment Embedded PC A4

DVI
1 8 C1 C2 Type of connector:
DVI-D (24 + 1) F

9 C5

17 24 C3 C4

Pin Signal Active Comment

1 T.M.D.S DATA 2- Yes
2 T.M.D.S DATA 2+ Yes
3 T.M.D.S DATA 2/4 SHIELD Yes
4 T.M.D.S DATA 4- No
5 T.M.D.S DATA 4+ No
6 DDC CLOCK Yes
7 DDC DATA Yes
8 ANALOG VERT. SYNC No
9 T.M.D.S DATA 1- Yes
10 T.M.D.S DATA 1+ Yes
11 T.M.D.S DATA 1/3 SHIELD Yes
12 T.M.D.S DATA 3- No
13 T.M.D.S DATA 3+ No
14 5 V POWER Yes
15 GND Yes
16 HOT PLUG DETECT Yes
17 T.M.D.S DATA 0- Yes
18 T.M.D.S DATA 0+ Yes
19 T.M.D.S DATA 0/5 SHIELD Yes
20 T.M.D.S DATA 5- No
21 T.M.D.S DATA 5+ No
22 T.M.D.S CLOCK SHIELD Yes
23 T.M.D.S CLOCK+ Yes
24 T.M.D.S CLOCK- Yes

4-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 Pin assignment

Pin Signal Active Comment

C1 ANALOG RED No
C2 ANALOG GREEN No
C3 ANALOG BLUE No
C4 ANALOG HORZ SYNC No
C5 ANALOG GROUND Yes = digital ground

VGA
5 1 Type of connector:
DSUB 15/09F

15 11

Pin Description
1 RED
2 GREEN
3 BLUE
4 NC
5 GND
6 GND
7 GND
8 GND
9 + 5 V FS
10 GND
11 NC
12 MONID 1
13 HSYNC
14 VSYNC
15 MONID 2

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-17

Pin assignment Embedded PC A4

Audio Line-In
Symbol:
Color of the socket: light blue
Pin Description
Tip Audio Left in
Ring Audio Right in
Sleeve GND

Audio microphone
Symbol:
Color of the socket: pink
Pin Description
Tip Mono in
Ring Mic Bias voltage
Sleeve GND

Audio Line-out
Symbol:
Color of the socket: light green
Pin Description
Tip Audio Left out
Ring Audio Right out
Sleeve GND

4-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 BIOS setup

BIOS setup
i You can find the system-specific deviations of the BIOS settings in the
HW conf, which are attached in every system on floppy or CD ROM.

Bios version: WN BNK 05/06 (M4)

BIOS default settings:

Main: System Time: [hh:mm:ss]
System Date: [mm/tt/yyy]

> SATA Port 0 [None]

> SATA Port 1 [None]
> SATA Port 2 [None]
> SATA Port 3 [None]
> SATA Port 4 [None]
> SATA Port 5 [None]

Advanced: > Advanced chip set control

Core multi-processing: [enabled] (note1)

Default primary video adapter: [PCI]

IGD - device 2, function 1: [enabled]
DVMT 5.0 mode:
Pre-allocated memory size : [32MB]
IGD - memory size: [MaxDVMT]

Hard Disk pre-delay: [3 seconds]

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-19

BIOS setup Embedded PC A4

> I/O device configuration

Serial port A: [enabled]
Base I/O address/IRQ: [3F8/IRQ 4]

Serial port B: [Enabled]

Base I/O address/IRQ: [2F8/IRQ 3]

Reset configuration data: [No]

Large Disk access mode: [DOS]
Enable ACPI: [Yes]
Onboard LAN controller: [enabled]
OnBoard PCI LAN BootRom: [disabled]
Onboard audio: [enabled]
After power failure [Follow AC/Power]

Intruder interrupt select: [disabled]

TPM State: Change TPM state [no change]

Boot: Boot priority order: Excluded from boot

order:
1: USB FDC: SATA 0:
2: USB CDROM: SATA 2:
3: USB HDD: SATA 3:
4: USB KEY: SATA 4:
5: SATA 1: SATA 5:
6: PCI SCSI: SATA CD:

4-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Embedded PC A4 BIOS setup

7: - free - PCI LAN:

8: - free - UNKNOWN:

Notes: 1) Entry visible only if Core Multi-processing is provided by actual processor and is
set [Enabled]. After being set [Disabled], re-[Enabled] is possible only by loading defaults via
(F9).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-21

BIOS setup Embedded PC A4

4-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

USB Multi DVD drive 01750166832

Description

1 DVD tray 3 USB port

2 EJECT key 4 Power supply

The Multi DVD drive is connected to the PC's USB port or to a USB hub.
The voltage supply is provided via the central power supply unit.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-23

Pin assignment USB Multi DVD drive 01750166832

Pin assignment

USB port

2 1 Type of connector:
USB type B, 4-pin M

3 4

Pin Description
1 VCC (+5 V)
2 - DATA
3 + DATA
4 GND

Power supply

4 3 Type of connector:
Mini DIN 5F
5 2

Pin Description
1 +12 V
2 GND
3 GND
4 +5 V
5 +5 V

4-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

USB Multi DVD drive 01750166832 Technical data

Technical data
Speed:
CD-RW: 32 x
DVD-RAM read / write: 12 x
CD-R: 48 x
DVD-ROM: 16 x
DVD+R / -R DL: 12 x

Supported media types:

CD-ROM, CD-R, CD-RW, DVD-RAM
DVD_ROM
DVD+R/ -R
Interface: 1 x USB 2.0 type B, 4-pin
Power supply: central power supply unit

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-25

Technical data USB Multi DVD drive 01750166832

4-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Ethernet Adapter Intel PRO/1000 GT
01750107095

Introduction
The Intel PRO/1000 GT PCI Ethernet adapter allows PCs to be connected to a
Gigabit Ethernet network. It has an RJ-45 connector.
The Ethernet adapter is compatible with Fast Ethernet and Ethernet. This
makes it easy to migrate 10/100 Mbit/s Ethernet networks to Gigabit Ethernet
networks. The existing 4-pair cabling can continue to be used in the event of
migration. The Ethernet adapter automatically detects the transmission rate
and uses the fastest data rate.
It dynamically tests and reports network problems (interrupts, error rate, cable
length) and automatically compensates for cable issues such as crossover
cable and incorrect pin assignment or polarity. In addition, the Ethernet
adapter assigns addresses and IRQs in accordance with the plug & play
specification.
The drivers for this adapter are on the firmware / driver / utilities CD from
Wincor Nixdorf which is shipped with the card or they are available in the
extranet/internet.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-27

Introduction Ethernet Adapter Intel PRO/1000 GT 01750107095

1 Activity LED (ACT) 3 Link LED (LNK)

2 RJ45 connector

The Intel PRO/1000 GT PCI Ethernet adapter connects your PCI-compatible

PC to a 10 Mbit/s, 100 Mbit/s or 1000 Mbit/s Ethernet network and supports a
variety of desktop and network management functions.

Supported desktop and network management functions:

− Offline diagnostics
− Intel Boot Agent
− ACPI Power Management
− Wake on LAN
− Desktop Management Interface (DMI) 2.0

4-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Ethernet Adapter Intel PRO/1000 GT 01750107095 Card settings

Meaning of LEDs
The Ethernet card has two light emitting diodes (LEDs) to indicate the state of
operation. The LEDs have the following meaning:

i The LNK LED can be yellow or green.

The color shown depends on the link that has been established (see
following table).

LED State Meaning

LNK (link) Off The 10BASE-T link is active.
Constant The 100BASE-T link is active.
green
Constant The 1000BASE-T link is active.
yellow
ACT (activity) Flashing Network traffic
Constant Heavy network traffic
Off No network traffic

Card settings
It is not necessary to define settings for the Ethernet adapter because it
assigns addresses and IRQs in accordance with the plug & play specification.

Installation
• Install the necessary driver for the adapter from the driver/utilities CD or
from the Wincor Nixdorf extranet/internet.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-29

Problems Ethernet Adapter Intel PRO/1000 GT 01750107095

Problems
If problems occur, please perform the following:

• Check whether the Ethernet adapter is evenly and completely inserted in

the PCI slot.

• Check whether the Ethernet card is recognized by the operating system

and / or whether errors occurred while the drivers were loading.
You may need to install the card in a different PCI slot.
Windows XP stores a detailed log of all device installations in the file
SystemRoot\setupapi.log.

• Check whether the Ethernet adapter and the connected component are
correctly connected.
Check that the connectors are correctly inserted.

• Check the Windows 2000 / XP event log if problems occurred while loading
the drivers under the operating system.
You can view defective drivers in the System Information program under
Components//Problem Devices.

• Check the software tutorial and readme file on the CD if any problems
occur with the software.

Technical data
Parameter Features
Manufacturer Intel
Type PRO/1000 GT Desktop adapter
Transmission rate 10 / 100 / 1000 Mbps
Operating voltage 5 V DC
Current consumption 800 mA
Temperature range 0 to 55 °C (32 to 131 °F) in operation

4-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Ethernet Adapter Intel PRO/1000 GT 01750107095 Pin assignment

Pin assignment
1 Type of connector:
RJ45 8F

Pin Signal name

1 TX +
2 TX -
3 RX +
4 -
5 -
6 RX -
7 -
8 -

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 4-31

Pin assignment Ethernet Adapter Intel PRO/1000 GT 01750107095

4-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II
ASKIM 2 base unit 01750176088

Our electronic solution to skimming modules on automated teller machines

and terminals (in the following described as devices) is called ASKIM = Anti-
SKIMming. It should identify the skimming modules or disturb the copying of
magnetic cards with a permanent interference field right before the input slot of
the card reader.
A skimming module is an illegal skimmer that is attached outside on the device
right before the magnetic card reader to copy the customer data from the
magnetic stripe. A skimmong module consists of a housing, a magnetic card
read head and a electronic which 'skims', saves or transmits via radio data of
the customers. In addition, the PIN is spyed out with other facilities. The data
which is collected by the skimming module is copied on blank cards and these
cards are used to draw money from devices. The skimming modules are so
improved by now that the user can nearly recognize them.
The product-specific software (e.g. ProBase) is mandatory to operate the anti-
skimming unit.
For further information please refer to the documentation "Generation and
Tools", which is part of the product-specific software and is delivered on same
disk. You can see it on the internet under http://intranet.wincor‐
nixdorf.com/cms/Products/TI/Support/Software, too.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-1

Components Anti-Skimming module II

Components
The ASKIM unit consists of the ASKIM 2 basic unit, the sensor ASKIM, the
suppressor coil in the card reader shutter and the ASKIM button with status
LED (see section "Function elements").
Component Order number
ASKIM 2 base unit 01750176088
Sensors:
Sensor ASKIM 2 PC2XXX 01750174706
Sensor ASKIM 2 PC3100 01750174728
Sensor ASKIM 2 300mm 01750160003
Sensor ASKIM 2 400mm 01750175034
Sensor ASKIM 2 650mm 01750175035
Sensor ASKIM 2 PC2xxx / PC4xxx ET 01750186580
Sensor ASKIM 2 PC1500 1650mm 01750192836
Sensor ASKIM 2 PC1500 1300mm 01750193150
Sensor ASKIM 2 1000mm 01750196196
Sensor Askim II T 01750169345
Sensor Askim II ProCon 01750193563
Suppressor coil with metal plate
Print_ASKIM2_Coil_2xxx 01750174494
Interference electronics with illumination
Bel. Card input_suppressor coil kpl. 1750186807

5-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Components

ASKIM 2 base unit

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-3

Components Anti-Skimming module II

Sensor

5-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Components

Sensor (installed in the card reader shutter for ProCash (2XXXxe/USB)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-5

Components Anti-Skimming module II

Sensor (installed in the card reader shutter with illumination)

5-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II How the scanner works

How the scanner works

The sensor and the suppressor coil are located in the immediate vicinty of the
magnet strip card reader's card slot.
A connection to the card reader is mandatory to guarantee proper functioning.
The ASKIM electronic checks the environment of the magnet strip card
reader's card slot for untypical changes caused by certain objects which are
usually included in a skimming module. Exceed this changes the time frame,
which can be set via the product-specific software, continuously the alarm
threshold, an alarm is triggered. The time frame is mandatory so that changes
which occur if you use the device normally, doesn't trigger an alarm.

i Observe the dependencies between the ASKIM firmware and the

product-specific software (e.g. ProBase) and the card reader to
operate the ASKIM module.
The card reader
− CHD V2xF (V.24) with the firmware
− V2xB00.bin in the version 1500 or higher
− V2xB01.bin in the version 0300 or higher
− V2xB02.bin in the version 0200 or higher
− CHD V2xU (USB) with the firmware
− V2xUB00.bin in the version 1102 or higher
− V2xUB01.bin in the version 0300 or higher
− V2xUB02.bin in the version 0300 or higher
− CHD V2CU (CHD V3x) without firmware restrictions
is equipped.

Depending on the application you use, it is capable to e.g. take the system out
of operation, to trigger a (silent) alarm, to switch a camera on or to send a
message via the product-specific software (e.g. ProView).
The alarm can be reset via the ASKIM button or via the product-specific
software.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-7

Connecting the ASKIM 2 base unit Anti-Skimming module II

After the device has been closed, the product-specific software starts the
calibration process with a short acoustic signal. For this purpose, the device
must remain closed for at least 45 seconds.
After the successful resetting of the alarm, 3 short acoustic signals sound and
the Status LED goes out or it lights up briefly every 10 seconds (depending on
the configuration).

Connecting the ASKIM 2 base unit

Block diagram

LED
ASKIM 2 Taster

Sensor

Zentral- CHD USB

netzteil

5-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Connecting the ASKIM 2 base unit

Circuit diagram of the ASKIM 2 base unit

X1 USB port
X2 ASKIM button / status LED connection
X3 Power supply connection
X4 Switching signals card reader / reserve in-/output connection
X5 Suppressor coil sensor ASKIM connection
X6 Sensor ASKIM connection
X7 Sensor ASKIM connection
X8 Sensor ASKIM connection
X9 Sensor ASKIM connection

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-9

Functions used Anti-Skimming module II

Functions used

General information on the functions

During the operation of the Anti-kimming module, alarms may occure which
connot be clearly allocated. These alarms may be triggered by external
influences (eg. massive interference fields from the environment) or by criminal
skimming attacks which were interrupted by the skimmer after the device was
shut down. Based on previous experience, up to 5 of such not clearly
identifiable alarms may occur per year.

Suppression of the alarm evaluation

A proper functioning of the ASKIM unit can only be guaranteed if the
CINEO C2070 / ProCash 8100 is closed and if the product-specific software
runs. Because of this the alarm evaluation is suppressed while the device is
opened.
But an alarm which is already set remains.

Alarm delay (Time frame)

The alarm delay can be changed with the product-specific software.
If KDIAG is used, the alarm delay is set on the smallest value by KDIAG while
the test is running (see section "Test").

5-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Functions used

Switch-on/switch-off characteristics
After the first start-up or after replacing components (sensor, ASKIM 2 basic
unit, shutter), a basic calibration is necessary to get defined start parameters.
These start parameters are saved in the Anti-Skimming module II. If no basic
calibration is performed, the product-specific software detects this, if possible,
and the ASKIM status LED is set on "Calibration necessary". Then a
calibration has to be performed. And the product-specific software performs
automatically a basic calibration.

i Before you perform calibration make sure that there are no foreign
objects around or in the input slot for the magnetic cards.

If the device is shut down or isn't supplied with power, the last Anti-Skimming
module II's measured values are saved. When the device is switched on again
the measured values load and are compared to the measured values of the
power-on time. If the deviations are tolerable, the device switches back to
Normal operation. If not, an alarm is triggered.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-11

Functions used Anti-Skimming module II

Basic calibration/Start-up
After the first start-up or after replacing components (sensor, ASKIM 2 basic
unit, shutter) or after check-ups with KDIAG, a basic calibration is necessary to
get defined start parameters.
Before processing the basic calibration it is necessary to ensure that
i there are no foreign objects around or in the input slot for the magnetic
card,
that the product-specific software is active on the system unit and that
the CINEO C2070 / ProCash 8100 is completely closed.

If no basic calibration is processed, problems could occur.

i
As far as the product-specific software can detect this, the ASKIM
status LED will be set on "Calibration necessary". Then a calibration
has to be performed. And the product-specific software performs
automatically a basic calibration.

Normal operation
Normal operation: Power is supplied via switched voltage 12V.

Standby operation
Standby operation: Alarm evaluation is switched off. Interference field is turned
off. Switched voltage 12V is turned off, standby voltage 12V is switched on.

5-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Functions used

Setting the function of the alarm output

An alarm is avaiable as a status via the product-specific software's interface.
The function of the alarm output can be set on 'Save alarm' or 'Don't save
alarm' on an ASKIM module. This is saved in the product-specific software
(Registry Parameter) as a parameter. For further information please refer to
the documentation "Generation and Tools", which is part of the product-
specific software and is delivered on same disk. You can see it on the internet
under http://intranet.wincor‐
nixdorf.com/cms/Products/TI/Support/Software, too.

Save alarm (default if the device is delivered)

If 'Save alarm' is set, an alarm will be saved in the product-specific software
and can be reset via the ASKIM button or via the product-specific software
(see section "Resetting the alarm").

Don't save alarm (selectable)

The alarm output only remains as long as a skimming module is attached. If
the skimming module is removed, the alarm output will be automatically reset
without any calibration.
If you require information about the display of the current setting and about
switching this setting, please consult the manual "Generation and Tools".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-13

Function elements Anti-Skimming module II

Resetting the alarm and calibration

i The product-specific software must be active and the device has to be

closed during the calibration process.

A set alarm will be displayed by a blinking Status LED on the ASKIM button. It
can be reset via the ASKIM button or via the product-specific software or via
KDIAG.
The calibration doesn't start until the device is closed. After it is shut it is
necessary to keep the door or the customer panel closed for 45 seconds.
Check carefully before the calibration process that there isn't a skimming
module or any other object attached near the input slot for the magnetic cards.
When calibration is completed, the status LED goes off.

Function elements

1 Status LED (red) 2 ASKIM button (calibrate button)

5-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Status messages

Status messages
The current status of the anti-skimming module II and any messages that
occur are shown on the status LED.
The anti-skimming module II status messages are listed in the following table.
The status messages, their meanings and the remedies you must employ are
explained so that you can eliminate problems.
LED Designation Action
lights up briefly
every 10
seconds * No alarm has been
No action needs to be taken
or off* triggered

Blinking red An alarm has been Reset the alarm after checking
triggered the card insertion slot in the
customer panel.
Red Calibration is necessary Calibrate the anti-skimming
device
Red after Calibration requested see section ("Calibration")
button is
pressed
Blinking red Basic calibration see section "Basic calibration"
briefly requested

* depending on the configuration

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-15

LED on the ASKIM 2 base unit Anti-Skimming module II

LED on the ASKIM 2 base unit

On the electronic is a LED. You can check the functioning of the ASKIM unit
with this LED .

The LED 'Ready' displays besides the statuses OFF and ON several hardware
statuses with blinking codes. This blinking code displays every 3 seconds with
a pulse duration of 200ms ON and 300ms OFF per single pulse. If there are
several statuses to show, the one with the highest priority will be displayed.
The blinking status display is updated after every 3 seconds.

Status description of the LED (1)

LED Condition Description Remedy

Off Module is off, no Make sure that
firmware in the supply voltage
FLASH or it isn't is turned on.
initialized yet
(EEPROM
completely empty
or damaged)

5-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II LED on the ASKIM 2 base unit

LED Condition Description Remedy

Blinking Ready Some seconds after the none
green supply voltage is
switched on the LED will
be set.
1x blink 12 V POWER Make sure that
switched is the supply voltage
missing is turned on.
Check the plug
connection and
make sure that
the cabling is not
damaged.
2x blink USB cable not Check the plug
connected connection and
make sure that
the cabling is not
damaged.
3x blink no valid ECP file
loaded or both
parameter record
copies are
damaged
4x blink Detection coil not Check the
connected or connector
defective Check if the
sensor,
interference print
and cabling are
not damaged
5x blink Protection field Check the plug
coil not connected connection of the
or defective sensors and of
the interference
print. Make sure
that the cabling is
not damaged.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-17

Basic calibration/Start-up Anti-Skimming module II

Basic calibration/Start-up
After the first start-up or after replacing components (sensor, ASKIM 2 basic
unit, shutter) or after check-ups with KDIAG, a basic calibration is necessary to
get defined start parameters.
Before processing the basic calibration it is necessary to ensure that
i there are no foreign objects around or in the input slot for the magnetic
card,
that the product-specific software is active on the system unit and that
the device is completely closed.

i If no basic calibration is processed, problems could occur.

As far as the product-specific software can detect this, the ASKIM
status LED will be set on "Calibration necessary".
Then a calibration has to be performed. And the product-specific
software performs automatically a basic calibration.

• Reconnect the ASKIM 2 base unit with the USB cable from the device, if is
was disconnected for the test with KDIAG.

• Press and hold the ASKIM button for at least 30 seconds.

After that the status LED will begin to blink.

• Close the device (see the device's operating manual) and keep it closed for
at least 45 seconds.
After the device has been closed, the product-specific software starts the
calibration process. For this purpose, the device must remain closed for at
least 45 seconds.

• Please wait 45 seconds.

After successful calibration´the Status LED goes out or it lights up briefly every
10 seconds (depending on the configuration).

5-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Resetting the alarm

Resetting the alarm

i Resetting the alarm may be invoked via the ASKIM button or via the
product-specific software.
Before resetting the alarm it is necessary to ensure that there are no
foreign objects around or in the input slot for the magnetic card.

• Open the device (see the chapter "Basic Operation").

Use an object such as a ballpoint pen
to press the ASKIM button for approx.
2 seconds, then release the button.
When you release the button the
status LED will be lit. When the
deposit process is completed, the LED
goes off.

i The product-specific software must be active before the device is

closed.
• Close the device (see the chapter "Basic Operation").
After the device has been closed, the product-specific software starts the
calibration process with a short acoustic signal*. For this purpose, the device
must remain closed for at least 45 seconds.
After successful resetting of the alarm, 3 short acoustic signals sound and the
Status LED goes out or it lights up briefly every 10 seconds (depending on the
configuration).
* depending on the configuration

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-19

Saving / not saving the alarm Anti-Skimming module II

Saving / not saving the alarm

This function is saved in the product-specific software (Registry Parameter) as
a parameter. For further information of the display the current setting and of
the switching procedure please refer to the documentation "Generation and
Tools", which is part of the product-specific software and is delivered on same
disc.

Calibration
If recalibration becomes necessary while it is in operation, this is indicated by a
steady red status LED next to the ASKIM button. In this case, the ASKIM
button has to be pressed in order to obtain new start parameters.

i Before you perform calibration make sure that there are no foreign
objects around or in the input slot for the magnetic cards.
• Open the device (see the chapter "Basic Operation").
Use an object such as a ballpoint pen
to press the ASKIM button for approx.
2 seconds, then release the button.
When you release the button the
status LED will be lit. When the
deposit process is completed, the LED
goes off.

i The product-specific software must be active before the device is

closed.

5-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Pin assignment

• Close the device (see the chapter "Basic Operation").

After the device has been closed, the product-specific software starts the
calibration process with a short acoustic signal. For this purpose, the device
must remain closed for at least 45 seconds.
After successful calibration, 3 short acoustic signals sound and the Status LED
goes out or it lights up briefly every 10 seconds (depending on the
configuration).

Pin assignment

USB

2 1 Connector type:
USB 4-pin

3 4

PIN Assignment
1 +5 V
2 D-
3 D+
4 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-21

Pin assignment Anti-Skimming module II

Connector X2, ASKIM button / status LED

connection
Type of connector:
JST PH 5-pin, M

Pin Assignment
1 +3.3 V
2 not applicable
3 Status LED
4 ASKIM button
5 GND

Connector X3, power supply connection

Type of connector:
JST PH 3-pin, M

Pin Assignment
1 +12 V (switched)
2 +12 V (standby)
3 GND

5-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II Pin assignment

Connector X4, switching signals card reader /

reserve in-/output connection
Type of connector:
JST PHD 2x 4-pin, M

Pin Assignment
1 Switching output
2 Switching output
3 Reserve input
4 GND
5 IDKG switch
6 GND
7 Shuttersignal IDKG
8 GND

Connector X5, suppressor coil sensor connection

Type of connector:
JST PH 4-pin, M

Pin Assignment
1 Suppressor coil +
2 Suppressor coil -
3 Sensor
4 Sensor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-23

Test Anti-Skimming module II

Test

i Bridging of the door contacts leads to an incorrect functioning of the

anti-skimming module.
KDIAG must not be installed on the system unit (PC) of the device.

Functioning of the anti-skimming unit can be checked with the help of the
LEDs at the anti-skimming base unit and the test tool KDIAGplus for ASKIM 2.
From the firmware version 1010 of the base unit ASKIM 2 on, some status
codes are additionally displayed on the base unit ASKIM 2 using the LEDs.
You will find information about that in the ASKIM 2 service manual.
The tests are carried out with KDIAGplus for ASKIM 2. The following version
statuses (minimum status or higher) of KDIAGplus are preconditions for the
test:
− QualifyingPlusAskim2 Version 1.0.7 (build22)

Precondition:
The test program KDIAGplus for ASKIM 2 was completely and correctly
installed on a notebook and is executable. An additional USB connecting cable
(connector A on connector B) is available (to connect the notebook directly to
the base unit ASKIM II).

Test procedure

• Establish the USB connection between the notebook and the base unit
ASKIM 2.

• Switch on the voltage supply of the device.

• Check the green LED on the base unit of the ASKIM II. If it does not light
up, all plug connections must be checked, especially the ones of the
suppressor coil and the detection coil. Then switch the power supply off
and on again or detach the power plug on the base unit ASKIM II for a
short time.

5-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Anti-Skimming module II

• Query the operating status via the test center 'Connection test' in the
KDIAGplus for ASKIM 2. The connection of the power supply and the USB
connection are then checked and a connection test is carried out after that.

• Query the coil function via the test center 'Coil test' in the KDIAGplus for
ASKIM 2. If one or both coils are defective, an error message is displayed
showing which coil is affected (suppressor coil and/or detection coil).

• Using 'Prepare Module' in the KDIAGplus for ASKIM 2, the electronics and
the sensor technology are matched (Autoadjust & Autogain) and the
electronics are calibrated.

• The functioning of the anti-skimming module is checked using 'Alarm test'.

In the initial state (no metallic object in
front of the IDCU slot), all 9 channels
must indicate 'no alarm' (displayed by
green boxes in the KDIAGplus). If any
of the channels indicate 'alarm', they
must be re-calibrated via the test
center 'Prepare Module' (the 'Alarm
test' must be completed beforehand).

At first hold a metal object (e.g. a

screw M4x6 or similar) in front of the
right and then in front of the left side of
the card reader slot. Several channels
must switch to the alarm state (red).
Then remove the metallic object. All
channels must switch back to 'green'.

• After the alarm test is completed, the subsequent dialog for the interfering
field must be confirmed with 'OK'.

• Re-establish the USB connection between system unit (PC) and the base
unit ASKIM II. Particularly make sure that the USB connector is correctly
attached in the base unit ASKIM II.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-25

 Anti-Skimming module II

• On the operating system level, check that the base unit ASKIM 2 is
correctly integrated.

i During the initial operation, you should perform a basic calibration by

pressing the button on the device. This should not be performed with
the KDIAGplus. You will find information about that in the ASKIM II
service manual.

5-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x)
Card reader Part number
Standard version 01750173205

i CHD V3x is the sales-oriented designation, CHD V2CU the producer's

one which is also given on the card reader.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-27

Device views Card reader CHD V2CU (CHD V3x)

The card reader can process magnetic cards as well as chip cards. The
firmware can be loaded, if necessary, via the interface. The card reader also
features an I/O port which can be used, for example, to control a certain anti-
skimming module.
The card handling device is prepared for integration of a security access
module (SAM). The device features an integrated module mounting to
accommodate the SAM chip card in ID000 format. The mounting is located at
the side of the card reader.
The SAM module can be used to implement encryption and decryption
standards by means of a crypto processor. The selection of the ID000 chip
card is customer-specific and depends on the possibilities of the application
software used.
An optional firmware provides the so-called jitter functionality. Here the ID card
is set under a constant change of direction and movement during insertion and
release. This is meant to prevent the magnetic stripe to be read out by
skimmers possibly built on (also see the section "Firmware").

5-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Device views

The device can handle the following cards:

Magnetic cards: ISO/IEC 7810/ID-1, 7811-1/2/6 (R/W)

Chip cards: ISO/IEC 7810 (ID000)

ISO/IEC 7816-1-3
Protocols T = 0, T = 1
EMV Version 4.0
(EMV = Europay, Mastercard, Visa)
ZKA

Card transport: 200 mm/s ± 10% for MM operations

300 mm/s other movements

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-29

Device views Card reader CHD V2CU (CHD V3x)

Device views

Overall view

Standard

1 Wheel for transporting the cards manually

2 Shutter lever to operate the shutter manually
3 Card insertion slot

5-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Device views

Front view

1 Shutter
2 Shutter lever to operate the shutter manually

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-31

Device views Card reader CHD V2CU (CHD V3x)

Rear view

1 USB data interface

2 I/O port (control of anti-skimming module II optional)
3 Power supply
4 Connection capacitor

5-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Device version used

Device version used

WN part number Manufacturer’s Tracks Chip Remarks
name card
01750173205 V2CU-1JL-G51 T1 R/W yes Standard version
T2 R/W
T3 R/W

The card reader is prepared for the inclusion of MM-/CIM86/CIM06 sensors.

The sensor is bolted to the V2CU CHD (CHD V3x). For detailed information
please refer to the chapter "Mounting/Dismounting". In case of an exchange of
the card reader, the MM sensor and the SAM module are to be transferred
where required.
Due to a symmetric arrangement of the card insertion slot the card reader can
be installed in standard position or turned around by 180°. Functions such as
detection of the card width, magnetic track detection and shutter in the card
transport route are also available.
To ensure that in case of a power failure the current function is terminated
properly, a capacitor can be built in the system as an option. The reaction to
power failures, however, can also be determined by the application.
The card reader has an internal memory for statistical data and error entries.
This data can be saved to a log file with KDIAG. The name of the log file is
freely selectable. Any errors that have occurred are also saved. The errors can
be read out with KDIAG.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-33

Device version used Card reader CHD V2CU (CHD V3x)

Firmware
The firmware modules (except for the firmware expansion for the jitter
functionality) are to be found on the CD 'Firmware/Driver/Utilities' (part number
01750038200) which is shipped with all devices. The current versions are also
provided in the intranet/extranet.
Download behavior depends on the parameter settings of the firmware loader
in the various operating systems.
The firmware expansion for the jitter functionality is subject to licence
conditions and therefore not freely available. Generally, the expansion is
installed automatically after start-up of the CINEO C2070 / ProCash 8100
when the card reader has been exchanged. Otherwise please use the
separate data medium or load the firmware segments from the system unit.
You can gather information on this from the bank's administrative staff.

Firmware-Files

V2CUB00.bin Basic module for all card

transport orders and
magnetic stripe read- and
write operations as well as
SAM basic module including
all relevant chip modes for standard applications
(V2CUS00.bin is integrated).
V2CUC00.bin Basic module chip card
V2CUC05.bin Chip card module EMV
V2CUC06.bin Chip card module ZKA
V2CUC09.bin Chip card module PBOC
(China)
V2CUB02.bin Basic module jitter for optional
functionality anti-skimming
functionalities

5-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Position of components

Position of components

S1 M S2 SW4 SL2 IC S3 S4

SW2

SW1
SW3
SL1 Head

Abbreviation Meaning
S1 - S4 Sensors for card position
SW 1 Sensor for pre-recognition of magnetic track
SW 2 Sensor for card width
SW 3 Sensor shutter position
SW 4 Sensor to detect IC contact completely down
SL1 Solenoid which opens the shutter blade
SL2 Solenoid which pulls IC contact down
M1 Motor
RD MM / CIM sensor
Head Magnetic head
IC Contact IC unit

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-35

Pin assignment Card reader CHD V2CU (CHD V3x)

Pin assignment

I/O Port
(control of anti-skimming module optional)

1 Type of connector:
JST PHD 14-pin, F

Pin Assignment Function

1 SG (0V) SG (0V)
2 OUT 1 Output port 1
3 OUT 2 Output port 2
4 OUT 3 Output port 3
5 OUT 4 Output port 4
6 OUT 5 Output port 5
7 OUT 6 Read/Write error signal
8 OUT 7 Signal – sensor for card width
9 OUT 8 Signal - shutter not closed
(shutter solenoid echo)
10 IN 1 Input port 1
11 IN 2 Input port 2
12 IN 3 Input port 3
13 IN 4 Input port 4
14 VCC (+5 V) voltage (5V)

5-36 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Pin assignment

USB

2 1 Connector type:
USB 4-pin

3 4

Pin Assignment
1 +5 V
2 D-
3 D+
4 GND

Power supply

1
2

Pin Assignment
1 Supply voltage (+24 V)
2 Ground (GND)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-37

Technical Data Card reader CHD V2CU (CHD V3x)

External capacitor

1
2

Pin Assignment
1 Auxiliary voltage from external capacitor (X24 V)
2 Minus external capacitor (XGND)

Technical Data
Operating voltage 24 V
Current consumption
In operation ≤ 2.0 A
Standby ≤ 200 mA
Interface USB 2.0 full speed
Number of chip card sockets 1
ID000 for SAM
Dimensions (H x W x L) 95 x 108 x 210 mm (± 1 mm)
Weight approx. 1.5 kg (3.3 lb)

ambient condition requirements Temperature humidity (relative

humidity)
In operation +5 °C to +55 °C 5 % to 85 %
Storage -25 °C to +70 °C 15 % to 98 %

5-38 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Testing

Testing
The function is tested using KDIAG.
Use KDIAG from version 2.3/10 for the test with test card 01750066226 and
for the test of the standard device version.
A KDIAG test module for this component is available in the intranet / extranet.

Malfunctions

Remedy of card jams or removal of foreign

objects
Remove screw (1).....

….and unfold the card reader.

Remedy the card jam or remove
existing foreign objects.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-39

Maintenance and Service Card reader CHD V2CU (CHD V3x)

Close the card reader and slide the

cover forwards (see arrow) until you
can insert the screw into the opening.
Fasten the screw.

Maintenance and Service

Maintenance
Maintenance should be performed after every 20,000 transactions or after 6
months of operation. Preventive maintenance (on-call) should be performed on
the occasion of fault clearance on the system.

i The necessary cleaning procedure depends on the installation site

and the connected degree of contamination.

• Clean sensors 1 - 4 using the sensor cleaning card.

• Check the sensors using KDIAG. Sensor values must be at > 2.5 V.

• Clean the transport rollers, magnetic read heads and chip contacts using
the universal pre-saturated cleaning card; repeat, if necessary.

5-40 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card reader CHD V2CU (CHD V3x) Maintenance and Service

Cleaning and test materials

The following cards must be used for cleaning and service:

Test materials

WN hybrid test card 01750066226

Cleaning material

Cleaning card for hybrid card

readers: 01750016388
Sensor cleaning card: 01750133289
Cleaning card CHD Austria (pre-
saturated cleaning card): 01750057227

Accessories
Emergency power capacitor suitable 6221306535
for external connection

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-41

Maintenance and Service Card reader CHD V2CU (CHD V3x)

5-42 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Hybrid DIP Reader USB 01750102140

Functions used
Reading of tracks 1, 2 and 3 of the magnetic stripe
Reading and writing during chip processing

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-43

System connection Hybrid DIP Reader USB 01750102140

Magnetic stripe
The card tracks can only be evaluated while the card is manually inserted or
pulled out. The application software determines if reading takes place when
the card is inserted or pulled out or in both instances.

Chip processing
When chip processing is activated, the card is locked inside the module by a
pin to prevent that the card is removed during processing.

LED
In the front of the card insertion there is an LED panel.
When power is switched on, the LED blinks green until the card reader
initializes (activation of the software) - if it does not, a hardware error has
occurred.

Mounting position
The DIP hybrid card reader can be mounted horizontally or vertically.
If it is mounted horizontally, the hybrid DIP reader must always be installed
with the magnetic track of the ID card facing downwards. This ensures that
foreign objects (coins, for example) can fall directly through the insertion slot
into the device.

5-44 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Hybrid DIP Reader USB 01750102140 System connection

System connection
The hybrid reader is connected to the system via the USB interface.

1 USB port
2 Power supply
3 Optional connection for emergency capacitor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-45

Pin assignment Hybrid DIP Reader USB 01750102140

Pin assignment
USB port

2 1 Type of connector:
USB 4-pin

3 4

Pin Assignment
1 Vbus
2 D-
3 D+
4 GND

Power supply

Type of connector:
Molex Mini-Fit Jr. 2M

Pin Assignment I/O Function

1 + 24 V i + 24 V DC
2 PGN O Power Ground (0V)

5-46 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Hybrid DIP Reader USB 01750102140 Block diagram

Optional connection for emergency capacitor

Pin Assignment Function

1 ECP External capacitor +
2 ECM External capacitor -

Block diagram

1 2 3 4 5 6 7

1 Locking pin 5 End sensor

2 Magnetic head 6 Chip contact station
3 Front sensor 7 Slide
4 ID card

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-47

Function elements Hybrid DIP Reader USB 01750102140

Function elements

Rear view

1 Connector for optional emergency capacitor

2 Socket for optional SAM plug-in (plug-in in ID-000 format)
(SAM = Security Access Module)
3 Power supply
4 USB port

5-48 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Hybrid DIP Reader USB 01750102140 Function elements

Top view

1 Space for removing foreign objects

2 Chip contact station

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-49

Technical data Hybrid DIP Reader USB 01750102140

Technical data
Approved magnetic cards according to ISO / IEC 7810, 7811, 7813
Approved IC card ISO / IEC 7816 / 1-3
EMV 96 Version 3.1.1,
EMV 2000 Version 4.0
(EMV = Europay, Mastercard, Visa)
Memory Card Read / Write SLE 4442, SLE 4428
Output / input signal USB 2.0 Full Speed (12 Mbps)

Weight 150 g
Speed of card movement 10 cm/s to 100 cm/s
DC power supply 24 V ± 10 %
Current consumption:
Standby ≤ 100 mA
Lifting magnet attracted ≤ 200 mA
(card locked)
Chip communication mode ≤ 500 mA for 2 ms

Climatic requirements Temperature Humidity

(relative humidity)
Operation - 20 °C to + 50 °C 10 % to 95 %
(non-condensing)
Storage - 20 °C to + 70 °C 10 % to 95 %

5-50 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Hybrid DIP Reader USB 01750102140 Maintenance and service

Maintenance and service

Cleaning and test utilities
The following cards should be used for maintenance and service purposes:

Test utilities

Hybrid test card 01750000093

WN hybrid test card (new version) 01750066226
Test card IDCU 08568400228

i If the new version of the hybrid test card is used, the KDIAG test
program must be updated.

Cleaning utilities

Cleaning card for hybrid card readers 01750016388

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-51

Maintenance and service Hybrid DIP Reader USB 01750102140

5-52 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

MM/CIM86/CIM06
The MM code (MM = modulated feature) is printed on the front side of the ec
card. It is invisible, but can be read by the MM/CIM86/CIM06 sensor. It is used
to encode certain data of the magnetic track. This data code is stored in field
20 of magnetic track 3 when the card is manufactured.
After the ec card is inserted in the ATM, the data is encoded again in the MM
system and the result is compared with the stored code.
MM/CIM86/CIM06 is only possible in combination with motor-operated card
readers.
The hardware necessary for analyzing the MM codes is provided by the
customer. Only the corresponding preparations are supplied ex works. Two
versions are possible:
- MM preparation
- CIM86 preparation
- CIM06 preparation
In the MM preparation, the MM interface, which is part of the preparation, is
placed into the safe and is wired. It admits the customer's corresponding MM
module. The sensor must in addition be built into the card reader. For the
position of the MM interface and the installation of the sensor, please refer to
the chapter "Removal/Installation of Components".
For the CIM86/CIM06 preparation, the cables are installed ex works. The
sensor is installed in the card reader. The CIM86/CIM06 module is positioned
in the vicinity of the card reader. If necessary, a mounting plate for the
CIM86/CIM06 module is installed on the card reader. For the position of the
CIM86/CIM06 module and the installation of the sensor, please refer to the
chapter "Removal/Installation of Components".
The chapter "Function and Integration" describes which of these versions are
used in the CINEO C2070 / ProCash 8100.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-53

Circuit diagram MM/CIM86/CIM06

Circuit diagram

MM

IDCU V.24
Sensor
MM MM
module interface
Voltage

CIM86

IDCU V.24
Sensor CIM86
Voltage

CIM06

IDCU V.24
Sensor CIM06
voltage

5-54 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

MM/CIM86/CIM06 Test procedure

Test procedure
The MM/CIM86/CIM06 module can be tested with the test program KDIAG or,
in individual cases, with PDIAG.
All 11 test cards are requested successively.
Test card Comment
T 1, T 2 Check internal module parameter.
T3 Looks for external high-frequency spurious signals.
T4 Looks for external low-frequency spurious and noise signals.
T 5, T 6 Check the card transport speed.
T7 Checks the distance between sensor and ec card.
T 8, T 9 Checks the horizontal position of the sensor.
T 10 Checks the sensor’s sensitivity.
T 11 Helps to identify reflections in the card transport.

i Test cards must be provided by the customer.

The results of the individual tests are displayed via KDIAG or PDIAG.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-55

Test procedure MM/CIM86/CIM06

5-56 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card Reject Module
Version Number Part number
of cards
Card reject module with short transport path 100 01750029082
Card reject module with short transport path 100 01750109600
Card reject module with long transport path 100 01750033689
Card reject module with long transport path 100 01750109608
Card reject module with long transport path 200 01750083123
Card reject module with long transport path 200 01750109663

General description
An ID card that is to be retained is transported to the card reject module to
prevent unauthorized access to the card. However, the application first checks
the card counter to determine that the reject cassette is not full.
A photosensor detects if an ID card is transported to the card reject module's
transport belt.
The photosensor's signal starts the motor, the transport belts start moving to
transport the ID card into the reject cassette.
The motor stops automatically after running for about 8 seconds.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-57

Views Card Reject Module

Views

Card reject module with short transport path

1 Reject cassette 4 Photosensor

2 Key lock 5 Transport belts
3 Motor

5-58 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card Reject Module Views

Card reject module with long transport path for

100 cards

4 5 6

1 Reject cassette 4 Cover

2 Key lock 5 Photosensor
3 Motor 6 Transport belts

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-59

Views Card Reject Module

Card reject module with long transport path for

200 cards

4 5 6

1 Reject cassette 4 Cover

2 Key lock 5 Photosensor
3 Motor 6 Transport belts

5-60 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card Reject Module Function elements

Function elements
1 2 3 4 5

10 9 8 7 6

1 ID card 6 Free-wheel transport roller

2 Photosensor 7 Transport belts (two)
(transmitter & receiver) 8 Transport wedge
3 Motor 9 Deviating prism
4 Drive belt 10 Deflecting roller
5 Reject cassette

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-61

How to test the card reject module Card Reject Module

How to test the card reject module

Photosensor

• Cover the photosensor. The motor starts running immediately and stops
automatically after about 8 seconds.

Motor

• Cover the photosensor. The motor starts running immediately and stops
automatically after about 8 seconds.

• Cover the photosensor to start the motor. Keep the photosensor covered
until the motor stops automatically after about 8 seconds.
Now uncover the photosensor. The motor re-starts and stops automatically
after about 8 seconds.

5-62 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Card Reject Module Troubleshooting

Troubleshooting
Problem What to check

ID cards are not – Check if the reject cassette is full.

transported to the If necessary, invoke the application via the SOP
reject cassette pushbutton and check the status of the card reader.
The 2-digit card reader display cannot provide
meaningful information on the quantity of cards
retained for a card reject module with a volume of 200
cards.
When cards are removed, the counter must be reset
via the application.
– Check if the photosensor between card reader and
card reject module is soiled.
– Check if foreign objects or ID cards are blocking the
transport path.
– Check if the motor is defective.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-63

Pin assignment Card Reject Module

Pin assignment
Type of connector:
Molex Mini-Fit Jr. 2M

Pin Assignment
1 + 24 V
2 GND

Technical data
Motor

Rated voltage 24 V
Load current 310 mA
Load speed 108 1/min ± 10%
Load torque 20 Ncm
Idle current < 60 mA
Idling speed 160 1/min ± 10%
Transmission ratio 30.8 : 1
Temperature range - 30 °C to + 60 °C (- 22 °F to + 140 °F)

5-64 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

EPP V6

1 PIN pad
2 EPP module on the back side of the keyboard.

The EPP module can be delivered in many variants.

Due to the different layout options and language versions, the part numbers
are not listed here.
It is therefore impossible to list the part numbers.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-65

Description EPP V6

Description
The EPP module contains the following functional elements:
− Keyboard with numeric pad (0 to 9) and 4 function keys for entering the PIN
and carrying out transactions,
− Keyboard logic including extensive security circuit components for software
protection and the secret keys used in case of tampering with the housing
and the electronics
− Functions for secure encryption and decryption of the transmitted
information
− Optional EPP V6 SAM Board with 4 sockets for SAM modules for additional
functions (such as extra keys for ID card procedures)
The keys for entering the PIN, the evaluating logic and the encoding
electronics are accommodated in a tamperproof housing.
The EPP module has a USB port.
The optional cover is needed with employment of the EPP in older systems

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-66

EPP V6 Description

1 Optional cover
2 Keypad

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-67

Description EPP V6

1 Service LEDs 5 Ground bolt

2 USB port 6 Housing
3 Reset button 7 EPP V6 SAM Board (optional)
4 Self-locking nuts of the optional
cover

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-68

EPP V6 Description

Reset button
The EPP module has a delete possibility for the stored cryptographic keys.
The deletion can be made also with closed housing.
If the Reset button is pressed, all cryptographic keys are reset in the
EPP module. The EPP module will no longer work after the Reset
button has been pressed and has to be returned to the manufacturer.

Pressing the button

Insert a long pointed object through

the opening (1) of the housing cover
and press the button for three seconds
at least.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-69

Description EPP V6

Service LEDs
In the operating status two LEDs
indicate the current status of the EPP.
Red LED (1)
Green LED (2)

Green LED
The green LED indicates the operating condition of the EPP V6.
This means that power supply is activated and the main processor is
running. The EPP is ready to receive instructions.
In case of a firmware download the green LED is flashing.

Red LED
The red LED lights continuously to indicate that a defect arose during
the internal test or a manipulation attempt took place.
In this case the EPP must be exchanged and sent back to the
manufacturer.
A flashing red LED indicates that the retreating switch is activated and
the activation procedure for the EPP needs to be executed.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-70

EPP V6 Description

Tamper switch

1 Tamper switch

The EPP module features a tamper switch. This contact is switched by a pin
during the installation and is only active if the PCI2.0 firmware is loaded. The
EPP is activated or reactivated by a certain procedure.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-71

Description EPP V6

EPP V6 SAM Board

1 Mounting 1 for SAM module

2 Mounting 2 for SAM module
3 Mounting 3 for SAM module
4 Mounting 4 for SAM module

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-72

EPP V6 Smartcard interfaces

Smartcard interfaces
To integrate additional functions (such as extra keys for ID card procedures),
the EPP module features the optional EPP V6 SAM Board four mountings for
SAM modules on smartcards in ID-000 format.

Inserting a smartcard

Push the metal lock in the direction of

the arrow and raise the cover.

Insert the card in the cover with the

straight edge at the front so that the
contacts are facing down.

Close and lock the cover.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-73

Replacing the EPP in the event of an error EPP V6

Replacing the EPP in the event of an error

• Check general functioning.
• Check that the loaded keys and associated firmware modules are valid.
• Check the error memory.
The EPP V6 has an error memory. This memory is used to store error
codes triggered by the security sensors. The error codes can be shown in
plain text with a suitable test program (such as KDIAG).
• Detach the defective EPP module, remove the EPP V6 Sam Board with the
customer-specific smartcards from the defective EPP module, and insert
the EPP V6 Sam Board in the new EPP module.
• After replacing the unit, arrange for initialization and reloading of the keys.
This is done by application programs.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-74

EPP V6 Pin assignment

Pin assignment
USB port

2 1 Type of connector:
USB 4-pin

3 4

Pin Signal Remarks

1 VCC +5V
2 - Data 3.3 V difference
3 + Data 3.3 V difference
4 Ground

Maintenance work
The EPP module can be tested and settings can be made by means of the
KDIAG test program.
During this test a message is sent for example if the battery voltage drops
below a defined threshold value.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-75

Maintenance work EPP V6

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-76

Soft key frame

Description

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-77

Description Soft key frame

i This chapter lists the available versions. Which version is used in the
device is described in the chapter "Function and Integration".

WN part number Name for monitor

size
01750154026 Soft key frame 15" DDC NDC braille 15"
01750161485 Soft key frame 15" std. braille 15"
01750186252 Soft key frame 15" DDC NDC 15"
01750186253 Soft key frame 15" std. 15"
01750190038 Soft key frame 15" DDC-NDC Br PC28x 15"
01750192038 Soft key frame 15" std Br PC28x 15"
01750194405 Soft key frame 15" fra. 15
01750194235 Soft key frame 15" DDC_NDC Bra.RAL9005 15"
01750210565 Soft key frame 15" fr. Braille 15"
01750152735 Installation kit 17" soft key standard 17"
01750152734 Installation kit 17" soft key DDC NDC 17"
01750186882 Soft key frame 17" DDC NDC 17"
01750186883 Soft key frame 17" std. 17"

The softkeys are used for menu-driven inputs on screen, and are located on
the right and left of the monitor. The soft key dimensions depend on the
monitor used. The position of the keys and the distance between them depend
on the emulation or the software which runs on the system. In the course of
time three standards have been established: WN Standard, NDC and DDC. All
four versions are available with Braille as an option.

5-78 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Soft key frame Pin assignment

Pin assignment
6 Type of connector:
Molex Mini-Fit Jr. 10M

Contact Name
1 Z0
2 Z1
3 Z2
4 Z3
5 XZGND
6 Y0
7 Y1
8 Y2
9 Y3
10 XYGND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 5-79

Pin assignment Soft key frame

5-80 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15" LCD Box DVI
15" LCD Box DVI 01750084538
15" LCD Box DVI 01750107721

The LCD box with digital and analog control and DVI-I interface has an
Autoscaling Interface Board for VGA, SVGA and XGA resolutions. It can be
operated at the digital interface (DVI-D port) and - via a DVI-I/VGA adapter
cable - at the analog interface (VGA port) of the system unit (PC).
The image features are also set automatically under analog control. Where
necessary, the contrast and brightness can be set via the graphics driver. An
OSD panel is not required.
The backlight can be switched off.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-1

Connections 15" LCD Box DVI

Connections
i The connectors are located at the rear of the LCD box.

1 Power supply connection (12 V) and backlight on/off

2 DVI-I connector

6-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15" LCD Box DVI Important safety precautions

Important safety precautions

− If the LCD panel breaks and fluid seeps out, avoid coming into
contact with the fluid and do not inhale the vapors.
If fluid gets into the mouth or eyes, immediately wash your eyes or mouth
with water.
Wash any areas of skin or clothing which have come into contact with this
fluid with alcohol and carefully rinse them with water afterwards.
− Always switch off the power supply when connecting or disconnecting
cables.
− The polarization filter screen is very sensitive and must be protected
against scratches.
− To clean the display screen, only wipe it off with a soft cloth.
− Before cleaning the screen, it may be advisable to breathe on the screen or
to slightly dampen the cloth with cleaning spirit.
− Avoid any mechanical pressure in order not to break the glass.

Structure and functions

The LCD box consists of the following components:
− Metal casing
− TFT LCD module with integrated backlight.
− Inverter board for the power supply of the backlight
− Interface board to convert the TMDS signals from the PC to the
RGB signals for the LCD component
The backlight can be switched on or off by the user software via the special
electronics module in the CINEO C2070 / ProCash 8100. If there is no
connection to the special electronics module, the backlight is always switched
on.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-3

Structure and functions 15" LCD Box DVI

DVI interface board and inverter board

1 Inverter board
2 Interface board connecting cable - inverter board
3 LCD panel connection
4 Ground connection
5 DVI – LVDS autoscaling interface board
6 Backlight connection

6-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15" LCD Box DVI Structure and functions

LCD panel

1 Backlight cable (connected at inverter board)

2 Ground cable (connected at DVI interface board)
3 DVI interface connection

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-5

Circuit diagram 15" LCD Box DVI

Circuit diagram

Connection to DVI interface

Circuit diagram Pentium IV Embedded PC

Pentium IV Embedded PC TFT Flat Panel LCD (15")

VGA
Motherboard DVI-D cable
DVI-D DVI-I
DVI interface board
autoscaling
+12V

Inverter for
backlight

Backlight on / off
(special electronics module)

Circuit diagram Pentium III Embedded PC / Beetle PC

Pentium III Embedded PC / TFT Flat Panel LCD (15")

Beetle PC

VGA
Motherboard DVI-D cable
DVI-D DVI-I
DVI interface board
autoscaling

Inverter for
backlight

Backlight on / off
Central power supply unit / (special electronics module)
+12V
monitor power supply

6-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15" LCD Box DVI Circuit diagram

Connection to analog interface (VGA)

Circuit diagram Pentium IV Embedded PC

Pentium IV Embedded PC TFT Flat Panel LCD (15")

VGA VGA / DVI
cable adapter
VGA
Motherboard
DVI-D DVI-I
DVI interface board
autoscaling
+12V

Inverter for
backlight

Backlight on / off
(special electronics module)

Circuit diagram Pentium III Embedded PC / Beetle PC

Pentium III Embedded PC / TFT Flat Panel LCD (15")

Beetle PC VGA VGA / DVI
cable adapter
VGA
Motherboard
DVI-D DVI-I
DVI interface board
autoscaling

Inverter for
backlight

Backlight on / off
Central power supply unit / (special electronics module)
+12V
monitor power supply

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-7

Connecting cables 15" LCD Box DVI

Connecting cables
DVI-D cable

Signal Remarks Part number

DVI-D cable
2.3 m (90.55") not included in delivery 01750058006
3.2 m (125.98") not included in delivery 01750058007
5.2 m (204.72") not included in delivery 01750058008

Connection to analog interface (VGA connection) of system unit

Signal Remarks Part number

VGA cable
2.20 m (86.61") not included in delivery 01750068271

DVI-I/VGA adapter cable

0.20 m (7.87") not included in delivery 01750069752

6-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15" LCD Box DVI Pin assignment

Pin assignment

DVI-I connection

1 8 C1 C2 Type of connector:
DVI-I (24 + 5) F
9 C5

17 24 C3 C4

Pin Signal Comment

1 T.M.D.S DATA 2-
2 T.M.D.S DATA 2+
3 T.M.D.S DATA 2/4 SHIELD
4 T.M.D.S DATA 4-
5 T.M.D.S DATA 4+
6 DDC CLOCK
7 DDC DATA
8 ANALOG VERT. SYNC
9 T.M.D.S DATA 1-
10 T.M.D.S DATA 1+
11 T.M.D.S DATA 1/3 SHIELD
12 T.M.D.S DATA 3-
13 T.M.D.S DATA 3+
14 +5 V POWER
15 GND
16 HOT PLUG DETECT
17 T.M.D.S DATA 0-
18 T.M.D.S DATA 0+
19 T.M.D.S DATA 0/5 SHIELD
20 T.M.D.S DATA 5-
21 T.M.D.S DATA 5+

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-9

Pin assignment 15" LCD Box DVI

Pin Signal Comment

22 T.M.D.S CLOCK SHIELD
23 T.M.D.S CLOCK+
24 T.M.D.S CLOCK-

C1 ANALOG RED
C2 ANALOG GREEN
C3 ANALOG BLUE
C4 ANALOG HORZ SYNC
C5 ANALOG GROUND

Voltage connection and backlight on/off

1 Type of connector:
Molex Mini-Fit Jr. 4M

Pin Signal Remarks

1 GND PC
2 GND Special electronics module
3 +12 V PC
4 LCD illumination Signal from special electronics module
Connector: internal inputs/outputs II

6-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15" LCD Box DVI Technical data

Technical data

General
Dimensions:
Width: 372 mm (14.65")
Height: 274 mm (10.79")
Depth: 41 mm (1.61")

Weight: 2920 g

Operation:
Temperature: 0 to +50 °C (+32 °F to +122 °F)
Humidity: 10 to 90 % r.h.

Storage:
Temperature: -20 °C to +60 °C (-4 °F to +140 °F)
Humidity: 10 to 90 % r.h.

Electrical data:
Power supply: 12 V DC
Current consumption: 1.7 A (typical)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-11

Technical data 15" LCD Box DVI

LCD
Screen diagonal: 15"

Pixel: 1024 x 768 (native resolution)

Resolution:
VGA: 640 x 480
SVGA: 800 x 600
XGA: 1024 x 768

Screen surface: Anti-reflection layer

6-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

15“ LCD-Box DVI
15" LCD Box DVI 01750144600
15" LCD Box DVI 01750169942
15" LCD Box DVI 01750180259

The digitally controllable LCD box with DVI-I interface features an autoscaling
interface board for VGA, SVGA and XGA resolutions.
The backlight can be switched off.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-13

Connections 15“ LCD-Box DVI

Connections
i The connectors are located at the rear of the LCD box.

1 Power supply connection (12 V) and backlight

ON/OFF
2 DVI-I connector

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-14

15“ LCD-Box DVI Important safety precautions

Important safety precautions

– If the LCD panel breaks and fluid seeps out, avoid coming into
contact with the fluid and do not inhale the vapors. If fluid gets
into the mouth or eyes, immediately wash your eyes or mouth with
water. Wash any areas of skin or clothing which have come into
contact with this fluid with alcohol and carefully rinse them with
water afterwards.

– Always switch off the power supply when connecting or

disconnecting cables.

– The polarization filter screen is very sensitive and must be

protected against scratches.

– To clean the display screen, only wipe it off with a soft cloth. Before
cleaning the screen, it may be advisable to breathe on the screen
or to slightly dampen the cloth with cleaning spirit.

– Avoid any mechanical pressure in order not to break the glass.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-15

Structure and functions 15“ LCD-Box DVI

Structure and functions

The LCD box consists of the following components:
− Metal casing
− TFT LCD module with integrated backlight
− Inverter board for the power supply of the backlight.
− Interface board to convert the TMDS signals from the PC to the LVDS
signals for the LCD component
The backlight can be switched on or off by the user software via the special
electronics module in the device. If there is no connection to the special
electronics module, the backlight is always switched on.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-16

15“ LCD-Box DVI Technical data

Technical data

General
Dimensions:
Width: 356 mm (14.02")
Height: 254 mm (10.00")
Depth: 40 mm (1.57")

Weight: 3000 g (6.61 lb)

Operation:
Temperature: 0 to +50 °C (+32 °F to +122 °F)
Humidity: 10 to 90 % r.h.

Storage:
Temperature: -20 °C to +60 °C (-4 °F to +140 °F)
Humidity: 10 to 90 % r.h.

LCD
Screen diagonal: 38,1 cm (15“)

Pixel: 1024 x 768 (native resolution)

Resolution:
VGA: 640 x 480
SVGA: 800 x 600
XGA: 1024 x 768

Screen surface: Anti-reflection layer

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-17

Pin assignment 15“ LCD-Box DVI

Pin assignment

DVI-I connection

1 8 C1 C2 Type of connector:
DVI-I (24 + 5) F
9 C5

17 24 C3 C4

Pin Signal Active Comment

1 T.M.D.S DATA 2- Yes
2 T.M.D.S DATA 2+ Yes
3 T.M.D.S DATA 2/4 SHIELD Yes
4 T.M.D.S DATA 4- n.c.
5 T.M.D.S DATA 4+ n.c.
6 DDC CLOCK Yes
7 DDC DATA Yes
8 ANALOG VERT. SYNC n.c.
9 T.M.D.S DATA 1- Yes
10 T.M.D.S DATA 1+ Yes
11 T.M.D.S DATA 1/3 SHIELD Yes
12 T.M.D.S DATA 3- n.c.
13 T.M.D.S DATA 3+ n.c.
14 5 V POWER Yes
15 GND Yes
16 HOT PLUG DETECT Yes
17 T.M.D.S DATA 0- Yes
18 T.M.D.S DATA 0+ Yes
19 T.M.D.S DATA 0/5 SHIELD Yes
20 T.M.D.S DATA 5- n.c.
21 T.M.D.S DATA 5+ n.c.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-18

15“ LCD-Box DVI Pin assignment

Pin Signal Active Comment

22 T.M.D.S CLOCK SHIELD Yes
23 T.M.D.S CLOCK+ Yes
24 T.M.D.S CLOCK- Yes
C1 ANALOG RED Yes
C2 ANALOG GREEN Yes
C3 ANALOG BLUE Yes
C4 ANALOG HORZ SYNC Yes
C5 ANALOG GROUND Yes

Voltage connection and backlight on/off

1 Type of connector:
Molex Mini-Fit Jr. 4M

Pin Name Comment

1 GND PC/Power supply unit
2 GND Special electronics module
3 12 V Supply from PC power supply unit
4 LCD illumination Signal from
5 VDC BL ON/OFF special electronics III (V.24)
Connector: internal inputs/outputs II,
Pin 9 (LCD-illumination control)
or
customer panel special electronics
(USB)
Connector X6, LCD backlight on/off
Pin 1 (switch signal)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-19

Pin assignment 15“ LCD-Box DVI

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-20

17" LCD monitor
17“ LCD Open Frame DVI-D + RGB monitor 01750097970
17“ TFT LCD monitor Open Frame DVI + RGB 01750113531
17“ TFT LCD monitor Open Frame DVI 01750129430
17“ TFT LCD monitor Open Frame II 01750190071

This 17" color monitor can be operated via the analog interface (VGA
interface) or via the digital interface (DVI-D interface) of the system unit (PC).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-21

Important safety precautions 17" LCD monitor

Important safety precautions

− If the LCD panel breaks and fluid seeps out, avoid coming
into contact with the fluid and do not inhale the vapors.
If fluid gets into your mouth or eyes, immediately wash your eyes
or mouth with water. Wash any areas of skin or clothing which
have come into contact with this fluid with alcohol and carefully
rinse them with water afterwards.
− Always switch off the power supply when connecting or
disconnecting cables.
− To clean the monitor screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the
screen or to slightly dampen the cloth with cleaning spirit.
− The monitor screen is very sensitive and must be protected
against scratches.
− Avoid any mechanical pressure in order not to break the glass.

6-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

17" LCD monitor Connectors

Connectors
The following illustration shows all connections which are accessible from the
rear side of the monitor.

1 Alternative power supply connection (12 V) and backlight connection (5 V)

2 Power supply connection with 12 V
3 DVI-D connection (digital interface)
4 VGA connection (analog interface)
5 Connection for the external monitor control panel (OSD panel)

Switch the device off to replace the monitor.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-23

Adjusting the monitor 17" LCD monitor

Adjusting the monitor

Analog interface (VGA connection)
To adjust the geometry, the phase and the frequency (clock) during the
connection of the monitor to the analog interface, an OSD panel is needed
The other display parameters are preset in the factory, but you can change
them via the OSD panel or via the graphics card's drivers.
Please refer to the operating manual for the operation.

Digital interface (DVI-D connection)

The system unit (PC) automatically adjusts its settings to the monitor when the
monitor is operated using the digital interface.
The other display parameters are preset in the factory, but you can change
them as you please via an optional OSD panel or via the graphics card's
drivers.
Please refer to the operating manual for the operation.

6-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

17" LCD monitor Circuit diagram

Circuit diagram
Connection to the digital interface (DVI-D connection) of the system unit
(PC)

Monitornetzteil 17” LCD-Monitor

Systemeinheit (PC) + 12 V

Monitornetzteil

VGA VGA
Motherboard
DVI-D Kabel
DVI-I DVI-D

OSD

OSD-Panel

Connection to the analog interface (VGA connection) of system unit (PC)

Monitornetzteil 17” LCD-Monitor

Systemeinheit (PC) + 12 V

Monitornetzteil

VGA Kabel
VGA VGA
Motherboard
DVI-I DVI-D

OSD

OSD-Panel

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-25

Graphic modes 17" LCD monitor

Graphic modes
The monitor features the following modes for an optimal size and centering of
the display, which are listed in the following table.
The resolution can also be set through the graphics driver.
Modes Resolution Frequency
Horizontal Refresh rate Pixels
kHz Hz MHz
VGA 640 x 350 31.469 70 25.175
640 x 480 31.5 60 25.175
640 x 480 37.9 72 31.5
640 x 480 37.50 75.00 31.5
720 x 400 31.469 59.94 25.175
SVGA 800 x 600 37.9 60 40
800 x 600 48.1 72 50
800 x 600 46.9 75 49.5
XGA 1024 x 768 48.4 60 65
1024 x 768 56.5 70 75
1024 x 768 60 75 78.5
SXGA 1280 x 1024 64 60 108
1280 x 1024 80 75 135

6-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

17" LCD monitor Pin assignment

Pin assignment

DVI-D connection

1 8 Type of connector:
DVI-D (24 + 1) F

17 24 C5

Contact Name Active Comment

1 T.M.D.S DATA 2- Yes
2 T.M.D.S DATA 2+ Yes
3 T.M.D.S DATA 2/4 SHIELD Yes
4 T.M.D.S DATA 4- NC
5 T.M.D.S DATA 4+ NC
6 DDC CLOCK Yes
7 DDC DATA Yes
8 ANALOG VERT. SYNC NC
9 T.M.D.S DATA 1- Yes
10 T.M.D.S DATA 1+ Yes
11 T.M.D.S DATA 1/3 SHIELD Yes
12 T.M.D.S DATA 3- NC
13 T.M.D.S DATA 3+ NC
14 5 V POWER Yes
15 GND Yes
16 HOT PLUG DETECT Yes
17 T.M.D.S DATA 0- Yes
18 T.M.D.S DATA 0+ Yes
19 T.M.D.S DATA 0/5 SHIELD Yes
20 T.M.D.S DATA 5- NC

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-27

Pin assignment 17" LCD monitor

Contact Name Active Comment

21 T.M.D.S DATA 5+ NC
22 T.M.D.S CLOCK SHIELD Yes
23 T.M.D.S CLOCK+ Yes
24 T.M.D.S CLOCK- Yes

C5 NC

VGA connection

5 1 Type of connector:
6 D-SUB, 15/09 F
10

15 11

Contact Name
1 Red video
2 Green video
3 Blue video
4 NC
5 Digital ground
6 Red ground
7 Green ground
8 Blue ground
9 RxD (do not connect)
10 Digital ground
11 TxD (do not connect)
12 DSDA (serial connection for DDC)
13 Horizontal synchronization
14 Vertical synchronization
15 DSCL (serial clock input)

6-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

17" LCD monitor Pin assignment

OSD panel connection

1 Connector type:
D-SUB, 9F

Contact Name
1 Minus
2 Plus
3 (down)
4 (up)
5 GND
6 LED
7 NC
8 NC
9 NC

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-29

Pin assignment 17" LCD monitor

Connection for monitor power

Pin assignment
Type of connector:
1 2 Jack plug

Contact Name
1 0V
2 + 12 V

Alternative voltage input

Type of connector:
Molex Mini-Fit Jr. 4M

Contact Name Function

1 GND PC
2 GND special
3 + 12 V PC
4 LCD 5 V DC or PIN nc = backlight on
illumination 0 V DC or PIN GND = backlight off

6-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

17" LCD monitor Technical data

Technical data

General
General
Dimensions: 297 x 366 x 45 mm (W x H x D)
(11.69" x 14.41" x 1.77")
Weight: 3.7 kg (8.16 lb)
Power supply: 12 V DC
max. input current. 2.8A
max. active power: 34 W
Ambient temperature
(operation): 0 °C to + 40 °C (23 °F to 104 °F)
Temperature range
(storage): - 20 °C to + 60 °C (-4 °F to 140 °F)
Relative humidity: 20 - 90 % / non-condensing (≤ 40 °C (104 °F)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-31

Technical data 17" LCD monitor

LCD
Diagonal: 432 mm (17“)
Image size: 337.9 x 270.34 mm (horizontal x vertical)
(13.1" x 10.64")
Viewing angle: 80°
Pixel: 1280 x 1024 (horizontal x vertical)
Pixel size: 0.264 x 0.264 mm (horizontal x vertical)
(0.01" x 0.01")
Pixel direction: R, G, B in vertical direction
Brightness: min. 250 cd/m2 typ. 300 cd/m2
Contrast ratio: min. 450 : 1 typ. 800 : 1
Response time: 5 ms
Input signal: analog RGB and DVI
Color depth: 16.7 M
OSD languages: German, English, French, Spanish, Italian,
Japanese, Traditional Chinese, Simple Chinese,
Russian

Power supply
Power supply voltage: 100 V – 240 V (± 10 %)
Line frequency: 50 Hz – 60 Hz (± 5 %)
Output voltages: 12 V

6-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

17" LCD monitor Troubleshooting

Troubleshooting
Error Check the following General /
analog
interface
only
No image – Use the OSD panel’s menu to check Analog
the brightness and contrast settings.
– Check whether the monitor plug is General
firmly connected to the PC output.
– Check that the graphics card is firmly General
in place.
– Make sure the power switch of the General
device is in the ON position.
– Check whether the power plug is General
firmly connected to the monitor.
– Check whether the selected graphics
mode is appropriate for the graphics Analog
card or the device used.
– Make sure the signal rate of the
system unit (PC) is consistent with the Analog
LCD monitor specifications.
– Check that the pins on the plug
General
connector are not bent.
The image is – Check whether the monitor plug is General
unstable, out of firmly connected to the PC output.
focus or blurred – Make sure the signal rate of the
system unit (PC) is consistent with the Analog
LCD monitor specifications.
– Make sure the graphics mode of the
graphics card can be processed by Analog
the monitor.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-33

Troubleshooting 17" LCD monitor

Error Check the following General /

analog
interface
only
The image is not – Set the vertical and horizontal position Analog
in center position or activate the Auto Setup option.
The image is not – Set the correct display size, or Analog
displayed in the activate the Auto Setup option.
correct size – Make sure the graphics mode of the Analog
graphics card can be processed by
the monitor.

If the display is left static over longer periods of time, a shadow of the
i image may appear. This does not mean that a malfunction has
occurred or that the monitor is defective.
If the power supply is disconnected and the device is not used for
some time afterwards, the screen will resume normal operation.
However, we recommend using a power save function.

Bright dots (permanently lit pixels) or black dots (unlit pixels) on the
screen of an LCD monitor are quite normal. This does not mean that a
malfunction has occurred or that the monitor is defective.

6-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Touchkit for LCD monitor
Part number:
01750160132 TouchKit 3MTS 15"
01750160124 TouchKit 3MTS 15" ALCF
01750160126 TouchKit 3MTS 17"
01750160125 TouchKit 3MTS 17" ALCF
01750160127 TouchKit 3MTS 19"
01750160128 TouchKit 3MTS 19" ALCF

Structure
The touch sensor is integrated in the protective screen.
The touch kit consits the touch screen and the touch controller with USB
interface. Voltage is supplied by the USB port at the touch controller.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-35

How it works Touchkit for LCD monitor

How it works
The touch system uses the analog capacitive working technology and consists
a glass screen with a melted transparent, conducting thin film coating. A
additional glass coating protects the sensor. Along the margins are narrow
electrodes installed which create a uniform low voltage AC field above the
conducting layer.
If you touch the touch screen surface with a finger, the capacitive coupling with
the area of tension creates a short period current flow to the contact point. The
current flow of every corner is proportional to the distance of the finger from
the margins. The controller measures this relationship values, determines with
this the touch point and transmitters this position though the interface to the
PC.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-36

Touchkit for LCD monitor LED display on the touch controller

LED display on the touch controller

The touch controller as a LED display which makes a visual check of the
operability and ready status possible.

1 Touch controller
2 Touch controller LED

The LED is on, as soon as the touch controller is supplied with voltage. After
the receiving of a valid command, the light LED decreases. A touching of the
sensor is displayed by a bright blinking LED. The LED blicks, if the power-on
self-test finds a malfunction.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-37

LED display on the touch controller Touchkit for LCD monitor

Error Blink frequency in 10 seconds

RAM error 1
ROM error 2
A / D error 3
EEPROM error 4
Analog error 5

If one of this errors occurs, the touch controller is broken and need to be
replaced.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-38

Touchkit for LCD monitor Pin assignment

Pin assignment
Type of connector:
Molex Micro Blade 5 pin.

Pin Assignment
1 5V
2 D-
3 D+
4 GND
5 Screen

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-39

Technical data Touchkit for LCD monitor

Technical data
Touchscreen

General
Technology: Analog capacitive
Resolution: 1024 contact point for each shaft in the
calibrated field
Speed: max. 115 contacts each second
Active contact surface: Accurate coordinates starting from a 0.1"
distance from the edge electrodes
Light transmission: 85 - 95 % at 550 mm
Sensor thickness: 0.125" (± 0.01)
Touch screen strength: 8 mm

Reliability:
FCC approval: Class A

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 6-40

Journal Printer TP06/NP06
i This chapter lists the available versions. Which version is used in the
device is described in the chapter "Function and Integration".

This chapter describes the following model of the thermal journal printer TP06
and the matrix journal printer NP06:
Part number Description
01750057142 Thermal journal printer TP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 110 mm (3.15" / 4.33")
01750110043 Thermal journal printer TP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 110 mm (3.15" / 4.33")
01750064218 Matrix journal printer NP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 105 mm (3.15" / 4.13")
01750110044 Matrix journal printer NP06
Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
max. 80 mm / 105 mm (3.15" / 4.13")

The thermal [matrix] journal printer TP06 [NP06] is a modular roll printer. It
consists of a thermal printing unit [matrix printing unit], a control unit, a paper
holder and a winder. The individual modules are assembled on a mounting
plate which contains the controller. The controller incorporates an interface
socket, the plug for the power supply, control elements and status displays.
The following description contains no information on the normal operation of
the printer. You can find this information in the operating manual of the cash-
out system.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-1

Connecting the printer Journal Printer TP06/NP06

Connecting the printer

Connect the printer only when the system is disconnected from the
power supply.

Power supply
The printer is operated with 24 V DC. The 5 V voltage for the logic is
generated internally.

Data interface
USB connector type B

7-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Views of thermal printer TP06

Views of thermal printer TP06

Overall view

1 4

1 Thermal printing unit 4 Paper roll compartment

2 Printer control panel 5 Take-up reel
3 Weekend sensor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-3

Views of thermal printer TP06 Journal Printer TP06/NP06

1 Safety string of paper roll shaft

7-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Views of thermal printer TP06

Control panel and connectors

1
2
3
7
4
6

1 LINE FEED key 5 ERROR LED (red)

2 TEST key 6 24 V DC power supply
3 POWER LED (green) 7 Interface USB port, type B
4 End of paper LED (yellow) connector

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-5

Views of thermal printer TP06 Journal Printer TP06/NP06

Position of sensors

5 4 3 2 1

1 Paper-low sensor (not 3 Paper-out sensor

adjustable) 4 Top of form (ToF) sensor
2 Paper motion sensor 5 Thermal sensor of thermal array

7-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Views of matrix printer NP06

Views of matrix printer NP06

Overall view

6
1
5
2
4

1 Print head 5 Paper-low sensor

2 Ribbon cartridge 6 Paper roll compartment
3 Printer control panel 7 Take-up reel
4 Printing unit release lever

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-7

Views of matrix printer NP06 Journal Printer TP06/NP06

1 Safety string of paper roll shaft

7-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Views of matrix printer NP06

Control panel and connectors

1
2
3
7
4
6

1 LINE FEED key 5 ERROR LED (red)

2 TEST key 6 24 V DC power supply
3 POWER LED (green) 7 Interface USB port, type B
4 End of paper LED (yellow) connector

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-9

Views of matrix printer NP06 Journal Printer TP06/NP06

Position of sensors

6 5 4 3 2 1

1 Paper-low sensor (not 4 Top of form (ToF) sensor

adjustable) 5 Thermal sensor of print head
2 Paper motion sensor 6 Carrier home position
3 Paper-out sensor

7-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Functions

Functions
When the power is turned on, the firmware is started. The keys that are
pressed at power-on define the start conditions for the firmware. The
permanent parameters are loaded and the relevant settings made.
The firmware is not operable if an error is found during the test of external
storage or during initialization of the emulation. In this case, the firmware is
halted and it is no longer possible to communicate via the interface.

Power-on procedure
After the power is turned on, the printer is initialized. The following functions
are executed during the initialization:
− Processor initialization
− Memory test
− Define start conditions,
− Load values from parameter memory
− Execute mechanical reset (not in test mode),
− Establish ready state (not in test mode).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-11

Status indicators Journal Printer TP06/NP06

Status indicators
The journal printer status is indicated by three LEDs. The statuses of the
individual LEDs are identified by the following abbreviations:
Abbreviation Status
0 LED is off
1 LED is on
x LED can be on or off
bl LED blinking

Indicators at power-on
Green Yellow Red Status
bl bl bl Test mode (selection level)

Indicators when online

If test mode is not activated and error handling inactive, the display information
for normal operating state is built cyclically and output to the display.
Green Yellow Red Status
1 x 0 Data set ready
x bl x End of paper
x 1 x Paper low
x x 1 Offline
x x bl Error (see section "ERROR LED blinking pattern")

7-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Functions of keys

Functions of keys

Normal operation
Pressing individual keys when the printer is in normal operational mode will
give priority to the execution of certain functions.
Keys pressed Function
None None
TEST Prints test printout
FEED Paper feed by 1/6". If the key is pressed for longer than
2 seconds, the paper is fed continuously until the key
combination is changed.
Do not press the FEED key during normal operation.

The key functions are triggered via a spontaneous functions 'job channel in the
device controller' and are executed with higher priority than the functions from
the emulation. For this reason, you should not hamper or corrupt emulation
functions during operations by executing key functions.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-13

Functions of keys Journal Printer TP06/NP06

Internal test

Internal test with paper

After the 'internal test with paper' has been selected (see section "Calling and
exiting the 'internal test with paper'") the selection mode is active. By pressing
the keys the 'internal test with paper' can be controlled.
Pressed key Function
TEST The TEST key is used to start the 'internal test with paper',
to start the test levels and to complete them.
FEED The FEED key is used to select the individual test levels
during the 'internal test with paper'.
TEST+FEED None

Internal test without paper

After the 'internal test without paper' has been selected (see section "Calling
and exiting the 'internal test without paper'") the selection mode is active. By
pressing the keys the 'internal test without paper' can be controlled.
Pressed key Function
TEST The TEST key is used to start the 'internal test without
paper', to start the test levels and to complete them.
FEED The FEED key is used to select the individual test levels
during the 'internal test without paper'.
TEST+FEED None

7-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Internal test

Internal test

Calling and exiting the 'internal test with paper'

The print controller provides a test program divided into different test levels.
This program allows you to check the main printer functions.

• Press the TEST key and release it.

• Press the TEST key again and keep the TEST key pressed until the test
printout is output.

• The keys are blinking and you can select a test with the FEED key (see
section "Indicators for the selected test level").

• Start the test with the TEST key.

• Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).

• Exit the internal test by pressing the TEST key in selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message ‘Power failure’ is issued.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-15

Internal test Journal Printer TP06/NP06

Test printout

Printer NP06 Printer TP06

7-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Internal test

Calling and exiting the 'internal test without

paper'
The print controller provides a test program divided into different test levels.
This program makes it possible to check the most important printer functions
that are possible without paper.

• Press the TEST key.

• Select a test using the FEED key (see section "Indicators for the selected
test level") and start the test by pressing the TEST key.

• Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).

• Exit the internal test by pressing the TEST key in selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message ‘Power failure’ is issued.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-17

Internal test Journal Printer TP06/NP06

Displaying the selected test level

In the selection mode (LEDs are blinking), the LEDs show the selected test
level in binary code when the FEED key is pressed. The LEDs have the
following rating:
LED Significance
Red 4
Yellow 2
Green 1

Binary display of the test level

Red Yellow Green Test level Description

0 0 1 1 Paper sensors
0 1 0 2 Printer test
0 1 1 3 Statistical information
1 0 0 4 Set EEPROM parameters to default
values
1 0 1 5 Take-up reel test
1 1 0 6 Carrier test (NP06 only)
1 1 1 7 Calibrating EEPROM sensor values

Explanation:
0 = Off
1 = ON

7-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Internal test

Description of the test programs

Test level 1 (paper sensor test)

At level 1, the two paper sensors 'Paper out' and 'Paper low' are displayed on
activation.
This test level can only be selected when the printer is undergoing an internal
test with paper or an internal test without paper. The green LED is lit.
The order of actuation is not specified. The yellow LED lights up to indicate a
sensor status change.
If the paper has been removed at least once from the paper sensor ‘Paper
out,’ the printer automatically performs a reset when the test level is exited.

Test level 2 (printer test)

At level 2, the printer test is executed. This test level can only be selected
when the printer is undergoing an internal test with paper. The printer test
requires that paper be present in the printer. If the paper is not sufficient for the
printer test, the printer automatically performs a reset.
The printer prints all character sets in Font A and Font B, such as PC437,
Katakana, PC850, PC860, PC863, PC865, WPC1252, PC866, PC852, PC858,
Space page.

Test level 3 (statistical information)

Statistical information is printed out in level 3. This test level can only be
selected when the printer is undergoing an internal test with paper. The printer
test requires that paper be present in the printer. If the paper is not sufficient
for the printer test, the printer automatically performs a reset.
The printout consists of three blocks of information. The first block shows the
current statistical values of the printer controller, the second shows specific
firmware (FW) information, and the third block is printed out as a form
(date/name) and can be filled out by service personnel.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-19

Internal test Journal Printer TP06/NP06

Statistical values of the printer controller

i The statistical values of the printer controller can be set via the KDIAG
program when components are replaced.

Abbreviation Description
EEP. Indicates whether or not the EEPROM checksum is in order
TDOT. Shows the total number of printed dots
DOT. Shows the number of dots printed with the current thermal
array
HEAD Shows the number of thermal array changes
TLFS. Shows the total number of line feeds **
LFS. Shows the number of line feeds executed with the current
line feed motor **
LFCH. Shows the number of line feed motor changes
TCUT. Shows the total number of paper cuts *
CUT. Shows the number of paper cuts executed with the current
cutter *
CUTC. Shows the number of cutter changes *
TRET. Shows the total number of retracts *
RET. Shows the number of retracts with the current retract unit
(optional) *
RETC. Shows the number of changed retract units *
TPRE. Shows the total number of receipts output *
PRE. Shows the number of receipts output with the current printer
unit *
PREC. Shows the number of presenter changes *

* not relevant for journal printer

** Be sure that all line feeds are counted.
If the printer receives a cut command (GS V 0), it pulls the paper into
the cutter and transports it back to the first print position. This
corresponds to 20 additional line feeds.

7-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Internal test

Abbreviation Description
TCAM. Shows the total number of carrier movements *
CAM. Shows the number of carrier movements executed with the
current carrier unit *
CAMC. Shows the number of changed carrier units *
POC. Shows the total number of power-on cycles
POT. Shows the number of operating hours
UPD. Shows the number of EEPROM updates
PCB. Indicates the revision level
SNO. Indicates the serial number
DAT. Indicates the production date
REV. Indicates the revision number

* only relevant for matrix printer

Firmware (FW) information

Abbreviation Description
VERS Indicates the FW version
DAT Indicates the release date of the FW

Form

Abbreviation Description
DATE Date of services (handwritten)
NAME Name of technician (handwritten)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-21

Internal test Journal Printer TP06/NP06

Test printout of statistical data

Printer NP06 Printer TP06

7-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Internal test

Test level 4 (reset EEPROM parameters to default values)

In level 4 you can set the default values for the storage settings and for the
user configuration.
This test level can only be selected when the printer is undergoing an internal
test with paper or an internal test without paper. A software reset is then
performed.

• To set the default values, press the TEST key when the red LED is
blinking.
If you do not want to reset the EEPROM parameters, press the FEED key
to return to the 'internal test with paper' or the 'internal test without paper'.
You can print out the current EEPROM parameters via the internal test with
paper (see section "Internal test with paper"). You can find the EEPROM
parameters under the header 'Memory Switches'.

Default values

Storage setting
Auto Line Feed disabled
Endurance Test disabled

User configuration
Paper width 76.2 mm (3")
Print density LIGHT [-6 ... 0 ... +6] DARK

Test level 5 (test of the take-up reel)

In level 5 you can perform an uninterrupted test of the paper take-up reel.
Paper must be present in the printer for the reel test. If the paper is not
sufficient for the reel test, the printer automatically performs a reset.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-23

Internal test Journal Printer TP06/NP06

Test level 6 (carrier test (NP06 only))

Level 6 is not used in the TP06, whereas a carrier test is executed in case of
the NP06. The carrier is continuously moved forwards and then backwards
again.
The test can be aborted by pressing the TEST key.
The carrier home position is indicated by a green lit LED.
LED Function
Green Carrier home position

Test level 7 (set EEPROM sensor values to factory

default)
In level 7 you can reset all EEPROM sensor values to the factory default. The
status register of the sensors is deleted. This test level can only be selected
when the printer is undergoing an 'internal test with paper' or an 'internal test
without paper'.

• To reset the EEPROM sensor values, press the TEST key when the red
LED is blinking.
If you do not want to reset the EEPROM sensor values, press the FEED
key to return to the 'internal test with paper' or the 'internal test without
paper'.
The result is output in a test printout in the section 'EEPROM sensor values'
(see also section "Calling and exiting the 'internal test with paper'").
All sensors and their default settings are output (see table below):
Sensor Sensor value Calibration status
PAPER_END : XX CAL
PRESENTER_OUT : XX CAL
PAPER_NEAR_END : XX CAL
MARK_SENSOR : 0 -
TOP_OF_FORM : XX CAL

In addition to the sensor designation, the sensor value (XX) and the calibration
status is printed out. If the sensor has been calibrated, this is indicated by the

7-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Paper control

letters 'CAL' (CALIBRATED = calibrated) in the calibration status. If the sensor

value shows a zero (0) and the calibration status shows '-', the respective
sensor has not been calibrated.
If a fault occurs during calibration, the sensor value shows '-' and the
calibration status 'ERR'.

Paper control
Paper is fed in a forward direction only. Backwards is not possible.

Loading paper
Feed the paper by hand into the paper channel of the printing unit. The printer
pulls the paper in automatically and outputs the paper via the presenter.
For correct paper feed or paper transport the front edge of the paper has to be
cut with scissors to get a right-angled sharp edge.
Feed the leading edge of the paper into the paper guides.
Once the paper has been properly inserted, pulled in and output, the following
text is automatically printed at the beginning of the paper roll:
If you can read this text,
Autoloading is successful

Remaining paper supply

Once 'paper-out' is recognized, there is still a remaining quantity of paper
available for printing, namely 15 lines at 1/6 inch each.
If 'paper torn' is detected, no more printouts can be executed. The yellow LED
blinks and reports 'paper out'.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-25

Error handling Journal Printer TP06/NP06

Error handling

Error indicators
Error indicators are issued at the beginning of error handling.
Green Yellow Red Status
Off Off Blinking Carrier error (NP06 only)
Off Off Blinking TOF position not found
Off Off Blinking Timeout for StartOfJob
Off Off Blinking Print head too hot
Off Off Blinking Voltage too high
Off Off Blinking Low voltage error
Off Off Blinking Device error

7-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Error handling

ERROR LED blinking pattern

Recoverable errors
The following table shows the blinking pattern of all errors, that can be
recovered by removing and inserting the paper roll.
This pattern is called the 'positive' blinking pattern.
In case of the positive blinking pattern, you must count how often the ERROR-
LED is switched on.
Error Description ERROR LED blinking pattern
Carrier The carrier does 2
error not leave or
(NP06 reach its home approx. 5 sec
only) position.
ToF After cutting the 7
position printer doesn’t
not found find the TOF approx. 5 sec
position.
Operation Paper is after 8
after power on not at
switch-on the print starting approx. 5 sec
error position. This
(TP06 error is activated
only) by memory
switch 7-4.
Paper The paper motion 9
motion sensor detects
error no paper motion approx. 5 sec

LED is off
LED is on

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-27

Error handling Journal Printer TP06/NP06

Error Description ERROR LED blinking pattern

Timeout StartOfJob ∞
for timeout
StartOfJob occurred approx. 5 sec
because no
EndOfJob was
received within
the specified
time.

LED is off
LED is on

7-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Error handling

Unrecoverable errors
The following table shows the blinking pattern of all errors, that cannot be
recovered by removing and re-inserting the paper roll.
This pattern is called the 'negative' blinking pattern.
In case of the negative blinking pattern, you must count how often the
ERROR-LED is switched off.
Error Description ERROR LED blinking pattern
Temperature Abnormal print 1
error head
temperature approx. 5 sec
(NP06) or
thermal array
temperature
(TP06).
High voltage The power 3
error supply voltage
is extremely approx. 5 sec
high.
Low voltage The power 4
error supply voltage
is extremely approx. 5 sec
low.
Printer error The loaded 5
printer driver
does not approx. 5 sec
correspond
with the
firmware.

LED is off
LED is on

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-29

Error handling Journal Printer TP06/NP06

Troubleshooting

Temperature error in the print head or thermal array

• Replace the print head or thermal array (see the section

"Removing/installing the print head" or "Removing/installing the thermal
array"). If the error is still indicated, replace the printer (see the chapter
"Removal/Installation of Components").

High voltage / low voltage error

• Check the power lines and the power supply and replace them if necessary
(see chapter "Removal/Installation of Components").

• If the error condition persists, replace the printer (see chapter

"Removal/Installation of Components").

Printer error

• Load the following six files in the printer via KDIAG.

Printer NP06 Printer TP06
– NP06.BIN – TP06.BIN
– NP06.FNT – TP06.FNT
– NP06.FRM – TP06.FRM
– NP06.LVF – TP06.LVF
– NP06.PUT – TP06.PUT
– NP06.SSV – TP06.SSV

7-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Error handling

Paper motion error

• Check whether the take-up reel is jammed or whether there is a paper jam
(see chapter "Journal Printer NP06", section "Paper jam" or chapter
"Journal Printer TP06", section "Paper jam" in the operating manual).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-31

Controller Journal Printer TP06/NP06

Controller
The central control of the printer is handled by a 16-bit microcontroller. To
comply with the required range of functions, the following function blocks are
integrated in the controller:

Memory

− 1 MByte flash memory with boot sector for firmware and character
generators
− 4 MBit SRAM
− 256 Byte NVRAM

EPLD (programmable logic)

− Contains memory addressing

− I/O decoding

Interfaces

− USB

Power control

− Power driver for stepper motor

− Power driver for thermal head

Sensors
Photosensor for
− weekend and paper-out sensor
− Top of form (ToF) sensor

7-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Pin assignment

Pin assignment

24 V connector
Type of connector:
AMP Modu 2-pin M

Contact Description
1 24 V
2 Ground

Data connector

2 1 Type of connector:
USB type B, 4-pin M

3 4

Contact Description
1 VCC (+ 5 V)
2 - DATA
3 + DATA
4 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-33

Maintenance and service Journal Printer TP06/NP06

Maintenance and service

• After each paper change, remove paper scraps, paper dust and foreign
objects, e.g. with a brush.

• Check the thermal array or the print head for signs of wear.

Maintenance counter
When printer parts such as the thermal array or the print head are replaced,
the maintenance counter must be reset.
It is reset using the program KDIAG.

Remedying poor print quality

Matrix printer NP06

A poor or too bright print image may be caused by a worn ribbon cartridge or a
worn print head.
The print head could be hot.
Wait a few minutes for print head to cool down if it has just finished
printing.

i The ribbon cartridge and the print head are consumables which the
customer has to order separately (see also chapter "Journal Printer
NP06", section "Consumables" in the operating manual).

• If print quality is poor, first replace the ribbon cartridge (see chapter
"Journal Printer NP06", section "Replacing the ribbon cartridge" in the
operating manual).
If this does not improve print quality, replace the print head (see chapter
"Journal Printer NP06", section "Remedying poor print quality" in the
operating manual).

7-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Maintenance and service

Thermal printer TP06

Poor print quality can be caused by a dirty thermal array.
The print head could be hot.
Wait a few minutes for print head to cool down if it has just finished
printing.

i The thermal array is a consumable which the customer has to order

separately (see also chapter "Journal Printer TP06", section
"Consumables" in the operating manual).

• Remove paper scraps, paper dust and foreign objects from the thermal
array.
Use a soft, lint-free cloth moistened with pure isopropyl alcohol (e.g.
ISOPADS).
Do not close the printer until the alcohol has completely evaporated.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-35

Technical data Journal Printer TP06/NP06

Technical data

Electrical characteristics

Matrix printing unit NP06

Supply voltage: 24 V ± 10 %
Power consumption:
Printing: max. 108 W
Standby: max. 5 W
Connector: AMP Modu 2-pin M

Thermal printing unit TP06

Supply voltage: 24 V ± 10 %
Power consumption:
Printing: max. 120 W
Standby: max. 5 W
Connector: AMP Modu 2-pin M

Interface to the host

The interface is a USB port.

7-36 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Technical data

Room classification
Operating temperature: 0 °C to + 50 °C (+ 32 °F to + 122 °F)
Storage temperature: - 10 °C to + 70 °C ( - 14 °F to + 158 °F)
Humidity:
Operation: 5 % to 95 %
Storage: 5 % to 98 %

Print head

Matrix printing unit NP06

Print method: Impact serial
9 pins
Vertical pin distance: 0.353 mm (0.014")
Pin diameter: 0.3 mm (0.012")
Max. pin frequency: 1500 Hz
Resolution:
Horizontal: 158 dpi
Vertical: 72 dpi

Thermal printing unit TP06

Print method: Thermal
Print speed: 150 mm/sec. (5.91"/sec.)
Resolution:
Horizontal: 203 dpi
Vertical: 203 dpi

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-37

Technical data Journal Printer TP06/NP06

Ribbon cartridge
Cartridge: Continuous ribbon
Ribbon cartridge: Nylon ribbon
Width: 11 mm - 0.3 mm (0.43" - 0.02")
Color: purple (black optional)
Service life:
Color: black 2,000,000 characters
Color: purple 6,000,000 characters

Paper feed unit

Paper feed: Stepper motor
Carrier drive: Stepper motor (NP06 only)
Feed keys: 1

7-38 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Technical data

Print function
Print width: NP06: 63.84 mm (2.51")
TP06: 72 mm (2.83") at 576 dots
Character matrix:
Font A (W x H): NP06: 9 x 9 + 3 spacing
Font B (W x H): 7 x 9 + 2 spacing
Font A (W x H): TP06: 12 x 24 + 2 spacing
Font B (W x H): 8 x 17 + 2 spacing
Character size:
Font A (W x H): NP06: 1.92 x 3.17 mm (0.08" x 0.125")
Font B (W x H): 1.44 x 3.17 mm (0.06" x 0.125")
Font A (W x H): TP06: 1.75 x 3 mm (0.07" x 0.118")
Font B (W x H): 1.25 x 2.1 mm (0.05" x 0.08")
Number of characters:
Font A: NP06: 22 cpl at 8.84 cpi
24 cpl at 9.95 cpi
33 cpl at 13.26 cpi
Font B: 40 cpl at 15.91 cpi
44 cpl at 17.64 cpi
Font A: TP06: 28 cpl at 10.2 cpi
36 cpl at 12.7 cpi
41 cpl at 14.5 cpi
Font B: 48 cpl at 16.9 cpi
57 cpl at 20.3 cpi

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-39

Technical data Journal Printer TP06/NP06

Character set: IBM character set II

with 13 country-specific character sets
PC850 (multilingual)
PC852 (Latin 2)
PC858 (Latin 2, Euro Sign)
PC860 (Portuguese)
PC863 (Canadian French)
PC865 (Nordic)
PC866 (Cyrillic)
WPC1252 (Windows)
Kathakana
Country-specific character
sets: Download of user-defined characters possible
Font attributes: Normal type
Bold type
Height and width (up to 8 times)
Underlined
Rotated print (90°)
Mirroring
Inverted

7-40 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Technical data

Paper specifications

Matrix printing unit NP06

Paper quality: Z 100
Paper type: paper on rolls
Paper color: white
Paper weight: approx. 55 to 90 g/m2 (14.67 to 24 lb)
Paper thickness: approx. 0.06 to 0.1 mm (0.002" to 0.004")
Paper smoothness: min. 20 Bekk sec.

Thermal printing unit TP06

Paper quality: OJI KF50 – HDA or equivalent
Paper type: thermal paper rolls (thermal layer on the
outside)
Paper color: white
Paper weight: approx. 55 to 80 g/m2 (14.67 to 21.33 lb)
Paper thickness: approx. 0.06 to 0.09 mm
(0.002" to 0.004")
Paper smoothness: min. 300 Bekk sec.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-41

Technical data Journal Printer TP06/NP06

Journal roll dimensions

Paper width: 76.2 mm - 1 mm (3" - 0.04")
Outer journal roll diameter:
NP06: max. 80 mm / 105 mm (3.15" / 4.13")
TP06: max. 80 mm / 110 mm (3.15" / 4.33")
End of paper: not glued to roll sleeve
Inside diameter of roll sleeve: 12.5 mm + 1 mm (0.49" + 0.04")
Wall thickness of roll sleeve: 2 mm + 1 mm (0.08" + 0.04")
Roll sleeve material: cardboard / plastic

Initial winding of paper on the roll sleeve

1
2

max. 80 mm (3.15")

1 Paper 2 Roll sleeve

7-42 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Technical data

Dimensions and weights

With 80 mm/3.15" take-up With 110 mm/4.33" take-up
reel Without journal roll reel Without journal roll
Depth: 313 mm (12.32") 313 mm (12.32")
Width: 134 mm (5.28") 134 mm (5.28")
Height: 188 mm (7.4") 203 mm (7.99")
Weight:
NP06: approx. 2.8 kg (6.17 lb) approx. 2.8 kg (6.17 lb)
TP06: approx. 2.4 kg (5.29 lb) approx. 2.4 kg (5.29 lb)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-43

Removing / installing the components Journal Printer TP06/NP06

Removing / installing the components

Print head

• Turn off the power by removing the power supply connector (see section
"Views of matrix printer", item 6 in the figure "Customer panel and
connectors").

• Remove the ribbon cartridge (see chapter "Journal Printer NP06", section
"Replacing the ribbon cartridge" in the operating manual).
Press the respective retaining clip in
the direction of the arrows (1) and (2)
as far as possible. Raise the print
head (3) slightly until you can detach
the cable from the old print head.
Connect the cable to the new print
3 head, and carefully place the new print
head in its mounting.

Fix the print head (1) in its mounting

by pressing the respective retaining
clip in the direction of the arrows (2)
and (3) as far as possible.
Insert the ribbon cartridge.
1
Reinstall it by following the same steps
in reverse order.

7-44 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Journal Printer TP06/NP06 Removing / installing the components

Thermal array

• Remove the printer (see chapter "Removal/Installation of Components")

and place it on a level surface.
Remove screw (1) on the left side and
the corresponding screw on the right
side. Remove the cover (2) upwards.

Remove screw (1) on the left side and

the corresponding screw on the right
side. Remove the paper cover (2)
upwards.

Lift the thermal printing unit a little (1)

and remove it in the direction of the
arrow. Put down the printing unit.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-45

Removing / installing the components Journal Printer TP06/NP06

Remove the ribbon cable (1) from the

printing unit in the direction of the
arrow.

Loosen the screws (1) and (2). Press

the green lever in the direction of the
arrow (3) and swing the thermal
printing unit up. Loosen the screws
until ...

... you can remove the thermal array

(1) from the printing unit grasping it on
the sides (2) and (3).

i Always hold the thermal array

on the sides (2) and (3).

Reinstall it by following the same

steps in reverse order.

7-46 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07
i This chapter lists the available versions. Which version is used in the
device is described in the chapter "Function and Integration".

This chapter describes the following model of the thermal receipt printer TP07
and the matrix receipt printer NP07:
Part number Description
01750063915 Thermal receipt printer TP07
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
max. 180 mm / 260 mm (7.09" / 10.24")
01750110039 Thermal receipt printer TP07
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
max. 180 mm / 260 mm (7.09" / 10.24")
01750126461* Thermal receipt printer TP07_WF
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
260 mm (10.24")

* Exclusively for project business

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-47

Connection of the printer Receipt printer TP07/NP07

Part number Description

01750057987 Matrix receipt printer NP07
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
max. 180 mm / 260 mm (7.09" / 10.24")
01750110042 Matrix receipt printer NP07
Paper width: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
Outer receipt roll diameter:
max. 180 mm / 260 mm (7.09" / 10.24")

The thermal [matrix] receipt printer TP07 [NP07] is a modular built-in printer. It
consists of a thermal printing unit [matrix printing unit], integrated cutter and
the presenter (output transport) for variable receipt length. The paper path is
controlled by several paper sensors.
The following description contains no information on the normal operation of
the printer. You can find this information in the operating manual of the cash-
out system.

Connection of the printer

Connect the printer only when the system is disconnected from the
power supply.

Power supply
The printer is operated with 24 V DC. The 5 V voltage for the logic is
generated internally.

Data interfaces
USB connector type B

7-48 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Views of thermal printer TP07

Views of thermal printer TP07

Overall view

1 Presenter 5 Paper drive

2 Presenter rocking bar 6 Paper roll
3 Cutter 7 Display (LED)
4 Thermal Printing Unit 8 Keys

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-49

Views of thermal printer TP07 Receipt printer TP07/NP07

Detail views

1 Lever to lift up the thermal array

2 Paper entry

7-50 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Views of thermal printer TP07

TP07

1 Notch for 180 mm paper roll (A) 6 40 mm core diameter (A3) with
2 Adjustable weekend sensor 180 mm paper roll diameter
melder 7 18 mm core diameter (B1) with
3 Notch for 260 mm paper roll (B) 260 mm paper roll diameter
4 18 mm core diameter (A1) with 8 25 mm core diameter (B2) with
180 mm paper roll diameter 260 mm paper roll diameter
5 25 mm core diameter (A2) with 9 40 mm core diameter (B3) with
180 mm paper roll diameter 260 mm paper roll diameter

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-51

Views of thermal printer TP07 Receipt printer TP07/NP07

TP07-WF

1 18 mm core diameter (A1) with 260 mm paper roll diameter

2 25 mm core diameter (A2) with 260 mm paper roll diameter
3 40 mm core diameter (A3) with 260 mm paper roll diameter

7-52 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Views of thermal printer TP07

Customer panel

1 LINE FEED key

2 Test key
3 POWER LED (green)
4 End of paper LED (yellow)
5 ERROR LED (red)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-53

Views of thermal printer TP07 Receipt printer TP07/NP07

Ports

1 24 V DC power supply
2 Interface USB port, type B connector

7-54 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Views of thermal printer TP07

Position of sensors

8 7 6 5 4 3 2 1

1 Paper-low sensor 4 Paper-out sensor

(adjustable) 5 Top of Form (ToF) sensor
2 Control mark sensor on the 6 Thermal sensor of thermal array
rear (adjustable) 7 Cutter
3 Control mark sensor on the 8 Presenter output sensor
thermal print side (adjustable)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-55

Views of matrix printer NP07 Receipt printer TP07/NP07

Views of matrix printer NP07

Overall view

2 8

5 7

1 Printer control panel/ 5 Cutter

printer controller 6 Receipt output (presenter)
2 Paper guide 7 Paper-low sensor adjustment
3 Control mark sensor 8 Paper roll holder
4 Matrix printing unit

7-56 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Views of matrix printer NP07

Detail views

1 Notch for 180 mm paper roll (A) 6 40 mm core diameter (A3) with
2 Adjustable weekend sensor 180 mm paper roll diameter
melder 7 18 mm core diameter (B1) with
3 Notch for 260 mm paper roll (B) 260 mm paper roll diameter
4 18 mm core diameter (A1) with 8 25 mm core diameter (B2) with
180 mm paper roll diameter 260 mm paper roll diameter
5 25 mm core diameter (A2) with 9 40 mm core diameter (B3) with
180 mm paper roll diameter 260 mm paper roll diameter

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-57

Views of matrix printer NP07 Receipt printer TP07/NP07

Customer panel

1 LINE FEED key

2 Test key
3 POWER LED (green)
4 End of paper LED (yellow)
5 ERROR LED (red)

7-58 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Views of matrix printer NP07

Ports

1 24 V DC power supply
2 Interface USB port, type B connector

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-59

Views of matrix printer NP07 Receipt printer TP07/NP07

Position of sensors

8 7 6 5 4 3 2 1

1 Paper-low sensor 4 Carrier home position

(adjustable) 5 Thermal sensor (print head)
2 Control mark sensor on the 6 Top of Form (ToF) sensor
print side (adjustable) 7 Cutter
3 Paper-out sensor 8 Presenter output sensor

7-60 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Paper path monitoring

Paper path monitoring

Weekend sensor (PWE) Photosensor for weekend supply detection. The
photosensor is located at the paper roll holder.
Paper out (PE) The photosensor detects that the paper supply is
completely used up. It is used for automatic paper
feed. The photosensor is located at the paper
feed unit.
Mark detection (MK) Photosensor for mark control. The photosensor is
located on the right edge by default and can be
adjusted if necessary.
Top of Form (ToF) The photosensor controls the paper feed to the
sensor cutter and to the first print position. The
photosensor is located at the paper feed unit.
Cutter This switch controls the paper path through the
cutter.
Presenter output (PrA) The photosensor is used to control the paper path
through the presenter. The photosensor is placed
at the presenter exit.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-61

Functions Receipt printer TP07/NP07

Functions
When the power is turned on, the firmware is started. The keys that are
pressed at power-on define the start conditions for the firmware. The
permanent parameters are loaded and the relevant settings made.
The firmware is not operable if an error is found during the test of external
storage or during initialization of the emulation. In this case, the firmware is
halted and it is no longer possible to communicate via the interface.

Initialization
After the power is turned on, the printer is initialized. The following functions
are executed during the initialization:
− Processor initialization
− Memory test
− Define start conditions,
− Load values from parameter memory
− Execute mechanical reset (not in test mode),
− Establish ready state (not in test mode).

7-62 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Status indicators

Status indicators
The status of the receipt printer is displayed by 3 LEDs. The statuses of the
individual LEDs are identified by the following abbreviations:
Abbreviatio Status
n
0 LED is off
1 LED is on
x LED can be on or off
bl LED flashing
bl f LED blinking fast

Indicators at power-on
gree Yell Red Status
n ow
bl bl bl Test mode (selection level)

Indicators when online

If test mode is not activated and error handling inactive, the display information
for normal operating state is built cyclically and output to the display.
gree Yell Red Status
n ow
1 x 0 Data set ready
x 0 x Paper is loaded
x bl x End of paper
x bl f x Sensor calibration
x 1 x Paper-low sensor
x x 1 Offline
x x bl Error (see section "ERROR LED blinking pattern")

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-63

Key functions Receipt printer TP07/NP07

Key functions

Normal operation
Pressing individual keys when the printer is in normal operational mode will
give priority to the execution of certain functions.
pressed Keys Function
none none
TEST Prints test printout
FEED Paper feed by 1/6". If the key is pressed for longer than
2 seconds, the paper is fed continuously until the key
combination is changed.
Do not press the FEED key during normal operation.

The key functions are triggered via a spontaneous functions 'job channel in the
device controller' and are executed with higher priority than the functions from
the emulation. For this reason, you should not hamper or corrupt emulation
functions during operations by executing key functions.

7-64 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Key functions

Internal test

Internal test with paper

After the 'internal test with paper' has been selected (see section "Calling and
exiting the 'internal test with paper'") the selection mode is active. By pressing
the keys the 'internal test with paper' can be controlled.
pressed key Function
TEST The TEST key is used to start the 'internal test with paper',
to start the test levels and to complete them.
FEED The FEED key is used to select the individual test levels
during the 'internal test with paper'.
TEST+FEED none

Internal test without paper

After the 'internal test without paper' has been selected (see section "Calling
and exiting the 'internal test without paper'") the selection mode is active. By
pressing the keys the 'internal test without paper' can be controlled.
pressed key Function
TEST The TEST key is used to start the 'internal test without
paper', to start the test levels and to complete them.
FEED The FEED key is used to select the individual test levels
during the 'internal test without paper'.
TEST+FEED none

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-65

Internal test Receipt printer TP07/NP07

Internal test

Calling and exiting the 'internal test with paper'

The print controller provides a test program divided into different test levels.
This program facilitates the check of the main printer functions.

• Press the TEST key and release it.

• Press the TEST key again and keep the TEST key pressed until the test
printout is output.

• The keys are blinking and you can select a test with the FEED key (see
section "Indicators for the selected test level").

• Start the test with the TEST key.

• Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).

• Exit the internal test by pressing the TEST key in selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message ‘Power failure’ is issued.

7-66 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Internal test

Test printout

Printer NP07 Printer TP07

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-67

Internal test Receipt printer TP07/NP07

Calling and exiting the 'internal test without

paper'
The print controller provides a test program divided into different test levels.
This program makes it possible to check the most important printer functions
that are possible without paper.

• Press the TEST key.

• Select a test using the FEED key (see section "Indicators for the selected
test level") and start the test by pressing the TEST key.

• Press the TEST key to exit the test level. The printer returns to the
selection level (all LEDs blinking).

• Exit the internal test by pressing the TEST key in selection level.
When entering the internal test, the controller disables the USB port. After
completion of the internal test the printer is initialized, the interfaces are
released and the message ‘Power failure’ is issued.

7-68 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Internal test

Indicators for the selected test level

In the selection mode (LEDs are blinking), the LEDs show the selected test
level in binary code when the FEED key is pressed. The LEDs have the
following rating:
LED Value
Red 4
Yellow 2
green 1

Binary display of the test level

Red Yello green Test level Name

w
0 0 1 1 Paper sensors
0 1 0 2 Printer test
0 1 1 3 Statistical information
1 0 0 4 Set EEPROM parameters to default
values
1 0 1 5 Mark test or cutter / presenter test
1 1 0 6 Carrier test (NP07 only)
1 1 1 7 Calibrating EEPROM sensor values

Explanation:
0 = off
1 = on

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-69

Internal test Receipt printer TP07/NP07

Description of the test programs

Test level 1 (paper sensor test)

At level 1, the two paper sensors 'Paper out' and 'Paper low' are displayed on
activation. This test level can only be selected when the printer is undergoing
an 'internal test with paper' or an 'internal test without paper'. The green LED is
lit.
The order of actuation is not specified. The yellow LED lights up to indicate a
sensor status change.
If the paper has been removed at least once from the paper sensor ‘Paper
out,’ the printer automatically performs a reset when the test level is exited.

Test level 2 (printer test)

In level 2 the printer is tested. This test level can only be selected when the
printer is undergoing an internal test with paper. There must be paper in the
printer for the printer test. If the paper is not sufficient for the printer test, the
printer automatically performs a reset.
The device prints all character sets in 'Font A' and 'Font B', e.g. PC437,
Katakana, PC850, PC860, PC863, PC865, WPC1252, PC866, PC852, PC858,
Space page.

Test level 3 (statistical information)

In level 3 the statistical information is printed. This test level can only be
selected when the printer is undergoing an internal test with paper. There must
be paper in the printer to print the statistical information.
If the paper is not sufficient for the print, the printer automatically performs a
reset.
The printout consists of three blocks of information. The first block shows the
current statistical values of the printer controller, the second shows specific
firmware (FW) information, and the third block is printed out as a form
(date/name) and can be filled out by service personnel.

7-70 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Internal test

Statistical values of the printer controller

i The statistical values of the printer controller can be set via the KDIAG
program when components are replaced.

Abbreviatio Description
n
EEP. Indicates whether or not the EEPROM checksum is in order
TDOT. Shows the total number of printed dots
DOT. Shows the number of dots printed with the current thermal
array
HEAD Shows the number of thermal array changes
TLFS. Shows the total number of line feeds *
LFS. Shows the number of line feeds executed with the current line
feed motor *
LFCH. Shows the number of line feed motor changes
TCUT. Shows the total number of paper cuts
CUT. Shows the number of paper cuts executed with the current
cutter
CUTC. Shows the number of cutter changes
TRET. Shows the total number of retracts
RET. Shows the number of retracts with the current retract unit
(optional)
RETC. Shows the number of changed retract units
TPRE. Shows the total number of receipts output
PRE. Shows the number of receipts output with the current printer
unit
PREC. Shows the number of presenter changes

* Be sure that all line feeds are counted.

If the printer receives a cut command (GS V 0), it pulls the paper into
the cutter and transports it back to the first print position. This
corresponds to 20 additional line feeds.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-71

Internal test Receipt printer TP07/NP07

Abbreviati Description
on
TCAM. Shows the total number of carrier movements *
CAM. Shows the number of carrier movements executed with the
current carrier unit *
CAMC. Shows the number of changed carrier units *
POC. Shows the total number of power-on cycles
POT. Shows the number of operating hours
UPD. Shows the number of EEPROM updates
PCB. Indicates the revision level
SNO. Indicates the serial number
DAT. Indicates the production date
REV. Indicates the revision number

* only relevant for matrix printer

Firmware (FW) information

Abbreviati Description
on
VERS. Indicates the FW version
DAT. Indicates the release date of the FW

Form

Abbreviati Description
on
DATE Date of services (handwritten)
NAME Name of technician (handwritten)

7-72 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Internal test

Test printout of statistical data

Printer NP07 Printer TP07

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-73

Internal test Receipt printer TP07/NP07

Test level 4 (reset EEPROM parameters to default values)

In level 4 you can set the default values for the storage settings and for the
user configuration. This test level can only be selected when the printer is
undergoing an 'internal test with paper' or an 'internal test without paper'. A
software reset is then performed.

• To set the default values, press the TEST key when the red LED is
blinking.
If you do not want to reset the EEPROM parameters, press the FEED key
to return to the 'internal test with paper' or the 'internal test without paper'.
You can print out the current EEPROM parameters via the internal test with
paper (see section "Internal test with paper"). You can find the EEPROM
parameters under the header 'Memory Switches'.

Default values

Storage setting
Auto Line Feed disabled
Black mark sensor disabled
Endurance test disabled

User configuration
Paper width 80.0 mm (3.15")
Paper is not at start position after power on present paper
Print density LIGHT [-6 ...0 ... +6] DARK

7-74 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Internal test

Test level 5 mark test or cutter / presenter test

In level 5 you can perform an uninterrupted test of the mark control or cutter /
presenter test. This test level can only be selected when the printer is
undergoing an internal test with paper.
If mark detection is enabled, the mark control test is activated. If it is not
enable, the cutter / presenter test is executed. The mark control of cutter /
presenter test requires that paper be present in the printer.
If the paper is not sufficient for the test, the printer automatically performs a
reset.

Mark control
The printer prints a horizontal line at the control mark and then performs a form
feed. The next mark is looked for, the paper is then transported to the cutter,
cut off and output via the presenter. Then the paper is retracted to the 1st print
position (ToF). The printer then performs the test continuously.
The test can be aborted by pressing the TEST key.
The operating state of the photosensors are indicated by LEDs.
LED Function
green Presenter output
Yellow Top of Form (ToF) sensor
Red Paper-out sensor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-75

Internal test Receipt printer TP07/NP07

Cutter/presenter test
The printer prints a horizontal line in the first line of the receipt, then the paper
is advanced approx. 100 mm (receipt length), cut and output. Then the paper
on the receipt roll is advanced to its first print position. The printer then
performs the test continuously.
The test can be aborted by pressing the TEST key.
The operating state of the photosensors are indicated by LEDs.
LED Function
green Presenter output
Yellow Top of Form (ToF) sensor
Red Paper-out sensor
Test printout of mark control and cutter / presenter test

7-76 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Internal test

Test level 6 (carrier test) (only NP07)

Level 6 is not used in the TP06, whereas a carrier test is executed in case of
the NP06. The carrier is continuously moved forwards and then backwards
again.
The test can be aborted by pressing the TEST key.
The carrier home position is indicated by a green lit LED.
LED Function
green Carrier home position

Test level 7 (set EEPROM sensor values to factory

default)
In level 7 you can reset all EEPROM sensor values to the factory default. The
status register of the sensors is deleted.
This test level can only be selected when the printer is undergoing an internal
test with paper or an internal test without paper.

• To reset the EEPROM sensor values, press the TEST key when the red
LED is blinking.
If you do not want to reset the EEPROM sensor values, press the FEED
key to return to the 'internal test with paper' or the 'internal test without
paper'.
The result is output in a test printout in the section 'EEPROM sensor values'
(see also section "Calling and exiting the 'internal test with paper'").
All sensors and their default settings are output (see table below):
Sensor Sensor value Calibration status
PAPER_END : XX CAL
PRESENTER_OUT : XX CAL
PAPER_NEAR_END : XX CAL
MARK_SENSOR : 0 -
TOP_OF_FORM : XX CAL

In addition to the sensor designation, the sensor value (XX) and the calibration
status is printed out. If the sensor has been calibrated, this is indicated by the
letters 'CAL' (CALIBRATED = calibrated) in the calibration status. If the sensor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-77

Paper control Receipt printer TP07/NP07

value shows a zero (0) and the calibration status shows '-', the respective
sensor has not been calibrated.
If a fault occurs during calibration, the sensor value shows '-' and the
calibration status 'ERR'.

Paper control

How paper control is performed

The device control can move the paper in two ways:
1. A paper feed is performed by a certain number of motor steps. Paper feeds
are called, for example, from within the emulation by line feeds.
2. Paper positioning is carried out to move to special positions in the printer
(cutting position, print position, receipt output in the presenter). The device
control positions the paper dependent on the status of the paper sensors.
Paper positioning is started, for example, by commands (form feed, eject,
feed-in) from the emulation to the device control. Only the device control
knows the exact positions.
In the printer, the PE and ToF photosensors are used for positioning. The PrA
photosensor is used in the presenter. Paper feeding is carried out exclusively
by the stepper motor for transport in the printer. When the paper reaches the
presenter, the stepper motor in the presenter is driven in addition. When the
paper is ejected after a cut, only the stepper motor in the presenter is driven.
The minimum paper length which is cut off at feeding in and the minimum
distance of the marks on the paper has to be large enough as to ensure
secure paper feeding in the printer at all times.

7-78 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Paper control

Load paper
Feed the paper by hand into the paper channel of the printing unit. The printer
pulls the paper in automatically and outputs the paper via the presenter.
For correct paper feed or paper transport the front edge of the paper has to be
cut with scissors to get a right-angled sharp edge.
Feed the leading edge of the paper into the paper guides.
Once the paper has been properly inserted, pulled in and output, the following
text is automatically printed at the beginning of the paper roll:
If you can read this print,
Autoloading is successful
(If you can read this text, the paper is correctly inserted)

Remaining paper supply

Once 'paper-out' is recognized, there is still a remaining quantity of paper
available for printing, namely 15 lines at 1/6 inch each.
If 'paper torn' is detected, no more printouts can be executed. The yellow LED
blinks and reports 'paper out'.

Mark detection
The marks on the paper are detected with enabled mark control and enabled
mark detection during forward paper feeding. When mark detection is enabled,
the photosensor MK is activated for mark monitoring. Synchronization on a
mark takes place when the rear mark edge is detected. If no mark is detected,
error message 'Mark detection error' is issued. The marks can be located on
the left or the right or on both sides at the same height.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-79

Setting the printer to the paper type (only TP07) Receipt printer TP07/NP07

Setting the printer to the paper type (only

TP07)
The following table shows how the presenter rocking bar has to be installed if it
was not installed as standard (also see the section "Views of thermal printer
TP07", figure "Complete device", item 2).
Thermal layer on the Thermal layer on the
inner surface of the outer surface of the
paper roll paper roll
Presenter rocking bar yes yes
installed: (new – standard ex
factory)

Installation is described in the following section.

Installing the presenter rocking bar

On the locking mechanism you will see

the word 'OPEN'. Press on 'OPEN' as
indicated by the arrow (1).
Slightly raise the presenter in the
direction shown by the arrow (2) and
lift it out of the printer.

i The rocking bar has recently been integrated as standard to facilitate

processing thin paper.

7-80 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Setting the printer to the paper type (only TP07)

Push the opening (1) on the right arm

of the presenter rocking bar over the
bolt (2) on the presenter.

Carefully move the left arm outward in

the direction of the arrow (1) until you
can push the opening (2) in the arm
over the left-hand bolt of the
presenter.
Make sure that the bolt (3) on the right
does not slide out of the mounting.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-81

Setting the printer to the paper type (only TP07) Receipt printer TP07/NP07

Push the shaft mountings (1) and (3)

4 3 2 1 over the corresponding shafts (2) and
(4) in the direction of the arrow.

Lower the old presenter in the

direction shown by the arrow (1).
'CLOSE' is shown on the latching
mechanism.
Press the area marked CLOSE down
in the direction of the arrow (2) until
the latching mechanism audibly locks
into place.

7-82 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Reset at power on

Reset at power on
This paper initialization is performed at power on. The paper initialization sets
the paper in the printer to first print position.

Initialization without printer on 1st print position

There are two options for printer reset without paper to the 1st print position:
− If there is no document at the 1st print position when the printer is switched
on and Memory Switch 7-5 is set to OFF, the printer outputs the document
via the presenter.
− If there is no document at the 1st print position when the printer is switched
on and Memory Switch 7-5 is set to ON, the printer switches to offline
status. In addition, the error message 'Operation following power-on error'
is issued (see section "Recoverable errors").

Sensor calibration
To prevent sensor faults caused by wear and tolerances, the printer has a
sensor calibration feature. The calibration results are stored in EEPROM to be
able to use them after a power failure.
All beam interruption and reflective sensors are calibrated.
This happens automatically when a new receipt roll is inserted.
During calibration, the weekend (PWE), paper-out (PE), top of form (ToF) and
presenter exit (PrA) sensors must not detect any paper.

• Remove the paper roll (see chapter "Receipt Printer TP07", or "Receipt
Printer NP07", section "Changing the paper roll" in the operating manual).
After these sensors have been calibrated, the printer waits for paper.

• Insert a paper roll (see chapter "Receipt Printer TP07", or "Receipt Printer
NP07", section "Changing the paper roll" in the operating manual).
After the paper has been inserted, the weekend (PWE) and mark detection
(MK) sensors are calibrated.
During calibration, the yellow LED blinks quickly.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-83

Sensor calibration Receipt printer TP07/NP07

If calibration results in a value between '1' and '254', the value is accepted. If
calibration results in '0' or '255' there is an error.

Function of the beam interruption and reflective sensors

Beam interruption sensors:

The light source emits light and a
photosensor detects it if it is not
blocked by the paper. For calibration
purposes, the light intensity of the
source '0' is increased until the
receiver detects the light.
There must be no paper in the printer.

Reflective sensors:
The light source emits light and a
photosensor detects it if it is reflected
by the paper. For calibration purposes,
the light intensity of the source '0' is
increased until the receiver detects the
light.
There must be paper in the area of the
sensor.

7-84 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Sensor calibration

Calibration of the mark sensor

If the mark control is activated, the mark sensor is also calibrated.
The mark sensor must detect the black
markings. To this end, the light
intensity is increased until the reflected
light is detected in the white area and
in the black area.

If during booting a '0' is found in EEPROM for mark detection, the printer
searches for a mark, transporting the paper in steps of 2.5 mm each.

Once the printer has found the first mark, it searches for the second mark. If
after 20 steps it has found no second mark, it aborts the process. It also issues
the error message 'Mark detection error' (see section "Recoverable errors").
If the paper roll is changed while the mark sensor is calibrated, the mark
sensor is calibrated again in a second procedure. The paper is pulled in up to
the first mark and is then transported backwards. The printer then transports
the paper forward in steps of 2.5 mm each until the next mark is detected.
An average value is calculated from the detected sensor voltage (DAC) for the
black area and the white area. This average is the new value for the sensor
voltage in the area of mark detection.

Setting sensor values to default

In level 7 you can initialize or set all EEPROM sensor values to factory default
(see section "Test level 7 (setting EEPROM sensor values to factory default)").
The status register of the sensors is deleted. The printer is reset and begins
with initial calibration.

Calibrating the ToF sensors

With the help of the KDIAG program, you can determine the print position on
paper with marks.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-85

Mark control Receipt printer TP07/NP07

Mark control
i When replacing sub-components, the control mark sensor has to be
calibrated using KDIAG.

Switching on the mark control

Mark control can be switched on using KDIAG.

Disabling mark control

Mark control can be disabled using KDIAG and via test level 4 (see section
"Test level 4 (reset EEPROM parameters to default values)").

7-86 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Mark control

Positioning the control mark sensor

i The control mark sensor needs to be positioned in such a way that it

can detect the control marks on the paper rolls that are being used.

For this purpose, the thermal receipt printer TP07 has two control mark
sensors each on the thermal print side and/or on the rear side of the
printer (see chapter "Receipt Printer TP07", section "Control mark
sensor position" in the operating manual).

The matrix printer NP07 has three control mark sensor positions on
the print side (see chapter "Receipt Printer NP07", section "Control
mark sensor position" in the operating manual).

• Remove the paper roll (see chapter "Receipt Printer TP07" or "Receipt
Printer NP07", section "Changing the paper roll" in the operating manual).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-87

Mark control Receipt printer TP07/NP07

Changing the position of the control mark sensor on the

thermal print side (only TP07)
The control mark sensor can be positioned either on the right or left,
depending on the position of the control marks on the thermal print side.
The following example shows how to move the control mark sensor from the
right to the left.
Press the two catches in the direction
shown by the arrow (1) and remove
the control mark sensor from its
mounting in the direction shown (2).
Mount the control mark sensor in the
left position (3).

7-88 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Mark control

Changing the position of the control mark sensor on the

print side (only NP07)
The control mark sensor can be located on the right, in the middle or on the
left, depending on the position of the control marks on the print side.
The following example shows how to move the control mark sensor from the
right to the left.
Press the two catches in the direction
3 shown by the arrow (1) and remove
the control mark sensor from its
4 mounting in the direction shown (2).
Mount the control mark sensor in the
required position (3) or (4).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-89

Mark control Receipt printer TP07/NP07

Changing the position of the control mark sensor on the

rear (only TP07)
The control mark sensor can be positioned either on the right or left,
depending on the position of the control marks on the rear.
The following example shows how to move the control mark sensor from the
right to the left.

3 Press the two catches in the direction

shown by the arrow (1) and remove
the control mark sensor from its
mounting in the direction shown (2).
Mount the control mark sensor in the
left position (3).

7-90 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Mark control

Changing the position of the control mark sensor

between the thermal print side and the rear (only TP07)
General
The control mark sensor can be positioned either on the thermal print side or
on the rear, depending on the position of the control marks on the paper roll.
Use a suitable tool to bend the metal
bracket (1) to a vertical position and
remove the spacer plate (2) from its
mounting as shown by the arrow.

Changing from the thermal print side to the rear

Press the two catches in the direction

shown by the arrow (1) and remove
the control mark sensor (2) from its
mounting.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-91

Mark control Receipt printer TP07/NP07

On the rear side there are two holders

(1) and (2) for the control mark sensor.

i Lead the connecting cable

through the cutout (3).
When inserting the distance
plate make sure that the
connecting cable is not
damaged.
Continue with the installation by
following the same steps in reverse
order.

Changing from the rear to the thermal print side

Press the two catches in the direction

shown by the arrow (1) and remove
the control mark sensor from its
mounting in the direction shown (2).
Remove the cable from the cutout (3).

7-92 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Mark control

Mount the control mark sensor in the

mounting (1) or (2).

Mount the spacer plate (1) in the

mountings (2) to (4).

3
2

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-93

Mark control Receipt printer TP07/NP07

General

Bend the metal bracket (1) back into

its original position with the aid of a
suitable tool.

• Insert a paper roll (see chapter "Receipt Printer TP07", or "Receipt Printer
NP07", section "Changing the paper roll" in the operating manual).

7-94 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 End of paper

End of paper

Physical paper out

If no paper is detected at the BoF/PE sensor any longer during cyclical
monitoring, 'paper out' is defined and the status is reported internally. This
internal message is also sent when paper is removed manually.

Paper out during printing

If the device control unit detects 'paper out' or 'no paper' at the PE sensor
when printing starts, an error has occurred.
The print function is aborted and an error handling procedure for paper out is
activated.
The error handling procedure indicates the error on the indicator panel
(analogous with paper feed error).

Paper-out detection
The status of the PE photosensor is reported to the host as 'paper out'
message.

Paper-low detection
The status of the PWE photosensor is reported to the host as paper low status.
The message is used to determine the last print jobs. The message does not
have any influence on the operation of the paper control.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-95

Error handling Receipt printer TP07/NP07

Error handling

Error indicators
Errors are indicated at the beginning of error handling.
green Yellow Red Status
off off Blinking Paper jam during cutting
off off Blinking Carrier error (only NP07)
off off Blinking Paper jam prior to cutting
off off Blinking Mark control detection error
off off Blinking Paper jam after cutting – in presenter
off off Blinking TOF position not found
off off Blinking Operation after switch-on error
off off Blinking Timeout for StartOfJob
off off Blinking Print head too hot
off off Blinking Voltage too high
off off Blinking Low voltage error
off off Blinking Device error

ERROR LED blinking pattern

Recoverable errors
This pattern is called the 'positive' blinking pattern.
In case of the positive blinking pattern, you must count how often the ERROR-
LED is switched on.

7-96 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Error handling

Fault Description ERROR LED blinking pattern

Paper jam The automatic 1
during cutter does not
cutting work because it ca. 5 sec
does not leave
or does not
reach the home
position.
Carrier The carrier does 2
error (only not leave or
NP07) reach its home ca. 5 sec
position.
Paper jam A paper jam is 3
prior to detected
cutting between print ca. 5 sec
starting position
and ToF sensor.
Mark The printer 4
control doesn’t find the
detection black mark. ca. 5 sec
error
Paper jam After the paper 5
after is cut, a paper
cutting – jam is detected ca. 5 sec
in in the printer's
presenter presenter
(receipt output).

LED is off
LED is on

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-97

Error handling Receipt printer TP07/NP07

Fault Description ERROR LED blinking pattern

Paper jam After the paper 6
after is cut, a paper is
cutting – detected in the ca. 5 sec
in retractor printer's
retractor.

LED is off
LED is on

7-98 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Error handling

The following errors can be recovered by removing and inserting the paper roll.
Fault Description ERROR LED blinking pattern
TOF After cutting the 7
position printer doesn’t
not found find the TOF ca. 5 sec
position.
Operation After switch-on 8
after the paper is not
switch-on in the print start ca. 5 sec
error position. This
error is enabled
by memory
switch 7-4.
Timeout StartOfJob ∞
for timeout
StartOfJob occurred ca. 5 sec
because no
EndOfJob was
received within
the specified
time.

LED is off
LED is on

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-99

Error handling Receipt printer TP07/NP07

Unrecoverable errors
This pattern is called the 'negative' blinking pattern.
In case of the negative blinking pattern, you must count how often the
ERROR-LED is switched off.
Fault Description ERROR LED blinking pattern
Temperatu Abnormal print 1
re error head
temperature ca. 5 sec
(NP07) or
thermal array
temperature
(TP07).
High The power 3
voltage supply voltage is
error extremely high. ca. 5 sec
Low Supply voltage 4
voltage is extremely low.
error ca. 5 sec
Printer The loaded 5
error printer driver
does not ca. 5 sec
correspond to
the firmware

LED is off
LED is on

7-100 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Error handling

Troubleshooting

i Troubleshooting is described exemplarily for the receipt printer TP07,

the procedure for the receipt printer NP07 is the same.

Paper jam
Cut off the paper at the paper support.
Remove the paper roll with the paper
roll holder up and out of the printer (1).
Remove the rest of the paper by
turning the wheel in the direction of the
arrow (2).

Presenter

On the locking mechanism you will

see the word 'OPEN'. Press the green
area marked 'OPEN' (1) down in the
direction of the arrow. Slightly raise
the presenter in the direction of the
arrow (2) and lift it out of the printer.
Remove any remaining paper.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-101

Error handling Receipt printer TP07/NP07

Thermal layer on the inner surface of the paper roll (only TP07)

Paper scraps under the rocking bar of

the presenter must be removed.

Press the shaft of the presenter

rocking bar (1) down in the direction of
the arrow and lift out any scraps of
paper (2).

Cutter
When the cutter is in its home position you can see a red plastic mark at
position (1).
Check whether the cutter is in home
position. If not, turn the knurled wheel
(2) until you can see the red plastic
mark (1) on the upper side of the
cutter.

7-102 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Error handling

Thermal printing unit (only TP07)

Press the release lever (1) in the

direction shown by the arrow and
swing the thermal printing unit (2)
upwards.

Remove any remaining paper.

Matrix printing unit (only NP07)

• Remove the ribbon cartridge from the printing unit (see chapter "Receipt
Printer NP07", section "Changing the paper roll" in the operating manual).

• Cut the remaining paper off at the paper guide, and remove the paper from
the printing unit.

• Insert the ribbon cartridge in printing unit.

Mark control detection error

• Check whether the paper roll is inserted correctly or a paper roll without
control marks is inserted.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-103

Error handling Receipt printer TP07/NP07

Cutter
When the cutter is in its home position you can see a red plastic mark at
position (1).
Check whether the cutter is in home
position. If not, turn the knurled wheel
(2) until you can see the red plastic
mark (1) on the upper side of the
cutter.

Temperature error in the print head or thermal array

• Replace the print head or the thermal array (see section

"Removal/Installation of Components"), if the error condition persists,
replace the printer (see chapter "Removal/Installation of Components").

High voltage / low voltage error

• Check the power lines and the power supply and replace them if necessary
(see chapter "Removal/Installation of Components").

• If the error condition persists, replace the printer (see chapter

"Removal/Installation of Components").

7-104 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Error handling

Printer error

• Load the following six files in the printer via KDIAG.

Printer NP07 Printer TP07
– NP07.BIN – TP07.BIN
– NP07.FNT – TP07.FNT
– NP07.FRM – TP07.FRM
– NP07.LVF – TP07.LVF
– NP07.PUT – TP07.PUT
– NP07.SSV – TP07.SSV

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-105

Controller Receipt printer TP07/NP07

Controller
The central control of the printer is handled by a 16-bit microcontroller. To
comply with the required range of functions, the following function blocks are
integrated in the controller:

Memory

− 1 MByte flash memory with boot sector for firmware and character
generators
− 4 MBit SRAM
− 256 Byte NVRAM

EPLD (programmable logic)

− Contains memory addressing

− I/O decoding

Interfaces

− ZKA

Power control

− Power driver for the paper feed unit stepper motor

− Power driver for thermal head

Sensors
Photosensor for
− weekend and paper-out sensor
− Mark detection
− Presenter output
− Top of Form (ToF) sensor

7-106 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Pin assignments

Pin assignments

24 V connector
Type of connector:
AMP Modu 2-pin M

Pin Name
1 24 V
2 Ground

Data connector

2 1 Type of connector:
USB type B, 4-pin M

3 4

Pin Name
1 VCC (5 V)
2 - DATA
3 + DATA
4 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-107

Maintenance and Service Receipt printer TP07/NP07

Maintenance and Service

• After each paper change, remove paper scraps, paper dust and foreign
objects, e.g. with a brush.

• Check the thermal array or the print head for signs of wear.

Maintenance counter
When printer parts such as the thermal array or the print head are replaced,
the maintenance counter must be reset.
It is reset using the program KDIAG.

7-108 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Maintenance and Service

Remedying poor print quality

Matrix printer NP07

A print image that is poor or too light may be caused by a dirty printing area or
a worn print head.
The print head can be very hot if the printer has been printing for a
longer period of time right beforehand. Wait until the print head has
cooled off and the danger of causing a burn no longer exists.

i The ribbon cartridge and the print head are consumables which the
customer has to order separately (see also chapter "Journal Printer
NP07", section "Consumables" in the operating manual).

• Remove any paper scraps, paper dust and foreign material in the printing
area.
You can use tweezers, a brush or a vacuum cleaner to do this.
If the print quality remains poor, replace the print head (see section "Print
head").

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-109

Maintenance and Service Receipt printer TP07/NP07

Thermal printer TP07

Poor print quality can be caused by a dirty thermal array.
The thermal array can be very hot if the printer was used for a longer
period immediately beforehand. Wait until it has cooled off and the
danger of causing a burn no longer exists.

i The thermal array is a consumable which the customer has to order

separately (see also chapter "Journal Printer TP07", section
"Consumables" in the operating manual).

• Remove any paper scraps, paper dust and foreign material from the
thermal array.
Therefor use a soft, lint-free cloth and moisten it with isopropyl alcohol (e.g.
ISOPADS).
Wait until the alcohol has evaporated completely before you close the
thermal printing unit.

7-110 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Technical data

Technical data

Electrical characteristics
Supply voltage: 24 V ± 10 %
Power consumption:
Printing: max. 120 W
Standby: max. 5 W
Connector: AMP Modu 2-pin M

Interface to the host

The interface is a USB port.

Room classification
Operating temperature: 0 °C to +50 °C (+32 °F to +122 °F)
Storage temperature: -10 °C to +70 °C (+14 °F to +158 °F)
Humidity:
Operation: 5 % to 95 %
Storage: 5 % to 98 %

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-111

Technical data Receipt printer TP07/NP07

Print head

Matrix printing unit NP07

Print method: Impact serial
9 pins
Vertical pin distance: 0.353 mm (0.014")
Pin diameter: 0.3 mm (0.012")
Max. pin frequency: 1500 Hz
Resolution:
Horizontal: 158 dpi
Vertical: 72 dpi

Thermal printing unit TP07

Print method: Thermal
Print speed: 150 mm/sec (5.91"/sec)
Resolution:
Horizontal: 203 dpi
Vertical: 203 dpi

Printer ribbon cartridge

Cartridge: Continuous ribbon
Ribbon: Nylon ribbon
Width: 11 mm - 0.3 mm (0.43" - 0.012")
Color: purple (black optional)
Service life:
Color: black 2,000,000 characters
Color: purple 6,000,000 characters

7-112 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Technical data

Paper feed unit

Paper feed: Stepper motor
Carrier drive: Stepper motor (only NP07)
Feed keys: 1

Print function
Print width: NP07: 63.84 mm (2.51")
TP07: 80 mm (3.15") at 640 dots
Character matrix:
Font A (W x H): NP07: 9 x (9 + 3 spacing)
Font B (W x H): 7 x (9 + 2 spacing)
Font A (W x H): TP07: 12 x 24 + 2 spacing
Font B (W x H): 8 x 17 + 2 spacing
Character size:
Font A (W x H): NP07: 1.92 x 3.17 mm (0.08" x 0.125")
Font B (W x H): 1.44 x 3.17 mm (0.06" x 0.125")
Font A (W x H): TP07: 1.75 x 3.0 mm (0.07" x 0.118")
Font B (W x H): 1.25 x 2.1 mm (0.05" x 0.08")
No. of characters:
Font A: NP07: 22 cpl at 8.84 cpi
24 cpl at 9.95 cpi
32 cpl at 13.26 cpi
Font B: 40 cpl at 15.91 cpi
44 cpl at 17.64 cpi
Font A: TP07: 28 cpl at 10.2 cpi
36 cpl at 12.7 cpi
41 cpl at 14.5 cpi
Font B: 48 cpl at 16.9 cpi
57 cpl at 20.3 cpi

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-113

Technical data Receipt printer TP07/NP07

Character set: IBM character set II

with 13 country-specific character sets
PC850 (multilingual)
PC852 (Latin 2)
PC858 (Latin 2, Euro Sign)
PC860 (Portuguese)
PC863 (Canadian French)
PC865 (Nordic)
PC866 (Cyrillic)
WPC1252 (Windows)
Kathakana
Country-specific character
sets: Download of user-defined characters possible
Font attributes: Normal type
Bold type
Height and width (up to 8 times)
Underlined
Rotated print (90°)
Mirroring
Inverted

Dimensions and weights

for a printer with for a printer with
180 mm/7.09" receipt roll 260 mm/10.24" receipt roll
without receipt roll without receipt roll
Depth: 434.5 mm (17.11") 529 mm (20.83")
Width: 141.5 mm (5.57") 141.5 mm (5.57")
Height: 180 mm (7.09") 260 mm (10.24")
Weight:
NP07: approx. 3.8 kg (8.38 lb) approx. 3.8 kg (8.38 lb)
TP07: approx. 3.4 kg (7.5 lb) approx. 3.4 kg (7.5 lb)
TP07-WF: approx. 3.9 kg (8.6 lb)

7-114 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Paper specification

Paper specification

Matrix printer NP07

Paper quality: Z 100
Paper type: paper on rolls
Paper color: white
Paper weight: approx. 55 to 90 g/m2
(14.67 to 24 lb) ± 4 %
Paper thickness: approx. 0.06 to 0.1 mm
(0.002" to 0.004")
Paper smoothness: min. 20 Bekk sec.

Thermal printer TP07

Paper quality: OJI KF50 – HDA or equivalent
Paper type: thermal paper rolls (thermal layer on the
outside and inside)
Paper color: white
Paper weight: approx. 55 to 80 g/m2
(14.67 to 21.33 lb)
Paper thickness: approx. 0.06 to 0.1 mm
(0.002" to 0.004")
Paper smoothness: min. 300 Bekk sec.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-115

Paper specification Receipt printer TP07/NP07

Receipt roll dimensions

Paper width: NP07: 76.2 mm, 82.5 mm - 1 mm
(3", 3.25" - 0.04")
TP07: 80 mm - 1 mm (3.15" - 0.04")
Outer receipt roll diameter:
NP07: max. 180 mm / 260 mm
(7.09" / 10.24")
TP07: max. 180 mm / 260 mm
(7.09" / 10.24")
TP07-WF: max. 180 mm
(10.24")
A receipt roll with an outer diameter of
260 mm cannot be used in all
configurations.
End of paper: not glued to roll sleeve
Inside diameter of roll sleeve: 18 mm, 25 mm oder 40 mm + 1 mm *
(0.71", 0.98" or 1.57" + 0.04")
Wall thickness of roll sleeve: 3 mm (± 0.3 mm) (0.12" ± 0.01")
Roll sleeve material: cardboard / plastic

* * When ordering the paper rolls you have to specify one value.

Control mark print

Opacity: ≥ 85 % according to DIN 53 146
PCS value control mark: ≥ 70 % according to DIN 66 236
Position: left or right or both on the same level
Reflection factor Ro: ≥ 70 % according to DIN 53 145 part 1

7-116 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Paper specification

Control mark dimensions

Mark height: 5 mm ± 0.1 mm (0.2 ± 0.004")
Mark width: 8 mm ± 0.1 mm (0.31 ± 0.004")
Mark color: black, uncolored black
Black mark distance: min. 70 mm, max. 210 mm
(min. 2.76", max. 8.27")

Front thermal print side (TP07) and/or print side (NP07)

min. 70 mm, max. 210 mm

8 mm

8 mm
5 mm

1 Feeding direction

Rear side (only TP07)

5 mm

8 mm

18 mm

1 Feeding direction

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-117

Paper specification Receipt printer TP07/NP07

Preprinted receipts
The receipts can be preprinted on the front side (TP07 and NP07) and on the
back side (TP07) in the gray area (see illustration).
In case of preprinting outside the specified area the PCS value must be lower
than 40%.

Front thermal print side (TP07) and/or print side (NP07)

8,5 mm

8,5 mm

1 Feeding direction Pre-printing

Rear side (only TP07)

5 mm

8 mm

18 mm

1 Feeding direction Pre-printing

7-118 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Removal/Installation of Components

Removal/Installation of Components

Print head

• Turn off the power by unplugging the power supply connector (see section
"Connections", item 1).

• Remove the ribbon cartridge (see chapter "Receipt Printer NP07", section
"Replacing the ribbon cartridge" in the operating manual).
Press the respective retaining clip in
the direction of the arrows (1) and (2)
as far as possible. Pull the print head
(3) slightly out of its mounting until you
can detach the cable from the old print
head. Connect the cable to the new
print head, and carefully place the new
3 print head in its mounting.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-119

Removal/Installation of Components Receipt printer TP07/NP07

Fix the print head (1) in its mounting

by pressing the respective retaining
clip in the direction of the arrows (2)
and (3) as far as possible.
Insert the ribbon cartridge.

1 Continue with the installation by

following the same steps in reverse
order.

Thermal array

• Remove the printer (see chapter "Removal/Installation of Components")

and place it on a level surface.
Loosen the screws (1) to (2) on the left
and the corresponding screws on the
right. Remove the printing unit (3)
upwards and set it down.

7-120 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Receipt printer TP07/NP07 Removal/Installation of Components

Remove the ribbon cable (1) from the

printing unit in the direction of the
arrow.

Loosen the screws (1) and (2). Press

the green lever upwards (3) in the
direction of the arrow and swing the
thermal printing unit open upwards.
Loosen the screws until ...

... you can remove the thermal array

(1) from the printing unit grasping it on
the sides (2) and (3).

i Always hold the thermal array on

the sides (2) and (3).

Continue with the installation by

following the same steps in reverse
order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-121

Removal/Installation of Components Receipt printer TP07/NP07

7-122 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22

TP20

1 Locking/release lever for the 5 Locking/release lever of

printer drum cover document feed unit
2 Printer drum 6 Grip of document feed unit
3 Printing unit with thermal array 7 Paper web 2
4 Locking/release knobs for the 8 Paper web 1
Thermal array 9 Printer control panel

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-123

TP22 Forms printer TP20/TP22

TP22

1 Locking/release lever for the 5 Locking/release lever of

printer drum cover document feed unit
2 Printer drum 6 Grip of document feed unit
3 Printing unit with thermal arrays 7 Paper web 2
4 Locking/release knobs for the 8 Paper web 1
Printing unit 9 Printer control panel

7-124 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Printer versions

Printer versions
Part number Thermal array Description
01750182309 01750123488 Forms printer TP20 wide 1 paper path
01750192719 01750173534 Forms printer TP20 narrow 1 paper path
01750138067 01750123488 Forms printer TP20 wide 2 paper paths
01750189960 01750173534 Forms printer TP20 narrow 2 paper paths
01750204783 01750205199 TP22 forms printer wide 2 paper paths

The TP20 forms printer is designed for single-sided printing (front),

i while the TP22 is designed for double-sided printing (front and back).
The "wide" and "narrow" versions differ in terms of width of the printing
unit. The outer dimensions of the printer are the same for all versions.

Description
The printing unit features a modular structure with modules such as the paper
feed, printing and cutting units, stacker, reject transportation and shutter.
The device specific function groups reject tray, paper trays and shutter are not
part of the printer; but they are connected to the printer control logic and are
addressed and controlled by it.
The documents, which are not taken out or which are cut by the printer during
paper loading, are put in the reject tray. The monitoring sensor "Empty reject
tray" is in the terminal device directly at the printer, in the cash device external
at the auxiliary transport/reject tray.
The paper trays each have 2 sensors for monitoring the weekend limit and the
end of the stack. The weekend sensor is adjustable.
The shutter are equipped with a sensor in the terminal devices for home
position and document detection. In the cash devices are 2 seperated sensors
available for this.
Detailed information on the sensors and the shutters are provided in the
respective sections of this chapter.
You will find details of the document types in the "Paper specifications".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-125

Printer versions Forms printer TP20/TP22

The printer versions with two paper paths can be operated in two different
modes:
− Basic paper handling: If the same paper formats or types are used, the
paper guides are switched automatically from the printing unit during an
end of paper guide.
− Extended paper handling: If the same paper formats or types are used, the
paper guide switching have to be carried out by the application software.
The paper handling is preset to the basic paper handling and can be switched
to the extended paper handling by using the application software.
The last sheets of continuous paper in the paper tray must not be
folded if the printer is to switch automatically to the other paper feed.

How the automatic paper feed switch works

The last sheet is printed and then the printer switches automatically to the
second paper feed.
Thus, if a transaction involves a total of seven documents, for example, and
paper path 2 has run out of paper after three documents have been printed,
the remaining four can be printed, collected and output using paper path 1.
The last active paper feed stays active until the next end of paper.

7-126 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Operator control panel

Operator control panel

1 Status/7-segment display
2 Test key
3 EJECT key

i An overview of error messages can be found in the chapter

"Tables with error messages".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-127

Description of the operator control panel Forms printer TP20/TP22

Description of the operator control panel

Status display Normal condition = "on"
Warnings = static messages
Error = blinking message
EJECT key This key is used to eject inserted paper from the paper
transport unit.
TEST key This key triggers the internal test, or resets the printer
when an error has occurred.

EJECT key
The EJECT key causes the continuous paper feed to be ejected. If the printer
has two paper paths, the paper is ejected from the front, uncovered path
(paper path 2). When the key is pressed again paper is ejected from the rear
path (paper path 1).
In the event of a TP20/TP22 error condition, the EJECT key is used in the
same way as the TEST key to trigger the reset procedure.
If errors or warning messages are being indicated by the status display, these
are cleared with the EJECT key after the remedy of the error cause

7-128 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Test printout TP20

TEST key
The TEST key has several functions:

1. When you press the Test key during the basic setting of the printer (no form
is being processed and no form is offered), a test printout is started. The
test document stays for 2 sec. inside of the opened device.
2. If there is a fault in the printer (flashing 7-segment display) or if print data is
hanging, the printer is reset with this key returning it to the basic setting.
The input buffer is cleared and any forms being printed are cut and
transferred to the reject box. Any forms in the collecting tray are also
transferred to the reject box.

Test printout TP20

Below is a sample of a test document printed by the thermal printing unit TP20
(not to scale):

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-129

Advanced test printout TP20 Forms printer TP20/TP22

Advanced test printout TP20

i The advanced test printout can be performed by a software command
or the T/SOP. A description of individual parameters can be found
below.

Name Meaning
Header $MOD$ IDs Page header and $MOD$ IDs
TP20APGA.PGA $MOD$ ID of the loadable PGA (content of the
TP20ALDR.FRM programmable gate array)
TP20_437.FNT $MOD$ ID of the loadable loader
TP20ASTD.MOD $MOD$ ID of the loadable font
TP20ABST.BST $MOD$ ID of the loadable firmware
$MOD$ ID of the bootstrap
FACTORY Default settings
SETTINGS
Printer name Printer designation
Printer material Printer material number
number
Printer serial number Printer serial number
Printer production Printer production date in the format YYMMDD
date
Printer revision level Printer revision level MS 00-25 hexadecimal code,
(MS) e.g. "0x00000023". MS 00 = Bit0 (right Bit), MS 01 =
Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Printer country of Country of origin of the printer, e.g. "DE" =
origin Deutschland
Print unit material Material number of the mounted thermal array.
number
Adjustment horizontal Factory setting for horizontal mechanical adjustment
(path 1/2) values, separated according to paper path 1/2.
Specification in 1/180 inch.
Adjustment vertical Factory setting for vertical mechanical adjustment
[1/180"] values, separated according to paper path 1/2 and
Path 1 paper marks D, C, CL (only available in the narrow
Path 2 printing unit) and CR (only available in the wide
printing unit). Specification in 1/180 inch.

7-130 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP20

System serial number System serial number

CONTROLLER Controller settings
SETTINGS
Controller material Controller material number
number
Controller serial Controller serial number
number
Controller production Controller production date in the format YYMMDD
date
Controller layout level Controller layout level
Controller revision Controller revision level MS 00-25 hexadecimal
level (MS) code, e.g. "0x00000023". MS 00 = Bit0 (right Bit),
MS 01 = Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Controller country of Country of origin of the controller, e.g. "DE" =
origin Deutschland
HARDWARE / Hardware and mechanical options
MECHANIC OPTION
Reject box Reject box type: "Terminal", "Cash", "TRU", "None",
"Unknown
Paper box (path 1/2) Paper tray available path 1/2: "Y" (=yes), "N" (=no)
Paper roll (path 1/2) Paper roll available path 1/2: "Y" (=yes), "N" (=no)
Shutter type Shutter type: "1", "2", "3", "None", "Unknown
The meaning is linked to the Add. transport ID, see
configuration table below.
Board version Controller board version (electrical ID)
GA release Gate array FPGA (Field Programmable Gate Array) ID
Interface USB data interface: "USB2.0"
2nd paper path 2nd paper path available: "Y" (=yes), "N" (=no)
Add. transport ID Additional transport ID: "Terminal", "Cash Indoor",
"Cash Outdoor", "None", "Unknown
TRU Blackening unit available: "Y" (=yes), "N" (=no)
(TRU = Thermal Reject Unit)
Print unit Print unit ID: "Wide" (=wide print unit, up to 216 mm
(8.50") paper width), "Narrow" (=narrow print unit, up
to 175 mm (6.89") paper width), "None", "Unknown"
Thermal head ID ID of thermal array: "0x5C" (=SHEC), "0xB0" (=AOI)
Resolution (hor./vert.) Print resolution 300/300 pixels per inch
01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-131
Advanced test printout TP20 Forms printer TP20/TP22

MAINTENANCE Maintenance counters for printer lifetime

COUNTERS FOR
PRINTER LIFE
Drum open counter Number of times drum cover is open
Drum errors Number of errors in collecting tray (drum, clamp)
Mark errors Number of mark errors
Cutter errors Number of cutter errors, printing unit (thermal swivel
unit, thermal array)
Shutter errors Number of errors in the output tray
LS adjust errors Number of errors for automatic photosensor
adjustment conducted by the firmware.
Paper jam errors Number of transport errors in the document transport
Reject jam errors Number of transport errors in the drum reject path
Reject tray locked Number of errors for reject tray full
Output transport Number of errors in the output transport (cash
errors additional transport only)
Reject transport Number of errors in the retract-reject transport (cash
errors additional transport only)
Lift transport errors Number of errors in the swivel transport (cash
additional transport only)
Stacker transport Number of errors in the stacker wheel transport of
errors the active reject tray (for roll paper processing)
Power on hours Number of hours for which the device has been
switched on.
This value is set by the system software, from
LMTP20.DLL 2.0./07
Transport meter Paper transport in meters over the entire lifetime
Dots total Total number of printed pixels
Page counter Page counter, number of cut documents
FW start cycles Number of printer start cycles (system starts, restarts
and voltage drops)
Presentations Number of printer operations (= number of
transactions)
Retracts Number of retract/reject processes
Voltage drop counter Number of voltage drops
Max. head Number of times the thermal array is classed as hot
temperature reached (above 65 Celsius (149 Fahrenheit))

7-132 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP20

Print head installation Number of thermal arrays installed.

counter The counter automatically counts up when a thermal
array replacement has been logged via the T/SOP.
Last print head Date of last thermal array replacement in the format
replacement YYMMDD: e.g. "101224" (=24 December 2010)
The date is automatically set when a thermal array
replacement has been logged via the T/SOP.
Last reset of error Date when error statistics were last reset in the
statistics format YYMMDD: e.g. "101224" (=24 December
2010)
The date is automatically set when the error statistics
are deleted via the T/SOP.
RC page counter Page counter, number of cut documents since the
last repair.
Last reset of RC Date when the page counter was last reset in the
page counter repair centre in the format YYMMDD: e.g. "101224"
(=24 December 2010)
The date is automatically set when the RC page
counter is deleted via the T/SOP.
RESETABLE Resettable maintenance counter for field replaceable
MAINTENANCE parts
COUNTERS FOR These values are automatically reset when a thermal
REPLACED SPARE array replacement has been logged via the T/SOP to
PARTS the printer.
Dots per head Printed pixels of the current thermal array
Transport meter per Paper transport of the current thermal array in
head meters
ACTUAL PRINTER Actual printer values
VALUES
Temperature of print Temperature of the thermal array in degrees Celsius
head and digital value of the AD converter (hexadecimal).
The firmware provides temperatures of 5 to 65 Celsius
(41 to 149 Fahrenheit), which corresponds to the
control range of the thermal array. Temperatures
outside this value range are reported back as
minimum/maximum values. It is assumed that no
negative temperatures (use of heater in device) and no
temperatures above 65 degrees can occur. The
determined temperatures are subject to the tolerances
of the thermistor of up to 10%.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-133

Advanced test printout TP20 Forms printer TP20/TP22

Form length (path Document length of the paper in path 1/2 in

1/2) 1/180 inch, "0" (=format-free)
Used mark types Paper mark used for path 1/2: "Undef" (undefined),
(path 1/2) "No mark" (unmarked paper), "C" (mark C center),
"D", (mark D), "CL" (mark C available left in narrow
printing unit), "CR" (mark C available right in wide
printing unit)
Current value of LS Current value of alignment photosensor path
adjust (path 1/2) 1/2: 0xFF (=0mA) .. 0x48-0x00 (=48mA)
Adjustment of alignment photosensors if there is no
paper in the path. The photosensor of a paper path
in an inactive or empty state is disconnected from
the power supply (0xFF) to protect the photosensor
from deterioration. The measured value is always
displayed in the test printout.
Voltage value of used Entry not relevant, omitted in the future.
LS adjust
Voltage value of used Entry not relevant, omitted in the future.
LS mark
Current value of LS Adjusted current values of mark photosensors for
mark path 1/2: 0x00 (=0mA) .. 0xFF (=48mA)
Path 1 Transmit currents for mark photosensors of path 1/2,
Path 2 mark position left (D), center (C), center right (CR)
and left (CL), depending on the printing unit.
All mark photosensors are adjusted with each newly
submitted paper and after each transaction (white
adjustment). The measured value is therefore
dependent on the paper.
CONFIGURATION Configuration settings path 1/2
SETTINGS (PATH The following settings are implemented via the
1/2") Customizing software and the T/SOP. Further
information can be found in the manuals "Generation
and Tools" and "T/SOP".
Hor. pos. (ASCII) Horizontal first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.

7-134 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP20

Paper grade Paper grade "0" .. "7", print quality optimized for
specific paper type
0= Default
6 = When using a blackening unit and WN paper
01750081601
Intensity mono Print intensity of black pixels "0" (= minimum) .. "7" (=
maximum)
Print speed mono Print speed for monochrome printing: "Opt" (print-
optimized), "Max" (speed-optimized)
Mark type Paper mark type for path 1/2: "Auto" (automatic
setting), "No mark" (unmarked paper), "C" (mark C
center), "D", (mark D), "CL" (mark C left in narrow
printing unit), "CR" (mark C right in wide printing unit)
Vert. pos. (ASCII) Vertical first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper type Paper type: "Mono" (single color print), "Color" (dual
color print)
Intensity color Print intensity of colored pixels "0" (= minimum) .. "7"
(= maximum)
Print speed color Print speed for color printing: "Opt" (print-optimized),
"Max" (speed-optimized)
Mark value Mark adjustment in 1/180 inch

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-135

Test printout TP22 Forms printer TP20/TP22

Test printout TP22

Below is a sample of a test document printed by the thermal printing unit TP22
(not to scale):

7-136 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP22

Advanced test printout TP22

Name Meaning

Header $MOD$ IDs Page header and $MOD$ IDs

TP22APGA.PGA $MOD$ ID of the loadable PGA (content of the
TP22ALDR.FRM programmable gate array)
TP22_437.FNT $MOD$ ID of the loadable loader
TP22ASTD.MOD $MOD$ ID of the loadable font
TP22ABST.BST $MOD$ ID of the loadable firmware
$MOD$ ID of the bootstrap
FACTORY SETTINGS Default settings
Printer name Printer designation
Printer material number Printer material number
Printer serial number Printer serial number
Printer production date Printer production date in the format YYMMDD
Printer revision level Printer revision level MS 00-25 hexadecimal code,
(MS) e.g. "0x00000023". MS 00 = Bit0 (right Bit), MS 01 =
Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Printer country of origin Country of origin of the printer, e.g. "DE" =
Deutschland
Print unit material Material number of the thermal array service set
number (2 thermal arrays).
Adjustment horizontal Factory setting for horizontal mechanical adjustment
(path 1/2) values, separated according to paper path 1/2.
Specification in 1/180 inch.
Adjustment vertical Factory setting for vertical mechanical adjustment
[1/180"] values, separated according to paper path 1/2 and
Path 1 paper marks D, C, CL (only available in the narrow
Path 2 printing unit) and CR (only available in the wide
printing unit). Specification in 1/180 inch.
Adjustment horizontal 2 Factory setting of horizontal mechanical adjustment
values for rear printing. Specification in 1/180 inch.
Adjustment vertical 2 Factory setting of vertical mechanical adjustment
values for rear printing. Specification in 1/180 inch.
System serial number System serial number

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-137

Advanced test printout TP22 Forms printer TP20/TP22

CONTROLLER Controller settings

SETTINGS
Controller material Controller material number
number
Controller serial number Controller serial number
Controller production Controller production date in the format YYMMDD
date
Controller layout level Controller layout level
Controller revision level Controller revision level MS 00-25 hexadecimal
(MS) code, e.g. "0x00000023". MS 00 = Bit0 (right Bit),
MS 01 = Bit1, .. , MS 25 = Bit25.
e.g. MS 00+01+05 = 00 0000 0000 0000 0000 0010
0011 (binary) = "0x00000023" (hexadecimal).
Controller country of Country of origin of the controller, e.g. "DE" =
origin Deutschland
HARDWARE / Hardware and mechanical options
MECHANIC OPTION
Reject box Reject box type: "Terminal", "Cash", "TRU", "None",
"Unknown
Paper box (path 1/2) Paper tray available path 1/2: "Y" (=yes), "N" (=no)
Paper roll (path 1/2) Paper roll available path 1/2: "Y" (=yes), "N" (=no)
Shutter type Shutter type: "1", "2", "3", "None", "Unknown
The meaning is linked to the Add. transport ID, see
configuration table below.
Board version Controller board version (electrical ID)
GA release Gate array FPGA (Field Programmable Gate Array)
ID
Interface USB data interface: "USB2.0"
2nd paper path 2nd paper path available: "Y" (=yes), "N" (=no)
Add. transport ID Additional transport ID: "Terminal", "Cash Indoor",
"Cash Outdoor", "None", "Unknown
TRU Blackening unit available: "Y" (=yes), "N" (=no)
(TRU = Thermal Reject Unit)
Print unit Print unit ID: "Wide" (=wide print unit, up to 216 mm
(8.50") paper width), "Narrow" (=narrow print unit, up
to 175 mm (6.89") paper width), "None", "Unknown"
Thermal head ID ID of the thermal array: "0x26" (=SHEC)
Thermal head 2 ID ID of the 2nd thermal array (rear print): "0x26"
(=SHEC)

7-138 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP22

Resolution (hor./vert.) Print resolution 300/300 pixels per inch

MAINTENANCE Maintenance counters for printer lifetime
COUNTERS FOR
PRINTER LIFE
Drum open counter Number of times drum cover is open
Drum errors Number of errors in collecting tray (drum, clamp)
Mark errors Number of mark errors
Cutter errors Number of cutter errors, printing unit (thermal swivel
unit, thermal array)
Shutter errors Number of errors in the output tray
LS adjust errors Number of errors for automatic photosensor
adjustment conducted by the firmware.
Paper jam errors Number of transport errors in the document
transport
Reject jam errors Number of transport errors in the drum reject path
Reject tray locked Number of errors for reject tray full
Output transport errors Number of errors in the output transport (cash
additional transport only)
Reject transport errors Number of errors in the retract-reject transport (cash
additional transport only)
Lift transport errors Number of errors in the swivel transport (cash
additional transport only)
Stacker transport errors Number of errors in the stacker wheel transport of
the active reject tray (for roll paper processing)
Power on hours Number of hours for which the device has been
switched on.
This value is set by the system software, from
LMTP20.DLL 2.0./07
Transport meter Paper transport in meters over the entire lifetime
Dots total Total number of printed pixels
Dots head 2 total Total number of printed pixels of the 2nd thermal
array (rear print).
Page counter Page counter, number of cut documents
FW start cycles Number of printer start cycles (system starts,
restarts and voltage drops)
Presentations Number of printer operations (= number of
transactions)
Retracts Number of retract/reject processes

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-139

Advanced test printout TP22 Forms printer TP20/TP22

Voltage drop counter Number of voltage drops

Max. head temperature Number of times the thermal array is classed as hot
reached (above 65 Celsius (149 Fahrenheit))
Max. head temperature Number of times thermal array 2 is classed as hot
reached (above 65 Celsius (149 Fahrenheit))
Print head installation Number of thermal arrays installed.
counter The counter automatically counts up when a thermal
array replacement has been logged via the T/SOP.
Last print head Date of last thermal array replacement in the format
replacement YYMMDD: e.g. "101224" (=24 December 2010)
The date is automatically set when a thermal array
replacement has been logged via the T/SOP.
Last reset of error Date when error statistics were last reset in the
statistics format YYMMDD: e.g. "101224" (=24 December
2010)
The date is automatically set when the error
statistics are deleted via the T/SOP.
RC page counter Page counter, number of cut documents since the
last repair.
Last reset of RC page Date when the page counter was last reset in the
counter repair centre in the format YYMMDD: e.g. "101224"
(=24 December 2010)
The date is automatically set when the RC page
counter is deleted via the T/SOP.
RESETABLE Resettable maintenance counter for field
MAINTENANCE replaceable parts
COUNTERS FOR These values are automatically reset when a
REPLACED SPARE thermal array replacement has been logged via the
PARTS T/SOP to the printer.
Dots per head Printed pixels of the current thermal array
Dots per head 2 Printed pixels of the current thermal array 2 (rear
print)
Transport meter per Paper transport of the current thermal arrays in
head meters
ACTUAL PRINTER Actual printer values
VALUES

7-140 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP22

Temperature of print Temperature of the thermal array in degrees Celsius

head and digital value of the AD converter (hexadecimal).
The firmware provides temperatures of 5 to
65 Celsius (41 to 149 Fahrenheit), which
corresponds to the control range of the thermal
array. Temperatures outside this value range are
reported back as minimum/maximum values. It is
assumed that no negative temperatures (use of
heater in device) and no temperatures above
65 degrees can occur. The determined
temperatures are subject to the tolerances of the
thermistor of up to 10%.
Temperature of print Temperature of thermal array 2 (rear print) in
head 2 degrees Celsius and digital value of the AD
converter (hexadecimal).
The firmware provides temperatures of 5 to
65 Celsius (41 to 149 Fahrenheit), which
corresponds to the control range of the thermal
array. Temperatures outside this value range are
reported back as minimum/maximum values. It is
assumed that no negative temperatures (use of
heater in device) and no temperatures above
65 degrees can occur. The determined
temperatures are subject to the tolerances of the
thermistor of up to 10%.
Form length (path 1/2) Document length of the paper in path 1/2 in
1/180 inch, "0" (=format-free)
Used mark types (path Paper mark used for path 1/2: "Undef" (undefined),
1/2) "No mark" (unmarked paper), "C" (mark C center),
"D", (mark D), "CL" (mark C available left in narrow
printing unit), "CR" (mark C available right in wide
printing unit)
Current value of LS Current value of alignment photosensor path
adjust (path 1/2) 1/2: 0xFF (=0mA) .. 0x48-0x00 (=48mA)
Adjustment of alignment photosensors if there is no
paper in the path. The photosensor of a paper path
in an inactive or empty state is disconnected from
the power supply (0xFF) to protect the photosensor
from deterioration. The measured value is always
displayed in the test printout.
Voltage value of used Entry not relevant, omitted in the future.
LS adjust

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-141

Advanced test printout TP22 Forms printer TP20/TP22

Voltage value of used Entry not relevant, omitted in the future.

LS mark
Current value of LS Adjusted current values of mark photosensors for
mark path 1/2: 0x00 (=0mA) .. 0xFF (=48mA)
Path 1 Transmit currents for mark photosensors of path 1/2,
Path 2 mark position left (D), center (C), center right (CR)
and left (CL), depending on the printing unit.
All mark photosensors are adjusted with each newly
submitted paper and after each transaction (white
adjustment). The measured value is therefore
dependent on the paper.
CONFIGURATION Configuration settings path 1/2
SETTINGS (PATH 1/2") The following settings are implemented via the
Customizing software and the T/SOP. Further
information can be found in the manuals
"Generation and Tools" and "T/SOP".
Hor. pos. (ASCII) Horizontal first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper width Paper width in 1/180 inch, path 1/2.
Paper grade Paper grade "0" .. "7", print quality optimized for
specific paper type
0= Default
6 = When using a blackening unit and WN paper
01750081601
Intensity mono Print intensity of black pixels "0" (= minimum) .. "7"
(= maximum)
Print speed mono Print speed for monochrome printing: "Opt" (print-
optimized), "Max" (speed-optimized)
Mark type Paper mark type for path 1/2: "Auto" (automatic
setting), "No mark" (unmarked paper), "C" (mark C
center), "D", (mark D), "CL" (mark C left in narrow
printing unit), "CR" (mark C right in wide printing unit)
Hor. pos. 2 (ASCII) Horizontal first print position on the rear in ASCII text
mode (in 1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.

7-142 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Advanced test printout TP22

Vert. pos. (ASCII) Vertical first print position in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI
graphics mode.
Paper type Paper type: "Mono" (single color print), "Color" (dual
color print), "Mono2" (single color, double-sided
print), "Color2" (dual color, double-sided print)
Page swapping Page swap: "N" (no page swap between front and
rear), "Y" (page swap between front and rear).
Intensity color Print intensity of colored pixels "0" (= minimum)
.. "7" (= maximum)
Print speed color Print speed for color printing: "Opt" (print-optimized),
"Max" (speed-optimized)
Mark value Mark adjustment in 1/180 inch

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-143

Tables with error messages Forms printer TP20/TP22

Tables with error messages

Status information, warnings and error messages are displayed on the
7-segment indicator of the printer. When error messages are displayed, the
7-segment indicator flashes.
This section contains an overview of possible error messages.

Reactions in the event of an error

Warnings are displayed on the status indicator by a permanently lit message
(i.e. without flashing) and do not affect operation. Errors that have caused the
current operation to be aborted are indicated by means of a flashing display.
If several errors occur, the last error situation is displayed. Once the cause of
the error has been eliminated, the error message can be cleared by pressing
either the TEST or the EJECT keys.
In case of error messages referring to the printing unit, the printing unit may be
initialized after a key is pressed.

Messages, warnings and error messages of the

printer

Messages at the beginning

Code Status Meaning
on All of the LEDs on the two 7-segment displays are
activated briefly when starting the printer (LED test).
on Power-up test active. The end of the power-up test is
indicated by the right-hand decimal point flashing briefly.
on Extended Power Up Test after the pressing of the TEST
button during the start up
on Printer is ready for operation

7-144 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Tables with error messages

Warning messages
Code Status Meaning Explanation/action
on Reject tray early warning limit Empty the reject tray.
reached
on Thermal array is hot Check the ambient
conditions /
temperature and reduce
the temperature if
necessary (e.g. prevent
direct sunlight).

Error messages
Code Status Meaning Explanation/action
flashing End of paper or paper jam in feed 1 Remove the scraps of
paper and load a new
stack.
flashing End of paper or paper jam in feed 2 Remove the scraps of
paper and load a new
stack.
blinking Reject tray blocked Empty the reject tray.

flashing Paper mark not recognized Paper has been

inserted incorrectly,
incorrect paper has
been used or the mark
is missing.
Re-insert the paper
and conduct a test
print.
flashing Document transport error Eliminate paper jam.
(paper jam in feed channel)
flashing Reset/cutter error or an incorrect, Remove any scraps of
non-defined thermal array paper, check to make
detected (unknown head ID) sure that the cutter
module moves freely,
if necessary download
the new firmware (in
the head ID is
unknown)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-145

Tables with error messages Forms printer TP20/TP22

Code Status Meaning Explanation/action

blinking Drum cover is open or there is a Check the printer
reset error for the printer drum drum. Remove left-
(collecting tray) over paper and
documents. Check
whether the printer
drum is open.
flashing Paper jam reject tray / blackening Check the transition
unit from the printer drum
(collecting tray) to the
reject tray and
blackening unit.
flashing Reset error for shutter or Check whether the
shutter (document output) does shutter has been
not open tampered with.
flashing Hardware error in the printer Please contact the
controller service department. A
detailed error code can
be displayed by
pressing the TEST
button.
blinking Software error in the printer Please contact the
controller service department.
flashing External light when synchronizing Check whether the
the photosensors thermal array and
swivel unit are
mounted properly and
securely locked in
place. Check to see if
the photosensors are
dirty. Eliminate any
intense external light.
flashing Output slot busy Check the removal
tray. If it is not occupied,
a software error has
occurred. Please notify
your system
administrator.

7-146 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Tables with error messages

Code Status Meaning Explanation/action

blinking Printer drum (collecting tray) full / There is a system
incorrect software control by the error. Please notify
printer channel / paper web 2 not your system
present / interruption of graphics administrator.
transmission (transmission time-
out) / graphic data: Syntax,
parameter error
blinking Thermal array overheats (65° C) / Check the ambient
not operational. Abort the conditions /
transaction if necessary. temperature and reduce
the temperature if
necessary (e.g. prevent
direct sunlight).
flashing Paper jam in the output transport Eliminate paper jam.
area *
flashing Paper jam in the reject transport Eliminate paper jam.
area *
flashing Reset error for swivel transport Check the swivel
unit * transport unit and
eliminate the paper jam.
* Error only occurs for cash devices

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-147

Tables with error messages Forms printer TP20/TP22

Loader messages
Code Meaning
Firmware and character generator (font) loaded, loader active

Character generator (font) loaded, firmware missing

Firmware loaded, character generator (font) missing

No firmware, no character generator (font) loaded

PGA file not loaded

Firmware is downloading, afterwards displaying of the loading

progress
Character generator (font) is downloading, afterwards displaying of
the loading progress
New loader is downloading, afterwards displaying of the loading
progress
FPGA is downloading again, afterwards displaying of the loading
progress
Loading progress in percent of the loading data bytes
until

New loader is reloaded (from the front area to the final loader adress)

Programming time-out

Programming error

Transmission error

Flash error

Data length error

Data error buffer overflow

Firmware error

7-148 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Load function (printer)

Load function (printer)

The TP20/TP22 can be loaded with new firmware versions and other character
sets. Data may be transferred for the following reasons:
− initial operation (production),
− installation of a new printing unit (e.g. for service purposes),
− loading a country-specific character generator,
− loading new firmware.

i Loader files are supplied by the manufacturer. They cannot be

generated by the user.
The loading procedure is conducted automatically upon system start
or manually via the T/SOP.
TP20

File Comment
Loadable microcode:
TP20ASTD.MOD
TP20ALDR.FRM Loader
After the loader has loaded the character generator has
to be downloaded again.
TP20APGA.PGA PGA
Loadable character set:
TP20_437.FNT Standard codepage 437 standard
TP20EURO:FNT codepage ISO 8859/15 west Europe
TP20R437.FNT codepage 437 with Euro at 0x9F, @ at 0x15, § at 0x40
(0x = hexadecimal)
TP201252.FNT codepage 1252 west and northern Europe

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-149

Features of thermal printing unit Forms printer TP20/TP22

TP22

File Comment
Loadable microcode:
TP22ASTD.MOD
TP22ALDR.FRM Loader
After the loader has loaded the character generator has
to be downloaded again.
TP22APGA.PGA PGA
Loadable character set:
TP22_437.FNT Standard codepage 437 standard

Features of thermal printing unit

− Automatic identification of form length 4" – 12"
− Resolution: 300*300 dpi
− Thermal printing unit with 2688 dots
− Multi-level history control
− USB port
− Printing speed max. 100 mm/s (3.94"/s) for monochrome printing and max.
50 mm/s (1.99"/s) for color printing
− 2000 sheet supply (max. 12.5" fold length, max. form length 12")
− Paper width: 148 – 175 mm (5.83" - 6.89") (TP20 narrow) or 175 – 216 mm
(6.89" - 8.50") (TP20 wide)
− Optional second paper path
− Optional weekend sensor and stack end sensor
− Reject tray

7-150 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Control board

Collecting function
Printer drum capacity
(collecting tray): max. 10 documents of the same length

Retract/reject function
The printer can collect any documents that have not been removed as well as
documents from aborted print jobs in a reject box.

i For reasons of data protection, it must be possible for documents that

have not been removed from the output slot to be transported to the
reject tray. The capacity of the reject tray is system-dependent.

Control board

Technical data

TP20 electronics

Printing unit version TP20

Part no. Controller 01750148356
Microprocessor ATMEL AT91SAM7SE32
Main memory 4 MB RAM
FLASH memory 4 MB
External memory (on 2 kB FRAM
the print module)
FPGA XILINX XC3SE500

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-151

Control board Forms printer TP20/TP22

TP22 electronics

Printing unit version TP22

Part no. Controller 01750204783
Microprocessor ATMEL AT91SAM7SE32
Main memory 4 MB RAM
FLASH memory 4 MB
External memory (on 2 kB FRAM
the print module)
FPGA 2 x XILINX XC3SE500
Print buffer 16 MB PSRAM

Interface to system unit

Physical: USB standard 2.0 - full speed

Application interface: 1. Microsoft Windows GDI (Graphics Device
Interface) graphics printing (graphics mode)
2. Epson ESC/P emulation (ASCII-Mode) with
TP20/TP22 additional commands

Interface to printer mechanism

Actuators and sensors are connected directly.

Power supply
Power supply: + 24 V

Resident printer character generators

Roman, Sans Serif, DQ in 13 country versions each, 10, 12, 15 cpi, OCR A,
OCR B

7-152 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Control board

Control logic connector arrangement TP20

1 Sensors for drum/reject 14 Paper tray paper level

2 NVRAM indicator
3 Mark sensors 15 TRU
4 Signals thermal array 16 Power supply
5 Motor roller 17 Customer panel
6 Motor path 1 left 18 Motor path 2 right
7 Motor path 2 left 19 Motor path 1 right
8 Sensors path 1 and sensor 20 Motor lift
alignment path 2 21 Motor drum
9 Sensors path 2 22 Sensor lift
10 Sensor alignment path 1 23 Thermal array voltage
11 Transpor shutter 24 Motor measurer
12 Reject trays 25 Motor clamp
13 USB

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-153

Control board Forms printer TP20/TP22

Control logic connector arrangement TP22

1 Sensors for drum/reject 16 Power supply unit thermal

2 NVRAM array bottom
3 Mark sensors 17 Power supply unit thermal
4 Signal thermal array top array top + motors
5 Signal thermal array bottom 18 Customer panel
6 Motor roller 19 Motor path 2 right
7 Motor path 1 left 20 Motor path 1 right
8 Motor path 2 left 21 Motor lift top
9 Sensors path 1 and sensor 22 Motor drum
alignment path 2 23 Motor lift bottom
10 Sensors path 2 24 Sensor lift top
11 Sensor alignment path 1 25 Sensor lift bottom
12 Transpor shutter 26 Voltage thermal array top
13 Reject trays 27 Voltage thermal array bottom
14 USB 28 Motor measurer
15 Paper tray paper level indicator 29 Motor clamp

7-154 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Control board

TP20 sensors

1 LS-PATH 1 Sensor for paper start/end path 1

2 ALIGN 1 Sensor paper alignment path 1
3 LS-PATH 2 Sensor for paper start/end path 2
4 ALIGN 2 Sensor paper alignment path 2
5 HP DRUM Sensor home position drum
6 RPATHFREE Sensor reject path free
7 RC EMPTY Sensor reject compartment empty
8 TRO-ABD L Sensor drum cover L
9 TRO-ABD R Sensor drum cover R
10 HP-SHU Sensor shutter home position
11 HP-CLA Sensor clamp home position
12 HP-BL L Sensor position blade left
13 HP-BL R Sensor position blade right
14 HP-MARK D Sensor mark D (WN)
15 HP-MARK CL Sensor mark C (NCR)
16 HP-MARK C Sensor mark C (NCR)
17 HP-MARK CR Sensor mark C (NCR)
18 HP-LIFT Sensor thermal array lift home position

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-155

Control board Forms printer TP20/TP22

TP22 sensors

1 LS-PATH 1 Sensor for paper start/end path 1

2 ALIGN 1 Sensor paper alignment path 1
3 LS-PATH 2 Sensor for paper start/end path 2
4 ALIGN 2 Sensor paper alignment path 2
5 HP DRUM Sensor home position drum
6 RPATHFREE Sensor reject path free
7 RC EMPTY Sensor reject compartment empty
8 TRO-ABD L Sensor drum cover L
9 TRO-ABD R Sensor drum cover R
10 HP-SHU Sensor shutter home position
11 HP-CLA Sensor clamp home position
12 HP-BL L Sensor position blade left
13 HP-BL R Sensor position blade right
14 HP-MARK D Sensor mark D (WN)
15 HP-MARK CL Sensor mark C (NCR)
16 HP-MARK C Sensor mark C (NCR)
17 HP-MARK CR Sensor mark C (NCR)
18 HP-LIFT TOP Sensor thermal array lift home position, top
19 HP-LIFT BOT Sensor thermal array lift home position, bottom

7-156 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Forms printer TP20/TP22 Paper specifications

Paper specifications
For more detailed information please refer to the paper specifications below:

Paper specifications TP20/TP22

Language Order number

German 01750178191
English 01750204650

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-157

Paper specifications Forms printer TP20/TP22

7-158 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Intermediate transport TP20 Functions

Intermediate transport TP20

This chapter provides information on the function of the components as well as
on their sensors and motors.

Functions
The following block diagrams show the connections between the individual
components.

Retract transport
There are two ways to transport documents to the retract tray.
1. Documents that are still entirely on the drum are transported to the retract
compartment via the retract path of the printer and then via the retract
transport of the support frame.
2. a. Short document 4" and 4 1/6" long, which are in the removal position for
the customer and because of this out of the drum area, are transported
from underneath the printing unit directly into the retract compartment.
b. Documents 8" and 12" long, the removal position for the customer and
because of this still in the drum area, are transported out of the drum and
by swerving the output transport, they are transported directly into the
retract compartment.

Output (eject) transport

The presenter takes the documents from the drum and transports then to the
output slot. If the documents are not removed, the documents are retracted
after a predefined period of time and transported to the retract compartment.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-159

Functions Intermediate transport TP20

Shutter
A shutter that closes and opens the output slot, has been integrated in the
front part of the support frame
Shutter TP20 assy. – 01750179819
This sub-assembly is adapted mechanically to the support frame with 4
Plastite screws and connected to the presenter via a toothed wheel.

Electronics/sensors
The entire sub-assembly has its own electronics that control the motors and
the sensors. A cable connects it to the controller of the TP20 form printer.
There is only one electronic assembly for cash indoor and cash outdoor.
A cable code (coding plug at the sensor cable S07 of the retract transport)
recognizes whether a cash indoor or a cash outdoor system is in place.

7-160 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Intermediate transport TP20 Motors and sensors

Motors and sensors

Position of the motors and sensors

Motors
M01 Shutter drive system (SHU_SM)
M02 Output transport drive system (OUT_SM)
M03 Lifting transport (LIF_SM)
M04 Rejecter drive system (REJ_SM)
Photo sensors
S01 Document removal (SHU_LEER_C)
S02 Shutter home position (GS_SHU_C)
S03 Cash presenter start free (AT_START_FREI)
S04 Presenter end free (AT_ENDE_FREI)
S05 Upper transport (LIFT_AT)
S06 Bottom transport (LIFT_RT)
S07 Reject path free (RWEGFREI_C)
S08 Reject tray empty (RF_LEER_C)
S09 Document motion (BEL_TAKT)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-161

Motors and sensors Intermediate transport TP20

Shutter

1 Document removal photo sensor

2 Shutter home position photo sensor

7-162 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Intermediate transport TP20 Motors and sensors

Output transport

1 Output transport motor

2 Handle for the upper eject guide
3 Escrow tilt unit motor
4 Shutter motor
5 Knob

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-163

Motors and sensors Intermediate transport TP20

Reject transport unit

Reject transport indoor

1 Guide plate grip 4 assy.

2 Reject transport unit motor

7-164 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Intermediate transport TP20 Motors and sensors

Reject transport outdoor

1 Guide plate grip 4 assy.

2 Reject transport unit motor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-165

Motors and sensors Intermediate transport TP20

Sensors

Motor M1 – closure (shutter motor)

The shutter's working position "Open" and "Closed" are controlled via a timing
disk in combination with a hybrid photo sensor.

Motor M2 – output transport (eject transport):

The drive system is controlled via 2 pairs of transmissive sensors LS3 and
LS4.
Document removal by the customer is detected by motion detector LS9 and
supported by motor M2 (applies only for documents which are bigger than 4
1/6").
The motion detector itself is a sub-assembly that basically consists of a hybrid
photo sensor and a stepping wheel.

Motor M3 - Swerve transport (eject up/down)

The upward and downward movement of the eject transport is controlled by
two hybrid photo sensors LS5 and LS6.

Motor M4 – Retract transport

The status query - "retract path free" takes place via transmissive sensor
(LS7).

7-166 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Intermediate transport TP20 Electronics

Electronics

Pin assignment

1 TP20 controller (controlling output transport and reject transport)

2 Reject transport unit motor
3 Reject transport sensors
4 Output transport sensors
5 Shutter sensors
6 Output transport motor
7 Shutter motor
8 Swivel transport motor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-167

Electronics Intermediate transport TP20

7-168 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Passbook module PUxx
A special service manual is available for the passbook module. This service
manual can be ordered from our print partner and is also available in the
intranet.

Language Order number

German 01750199881
English 01750202427

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-169

 Passbook module PUxx

7-170 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader BR 02
Barcode reader symbol MS-804FZY 01750074517
Barcode reader MS-954 01750111110

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-171

Important safety precautions Barcode Reader BR 02

1 LED indicator 2 V.24 connection (RS232)

7-172 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader BR 02 Important safety precautions

Important safety precautions

− Do not look straight into the laser beam (also see the warning sign:
"Laser beam - Do not look into the beam, Laser class 2")
− Note that inside the laser the output power can amount to 1 mW.
− Using optical instruments, e.g. binoculars, microscopes and magnifying
glasses, while looking at the laser can cause considerable damage to your
eyes.

Information about the laser system

The barcode reader meets the following safety requirements:
− IEC 60825 / EN 60825 for a class 2 laser product
− US 21CFR1040 for a class 2 laser product

Description
The compact barcode reader is operated via a COM port (V.24 or
RS232) on the system unit (PC). The reader is activated by means of the
application software.
The barcode reader integrated in our products, is always delivered with the
default settings (see section "Default settings").
The operating parameters and the barcodes to be evaluated can be changed
by control sequences or by scanning barcode sequences. For more
information please refer to the section "Programming" or the manufacturer's
"Programmer's Guide".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-173

Description Barcode Reader BR 02

The ready status and a successful reading operation are indicated by an LED.
LED Meaning
Red LED The barcode reader is ready.
Green LED The scanned barcode was recognized.

The reader is integrated in all devices in such a way that the barcode can be
scanned if the following conditions are met (see figure).

Any text

To scan a code that is outside the admissible scanning range, fold the
document in such a way that the barcode is now in the admissible scanning
range. For further information please refer to the operating manuals of the
basic devices.

7-174 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader BR 02 Connecting the barcode reader

Connecting the barcode reader

The barcode reader is connected to a COM port. Power (+ 5 V ) is supplied via
the central power supply unit by means of the V.24 cable.
Example

System unit (PC)

DSUB 9M
COM Barcode
port reader

+5V

Pin assignment

1 Type of connector:
DSUB, 9-pin M

Pin Signal Type *1)

1 Trigger I Starts a scan operation
2 TXD O Data output
3 RXD I Data input
4 not used
5 GND
6 + 5.0 V + 10 % I
7 CTS I Request to send to barcode reader
8 RTS O Request to send to host
9 Beeper / I/O Starts an external beeper / Starts a
Download parameter download
*1) I = Input O = Output

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-175

Factory defaults Barcode Reader BR 02

Factory defaults
The parameters are described in greater detail in the manufacturer's
"Programmer's Guide".

Overview

Parameter Setting
Scan options
Beeper Tone High Frequency
Beeper Frequency Adjustment 2500 Hz
Laser On Time 3.0 sec
Power Mode Low Power
Trigger Mode Level
Aiming Mode Disabled
Time Out Between Same Symbol 1.0 sec
Time Out Between Different 0.0 sec
Symbols
Beep after Good Decode Enabled
Transmit “No Decode” Message Disabled
Parameter Scanning Enabled
Linear Code Type Security Level 1
Bi-directional Redundancy Disabled
Decoder selection
EAN-8 /-13 / UPC-A / -E Enabled
UPC-E1 Disabled
Bookland EAN Disabled
Decode UPC/EAN Supplementals Ignore
Decode UPC/EAN Supplemental
Redundancy 7
Transmit UPC-A Check Digit Enabled
Transmit UPC-E Check Digit Enabled
Transmit UPC-E1 Check Digit Enabled
UPC-A Preamble System Character
UPC-E Preamble System Character
UPC-E1 Preamble System Character
Convert UPC-E to A Disabled

7-176 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader BR 02 Factory defaults

Parameter Setting
Convert UPC-E1 to A Disabled
EAN-8 Zero Extend Disabled
UPC/EAN Security Level 0
Linear UPC/EAN Decode Disabled
UPC Half Block Stitching Disabled
Code 128
Code 128 Enabled
UCC/EAN-128 Enabled
ISBT 128 Disabled
Code 39
Code 39 Enabled
Trioptic Code 39 Disabled
Convert Code 39 to Code 32 Disabled
Code 32 Prefix Disabled
Set Length(s) for Code 39 Length within Range: 02-55
Code 39 Check Digit Verification Disabled
Transmit Code 39 Check Digit Disabled
Code 39 Full ASCII Conversion Disabled
Code 93
Code 93 Disabled
Set Length(s) for Code 93 Length within Range: 04-55
Interleaved 2 of 5
Interleaved 2 of 5 Disabled
Set Length(s) for I 2 of 5 1 Discrete Length: 14
I 2 of 5 Check Digit Verification Disabled
Transmit I 2 of 5 Check Digit Disabled
Convert I 2 of 5 to EAN 13 Disabled
Discrete 2 of 5
Discrete 2 of 5 Disabled
Set Length(s) for D 2 of 5 1 Discrete Length: 12
Codabar
Codabar Disabled
Set Length for Codabar Length within Range: 05-55
CLSI Editing Disabled
NOTIS Editing Disabled

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-177

Factory defaults Barcode Reader BR 02

Parameter Setting
MSI Plessey
MSI Plessey Disabled
Set Length(s) for MSI Plessey Length within Range: 06-55
MSI Plessey Check Digits One
Transmit MSI Plessey Check Digit Disabled
MSI Plessey Check Digit Algorithm Mod 10/Mod 10
RSS
RSS-14 Disabled
RSS-Limited Disabled
RSS-Expanded Disabled
Data Options
Transmit Code ID Character None
Prefix/Suffix Values
Prefix NULL
Suffix 1 LF
Suffix 2 CR
Scan Data Transmission Format Data as is
SSI options (data interface)
Baud Rate 9600
Parity None
Check Parity Enabled
Software Handshaking Enabled
Decode Data Packet Format Unpacketed
Stop Bit Select 1
Intercharacter Delay 0
Host Serial Response Time-out 2 sec
Host Character Time-out 200 msec
Event Reporting
Decode Event Disabled
Boot Up Event Disabled
Parameter Event Disabled

7-178 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader BR 02 Programming

Programming
The default setting of the barcode reader can be changed in two different
ways:
− The barcode reader is programmed by scanning certain barcodes.
The respective barcodes are listed in the manufacturer's "Integration
Guide".
− The parameters of the barcode reader are set via the programming
interface (Simple Serial Interface of the manufacturer) and loaded via the
V.24 interface.
For a detailed description please refer to the manufacturer's "Programmer's
Guide".

The following parameters can be programmed:

− Barcode reader function parameters
− Communications parameters
− Decoding parameters

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-179

Problems Barcode Reader BR 02

Problems
Problem Cause / troubleshooting
The barcode reader BR02 is The glass of the barcode reader BR02 is
switched on but the barcode is dirty.
not scanned.
• Clean the screen with a wet soft cloth.
The LED is red.
The selected barcode is not enabled in the
default setting or not implemented in the
application software.
The presented barcode does not match the
specification.
The barcode is longer than 115 mm (4.53")
(see section "Description").
The barcode is damaged.

Test
Functioning of the barcode reader can be tested with the KDIAG test program
SE 923 version 1.3/03. For this test, the customer-specific data should be
used.
Only use documents for this test with barcodes on them which are approved
by the customer.

7-180 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader BR 02 Technical data

Technical data

Electrical characteristics
Parameter Values
Input voltage + 5 V DC ± 10 %
Rated current
consumption:
Operation 150 mA ± 30 mA
Idle 110 mA ± 10 mA
Stand-by 20 mA ± 5 mA

Interface V.24 (RS232)

Optical characteristics
Parameter Values
Light source Visible laser light (650 nm)
Laser power 0.9 mW ± 0.1 mW
Print contrast min. 25 % (dark/light reflectance)
Effect of light from an
external source
Sunlight 8.000 ft. candles (86.112 lux)
Artificial light 450 ft. candles (4.844 lux)
Optical resolution 0.005" (min. bar width)
Scan rate 50 (± 6) scans/sec

Physical characteristics
Parameter Values
Weight 0.047 kg (0.1 lb)
Dimensions (W x L x H) 49 x 59 x 26 mm (1.93" x 2.32" x 1.02")

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-181

Technical data Barcode Reader BR 02

Ambient conditions
Parameter Values
Operating temperature 0 to + 40 °C (+ 32 to + 104 °F)
Storage temperature - 40 to + 70 °C (- 40 to + 158 °F)
Humidity 0 to 95 % (non-condensing)

Safety standards
Laser safety – IEC 60825 / EN 60825 Class 2
– US 21CFR 1040 Class 2
– CDRH Class II

Decoding
(see section "Factory defaults")
Parameter Values
Barcode types EAN / UPC / Code 128, EAN 128, Code 39,
Code 93, Codabar, Interleaved 2/5, Discrete 2/5
and MSI Plessey

7-182 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader 2D BR 02
2D Barcode Scanner MS4407 USB 01750137190

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-183

Important safety precautions Barcode Reader 2D BR 02

1 LED indicator 2 USB port

7-184 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader 2D BR 02 Important safety precautions

Important safety precautions

− Do not look straight into the laser beam (also see the warning sign: "Laser
beam - Do not look into the beam, Laser class 2")
− Note that inside the laser the output power can amount to 1 mW.
− Using optical devices, e.g. binoculars, microscopes and magnifying
glasses, while looking at the laser can cause considerable damage to your
eyes.

Information about the laser system

The barcode reader meets the following safety requirements:
− IEC 60825 / EN 60825 for a class 2 laser product
− US 21CFR1040 for a class 2 laser product

Description
The barcode reader contains an image sensor, who transfers digizised images
to an integrated decoder. This decoded data or image data can be transmitted.
The compact barcode reader is operated via a USB port on the system unit
(PC). This is realized with a 9pol Dsub connection at the Barcode reader. The
reader is activated by means of the application software.
The barcode reader integrated in our products, is always delivered with the
default settings (see section "Default settings").
The operating parameters and the barcodes to be evaluated can be changed
by control sequences or by scanning barcode sequences. For more
information please refer the manufacturer's "Integration Guide".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-185

Description Barcode Reader 2D BR 02

The ready status and a successful reading operation are indicated by an LED.
MM Meaning
Red LED The barcode reader is ready.
Green LED The scanned barcode was recognized.
In Snapshot mode ist blinking in one
second clock.

The reader is integrated in all devices in such a way that the barcode can be
scanned.

The read area of the barcode reader is projected during the insertion of a
document with a laser diode and a diffractive optical element (DOE). A cross
line marks the middle of the read area. The barcode must be in this read area.
'

7-186 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader 2D BR 02 Description

As an example, the Datamatrix barcode is displayed in the projected read

area. The direction of the barcode is arbitrary in the read area.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-187

Connecting the barcode reader Barcode Reader 2D BR 02

Connecting the barcode reader

Pin assignment

1 Type of connector:
DSUB, 9-pin M

Pin Signal
1 Trigger Starts a scan operation
2 nc
3 + Data USB
4 Connected with pin 8
5 GND
6 + 5.0 V + 10 %
7 - Data USB
8 Connected with pin 4
9 Beeper / Starts an external beeper / Starts a parameter
Download download

7-188 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader 2D BR 02 Factory defaults

Factory defaults
The parameters are described in greater detail in the manufacturer's
"Integration Guide".

Programming
The default setting of the barcode reader can be changed in two different
ways:
− The barcode reader is programmed by scanning certain barcodes. The
respective barcodes are listed in the manufacturer's "Integration Guide".
− The parameters of the barcode reader are set via the programming
interface (Simple Serial Interface of the manufacturer) and loaded via the
USB interface.For a detailed description please refer to the manufacturer's
"Programmer's Guide".

The following parameters can be programmed:

− Barcode reader function parameters
− Communications parameters
− Decoding parameters

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-189

Faults Barcode Reader 2D BR 02

Faults
Problem Cause / troubleshooting
The barcode reader is The glass of the barcode reader is dirty.
switched on but the barcode is
not scanned.
• Clean the screen with a wet soft cloth.
The LED is red.
The selected barcode is not enabled in the
default setting or not implemented in the
application software.
The presented barcode does not match the
specification.
The barcode is damaged.

Test
The files SNAPIapp.exe and SNAPI.dll must be used for the test. They are in
the archiv MS4407.ZIP. This ZIP file is in the Intranet under
http://intranet.wincor-
nixdorf.com/cms/Products/Service/Software/Banking_Software/Testprograms/
Misc_Tools.
Only use for this test barcodes which are enabled by the customer.

7-190 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader 2D BR 02 Technical data

Technical data

Electrical characteristics
Parameters Specification
Input voltage + 5 V DC ± 10 %
Rated current max. 265 mA
consumption:
Interface USB 1.1

Optical characteristics

Light source for image sensor

Parameters Specification
Light source LED visible light (635 nm)
Laser power 0.9 mW ± 0.1 mW

Projection (DOE)
Parameters Specification
Light source Visible laser light (650 nm)
Laser power 0.7 mW max

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-191

Technical data Barcode Reader 2D BR 02

Image sensor
Optical resolution 640x480 Pixel
Image format BMP, TIFF, JPEG
Effect of light from an
external source 9,000 ft. candles (96.9 lux)
Sunlight
Angle of inclination 60 o
Angle of rotation 360 o
lateral angle of inclination 50 o

Physical characteristics
Parameters Specification
Weight 0.051 kg
Dimensions (W x L x H) 48 x 59 x 25 mm

Ambient conditions
Parameters Specification
Operating temperature -20 ° to +50 °C (-4 °F to +122 °F)
Storage temperature - 40 ° to + 70 °C (- 40 ° to + 158 °F)
Relative humidity 0 to 95 % (non-condensing)
(operation)
Relative humidity (storage) 0 to 85 % (non-condensing)

Safety standards
Laser safety – IEC 60825 / EN 60825 Class 2
– US 21CFR 1040 Class 2
– CDRH Class II

7-192 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Barcode Reader 2D BR 02 Technical data

Decoding
Parameters Specification
1D Barcode EAN / UPC *
Bookland EAN
UCC Coupon Code
ISSN EAN
Code 128 *
GS1-128
ISBT 128
Trioptic Code 39
Code 39 *
Code 93
Code 11
Interleaved 2/5 *
Discrete 2/5
Codabar
MSI Plessy
Chinese 2 of 5
Matrix 2 of 5
Inverse 1D
GS1 Databar *
Composite Codes
MSI Plessey

2D Barcode PDF 417 *

MicroPDF417
Data Matrix *
Data Matrix Inverse
Maxicode *
QR Code *
MicroQR *
QR Inverse
Aztec *
Aztec Inverse

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 7-193

Technical data Barcode Reader 2D BR 02

Parameters Specification
Postal Codes US Postnet *
US Planet *
UK Postal *
Japan Postal *
Australian Postal *
Netherlands KIX Code *
USPS 4CB/One Code/Intelligent Mail
UPU FICS Postal

With * marked codes are swichted at the factory.

7-194 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Cash Media Dispenser (CMD-V4)
There is a separate service manual available for the cash media dispenser
(CMD-V4). The manual can be ordered from our printing partner. It is also
available in the intranet.
Order number of English edition: 01750060162

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-1

 Cash Media Dispenser (CMD-V4)

8-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Cash media dispenser (CMD-V5)
A special service manual is available for the Cash Media Dispenser (CMD V5).
This service manual can be ordered from our print partner and is also available
in the intranet.

Language Order number

German 01750214537
English 01750214538

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-3

 Cash media dispenser (CMD-V5)

8-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Shutter CMD
Shutter CMD V4 vertical RL 01750045330
Shutter CMD V4 vertical FL 01750054768
Shutter 8x CMD FL 01750157286
Shutter 8x CMD RL 01750159971
Shutter protection 8x CMD FL 01750184934
Shutter protection 8x CMD RL 01750184935

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-5

Structure Shutter CMD

Structure
The shutter closes the cash output area of the Cash Media Dispenser (CMD)
component and consists of the following components:
− Shutter flap
− Drive mechanism with stepper motor, gear mechanism, interlock
mechanism and two hybrid photo sensors (DPS 10 and DPS 11) for
monitoring the flap position.
− 1 photo sensor (PS 28) for the provisioning of a note bundle to the output
− 1 photo sensor (PS 27) for the monitoring of the money withdrawal
− Connector board for controlling the shutter flap
Both versions (Frontload and Rearload) differ only in the so called 'ramp' in the
cash path and in the position of the photo sensors PS 27 and PS 28.

8-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Shutter CMD Structure

Rearload version rear view

Frontload version front view

1 Ramp

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-7

Structure Shutter CMD

Position of the photo sensors Rearload version

1 Prism for photo sensor PS 27 2 Photo sensor PS 28

8-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Shutter CMD Structure

Position of the photo sensors Frontload version

1 Prism for photo sensor PS 27 2 Photo sensor PS 28

i The additional structure of the shutter is shown with the Rearload

version as an example. The shutter structure is exactly the same in the
Frontload version.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-9

Structure Shutter CMD

1 Connection plug 3 Stepper motor

2 Electronics board 4 Gear mechanism cover

8-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Shutter CMD Structure

1 Hybrid photo sensor DPS 11 5 Cam disk

2 Hybrid photo sensor DPS 10 6 Lever
3 Twin gear wheel 7 Side piece flap
4 Switch actuator DPS 11 and 8 Stepper motor
DPS 10 at the cam disk

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-11

Function Shutter CMD

Function
The shutter is controlled by the firmware of the CMD-V4/V5 controller and is
triggered by the application software.

Steuerdaten
CMD-V4/V5 Steuerkabel
Shutter
Controller
Spannung

The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as

well as the hybrid photo sensors DPS 10 and DPS 11 and controls the motor.
Photo sensor Function
PS 27 Monitoring the cash dispensing
PS 28 Stop position of the gripper to the cash output
DPS 10 / DPS 11 Position of the drive shaft for the shutter flap

i The designation of the photo sensor and the electronic signal are
different (see the table in the section "Pin assignment").

Shutter and drive mechanism are directly connected. When a cam disk turns,
the shutter is forced to open or close. There is no risk for injury because the
driving forces of the stepper motor are so low.
The latching mechanism of the shutter flap is performed automatically, if it is
completely closed.

8-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Shutter CMD Function

Cash dispensing CMD-V4

If the application triggers the command to dispense the money, the shutter
slap opens completely at first via the firmware. After the transportation of the
money into the removal position, the shutter flap closes slightly depending on
the thickness of the banknote bundle. The thickness of the banknote bundle is
evaluated by the thickness measurement in the CMD V4. The evaluated value
functions as a temporary control of the drive motor.
After the withdrawal of the money the shutter flap is opened completely by the
firmware and the drive belts in the transport clamp are shortly running
backwards. After that the shutter flap closes completely and locks, if there are
not any external influences which get in the way.

Error code 28
If the locking procedure does not proceed in 1 second, the firmware turns off
the motor, signals an error code (displays error code 28 on the CMD-V4
controller) and messages the malfunction to the application.

Error code 29 (manipulation protection)

If the closing shutter flap covers photo sensor PS 27, the error code 29 is
shown on the display. The firmware tries anyway to close the shutter flap. If
this is not possible during 1 second, the motor gets switched off.

Cash dispensing CMD-V5

The cash withdrawal in a system with a CMD-V5 is controlled by the
application.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-13

Function Shutter CMD

Meaning of the hybrid photo sensors

DPS 10 DPS 11 Meaning
open covered Shutter flap is completely open (position OPEN)
covered covered Shutter flap is opened
(Position between OPEN and CASH
DISPENSING)
covered open The shutter flap is in the locking phase.
Because of the slowing-down time which is
contained in the firmware, it is guaranteed that
the shutter flap is completely closed and locked
(position CLOSED).

Signal level at the plug:

open = 1 (H) = + 12 V
covered = 0 (L) = 0 V

The level of the DPS 10 and DPS 11 are 0 V and 5 V, if the shutter electronics
is connected to a CMD controller. If not, the measurement is not possible.

8-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Shutter CMD Pin assignment

Pin assignment
1 Type of connector:
JST PHD 12M

Pin Description Remarks

1 + 24 V
2 GND Load for + 24 V
3 + 12 V
4 GND
5 Motor (+) Stepper motor On / Off *1)
6 Motor (-) Rotation direction of the
stepper motor forwards /
backwards *1)
7 DPS 10
8 DPS 11
9 PS 27
10 PS 28
11 Transmit current PS 27 and
PS 28
12 not used

*1) These two signals from the CMD V4/V5 controller are processed through
a clock generator on the controller card of the shutter into clock signals for the
stepper motor.

Firmware description Electronic signal

PS 27 LS 27
PS 28 LS 28

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-15

Maintenance Shutter CMD

Maintenance
The shutter does not require preventive maintenance under normal operating
conditions.

Technical data
Dimensions:
Height: 127 mm (5.0")
Width: 337 mm (13.3")
Depth: 185 mm (7.28")

Weight: 1020 g (2250 lb)

8-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Check/Cash Deposit Module (CCDM)
A separate service manual is available for the check/cash deposit module.
The service manual can be ordered from our print partner. It is also available
in the intranet.
Order number of English edition: 01750062112

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-17

 Check/Cash Deposit Module (CCDM)

8-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Deposit unit
A special service manual is available for the deposit unit. This service manual
can be ordered from our print partner and is also available in the intranet.
Language Order number
German 01750057322
English 01750057323

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-19

 Deposit unit

8-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Coin Dispenser Module CM2-O-4H/8H
A special service manual is available for the Coin Dispenser Module CM2-O-
4H/8H. This service manual can be ordered from our print partner and is also
available in the intranet.

Language Order number

German / English 01750203987

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 8-21

 Coin Dispenser Module CM2-O-4H/8H

8-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Camera IDS
i This component consists the HW inventory data.

Manufacturer: IDS
Camera type: Wincor-Nixdorf UI-1553-C-WN

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 9-1

Camera versions Camera IDS

Camera versions
IDCU camera
Part number 01750167490
Order name Camera_IDS_2008-02_CHD
Lens 2 mm (0.079")
159° (diagonal) x 130° (length) x
Opening angle 99,4° (width)
Focus 80 mm (3.15")
Label color yellow

Portrait camera Terminal

Part number 01750174313
Order name Camera_IDS_2009-01
Lens 4,2 mm (0.165")
89° (diagonal) x 71° (length) x
Opening angle 49,5° (width)
Focus 400 mm (15.75")
Label color white

Portrait camera Cash

Part number 01750184996, 01750196300
Order name Camera_IDS_2008-03
Lens 2 mm (0.079")
159° (diagonal) x 130° (length) x
Opening angle 99,4° (width)
Focus 400 mm (15.75")
Label color silver

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 9-2

Camera IDS Camera drivers

Cash slot camera

Part number 01750184997, 01750196299
Order name Camera_IDS_2008-03
Lens 2 mm (0.079")
159° (diagonal) x 130° (length) x
Opening angle 99,4° (width)
Focus 440 mm (17.32")
Label color silver

i The focal length of the camera is preset.

Camera drivers
The drivers for the camera are part of the product-specific software, supplied
by Wincor Nixdorf.

Driver installation

i The software drivers have to be installed before the camera is

connected.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 9-3

Technical data Camera IDS

Technical data
Parameters Specification

Manufacturer IDS
Type Wincor-Nixdorf UI-1553-C-WN
Video chip type 1/3” CMOS
Lens See camera versions
Pixels (H x V) 1600 x 1200
Frame rate max. 18 fps
Camera setting parameters Frame rate, contrast, gamma correction,
brightness, color saturation, color on/off,
exposure control
Power consumption 150 - 200 mA
Operating temperature range -15 °C to +55 °C (+5 °F to +131 °F)
Weight 60 g (1.32 lb)
Dimensions (W x H x D) 33 x 40 x 70 mm (1.3" x 1.57" x 2.76")
System requirements
Operating system Windows XP
Interface USB 2.0 high speed

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 9-4

Camera IDS Pin assignment

Pin assignment
Power supply

Type of connector:
Micro USB 5 pol.
1

Pin Assignment
1 VCC + 5 V
2 - Data
3 + Data
4 nc
5 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 9-5

Pin assignment Camera IDS

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 9-6

Relay Panel for External Features USB
01750083012

Description
This relay panel for external features is a stand-alone Low Speed USB
component which - in combination with the application software - enables the
following functions :
− Control of the self-service system by means of up to 4 external signal
devices (inputs 1 - 4).
− Control of up to four external pieces of equipment via the self-service
system (relays 1 - 4)
− Connection of a remote status indicator (RSI)
Power is supplied via the USB cable.
Operation of the remote status indicator, however, requires an additional 24 V
connection.
In a self-service system two relay panels for external features may be used.
The second relay panel for external features is addressed via a coding
connector (short-circuit bridge) which is polled by the firmware.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-1

Technical data Relay Panel for External Features USB 01750083012

Technical data

Description of connectors

10

1 Connector X2, relay 1 6 Connector X5, inputs 3 and 4

2 Connector X3, relay 3 7 Connector X4, RSI
3 Connector X5, inputs 1 and 2 8 Connector X6, 24V
4 Connector X2, relay 2 9 Connector X1, USB
5 Connector X3, relay 4 10 Coding connector for the
second relay panel for external
features

10-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Relay Panel for External Features USB 01750083012 Technical data

Connector X1
USB connector type B

Connectors X2 and X3
These two connectors serve to connect external actuators (e.g. a door opener)
which are controlled by the application software via the relay. The relays are
addressed via the microcontroller.

Connector X4
This 4-pin connector is reserved for connection of the remote status indicator
(RSI).

Connector X5
Via this connector up to four customer inputs (sensors or contacts such as
door switches, photosensors) can be polled by the microcontroller and
evaluated by the application software.

Connector X6
24V supply for RSI operation

Coding connector
Addresses the second relay panel for external features in the system by
means of a short-circuit bridge.

How the connector pins are used is shown in the following terminal
i diagram and pin assignments.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-3

Technical data Relay Panel for External Features USB 01750083012

Terminal diagram

Relay 1 Relay 3
1 2

1 3 1 3 1 4

X2 X3 X5 X4

4 6 4 6 5 8 1 4

Relay 2 3 4 Remote Status

Relay 4
Inputs Indicator

Sample connection of customer feedback

Example for input 2
Contact bridged =
feedback is generated
1 4
X5

10-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Relay Panel for External Features USB 01750083012 Technical data

Pin assignment

X1, USB input

1 2 Type of connector:
USB 4-pin (type B)

4 3

Contact Name Comment

1 5V
2 D-
3 D+
4 GND

X2, customer relays 1 and 2

1
3

4
6

Contact Name Comment

1 Relay 1 Default: contact open
2 Relay 1 Default: contact closed
3 Relay 1 Input contact
4 Relay 2 Default: contact open
5 Relay 2 Default: contact closed
6 Relay 2 Input contact

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-5

Technical data Relay Panel for External Features USB 01750083012

X3, customer relays 3 and 4

1 .
3

4
6

Contact Name Comment

1 Relay 3 Default: contact open
2 Relay 3 Default: contact closed
3 Relay 3 Input contact
4 Relay 4 Default: contact open
5 Relay 4 Default: contact closed
6 Relay 4 Input contact

X4, RSI connection

1 .
4

Contact Name Comment

1 Red LED
2 Yellow LED
3 Green LED
4 GND

10-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Relay Panel for External Features USB 01750083012 Technical data

X5, customer inputs

1
4

5
8

Contact Name Comment

1 Input 1
2 GND
3 Input 2
4 GND
5 Input 3
6 GND
7 Input 4
8 GND

Connector X6, voltage supply

Type of connector:
Molex Mini-Fit Jr. 2M

Contact Name Comment

1 24V switched
2 GND load

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-7

Replacement Relay Panel for External Features USB 01750083012

Coding connector

Type of connector:
Jumper strip 2M

This connector is used for the short-circuit bridge to code the second relay
panel for external features.

Replacement
Please note that in case of a relay panel replacement the coding
i connector (for the second relay panel in the system) must be detached
from the defective component and attached to the new one.

Technical data
USB data transfer rate: 1.5 Mbit/sec

Relay switching contacts: 24 V / 1 A load capacity

RSI interface: 24 V / 20 mA load capacity
Voltage supply: +5V
+ 24 V only for RSI operation

Length: 210 mm (8.27")

Width: 37 mm (1.46")
Height without terminal strips:
38 mm (1.5")
Height with terminal strips: 50 mm (1.97")
Weight: 0.240 kg (0.53 lb)
Weight with terminal strips: 0.270 kg (0.6 lb)

10-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Remote Status Indicator
Part number Version
01750047663 Remote status indicator - standard
01750069332 Remote status indicator - audio

Remote status indicator - standard Remote status indicator - audio

Description
This display can be installed physically separate from the system. It serves to
inform the operator of the current status of the system. In contrast to the
remote status indicator - standard, the remote status indicator - audio also
features an acoustic signal generator. In the case of display (red) (see section
"Indicators and controls"), an additional continuous tone is generated. It can be
deactivated via the Audio Reset key. However, the optical display is still output.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-9

Indicators and controls Remote Status Indicator

Indicators and controls

Remote status indicator - standard Remote status indicator - audio

1
2
3
1
2 4
3
5

Pos. Indicator / Meaning Action

Function
1 Red SERVICE REQUIRED Follow the instructions on
the system's operator panel
or monitor.
2 Yellow SUPPLIES REQUIRED Follow the instructions on
the system's operator panel
or monitor.
3 Green IN SERVICE
(system is in service)
4 Acoustic Continuous tone for See pos. 1
signal 'SERVICE REQUIRED'
generator
5 'Audio Turns off continuous
Reset' key tone.

10-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Remote Status Indicator Pin assignment

Pin assignment

Remote status indicator - standard

Pin Description
1 Service display 'red' (pin 11 on the relay panel for external features)
2 Service display 'yellow' (pin 12 on the relay panel for external features)
3 Service display 'green' (pin 13 on the relay panel for external features)
4 GND (pin 14 on the relay panel for external features)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-11

Pin assignment Remote Status Indicator

Remote status indicator - audio

Pin Description
1 Service display 'red' (pin 11 on the relay panel for external features)
2 Service display 'yellow' (pin 12 on the relay panel for external features)
3 Service display 'green' (pin 13 on the relay panel for external features)
4 GND (pin 14 on the relay panel for external features)

10-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel USB (OP 04)
Operator Panel USB 01750076793
Operator Panel USB 01750109076

Introduction

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-13

Introduction Operator Panel USB (OP 04)

This component allows the operator of the self-service system or the service
technician to perform various operations and indicates the operating status.

Compared to the functionality of the V.24 versions used up to now the

following functions have been added:
− Integration of the external control unit for the central USB special
electronics
− Additional shift key to enter letters and special characters via the keypad
− Additional key to switch between several logical application levels (e.g.
SOP and ProPxD)

The labeling of the keys and indicators can be customized using the supplied
sets of labels.
The contrast of the LCD can be set by means of the application software.
Connection to the I²C bus of the central USB special electronics is only needed
for the functions of the external control unit.

i The ic port connector to the central USB special electronics may only
be attached or detached while there is no connection to the power
supply. Improper handling can cause irreparable damage to the
component.

The 5 V operating voltage is supplied via the central USB special electronics.

10-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel USB (OP 04) Introduction

Switching on
As soon as the supply voltage is applied via USB, the operator panel switches
on automatically and performs a power-on routine with an internal test.
At power-on the booter checks if valid firmware is available. If that is the case,
the firmware is started. The firmware performs a self-test at power-on (main
memory, USB port, LCD and keyboard).
The result of the self-test is shown on a start display for approximately five
seconds. Then the graphics display is deleted.

If an error occurred during the internal test, the red service LED is lit, provided
that it is not disabled by the application software.

i Replace the operator panel if the error keeps occurring after the unit
has been switched on repeatedly.

Operation settings
The operation settings are made via the application software.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-15

Description of keys and indicators Operator Panel USB (OP 04)

Description of keys and indicators

1 8

2 9

3 10

4 11
5 A B C D E F 12
1 2 3
13
14
4 5 6 15
7 8 9 16
17
6 0
18
19

1 Function key 5 11 Function key 4

2 Function key 6 12 Keys for hexadecimal codes
3 Function key 7 13 ON/OFF key for ZSE USB
4 Function key 8 (central USB special electronics)
5 Service key 14 Status indicators for ZSE USB
6 Shift key 'a b c' 15 Speaker key for ZSE USB
7 Display 16 LCD Light key for ZSE USB
8 Function key 1 17 SOP key for ZSE USB
9 Function key 2 18 Status indicators
10 Function key 3 19 Standard entry keys

10-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel USB (OP 04) Description of keys and indicators

Keys and indicators for operator panel functions

Function keys F1 through F8

The functions of these keys depend on the application.

Service key
This key is used to toggle between different logical application levels during
the running application.

'a b c' key

This shift key for entering letters and special characters is not supported by all
applications. First press this key before entering letters and special characters.
The enter mode is maintained until the key is pressed again.

Keys A through F
Use these keys to enter hexadecimal codes.

Standard entry keys

These keys serve to enter letters, digits and special characters. The keys in
the right column of this keypad (e.g. the Confirm key) are used for entry
control.

Status indicators
Customer yellow LED
Cash yellow LED
Paper red LED
Service red LED
Operation green LED

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-17

Description of keys and indicators Operator Panel USB (OP 04)

Keys and indicators for functions of the external

control unit

ON / OFF key
If the central USB special electronics is in standby mode (red STANDBY LED
on, green ON LED off), pressing this key tells the system that you want to
switch it on. Switching on then takes place according to the application
software settings.
Pressing this key causes the green ON LED to flash in confirmation and to
indicate the restart phase which takes about ten seconds. At the end of the
restart phase, the system is switched on and the green ON LED shines
continuously.
Pressing this key in operating mode is interpreted as a request to switch to
standby mode, and the green LED flashes in confirmation. If this switchover
takes place according to the application software settings, the red STANDBY
LED shines continuously.

Speaker key
This key is used to adjust the volume of the system loudspeaker in eight steps.
The volume is increased by one step whenever this key is pressed. When the
highest volume is reached, the next keystroke will return the volume to the
lowest level. The last setting is automatically saved.

LCD Light key

This key is used to switch the LCD backlight on and off. Enabling of this
function is indicated by the yellow LCD LIGHT LED, and the backlight is
switched on permanently and cannot be switched off by a software request.

10-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel USB (OP 04) Description of keys and indicators

SOP key
Pressing this key tells the system that you want to switch on the application
program's SOP mode.
The yellow SOP LED lights up briefly to confirm that this key has been
pressed. SOP mode itself is called according to the application program's
settings.

Status indicators
STANDBY red LED
ON green LED
LCD LIGHT yellow LED
SOP yellow LED

Indicators for UPS operation

The operating state of a UPS is indicated by the following yellow LEDs.
UPS WORKING The power supply has failed and the UPS is active.
CAPACITY EMPTY The UPS' storage capacity is no longer adequate.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-19

Replacing the label strips Operator Panel USB (OP 04)

Replacing the label strips

Labeling of the function keys F1 through F4, F5 through F8 and of the keys
and indicators which are located to the right of the standard entry keys can be
customized with the supplied label strips.
Perform the following steps to change the strips:

i To avoid damage to the logic by static, discharge the static by touching

a grounded surface.
• Release the connector lock and unplug the connector from the operator
panel.

Replacing label strips in the upper section of the operator panel

On the rear side of the operator panel

remove screw (1) at the top and
remove the cover (2).

Replace the label strip on the right

side (1) and/or on the left.

10-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel USB (OP 04) Replacing the label strips

Replacing label strips in the lower section of the operator panel

On the rear side of the operator panel

remove screws (1) and (2) at the
bottom and remove the cover (3).

Replace the labeling strip (1).

• Re-assemble in reverse order of removal.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-21

Technical specifications Operator Panel USB (OP 04)

Technical specifications

Pin assignment

USB port

1 2 Type of connector:
USB 4-pin (type B)

4 3

Pin Name Comment

1 5V
2 D-
3 D+
4 GND

10-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel USB (OP 04) Technical specifications

I²C bus

Type of connector:
RJ45 8F

Pin Name Comment

1 5V switched Not connected
2 5V standby For the integrated external control unit
function
3 GND
4
5
6 I²C data
7 GND
8 I²C clock

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-23

Technical specifications Operator Panel USB (OP 04)

Technical data

LCD

LCD resolution: 240 x 128 pixel

LCD size: 108 x 58 mm (4.25" x 2.28")
Backlight: can be switched on via the
application program
Contrast: can be set via the application
program

Data interface

System connection: USB 1.1 full speed

Integrated external control unit: I²C bus

Power supply

Integrated external control unit: 5 V via USB port

Connection of external control unit: 5 V standby from SE

Dimensions and weight

Length: 240 mm (9.45")

Width: 170 mm (6.69")
Height: 29 mm (1.14")

Weight: 0.76 kg (1.68 lb)

10-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05
1 Operator panel 05 10.4" Small housing (without keypad) 01750101405
2 Operator panel 05 10.4" with keypad 01750104454
3 Operator panel 05 10.4" without keypad 01750125260

i This chapter lists the component's available versions. Which version is

deployed in the CINEO C2070 / ProCash 8100 is described in the
chapter "Function and Integration".

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-25

Connections Operator Panel 05

Connections
i The ports are on the back side of the operator panel 05.

Operator panel 05 - with/without keypad

1 I²C bus (connection of OP 05 keypad component to the central

USB special electronics )
2 Power supply connection (+12 V)
3 USB 2.0 (connection of OP 05 LCD/touch component)

10-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05 Connections

i The connector of the I²C port for the central USB special electronics
may only be attached or detached when the device is disconnected
from the power supply.
Improper handling can cause complete damage to the components.

i There is no I²C port on the operator panel 05 without keypad!

Operator panel 05 - small housing

1 Power supply connection (12 V)

2 USB 2.0 (connection of OP 05 LCD/touch component)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-27

Important safety precautions Operator Panel 05

Important safety precautions

– If the LCD panel breaks and fluid seeps out, avoid coming into
contact with the fluid and do not inhale the vapors.
If fluid gets into your mouth or eyes, immediately wash your eyes or
mouth with water.
Wash any areas of skin or clothing which have come into contact
with this fluid with alcohol and thoroughly rinse them with water
afterwards.

– Always switch off the power supply when connecting or

disconnecting cables.

– The polarization filter screen is very delicate and must be protected

against scratches.

– To clean the display screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the
screen or to slightly dampen it with screen or window cleaner.

– Avoid any mechanical pressure in order not to break the glass.

10-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05 Structure and functions

Structure and functions

The operator panel 05 is connected to the system's monitor as a secondary
display with a resistive touch screen in front of it. The touch function is an
integral feature of the operator panel 05. In systems with a special electronics
USB the operator panel 05 with keypad is installed. The keypad has the same
function as the external control unit. The operator panel 05 with a small
housing is designed for systems with limited space and for systems with
special electronics USB.
The operator panel 05 is used to operate the application software. It enables
the operator of self-service systems or the service technician to perform
various tasks with visual support. It also serves to display the operating status.
Direct-X 3D functions are not supported.
The CSC-W software should at least be release 21.30. The calibration data
generated wit hit are stored in the controller of operator panel 05.
The 12 V operating voltage is supplied via a separate power supply unit. It is
fed via the systems power distributor.
The monitor and the touch function are connected to a USB 2.0 interface of the
system unit (PC).

i -Since the entire screen contents is transmitted via the USB 2.0 port,
make sure that the operator panel 05 is directly connected to the PC
via a high-speed USB 2.0 interface. Operation of the operator panel 05
connected to a USB 1.1 interface such as the special electronics USB
is not stable.

The keypad of the operator panel 05 is connected to the I²C bus of the special
electronics USB.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-29

Settings Operator Panel 05

Settings
When using the operator panel 05 for the first time or when retrofitting it, it
must be calibrated.
After changing the resolution on the system's monitor, re-boot the operating
system to force recalibration of the touch sensor. (The focus of the touch area
changes with the resolution of the system's monitor since the operator panel
05 is connected to the system's monitor as a secondary display).
For calibration you need the software
CSC-W Rel. 21.30 or higher. During boot-up of the CSC-W software there is a
pause for 10 seconds during which you can confirm calibration on the operator
panel 05. Then you can perform calibration by touching spots on the touch
screen displayed in a defined manner.
The generated calibration data is stored in the controller of operator panel 05
so that no calibration is required again after OP 05 has been repaired. Re-
calibration is only performed in exceptional cases.

Circuit diagram

System unit USB

(PC)
LCD +
Power Power + 12 V Touch
distributor supply
Central USB unit
special I²C
Keypad + indicators
electronics

10-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05 Operator panel 05 with keypad

Operator panel 05 with keypad

Keys and indicators

1 ON/OFF key 6 Status display UPS WORKING

2 Status display ON 7 LCD LIGHT key
3 Status display STAND BY 8 Status display LCD LIGHT
4 SPEAKER key 9 SOP key
5 Status display 10 Status display SOP
CAPACITY EMPTY

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-31

Operator panel 05 with keypad Operator Panel 05

ON/OFF key
If the red STANDBY LED is lit, you can switch the system on by pressing the
ON/OFF key. After you have pressed the key, the green ON LED blinks to
confirm this. After approx. 10 seconds the system switches on and the green
ON LED stays on permanently.
Pressing the ON/OFF key in the operating mode, switches the device to
standby mode and the green LED blinks to confirm this. If the system is in
standby mode, the red STANDBY LED is on permanently.

SPEAKER key
This key is used to adjust the volume of the system loudspeaker in 8 steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.

The last setting is automatically saved.

LCD LIGHT key

This key is used to turn the LCD backlight on or off in the boot phase. The fact
that this function is switched on is indicated by the yellow LCD LIGHT LED. If
the function is activated, the backlight is on permanently.

SOP key
This key is used to call the service and operation mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
− Key function: After pressing in the key function, the yellow SOP LED lights
up briefly for confirmation.
− Switch function: In the switch function, the LED indicates the state of the
switch. When the SOP function is on, the yellow SOP LED lights up.

10-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05 Operator panel 05 with keypad

Status indicators

red LED STAND BY

green LED ON
yellow LED UPS WORKING
yellow LED CAPACITY EMPTY
yellow LED LCD
yellow LED SOP

Indicators for UPS operation

The operating state of the uninterruptible power supply (UPS) is indicated by
the following yellow LEDs:
UPS WORKING Power supply has failed and the UPS is active.

CAPACITY EMPTY The capacity of the UPS is not sufficient.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-33

Technical specifications Operator Panel 05

Technical specifications

Pin assignment

I²C bus (only for version with keypad)

Type of connector:
RJ45 8F

Pin Signal Remarks

1 5 V switched Not connected
2 5 V stand by
3 GND
4
5
6 I²C Data
7 GND
8 I²C clock

i The connector of the I²C port for the central USB special electronics
may only be attached or detached when the device is disconnected
from the power supply.
Improper handling can cause complete damage to the components.

10-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05 Technical specifications

Voltage connection and backlight on/off

1 Type of connector:
Molex Mini-Fit Jr. 4M

Pin Signal Remarks

1 GND External power supply unit
2
3 +12 V External power supply unit
4

USB port

1 2 Type of connector:
USB 4-pin (type B)

4 3

Pin Signal Remarks

1 5V
2 D-
3 D+
4 GND

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-35

Technical specifications Operator Panel 05

Technical data

General
Dimensions and weight of operator panel 05 (with/without keypad):
Width: 326 mm (12.83")
Height: 224 mm (8.82")
Depth: 38 mm (1.5")
Weight: 2.1 kg

Dimensions and weight of operator panel 05 (small housing):

Width: 257 mm (10.12")
Height: 206 mm (8.11")
Depth: 38 mm (1.5")
Weight: 1.9 kg

Operation:
Temperature: 0 to +40 °C (+32 °F to +104 °F) (non-
condensing)
Humidity: from -20 to +60 °C (-4 °F to +140 °F) less than
90 % rel.h. (non-condensing)

Storage:
Temperature: -20 to +80 °C (-4 °F to +176 °F) (non-
condensing)
Humidity: from -20 to +60 °C (-4 °F to +140 °F) less than
95 % rel.h. (non-condensing)

10-36 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 05 Technical specifications

LCD
Screen diagonal: 10.4" / 26.4 cm
Resolution: 800 x 600 (SVGA)
Brightness: 190 cd/m² (typically)
Response time: 10 ms (typically, shift from white to black)
30 ms (typically, shift from black to white)

Interfaces
I²C bus Connection of OP 05 keypad component
to the central special electronics USB
Power supply Connection via the external power supply unit
USB 2.0 HighSpeedport Connection of the LCD/touch component
to USB

Operating system support

Operating system support for
OP 05 (Artista) driver: Windows XP SP2 and
Windows 2000 SP4
Emulation mode via USBIO: Windows NT

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-37

Technical specifications Operator Panel 05

10-38 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06
Operator panel OP06 II 01750201871

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-39

Connectors Operator Panel 06

Connectors
i The connectors are located at the rear of the operator panel 06.

Operator Panel 06

1 For power supply connection with 12 V

2 VGA connector
3 UBS (connection of the LCD/touch component of the OP 06)

10-40 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06 Important safety precautions

Important safety precautions

– If the LCD panel breaks and fluid seeps out, avoid coming into
contact with the fluid and do not inhale the vapors.
If fluid gets into your mouth or eyes, immediately wash your eyes or
mouth with water.
Wash any areas of skin or clothing which have come into contact
with this fluid with alcohol and carefully rinse them with water
afterwards.

– Always switch off the power supply when connecting or

disconnecting cables.

– The polarization filter screen is very sensitive and must be

protected against scratches.

– To clean the display screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the
screen or to slightly dampen the cloth with cleaning spirit.

– Avoid any mechanical pressure in order not to break the glass.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-41

Structure and functions Operator Panel 06

Structure and functions

The operator panel 06 is as a secondary display connected to the system
display with a resistive touch screen in front of it. The touch function is an
integral part of the operator panel 06. The operator panel 06 is installed with a
keyboard in the devices with a special electronics module USB. The keyboard
features the same functioning as the 'External control unit.'
You can use the application software with the operator panel 06. It allows the
operator of the self-service systems or the service engineer to carry out
different activities with visual support by a graphically guided display.
The software is presented with the ProBase/C or ProBase/J versions which
support this component.
Direct-X 3D functions are not supported.
The operating voltage of 12 V is supplied by a separate power supply unit. It is
fed by the power distributor of the device.
The display is connected via a VGA interface and the touch function via the
USB interface to the system unit (PC).

10-42 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06 Operating settings

Operating settings
During the initial start-up and during retrofitting of the operator panel 06 you
should perform a calibration.
After the conversion of the system display resolution of the device, the
operating system needs to be restarted to force a recalibration of the touch
sensor. (The focus of the touch area changes along with the resolution of the
system display because the operator panel 06 is as a secondary display
connected to the display of the system.)
A corresponding product-specific software is necessary for the calibration, e.g.
ProBase/G or ProBase/J which support the OP06. During the start-up of the
software, the boot procedure stops for 10 seconds and on the operator panel
06 can confirm the performance of the calibration. After that you can perform
the calibration process by pressing defined displayed points on the touch
surface.

Circuit diagram
USB
System unit
VGA LCD +
Power Power Touch
distributor supply unit +12 V
Special
electronics Keyboard
module

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-43

Specifications of the keys Operator Panel 06

Specifications of the keys

1 Power on/off key 4 Select key down

2 Menu key 5 Enter key
3 Select key up

Power on/off key

The power key is used to switch the device on and off.

10-44 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06 Specifications of the keys

Menu key
The menu key is used to activate the "On screen display mode." Press the key
twice to deactivate OSD mode. After you waited 20 seconds, the OSD mode
switches off independently.

Select key up/down

These keys have to functions. If the OSD mode is activated, the keys are used
to select the adjusting settings. If an adjusting setting was selected, you can
change the values of the selected positions with the select keys.

Enter key
The enter key is used to confirm various menu functions.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-45

Technical information Operator Panel 06

Technical information

Pin assignments

VGA connector
5 1 Type of connector:
DSUB 15/09F

15 11

Pin Name
1 RED
2 GREEN
3 BLUE
4 NC
5 GND
6 GND
7 GND
8 GND
9 + 5 V FS
10 GND
11 NC
12 MONID 1
13 HSYNC
14 VSYNC
15 MONID 2

10-46 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06 Technical information

USB port
2 1 Connector type:
USB 4pin

3 4

Pin Name Remarks

1 VCC +5 V
2 - Data 3.3 V difference
3 + data 3.3 V difference
4 Ground

Connection for monitor power

Type of connector:
1 2 Jack plug

Pin Description
1 0V
2 +12 V

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-47

Technical data Operator Panel 06

Technical data
General

Dimensions and weight of the operator panel 06

Width: 251.2 mm
(9.89 ")
Height: 192 mm
(7.56 ")
Depth: 33 mm
(1.3 ")
Weight: 1.7 kg
(3.75 lb)

Operation:
Temperature: 0 to + 40 °C (non-condensing)
(32 to 104 °F)
Humidity: 10% to 85 % r.F. (non-condensing)

Storage:
Temperature: - 20 to + 60 °C (non-condensing)
Humidity: 10% to 85 % r.F. (non-condensing)
LCD

Screen diagonal: 10,4“ / 26,4 cm

Resolution: 800 x 600 (SVGA)
Brightness: 230 cd/m² (typical)
Response time: 10 ms (typical, change from white to black)
25 ms (typical, change from white to black)
Interfaces

VGA connector Connection of the LCD to the system unit

Power supply Connection via the external power supply unit
USB port Connection of the touch component
of the OP 06 to USB

10-48 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06 Technical data

Operating system support

Operating system support for

OP 06 (Artista) - driver: Windows XP SP2 and
Windows 2000 SP4
Emulation mode via USBIO: Windows NT

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-49

Technical data Operator Panel 06

Keyboard for the operator panel

Keys and indicators

1 ON/OFF key 6 Status display UPS WORKING

2 Status display ON 7 LCD LIGHT key
3 Status display STAND BY 8 Status display LCD LIGHT
4 SPEAKER key 9 SOP key
5 Status display 10 Status display SOP
CAPACITY EMPTY

10-50 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Operator Panel 06 Technical data

ON/OFF key
If the red STANDBY LED is lit, you can switch the device off by pressing the
ON/OFF key. After you have pressed the key, the green ON LED blinks to
confirm this. After approx. 10 seconds the device switches on and the green
ON LED stays on permanently.
Pressing the ON/OFF key in the operating mode switches the device to
standby mode, and the green LED blinks to confirm this. If the device is in
standby mode, the red STANDBY LED is on permanently.

SPEAKER key
This key is used to adjust the volume of the device loudspeaker in eight steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.

The last setting is automatically saved.

LCD LIGHT key

This key is used to switch the LCD backlight on or off in the start-up phase
(boot phase). If the function is activated, the backlight is on permanently.

SOP button
This key is used to call the service and operation mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
− Key function
After pressing in the key function, the yellow SOP LED lights up briefly for
confirmation.
− Switch function
In the switch function, the LED indicates the state of the switch. When the
SOP function is on, the yellow SOP LED lights up.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-51

Technical data Operator Panel 06

Status indicators

Red LED STAND BY

Green LED ON
yellow LED UPS WORKING
yellow LED CAPACITY EMPTY
yellow LED LCD
yellow LED SOP

Indicators for UPS operation

The operating state of the uninterruptible power supply (UPS) is indicated by
the following yellow LEDs:
UPS WORKING Power supply has failed and the UPS is active.

CAPACITY EMPTY The capacity of the UPS is not sufficient.

Pin assignments
Voltage connection and backlight on/off

1 Type of connector:
Molex Mini-Fit Jr. 4M

Pin Name Remarks

1 GND External power supply unit
2
3 + 12 V External power supply unit
4

10-52 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Plug-in Media Entry Indicators
Part number: 01750058806

Structure
The media entry indicators comprise a plastic frame, the LED board and the
optical indicator.

1 Plastic frame 3 LED board

2 Optical indicator

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-53

Pin assignment Plug-in Media Entry Indicators

The LED board includes the connector and an IC with the LED, which is the
light source for the optical indicator.

1 Connector

2 IC with LED

Pin assignment
Type of connector:
1 Dubox 3-pin, M

Pin Name
1 Source
2 Not used
3 GND

10-54 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM
i This chapter specifies the available component versions. The chapter
"Function and Integration" describes which of these versions are used
in the CINEO C2070 / ProCash 8100.

Type Part number Description

PW 5115RM 1500i 01750138010 UPS for 120 V power supply systems
PW 5115RM 1500i 01750129165 UPS for 230 V power supply systems

Powerware 5115 RM prevents power failures, voltage drops and under- and
overvoltages reaching the connected devices. It filters out minor voltage
fluctuations and protects the connected devices by disconnecting the power
input cable internally and then providing an uninterrupted power supply via an
internal battery until the external power supply is reliable again or, if the
problem persists, until the battery is empty.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-55

Important safety precautions UPS Powerware 5115 RM

i In devices with heating or climate control unit, these components are

not connected to the UPS and are not supplied by it.

Important safety precautions

– The UPS is equipped with a suitable energy source (battery). The
output socket may carry a voltage even if the UPS was not
connected to a voltage grid.

– The power cable must not be detached or removed while the UPS is
switched on, for the safety grounding of the UPS and of the devices
connected to it is thus removed.

– To reduce danger of fire or electric shocks, the UPS must only be

installed in buildings with controlled temperature and humidity free
of conducting contaminants. The ambient temperature must not
exceed 40 °C (104 °F).
The UPS must not be operated in the vicinity of water or in
extremely high humidity (max. 95 %).

– To comply with international standards and wiring regulations, the

devices connected to the power outputs of the UPS must altogether
not exceed a ground fault current of a total of 3.5 mA.

10-56 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Controls

Controls

Front view

1 2 3 4 5 6 7 8

1 Load indicator 2 (green LED) 5 Overload (red LED)

2 Load indicator 1 (green LED) 6 Input voltage (green LED)
3 Error indicator (red LED) 7 TEST/Alarm reset button
4 Battery operation (yellow LED) 8 ON / OFF button

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-57

Controls UPS Powerware 5115 RM

Rear view (120 V version)

1 Current outputs 5 Cable error indicator

2 Netzwork protection 6 USB port
3 DIP switch voltage setting 7 Add-on slot
4 V.24 interface 8 Power cable

10-58 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Controls

Rear view (230 V version)

1 Current outputs 5 USB port

2 Netzwork protection 6 Circuit-breaker
3 DIP switch voltage setting 7 Power supply
4 V.24 interface 8 Add-on slot

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-59

Initial start-up UPS Powerware 5115 RM

Initial start-up
i The battery charges to 90 % capacity in approximately 3 hours.
Before the initial start-up, the battery should be charged continuously
for 6 to 24 hours.

Press and hold the ON/OFF button (1),

until the UPS beeps (approx. 2
seconds).
The LEDs blink one after the other,
while the UPS conducts a self-test.
When the self-test is complete, the
UPS enters operating mode and
charges its batteries.
The input voltage LEDs (2) and the
load indicators (3) and (4) shine.

4 3 2 1

i If the UPS finds a fault when carrying out the self-test, the
corresponding LEDs light up to indicate this fault (see section
"Indicators/troubleshooting" in this chapter).

10-60 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Switching on

Switching on
i After the UPS has been connected to the power supply, it is in standby
mode.

Press and hold the ON/OFF button (1),

until the UPS beeps (approx. 2
seconds).
The UPS carries out a self-test and
enters operating mode.
The input voltage LEDs (2) and the
load indicators (3) and (4) shine.
The connected devices are
immediately supplied with line voltage.

4 3 2 1

Power-down
Press and hold the ON/OFF button (1)
for approx. 2 seconds.

i If the UPS is connected to the power supply, it is in standby mode after

switch-off.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-61

Standby mode UPS Powerware 5115 RM

Standby mode
In standby mode all LEDs are off and the connected devices are not supplied
with voltage.
The battery of the UPS recharges, when necessary.

Self-test
The self-test can be used to test the UPS operation.

i The batteries of the UPS must be fully charged and the UPS must not
be in battery mode to perform the self-test.

Press and hold the TEST button (1) for

approx. 3 seconds.

i If the UPS finds a fault, the corresponding LEDs light up to indicate

this fault (see section "Indicators/troubleshooting" in this chapter).

10-62 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Voltage selector

Voltage selector
i The voltage selector on the rear of the UPS is used to configure the
output voltages and the input voltage range (see following
configuration table also).

Output Input voltage range Voltage selector

voltage DIP switch 1 DIP switch 2
110 V 99 V - 116 V ON OFF/ON
120 V * 108 V - 127 V * OFF OFF/ON

220 V 198 V - 233 V ON OFF

230 V * 207 V - 243 V * OFF OFF/ON
240 V 216 V - 254 V ON ON

* factory setting

i Before changing the DIP switch position, the UPS must be switched off
and disconnected from the power supply.

• Switch the UPS off (see section "Switching-off") and disconnect the UPS
from the power supply.
Set DIP switch 1 (1) and DIP switch 2
(2) according to the configuration
ON
table.

OFF

1 2

• Connect the UPS to the power supply and switch on the UPS (see section
"Switching on").

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-63

Indicators/troubleshooting UPS Powerware 5115 RM

Indicators/troubleshooting

Resetting an alarm

i Before resetting an alarm, the problem must be cleared first (see

section "Problems").

Press the Test/alarm reset button (1)

to reset the audible alarm.

If the operating state of the UPS

changes, this reset is suspended, and
another acoustic warning signal may
sound.

10-64 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Indicators/troubleshooting

Problems
Indicator Meaning
LED is off
LED is on
LED blinks

Indicators and acoustic Cause Remedy

signals
UPS works with battery The automatic Switch off the UPS and
although normal line cutout (230 V disconnect connected
voltage is available. version only) devices from the UPS.
tripped. Check them for
malfunctions affecting the
power grid. Eliminate the
error, close the devices
again and press the
automatic switch back in
on the automatic circuit
breaker at the rear of the
UPS.
The UPS does not offer the The battery is weak Charge the battery. The
expected lifetime in battery due to a recent line battery of the UPS must
mode. power failure or has be charged after a longer
only a short lifetime power failure.
left. Batteries get weak faster
if they are operated often
or at increased
temperatures. If the
battery almost reached
the end of its lifetime, it
should be replaced.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-65

Indicators/troubleshooting UPS Powerware 5115 RM

Indicators and acoustic Cause Remedy

signals
The UPS is not Check that the power
connected to the cable is correctly
power supply. connected on both sides.
The UPS is in Switch the UPS on.
standby mode.
Supply voltage Check power supply with
failure a voltmeter.
Load 2 Load 1 Normal operation None

+ Battery operation Prepare the connected

devices for shutdown.
1 beep every 4 sec.
+ Battery operation: Switch the connected
Battery is weak. Two devices off and wait at
minutes or less of least 4 hours so the
1 beep every 2 sec. battery operation battery has time to
remain. charge up. Perform a
self-test.
If the problem persists,
replace the battery.
+ Battery operation: Check the supply
Power supply voltage.
1 beep every 2 sec. voltage too high
(> 149 V or > 290 V)
or too low (< 30 V)

10-66 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Indicators/troubleshooting

Indicators and acoustic Cause Remedy

signals
Battery operation: Check connected
UPS is overloaded devices.
1 beep every sec. or battery is weak. Switch off the device and
Three minutes or charge the battery. Wait
less of battery at least 4 hours so the
operation remain. battery has time to
charge up. Perform a
self-test.
+ Battery operation: Check connected
UPS is overloaded devices.
1 beep every sec. or battery is too Switch off the device and
weak. charge the battery. Wait
30 seconds or less at least 4 hours so the
of battery operation battery has time to
remain. charge up. Perform a
self-test.
! + Self-test has failed. Check the connections
and make sure, that the
battery is fully charged.
Continuous tone If the problem persists,
replace the battery.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-67

Indicators/troubleshooting UPS Powerware 5115 RM

Indicators and acoustic Cause Remedy

signals
! + UPS temperature is Check function of the
too high device's fans.
Check whether any
Continuous tone heatings in the device
may be responsible for
the higher temperature.
Switch off the device,
wait 5 minutes and
switch the device on
again.
If the problem persists,
replace the UPS.
! UPS fan fault Switch off the device and
replace the UPS.

Continuous tone
! + Failed attempt to Charge the battery for at
start the UPS by least 24 hours and
battery repeat the self-test.
3 beeps every 10 sec. If the problem persists,
replace the battery.
! + The output wave is Switch off the device and
abnormal while the replace the UPS.
UPS is on battery
Continuous tone
! + The output voltage Switch off the device and
is below or above replace the UPS.
the limit while the
Continuous tone UPS is on battery

10-68 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Pin assignments

Pin assignments

V.24

1 Type of connector:
D-SUB 9F

Pin Assignment In/Out Function

1 Low Batt Out Low battery relay contact
2 TXD Out Transmit Data
3 RXD In Receive Data
4 DTR In Data Terminal Ready
5 GND - Ground
6 DSR Out Data Set Ready
7 NC - not connected
8 AC Fail Out AC Fail relay contact
9 Power supply Out 8 V -24 V DC

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-69

Pin assignments UPS Powerware 5115 RM

USB

2 1 Type of connector:
USB 4-pin

3 4

Pin Assignment
1 +5 V
2 D-
3 D+
4 GND

10-70 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Technical data

Technical data
120 V version

Rated power
PW 5115 1500RM 1440 VA 1000 W
Input
Voltage 120 V (default) / 110 V, 120 V
(selectable)
Rated frequency 45 - 65 Hz
Primary fuse AC overvoltage protection device
Output (battery operation)
Output voltage -10 % to +6 % of rated voltage
Power factor 500 VA 0.64
Power factor 750 - 1500 VA 0.67 - 0.69
Waveform Sinusoidal wave
Batteries
Battery type Lead, sealed and maintenance-free
Charging period approx. 3 h to 90 % capacity
Ambient conditions
Electrical safety UL 1778 / UL 497A /
CSA C22.2, No. 107.1
Electromagnet. compatibility ICES-003 / FCC Part 15
Ambient temperature
(operation) 0 to + 40 °C (+ 32 °F to + 104 °F) at max.
95 % r.h.
Dimensions
Width x height x depth 440 x 44.5 x 578 mm
(17.32" x 1.75" x 22.76")
Weight
PW 5115 1500RM 22.95 kg (50.6 lb)

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-71

Maintenance UPS Powerware 5115 RM

230 V version

Rated power
PW 5115 1500iRM 1500 VA 1000 W
Input
Voltage 230 V 230 V (default) / 220 V, 230 V, 240 V
(selectable)
Rated frequency 45 - 65 Hz
Primary fuse Resettable primary fuse
Output (battery operation)
Output voltage -10 % to +6 % of rated voltage
Power factor 500 VA 0.64
Power factor 750 - 1500 VA 0.67 - 0.69
Waveform Sinusoidal wave
Batteries
Battery type Lead, sealed and maintenance-free
Charging period approx. 3 h to 90 % capacity
Ambient conditions
Electrical safety UL 1778 / UL 497A /
CSA C22.2, No. 107.1 EN 50091-1-1 /
IEC 60950
Electromagnet. compatibility ICES-003 / FCC Part 15 / EN 50091-2
Ambient temperature
(operation) 0 to + 40 °C (+ 32 °F to + 104 °F) at max.
95 % r.h.
Dimensions
Width x height x depth 440 x 44.5 x 578 mm
(17.32" x 1.75" x 22.76")
Weight
PW 5115 1500iRM 22.95 kg (50.6 lb)

Maintenance
UPS is maintenance-free.

10-72 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Replacing the battery

Replacing the battery

– The power outputs may carry a voltage even if the UPS is not
connected to an AC power source.
– Batteries can present a risk of electrical shock or burn from high
short circuit current. Therefore remove watches, rings and other
metal objects, before replacing the battery. Use tools with insulated
handles only.
– The battery must properly be disposed of. Please observe the local
regulations.
– Do not throw batteries into fire, as they may explode.
– Do not open or mutilate the battery. Released electrolyte is harmful
for skin and eyes.
– Replace batteries by the same type only.

• Make sure, that the UPS is switched off and disconnected from the power
supply.
Pull the device cover at the right side
(1), until the right and middle catches
are released.
Remove the device cover to the side
(2).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-73

Replacing the battery UPS Powerware 5115 RM

Detach the plug connection (1).

Move the battery cover to the right (1)

and remove it to the front (2).

Pull the battery carefully out of the

UPS and set it on a flat and stable
surface (see arrow).

10-74 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

UPS Powerware 5115 RM Replacing the battery

Push the new battery into the UPS

(see arrow).

UPS battery kit, Powerware

PW5115RM: 01750138293

Pull the cable through the battery

cover.

Install the battery cover (1) and push it

to the left as far as it will go (2).

Reconnect the plug connection (1).

When the plug connection is

i made, a voltage flash-over may
occur. This is a normal
procedure which does not have
any impacts to the UPS
function.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 10-75

Replacing the battery UPS Powerware 5115 RM

Insert the device cover on the left side

(1) and push it to the right against the
UPS until it locks into position.

10-76 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components
This chapter describes the removal and installation of the CINEO C2070 /
ProCash 8100.

Device views
i The following illustration shows all service relevant views of the device.
Please refer to the operating manual for further views of the device
and for the basic operation of the device.

The CINEO C2070 is supplied with a CMD V5 and the ProCash 8100
with a CMD V4. The following illustrations show a ProCash 8100 with
CMD-V4. Differences in the procedure for the various systems will be
pointed out.

The following illustrations only show an excerpt of the device versions.

The appearance depends on the version you ordered.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-1

Device views Removal/Installation of Components

Frontload

Customer panel open

1 Keypad 6 Customer panel lock

2 Shutter CMD 7 CCDM shutter
3 LCD monitor 8 Headphone jack
4 Touch controller 9 Hybrid DIP reader
5 Console Electronics CTM

11-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Device views

Customer panel open

1 System unit (PC) 8 External control unit

2 Power distributor 9 Journal printer
3 Special Electronics CTM 10 Card reader
4 Passbook module PUxx 11 Handle for equipment carriage A
5 Handle for equipment carriage B 12 Release lever CCDM head
6 CMD output transport module
7 External drive 13 CCDM head module

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-3

Device views Removal/Installation of Components

Safe opened

1 Release lever CMD 4 CCDM cassette module

2 Cash media dispenser (CMD) 5 Locking / release lever
3 Relay panel for external features CCDM cassette module

11-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Device views

Rearload

Customer panel open

1 Keypad 5 Console Electronics CTM

2 Shutter CMD 6 CCDM shutter
3 LCD monitor 7 Headphone jack
4 Touch controller 8 Hybrid DIP reader

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-5

Device views Removal/Installation of Components

Customer panel open

1 System unit (PC) 5 CMD output transport

2 Power supply unit 6 Receipt printer
3 Special Electronics CTM 7 Journal printer
4 Forms printer 8 CCDM head module

11-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Device views

Device rear

1 Fans on operating unit door 5 Locking/release lever Safe door

2 Lock for operator panel window 6 Key-operated lock
3 Handle of operating unit door 7 Operator panel window
4 Number combination lock 8 Lock for the door
of the safe door operating unit

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-7

Device views Removal/Installation of Components

Operating unit door

1 Fan 2 Operator panel

11-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Device views

Door of operating unit open

1 External drive 9 System unit (PC)

2 Journal printer 10 Power supply unit
3 Receipt printer 11 Special Electronics CTM
4 Capacitor 12 Forms printer TP20
5 Handle for equipment carriage A 13 Paper tray TP20
6 CCDM head module 14 Handle for equipment carriage B
7 Release lever of the CCDM 15 Release lever of the
head module Equipment carriage B
8 Release for customer panel 16 Reject tray for TP20
17 Power distributor

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-9

Device views Removal/Installation of Components

Safe open

1 CCDM cassette module 4 Locking / release lever Cash

2 Locking / release lever media dispenser (CMD)
CCDM cassette module 5 Cash media dispenser (CMD)
3 Relay panel for external
features

11-10 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Device views

Pulling out/pushing in the cash media dispenser

• Open the safe door.

Pulling out
Pull the cash media dispenser out of
the safe by using the green release
lever (1) as far as possible.

Pushing in
Push the cash media dispenser into
the safe until it locks in position.

Emergency release

i It may not be possible to pull out the cash media dispenser as

described above.

If this is the case, proceed as follows:

Check to see whether parts of the

stacker (e.g. the clamp) protrude
above the reject/retract cassette (see
arrow).
If they do, try to reposition the parts
carefully so that they are not damaged
when the CMD is pulled out.

Then press the emergency release (1)

and pull the CMD out of the device by
the green release lever (2) keeping the
emergency lock button pressed.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-11

Key-operated lock Removal/Installation of Components

Key-operated lock

Customer panel

i The lock of the customer panel is only optional for a Rearload device.

Insert the key in the door lock of the

customer panel (1). Then turn it
counterclockwise as far as possible.

Insert the removal key in the door lock

of the customer panel (1).

11-12 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Key-operated lock

Pull the door lock out (1).

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-13

Operator panel Removal/Installation of Components

Operator panel
• Open the door of the operating unit.
Grasp the operator panel mounting by
the green grip (1). Pull the locking
button (2) upwards and tilt the
mounting down.

Take hold of the edges (1) and (2) of

the operator panel and carefully tilt it
forwards.

Remove the screw of the ground

connection (1).
Disconnect connectors (2) to (4).

11-14 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Gas spring of operating unit door

Tilt the operator panel USB up again.

Remove the screw of the ground
connection (1).
Remove the screws (2) and (3).
Remove the operator panel USB.
Reinstall it by following the same steps
in reverse order.

Gas spring of operating unit door

Without the gas springs the operating unit door does not stay in an
open position.
When you let go of the door, it will drop shut.

i The two gas springs are removed in the same way. Removing the
springs is described for the left gas spring by way of example.

• Open the door of the operating unit.

Stick a screwdriver or the like behind
the safety clip (1), lever it out and
remove it.
Repeat these steps for the lower
mounting.
Unhook the gas spring first in back,
then in front.
Reinstall it by following the same steps
in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-15

Journal printer Removal/Installation of Components

Journal printer

Frontload

• Pull the equipment carriage A out of the device.

i Transfer the printer consumables (e.g. paper roll) to the new printer
(see operating manual).

Detach the two connectors (1) and

loosen the screws (2) and (3). Push
the printer a little in the direction of the
arrow and remove it upwards.

Reinstall it by following the same steps

in reverse order.

11-16 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Journal printer

Rearload

• Pull the equipment carriage A out of the device.

i Transfer the printer consumables (e.g. paper roll) to the new printer
(see operating manual).

Detach the two connectors (1) and

loosen the screws (2) and (3). Push
the printer a little in the direction of the
arrow and remove it upwards.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-17

Receipt printer Removal/Installation of Components

Receipt printer
• Pull the equipment carriage A out of the device.

i Transfer the printer consumables (e.g. paper roll) to the new printer
and if necessary set the new receipt printer to the used paper roll core
diameter (see operating manual).

Detach connectors (1) and (2).

Loosen screws (3) and (4), push the

printer a little in the direction of the
arrow and remove it upwards.

Reinstall it by following the same steps

in reverse order.

11-18 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Capacitor for card reader

Capacitor for card reader

• Pull the equipment carriage A out of the device.

Frontload
Remove cable ties (1) and (2).
Remove screws (3) and (4) and
remove the capacitor from the
mounting plate.

Loosen screw (1) and remove the

cable.

Remove the cable tie (2) and the

rubber cap (3), loosen the screw
underneath and remove the cable.

Reinstall it by following the same steps

in reverse order.

When removing the capacitor, do not touch the contacts, since the
capacitor may still have a residual current.
Avoid any short circuit at the contacts.
When installing the capacitor, be sure to take note of the polarity of the
connecting cables.
Make sure that the rubber cap on the positive pole is secured with a
cable tie.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-19

Capacitor for card reader Removal/Installation of Components

Rearload
Remove the cable tie (1).

Loosen screw (1) and remove the

cable.

Remove the cable tie (2) and the

rubber cap (3), loosen the screw
underneath and remove the cable.

Reinstall it by following the same steps

in reverse order.

When removing the capacitor, do not touch the contacts, since the
capacitor may still have a residual current.
Avoid any short circuit at the contacts.
When installing the capacitor, be sure to take note of the polarity of the
connecting cables.
Make sure that the rubber cap on the positive pole is secured with a
cable tie.

11-20 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Card Reader CHD V2CU (CHD V3x)

Card Reader CHD V2CU (CHD V3x)

i When replacing the CHD V2CU (CHD V3x) card reader, check if there
is a chip card in the SAM socket. If there is one, remove the chip card
and place it in the new card reader (refer to the operating manual).

Make sure the device is installed in the correct position.

The position of the track is clearly identified by the connections.

• Pull the equipment carriage A out of the device.

Detach connectors (1) and (2).
The position of the connectors
i depends on the track position of
the card reader.

Remove the screw (1), push the card

reader slightly in the direction of the
arrow and remove it upwards with the
mounting.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-21

Card Reader CHD V2CU (CHD V3x) Removal/Installation of Components

Turn the retaining bracket with the

card reader around and remove the
two screws (1) and (2). Use the
screws to mount the new card reader
on the old retaining bracket (3).

Reinstall it by following the same steps

in reverse order.

Disassembling the CIM board

i The CIM board must be removed from the removed card reader and
mounted on the new card reader. Before detaching the CIM board
connector, contact the internal organization unit and follow the
instructions.

• Remove the card reader (see section "Card reader CHD V2CU (CHD
V3x)").
Unplug the connector in position (1)
after consultation with the
administrative staff.

Remove screws (2) and (3) and place

the CIM board with the sheet (4) next
to the card reader.

11-22 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Card Reader CHD V2CU (CHD V3x)

Remove screw (1) and undo screw (2).

Unfold the card reader.

Remove the CIM sensor with its holder

(1).

During installation, make sure

i that the cable is positioned in
the cable guide (2).

• Mount the CIM board on the new card reader CHD in the reverse order of
steps.

i Lay the CIM sensor cable along the card reader so that the cable does
not hinder the operation of the card reader and other components.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-23

Passbook module PUxx Removal/Installation of Components

Passbook module PUxx

• Pull the equipment carriage out of the device.
Disconnect the plug (1) on the left side
of the printer.
Remove screw (2) and remove the
sheet.

Remove screws (1) and (2) and

remove the plate.

Disconnect the plug (1).

11-24 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components System unit (PC)

Swing the handle (1) upwards in the

direction of the arrow.

Remove the passbook module.

System unit (PC)

• Open the door of the operating unit.
Remove the ground connections (1)
and (2).
Detach all connectors from the system
unit (PC) (3).

Reinstall it by following the same steps

in reverse order.

i Before installing the new PC restore the existing hardware

configuration.
You may have to transfer add-on cards or memory components from
the old PC in the new one.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-25

External drive Removal/Installation of Components

External drive

Frontload

• Open the customer panel.

Remove screw (1). Pull the drive
slightly toward you, detach the
connectors at the rear and remove the
mounting plate.

Reinstall it by following the same steps

in reverse order.

Rearload

• Open the door of the operating unit.

Remove screw (1).
Pull the drive (2) slightly towards you
...

11-26 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Fan

... and detach all connectors (3) and

(4) at the rear. Remove the mounting
plate (5).

Reinstall it by following the same steps

in reverse order.

Fan

Frontload

• Open the customer panel.

• Remove the external control unit and the power distributor (see sections
"External control unit" and "Power distributor").
or
remove the rear panel.
Disconnect the plug connection (1).

Push the fan (2) slightly upwards and

...

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-27

Fan Removal/Installation of Components

… remove the fan.

Reinstall it by following the same steps

in reverse order.

Rearload

• Open the door of the operating unit.

Disconnect the plug connection (1).
Remove screws (2) and (3) and
remove the fan.

Reinstall it by following the same steps

in reverse order.

11-28 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Fan in the front door

Fan in the front door

• Open the front door.
Disconnect the plug connection (1).
Remove screws (2) and (3) and
remove the fan. The left fan is
removed in the same way.

Reinstall it by following the same steps

in reverse order.

Card reader shutter

• Open the customer panel.
Disconnect the plug (1).
Remove the screws (2) to (5) and
remove the card reader shutter.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-29

Power distributor Removal/Installation of Components

Power distributor

Frontload

• Open the customer panel.

i Be sure to remember the position of the connectors on the power

distributor. Mark them if necessary.

Detach all connectors from the power

distributor (1). Loosen screw (2).

Push the power distributor a little in the

direction of the arrow and remove it.

Reinstall it by following the same steps

in reverse order.

11-30 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Power distributor

Rearload

• Open the door of the operating unit.

i Be sure to remember the position of the connectors on the power

distributor. Mark them if necessary.

Detach all connectors from the power

distributor (1). Loosen screw (2).

Push the power distributor a little in the

direction of the arrow and remove it.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-31

Central power supply unit Removal/Installation of Components

Central power supply unit

• Open the customer panel.

i Be sure to remember the position of the plugs on the power supply

unit. Mark them if necessary.

Remove screws (1) and (2) below the

power supply unit.

Remove the power distributor (1) and

the external control unit (2) (see
sections "Power distributor" and
"External control unit").

Unscrew the ground strap (3) and pull

the power supply unit a little toward
you.

11-32 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Central power supply unit

Detach all connectors from the power

supply unit (1, 2).

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-33

Special Electronics CTM Removal/Installation of Components

Special Electronics CTM

• Push the customer panel up.

i The connectors of the I²C ports may only be attached or detached

when the device is disconnected from the power supply.

Improper handling can cause complete damage to the components.

Be sure to remember the position of the connectors on the special

electronics module CTM. Mark them if necessary.

Remove the screws (1) and (2).

Remove the strain relief in the
direction of the arrow.
Detach all the connectors underneath.

Detach all upper connectors (1).

Loosen screws (2), (3) and (4).
Push the Special Electronics CTM
slightly in the direction of the arrow
and remove it.

Reinstall it by following the same steps

in reverse order.

11-34 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Console Electronics CTM

Console Electronics CTM

Frontload

• Open the customer panel.

i The connector of the I²C port for the Special Electronics CTM may only
be attached or detached when the device is disconnected from the
power supply. Improper handling can cause destruction of the
components.

Be sure to remember the position of the connectors on the console

electronics CTM. Mark them if necessary.

Detach all connectors from the

console electronics CTM (1). Loosen
screws (2) and (3), push the console
electronics a little in the direction of the
arrow and remove it.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-35

Console Electronics CTM Removal/Installation of Components

Rearload

• Open the customer panel.

i The connector of the I²C port for the Special Electronics CTM may only
be attached or detached when the device is disconnected from the
power supply. Improper handling can cause destruction of the
components.

Be sure to remember the position of the connectors on the console

electronics CTM. Mark them if necessary.

Detach all connectors from the

console electronics CTM (1). Loosen
screws (2) and (3), push the console
electronics a little in the direction of the
arrow and remove it.

Reinstall it by following the same steps

in reverse order.

11-36 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components External operating unit

External operating unit

Loosen screws (1) and (2). Push the
external control unit with its holder a
little in the direction of the arrow and
lift it up and out.

Remove cable tie (1) and detach the

connector (2). Remove the external
operating unit.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-37

Relay panel for external features USB Removal/Installation of Components

Relay panel for external features USB

• Pull the cash media dispenser out of the device.

i Be sure to remember the position of the connectors on the relay panel

for external features USB.

Frontload
Detach all connectors from the relay
panel for external features (1). Loosen
screws (2) and (3). Push the relay
panel for external features slightly in
the direction shown by the arrow and
remove it upwards.

Reinstall it by following the same steps

in reverse order.

Rearload
Detach all connectors from the relay
panel for external features (1). Loosen
screws (2) and (3). Push the relay
panel for external features slightly in
the direction shown by the arrow and
remove it upwards.

Reinstall it by following the same steps

in reverse order.

11-38 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Uninterruptible power supply

Uninterruptible power supply

• Open the safe door.
Loosen screw (1) and remove the
upper mounting plate (2).
Loosen the screw (2) and remove the
lower mounting plate to the side.
Pull UPS slightly out of the device,
disconnect all connectors on the rear
side and remove the UPS.
Reinstall it by following the same steps
in reverse order.

Audio loudspeakers
• Open the customer panel.
The audio loudspeakers (1) and (2)
are removed in the same way.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-39

LCD monitor Removal/Installation of Components

Detach connectors (1) and (2).

Remove screws (3) and (4) and
remove the loudspeaker.

Reinstall it by following the same steps

in reverse order.

LCD monitor
• Open the customer panel.
Remove the touch controller (1) (see
section "Touch controller").

Detach the connectors (2). Loosen the

knurled screws (3) and (4) and remove
the monitor.

Reinstall it by following the same steps

in reverse order.

i When installing the new monitor, remove any protective foil from the
display.

11-40 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Pane and soft keys

Pane and soft keys

• Remove the LCD monitor (see section "LCD monitor").
Open the cable clamps (1) and (2) and
remove the cables.

Remove the 'cable ties with

detachable snap lock' (1) and (2) from
the mounting.

Disconnect the plug (3).

Remove the ground connection (1) on

the right side.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-41

Pane and soft keys Removal/Installation of Components

Remove the ground connection (1) on

the left side.

Remove screws (1) to (3) on the

underside of the frame.

At the top of the frame remove screws

(1) to (4).
Remove the frame from the device.

11-42 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components

Remove the 15 screws (1) and turn

the frame.

Remove soft keys (1) and (2) as well

as the pane (3).

Reinstall it by following the same steps

in reverse order.

i For the installation please note the following points:

– When connecting the soft keys, pay attention to the polarity.

– At first, fix the soft keys to the pane using the screws. After installing
the pane with the soft keys, tighten the screws until the soft keys are
aligned to the customer panel.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-43

Keypad Removal/Installation of Components

Keypad
• Open the customer panel.
Remove screw (1) and remove the
ground strap. Remove screws (2) to
(4) and remove the cover (5).

Disconnect the plug (1).

Remove screw (2) and remove the
ground strap.
Remove screws (3) to (6).

Reinstall it by following the same steps

in reverse order.

11-44 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Keypad shield

Keypad shield
• Push the customer panel up.
Remove nuts (1) to (3).

Push the operating panel downwards.

Remove the keyboard privacy shield

(1).

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-45

CMD shutter Removal/Installation of Components

CMD shutter
• Open the customer panel.
Disconnect the plug (1).
Remove the screw of the ground strap
(2) and detach the cable from all
mountings.

Remove the screws (3) and (4).

Remove the cover (1) on the right

side.

Turn the wheel (1) in the direction of

the arrow far enough as to enable
release and removal of the shutter.

11-46 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components ASKIM module

During the installation, make sure that

the catches (1) and (2) hook in the
corresponding mountings.

Continue with the installation by

following the same steps in reverse
order.

ASKIM module

General instructions

i General mounting instructions

The screws removed during de-installation of the equipment are also
required for installation.

• Open the customer panel.

ASKIM sensor
Disconnect the four cables (1) at the
anti-skimming base unit which are
coming from the ASKIM sensor.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-47

ASKIM module Removal/Installation of Components

Disconnect the connectors (5) and (6)

and the ground connector (7) as well.

Remove the screws (1) to (4) and

remove the IDCU shutter in the
customer panel with the ASKIM sensor
upwards.

Remove screws (1) and (2) and

remove the ASKIM sensor (3).

Install it by following the steps in

reverse order.

• When you have replaced the ASKIM sensor or the anti-skimming base unit,
test the ASKIM module as described in the chapter "Anti-Skimming Module
(ASKIM) 01750080047", section "Function test."

11-48 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components ASKIM module

Anti-skimming base unit

Remove all connectors from the anti-
skimming base unit (1).
Remove screw (2) and remove the
ground strap. Remove the screw (3).
Remove the anti-skimming base unit
(4).
Reinstall it by following the same steps
in reverse order.

When fastening the ground

i connection, make sure the lock
washer (1) is located between
the plate (2) and the cable lug of
the ground strap (3).
Tighten screw (4).

• When you have replaced the ASKIM sensor or the anti-skimming base unit,
test the ASKIM module as described in the chapter "Anti-Skimming Module
(ASKIM) 01750080047", section "Function test."

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-49

ASKIM button Removal/Installation of Components

ASKIM button
• Open the door of the operating unit.
Detach connector (1) from the ASKIM
pushbutton.

Remove the screw (2).

Remove the ASKIM pushbutton.

Reinstall it by following the same steps

in reverse order.

Optical indicators
• Open the customer panel.

i The optical indicators for the passbook insertion, the cash output, the
receipt output, the card input and the cash/check output are all
removed in the same way.

Press the catch (1) in the direction of

the arrow and remove the indicator
from the mount.
Detach connector (2), remove the
connecting cable from the retainers (3)
and remove the optical indicator.

Reinstall it by following the same steps

in reverse order.

11-50 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Logo illumination

Logo illumination
• Open the customer panel.
Disconnect the plug (1).

Push the green locking levers (1) and

(2) in the direction of the arrow.

• Lower the customer panel and remove the logo pane.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-51

Logo illumination Removal/Installation of Components

Move the operating panel back up and

press the clamps (1) to (3) down.

Then remove the protective screen (1).

Reinstall it by following the same steps

in reverse order.

Remove the logo light (1).

Reinstall it by following the same steps

in reverse order.

11-52 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Headphone jack

Headphone jack
• Open the customer panel.
Remove screws (1) and (2) and
detach connector (3).
Remove screws (4) to (7) and remove
the headphone jack.

Reinstall it by following the same steps

in reverse order.

Cash slot camera

• Push the customer panel up.
Disconnect the plug (1).
Remove the screws (2) and (3).
Remove the cash slot camera.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-53

IDCU camera Removal/Installation of Components

Loosen screws (1) and (2).

Remove the camera from the metal
plate.

Reinstall it by following the same steps

in reverse order.

IDCU camera
• Remove the card reader shutter (see section "Card reader shutter").
Disconnect the plug (1).
Remove screws (2) and (3) to remove
the mounting. Remove screws (4) and
(5) to remove the camera from the
mounting.

Reinstall it by following the same steps

in reverse order.

11-54 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Portrait camera

Portrait camera
• Open the customer panel.
Disconnect the plug (1).

Remove screws (2) and (3) and

remove the portrait camera.

Reinstall it by following the same steps

in reverse order.

Touch controller
• Open the customer panel.
Press the release lug (1) and detach
the cable upwards.
Disconnect the plug (2). Remove
screws (3) and (4), push the touch
controller in the direction of the arrow
and remove it.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-55

Hybrid DIP reader Removal/Installation of Components

Hybrid DIP reader

• Open the customer panel.
Detach the two connectors (1).
Remove screws (2) to (5).

Remove screws (1) to (4) and remove

the mounting.

Remove screws (1) to (4) and remove

the hybrid DIP reader.

Reinstall it by following the same steps

in reverse order.

11-56 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Hybrid DIP reader

Check if there is a chip card in the

SAM socket (1) of the defective
module.

If so, remove the chip card and insert it

in the new module.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-57

CMD output transport Removal/Installation of Components

CMD output transport

Remove screws (1) and (2) and
remove the mounting plate.
Disconnect the plug (3).
Loosen screws (4) and (5) and pull the
plate a little out of the device (see
arrow). Pull the presenter a little in the
direction of the arrow and lift it up and
out.

Reinstall it by following the same steps

in reverse order.

i When replacing the output transport make sure that it fits properly in
the guides of the stacker. Pull the cash media dispenser out of the
device, if necessary, and then push it back in.

Adjustment

Push the plate (1) up against the

output transport (2) with the cash
media dispenser pushed in.
Then push the plate approx. 3 (0.12")
to 5 mm (0.2") back and secure it with
screws (3) and (4).
When the plate is secured, the spring
(5) must still exert noticeable pressure
on the output transport.

11-58 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD stacker

CMD stacker
• Pull the cash media dispenser out of the device.

i Be sure to remember the position of the connectors on the controller of

the cash media dispenser. Mark them if necessary.

Detach all connectors from the CMD

controller (1).

Remove the reject/retract cassette (1)

(please refer to the operating manual).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-59

CMD stacker Removal/Installation of Components

Release the stacker by lifting the

locking/release lever (1) a little,
pressing it in the direction of the arrow
and pushing it down again slightly.

Push the stacker in the direction of the

arrow (1) and the device as shown in
the illustration.

Take hold of the stacker by the edge

(1) and the bar (2) and remove it with
the controller and the output transport
upwards.

11-60 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD stacker

Set the stacker down and pull the

CMD controller (1) off the securing
pins.

Remove the screws (1) and (2).

Remove the screws (1) and (2) on the

opposite side.

Press the two side panels outwards a

little (see arrows) and remove the
output transport (3) upwards.

Reinstall it by following the same steps

in reverse order.

i To fasten the output transport, only use the screws removed earlier or
screws of the same type.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-61

CMD controller Removal/Installation of Components

CMD controller
• Remove the CMD stacker with the CMD controller and the CMD output
transport (see section "CMD stacker").
Pull the CMD controller (1) off the
securing pins.
The controller is replaced with the
protective cover.

Reinstall it by following the same steps

in reverse order.

11-62 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD distributor board

CMD distributor board

• Pull the cash media dispenser out of the device.
Remove the cash-out cassettes (1) to
(4) (please refer to the operating
manual).

Detach the tab connectors (1) and (2)

from the CMD controller.

Detach connectors (3) and (4) from the

CMD distributor board.

Open the four covers (5) to (8).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-63

CMD distributor board Removal/Installation of Components

To do so, press catches (1) and (2) in

the direction of the arrows and open
the hinged cover (3).

On all four connectors press catches

(1) and (2) in the direction of the
arrows while pulling off connector (3).

11-64 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD distributor board

Pull the CMD distributor board (1) off

the securing pins and remove it
downwards.
The distributor board is replaced with
the protective cover.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-65

CMD dispensing units Removal/Installation of Components

CMD dispensing units

• Pull the cash media dispenser out of the device.
Remove the screws (1) to (4) and
remove the protective cover.

Lower dispensing unit

Remove the cash-out cassettes (1)
and (2) (please refer to the operating
manual).

11-66 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD dispensing units

Release the lower dispensing unit by

turning the locking/release levers (1)
and (2) each 90 degrees
counterclockwise.

Detach connector (1) from the CMD

distributor board and remove the lower
dispensing unit in the direction of the
arrow.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-67

CMD dispensing units Removal/Installation of Components

Upper dispensing unit

Remove the cash-out cassettes (1)
and (2) (please refer to the operating
manual).

Detach connector (1) for the thickness

measuring station from the CMD
controller.

11-68 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD dispensing units

Release the upper dispensing unit by

turning the locking/release levers (1)
and (2) each 90 degrees
counterclockwise.

Detach connector (1) from the CMD

distributor board and remove the
upper dispensing unit in the direction
of the arrow.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-69

CMD chassis Removal/Installation of Components

During installation of the upper

dispensing unit, make sure that the
loop of the thickness measuring
station cable sits in the cutout (1).

CMD chassis
• Remove the stacker with the controller and the output transport (see
section "CMD output transport").

• Remove the dispensing units (see section "CMD dispensing units").

Remove the securing screws (1) and
(2).

11-70 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components CMD chassis

Hold the chassis in front (1) and in

back (2).

Lift it at the rear (2) a little and remove

it in the direction of the arrow.

Remove screws (1) to (4) and remove

the hang-up rail (5).

Mount the hang-up rail on the new

cash media dispenser.

Remove the CMD distributor board (6)

(see section "CMD distributor board").

Remove screws (1) to (4) on the

opposite side of the chassis and
remove the hang-up rail (5).

Mount the hang-up rail on the new

cash media dispenser.

Reinstall it by following the same steps

in reverse order.

i Before installing the reject/retract cassette, make sure you mount the
two securing screws.

For further information about the CMD please refer to the service
manual for the CMD which is available in German and English.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-71

Check/cash deposit module (CCDM) Removal/Installation of Components

Check/cash deposit module (CCDM)

i This section describes how to access the CCDM head module. It also
describes removal and installation of the CCDM cassette module.
How to remove and install the individual CCDM components is
described in the service manual for the CCDM.

CCDM head module

i Removing and installing the CCDM head module for Frontload and
Rearload devices is the same for the most part.
Routing of the cable chain and the direction in which the cable chain is
fastened to the adapter plate is different.
The following two figures show how the cable chain is fastened in
Frontload and Rearload devices.
The figures thereafter illustrate removal of the CCDM head module in
a Rearload device.

• Open the safe door.

• Pull the CCDM cassette module out of the device as far as possible (see
section "Pulling out/pushing in the CCDM cassette module").

11-72 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Check/cash deposit module (CCDM)

Frontload device
The figure shows the fastening and
routing of the cable chain in a
Frontload device.

Rearload device
The figure shows the fastening and
routing of the cable chain in a
Rearload device.

Remove the screws (1) and (2) which

secure the lock plate (3).
Push the telescopic runners (4) in the
device.
i Set the CCDM carefully and
slowly down. In this position no
pressure must be exerted on
the CCDM from the top.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-73

Check/cash deposit module (CCDM) Removal/Installation of Components

Push the cover plate (1) downwards in

the direction of the arrow.

i Be sure to remember the position of the connectors on the CCDM

head module. Mark them if necessary.

Disconnect connectors (1) to (3).

Remove the screw (1) and remove the

cover (2).

11-74 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Check/cash deposit module (CCDM)

Detach the controller cable (1) and the

USB cable (2).

Remove screw (1) so that the cable

lug (2) is no longer fastened.

i Note during the installation that

the lock washer must be
between the controller housing
and the cable lug.

Remove the CCDM adapter plate (1)

by removing screws (2) to (5) and ...

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-75

Check/cash deposit module (CCDM) Removal/Installation of Components

... remove screw (6).

Remove the CCDM adapter plate.

Remove the firewire cable (1), if

necessary.

i The CCDM head module is now accessible so that you can remove
and install the individual CCDM components described in the separate
CCDM service manual.
The CCDM service manual is available in German and English (see
chapter "Check/Cash Deposit Module (CCDM)").

Reinstall it by following the same steps in reverse order.

11-76 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Check/cash deposit module (CCDM)

CCDM cassette module

i Removing and installing the CCDM cassette module for Frontload and
Rearload devices is the same for the most part.
The cable harness is routed and fastened in a different way.
The following three figures show how the cable harness is fastened in
Frontload and Rearload devices.
The figures thereafter illustrate removal of the CCDM cassette module
in a Rearload device.

• Open the safe door.

• Pull the CCDM cassette module out of the device as far as possible (see
section "Pulling out/pushing in the CCDM cassette module").

Frontload device
Remove connector (1), cable ties (2)
and (3) and remove the cable from the
mountings (4).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-77

Check/cash deposit module (CCDM) Removal/Installation of Components

Remove screw (1) so that the cable

lug (2) is no longer fastened.
If there is no cable lug, it must be
retrofitted.

i During installation, make sure

that the lock washer is between
the separator transport and the
cable lug.

Disassemble the cable brace (1) by

removing screws (2) to (4).
Remove the cable chain (5) from the
cable brace.

Rearload device
Remove screw (1) and remove the
cover plate (2).

11-78 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Check/cash deposit module (CCDM)

Remove the cable tie (1).

When installing it make sure to

i fasten the cable again at this
position with a cable tie.

Detach the connector (1) and remove

the ground connection (2).

During installation, make sure

i that the lock washer is between
the separator transport and the
cable lug.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-79

Check/cash deposit module (CCDM) Removal/Installation of Components

Remove the screws (1) and (2) which

fasten the upper telescopic runner to
the CCDM cassette module.
Remove the screws (3) and (4) which
fasten the upper telescopic runner to
the CCDM cassette module.

Lift the CCDM cassette module slightly

on the back and then remove it
upwards from the mounting bolts on
the telescopic runners.

Reinstall it by following the same steps

in reverse order.

11-80 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Safety Shutter form printer TP20

Safety Shutter form printer TP20

i The Safety Shutter is only used for RL devices.

• Push the customer panel up.

Loosen the RM3 shutter (1).

Remove the screws (2) and (3) on the

left side.

Remove screws (1) and (2) and

remove the Safety Shutter form printer
TP20.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-81

Form printer TP20 Removal/Installation of Components

Form printer TP20

• Open the door of the operating unit and pull the equipment carriage out.

i Transfer the printer consumables (e.g. paper) to the new printer (see
operating manual).

Push the paper tray (1) in the direction

of the arrow.
Loosen screws (2) and (3). Lift the
printer a little bit and move the
mounting (4) in the direction shown by
the arrow downwards.

Disconnect connectors (1) to (4).

Remove the printer upwards.

11-82 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Form printer TP20

Reinstall it by following the same steps

in reverse order.
Insert the shaft (1) of the printer ...

... into the shaft mounting (2).

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-83

Shutter Removal/Installation of Components

Shutter
• Open the door of the operating unit and pull the equipment carriage out.
Disconnect the plug (1).

Remove screws (1) to (4).

Pull the shutter in the direction shown
by the arrows out of the device.

Reinstall it by following the same steps

in reverse order.

11-84 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Output transport

Output transport
• Open the door of the operating unit and pull the equipment carriage out.
Disconnect connectors (1) to (4).

Loosen screws (1) to (3).

Slide the output transport in the
direction shown by the arrow and
remove it.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-85

Reject transport unit Removal/Installation of Components

Reject transport unit

• Open the door of the operating unit and pull the equipment carriage out.

i First remove the form printer TP20 (see section "Forms printer TP20").

Disconnect the plug (1).

Remove the cable from the holder (2).

Disconnect connectors (1) to (3).

11-86 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Electronics

Loosen screws (1) to (4).

Push the paper tray (5) in the direction
of the arrow to the back.
Push the reject transport in the
direction of the arrow and remove it.

Reinstall it by following the same steps

in reverse order.

Electronics
• Open the door of the operating unit and pull the equipment carriage out.
Loosen screw (1).
Remove the metal plate with the
electronics unit.

Reinstall it by following the same steps

in reverse order.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-87

Power supply Removal/Installation of Components

Power supply
• Open the door of the operating unit and pull the equipment carriage out.

i Be sure to remember the position of the plugs on the power supply

unit. Mark them if necessary.

Disconnect connectors (1) to (7).

Remove the cable ties from all eyes
(8), if necessary.

Loosen the screws (1) on both sides of

the power supply unit.
Slide the power supply unit in the
direction shown by the arrow and
remove it.

Reinstall it by following the same steps

in reverse order.

11-88 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Forms printer TP20

Forms printer TP20

Observe the ESD measures.

i Check the function of the printer after installing/removing a component

and conduct a test print.

Installing/removing the printer

Installation/removal of the TP20 is device-specific and is described in the
service manuals of the corresponding devices.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-89

Forms printer TP20 Removal/Installation of Components

Installing/removing the logic board

Press the catch and then remove the
cover (1) to the left of the printer.

Disconnect the seven connectors from

the left-hand side of the logic board.

11-90 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Forms printer TP20

Disconnect the nine connectors from

the right-hand side of the logic board.

Remove the three connectors on the

front of the logic board.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-91

Forms printer TP20 Removal/Installation of Components

Undo the screws on the left and right-

hand side (1) of the logic board and
remove the board.

Reinstall it by following the same steps

in reverse order.

Make sure the cables are not

i pinched during installation.

11-92 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Forms printer TP20

Installing/removing the control panel

Disconnect the connector (1) from the
board.

Remove the control panel and press

the new panel in place until it engages.
Reconnect the connectors to the logic
board.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-93

Forms printer TP20 Removal/Installation of Components

Installing/removing the thermal array

Press the catch and then remove the
cover (1) to the left of the printer.

Disconnect the connector (1) from the

left-hand side of the logic board and
remove the cable from the mount (see
arrow).

Disconnect the connector (1) from the

right-hand side of the logic board.

11-94 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Removal/Installation of Components Forms printer TP20

Press the two green buttons (arrows 1)

and slide the thermal array downwards
from its mounting (arrow 2).

You can then tilt the thermal array

forwards and remove it.

When removing the array pay

i attention to the right-hand cable.

Then reassemble the thermal array in

reverse sequence.

When doing this make sure that the

thermal array re-engages into position
in its mount (see arrows).

Relay the cables and reconnect the

connectors to the logic board. Close
the cover again.

If T/SOP is present, use it to enter the

date. If not, enter the date in KDIAG.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 11-95

Forms printer TP20 Removal/Installation of Components

11-96 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Maintenance and service
The information required for carrying out troubleshooting and maintenance on
the individual components can be found in the sections on the various
components in this manual.
When carrying out work on components and modules that carry an
electrical charge, these pieces of equipment must first be
disconnected from the power supply. Due to construction, it is not
enough to switch off the device using the power switch on the power
distributor. In addition, the rubber plug must be disconnected from the
power distributor.

If the system is equipped with a UPS, you should note that the UPS
continues to supply power even after it has been disconnected from
the power supply network.

Additional equipment such as heaters or UPS (uninterruptible power

supply) is connected to the power supply by means of separate power
cables.

In the case of devices with UPS, see also the chapter "Smart UPS
750".

i If the device’s heating unit is out of service, be sure to comply with

the environmental conditions for storage (see chapter “Appendix,”
section “Environmental conditions”).
Levels must not fall below or exceed these conditions because
irreparable damage may be caused to the device otherwise. In the
event of non-compliance, WINCOR NIXDORF International GmbH
shall not assume liability for any damage that is caused to the
device.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 12-1

Test options Maintenance and service

Test options
− All components of the system unit (PC) can be tested using the SDIAG test
program.
− As a rule, the integrated components can be checked with KDIAG or, in
individual cases, with PDIAG.
− It is also possible to carry out a check of the components with DSP
(Diagnostics and Service Package). This requires that DSP has been
installed on the hard disk of the system unit (PC) either during the system
installation or later by a service technician.
The current versions of the test programs are available in the intranet/extranet.
Intranet: http://intranet.wincor-nixdorf.com
Extranet: http://extranet.wincor-nixdorf.com

Maintenance

Journal printer
The printers are maintenance free.

• Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should perform maintenance work at least with every change of
paper. Pin heads have to be replaced after about three years (subject to a
charge). A thermal print array has to be replaced after about
50 km of paper (subject to a charge).

12-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Maintenance and service Maintenance

Receipt printer
The printer is maintenance-free.

• Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should perform maintenance work at least with every change of
paper. Pin heads have to be replaced after about three years (subject to a
charge). A thermal print array has to be replaced after about
50 km of paper (subject to a charge).

Forms printer TP20

The printer is maintenance-free.

• Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should perform maintenance work at least with every change of
paper.

Card Reader CHD V2CU (CHD V3x)

• Clean the card transport rollers with isopropanol or isopropyl alcohol.

• Clean the shutter (switch, magnetic track pre-recognition unit) with a brush
or with isopropyl alcohol.

• Clean the sensors with a high-pile card.

In the event of problems, the operator has to clean the magnetic heads/chip
contacts using the universal cleaning card for ID card readers.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 12-3

Maintenance Maintenance and service

CMD
Preventive maintenance on the CMD should be carried out every two years or
after 200,000 transactions at the latest.

i Use no liquids in cleaning any photo sensors.

For detailed information on maintenance refer to the CMD Service Manual.

EPP keypad
The keypad is maintenance-free.

• Check the battery function. Replace it if necessary (after about five years;
subject to a charge).

i The battery may only be replaced in a switched-on state to prevent the

keys from being lost.

• For cleaning the operator should use the professional cleaning set for IT
equipment.

Soft and function keys, operator panel

The keyboards are maintenance free.

• For cleaning the operator should use the Wincor Nixdorf cleaning set.

System unit (PC)

The system unit is maintenance-free.

• Check whether the fan works and moves easily.

• Clean the fan using a brush or vacuum cleaner.

12-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Maintenance and service Maintenance

CIM

• Remove the sensor head. Clean it with a brush or cloth, or with a specific
cleaning brush.

• Use test cards to check the functioning of the read head.

The operator has to clean this with the cleaning brush. This is subject to a
charge if the operation is requested by the technician.
Preventive maintenance should be carried out twice a year.

Hybrid DIP reader

• Remove residues of dirt from the card insertion slot using a brush.
In the event of problems, the operator has to clean the magnetic heads using
the universal cleaning card for ID card readers.

Housing

• Clean the housing with a vacuum cleaner or cloth.

• Repair damage to paint if necessary and possible.

Portrait camera/cash slot camera/IDCU camera

The cameras are maintenance-free.

i If there is a fan for the cash slot camera, follow the instructions in the
section "Fan".

Optical indicators

• Check whether they function.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 12-5

Maintenance Maintenance and service

Fan

• Check the functioning and easy movement of the fans, and clean them.

Monitors, LCD boxes

The operator has to clean the touch panels, protection screens and monitor /
LCD screens as required using the professional cleaning set for IT equipment.

General

• Check whether the components have been installed correctly.

• Check all cables for safe installation and correct attachment.

• Inspect the gas springs of the customer panel and of the door of the
operating unit including their fixtures and replace those if they show signs
of increased wear and tear. If no signs of wear and tear are visible,
lubricate the hang-up bolts, the threaded bolts and the hinge pins.

• Check the ground connections and replace them if necessary.

• Check the parts protecting the cables and replace them if necessary.

• Check whether the UPS functions (self-test).

• Check the functioning of locks and make contacts and adjust them.

• Check whether the telescopic runners work.

12-6 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Maintenance and service Maintenance

Approved maintenance materials

You can order the items listed below electronically or from our service partner.
Orders: http://extranet.wincor-nixdorf.com
http://www.wincor-nixdorf.com/mediaservice
E-mail address for
logistics questions: mailto:serviceslogistic@wincor-nixdorf.com
E-mail address for
technical questions: mailto:servicesupport@wincor-nixdorf.com

Commercial name / product name Part number

Screen cleaner ECS-260 01750035530
Cleaning fluid 03224600952
Compressed air duster with extension tube 01770007430
WM flat paintbrush 1 01770005440
Cleaning card for hybrid readers 01750016388
WN Hybrid test card 01750066226
Cleaning tool for security sensor 01750012317
WN Universal cleaning cloth 01770005406
Pre-saturated cleaning card CHD Austria 01750057227

You will find a list of all the cleaning and maintenance materials approved by
Wincor Nixdorf in the intranet or extranet.

i Please note the manufacturer's specifications on the packaging and

on the information sheet included in the packaging.
The product can be damaged or soiled if non-approved materials are
used or if the product is handled improperly.
Dispose of the packaging and empty containers in accordance with
locally applicable regulations.

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual 12-7

Maintenance Maintenance and service

12-8 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Index
Cash Media Dispenser 2-29
A Cash media dispenser 8-1
AC Cash Media Dispenser 8-3
Alternating Current 3-21 CCDM
Anti-Skimming Module 2-18 Check / cash deposit module
Anti-Skimming module II (ASKIM 2-7
2) 5-1 Central special electronics module
ASKIM 2-18 assignment 2-12
Audio loudspeakers/headphone Check/Cash Deposit Module
2-16 (CCDM) 8-17
CIM 06 5-4, 11-22
B CIM board 5-4, 11-22
Barcode reader 7-17, 7-183 CIM
Card Identification Module
Block diagram (security module) 12-5
CCDMindex 2-7
Coin dispenser module CM2-O-4H
Block diagrams 2-25
Cash media dispenser 2-, 2-7
Check/cash deposit module Coin Dispenser Module CM2-O-
index 2-7 4H/8H 8-21
Headphone 2-8 Coin dispenser module CM2-O-8H
Journal printerindex 2-5 2-25
Louspeakers 2-8 Coin dispenser module
Receipt printerindex 2-5 Overview 2-25
TH60 2-7
Console Electronics CTM 2-13
Uninterruptible power supply
2-8 CrypTA 1-14

C D
Camera IDS 9-1 D&S 1-16
Camera monitoring 2-16 Deposit unit 8-19
Card readers Description of the device 1-11
Overview 2-26 Door switch 2-19
Card reject module 5-57

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual II-1

 Index

E 17'' LCD 6-21

touchscreen for LCD 6-35
Embedded SEQ chapter \h \r
Monitors
4 PC A4 4-1
Overview 2-20
EPP V6 5-65
Ethernet adapter Intel PRO/1000 N
GT 01750107095 4-27
NP06 7-1
External control unit 01750073862
3-65 NP07 7-47

H O
Headphone 2-16 OP 04 10-13
HW inventory 1-12 Operating the flat displays 2-23
Hybrid DIP reader USB Operator panel 05 10-25
01750102140 5-43 Operator Panel 05 10-39
Operator Panel USB (OP 04)
I 10-13
Intrusion protection facility 2-18 Optical indicators 2-27
Assignment 2-15
K
P
Keyboards 2-28
PC
L Overview of PCs 2-17
Embedded 4-1
LCD Plug-in media entry indicators
Monitor 10-53
17'' 6-21
Power distributor 01750150107
Loudspeakers 2-16 3-27
Power supply
M DC voltage 2-10
Maintenance and Service 12-1 Supply voltage 2-9

MM/CIM86/CIM06 5-53 Printer

TP06/NP06 7-1
Monitor TP07/NP07 7-47
15 6-13
15'' LCD box DVI 6-1 Printers
Overview 2-24

II-2 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Index

Protective screens 2-23 Device views Frontload 11-2

Device views Rearload 11-5
R Electronics 11-87
EPP keypad 11-44
Relay panel for external features External drive 11-26
USB 01750083012 10-1 External operating unit 11-37
Relay panel for external features Fan 11-27
Overview 2-24 Fan in the front door 11-29
Remote status indicator 2-1, 10-9 Form printer TP20 11-82
Forms printer TP20 11-89
Removal/Installation of Gas pressure spring of the
Components operating unit door 11-15
ASKIM button 11-50 Headphone jack 11-53
ASKIM module 11-47 Hybrid DIP reader 11-56
Audio loudspeakers 11-39 IDCU camera 11-54
Capacitor 11-19 Journal printer 11-16
Card reader CHD V2CU (CHD Key-operated lock 11-12
V3x) 11-21 Keypad 11-44
Card reader shutter 11-29 LCD monitor 11-40
Cash slot camera 11-53 Logo lightning 11-51
CCDM 11-72 Operator panel 11-14
Removal/Installation of Optical indicators 11-50
components Removal/Installation of
CDM chassis 11-70 components
Removal/Installation of Output transport 11-85
Components Removal/Installation of
CDM controller 11-62 Components
CDM dispensing units 11-66 Pane 11-41
CDM distributor board 11-63 Passbook module 11-24
Check/cash deposit module Portrait camera 11-55
11-72 Power distributor 11-30
Removal/Installation of Power supply unit 11-3, 11-88
components Privacy shield 11-45
CMD stacker 11-59 Receipt printer 11-18
Removal/Installation of Reject transport 11-86
Components Relay panel for external
CMD-V4 shutter 11-46 features USB 11-38
Console Electronics CTM Shutter 11-84
11-35 Softkeys 11-41
System unit (PC) 11-25

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual II-3

 Index

Touch controller 11-55

UPS 11-39
Safety Shutter form printer TP20
11-81
Special Electronics CTM 11-34

S
Soft key frame 5-77
Softkey pads 2-22
SOP button 2-19
SOP switch 2-19
Special Electronics CTM 2-11

T
Temperature control 2-29
Touchkit for LCD monitor 6-35
Touchscreen
Overview 2-21
TP06 7-1
TP07 7-47
Trusted Computing / Secure
channel 1-16

U
UPS Powerware 5115 RM 10-55
USB assignment 2-17
Console Electronics CTM 2-13
USB Multi DVD Laufwerk extern
01750166832 4-23

II-4 CINEO C2070 / ProCash 8100 - Service Manual 01750186616 A

Notes

01750186616 A CINEO C2070 / ProCash 8100 - Service Manual

Published by
WINCOR NIXDORF International GmbH
D-33094 Paderborn

Order No.: 01750186616 A 2 GB