Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date

Health
Exposure Legal Probability Consequence
Sr.No. Location Job Hazard N/A/E Consequence Risk
Route Reqmt of Hazard analysis
s

01. RM Yard Unloading / Physical

Falling of Ingot N Crushing No Remote Serious Significant
Shifting of Injury
Material
Cracking of Physical
N Crushing Yes Remote Serious Significant
chain. Injury
Direct
Slippage of Nut & Personal
N Hitting NO Remote Moderate Insignificant
Bolts. injury
RM Yard Cutting of
02. Material Spill of Oil near
Direct Personal
the Machines. N NO Remote Moderate Insignificant
Hitting injury

Direct
Personal
Machine guard N Hitting NO Remote Serious significant
injury

03. Loading in Falling of steel Physical Remote

N Crushing Yes Serious Significant
Heating cut p.c. Injury
Furnace.
Cracking of
Physical Remote
chain / Broken N Crushing Yes Serious Significant
Injury
wire.
Heating
Furnace
MIS handling of Direct Personal Insignificant
Area.
hot job. N Hitting injury
NO Remote Moderate
Operation
04. of Heating Cracking of
Furnace. Physical
chain / Broken N Crushing Yes Remote Serious Significant
Injury
wire.
Cracking of Metal
at the time of
Direct Personal
Hammering. N NO Remote Moderate insignificant
Hitting injury

Sr.No Location Job Hazard N/A/E Exposure Health Legal Probabilit Consequence Risk
 Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date

y of
Route Consequences Reqmt analysis
Hazard
Direct
Release of steam N Personal
Hitting NO Remote Moderate Insignificant
injury
Boiler Firing in
05. Direct
Boiler Spillage of Nut & N Hitting Personal
Bolts NO Remote Moderate Insignificant
injury
Direct
Tube bursting in N Hitting Personal Yes Remote Catastrophic
significant
Boiler injury
Direct
Slippage of Nut & N Personal Insignificant
Hitting NO Remote Moderate
Bolts. injury

Forging Release of Leakage in steam N Insignificant

06. Direct Personal
Area steam to pipe line NO Remote Moderate
Hitting injury
Forging
Hammer.
N Direct
MIS handling of hot Personal
Hitting NO Remote Serious Tolerable
job. injury
A Crushing
Breakage of lifting
of human Major Injury Yes Remote Catastrophic Significant
chain
or part
N Lung
Affect on Function
Inhalation of smoke Lungs/ Disease Yes Frequent Serious Significant
Eyes related to
eyes

Cracking of Metal N Direct Personal

at the time of NO Remote Moderate insignificant
Hitting injury
Hammering.

07. Storage Storage of N

Burning of hot steel Direct Personal
Area hot NO Remote Serious Tolerable
cut p.c. Hitting injury
Forging.
 Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date

S.No. Location Job Hazard N/A/ Exposur Health Legal Probability Consequence
E e Route Consequences Reqmt of Hazard analysis Risk

Leakage of Oil from Direct

Oil pipe in H.T. N Hitting Personal
NO Remote Moderate Insignificant
injury
Direct
08. Back firing of
H/T Area. Use of H/T N Hitting Personal
burner. NO Remote Moderate Insignificant
Furnace injury
Direct
Over heating in fuel
N Hitting Personal Catastrophi
tank. NO Remote significant
injury c
Direct
Mis handling of hot
N Hitting Personal
job. NO Remote Moderate Insignificant
Quenching Quenching injury
09. in water. Area Direct
Burning from hot Hitting
N Personal
steel NO Remote Moderate Insignificant
injury
Direct
Mis handling of hot Hitting
job
N Personal
NO Remote Moderate
Insignificant
injury
Quenching Quenching
10. in Oil. Area Direct
Burning from hot Hitting
steel
N Personal
NO Remote Moderate insignificant
injury
Direct
Burning from Oil. N Hitting Personal
NO Remote Moderate insignificant
injury

11. Store Unloading / N Crushin Physical

Falling of Flanges No Remote Serious Significant
Shifting of g Injury
Material
N Crushin Physical
Cracking of chain. g yes Remote Serious Significant
Injury
 Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date

Sr.No Exposure Health Legal Probability Consequence

Location Job Hazard N/A/E Risk
. Route Consequences Reqmt of Hazard analysis
Direct
Slippage of Nut & Personal
N Hitting NO Remote Moderate Insignificant
Bolts injury

12. Machining Machining Machine guard Direct

Personal
Area N Hitting NO Remote Serious significant
injury
Breakage/ Crushin
Slippage of EOT g of Catastrophi
crane wire/ hook
A human
Major Injury YES Remote
c
Significant
or part
Direct
Spill of Oil near
Hitting Personal
the Machines. N injury
NO Remote Moderate insignificant

Evaporation of inhalatio
paint/ thinner n
N Health effect YES Remote Moderate Significant
Painting Painting fumes
13. Yard Storage of
Fire
Thinner/ Paint Burn
E YES Remote Moderate Significant
injuries

14. Packing/ Packing/ MIS handling of

Punching Punching instrument. Direct Personal Insignificant
N NO Remote Moderate
Yard Hitting injury

15. Loading Loading in Falling of Flanges Crushin Physical

Yard Container N g Injury
NO Remote Serious Significant

Breakage of wire Crushin Physical

rope. N YES Remote Serious Significant
g Injury
 Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date

Sr. Exposure Health Legal Probability of Consequence Risk

Location Job Hazard N/A/E
No. Route Consequences Reqmt Hazard analysis

YES
Cracking of chain. N Physical Remote Significant
Crushing Serious
Injury

16. Life
EOT Maintenance Open Electric Electric Improbable Significant
A Threatening
Cranes Work Cable Shock YES Catastrophic

NO
Connection A Direct NO insignificant
Remove
Tightness Hitting
Electric
Open Electric A Life YES Improbable Tolerable
Shock
Cable & Earthing. Threatening Catastrophic
17. H.T. Line Maintenance
Work Direct
Connection A Hitting Personal Remote insignificant
NO Moderate
Tightness injury

18. Maintenance Open Electric A Electric Improbable Tolerable

Life
L.T. Line Work Cable & Earthing. Shock YES Catastrophic
Threatening

NO
Connection A Direct NO Moderate
Remove
Tightness Hitting
Direct
19. Change Tightness of Nut & A Hitting Personal Remote Insignificant
NO Moderate
Over Maintenance Bolts injury
Work Electric
Open Electric Life Improbable Tolerable
A Shock
Threatening YES Catastrophic
Cable
 Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date

Sr.
No. N/A/ Exposure Health Legal Probability Consequence
Location Job Hazard Risk
E Route Consequences Reqmt of Hazard analysis

Compressor Maintenance Physically

Reservoir under Life
Work pressure N hit
Threatening
Yes Improbable Catastrophic Significant
20.

Maintenance
Transportatio Work Direct
21. n Overloading A Hitting Personal injury NO Remote Moderate Insignificant

Truck Movement Direct

Area should be A Hitting Personal injury NO Remote Moderate Insignificant
Clear.

Direct
Spillage of Nut &
22. Bolts A Hitting Personal injury NO Remote Moderate Insignificant

250 KVA Maintenance Electric

DG set. Work Life
Open Electric Cable A Shock
Threatening
Yes Improbable Catastrophic Tolerable

Excessive Noise N Hearing Deafness Yes Frequent Minor Tolerable

Direct
Pouring of water in
radiator. A Hitting Personal injury NO Remote Moderate Insignificant
Punjab General Industries Private Limited ENVIRONMENT,HEALTH & SAFETY PROCEDURE

JOB HAZARD ANALYSIS Doc No Page no

Rev. No Rev. Date