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MF Group of Industries: Risk Management-Core Process - Production

This document summarizes the risk management process for forging at an industrial group. It identifies potential failure modes in forging such as dimensional variation and hardness variation. Causes of failure include improper hydraulic systems, forging cold material, and unskilled workers. Current controls include technology sheets, work instructions, training programs, and inspections. The risk priority number for forging is calculated as 80 based on established criteria. No additional mitigation actions are required since the RPN is below 100.

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Rohit Vishwakarma
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71 views2 pages

MF Group of Industries: Risk Management-Core Process - Production

This document summarizes the risk management process for forging at an industrial group. It identifies potential failure modes in forging such as dimensional variation and hardness variation. Causes of failure include improper hydraulic systems, forging cold material, and unskilled workers. Current controls include technology sheets, work instructions, training programs, and inspections. The risk priority number for forging is calculated as 80 based on established criteria. No additional mitigation actions are required since the RPN is below 100.

Uploaded by

Rohit Vishwakarma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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DOC NO.

MF GROUP OF INDUSTRIES DATE:

RISK MANAGEMENT-CORE PROCESS -PRODUCTION


SUB PORCESS-FORGING RESPONISBILTY:HOD(PPC)
Process Name Forging

Requirement Forging is done as per technology sheet

Potential Failure Mode Forging operation is not as per the technology sheet

Potential Effects of Failure 1. Dimensional variation


2.Hardness variation
3.Metallurgical properties is not achieved
Potential Causes of Failure 1. Improper working of hydraulic system.
2.Forging of cold material
3.Forging is done with low reduction ratio
4. Unskilled work man.
5. Pyrometer is not calibrated.
Current Process Control Prevention 1. Grade wise technology sheet.
2.Procedure/Process
3. Work Instructions.
4. Training is provided as per the training calendar.
5. Calibration as per schedule.

Current Process Control Detection 1.Production Log book


2.Training sheet
3.During Audits and daily reviews
4.Calibration calendar
5.Inspection report
R.P.N(Risk Priority Number)<=100 S= 8 O= 2 D=5 R.P.N=80
R.P.N=Occurrence*Severity*Detection
Mitigation action Plan: if R.P.N is
greater than 100 or severity rating is
greater than 8
Responsibility for implementation of
mitigation plan
Monitoring and effectiveness
PREPARED BY APPROVED BY CONTROLLED BY

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