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Cleaning in Place: CIP Unit

The document discusses automatic cleaning in place (CIP) systems. It summarizes that the APC series CIP systems are designed to produce a high hygienic standard and can clean multiple pieces of process equipment simultaneously. The CIP system uses different cleaning cycles like pre-wash, lye, acid, final rinse, and sterilization cycles to thoroughly clean tanks and equipment. Automatic CIP systems offer advantages like validated cleaning, remote control, increased product shelf-life, and efficient use of water and detergent.

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Mubeen Navaz
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119 views4 pages

Cleaning in Place: CIP Unit

The document discusses automatic cleaning in place (CIP) systems. It summarizes that the APC series CIP systems are designed to produce a high hygienic standard and can clean multiple pieces of process equipment simultaneously. The CIP system uses different cleaning cycles like pre-wash, lye, acid, final rinse, and sterilization cycles to thoroughly clean tanks and equipment. Automatic CIP systems offer advantages like validated cleaning, remote control, increased product shelf-life, and efficient use of water and detergent.

Uploaded by

Mubeen Navaz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M a c h i n e r y

Cleaning In Place

CIP
Unit
APC Series
CIP Units – The Principle Function:

Automatic “Cleaning In Place” Systems


The highly flexible cleaning system, from the APC series, is solidly The APC Series is available with a flow rate output from 1 to 100m³
built and easy to operate. The APC series CIP systems are designed per hour per every cleaning cycle and the ability to clean and
to produce an extremely high hygienic standard and provide sterilise up to 10 units of process equipment at the same time,
the possibility of cleaning highly sensitive process equipment depending upon the equipment. The systems are designed with
like: process reactors, storage tanks, pasteurisation units, filling high flexibility, so that all cleaning cycles and recipes are fully
machines, and many other types of equipment that require a controllable from the control panel.
strict hygienic cleaning.

Cleaning
Agent Steam
Return Entrance
Valves

Cleaning
Agent Heat
Tank Exchangers

Cleaning
Agent Control
Supply Cabinet
Valves

in which Industries are the Automatic CIP Cleaning Systems are used:
› Pharmaceutical Industries
› Cosmetic / Personal Care Industries
› Chemical Industries
› Food Industries
Working Principles

The CIP Cleaning System has several cleaning cycles: Prewash Cycle, on the wall of the tanks, “Final Rinse” to return the detergent to
Lye Cycle, Acid Cycle, Final Rinse, and Sterilisation Cycle. Not all the CIP tank, and “Sterilisation Cycle” shortly before the product
cleaning cycles are needed for every plant. For this reason the CIP ingredients enter the tank. The Sterilisation Cycle can be made
system can have from 1 to 5 cleaning tanks. The classic CIP system cold or warm, meaning; with chemicals, ozone, hot water, or steam.
includes five tanks: Return water from the final rinse, lye tank, acid
tank, fresh water tank, and sterilisation tank (hot or cold). The CIP In every cycle, parameters, such as temperature and cleaning
system will be adapted for the cleaning needs of each individual plant. detergent concentration, are measured and documented. Only
when the specified temperature and concertation of the cleaning
The cleaning function of the tanks include: “Pre-Rinse” to take the detergent are reached, will the CIP cleaning cycle time countdown
rough product remnants out of the process tank, “Lye Cycle” to take begin. After completion of a cycle, the system switches automatically
the fats and more resistant product remnants out of the process to the next cleaning sequence. All sequences are recipe controlled
tank , “Acid Cycle” to break down the calcium and other build-up and fully documented.

Automatic CIP Cleaning Advantages

› Validation enabled cleaning process › Remotely control the cleaning system


› Recipe controlled repeatability for different cleaning parameters › Increased shelf life of products by cleaning and sterilising the
(cleaning time, order of cleaning cycles, concentrations of equipment
cleaning detergents, and flow rates) › Potential to clean up to 10 pieces of process equipment at
› Fast and safe cleaning cycles the same time
› Efficient use of process water › Full leakage separation between cleaning detergents and
› Economical use of cleaning detergent final rinsing water or sterilisation water
› Reduction of waste water / cleaning water

solidly built &


easy to operate

Beth-El Machinery Ltd.


1 Avshalom Road, Zikhron Yaaqov, Israel
Tel: + 972-4-660 1717 | Fax: + 972-4-660 1919
www.be-machinery.com
Beth-El Machinery Product Lines Include

The AFRB and AFRC series The High Clean Continuous Bottle Cleaner
High Clean Rotary Filler and Capper
From the AWC series, these machines have a highly flexible
These machines are designed for an extremely, high, hygienic set-up and orientation which can accommodate containers
standard, are able to provide products with a long shelf life, and with a variety of sizes and shapes, and incorporate a range of
have an output speed, depending upon the product, between capabilities with an output speed of up to 15,000 containers per
1,000 to 12,000 containers per hour. hour.
A servo driven CNC filling machine, is designed so that all functions The AFR series High Clean Filling
are fully servo or pneumatic driven, operable from the controller
These machines are designed for an extremely high hygienic
panel, and have an output speed of up to 6,000 containers per hour.
standard and are able to provide products with a long shelf-life.
The output speed of the inline filling lines are capable of up to
3,600 containers per hour.

Custom Processing Line Engineering and Manufacturing

Beth-El Machinery produces turnkey projects in the engineering Beth-El Machinery’s process units, systems, solutions, and complete
and manufacturing of custom processing lines, pasteurisation, processing plants are a direct result of engineering expertise within
deaeration, product recovery systems, and homogenisation systems. core disciplines. Our goal is to apply these varied technologies in
the most efficient and reliable ways to produce the highest quality
Applications include fermentation, carbonation, control systems,
process systems and plants available. Beth-El Machinery designs
and batch and continuous mixing and blending systems for various
and manufactures the systems that, in turn, do the work for you.
fields in the food, chemical, and pharmaceutical industries.

Core Expertise:

Liquid processing Packaging machines


Mass & heat transfer Sterilisation units
Controls & automation Ozone water units
APC-CIP_Units_EN_0316_001

Beth-El Machinery Ltd.


1 Avshalom Road, Zikhron Yaaqov, Israel
Tel: + 972-4-660 1717 | Fax: + 972-4-660 1919
www.be-machinery.com

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