Service Manual

MONiMAX5600 System
V01.00.03 (2015.07.28)

© 2013 Nautilus Hyosung Inc. All Rights Reserved.

Revision History

Service Manual - MX5600 System

No. Version Date Description of Change Chapter

1 V01.00.00 2013/10/05 New Publication All

2 V01.00.01 2013/11/19 Modification of Specification 1&2
3 V01.00.02 2014/12/04 Modification of Specification, system block diagram 2&3
and user handling unit
4 V01.00.03 2015/07/28 Cash Dispenser Unit updated 1&7

© 2013 Nautilus Hyosung All Rights Reserved.

The content of this specification is protected by copyright laws.

2015. 7. 28 4th Release

© 2013 Nautilus Hyosung Inc. All Rights Reserved. I

Contents

Chapter1. Overview
Purpose.................................................................................................................................................................1-1
Audience ...............................................................................................................................................................1-1
Supported Information ..........................................................................................................................................1-1
What is in This Manual .........................................................................................................................................1-1
Conventions ..........................................................................................................................................................1-2
Abbreviations of ATM ............................................................................................................................................1-2
Safety Precautions ................................................................................................................................................1-4
Related Documents ..............................................................................................................................................1-6
Overview ...............................................................................................................................................................1-7
Basic Features ......................................................................................................................................................1-8

Chapter2. System Configuration

About the MX5600 ................................................................................................................................................2-1
The Exterior Overview ..........................................................................................................................................2-2
Hardware Configuration ........................................................................................................................................2-3

Chapter3. User Handling Unit

Overview ...............................................................................................................................................................3-1
Operation Panel for Customer (OPL) ...................................................................................................................3-1
Encryption PIN Pad ............................................................................................................................................3-14
Panel Control Board ...........................................................................................................................................3-16
Barcode Scanner ................................................................................................................................................3-17

Chapter4. Card Reader

Overview ...............................................................................................................................................................4-1
Troubleshooting ....................................................................................................................................................4-2
How to Clear Card Reader Jams ..........................................................................................................................4-4
Preventive Maintenance .......................................................................................................................................4-5

Chapter5. Power Supply

Overview ...............................................................................................................................................................5-1
Troubleshooting ....................................................................................................................................................5-2
Battery...................................................................................................................................................................5-3

Chapter6. Control Electronics

Overview ...............................................................................................................................................................6-1
Main Board............................................................................................................................................................6-2
HDD ....................................................................................................................................................................6-25
ODD ....................................................................................................................................................................6-27
PCI USB Cable ...................................................................................................................................................6-29
SYS FAN .............................................................................................................................................................6-31
CPU Cooler .........................................................................................................................................................6-33

II © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Chapter7. Cash Dispenser Unit (CDU)
Overview ...............................................................................................................................................................7-1
Replacement ...................................................................................................................................................... 7-12
Adjustment ......................................................................................................................................................... 7-45
Preventive Maintenance .................................................................................................................................... 7-51
Setting Specification .......................................................................................................................................... 7-54

Chapter8. Receipt Printer

Overview ...............................................................................................................................................................8-1
Preventive Maintenance .....................................................................................................................................8-2
Part Replacement .................................................................................................................................................8-8

© 2013 Nautilus Hyosung Inc. All Rights Reserved. III

 Chapter 1
Overview
Contents
Purpose................................................................................................................................................................ 1-1
Audience .............................................................................................................................................................. 1-1
Supported Information ......................................................................................................................................... 1-1
What is in This Manual ........................................................................................................................................ 1-1
Conventions ......................................................................................................................................................... 1-2
Abbreviations of ATM ........................................................................................................................................... 1-2
Safety Precautions ............................................................................................................................................... 1-4
Related Documents ............................................................................................................................................. 1-6
Overview .............................................................................................................................................................. 1-7
Basic Features ..................................................................................................................................................... 1-8

© 2013 Nautilus Hyosung Inc. All Rights Reserved. Chapter1-I

Service Manual Chapter1. Overview

Purpose

▶ This manual is produced to provide the MX5600 maintenance guide for field technician.

Audience

▶ This manual is for persons related to maintenance MX5600 in branches of banks, such
as field technician and repair center engineer, to work efficiently and conveniently.

Supported Information

▶ If any question or error occurs while maintenance MX5600 in compliance with this
manual, please contact maintenance staffs of Nautilus Hyosung.
For the contact of maintenance staffs of Nautilus Hyosung, see the E-mail addresses
and telephone numbers provided separately.

What is in This Manual

▶ MONiMAX referred to as “MX”

▶ This manual is designed to provide the maintenance guide for the MX5600 and the
detailed description of the following:
▪ Important Warnings
▪ Information for service & maintenance

▶ All information described in this manual is a licensed product of Nautilus Hyosung, Inc.

Some of the information in this manual may differ according to the network processor to
be connected and may be subsequently updated by the bank’s needs or the
improvement by Nautilus Hyosung, Inc.

It is the policy of Nautilus Hyosung, Inc to improve products as new technology,

components, software, and firmware become available. Therefore Nautilus Hyosung,
Inc. reserves the right to change specifications without notice.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 1-1

Chapter1. Overview Service Manual

Conventions

▶ Terminologies

In this document the terminology listed below is used as follows:

▪ Customer and consumer refer to any person who transacts business through the ATM.
▪ Device and unit refer to the standard and optional ATM equipment, such as monitor,
card reader, printer and dispenser.
▪ Fascia refers to the entire front portion of the unit, including the portion where the
customer transacts business.
▪ Module refers to a plug-in device that can be serviced or replaced.
▪ Note(s) and bill(s) refer to the individual documents loaded into and dispensed from the
dispenser.
▪ Servicing and maintenance refer to the supervisor, operator and technician’s tasks
performed to keep the ATM operational.
▪ Screen refers to the text appearing on the customer display.

Abbreviations of ATM

▶ In this document the abbreviations listed below is used as follows:

# Abbreviations Description
1 AD board Analog to Digital conversion board
2 ADA The American Disabilities Act
3 AP Application Program
4 Assy Assembly
5 BATT S/W Battery Switch
6 CAM Camera Unit
7 CDU Cash Dispenser Unit
8 CE Control Electronics
9 Earphone Jack Voice Converter for Visually Disabled Persons (ADA)
10 EMV Europay, Mastercard, Visa
11 EP Elementary Program
12 EPP Encryption PIN Pad
13 H/W Hardware
14 I/F Interface
15 ISO International Standard Organization
16 JPR Journal Printer
17 LCD Liquid Crystal Display
18 MCU Magnetic Card Unit
19 OPL Operation Panel for Customers to Operate
20 OSD board On Screen Display Board
21 P/S Power Supply

1-2 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter1. Overview

# Abbreviations Description
22 PIN Personal Identification Number
23 PNC Panel Control Board
24 PTR Printer (mainly Receipt Printer)
25 S/W Switch
26 SIU Sensor and Indications Unit
27 SP Service Provider
28 SPR Slip Printer (Receipt Printer)
29 TTU Text Terminal Unit (OPL or SPL)
30 VFD Vacuum Fluorescent Display

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 1-3

Chapter1. Overview Service Manual

Safety Precautions

▶ Common Safety Precaution

▪ Safety Precautions in outlined this manual provide information on safe and proper
handling of the product. Non-compliance of the safety precautions may result in injury
or damage to the product.
▪ This precaution symbol with sample term tells you safety warnings during equipment
handlings.

▶ Please read the following instructions before operating equipment.

▪ Operate equipment in the order outlined in this manual.
▪ Follow precautions indicated in this manual, as well as the equipment itself.
Failure to properly address these precautions may lead to injury or damage to the
product.
▪ Avoid operations not addressed in this manual.
▪ If you cannot remedy system problems using the methods outlined in this manual,
please refer to contact information listed in the manual.
▪ Any change or modifications in construction of this device which are not expressly
approved by the party responsible for compliance could void the user’s authority to
operate the equipment.

<Note!>
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.

▶ CAUTION
1. To reduce the risk of fire, use only No. 26 AWG OR LARGER Telecommunication cord
2. Risk of explosion if battery is replaced by an incorrect type.
Dispose used batteries according to the instructions.
3. For pluggable equipment, the socket-outlet shall be installed near the equipment and
shall be easily accessible.
4. The equipment is to be secured to he building structure before operation
5. A security container shall be permitted to optionally be provided with a secondary
lock, but improper use of the secondary lock feature will reduce the security level of
the ATM.

1-4 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter1. Overview

▶ Description of Precaution Symbols

# Symbol Description
1 Electrical Shock Warning
▪ Do not remove cover. Only a maintenance engineer is
allowed to open the cover.
▪ Do not touch. You may receive electric shock.
▪ Make sure to turn off the power when servicing the
equipment.
2 High Temperature Warning
▪ Do not touch the equipment when it is running.
▪ The equipment can get extremely hot and may cause a
burn.
▪ Make sure to close the cover before running the
equipment.
3 Use Precaution when Moving
▪ The equipment is heavy. Make sure at least 2 people lift
or move the equipment.
▪ Do not attempt to move the equipment alone. You may
be injured from dropping the heavy equipment.
4 Fire Hazard
▪ Place the equipment in an area away from any
combustible materials.
▪ The equipment may catch on fire from overheating or
short circuit of the power supply unit.
5 Disassembly Warnings
▪ Do not disassemble or modify the equipment unless you
are a certified engineer.
▪ Contact the service center for maintenance, adjustments
and repairs.
▪ Improper disassembly may cause fire or electrical shock.
6 Collapse Precautions
▪ Do not place the equipment where the floor cannot
sustain the weight of the equipment, or on slanted or
unstable surface.
▪ Equipment may fall and cause injury or damage.
7 Unplug the Equipment
▪ Stop using the equipment immediately if it smokes, emits
an unusual smell, makes abnormal sounds, or if liquids
or other foreign materials enter the equipment.
▪ If the above-mentioned abnormalities occur, immediately
turn off the power, unplug the equipment and contact the
service center.
▪ If you ignore these symptoms, the equipment may catch
on fire or cause electric shock.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 1-5

Chapter1. Overview Service Manual

Related Documents

▶ The related documents are listed as follows. If needed, please contact staffs of our
technical support team and maintenance team.

▪ Operator Manual
▪ Installation Manual

▶ For the contact of maintenance staffs of Nautilus Hyosung, see the E-mail addresses
and telephone numbers provided separately.

1-6 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter1. Overview

Overview

▶ The MX5600 ATM gives a new look to your customer as a kind of lobby type ATM
solution. This compact, convenient ATM can still be easily installed on your place and
operated with an economic cost. The MX5600 ATM is easy to use, easy to service and
able to support customer’s needs.

This manual is designed to provide maintenance guide for the MX5600 ATM and
provide detailed description of the following:

- System configuration
- Specification of each unit
- Facility specifications

All information described in this manual is a licensed product of Nautilus Hyosung.

It is the policy of Nautilus Hyosung to improve products as new technology,
components, software, and firmware become available. Therefore
Nautilus Hyosung reserves the right to change specifications without notice.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 1-7

Chapter1. Overview Service Manual

Basic Features

► Important specification of the model MX5600T ATM is highlighted in the following list:

Main Controller
CPU Dual Core 2.5 GHz
(G540)
Memory DDR Memory 2 GB Option : 4GB
Storage HDD 500 GB X 1EA Option : 1TB
Device
ODD DVD-RW
Operating System Windows 7 Professional Windows XP
professional is
installed when
shipping from
factory
Expansion Slots PCI 2EA,
PCI Express 1X 1EA,
PCI Express 16x 1EA
Serial Ports 1 Ports 1 Ports(On-Board)

USB Ports 16 Ports 9 Ports(On-Board)

+
7 Ports USB 2.0
HUB BD
VGA HD5450
LAN 10/100/1000Mbps On-Board
Customer Function
Display Type 15” TFT LCD
Resolution XGA 1024 X 768
Resolution
Brightness 250 cd/m²
Privacy Filter 15” Filter Viewing Angle 30°
Guide Light MCU/SPR/CDU/BCR Flicker Green color
VFD Signage N/A 350 cd/m²
(372X49mm)
Supervisor Operation
Display Module Common in Customer Change Mode by
Display Switch
Input Method Touch screen & PIN PAD
Customer Input Method
Pin-Pad Metal EPP (PCI 3.0) Russian Character
Support
OPL Touch 15”, Capacitive USB Type

Function Key N/A Option

1-8 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter1. Overview

Cash Dispenser
Denomination Width : 125 ~ 167 mm
Supported Size
Length : 65 ~ 82 mm
Media
0.08 ~ 0.13 mm
Thickness
Double bill
Mechanical Lever type
Detection
RJ/RT Box Reject
About 200 Bills
Capacity
Retract
About 150 Bills
Capacity
Cassette Capacity of 345mm
Cassette (about 3000 Bills)
Shutter Supported
Card Reader
Type Motor Driven(USB Type) With Shutter
Function
Magnetic Stripe ISO 1,2,3 Read / Write
EMV Level-1, 2 Supported IC Card
Reject Capacity 50 EA
Card Return Available for Power Failure Via System Battery
Anti-Skimming Enable With Anti-Skimming
Bezel
With Jitter Solution
Anti-Vandalism Support
Receipt Printer
Printing Type Thermal Line Printing
Printing Speed 100mm/sec
Line per Speed 25 line/sec
Printing Width 72mm Max
Paper Type Thermal Roll Paper
Specification
Width Max. 80mm
Outer Max. 210Φ
Diameter
Paper Roll Capacity 5,000 Transaction/Roll Depend on
Customer format
Black Mark Paper Support Not support Option : Support
Cyrillic Letters Support
Journal
Method Electronic Journal Auto Saving
to HDD

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 1-9

Chapter1. Overview Service Manual

Power Supply
Main Power Input Voltage 100 ~ 127 Vac±10% / 5.5A 110V/230V
/Current 200~ 240 Vac±10% / 2.8A selection
Frequency 47 ~ 63 Hz NORMAL : 50/60Hz
Battery back-up System 1 Transaction Supported
Safety & Security
Specification CEN-L Front Access
Security Locking device DIAL Lock, Key Lock
Camera - Cable, BRKT
Support
For DVR Camera
(2EA)
Install Method Anchor - GOST 24379
Support
- Option : Adjuster
Additional Function
Audio guidance Onboard Sound
ADA Audio guidance Support Earphone Jack
detect
Barcode Reader 2D Barcode Support
NFC Reader N/A Option
Finger Print Reader N/A Option
System Heater N/A Option (2EA)
Multi-Tap 2 Multi-tap (each 4 outlets)
Anti-skimming solution N/A Option(TMD
CPK+6001,AEPB
468200.053,
StopSkimmer)
Door Sensor Magnetic Sensor
(Upper / Chest)
Shelf for bags N/A Option

<Note!>
1. Your MX5600 may not contain all the devices described in this section.
Some devices are optional and some devices cannot be used in combination with other
devices (mutually exclusive combinations).

1-10 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

 Chapter 2
System Configuration

Contents
About the MX5600 ............................................................................................................................................... 2-1
The Exterior Overview ......................................................................................................................................... 2-2
Hardware Configuration ....................................................................................................................................... 2-3
System Block Diagram ................................................................................................................................. 2-3

© 2013 Nautilus Hyosung Inc. All Rights Reserved. Chapter2-I

Service Manual Chapter2. System Configuration

About the MX5600

▶ The MX5600 is a kind of lobby type ATM. Consumers make the withdrawal and receive
the transaction records through openings in the fascia with MX5600 ATM.
The MX5600 is a versatile, easily maintained delivery system that can be modified to
keep pace with the bank's changing needs.

▶ The benefits that the new concept MX5600 Provides are as follows.

Removes inconvenience which occurs when bank clerks directly handle cash with
customers and relieves workload upon tellers by processing withdrawal of cash
automatically.

Allows tellers to calculate and close amount on hand faster than the existing manual
calculation.

A bank customer and a teller can easily interact on a touch screen, just like talking,
through Nautilus Hyosung’s intuitive and easy UI.

Supports expanded devices such as 2D barcode, as well as basic functions of

withdrawal of cash

Allows easy and quick installation and maintenance.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 2-1

Chapter2. System Configuration Service Manual

The Exterior Overview

► The following picture shows the front of MX5600 and key units.
The fascia provides the interface between the customer and MX5600.
The customer selects transactions and requests information at the fascia.

Customer
Barcode Display
Reader

Receipt Card Reader

Printer Slot Slot

Encryption
PIN Pad
Upper Front
Key
Cash
Dispenser Slot

Shelf for
bags
(Option)

2-2 © 2013 Nautilus Hyosung, Inc. All Rights Reserved.

Service Manual Chapter2. System Configuration

Hardware Configuration

System Block Diagram

► System Block Diagram

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 2-3

 Chapter 3
User Handling Unit

Contents
Overview .............................................................................................................................................................. 3-1
Operation Panel for Customer (OPL) .................................................................................................................. 3-1
LCD............................................................................................................................................................... 3-1
Precautions ............................................................................................................................................. 3-1
General Specifications ............................................................................................................................ 3-2
Troubleshooting Procedure ..................................................................................................................... 3-3
Associated electronic boards........................................................................................................................ 3-4
Inverter Board ....................................................................................................................................... 3-12
Touch Screen ............................................................................................................................................. 3-13
Encryption PIN Pad ........................................................................................................................................... 3-14
Panel Control Board .......................................................................................................................................... 3-16
Functionality ............................................................................................................................................... 3-16
Barcode Scanner ............................................................................................................................................... 3-17

© 2013 Nautilus Hyosung Inc. All Rights Reserved. Chapter3-I

Chapter3. User Handling Unit Service Manual

Overview

▶ The user handling unit is composed of a card reader entry and an encryption PIN pad
that the customers use to complete a transaction. It also includes a monitor, Touch
Screen, camera, speakers, and associated electronic boards.

Operation Panel for Customer (OPL)

► The operation panel includes a LCD, privacy pad, touch screen and associated
electronic boards.

LCD
► The screen format of this color active matrix liquid crystal display composed of a TFT-
LCD display, a driver circuit and a backlight system is intended to support XGA
(1024 (H) x 768 (V)) screen and 16.2M (RGB 8-bits) colors. All input signals are LVDS
interface compatible. Inverter card of backlight is not included. All design rules of this
module can correspond to PSWG standard.

Precautions

► Precautions
1. Since front polarizer is easily damaged, please be cautious and not to scratch it.
2. Be sure to turn off power supply when inserting or disconnecting from input
connector.
3. Wipe off water drop immediately. Long contact with water may cause discoloration or
spots.
4. When the panel surface is soiled, wipe it with absorbent cotton or other soft cloth.
5. Since the panel is made of glass, it may break or crack if dropped or bumped on
hard surface.
6. Since CMOS LSI is used in this module, take care of static electricity and insure
human earth when handling.
7. Do not open or modify the Module Assembly.
8. Do not press the reflector sheet at the back of the module to any directions.
9. In case if a Module has to be put back into the packing container slot after it was
taken out from the container, do not press the center of the CCFL reflector edge.
Instead, press at the far ends of the CFL Reflector edge softly. Otherwise the TFT
Module may be damaged.
10. At the insertion or removal of the Signal Interface Connector, be sure not to rotate
nor tilt the Interface Connector of the TFT Module.
11. After installation of the TFT Module into an enclosure, do not twist nor bend the TFT
Module even momentary. At designing the enclosure, it should be taken into

© 2013 Nautilus Hyosung, Inc. All Rights Reserved. 3-1

Chapter3. User Handling Unit Service Manual

consideration that no bending/twisting forces are applied to the TFT Module from
outside. Otherwise the TFT Module may be damaged.
12. Cold cathode fluorescent lamp in LCD contains a small amount of mercury. Please
follow local ordinances or regulations for disposal.
13. Small amount of materials having no flammability grade is used in the LCD module.
The LCD module should be supplied by power complied with requirements of
Limited Power Source (IEC60950 or UL1950), or be applied exemption.
14. The LCD module is designed so that the CFL in it is supplied by Limited Current
Circuit (IEC60950 or UL1950). Do not connect the CFL in Hazardous Voltage Circuit.
15. Severe temperature condition may result in different luminance, response time and
lamp ignition voltage.
16. Continuous operating TFT-LCD display under low temperature environment may
accelerate lamp exhaustion and reduce luminance dramatically.
17. The data on this specification is applicable when LCD module is placed in
landscape position.
18. Continuous display fixed pattern may induce image sticking.

General Specifications

► General Specification of LCD

Item Specifications
Screen Diagonal 15”
Active Area 304.128(H) x 228.096mm
Pixel H x V 1024 x3 (RGB) x 768
Pixel Pitch 0.297 x 0.297mm
Pixel Arrangement R.G.B Vertical Stripe
Display Mode TN, Normally White
Nominal Input Voltage VDD +3.3Volt (Typ.)
Typical Power consumption 12.82 (64 Gray Bar Pattern, exclude inverter)
Electrical Interface 1 Channel LVDS
Surface Treatment Anti-glare type, Hardness 3H
Support Colors 16.2M
RoHS Compliance RoHS Compliance

3-2 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

Troubleshooting Procedure

► The screen is blank

1. “No signal” message is displayed on the LCD.

-> Check whether the DVI cable is properly connected to OPL Assy or VGA card.
-> Check if the main board is in hang-up state or powered off.
-> Check if the display setting of the VGA card is active (using SPL.)
* If the system was booted with the video cable (DVI or RGB) being disconnected,
reconnecting the cable may not solve the problem.
Tip) CTRL+ALT+F1: Activates DVI display.

► The LCD is black

1. Backlight of the LCD panel is off.
-> Check the power cable connection status of OPL assembly. (Check +24V input.)
-> Check the LED color of the OSD board.
- LED OFF: The AD board is in off state. Press OSD Power On/Off button.
- Green ON: The AD board is in normal state.
*Check or replace the inverter cable or inverter board.
-> If the trouble persists, replace the AD board.
-> If the trouble persists even after the AD board is replaced, replace the LCD
assembly.

2. Backlight of the LCD panel is on.

-> Connect/Disconnect the power line of OPL assembly.
-> If “Nautilus HYOSUNG” logo is not displayed on the OPL screen, replace the AD
board.

► The LCD is displayed white

-> Check the installation status of the LVDS cable inside the assembly.
-> If the trouble persists even when the installation status is normal, replace the cable.
-> If the trouble persists even after the cable is replaced, replace the AD board.
-> If the trouble persists even after the AD board is replaced, replace OPL assy.

► When the screen is in red or other colors (when the color display is normal)
-> Check the connection status of the video cable. (Connect again.)
-> Check whether the video cable has not been damaged using spare video cable.
-> Check the connection status of the LVDS cable. (Connect again.)
-> If the trouble persists, replace the LVDS cable.
-> If the trouble persists even after LVDS cable is replaced, replace the AD board.

► The screen does not provide visible display.

-> If the trouble persists, replace the AD board.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-3

Chapter3. User Handling Unit Service Manual

Associated electronic boards

▶ General Specification

Item Standard Remarks

15inch
Chassis
DVI (PC-DIGITAL)

Screen Size 15inch

Receive Mode PC DIGITAL

PC IN (DIGITAL) 24 PIN DVI Jack (1) DVI

RS-232 PORT 9 PIN D-SUB JACK (1) General Interface

DC IN 4 PIN MINI-FIT JR (1)

12V (Basic)
24V(Option)
Input Power Type DC-IN : 12 V/24V ± 10% (When DC-IN 24V used,
Inverter should also use
VCC for 24V)
12V (Basic)
Inverter:12V ± 5%
Power Supply Voltage 24V(OPTION)
LCD Panel: 3.3V ± 5%
Regulation (When DC-IN 24V used,
Scaler: 1.8V ± 5%
(Internal Power) Inverter should also use
3.3V ± 5%
VCC for 24V)
Power Consumption ON 15.84W
Based on DC-IN 12V
(based on DC INPUT) ST-BY 0.3W

► Local Key & OSD

1. Local Key

Key Name Function

POWER ST-BY Power On/Off
MENU OSD Menu On/Off
SELECT / OSD MENU Selection /
AUTO PC ANALOG Screen Automatic Adjustment HOT KEY
LEFT (-) Left / MINUS / DOWN
RIGHT (+) Right / PLUS / UP
GREEN : ON
LED RED : ST-BY OFF
AMBER : SUSPEND(DPMS)

3-4 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

2. OSD

Menu Sub Menu Function Remarks

PICTURE BRIGHTNESS Brightness Adjustment:

0~100
CONTRAST Contrast Adjustment:
0~100
GAMMA GAMMA CURVE Setting
-50 / 0 / 50
COLOR PRESET Color-Temperature
Setting
sRGB / 6500K / 9300K
RED Color Adjustment by user
GREEN Color Adjustment by user
BLUE Color Adjustment by user
POSITION HORIZONTAL Horizontal Adjustment of D-SUB ONLY
Screen Position: 0~100
VERTICAL Vertical Adjustment of D-SUB ONLY
Screen Position: 0~100
TRACKING CLOCK Horizontal Screen Size D-SUB ONLY
Adjustment: 0~100
PHASE Screen Phase Adjustment D-SUB ONLY
SHARPNESS Sharpness Adjustment:
0~10
SETUP LANGUAGE OSD Language Setting
OSD POSITION OSD Horizontal Position
HORIZONTAL Adjustment: 0~100
VERTICAL OSD Vertical Position
Adjustment 0~100
WHITE Screen WHITE BALANCE D-SUB ONLY
BALANCE Adjustment
POWER Setting Y/N of LED
INDICATION Operation
FACTORY Screen Adjustment
PRESET Setting Initialization

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-5

Chapter3. User Handling Unit Service Manual

► Interface & Connectors

Item Standard Remarks

PC DIGITAL IN 1 : DAT2- 9 : DAT1- 17 : DAT0-
(W1) 2 : DAT2+ 10: DAT1+ 18 : DAT0+
(24 PIN Digital 3 : GND 11: GND 19 ; GND
Only) 4 : DAT4- 12: DAT3- 20 : DAT5-
5 : DAT4+ 13: DAT3+ 21 : DAT5+
6 : SCL 14: 5V 22 : GND
7 : SDA 15: GND 23 : CLK+
8 : VSYNC 16: HPD 24 : CLK-
SERIAL PORT 1 : NC 6 : NC
(J14) 2 : RXD 7 : NC
(9 PIN D-SUB) 3 : TXD 8 : NC
4 : NC 9 : NC
5 : GND
1 : 12V/24V (PIN 1,4 -> COMMON) 12V (Basis)
2 : GND 24V(OPTION)
DC-IN
3 : GND (When DC-IN 24V
(J8)
4 : 12V/24V (PIN 1,4 -> COMMON) Used, the inverter
(4 PIN MINI-FIT JR)
for 24V should also
be used.)
1 : GND 12V (Basis)
2 : 12V/24V (PIN 2, 3 -> COMMON) 24V(OPTION)
DC-IN
3 : 12V/24V (PIN 2, 3 -> COMMON) (When DC-IN 24V
(J9)
Used, the inverter
(3 PIN WAFER)
for 24V should also
be used.)
1 ; GND 6 : GND
SERIAL PORT
2 : RXD 7 : TXD
CONTROL
3 : NC 8 : NC
(J13)
4 : ST-5V 9 : ST-5V
(10 PIN HEADER)
5 : GND 10 : GND
BACK LIGHT 1 : BKLT_EN (HIGH ENABLE)
CONTROL 2 : GND
(J10) 3 : NC
(4 PIN WAFER) 4 : GND
1 : VCC VCC 12V(Basis)
2 : VCC 24V(OPTION)
BACK LIGHT
3 : GND (When DC-IN 24V
CONTROL
4 : CTRL Used, the inverter
(J5)
5 : GND for 24V should also
(7 PIN WAFER)
6 : NC be used.)
7 : BRI_ADJ
1 : NC
2 : VCC 1.8V
LOCAL KEY 3 : GREEN
CONTROL 4 : RED
(CN301) 5 : GND
(8 PIN WAFER) 6 : KEY1
7 : KEY2
8 : NC

3-6 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

1 : GND 11: GND BOE 15”

2 : GND 12: BYP1+ PANEL
3 : BYP3+ 13: BYP1- PANEL VCC 3.3V
4 : BYP3- 14: GND
LCD CONNECTOR
5 : GND 15: BYP0+
(U1)
6 : BCLK+ 16: BYP0-
(20 PIN WAFER)
7 : BCLK- 17: GND
8 : GND 18: GND
9 : BYP2+ 19: VCC
10: BYP2- 20: VCC
1 : VCC 3.3V
ISP PORT 2 : RXD
(CN302) 3 : TXD
(4 PIN WAFER) 4 : GND

NT150_DVI
(1024*768)

PANEL Resolution
Setting OPTION

11100=7 ( 1 : Open 0 : CAP)

12V(Basis)
24V(OPTION)
(When DC-IN 24V
Used, the inverter
for 24V should also
be used.)

DC-IN Voltage
OPTION B01, B03 : N.C
B02 : 120 OHM, 10%, 5A, 2012,
BEAD HU/CIS 5A
IC1 : N.C
L1 : N.C
D1 : N.C
EC1, EC2, : N.C
EC3 : N.C
3.3V

PANEL VCC
OPTION

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-7

Chapter3. User Handling Unit Service Manual

ANALOG
DIMMING

DIMMING
OPTION

N.C

10.1” LED DRV

VCC
OPTION

20P SINGLE LVDS

LVDS
CONNECTOR

U1 : WA12507WR2001A
12507WR20, 20P 1.25MM, ANGLE

CN301
Voltage Current
(8 PIN OSD Remarks
(TYP/MAX) (TYP/MAX)
B/D)
1.NC
2.VCC 1.8V D.C KEY PCB PULL UP VCC
3.GREEN 0V/3.3V D.C SCALER TTL DRIVE
4.RED 0V/3.3V D.C SCALER TTL DRIVE
5.GND
6.KEY1 0~1.8V D.C KEY Input
7.NC
8.NC

CN302(4 PIN
Voltage Current
FW Remarks
(TYP/MAX) (TYP/MAX)
DOWNLOAD)
1.VCC 3.3V D.C
2.RXD TTL 3.3V D.C
3.TXD TTL 3.3V D.C
4.GND

3-8 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

J5(7 PIN Voltage Current

Remarks
INVERTER) (TYP/MAX) (TYP/MAX)
1.VCC BOE 15” / based on 12V
INVERTER
12V(basis) /
24V(OPTION)
12V 0.95A
2.VCC (When DC-IN 24V
Used, the inverter
for 24V should also
be used.)
3.GND
4.CTRL 0V / 5V D.C
5.GND
6.NC
7.BRI_ADJ 0V ~ 5V D.C ANALOG DIMMING

Voltage Current
U1(20P LVDS) Remarks
(TYP/MAX) (TYP/MAX)
1.GND
2.GND
3.A_YP3+
4.A_YP3-
5.GND
6.A_CLK+
7.A_CLK-
8.GND
9.A_YP2+
10.A_YP2-
11.GND
12.A_YP1+
13.A_YP1-
14.GND
15.A_YP0+
16.A_YP0-
17.GND
18.GND
19.PANEL VCC BOE 15” HT150X02-100 /
3.3V(3.6V) 0.7(A)
3.3V
20.PANEL VCC

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-9

Chapter3. User Handling Unit Service Manual

J8(4 PIN Power Voltage Current

Remarks
Input) (TYP/MAX) (TYP/MAX)
BOE 15” HT150X02-100
12V(Basis) / 24V(OPTION)
(When DC-IN 24V
1.12V/24V 12V(14V) 1.32(A)
Used, the inverter
for 24V should also
be used.)
2.GND
3.GND
4.12V/24V 12V(14V) 1.32(A) PIN 1& PIN4 -> COMMON

J9(3 PIN VCC Voltage Current

Remarks
IN) (TYP/MAX) (TYP/MAX)
1. GND
BOE 15” HT150X02-100
12V(Basis) / 24V(OPTION)
(When DC-IN 24V
2. 12V/24V 12V(14V) 1.32(A)
Used, the inverter
for 24V should also
be used.)
PIN 2 & PIN3 ->
3. 12V/24V 12V(14V) 1.32(A)
COMMON

J13(10PIN
Voltage Current
Touch Screen Remarks
(TYP/MAX) (TYP/MAX)
to AD BD)
1.GND
2.RXD TTL
3.NC
4.ST-5V 5V D.C
5.GND
6.GND
7.TXD TTL D.C
8.NC
9.ST-5V 5V D.C
10.GND

J14(DSUB 9
Voltage Current
PIN Touch Remarks
(TYP/MAX) (TYP/MAX)
Screen to Host)
2.RXD TTL D.C
3.TXD TTL D.C
5.GND

J10(4 PIN Door Voltage Current

Remarks
Sensor Input) (TYP/MAX) (TYP/MAX)
1.BKLT_EN 5V D.C
2.GND
3.NC
4.GND

3-10 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

WI(24 PIN PC Voltage Current

Remarks
DIGITAL) (TYP/MAX) (TYP/MAX)
1.DAT2-
TMDS D.C
2.DAT2+
3.GND
4.NC
5.NC
6.SCL TTL D.C
7.SDA TTL D.C
8.NC
9.DAT1-
TMDS D.C
10.DAT1+
11.GND
12.NC
13.NC
14.5V 5V D.C
15.GND
16.HPD 5V D.C
17.DAT0-
TMDS D.C
18.DAT0+
19.GND
20.NC
21.NC
22.GND
23.CLK+
TMDS D.C
24.CLK-

▶ Optical Characteristics

Item Standard Remarks

Screen Diagonal 15 Inch
Resolution 1024(RGB) x 768 (XGA 4:3)
Viewing Angle Horizontal(L/R) : 80°/80°(Typ.)
<CR≥10> Vertical(Top/Bottom): 80°/80°(Typ.)
Half Luminance Horizontal(L/R) : NA
Angle Vertical(Top/Bottom) : NA
Luminance Average
Luminance 250cd (Typ.) 6500K
2
(cd/m )
Luminance
80 % (Typ.)
Uniformity
Contrast Ratio 500:1 (Typ.)
Response Time Tr 3mS Tf 7mS (Typ. / 10%~90%)
CIE Color Min Typ. Max
Coordinates x 0.313
White 6500K
(±0.05 (based on y 0.329
SET)) x 0.646
RED
y 0.343

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-11

Chapter3. User Handling Unit Service Manual

x 0.311
Green
y 0.577
x 0.148
Blue
y 0.120

Inverter Board

► Interface

1. CN1 Connector
PIN No. Symbol Remark
1,2 DC-IN (Vin) DC Input Power (12V)
5,9 N.C No Connection
6 BL ON/OFF CCFL Drive Signal
10 BRT_ADJ 0~5V
3,4,7,8 GND GND

2. CN2 Connector
PIN No. Symbol Remark
1 Hot High
2 Cold Low

3. CN3 Connector
PIN No. Symbol Remark
1 Hot High
2 Cold Low

► Appearance

3-12 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

Touch Screen

► Mechanical Specifications
1. Input Method : Finger
2. Environment
- Operation temperature : from -25℃ to 70℃(from -13℉ to 158℉)
- Storage temperature : from -30℃ to 80℃(from -22℉ to 176℉)

USB / RS232 / I2C Type Controller

Input Voltage 3.5V~5.5V.Typical 5V.
USB: 1.1 Full Speed
Interface
(12Mbps)
Resolution 2048 X 2048 resolution
Active Mode: Max 50 mA
Power consumption Idle Mode : 5mA
Sleep Mode :0.5mA
Response time Max. 20 ms

► Handling Remarks

SUBJECT NOTE
▪ Store the products at the temperature and humidity range
Storage presented in the specification.
▪ Store the products in the state of package.
Unpacking ▪ Do not hold FPC tail to take out touch panels in the package.
▪ Use gloves and finger coat to prevent stains on the touch panel
and injury by the sharp edge of the touch panel.
▪ Do not take hold of FPC tail when handing the touch panel.
▪ Do not pile up touch panels.
▪ Do not put anything on the touch panel.
Handling
▪ Do not fold the FPC tail.
▪ Clean off the touch panel with alcohol and a soft clothes when
necessary
▪ Prevent alcohol from penetrating into the touch panel.
▪ Do not use organic solvents except for alcohol.
▪ Avoid excessive force on the touch panel.
Assembly
▪ Do not give unnecessary strain to the FPC tail while assembling.
▪ Do not operate touch panel by applying excessive force.
Operation
▪ Do not use a sharp thing for input.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-13

Chapter3. User Handling Unit Service Manual

Encryption PIN Pad

► EPP(Encrypted PIN Pad) is a device that encrypts sensitive data such as customers’
card information and passwords, which requires the highest level of security, and
transmits it to the Host. Therefore, if EPP problem occurs in the field, verify the
problem and replace the entire unit. You cannot disassemble the internal components
or replace them individually.

The following figure is the back of the EPP. The functions and roles of each part are
summarized as below.

No Label Setting Description Remarks

1 LED1 Red Serial Reception RX Common for
USB/Serial
2 LED2 Green Serial Transmission TX Common for
USB/Serial
3 LED3 Red Flickering at one-second intervals Common for
during normal operation of EP USB/Serial
4 LED4 Red NVRAM CLEAR Common for
USB/Serial
5 LED5 Green Power LED Common for
USB/Serial
6 SW1 No. 1 NVRAM CLEAR during ON Common for
OFF USB/Serial
No. 2 USB Communication during ON Common for
OFF Serial Communication during OFF USB/Serial
7 J2 OPEN Boot firmware download is Common for
available for CLOSE. USB/Serial
8 CN1 - Power Connector Common for
USB/Serial
9 CN2 - Serial Connector Common for
USB/Serial
10 CN10 - USB Connector Common for
USB/Serial

3-14 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

Common Occurred Problem List

► Common Occurred Problem List

1. In case the EPP cover is detached-- to whatever extent-- due to a mistake made by
an operator or the maintenance personnel
2. In case there is a damage caused by any external shock or static electricity
3. In case the EPP is not connected with an earth cable, which makes it vulnerable to
static electricity
4. In case the battery is discharged

Troubleshooting

► Since the problem in this unit involves a security issue, you should replace the entire
unit when encountering a problem.
If a problem is confirmed, turn off the power, remove the power cable and bracket, and
then replace the unit with a new one. For the assembly of the unit, follow the reverse
order.
1. If LED1 is off, check the cable connection to see if the power supply is okay.
2. If LED1 is on and LED2 is off, it means EPP is in abnormal operation. Therefore,
replace the EPP

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-15

Chapter3. User Handling Unit Service Manual

Panel Control Board

Functionality

▪ Control guidance Lights (Flickers)

▪ Control the POWER CONTROL signals
▪ Check SENSOR Signals
▪ Power Distribution

3-16 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter3. User Handling Unit

Barcode Scanner
► The image engine is a CMOS imager-based (black/white) module device for image
capture and barcode decode. It supports reading 2D barcodes.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 3-17

 Chapter 4
Card Reader

Contents
Overview .............................................................................................................................................................. 4-1
Troubleshooting ................................................................................................................................................... 4-2
Troubleshooting Tools and Procedure .......................................................................................................... 4-2
Field Repair Scope (Recommendation) ....................................................................................................... 4-2
Troubleshooting Procedure .......................................................................................................................... 4-3
How to Clear Card Reader Jams ......................................................................................................................... 4-4
Preventive Maintenance ...................................................................................................................................... 4-5
Cleaning ....................................................................................................................................................... 4-5

© 2013 Nautilus Hyosung Inc. All Rights Reserved. Chapter4-I

Service Manual Chapter4. Card Reader

Overview

▶ The card reader is located to the right of the display screen on the front panel. For
motor driven type of card reader, the consumer inserts an ATM card in the card entry
slot to begin transactions. The card reader automatically pulls the card into the ATM
and returns the card when the transaction is completed.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 4-1

Chapter4. Card Reader Service Manual

Troubleshooting

Troubleshooting Tools and Procedure

▶ The followings are procedures for handling problems related to the card reader, which
includes receiving complaints, dispatching a technician to the branch, verifying the
problem, inspecting the machine, and taking proper actions.

▶ Trouble Verification
1. Receiving Reports on Problems from the branch personnel
Record when the problem has occurred and what the problem is. For intermittent
errors, verify the frequency of the error. It is important to get detailed transaction flow
at the time when the problem occurred. This will be very useful in resolving the
problem.
2. Power LED on Controller Board
Check whether the LED on the controller board is on red in color.
3. Error Code on Supervisor Screen
On the service panel, enter the supervisor screen. Verify if an error code is
displayed. Compare the error code with the error code list described in Appendix.
Take proper action in the branch.
4. Software Journal & Trace Files
Connect a keyboard to the CE engine, and select a certain folder on the rear operator
panel. Copy the files to a USB drive. Send the data to Nautilus Hyosung for more
detailed analysis. However, in order to study the fault using the software file, the
time of the fault occurrence is critical. Analysis by Nautilus Hyosung on the fault may
take time.

Field Repair Scope (Recommendation)

▶ The user can check the communication cable, power cable, sensors, controller board,
and magnetic head cleaning state in the field. For other components, the user shall
inspect the modules at the depot level.
This is only a recommendation of Nautilus Hyosung and can be changed depending on
the field situation or capacity of the technician.

No FIELD REPAIR ITEM Tool Remark

1 Communication Cable
2 Power Cable
5 Sensor A voltmeter
Screw driver, A
6 Controller Board
voltmeter
Magnetic Head In case card reader sometimes
9 Cleaning card
Cleaning can’t read card date of cardholder
Items not specified above cannot be inspected or repaired in the field. They shall be
replaced and inspected or repaired at the depot level.

4-2 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter4. Card Reader

Troubleshooting Procedure

▶ Troubleshooting Procedure
1. After arriving on site, check the fault and complaints with the branch personnel. Study
the fault in the module. For more information, see “Error Code and Troubleshooting”.
If the trouble is in the card reader, continue to Step 2.
2. Enter the supervisor mode on the operator panel, and check the status LED. Check if
the error is red in color and if an error code is displayed at the display. In case an
error code is displayed, compare the error code with the error code list in the manual
and identify the fault type.
3. If no error code is displayed, enter the Technician mode and initialize the card reader
or conduct a functional test in order to check whether a fault has occurred.
4. Determine if the error can be corrected in the field.
5. Take prompt measures if possible. Otherwise, replace the card reader.
6. When replacing a card reader, keep journal and log files.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 4-3

Chapter4. Card Reader Service Manual

How to Clear Card Reader Jams

► Always look down into the top of the card reader to ensure that a card is really
jammed. When a card jam does occur, use the following procedure to clear it.

1. Slowly turn the large gear (1) on the side of the card reader to move the card.
- Turing gear clockwise moves the card forward toward the shutter.
- Turning gear counterclockwise moves the card toward the back of the reader.

2. If needed, open the shutter and retrieve the card by pressing and holding the
plunger button (2) as shown. Then turn the wheel clockwise to force the card from
the reader.

4-4 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter4. Card Reader

Preventive Maintenance

Cleaning

▶ In order to prevent problems caused by the pollution of electromagnetic components on

the transport path, it is important to strictly follow the cleaning cycles and methods.
1. Using canned air, dust out any accumulated debris inside the card reader. This task
must be performed from the front and rear of the ATM.
2. Clean magnetic head with a cleaning card.
3. Through diagnostics, test the functionality of the card reader.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 4-5

 Chapter 5
Power Supply

Contents
Overview .............................................................................................................................................................. 5-1
Functional Description .................................................................................................................................. 5-1
Troubleshooting ................................................................................................................................................... 5-2
Troubleshooting Tools .................................................................................................................................. 5-2
Field Repair Scope (Recommendation) ....................................................................................................... 5-2
Battery.................................................................................................................................................................. 5-3
Introduction ................................................................................................................................................... 5-3

© 2013 Nautilus Hyosung, Inc. All Rights Reserved. Chapter5-I

Service Manual Chapter5. Power Supply

Overview

► The power supply unit converts AC power to DC power and provides that voltage to
various modules within the system. The power supply unit allows the user to turn on/off
the system, enter power-failure mode, and perform other sequences.

Functional Description

► LED and Switch Functions

1. [AC IN]: Illuminated when AC power is supplied to the assembly.
2. [DC OUT]: Illuminated when DC output is present.
3. [BATT ALM]: Illuminated when the battery voltage is 21V or less or when the battery
cable is disconnected.
4. [MAIN S/W]: Turns on or off the main power to the supply.
5. [STAND-BY S/W]: Turns on/off the system.
6. [BATT OFF]: Connects or disconnects the power supply unit with the battery. In the
normal state, set to “I” position.

► Switch Status
1. [Main S/W] is pressed on “I” position
AC power is being supplied to the power supply unit, and only [AC IN] LED is turned
on.
2. [Main S/W] is pressed on “O” position
AC power is not supplied to the power supply unit and all status LEDs are turned off.
3. [STAND BY S/W] is pressed on “ON” position
The system is turned on and [AC IN] and [DC OUT] LEDs are turned on.
4. [STAND BY S/W] is pressed on “OFF” position
<System Off> procedure starts (shut down) and only [AC IN] LED is turned on.
5. In case of a power failure during normal operation, the system will enter a <Power
Failure Mode> and only [DC OUT] will be turned off.
6. [BATT OFF] S/W shall be pressed on “I”.
If [BATT OFF] S/W is pressed on “O” position, the system will not enter <Power
Failure Mode> and will be turned off.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 5-1

 Chapter5. Power Supply Service Manual

Troubleshooting

Troubleshooting Tools

► This section describes how to handle problems related to the power supply unit and the
battery.

Problem Verification:
- When the system is not turned on
- When AC In and DC Out LEDs are off
- When Battery Alarm LED is on

In the above state, check the following:

- AC outlet voltage
- AC cable connection status
- Whether the main power switch is pressed on “I” position
- Power supply cable connection status

Field Repair Scope (Recommendation)

► In the field, the technician can only replace the fuse. Other components shall be
repaired and inspected at the depot level.
The above scope is only a recommendation of Nautilus Hyosung and is subject to
change depending on the field situation or the technician’s capacity.

If all power supply status LEDs are off or the system is not turned on while AC power is
normally provided, replace the fuse at the power input port of the power supply unit.

Other items not mentioned above cannot be repaired or inspected on site but must be
inspected and repaired at the depot level.

5-2 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter5. Power Supply

Battery

Introduction

► In case of a temporary blackout or power failures, the battery will automatically operate
to complete a customer’s transaction and return his or her card. In addition, this backup
equipment is essential in the ATM to protect control electronics for the purpose of
allowing the application program to shut down under normal operation.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 5-3

 Chapter 6
Control Electronics

Contents
Overview .............................................................................................................................................................. 6-1
Main Board........................................................................................................................................................... 6-2
Functional Description .................................................................................................................................. 6-4
Jumper Setting ............................................................................................................................................. 6-6
Connecting Component ................................................................................................................................ 6-8
Installing the Processor (CPU) ................................................................................................................... 6-12
Installing Memory Module ........................................................................................................................... 6-15
Installing add-on Cards ............................................................................................................................... 6-17
BIOS Setting ............................................................................................................................................... 6-23
HDD ................................................................................................................................................................... 6-25
ODD ................................................................................................................................................................... 6-27
PCI USB Cable .................................................................................................................................................. 6-29
SYS FAN ............................................................................................................................................................ 6-31
CPU Cooler ........................................................................................................................................................ 6-33

© 2013 Nautilus Hyosung Inc. All Rights Reserved. Chapter6-I

Service Manual Chapter6. Control Electronics

Overview

▶ Control Electronics mainly consist of motherboard, HDD, ODD, amplification card and
etc.
Basic functions and usage of control electronics used this ATM is almost similar to that
of personal computer you have dealt with in your office or your home except a USB
Hub used to communicated with some devices like cash dispenser, card reader,
receipt printer and EPP.
The following picture will show you the major component and location used
in Control Electronics.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 6-1

Chapter6. Control Electronics Service Manual

Main Board

LABEL COMPONENTS
LGA1155 socket for the latest Intel® Core™ Family/Pentium®
1. CPU Socket
/Celeron® Processors in the LGA1155 package
2. CPU_FAN 4-pin CPU cooling fan connector
3. SYS_FAN 4-pin system cooling fan connector
4. DDR3_1,2 240-pin DDR3 SDRAM slots
5. ATX_POWER Standard 24-pin ATX power connector
6. SATA 6G 1, 2 Serial ATA 6.0Gb/s connectors
7. SATA1~4 Serial ATA 3.0Gb/s connectors
8. F_PANEL Front panel switch/LED header

6-2 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter6. Control Electronics

LABEL COMPONENTS
9. F_USB1~2 Front panel USB 2.0 header (F_USB1 supports EZ Charger)
10. CASE CASE open header
11. ME_UNLOCK ME unlock header-for factory use only
12. CLR_CMOS Clear CMOS jumper
13. COM Onboard serial port header
14. SPK Speaker header
15. LPT Printer Header
16. TPM Trusted Platform Module header
17. SPDIFO SPDIF out header
18. F_AUDIO Front panel audio header
19. PCIE1 PCI Express x1 slot
20. PCI1~2 32-bit add-on card slots
21. PCIEX16 PCI Express slot for graphics interface
22. ATX12V 4-pin +12V power connector

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 6-3

Chapter6. Control Electronics Service Manual

Functional Description

► Specification

CPU & Chipset

LGA1155 socket for the latest Intel® CoreTM Family/Pentium®
CPU /Celeron® processors
Supports “Hyper-Threading” technology CPU
Chipset Intel® H61 Chipset
DDR3 memory architecture
Memory 2 x 240-pin DDR3 DIMM sockets support up to 16 GB
Supports 1333/1066 DDR3 SDRAM
Supported by Intel® H61 Express Chipset
-4 x Serial ATA 3.0Gb/s devices
Storage
Supported by ASM1061 Chip
-2 x Serial ATA 6.0Gb/s devices
Atheros AR8151 Gigabit Lan (Co-lay Atheros AR8152 10/
LAN
100 LAN)
VIA VT1705 6-Ch HD audio CODEC
Audio
Compliant with HD audio specification
Expansion Slots
1 x PCI Express x16 slot
1 x PCI Express x1 Gen2 slot
2 x PCI slots
Rear Panel I/O
1 x PS/2 keyboard and PS/2 mouse connectors
1 x D-sub (VGA) port
1 x DVI port
1 x HDMI port
4 x USB 2.0 ports
1 x RJ45 LAN connector
2 x USB 3.0 ports (USB 2.0 optional)
Audio jacks 6-ch for microphone, line-in and line-out
System BIOS
AMI BIOS with 64Mb SPI Flash ROM
Supports Plug and Play, STR(S3)/STD(S4), Hardware monitor,
Multi Boot
Supports ACPI & DMI
Audio, LAN, can be disabled in BIOS
F7 hot key for boot up devices option
Form Factor
Micro-ATX Size, 244mm x 220mm
Internal I/O Connectors & Headers
1 x 24-pin ATX Power Supply connector
1 x 4-pin 12V Power connector

6-4 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter6. Control Electronics

1 x 4-pin CPU_FAN connector

1 x 4-pin SYS_FAN connector
1 x Front Panel audio header
1 x Front Panel switch/LED header
1 x Speaker header
1 x SPDIF out header
4 x Serial SATA 3.0Gb/s connectors
2 x Serial SATA 6.0Gb/s connectors
2 x USB 2.0 headers support additional four USB 2.0 ports
(F_USB1 support EZ charger)
1 x Case open header
1 x TPM header
1 x Serial port header(COM)
1 x Parallel port header(LPT)
1 x CLR_CMOS header

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 6-5

Chapter6. Control Electronics Service Manual

Jumper Setting

► This section explains how to set jumpers for correct configuration of the motherboard.

1. Setting Jumpers
Use the motherboard jumpers to set system configuration options. Jumpers with
more than one pin are numbered. When setting the jumpers, ensure that the jumper
caps are placed on the correct pins.

The illustrations show a 2-pin jumper. When the jumper cap is placed on both pins,
the jumper is SHORT. If you remove the jumper cap, or place the jumper cap on
just one pin, the jumper is OPEN.

This illustration shows a 3-pin jumper. Pins 1 and 2 are SHORT.

2. Checking Jumper Setting

The following illustration shows the location of the motherboard jumpers. Pin 1 is
labeled.

6-6 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

Service Manual Chapter6. Control Electronics

3. Jumper Settings

Jumper Type Description Setting (default)

1-2: NORMAL
2-3: CLEAR
Clear
CLR_CMOS 3-pin Before clearing the CMOS, 1
CMOS
make sure to turn off the CLR_CMOS
system.

<Note!>
To avoid the system instability after clearing CMOS, we recommend users to enter
the main BIOS setting page to “Load Default Settings” and then “Save and Exit
Setup”.

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Chapter6. Control Electronics Service Manual

Connecting Component

► Connecting Case Component

After you have installed the motherboard into a case, you can begin connecting the
motherboard components. Refer to the following:

1. Connect the CPU cooling fan cable to CPU_FAN.

2. Connect the standard power supply connector to ATX_POWER.
3. Connect the case switches and indicator LEDs to the F_PANEL.
4. Connect the system cooling fan connector to SYS_FAN.
5. Connect the auxiliary case power supply connector to ATX12V.
6. Connect the case speaker cable to SPK.

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Service Manual Chapter6. Control Electronics

Connecting 24-pin power cable

The ATX 24-pin connector allows you to connect to ATX v2.x power supply.

24-pin power cable

With ATX v2.x power supply, users please note that when installing 24-pin power
cable, the latches of power cable and the ATX match perfectly.

Connecting 4-pin power cable

The ATX12V4P power connector is used to provide power to the CPU.

4-pin power cable

When installing 4-pin power cable, the latches of power cable and the ATX12V4P
match perfectly.

► CPU_FAN: CPU cooling FAN Connector

Pin Signal Name Function
1 GND System Ground
2 +12V Power +12V
3 Sense Sensor
4 PWM PWM

<Note!>
Users please note that the fan connector supports the CPU cooling fan of
1.1A ~ 2.2A (26.4W max) at +12V.

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Chapter6. Control Electronics Service Manual

► SYS_FAN: System Cooling FAN Connector

Pin Signal Name Function
1 GND System Ground
2 +12V Power +12V
3 Sense Sensor
4 PWM PWM

► ATX_POWER: ATX 24-pin Power Connector

Pin Signal Name Pin Signal Name
1 +3.3V 13 +3.3V
2 +3.3V 14 -12V
3 Ground 15 Ground
4 +5V 16 PS_ON
5 Ground 17 Ground
6 +5V 18 Ground
7 Ground 19 Ground
8 PWRGD 20 -5V
9 +5VSB 21 +5V
10 +12V 22 +5V
11 +12V 23 +5V
12 +3.3V 24 Ground

► ATX12V: ATX 12V Power Connector

Pin Signal Name
1 Ground
2 Ground
3 +12V
4 +12V

► SPK: Speaker Header

Pin Signal Name
1 VCC
2 Key
3 GND
4 Signal

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Service Manual Chapter6. Control Electronics

► Front Panel Header

The front panel header (F_PANEL) provides a standard set of switch and LED headers
commonly found on ATX or Micro ATX cases. Refer to the table below for information:

Pin Signal Function Pin Signal Function

1 HD_LED_P Hard disk LED(+) 2 FP PWR/SLP *MSG LED(+)
3 HD_LED_N Hard disk LED(-) 4 FP PWR/SLP *MSG LED(-)
5 RST_SW_N Reset Switch(-) 6 PWR_SW_P Power Switch(+)
7 RST_SW_P Reset Switch(+) 8 PWR_SW_N Power Switch(-)
9 RSVD Reserved 10 Key No pin
* MSG LED (dual color or single color)

► Hard Drive Activity LED

Connecting pins 1 and 3 to a front panel mounted LED provides visual indication that
data is being read from or written to the hard drive. For the LED to function properly, an
IDE drive should be connected to the onboard IDE interface. The LED will also show
activity for devices connected to the SCSI (hard drive activity LED) connector.

► Power/Sleep/Message waiting LED

Connecting pins 2 and 4 to a single or dual-color, front panel mounted LED provides
power on/off, sleep, and message waiting indication.

► Reset Switch
Supporting the reset function requires connecting pin 5 and 7 to a momentary contact
switch that is normally open. When the switch is closed, the board resets and runs
POST.

► Power Switch
Supporting the power on/off function requires connecting pins 6 and 8 to a momentary-
contact switch that is normally open. The switch should maintain contact for at least 50
ms to signal the power supply to switch on or off. The time requirement is due to
internal de-bounce circuitry. After receiving a power on/off signal, at least two seconds
elapses before the power supply recognizes another on/off signal.

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Chapter6. Control Electronics Service Manual

Installing the Processor (CPU)

► The following illustration shows CPU installation components.

A. Disengaging of the Load Lever
▪ Press the hook of lever down and pull it to the right side to release it from
retention tab.

B. Opening of the Load Plate

▪ Lift the tail of the load lever.
▪ Rotate the load plate to fully open position.

C. Removing the Cap

▪ Be careful not to touch the contact at any time.

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Service Manual Chapter6. Control Electronics

D. Inserting the Package

▪ Grasp the package. Ensure to grasp on the edge of the substrate.
▪ Make sure pin 1 indicator is on your bottom-left side.
▪ Aim at the socket and place the package carefully into the socket by purely
vertical motion.

E. Closing the Load Plate

▪ Rotate the load plate onto the package IHS (Intergraded Heat Spreader).
▪ Engage the load lever while pressing down lightly onto the load plate.
▪ Secure the load lever with the hook under retention tab.

F. Fasten the cooling fan supporting base onto the CPU socket on the motherboard.

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Chapter6. Control Electronics Service Manual

G. Make sure the CPU fan is plugged to the CPU fan connector. Please refer to the
CPU cooling fan user’s manual for more detail installation procedure.

<Note!>
1. To achieve better airflow rates and heat dissipation, we suggest that you use a high
quality fan with 3800 rpm at least. CPU fan and heatsink installation procedures
may vary with the type of CPU fan/ heatsink supplied. The form and size of
fan/heatsink may also vary.
2. DO NOT remove the CPU cap from the socket before installing a CPU.
3. Return Material Authorization (RMA) requests will be accepted only if the
motherboard comes with the cap on the LGA1155 socket.

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Installing Memory Module

► This motherboard accommodates two memory modules. It can support two 240-pin
DDR3 1333/1066.

DDR3 SDRAM memory module table

Memory module Memory Bus
DDR3 1066 533 MHz
DDR3 1333 667 MHz

You must install at least one module in any of the two slots. Total memory capacity is
16 GB.

<Note!>
Do not remove any memory module from its antistatic packaging until you are ready
to install it on the motherboard. Handle the modules only by their edges. Do not
touch the components or metal parts. Always wear a grounding strap when you
handle the modules.

Installation Procedure
Refer to the following to install the memory modules.
1. This motherboard supports unbuffered DDR3 SDRAM .
2. Push the latches on each side of the DIMM slot down.
3. Align the memory module with the slot. The DIMM slots are keyed with notches and
the DIMMs are keyed with cutouts so that they can only be installed correctly.
4. Check that the cutouts on the DIMM module edge connector match the notches in
the DIMM slot.
5. Install the DIMM module into the slot and press it firmly down until it seats correctly.
The slot latches are levered upwards and latch on to the edges of the DIMM.
6. Install any remaining DIMM modules.

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Chapter6. Control Electronics Service Manual

Installing a SATA Hard Drive (24)

► This section describes how to install a SATA Hard Drive.

Installing Serial ATA Hard Drives

To install the Serial ATA (SATA) hard drives, use the SATA cable that supports the
Serial ATA protocol. This SATA cable comes with a SATA power cable. You can
connect either end of the SATA cable to the SATA hard drive or the connector on the
motherboard.

SATA cable (optional) SATA power cable (optional)

Refer to the illustration below for proper installation:

1. Attach either cable end to the connector on the motherboard.
2. Attach the other cable end to the SATA hard drive.
3. Attach the SATA power cable to the SATA hard drive and connect the other end to
the power supply.

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Service Manual Chapter6. Control Electronics

Installing add-on Cards

► The slots on this motherboard are designed to hold expansion cards and connect them
to the system bus. Expansion slots are a means of adding or enhancing the
motherboard’s features and capabilities. With these efficient facilities, you can increase
the motherboard’s capabilities by adding hardware that performs tasks that are not part
of the basic system.

PCIEX16 Slot
The PCI Express x16 slot is used to install an external PCI Express graphics card.

PCI1~2 Slots
This motherboard is equipped with two standard PCI slots. PCI stands for Peripheral
Component Interconnect and is a bus standard for expansion cards, which for the most
part, is a supplement of the older ISA bus standard. The PCI slots on this board are
PCI v2.2 compliant.

PCIE1 Slot
The PCI Express x1 slot is fully compliant to the PCI Express Base Specification
revision 2.0.

<Note!>
Before installing an add-on card, check the documentation for the card carefully. If the
card is not Plug and Play, you may have to manually configure the card before
installation.

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Chapter6. Control Electronics Service Manual

► Follow these instructions to install an add-on card:

1. Remove a blanking plate from the system case corresponding to the slot you are
going to use.
2. Install the edge connector of the add-on card into the expansion slot. Ensure that
the edge connector is correctly seated in the slot.
3 Secure the metal bracket of the card to the system case with a screw.

<Note!>
1. For some add-on cards, for example graphics adapters and network adapters, you
have to install drivers and software before you can begin using the add-on card.
2. The onboard PCI interface does not support 64-bit SCSI cards.

Connecting Optional Devices

Refer to the following for information on connecting the motherboard’s optional
devices:

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Service Manual Chapter6. Control Electronics

F_AUDIO: Front Panel Audio header

This header allows the user to install auxiliary front-oriented microphone and lineout
ports for easier access.

Pin Signal Name Pin Signal Name

1 PORT 1L 2 AUD_GND
3 PORT 1R 4 PRESENCE#
5 PORT 2R 6 SENSE1_RETURN
7 SENSE_SEND 8 KEY
9 PORT 2L 10 SENSE2_RETURN

SATA: Serial ATA connectors

SATA1~4 connectors are used to support the Serial ATA 3.0Gb/s device, SATA6G1 &
SATA6G2 connectors support the Serial ATA 6.0Gb/s device. simpler disk drive
cabling and easier PC assembly. It eliminates limitations of the current Parallel ATA
interface. But maintains register compatibility and sofeware compatibility with Prallel
ATA.

Pin Signal Name Pin Signal Name

1 Ground 2 TX+
3 TX- 4 Ground
5 RX- 6 RX+
7 Ground -

F_USB1,2: Front Panel USB 2.0 headers (F-USB1 supports EZ Charger)

The motherboard has two USB 2.0 headers supporting four USB 2.0 ports.
Additionally, some computer cases have USB ports at the front of the case. If you have
this kind of case, use auxiliary USB connector to connect the front-mounted ports to
the motherboard.

Unlike F_USB2 in this mainboard, F_USB1 supports EZ Charger technology, provides

3 times current than general USB port in off mode for USB devices. It is useful and
excellent, especially for the iPhone, iPad and iPod touch devices that need a large
amount of current for faster recharging within less time.

Pin Signal Name Function

1 USBPWR Front Panel USB Power
2 USBPWR Front Panel USB Power
3 USB_FP_P0- USB Port 0 Negative Signal
4 USB_FP_P1- USB Port 1 Negative Signal
5 USB_FP_P0+ USB Port 0 Positive Signal
6 USB_FP_P1+ USB Port 1 Positive Signal

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Pin Signal Name Function

7 GND Ground
8 GND Ground
9 Key No pin
10 NC Not connected

<Note!>
Please make sure that the USB cable has the same pin assignment as indicated
above. A different pin assignment may cause damage or system hang-up.

SPDIFO: SPDIF out header

This is an optional header that provides an SPDIFO (Sony/Philips Digital Interface)
output to digital multimedia device through optical fiber or coaxial connector.

Pin Signal Name

1 SPDIFOUT
2 VCC
3 Key
4 GND

CASE: Chassis Intrusion Detect Header

This detects if the chassis cover has been removed. This function needs a chassis
equipped with instrusion detection switch and needs to be enabled in BIOS.

Pin 1-2 Function

Short Chassis cover is removed
Open Chassis cover is closed

ME_UNLOCK: ME Unlock Header

Pin 1-2 Function

Short Unlock
Open Lock

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Service Manual Chapter6. Control Electronics

COM: Onboard serial port header

Connect a serial port extension bracket to this header to add a serial port to your
system.

Pin Signal Name Function

1 DCDB Data Carrier Detect
2 SINB Serial Input
3 SOUTB UART B Serial Output
4 DTRB UART B Data Terminal Ready
5 GND Ground
6 DSRB Data Set Ready
7 RTSB RART B Request to Send
8 CTSB Clear to Send
9 RI Ring Indicator
10 Key No pin

LPT: Onboard parallel port Header

This is a header that can be used to connect to the printer, scanner or other devices.

Pin Signal Name Pin Signal Name

1 STROBE 14 AFD
2 PD0 15 ERROR
3 PD1 16 INIT
4 PD2 17 SLCT
5 PD3 18 Ground
6 PD4 19 Ground
7 PD5 20 Ground
8 PD6 21 Ground
9 PD7 22 Ground
10 ACK 23 Ground
11 BUSK 24 Ground
12 PE 25 Ground
13 SLCT 26 Key

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Chapter6. Control Electronics Service Manual

TPM(Optional): Trusted Platform Module header

Trusted platform module (TPM) is a published specification detailing a microcontroller
that can store secured information, and implementations of that specification.

Pin Signal Name Pin Signal Name

1 TPM_CLK 11 LAD0
2 GND 12 GND
3 LFRAME# 13 RESERVE0
4 KEY 14 RESERVE1
5 LREST# 15 VCC3_DUAL
6 SMBDATA 16 SERIRQ
7 LAD3 17 GND
8 LAD2 18 GND
9 VCC3 19 LPCPD#
10 LAD1 20 SMBCLK

Connecting I/O Devices

The backplane of the motherboard has the following I/O ports:

PS2 Mouse Use the upper PS/2 port to connect a PS/2 pointing device.
PS2 Keyboard Use the lower PS/2 port to connect a PS/2 keyboard.
DVI Port Connect the DVI port to the monitor.
VGA Port Connect your monitor to the VGA port.
HDMI port Connect the HDMI port to the HDMI devices.
Connect an RJ-45 jack to the LAN port to connect your
LAN Port
computer to the Network.
USB 2.0 Ports Use the USB 2.0 ports to connect USB 2.0 devices.
USB 3.0 Ports Use the USB 3.0 ports to connect USB 3.0 devices.
Use the three audio ports to connect audio devices. The first
Audio Ports jack is for stereo line-in singal. The second jack is for stereo
line-out singal. The third jack is for microphone.

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BIOS Setting

► The computer uses the latest “American Megatrends Inc.” BIOS with support for
Windows Plug and Play. The CMOS chip on the motherboard contains the ROM setup
instructions for configuring the motherboard BIOS.

The BIOS (Basic Input and Output System) Setup Utility displays the system’s
configuration status and provides you with options to set system parameters. The
parameters are stored in battery-backed-up CMOS RAM that saves this information
when the power is turned off. When the system is turned back on, the system is
configured with the values you stored in CMOS.

Entering the Setup Utility

When you power on the system, BIOS enters the Power-On Self Test (POST) routines.
POST is a series of built-in diagnostics performed by the BIOS. After the POST
routines are completed, the following message appears:

1. Press DEL to enter SETUP

Press the delete key to access the BIOS Setup Utility.

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2. BIOS Main Menu

When you enter the BIOS Setup program, the main menu appears, giving you an
overview of the basic system information. Select an item and press <Enter> to
display the submenu.

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Service Manual Chapter6. Control Electronics

HDD
► It is a storage device of CE module within ATM System (generic auxiliary storage
device) to take installation CD to allow for OS (Windows 7) and AP program installation.

HDD Sample Picture

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Chapter6. Control Electronics Service Manual

Screwable Point of HDD

ODD (E: Drive)

HDD2 (D: Drive)
HDD1 (C: Drive)

HDD SATA Cable connection

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ODD

► It is a storage device of CE module within ATM System (generic auxiliary storage

device) to take installation CD to allow for OS (Windows 7) and AP program installation.

ODD( CDROM / DVD ROM ) Sample Picture

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Chapter6. Control Electronics Service Manual

ODD (E: Drive)

HDD2 (D: Drive)
HDD1 (C: Drive)

ODD SATA Cable connection

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Service Manual Chapter6. Control Electronics

PCI USB Cable

► PCI USB Cable

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Chapter6. Control Electronics Service Manual

I/F Cable
PCI USB Cable
PCI Serial Card

PCI Slot connection

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Service Manual Chapter6. Control Electronics

SYS FAN

► SYS FAN

SYSTEM FAN

SYS FAN Location

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 6-31

Chapter6. Control Electronics Service Manual

SYS FAN Cable connection

FAN Power Connector

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Service Manual Chapter6. Control Electronics

CPU Cooler

► CPU Cooler

CPU Cooler

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 6-33

Chapter6. Control Electronics Service Manual

CPU Cooler Cable connection

6-34 © 2013 Nautilus Hyosung Inc. All Rights Reserved.

 Chapter 7
Cash Dispenser Unit

Contents

Overview .............................................................................................................................................................. 7-1

Appearance and Dimension ......................................................................................................................... 7-2
Basic Specifications ...................................................................................................................................... 7-4
Types ............................................................................................................................................................ 7-5
Functional Description .................................................................................................................................. 7-6
Actuator ................................................................................................................................................... 7-6
Sensor ..................................................................................................................................................... 7-8
Block Diagram ............................................................................................................................................ 7-10
Cable Connection Diagram ........................................................................................................................ 7-11
Replacement ...................................................................................................................................................... 7-12
Sensor Replacement .................................................................................................................................. 7-13
Transport path sensor ........................................................................................................................... 7-14
Gate Operation Detection Sensor & Encoder Sensor .......................................................................... 7-23
Docking Sensor ..................................................................................................................................... 7-26
Retract Box Full Sensor ........................................................................................................................ 7-28
Cash Low Sensor .................................................................................................................................. 7-30
Bill Withdrawal Detection Sensor (CS15) ............................................................................................. 7-31
Cam detection sensor (CS6, CS7) ........................................................................................................ 7-32
Bill Empty Detection Sensor (CS18D, T CS 28D, T CS38D, T CS48D, T) ........................................... 7-33
Cassette Identification Sensor (CS12, CS22, CS32, CS42) ................................................................. 7-34
Sub-assembly Replacement....................................................................................................................... 7-35
Controller Board Assembly.................................................................................................................... 7-35
Main Motor Assembly ............................................................................................................................ 7-36
Delivery Motor Assembly....................................................................................................................... 7-37
Cam Motor Assembly ............................................................................................................................ 7-38
Gate Solenoid Assembly ....................................................................................................................... 7-39
Clutch Assembly.................................................................................................................................... 7-40
Presenter Assembly .............................................................................................................................. 7-42
Cassette Assembly................................................................................................................................ 7-43
Adjustment ......................................................................................................................................................... 7-45
Belt Tension Adjustment ............................................................................................................................. 7-46
Gate Shutter Adjustment ............................................................................................................................ 7-49
Exit Shutter Adjustment .............................................................................................................................. 7-50
Preventive Maintenance .................................................................................................................................... 7-51
Cleaning...................................................................................................................................................... 7-51
Lubrication .................................................................................................................................................. 7-52
Setting Specifications ........................................................................................................................................ 7-54
Dip Switch Setting ...................................................................................................................................... 7-54

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Service Manual Chapter7. Cash Dispenser Unit

Overview
► This Cash Dispenser Unit(CDU) is located on the right side of the safe door and can be
divided into 5 major modules as follows.

Body Module
Presenter Assembly
Feed Module
Four Cash Cassettes
Reject & Retract Box

Body Module is composed of two lever type Double Bill Detection mechanism and a
high precision sensor, which measures the thickness of the transmitted bills and
verifies if it is one or more than two bills. It presents only “normal” bills to customers by
filtering all of the “bad” bills through Gate Solenoid operation.

Presenter Assembly is a mechanism that provides customers with bills stacked in the
Body Module and the assembly direction changes whether it is Front Access type or
Rear Access type.

Feed Module transfers the bills mounted inside the cash cassette to cash dispenser,
and measures the number of dispensed bills, quantity of skew, size of bills, and space
between bills. Also, the Clutch Assembly that supplies power to Main Motor is
contained in the Feed Module which enables dispensing bills from a certain cash
cassette with just one motor.

The Cash Cassette has the Bill Pick-up Module made of light plastic, which is user-
friendly and can be easily replaced in the branch.

Reject & Retract Box is an integral system that transfers defective bills from cash
cassette to Reject Department while sending the bills withdrawn but not taken by
customers to the Retract Department where the bills can be safely stored.

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Service Manual Chapter7. Cash Dispenser Unit

Appearance and Dimension

► The following figures show the three sectional diagrams of the cash dispenser.

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Service Manual Chapter7. Cash Dispenser Unit

► The following figures show three sectional diagrams of the cash cassette.

<Warning!>
Because the Pick-up Module in the cash cassette is made of plastic, which is fragile and
vulnerable to any shock, be careful not to drop or damage the cash cassette while
handling or transferring the module.

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Service Manual Chapter7. Cash Dispenser Unit

Basic Specifications
► The following table shows the basic specifications of Cash Dispenser.

NO. ITEM SPECIFICATION NOTES

- Length : 125~167mm
(4.92~6.57inch)
1 Bills handle Multi-bill cassette
- Width : 65~ 82mm
(2.56~3.23inch)
Number of
2 - 3,000 bills x 4
cassettes
Cash Dispensing
3 - Stack Present
Method
- Note by Note Reject
- Reject capacity : Max storage
Reject /Retract
4 amount 250 notes
box
- Retract capacity : up to 150
notes
Double bill - Lever detection amplification
5 2 Lever type
detection Method
- Front or Rear Loading
Cassette Loading
6 - Loading without mounting
Method
/demounting unit
- Over-lap separation
7 Separated reject - Reject: DC Motor
- Separation: Electronic clutch
- Cassette Key
8 Used key Common Key
- Reject and retract Box Key
- Detection of cassette
identification
- Detection of available notes
- Detection of multiple notes
9 Detection Function - Note length and interval
detection
- Cassette position detection
- Detection of bill empty in
cassette

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Service Manual Chapter7. Cash Dispenser Unit

Types

► The standard type in this cash dispenser is the front access cash dispenser with four
cassettes and no shutter on the body. However, this cash dispenser can be supported
with a lot of optional types as the direction of presenter, the availability of shutter and
the number of cassette will be changed, as shown the below pictures.

1. Front access type

2. Rear access type

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Service Manual Chapter7. Cash Dispenser Unit

Functional Description

Actuator

► Electromagnetic components used for the cash dispenser are three motors, four micro-
clutches, and two solenoids. The functions and roles of each component are as
follows.

1) Main Motor
Main Motor is a major power source for transferring bills picked up in the cash cassette
to the temporary stacker through the transport path. Power is supplied through the
micro-clutch located in each feed module.

2) Cam Motor
Cam Motor is used for transferring the notes stacked in the temporary stacker to the
upper transport path or moving the temporary stacker.

3) Delivery Motor
Delivery Motor carries the bills transferred to the upper transport path to the Presenter
Assembly, making them ready for being delivered to the final customer.

4) Micro-clutch
In order to dispense bills from a certain cash cassette, power should be supplied from
the Main Motor to the cash cassette. That is, for the release of the bills only from that
cash cassette, the micro clutch of the Feed Model in that cassette should work while
micro clutches in the other feed modules don’t.

5) Gate Solenoid
The bills picked up in the cash cassette are detected by number of sensors and
separated into good and bad notes. Good notes are released to customers while bad
notes are transferred to the Reject Box. It is Gate Solenoid which does the separation
job, and since it should distinguish the notes simultaneously in the short span of the
time, the disassembly and assembly of the Gate Solenoid requires an adjustment
point.

6) Exit Shutter Solenoid

To convey normal bills to customers, the Exit Shutter should be opened or closed. The
Shutter is designed to require the lock mechanism to prevent customers from opening
the Shutter at their own discretion.

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Service Manual Chapter7. Cash Dispenser Unit

► Actuator Diagram
Electro-magnetic components used for this cash dispenser are illustrated in figure
below.

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Service Manual Chapter7. Cash Dispenser Unit

Sensor

► Inside the cash dispenser, various types of sensors having different functions and roles
are embedded. While some of the sensors look identical, their roles are still different,
which requires a careful attention.

Photo Transmitted Sensor (Separating type)

Photo Transmitted Sensor (Coupling type)
Photo Reflecting Sensor
Micro Switch
Magnetic Sensor

Normally, sensor consists of two kinds of components

Sending a signal : LED (Light Emitting Diode)
Receiving a signal : Tr (Transistor)

The separating type transmitted sensor in the Transport path has LED (Labeling:”D”) at
the bottom and Tr (Labeling:”T”) at the top to minimize the impact of external solar light
and dust. It is important not to change the assembly direction of LED and Tr during the
disassembly or replacement process.
Also, two sensors are placed in parallel in one Sensor Bracket.

► The name and functions of each Sensor can be summarized as below.

No Symbol Name Description

1 CS 1 Reject Box Jam Detection Sensor
2 CS 2 Reject Box Docking Sensor
3 CS 3 Gate Operation Sensor
4 CS 4 Gate Operating Criteria Sensor
5 CS 5 Double Note Detection Sensor
6 CS 6, 7 Cam Detection Sensor
7 CS 8 Main Motor Encoder Sensor
8 CS 9 Retract Box Full Sensor
9 CS 10 Stacker Bill Detection Sensor
10 CS 13 Bill Counting Sensor
11 CS 14 Upper Transport Jam Sensor
12 CS 15 Bill Withdrawal Detection Sensor
13 S1, S2 Shutter Open/Close Sensor
14 CS 11,21,31,41 Cassette Outlet Jam Detection Sensor
15 CS 12,22,32,42 Cassette ID Sensor
16 CS 16,26,36,46 Cash Low Sensor
17 CS 17,27,37,47 Cassette Docking Sensor
18 CS 18,28,38,48 Bill Empty Detection Sensor
19 CS 19,29,39,49 Clutch Encoder Sensor

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Service Manual Chapter7. Cash Dispenser Unit

► Sensor Diagram
Sensors used for this cash dispenser is illustrated in figure below.

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Service Manual Chapter7. Cash Dispenser Unit

Block Diagram
► Block Diagram of Controller Board

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Service Manual Chapter7. Cash Dispenser Unit

Cable Connection Diagram

► Main Board (P/N : 7670000040)

LABELING DESCRIPTION
CN1 The signal of Main Motor and Solenoid
CN2 1st Main Sensor Assembly
CN3 2nd Main Sensor Assembly
CN4 1st and 2nd CASSETTE SENSOR
CN5 3rd and 4th CASSETTE SENSOR
CN6 CLUTCH 1,2,3,4
CN7 reserved
CN8 1,2,3,4 CASSETTE ID B/D GND
CN9 MAIN POWER(+24V, GND)
CN10 reserved
CN11 reserved
CN12 PLD DOWNLOAD
CN13/CN14 EP DOWNLOAD
CN15 reserved
CN16 USB
CN17 Shutter Solenoid / Sensor
CN19 JTAG
CN21/CN31 POWER(+5V,+12V,+24V,GND)
CN30 DOCK

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Service Manual Chapter7. Cash Dispenser Unit

Replacement
► In the field, the range of repairs, which may involve disassembly and assembly of
various components. In order to repair other components, the entire CDU unit should be
replaced at the Depot. Note however, that this is just a recommendation and can be
adjusted depending on field condition or capability of the technician.

Section Location Detail Remark

Entire Unit Cash Dispenser Unit
CS11 / CS21 / CS31 / CS41
CS10 / CS13 / CS4 / CS14
CS3 / CS8 / CS19 / CS29 / CS39 / CS49
CS17 / CS27 / CS37 / CS47 / CS2
CS9
Sensor
CS16 / CS26 / CS36 / CS46
CS15
CS6 / CS7 For field
technician
CS18 / CS28 / CS38 / CS48
is available
CS12 / CS 22 / CS32 / CS42
Controller Board Controller Board Assembly
Micro-clutch
Micro-clutch Assembly located at each cassette
Assembly
Gate Solenoid
Solenoid
Exit Shutter Solenoid
Presenter Presenter Assembly
Cassette Latch,
Assembly Push Plate
Main Motor
Depot Level
Motor Assembly Delivery Motor
only
Cam Motor
The other
Depot Level
components
and Factory
except above
only
described.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-12

Service Manual Chapter7. Cash Dispenser Unit

Sensor Replacement
► Turn power off and remove the CDU protective cover as shown in the figure to replace
sensors and modules. The CDU contains 60 sensors in total including 27 transport path
sensors, 5 encoder sensors, 5 docking sensors, 4 cash low sensors , 8 bill empty
detection sensors, 4 cassette identification sensors, 2 double bill detection sensors, 2
cam detection sensors, 1 withdrawal detection sensor and 2 gate operation detector
sensor.

► Removal of Controller Protective Cover

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 Service Manual Chapter7. Cash Dispenser Unit

Transport path sensor

► CS11D(A,B), CS21D(A,B), CS31D(A,B), CS41D(A,B)

1. Remove two M4 screws at both sides on the Sensor Bracket Assembly as shown in
the figure below.
2. For easy disassembly, cut a couple of connected cable ties around there.
3. Disconnect the connector and remove the cable tie to remove the Sensor Bracket
Assembly. Be careful not to break the connector pin when removing.
4. Remove the Sensor Bracket Assembly.
5. From the removed Sensor Bracket Assembly, remove the M3 screws (1 place each)
of the sensor which will be replaced.
6. Replace the sensor.
7. Assemble the unit in the reverse order of 5∼1

<Note!>
When assembling the Sensor Bracket Assembly, ensure to completely lift Sensor
Bracket Assembly up to have identical position between the face of sensor and
transport path, and then tighten the two bracket screws.

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Service Manual Chapter7. Cash Dispenser Unit

► CS11T(A,B), CS21T(A,B), CS31T(A,B), CS41T(A,B)

1. First, remove the Bill Empty Detection assembly at Bill Empty Detection Sensor.
2. For easy disassembly, cut a couple of connected cable ties around there.
3. Remove three M4 screws at both sides as shown in the figure below.
4. Remove a couple of connectors and cables to remove the Sensor Bracket Assembly.
Be careful not to break the connector pin when removing.
5. Remove the Sensor Bracket Assembly.
6. From the removed Sensor Bracket Assembly, remove the M3 sensor screws (1
place each) of the sensor which will be replaced.
7. Replace the sensor and then assemble the unit in the reverse order - 6~1.

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Service Manual Chapter7. Cash Dispenser Unit

► CS10T (A,B)
1. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
2. Loosen the M3 sensor fixing screw (1 place) of the sensor to replace from the
removed Sensor Bracket.
3. Replace the sensor.
4. Assemble the unit in the reverse order of 2~1.

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Service Manual Chapter7. Cash Dispenser Unit

► CS10D (A,B)
1. First, revolve the Cam to place the temporary stacker to the upper direction.
2. Loosen the sensor support M4 fixing screw (1 place) as shown in the below figure.
3. Disconnect the connector and remove the cable tie to remove the Sensor Bracket
Assembly. Be careful not to break the connector pin when removing.
4. Remove the Sensor Bracket Assembly.
5. Loosen the M3 sensor fixing screw (1 place) of the sensor to replace from the
removed Sensor Bracket Assembly.
6. Replace the sensor.
7. Assemble the unit in the reverse order of 5~1. When assembling the Sensor Bracket
Assembly, align the rectangular to the body groove and tighten the M4 fixing screw
(1 place).

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Service Manual Chapter7. Cash Dispenser Unit

► CS13T
1. Loosen the sensor support M4 fixing screw (1 place) as shown in the below figure.
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket
Assembly. Be careful not to break the connector pin when removing.
3. Remove the Sensor Bracket Assembly.
4. Loosen the M3 sensor fixing screw (1 pace) of the sensor to replace from the
removed Sensor Bracket Assembly.
5. Replace the sensor.
6. Assemble the unit in the reverse order of 4~1. When assembling the Sensor Bracket
Assembly, align the rectangular to the body groove and tighten the M4 fixing screw
(1 place).

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Service Manual Chapter7. Cash Dispenser Unit

► CS13D
1. Loosen the sensor support M4 fixing screw (1 place) as shown in the below figure.
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket
Assembly. Be careful not to break the connector pin when removing.
3. Remove the Sensor Bracket Assembly.
4. Loosen the M3 sensor fixing screw (1 pace) of the sensor to replace from the
removed Sensor Bracket Assembly.
5. Replace the sensor.
6. Assemble the unit in the reverse order of 4~1. When assembling the Sensor Bracket
Assembly, align the rectangular to the body groove and tighten the M4 fixing screw
(1 place).

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-19

Service Manual Chapter7. Cash Dispenser Unit

► CS4D, T
1. Disconnect the connector and remove the cable tie to remove the sensor supporter.
Be careful not to break the connector pin when removing.
2. Loosen the M3 sensor fixing screw (1 place each) to replace from the fixed Sensor
Bracket.
3. Replace the sensor.
4. Assemble the unit in the order of 2~1.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-20

Service Manual Chapter7. Cash Dispenser Unit

► CS14D
1. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
2. Loosen the M3 sensor fixing screw (1 pace) of the sensor to replace from the
removed Sensor Bracket.
3. Replace the sensor.
4. Assemble the unit in the reverse order of 2~1.

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Service Manual Chapter7. Cash Dispenser Unit

► CS14T
1. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
2. Loosen the M3 sensor fixing screw (1 pace) of the sensor to replace from the
removed Sensor Bracket
3. Replace the sensor.
4. Assemble the unit in the reverse order of 2~1.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-22

Service Manual Chapter7. Cash Dispenser Unit

Gate Operation Detection Sensor & Encoder Sensor

► CS3
1. Loosen the M3 fixing screw of the CS3 Sensor Bracket (1 place).
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Remove the black rubber which attached to back of the Sensor Bracket.
4. Press the part ‘B’ of the sensor softly as shown in the below figure to remove the
lock and the sensor.
5. To insert the sensor, insert the part ‘A’ first and press the part ‘B’ to lock.
6. Assemble in the order of 4~1.
7. Before tightening screw of CS3 sensor completely, first release the flanger of the
solenoid and make sure to adjust the detection bracket to the center of the sensor.
After checking that, tighten screw completely.

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Service Manual Chapter7. Cash Dispenser Unit

► CS8 (Main motor encoder sensor)

1. Loosen the M4 fixing screw of the CS8 Sensor Bracket (1 place).
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Press the part ‘B’ of the sensor softly as shown in the below figure to remove the
lock and the sensor.
4. To insert the sensor, insert the part ‘A’ first and press the part ‘B’ to lock.
5. Assemble this in the order of 3~1

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Service Manual Chapter7. Cash Dispenser Unit

► CS19, CS29, CS39, CS49 (Clutch encoder sensor)

1. Loosen the M4 fixing screw of the CS8 Sensor Bracket (2 places).
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Press the part ② of the sensor softly as shown in the below figure to remove the
lock and the sensor.
4. To insert the sensor, insert the part ① first and press the part ② to lock.
5. Assemble this in the order of 4~1.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-25

Service Manual Chapter7. Cash Dispenser Unit

Docking Sensor

► CS17, CS27, CS37, CS47 (Cassette Position Sensor)

1. Loosen the Sensor Bracket M4 fixing screw (2 places).
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Remove the Sensor Bracket.
4. Loosen the M3 sensor fixing screw (2 places) from the remove Sensor Bracket.
5. Replace the sensor.
6. Assemble in the order of 4~1.

<Note!>
Adjust cassette position when mounting it so that you can hear click sound from the
switch.

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Service Manual Chapter7. Cash Dispenser Unit

►CS2 (Reject/retract Box Docking Sensor)

1. Remove the Electronic Control Board assembly (*Refer to 1) Electronic Board
assembly)
2. Loosen the M3 fixing screw (2 places) of Sensor Bracket.
3. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
4. Loosen the M3 sensor fixing screw (2 places) from the removed sensor supporter.
5. Replace the sensor and then assemble in the reverse order of 3~1.

<Note!> Adjust cassette position when mounting it so that you can hear click sound
from the switch.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-27

 Service Manual Chapter7. Cash Dispenser Unit

Retract Box Full Sensor

► CS9D
1. Loosen the M3 fixing screw (1 place) of the Sensor Bracket.
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Remove the sensor and replace this one.
4. Assemble in the order of 2~1.

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Service Manual Chapter7. Cash Dispenser Unit

► CS9T
1. Loosen the M3 fixing screw (1 place) of the Sensor Bracket.
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Remove the sensor and replace this one.
4. Assemble in the order of 2~1.

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Service Manual Chapter7. Cash Dispenser Unit

Cash Low Sensor

► CS16, CS26, CS36, CS46

1. Loosen the Sensor Bracket M3 fixing screw (2 places).
2. Press the snap lock from the rear side of the Sensor Bracket with hands to remove.
Then, remove the sensor.

3. Disconnect the connector. Be careful not to break the connector pin when removing
4. Replace the sensor.
5. Connect the connector.
6. To assemble the sensor in the bracket, lock it from the front side and press the rear
side to fix it.

<Note!> Adjust the sensor by running the variable resistance so that it generate below
1.0V if remaining amount is available. Otherwise, set it above 3.0V.

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 Service Manual Chapter7. Cash Dispenser Unit

Bill Withdrawal Detection Sensor (CS15)

► Bill Withdrawal Detection Sensor (CS15)

1. Loosen M3 fixing screw (1 place) of the Sensor Bracket.
2. Disconnect the connector and remove the cable tie to remove the Sensor Bracket.
Be careful not to break the connector pin when removing.
3. Remove the black rubber which attached to back of the Sensor Bracket.
4. Press the part ‘B’ of the sensor softly as shown in the figure below to remove the
lock and the sensor.
5. Replace the sensor.
6. Assemble this in the order of 4~1. To insert the sensor, insert the part ‘A’ first and
press the part to lock.

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Service Manual Chapter7. Cash Dispenser Unit

Cam detection sensor (CS6, CS7)

► Cam detection sensor (CS6, CS7)

1. Remove E-ring and Cam Bracket. Then Loosen the M4 fixing screw of Sensor
Bracket (each 1 place).
2. Remove the black rubber which attached to back of the Sensor Bracket.
3. Remove the connector and the cable tie to remove the Sensor Bracket. Be careful
not to break the connector pin when removing.
4. Press the part ‘B’ of the sensor softly as shown in the below figure to remove the
lock and the sensor.
5. To insert the sensor, insert the part ‘A’ first and press the part ‘B’ to lock.
6. Assemble in the order of 4~1

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 Service Manual Chapter7. Cash Dispenser Unit

Bill Empty Detection Sensor (CS18D, T CS 28D, T CS38D, T CS48D, T)

► Bill Empty Detection Sensor (CS18D,T CS 28D,T CS38D,T CS48D,T)

1. Loosen M3 fixing screw (each 2 places) of the Sensor Bracket.
2. Disconnect two connectors and take out cables from each cable tie to remove
Sensor Bracket. Be careful not to break the connector pin when removing.
3. Loosen M3 fixing screw (each 2 places) on the sensor to take out the sensor
4. Replace the sensor.
5. Assemble in the order of 3~1.

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 Service Manual Chapter7. Cash Dispenser Unit

Cassette Identification Sensor (CS12, CS22, CS32, CS42)

► Cassette Identification Sensor (CS12, CS22, CS32, CS42)

1. In case of replacing the cassette identification senor (CS12) on first feeding module,
you should firstly remove the electronic control board. On other feeding modules,
you can skip this step.
2. In case of replacing the cassette identification senor (CS22) on second feeding
module, you should firstly remove the cable guide bracket. On other feeding
modules, you can skip this step.
3. Loosen M3 fixing screw (each 2 places) of the Sensor Bracket.
4. Remove the connector and the cable tie to remove the Sensor Bracket. Be careful
not to break the connector pin when removing.
5. Replace the sensor.
6. Assemble in the order of 4~1.

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Service Manual Chapter7. Cash Dispenser Unit

Sub-assembly Replacement

Controller Board Assembly

► Controller Board assembly

1. The board assembly is composed of the main board and the sub board as shown in
the following figure.
2. Remove the connector from the board. Be careful not to break the connector pin.
3. Loosen the board M3 fixing screws (5 places in the main board and 4 places in the
sub board).
4. Replace the board.
5. Assemble in the order of 4~1.

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Service Manual Chapter7. Cash Dispenser Unit

Main Motor Assembly

► Main Motor Assembly

1. Take out one belt and electronic board connected a lot of cables
2. Loosen M4 fixing screw (6 places) to separate the main module from CDU body
3. Remove the power cable from the main motor.
4. Remove the knob and unscrew the M5 fixing screw (3 places) of the main motor.
5. Remove the main motor assembly and replace it.
6. Assemble by the order of 4~1.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-36

Service Manual Chapter7. Cash Dispenser Unit

Delivery Motor Assembly

► Delivery Motor Assembly

1. Remove the tension bracket and belt around the motor.
2. Loosen set screw (2 places) on pulley and take out the pulley.
3. Remove the connector and the cable tie to take out the motor. Be careful not to
break the connector pin when removing
4. Loosen M3 fixing screw (6 places) on motor.
5. Remove the delivery motor assembly and replace it.
6. Assemble by the order of 4~1.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-37

Service Manual Chapter7. Cash Dispenser Unit

Cam Motor Assembly

► Cam Motor Assembly

1. Remove the cam bracket, E-ring and belt around the motor.
2.Loosen set screw (2 places) on pulley and take out the pulley
3. Remove the connector and the cable tie to take out the motor. Be careful not to
break the connector pin when removing
4. Loosen M3 fixing screw (3 places) on motor.
5. Remove the cam motor assembly and replace it.
6. Assemble by the order of 4~1.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-38

Service Manual Chapter7. Cash Dispenser Unit

Gate Solenoid Assembly

► Gate Solenoid Assembly

1. Remove the solenoid power cable.
2. Loosen the solenoid bracket M4 fixing screw (2 places).
3. Loosen the solenoid M3 fixing screw (3 places).
4. Remove the solenoid assembly and replace it.
5. Assemble in the order of 4~1. Adjust the gate according to the adjustment standard.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-39

Service Manual Chapter7. Cash Dispenser Unit

Clutch Assembly

► Clutch Assembly
The clutch assembly is composed of four clutches as shown in the below figure.

1. To remove the clutch, unscrew the encoder sensor bracket of the clutch to remove,
as shown in the above figure, by unscrewing the M4 fixing screw (2 places). Then,
unscrew the M4 fixing screw (3 places) at the opposite side.

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Service Manual Chapter7. Cash Dispenser Unit

2. Remove the M4 fixing screw (1 place), E-Ring and encoder as shown in the below
figure.

3. Remove the clutch assembly.

Clutch assembly

4. Replace the clutch assembly and assemble in the order of 4) ~ 1).

<Note!>
When replacing the clutch assembly, adjust the tension pulley so that belt tension will
be about 100g(0.22 lb) to the direction ① and about 200g ~ 300g(0.44~0.66 lb) to the
direction ② when the timing belt is pressed by about 3mm(0.12 inch), using the tension
gauge.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-41

Service Manual Chapter7. Cash Dispenser Unit

Presenter Assembly

► Presenter Assembly
1. Remove the cables connected to sensor in Presenter assembly
Be careful not to break the connector pin when removing
2. Loosen M4 fixing screw (2 places) and M3 fixing screw (2 places) on conjunction of
Presenter assembly and upper feeding assembly

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-42

Service Manual Chapter7. Cash Dispenser Unit

Cassette Assembly

► Latch
1. Open the cassette cover and pull back the push plate to lock.
2. Loosen latch bracket M3 screw (2 places) as shown in the figure and remove it from
the cassette body.
3. Press the latch snap lock with hands to remove the latch from the latch bracket.
4. Replace the latch.
5. Assemble in the order of 3~1.

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Service Manual Chapter7. Cash Dispenser Unit

► Push Plate
1. Open the cassette cover and pull back the push plate to lock.
2. Loosen push plate M3 screw (2 places) as shown in the figure and remove it from
the cassette body. Remove the spring connected to the push plat hole at the same
time.
3. Replace the push plate.
4. Assemble in the order of 2~1. Adjust the push plate groove to the push plate guide in
time of assembly.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-44

Service Manual Chapter7. Cash Dispenser Unit

Adjustment
► When disassembling or assembling any components or assemblies in the field, it is
essential to follow the proper adjustment specifications recommended by Nautilus
Hyosung, since this can have a critical impact on the lifespan of the component. If the
adjustment is incorrect, the problem may not appear during the initial test, but the
lifespan of the component can be shortened considerably. In addition, incorrect
adjustment can cause such problems such as bill jams, high reject rates or note
damage.

Section Location Detail Remark

Drive Belts Tension of Body Module to Feed Module
Belt tension Drive Belts Tension between Feed Modules
Drive Belts Tension of Upper Transport For both
field
Gate Shutter Gate Shutter Solenoid technician
Exit Shutter Exit Shutter Solenoid and depot
Level
Cassette
Width Guide and Height Guide
Guide
Factory
Cassette
Overlap length between Feed Roller and Gate Roller Adjustment
Overlap
Only

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-45

Service Manual Chapter7. Cash Dispenser Unit

Belt Tension Adjustment

► The objective of all belt adjustments is to remove any slack without stretching the belt.
On the Feed module and body module, provision is made for the adjustment of five
drive belt tensions. Loose belt tension can cause continuous frictions and abrasions
between the teeth of pulley and belt, which ultimately reduces the lifespan of the belt
dramatically. Therefore, it is critical to properly adjust the belt tension.

► Drive Belts Tension of Body Module to Feed Module

1. First, place the belt in the direction shown in the below picture, and assemble the Idle
Tension Bracket at the end of the assembly process.
2. Put the embossing behind the Idle Tension Bracket inside the square home, and push
it in the direction of the arrow. Slightly snug the M4 screw.
3. Adjust the Idle Tension Bracket so that the belt tension at the longest belt point has
the tension of about 400~600g, and tighten the screw completely. Make sure that the
screw is not loose which can loosen the belt tension.
4. Slowly turn the Green Knob and double check if any belt vibration exists.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-46

Service Manual Chapter7. Cash Dispenser Unit

► Drive Belts Tension between Feed Modules (3 places)

1. First, place the belt in the direction shown in the diagram below, and assemble the
Idle Tension Bracket at the end of the assembly process.
2. Put the embossing behind the Idle Tension Bracket inside the square home, and
push it in the direction of the arrow. Slightly snug the M4 screw.
3. Adjust the Idle Tension Bracket so that the belt tension at the longest belt point has
the tension of about 400~600g and then tighten the screw completely. Make sure the
screw is not loose which can loosen the belt tension.
4. Slowly turn the Green Knob and double check if any belt vibration exists.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-47

Service Manual Chapter7. Cash Dispenser Unit

► Drive Belts Tension of Upper Transport

1. First, place the belt in the direction shown in the below, and assemble the Idle
Tension Bracket at the end of the assembly process.
2. Put the embossing behind the Idle Tension Bracket inside the square home, and
push it in the direction of the arrow. Slightly snug the M4 screw.
3. Adjust the Idle Tension Bracket so that the belt tension at the longest belt point has
tension of about 400~600g and tighten the screw completely. Make sure the screw is
not loose which can loosen the belt tension.
4. Slowly turn the Green Knob and double check if any belt vibration exists.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-48

Service Manual Chapter7. Cash Dispenser Unit

Gate Shutter Adjustment

► Gate Shutter Adjustment
1. Loosen the solenoid M4 screw (2 places) as much as possible.

2. Adjust the solenoid position so that the solenoid damper is at least 3.0mm away from
the solenoid plunger when you pull the gate as shown in the below right figure
3. Adjust the solenoid bracket so that the gate upper is at least 3.6mm away from the
guide as shown in the below left figure
4. Tighten the solenoid M4 screws (2 places).

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-49

Service Manual Chapter7. Cash Dispenser Unit

Exit Shutter Adjustment

► Exit Shutter Adjustment
1. When joining the Solenoid Body and the Solenoid Bracket, tighten the screws at top
one place and bottom two places about halfway through, and then minimize the
distance between the Body and Bracket and fully fasten the screw.
2. When attaching the “Z” Assembly to the FRAME, insert “Y” Assembly to “Z”
Assembly, having them done horizontal with each other, and tighten the screw to the
full extent.
3. Adjust the distance between Y Assembly and Z Assembly to 7.8mm from the end of
Solenoid flanger C-clip to Solenoid Body.

<Warning!>
The ‘Y’ assembly value is supposed to become normal again by the spring. However,
it is important to check the “alignment” because problems can occur if the Flanger of
the Solenoid has not been connected horizontally.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-50

Service Manual Chapter7. Cash Dispenser Unit

Preventive Maintenance

Cleaning
► In order to prevent problems caused by sensor pollution and pick errors, the Sensor
and Roller should be cleaned hopefully. The cycle of the cleaning varies depending on
the function, location, and degree of pollution of the component.

<Note!>
M3 : Once every 3 months M6 : Once every 6 months
Y1 : Once a year Y2 : Once every two years

NO LOCATION INT. REMARK

CS1D,T / CS4D,T
1 M3
CS10(A,B)D,T / CS13D,T

CS2 / CS3 / CS6 / CS7 / CS8

CS9D / CS14D,T / CS15
CS11(A,B)D,T / CS21(A,B)D,T
Main Body CS31(A,B)D,T / CS41(A,B)D,T Remove debris and dusts
/ CS12 / CS 22 / CS32 / CS42 using soft brush, air
2 Feed Module CS16 / CS26 / CS36 / CS46 M6 blower and air can
CS17 / CS27 / CS37 / CS47
CS18 / CS28 / CS38 / CS48
CS19 / CS29 / CS39 / CS49
Bearing and Scraper
(at Double Note Detection)

Remove any
Pick-up Roller
contaminations and dusts
3 Feed Roller M3
Pick up using the soft brush, Q-tip
Gate Roller
Module with alcohol
in Cassette Y2 or Replace only rubber of
4 Rubber of Pick-up Roller 1,000,000 Pick-up Roller with new
count one

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Service Manual Chapter7. Cash Dispenser Unit

Lubrication
► Lubrication
1. Check the oiling status before running or storing it. In case there is any part lack of
lubricant, apply lubricant to the corresponding part in compliance with oiling
standard.
2. Apply grease only if necessary during the regular field inspection. In case there is
enough lubricant, do not apply additional lubricant. However, if lubricant is
contaminated, remove alien substances from lubricant before applying it to the
machine.
3. All pivot points and frictions parts must be oiled.
4. All points except the following must be oiled:
Printing head, Magnetic head, Package, Micro switch contact, Drive roller, Timing
pulley, and Timing belt
5. All oiling operations must be based on oil drop unit. However, when contact
between the oiling device and the oiling target is not avoidable, the contact time must
not exceed one second.

<Note!>
1. Lubricant must not leak. In other words, lubricant must be applied only to the parts
that need oiling. Do not apply excessive lubricant. Lubricant must not contaminate
other parts. Be careful that the micro switch, the sensor, the timing pulley, the
timing belt, the package, the printing head, and the magnetic head are protected
from lubricant.
2. Do not clean plastic parts or protection devices with alcohol and other agents than
the designated one.
3. Remove dust, oil, and grease from the machine, and clean the machine with dry soft
cloth.
4. Be careful that the paper contact part in the paper path is protected from lubricant.
5. Table of Oiling Standard

<Note!> Y1: Once a year.

NO. LOCATION LUBRICANTS INTERVAL REMARK

Lubricate the friction part

1 Tension Pulley Mobil (1) Y1
between shaft and pulley

Gear support gear Initial

2 AlbaniaGreaseEP1 -
teeth surface Oiling

Initial
3 Gate spring hook AlbaniaGreaseEP1 -
Oiling
Gear support spring Initial
4 AlbaniaGreaseEP1 -
hook Oiling
Pick-up Module gear Initial
5 AlbaniaGreaseEP1 -
teeth surface Oiling

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-52

Service Manual Chapter7. Cash Dispenser Unit

Gate Spring Hook

Tension Pulley Gate Support Spring Hook

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Service Manual Chapter7. Cash Dispenser Unit

Setting Specifications

Dip Switch Setting

► Dip Switch Settings

► Dip Switch on Controller Board

DIP SWITCH
DESCRIPTION
1 2 3 4 5 6 7 8
On On On On On On On On Transaction Mode
Off On On On On On On On Program Download Mode
Off Automatic Sensor Default
On On On On On On On
→ On mode
Off Automatic Sensor
On On On On On On On
→ On Adjustment mode

► How to download Cash Dispenser Program

1. Turn power off
2. Completely put ROM Pack board for downloading into CDU main board
3. Turn on the No 1 DIP switch and then turn power on power supply
4. Check 7 segments changing as follows
: ‘L0’→ ‘L6’→ ‘L7’→’0’ or Off
5. Turn power off and carefully remove ROM Pack board.
6. Turn off No 1 Dip switch
7. Turn on power and initialize CDU

► In case No2 or No3 switch will be used

1. When the sensor (CS4, CS10, CS13, CS14) is clean : The ‘Initialize’ button on Cash
Dispenser diagnostic mode should be pressed
2. When the control board is replaced :
Execute Dip switch 2 Off/On and Dip switch 3 Off/On
3. When sensor error occurred :
- Check if there remain dusts or unknown objects on sensor, and the remove them
completely.
- Press the ‘Initialize’ button on Cash Dispenser diagnostic mode
- If error is not clear in case above actions are taken
: Run the Automatic Sensor Adjustment mode (Dip switch 3 Off/On)

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 7-54

 Chapter 8
Receipt Printer

Contents
Overview .............................................................................................................................................................. 8-1
General Precautions ..................................................................................................................................... 8-1
Preventive Maintenance ...................................................................................................................................... 8-2
Regular Inspection & Cycle .......................................................................................................................... 8-2
Regular Inspection Item & Cycle .................................................................................................................. 8-2
Cleaning........................................................................................................................................................ 8-3
Lubrication .................................................................................................................................................... 8-4
General Oiling Criteria ........................................................................................................................... 8-4
Oiling Criteria ......................................................................................................................................... 8-5
Oiling Criteria for each module .............................................................................................................. 8-6
Part Replacement ................................................................................................................................................ 8-8
List of Replacement Part .............................................................................................................................. 8-8
How to disassemble receipt printer to three sections ................................................................................... 8-8
How to disassemble TPH ........................................................................................................................... 8-10
How to disassemble Jam Sensor (MS3) .................................................................................................... 8-11
How to disassemble END Detection Sensor (MS1) ................................................................................... 8-12
How to disassemble spring......................................................................................................................... 8-13
How to disassemble Guide ......................................................................................................................... 8-14
How to disassemble Motor ......................................................................................................................... 8-15
How to disassemble PCBA......................................................................................................................... 8-16

© 2013 Nautilus Hyosung, Inc. All Rights Reserved. Chapter8-I

Service Manual Chapter8. Receipt Printer

Overview

General Precautions

► General Precautions
1. This manual is written on the premise that an expert performs maintenance, who
knows the principle of operation, disassembling/assembling method and the
standard of lubricant very well.
2. When performing the regular inspection or regular replacement, be sure to
understand the order well and perform what you can do in a short time.
3. Be sure to find the broken area exactly and perform disassembling minimally during
repairing. If the faults occur at several places or it may effect on the other places,
you should understand the operation principle of the machine, decide the order of
repair in advance and perform skillfully.
4. If removing the screws during adjustment, be sure to check the appointed fastening
torque once again before terminating the adjustment.
5. Perform the lubrication according to the standard and avoid lubricating undesignated
place or lubricating excessively. Be sure to mop the oil flowed by the over-
lubrication.
6. If the lubricating oil is enough or there isn’t discoloration by the dust, reduce the
lubrication.
7. The item is included in the lubrication standard even if it isn’t included in the items of
the regular inspection and you judge that the lubrication is necessary, lubricate it.
8. If the lubrication or adjustment is necessary during ECO, perform them.
9. Be careful not to stain the sensor, micro switch, PCB connector and so on with the
oil.
10. Be careful for the assembling location not to touch the moving part when installing
machine or replacing. (Refer to the assembly diagram and adjustment standard.)
11. Do not operation or function test under the strong light to avoid the malfunction of
sensor or abnormal operation of machine.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-1

Chapter8. Receipt Printer Service Manual

Preventive Maintenance

Regular Inspection & Cycle

► Symbol of Regular Inspection Cycle

Symbol Description
M6 Once per six months
Y1 Once a year (including the item of M6)

► Regular Maintenance (Regular Replacement) Parts & Cycle

Regular Maintenance
Replacement Cycle Remarks
(Regular Replacement) Parts
TPH Ass'y (TPH included) Y5 70Km

<Note!>
1. Decide the maintenance & replacement cycle by adding the maintenance &
replacement cycle of above table to the production date marked on the label.
2. For the part without label, make it a rule to perform maintenance or replacement
based on the maintenance & replacement cycle of above table.

Regular Inspection Item & Cycle

► Regular Inspection Item & Cycle

Regular
Inspection
Inspection Cleaning Checking Adjustment Lubrication
Cycle
Item
Sensor
Inspection, O O M6
Cleaning
Transport Path
O O M6
Cleaning
Outlet Motor
Gear
O O M6
Inspection &
Lubrication
TPH & Platen
O O M6
Cleaning

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Service Manual Chapter8. Receipt Printer

Cleaning

► Cleaning Transport Path

1. Turn power off.
2. Clean the parts (Roller, Cutter and so on) on the transport path by moving fine brush
for cleaning back and forth several times.
3. Be careful not to occur static electricity on the printing side of TPH and not to touch
with hand.

► Cleaning TPH & Platen

1. Turn power off and open the Platen Open Lever (Green).
2. Clean the Heat Element and Platen using cotton with ethanol, methanol and IPA.
3. After the alcohol ingredient completely goes away, place the Platen to its position.

► Precaution
1. Precaution during moving receipt printer
▪ Move the receipt printer supporting it from below with both hands.
▪ Do not hold the outlet of the printer during moving.
2. Posture during maintenance
▪ If the receipt printer needs to be disassembled, be sure to put it on the flat surface
without the salience after disassembling. Also, there aren’t swing or interference of
other object.
▪ Do not lean or overturn the receipt printer.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-3

Chapter8. Receipt Printer Service Manual

Lubrication

General Oiling Criteria

► General Oiling Criteria

Lubricate the parts indicated on the drawing. Use the lubricant type and amount
according to the oiling criteria.

► Oil amount symbol

1. OF: Dip the writing brush type 2 in the oil and squeeze it so that no oil drips from the
brush. Then, lubricate the object surface with as little oil as possible.
2. O: Dip the writing brush type 2 and apply it all over the target thinly.
3. O1: Lubricate with one drop of oil (Oil amount: 15mg)
4. G: Apply the grease thinly using under the writing brush type #10.
(Remove unnecessary oil lump)

<Note!>
a. Oil amount of 15mg corresponds to the amount that is applied in a drop with an oil
feeder attached with a tube with 0.8 ~ 1.2 mm [0.03 ~ 0.05 inch] diameter and
30 mm [1.18 inch].
b. 0.1g of Grease corresponds to the amount that is squeezed 1.2mm [1.05 inch] with
the grease gun having the 7 mm [0.27 inch] feeder entry.

► Type of lubricants
1. Grease(G1): Shell Albania Grease EP1
2. Tellus: Shell Tellus #100

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Service Manual Chapter8. Receipt Printer

Oiling Criteria

► Initial Lubricant: Initial Lubricant Only

6M: Once every six months
1Y: Once a year

1. Oiling rules
▪ Check the lubrication before starting or storing printers or MSCRW. If any part is
insufficiently lubricated, lubricate it according to the oiling criteria.
▪ Lubricate the part only when it is necessary during field regular inspection. If
lubrication is sufficient, no additional oiling is required. If the oil is dirty, remove it
and lubricate again.
▪ Make sure to lubricate all pivot points and friction parts.
▪ Lubricating parts: All equipment operation parts excluding printing head, package,
micro switch contact point, drive roller, timing pulley and timing belt.
▪ As a general rule, apply oil by dropping the oil onto the part. If the edge of oil
feeder has to touch the surface of the object, do not have the oil feeder touch the
part for more than a second.

2. Warnings
▪ Do not apply oil if it oozes out from the designated place. Do not over-lubricate
since it can contaminate other parts, or flow into other parts or splash.
▪ Be sure that lubricant does not contaminate micro switch, sensor, timing pulley,
timing belt, package, printing head.
▪ Do not scrub the plastic parts or protection parts with alcoholic substance or other
solvent.
▪ Use a piece of soft and dry cloth when removing dust, oil or grease, or cleaning
the part or the assembly parts.
▪ Be careful that the paper contact side in the paper return path is not wet with oil.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-5

Chapter8. Receipt Printer Service Manual

Oiling Criteria for each module

► Spring Hook

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Service Manual Chapter8. Receipt Printer

►Gear

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Chapter8. Receipt Printer Service Manual

Part Replacement

List of Replacement Part

► The table below shows the list of replacement part

Replacement Part Remarks

AM_TPH82
SENSOR:P-INTERRUPTER:SG-405CD:CM-SHU 2 places
SPRING:SUPPORT_UPPER_GUIDE 2 places
SPRING:ROLLER 2 places
GUIDE:SPR_UPPER
MOTOR:20P020S0-08002
PCBA:K-SPR1VE_SERIAL

How to disassemble receipt printer to three sections

► To replace the part, disassemble the receipt printer to three sections as the picture
below,

① ASSY:OUTLET
② ASSY:TPH_SUPPORT
③ ASSY:MAIN_FRAME

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Service Manual Chapter8. Receipt Printer

► How to disassemble,

④ SCR:PH_M3X10 x3ea
⑤ SCR:M3X6 (S)

1. Remove the screw (④) and disassemble ASSY:TPH_SUPPORT (②) from

ASSY:MAIN_FRAME (③)
2. Remove the screw (⑤). Then disassemble ASSY:OUTLET (①) and
ASSY:TPH_SUPPORT (②)

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-9

Chapter8. Receipt Printer Service Manual

How to disassemble TPH

► Disassembling TPH

① SCR:PH_M3x8 x4ea
② TPH:AM_ATP82_SPR
③ ASSY:TPH_OUTLET

1. Remove the screws (①, SCR: PH_M3x8 x4ea) and disassemble TPH.

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Service Manual Chapter8. Receipt Printer

How to disassemble Jam Sensor (MS3)

► Disassembling TPH

① SENSOR:P-INTERRUPTER
② BRACKET:JAM_SENSOR
③ SCR:PH_M3X6

1. Remove the screw (③) and disassemble BRACKET:JAM_SENSOR (②)

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-11

Chapter8. Receipt Printer Service Manual

How to disassemble END Detection Sensor (MS1)

► Disassembling END Detection Sensor (MS1)

① GUIDE_LOWER
② END_SENSOR:SPR26

1. Disassemble the sensor using “-“ driver (Hole of A).

2. Disconnect the connector from PCBA of Main_Frame.

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Service Manual Chapter8. Receipt Printer

How to disassemble spring

► Disassembling Spring

① SPRING:ROLLER_LEFT
② SPRING:ROLLER_RIGHT
③ SPRING:SUPPORT_UPPER_GUIDE_RIGHT
④ SPRING:SUPPORT_UPPER_GUIDE_LEFT

1. Disassemble the springs (4ea) from ASSY:OUTLET.

2. After replacing spring, be sure to lubricate.

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-13

Chapter8. Receipt Printer Service Manual

How to disassemble Guide

► Disassembling Guide

View “A”

Spring

① GUIDE:SPR_UPPER

1. Lift up the spring and disassemble the guide. (Refer to View “A”)

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Service Manual Chapter8. Receipt Printer

How to disassemble Motor

► Disassembling Motor

① SCR:PH_M2X6 x2ea
② STEP_MOTOR:20P020S0-08002

1. Remove the screws (2ea, ①) and disassemble the motor (②).

© 2013 Nautilus Hyosung Inc. All Rights Reserved. 8-15

Chapter8. Receipt Printer Service Manual

How to disassemble PCBA

► Disassembling PCBA

①② ASSY:OUTLET, TPH
③ ASSY:MAIN_FRAME
④ SCR:M3X6 TAP x 4ea
⑤ COVER:PCBA

1. Unfasten the screw (④) and disassemble PCBA (⑤) from ASSY:MAIN_FRAME (③)

8-16 © 2013 Nautilus Hyosung, Inc. All Rights Reserved.