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MF Group of Indutries: Risk Management-Core Process - Quality Assurance

This document outlines the non-destructive testing (NDT) quality assurance process at MF Group of Industries. NDT tests like ultrasonic, magnetic particle, and radiographic testing are conducted according to customer requirements to ensure product quality. Potential failure modes include undetected defects that could lead to rejected materials, reworks, or deviations from the customer. Current process controls involve work instructions, training programs, technology sheets, production logs, and audits to prevent failures from uncalibrated equipment, defective materials, or unskilled workers. The risk priority number for the NDT process is 80, below the threshold that would require a mitigation action plan.

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Rohit Vishwakarma
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56 views1 page

MF Group of Indutries: Risk Management-Core Process - Quality Assurance

This document outlines the non-destructive testing (NDT) quality assurance process at MF Group of Industries. NDT tests like ultrasonic, magnetic particle, and radiographic testing are conducted according to customer requirements to ensure product quality. Potential failure modes include undetected defects that could lead to rejected materials, reworks, or deviations from the customer. Current process controls involve work instructions, training programs, technology sheets, production logs, and audits to prevent failures from uncalibrated equipment, defective materials, or unskilled workers. The risk priority number for the NDT process is 80, below the threshold that would require a mitigation action plan.

Uploaded by

Rohit Vishwakarma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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MF GROUP OF INDUTRIES

RISK MANAGEMENT-CORE PROCESS –QUALITY ASSURANCE


SUB PORCESS-NON DESTRUCTIVE TEST RESPONISBILTY:PROCESS OWNER
Process Name NDT test(UT/MPT/PMI/DPT)

Requirement NDT is done as per the customer requirement for


assuring the quality of the product
Potential Failure Mode Defect is not detected while doing the NDT inspection
may reach to the customer
Potential Effects of Failure 1. Material may reject, rework or take the deviation
from the customer.

Potential Causes of Failure 1. NDT machine is not working or calibrated


2.Input material is having the defect
3. Unskilled work man.

Current Process Control Prevention 1.Work instruction.


2.Procedure/Process
3.Training is provided as per the training calendar.
4.Technology sheet

Current Process Control Detection 1.Production Log book


2.Training sheet
3.During Audits and daily reviews
4.Inspection report
R.P.N(Risk Priority Number)<=100 S= 8 O= 2 D=5 R.P.N=80
R.P.N=Occurrence*Severity*Detection
Mitigation action Plan: if R.P.N is
greater than 100 or severity rating is
greater than 8
Responsibility for implementation of
mitigation plan
Monitoring and effectiveness
PREPARED BY APPROVED BY CONTROLLED BY

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