Transformer Construction
Transformer Construction
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MOLEFHI/MOLOSIWA
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TUE
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TRANSFORMER
Introduction Equivalent Circuit of
Principle of Operation Transformer
Yoke
𝐿𝑖𝑑 − 𝑜𝑛 𝑡𝑜𝑝 𝑜𝑓 𝑐𝑜𝑣𝑒𝑟
𝐻 𝑉 𝑏𝑢𝑠ℎ𝑖𝑛𝑔𝑠 𝐶𝑇𝑠
𝐶𝑜𝑖𝑙𝑠
T𝑎𝑝 𝐶ℎ𝑎𝑛𝑔𝑒𝑟 𝐷𝑟𝑖𝑣𝑒
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Types of Transformer
The types and categories of transformers varies greatly, depending
on their:
Explain which of the winding are inner or outer for a step-up shell type
transformer and why?
Types of Transformers
w.r.t. Windings Construction
Core type laminations Shell type laminations
High mechanical strength Has low mechanical strength due to nonbracing of windings
Reduction of leakage reactance is highly possible Reduction of leakage reactance is not easily possible
It cannot be easily dismantled for repair work The assembly can be easily dismantled for repair work
Has longer mean length of core and shorter mean length of coil turn.
It is not suitable for EHV (Extra High Voltage) requirements
Hence best suited for EHV (Extra High Voltage) requirements
Types of Transformers
w.r.t. Cooling Methods
n/n Type of Label Full Name [Detail)
5 ONAN [ONAN+A] Oil Immersed, Combination of Self Cooled and Air blast
𝜱𝒎 = 𝑩𝒎 𝑨
𝑩𝒎
𝑨 e = 𝟒. 𝟒𝟒𝒇𝜱𝒎 e = 𝟒. 𝟒𝟒𝑵𝒇𝜱𝒎
= = 4.44𝑓𝐵 𝐴
step-down
𝑵𝟐
𝑲=
𝑵𝟏
This indicates the emf per turn in each winding
of a transformer are the same or equal. This is
why for an ideal transformer on no-load 𝑬𝟏 =
𝑽𝟏 and 𝑬𝟐 = 𝑽𝟐 . 𝐾= >1 𝐸 > 𝐸 𝑁 > 𝑁 if 𝐾 = < 1, this
𝑬𝟐 𝑽𝟐
The ratio 𝑲 = = . Is an indication of a will imply that 𝐸 < 𝐸 or 𝑁 < 𝑁
𝑬𝟏 𝑽𝟏
constant by how much the voltage in the primary
is changed to attain the secondary voltages.
Transformation ratio
Example
A 2400V/24V, 50Hz transformer has a emf per turn of 8V and a maximum flux
density of 0.2Wb/sq.m. Determine:
a. the primary and secondary windings turns
b. The cross sectional area of the core
Solution
Example
A 200-kVA, 11000/220V transformer with 120turns on the primary windings has operational
frequency of 50Hz and core flux density of 0.3T.
a. Determine the number of turns in the secondary windings
b. Calculate the possible full load currents in the primary and secondary windings
c. Calculate the maximum flux density
Solution
Example
A single phase, two winding transformer has 800 turns in the primary and 2000 turns in the
secondary and a net cross-sectional area 60𝑐𝑚 . The transformer is connected to a 400V,
50Hz ac supply. Assuming no load condition (no load impedance of 𝑍 = 1.6𝑥10 < 82 Ω and
negligible winding impedance) compute:
a. the transformation ration
b. the voltage induced in the secondary winding
c. the maximum flux density in the core
d. Draw a phasor diagram to scale
Solution
𝒎
Ideal Transformer on no-Load
Winding Resistance and Leakage Reactance - Negligible
𝒘 𝟎
Ideal Transformer on no-Load
Because of the core loss component of the
current that renders the primary current to NB:
be not lagging the supply voltage by
but it lags by an angle less than No-load current 𝐼 is very small about
The actual magnetising current is in 1% of full load current
quadrature with the supply voltage 𝟐
while the core loss component is in phase Since 𝐼 is always small, 𝐼 becomes
with the supply voltage. negligible, then cu losses always negligible.
Therefore the magnitude of the no-load Therefore no-load current practically
current under these conditions can be becomes 𝐼 , and iron losses
determined as:
NB: Since permeability of the core varies
µ with change in current, the waveform of
the magnetising current is not truly
sinusoidal
Solution
𝟐 𝟐
𝟎 µ 𝒘
𝒘 𝟎
Ideal Transformer on Load
No Winding Resistance and Leakage Reactance
When the winding impedance (resistance and leakage
reactance) of a transformer are negligible the effect of
current flowing in the primary and secondary windings
are equally negligible
Under no-load conditions the flux produced is due to the effect of
no-load current, i.e. 𝜱 = 𝜱 = 𝑵𝟏 𝑰𝟎 - the main flux
𝐼 𝐼 𝜱 𝜱
As the load is connected to the secondary winding, load
current 𝑰𝟐 will start to flow through the secondary winding
This load current solely depends upon the characteristics of the
load [𝒁𝑳 = 𝑹𝑳 ± 𝒋𝑿𝑳 ] and also upon secondary voltage of the
transformer. It is called secondary current or load current;
usually denoted as 𝑰𝟐 .
As 𝑰𝟐 .is flows through the secondary, a self induced mmf in secondary
winding will be produced, which is 𝑭𝟐 = 𝑵𝟐 𝑰𝟐 , where, 𝑁 is the number of
turns of the secondary winding of transformer. This mmf produces a flux
𝜱 in opposition to 𝜱and is called demagnetising mmf.
o According to Lenz’s law the demagnetising flux [φ2] opposes the main (magnetizing) flux [𝜱𝟎 ] and momentarily weakens it.
o Luckily the established demagnetising flux, induces a current primary windings flowing in the same direction as the no-load
current, opposite to secondary load current 𝑰𝟐 ′.
o Current 𝑰𝟐 ′ is called the load current in the primary windings or the load component of the primary current
o This extra current flowing from source to primary winding 𝑰𝟐 ′ produces extra flux φ′ (compensating flux) in the core which will
neutralize the secondary counter flux φ2. Hence the main magnetizing flux of core, Φ remains unchanged irrespective of load.
In principle the total current drawn by a transformer under this condition can be divided 𝑰𝟏 = 𝑰 𝟎 + 𝑰 𝟐 ′
into two components: 𝑰𝟏 = 𝑰𝟏 ± 𝒋𝑰𝟏 ?
1. first one is utilized for magnetizing the core and compensating the core loss i.e.
𝐼 . It is no-load component of the primary current. 𝟐 𝑰𝟐 = 𝒌𝑰𝟐
θ1
2. second one is utilized for compensating the counter flux of the secondary
winding. It is known as load component of the primary current.
Therefore from the above it can be concluded that the total primary current 𝐼 of a 𝟎
θ2
electrical power transformer with negligible winding resistance and leakage reactance and
leakage reactance can be represented as follows: 𝑰𝟏 = 𝑰𝟎 + 𝑰𝟐 ′ 𝑰𝟎 = 𝑰𝝎 + 𝒋𝑰𝝁
On the phasor diagram, angle θ2 is the angle between the secondary voltage
and load current, i.e. the power factor angle.
Example 4.4
A 11/3.3kV single phase transformer draws a magnetising current of 4A and a core
loss current of 2A under no-load condition. The secondary of the transformer draws
a load of 0.5MVA at 0.8 power factor lagging.
a. Determine the current drawn from the supply full load
b. Draw a complete phasor diagram
Solution
Real Transformer on -
Load
A transformer which experiences leakage effects, i.e. not all the flux
produced by the primary mmf threats the secondary windings
The flux produced by the demagnetising mmf and the compensating mmf
equally have a leakage effect
The magnetic core is not perfect, i.e. not100% permeable
Both the primary and the secondary windings experience losses,
precisely copper losses
Effect of load current considered on both secondary and primary
Real Transformer on Load
A real transformer is characterised by the
following:
The effect of leakage flux is considered.
𝟏 𝟐 The effect of primary and secondary windings resistances is
considered
Therefore 𝑉 ≠ 𝐸
All core losses considered, i.e. (hysteresis and eddy current
losses) in the core and winding Cu losses
𝑹𝟏 𝑿𝟏 𝑹𝟐 𝑿𝟐
𝑰𝟏 𝑰𝟐 A simplified model depicting the characteristics of a transformer
𝑍 − 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑖𝑣𝑒 𝑙𝑜𝑎𝑑
𝑍 − 𝑖𝑛𝑑𝑢𝑐𝑡𝑖𝑣𝑒 𝑙𝑜𝑎𝑑
Pure Inductive load 𝝋𝟐 = 𝟗𝟎𝟎
The magnitude will depend upon the ratio of load impedance to terminal voltage or current drawn
Transformer on-
Load
With Winding
Resistance
𝑅 and 𝑅 represent the resistances of
a transformer on the primary and
𝟏
secondary windings respectively
𝟏 𝑳𝒐𝒂𝒅
𝑊ℎ𝑒𝑛 𝑍 = 𝑅
𝑊ℎ𝑒𝑛 𝑍 = 𝑍 = 𝑅 − 𝑗𝑋
𝑊ℎ𝑒𝑛 𝑍 = 𝑍 = 𝑅 + 𝑗𝑋
𝜑 < 90
𝑳 𝑳
𝑳 𝜑 < −90
Example #: 5-1
A single phase transformer supplies a current of 80A at 80% power factor lagging. The
transformer has 1000 turns in the primary windings and 250 turns in the secondary windings.
Assuming that the transformer draws a primary current of 30A at 0.7 power factor lagging,
determine:
a. the hysteresis angle of displacement
b. The no-load current
c. Draw a phasor diagram
Solution
⎖
𝟐
⎖
𝟐
⎖
𝟎
Example #: 5-2
A single phase transformer supplies a current of 80A at 70% power factor leading, at 240V, 50Hz. The
transformer has 1000 turns in the primary windings and 200 turns in the secondary windings. The respective
primary and secondary windings resistances are 0.2Ω and 0.5Ω. Assuming that the transformer draws a no-
load current of 2A at a hysteresis angle of displacement of 80 degrees. determine:
a. the current drawn from the primary 𝐼
b. the voltage on the primary 𝑉
c. Draw a phasor diagram
Solution
Transformer on-
With Primary and Secondary Winding Load
Reactance
⎖
Example #: 5-3
A single phase transformer supplies a current of 80A at 70% power factor lagging, at 240V, 50Hz.
The transformer has 800 turns in the primary windings and 200 turns in the secondary windings.
The respective primary and secondary windings inductances are 0.021H and 0.007H. Assuming that
the transformer draws a no-load current of 1.4A at a hysteresis angle of displacement of 85
degrees and the primary and secondary resistances negligible, determine:
a. the current drawn from the primary 𝐼
b. the voltage on the primary 𝑉
c. Draw a phasor diagram
With Primary and Secondary Winding
Transformer on-
Impedance Load
𝑰 𝟏 𝑿𝟏
𝑬 𝟏 𝑰 𝟏 𝒁𝟏
𝑰𝟎 𝑰𝟏 𝑹 𝟏
𝑰𝒄 𝑰𝝁 𝑬𝟏
𝑹𝒄
𝑰𝟏
𝑰𝒐
𝑰𝒄 𝛷
𝑰𝝁
𝑰𝟐
𝑬𝟐
𝑉 𝒁𝑳
𝑽𝟐
𝑰𝟐 𝑹 𝟐
𝑰 𝟐 𝒁𝟐
𝑰 𝟐 𝑿𝟐
𝑍 = 𝑅 + 𝑗𝑋 – primary winding impedance The load can be presented as:
𝑍 = 𝑅 + 𝑗𝑋 – secondary winding impedance 𝑆 , 𝑆 , 𝑃 , 𝑃 𝑍 𝑍 𝑤𝑖𝑡ℎ 𝑝. 𝑓.
𝑉 = 𝐼 𝑅 + 𝑗𝑋 +𝐸 𝐸 = 𝐼 𝑅 + 𝑗𝑋 +𝑉 𝑉 = 𝐼 (𝑅 ±𝑗𝑋 )
Example #: 5-3
A single phase transformer supplies a load of 1000KW at 80% power factor lagging, at 400V, 50Hz. The
transformer has 800 turns in the primary windings and 200 turns in the secondary windings. The respective
primary and secondary windings impedances are 8 < 60 Ω and 4Ω . Assuming that the transformer draws a
no-load current of 3A at a hysteresis angle of displacement of 88 degrees. determine:
a. the current drawn from the primary 𝐼
b. the voltage on the primary 𝑉
c. Draw a phasor diagram
Example #: 5-4
Group discussion – 4
exercise Group #: 1 minutes
𝑍 = 𝑅 +𝑋
𝑍 = 𝑅 + 𝑗𝑋 𝑍 = 𝑅 + 𝑗𝑋
𝑍 = 𝑅 +𝑋 𝑍 = 𝑅 +𝑋
𝑋
𝑋⎖ =
𝐾 𝑋⎖ =𝐾 𝑋
𝑋 = 𝑋 + 𝑋⎖ =𝑋 +
𝑋 = 𝑋 + 𝑋⎖ = 𝑋 +𝐾 𝑋
𝑍 = 𝑅 +𝑋
Example #: 5-5
A 60kVA, 4000V/200V, 50Hz has the primary and secondary winding impedances of 𝑍 = 8 + 𝑗6Ω
anf 𝑍 = 4 + 𝑗3Ω.
a. The equivalent resistance as referred to the primary and secondary
b. The equivalent reactance as referred to the primary and secondary
c. The equivalent impedance as referred to the primary and secondary
d. The total winding copper losses