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MDC PT Chart

The document contains technical specifications for a 2 ton per hour boiler, including its steam generation capacity, fuel consumption, efficiency, and the hot water and fuel savings potential of installing a StackMax self-cleaning flue gas condensing economizer. Key details include the boiler generating 2,000 kg/hr of steam at 180C and 7.5kg/cm2 pressure using 3 tons of biomass per day. The StackMax unit can capture 271.21 kW of heat to generate 4,913 kg/hr of 95C hot water while saving the plant 467 kg of fuel and over Rs. 800,000 per year with a payback period of around 20 months.

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Kailas Nimbalkar
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176 views

MDC PT Chart

The document contains technical specifications for a 2 ton per hour boiler, including its steam generation capacity, fuel consumption, efficiency, and the hot water and fuel savings potential of installing a StackMax self-cleaning flue gas condensing economizer. Key details include the boiler generating 2,000 kg/hr of steam at 180C and 7.5kg/cm2 pressure using 3 tons of biomass per day. The StackMax unit can capture 271.21 kW of heat to generate 4,913 kg/hr of 95C hot water while saving the plant 467 kg of fuel and over Rs. 800,000 per year with a payback period of around 20 months.

Uploaded by

Kailas Nimbalkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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M/S SHALINA PHARMA JEJURI BOILER FLUE GAS HOT WATER GENERATION POTENTIAL ( STACKMAX +

AUTO CARBON CLEANING MECHANISM + AUTO ACID NEUTRALIZING MECHANISM + INBUILT ID FAN)

Sr No Particulars Particulars Units


Boiler Capacity 2.00 TPH
Average Steam Generation 2,000.00 KG/HR
Feed Water Inlet Temperature 50.00 C
Steam Pressure 7.50 kg/cm2g
BOILER PARAMETERS Steam Temperature 180.00 C
Enthalphy at Steam@7.5Barg@180°C 2,788.00 KJ/KG
Enthalphy of Feed Water @60°C 210.00 KJ/KG
Enthalphy Difference 2,578.00 KJ/KG
Total Heat Required 5,156,000.00 KJ/HR
Fuel Type BRIQUITEE
Fuel CV 16,720.00 KJ/KG
FUEL PROPERTIES Fuel Consumption/Day/8 Hours 3.00 TPD
Fuel Consumption 375.00 KG/HR
Heat Released by Fuel 6,270,000.00 KJ/HR
BOILER EFFICIENCY Current Boiler Efficiency 82.23 %
Flue Gas Flow Rate 2,625.00 KG/HR
Flue Gas Inlet Temperature 180.00 C
FLUE GAS PROPERTIES
Flue Gas Outlet Temperature 45.00 C
Heat Captured by StackMax-Self Cleaning 271.21 KW
HOT WATER GENERATION POTENTIAL
Water Inlet Temperature 50.00 C
Water Outlet Temperature 95.00 C
HOT WATER StackMaxx Efficiency 95.00 %
GENERATION
(COMBINED) Mass Flow Rate of Water 1.36 kg/s
Mass Flow Rate of Water 4,913.39 kg/hr
Volume Flow Rate of Water 5.02 m3/hr
FUEL SAVINGS (COST BENEFIT ANALYSIS)
FUEL SAVINGS PER HOUR 58.393690 KG/HR
FUEL SAVINGS PER DAY-8HRS 467.15 KG/DAY
FUEL SAVINGS NO OF WORKING DAYS IN A YEAR 320.00 DAYS
CALCULATION FUEL SAVINGS PER YEAR 149,487.85 KG/YEAR
COST OF FUEL PER KG 5.40 RS/KG
SAVINGS IN A YEAR 807,234.37 RS/Year

STACKMAX-SELF COST OF STACKMAX 1,400,000 Rs/Unit


CLEANING
CONDENSING Per MONTH SAVINGS 67,269.53 Rs/Month
ECONOMIZER
(MAINTENANCE FREE) PAYBACK 20.81 Months
Temp Pressure
57 1
74 2
85 3
91 4
97 5
104 6
109 7
114 8
119 9
125 10
127 11
131 12
135 13
138 14
142 15
144 16
147 17
150 18
154 19
156 20

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