Quality Lab Tech Notes 1
Quality Lab Tech Notes 1
• Re-use systems
• Preparation of cleaning solutions of required strength and at sufficient temperature A
typical reuse CIP system consists of a caustic tank(s), an acid tank, a water recovery tank
(e.g., to recover the last-rinse water of a previous cleaning cycle, which is re-used as
pre-rinse water for a next cleaning cycle), and one tank containing the water for the
final rinse.
• All tanks are interconnected by piping, provided with valves and manifold fitted with
CIP supply and return pumps.
• From containers, metering pumps feed metered amounts of concentrated caustic or
acid cleaning chemicals directly into the water-filled caustic and acid tank, or these
chemicals are injected in-line in a preparation loop.
• A preparation loop is a very efficient system, especially when the caustic and acid
tanks of the CIP station are tall.
• For big CIP stations, each tank (caustic, acid and water tanks) is equipped with its
own preparation loop.
• The content of each of the CIP tanks is mixed by recirculation over the corresponding
CIP tank through the CIP supply/recirculation pump.
• To bring and keep the cleaning solutions at adequate strength, conductivity sensors
are used because the conductivity is proportional to the detergent concentration.
• Detergent chemicals are generally fed directly on an “on-demand” basis of the
conductivity sensor signal.
• The recirculation loop is also fitted with a plate or tube heat exchanger to heat the
solutions to the desired temperature or to keep the required temperatures for CIP
solutions.
•
• Alternatively, in-tank heating by means of a heating coil or direct injection of steam in
the tank or preparation loop may be applied.
• If an external heat exchanger is used, the steam supply to this heat exchanger is
controlled by the temperature signal of the temperature sensor positioned in the
recirculation loop over respectively the acid or caustic CIP detergent tank.
• Recirculation goes on until the cleaning solution receives the adequate chemical strength
and temperature to start the CIP process.
CIP return
• The cleaning solutions can be routed back to the CIP system either by gravity (where
feasible) or via a low-speed CIP Return pump.
• The return pump should have a no-flow protection, to prevent premature failure of the
pump.
• Sometimes, the return pump is aided by an eductor.
• An eductor generates suction in the return line, thus ensuring that the return pump
never air-locks.
• To generate that vacuum, the eductor requires a motive fluid that can be delivered by a
small motive pump.
• One of the CIP solutions (usually the same one as the returning solution) is sent from the
source tank through the eductor and back to the source tank. Thus the motive fluid is
different at different stages of CIP.
• The CIP return line may have a sample point and a sight glass, allowing validation
of a cleaning process (Seiberling, 1997; Christi, 1999).
CIP supply
• At that moment, the CIP tank recirculation valve closes and the CIP supply valve opens,
allowing the cleaning solution to pass a strainer, to finally flow in the CIP supply line.
• The strainer may be a self-cleaning type that discharges accumulated debris to drain
whenever the pressure drop across the device exceeds a pre-set value.
• The CIP supply line is connected to the spray devices located in a vessel or other
pieces of process equipment, and the piping that needs to be cleaned.
• Dry running of the supply pump which could damage the pump is prohibited by a no-
flow sensor.
• Maximum recovery of caustic and/or acid detergent solutions is only possible after
adequate sorting of the cleaning solutions and rinse waters.
• Sorting/recycling of solutions is governed by a conductivity sensor which is installed
at the end of each CIP return line on the CIP station.
• When this sensor detects that the conductivity of a solution is higher than a pre-set target
value, the CIP solution is returned to the corresponding detergent tank.
• In a subsequent rinse step, the cleaning solution is flushed away by the rinse water,
with as result that the conductivity signal decreases and finally drops below a pre-set
value, triggering a changeover valve that routes the rinse water to drain instead of to the
relevant detergent tank.
• But once a pre-set minimum conductivity value has been reached, indicating
complete removal of acid or caustic from the system, the intermediate or final
rinse is stopped.
• Usually, the entire CIP sequence is automated, allowing the CIP system to stop regularly
at specific steps.
• Sorting of solutions is only efficient if intermixing between cleaning solutions and
water phases is minimal.
• Hence, the transition and boundary between two successive phases (in e.g., between
the caustic and rinsing sequence) must be sharp.
• The transition between two phases will be long if too much intermixing as the
consequence of poor hygienic design of the process equipment (e.g., due to dead legs)
occurs, or because different equipment units are cleaned in series.
• Sorting of solutions could also be governed by timers but is less appropriate than
sorting by means of conductivity sensors.
Additional tanks
• The water consumption in a re-use system can be further optimized by providing a
recirculation facility for the hot water.
• The unit could also be fitted with neutralisation tanks in which the alkali and/or acid
solutions are neutralized prior to their disposal into the effluent system.
• The capacity of the tanks is defined in advance by the circuit volume, temperature
requirements and desired cleaning.
• An ideal re-use CIP system has the ability to fill, empty, recirculate, heat and dispense
contents automatically.
CIP re-use systems versus single-use CIP systems
• Re-use systems are more complex than single-use systems, and hence the
additional investment costs are high.
• However, the payback period is very short because of the considerable savings in
water, detergent chemicals and energy.
Describe types of chemicals used in CIP
Outline the steps in CIP
Step 1: Pre-rinse
• The pre-rinse is a very important step in the CIP process because a well-monitored and
well-executed pre-rinse makes the rest of the wash cycle predictable and repeatable.
The pre-rinse cycle:
• Wets the interior surface of the lines and tanks
• Removes most of the remaining residue
• Dissolves sugars and partially melts fats
• Provides a non-chemical pressure test of the CIP flow path
• Meeting the cleaning requirements during the pre-rinse step is crucial for ensuring the
effectiveness of the subsequent cleaning stages.
• Use potable plant water, de-ionized water (DI), water that has been processed through
reverse osmosis (RO), or re-use the final rinse solution from the previous cleaning
sequence.
• A Turbidity Sensor may be used to verify that the pre-rinse effectively removes all solids.
Step 2: Caustic Wash – (140° – 185° F)
• Caustic washes soften fats, making them easier to remove.
• Also known as caustic soda, sodium hydroxide or NaOH, the alkali used in caustic
washes have a very high pH in a concentration range of 0.5-2.0%.
• Concentrations as high as 4% may be used for highly soiled surfaces.
• Caustic is typically used as the main detergent in most CIP wash cycles.
• The use of appropriate cleaning chemicals, such as caustic soda, is essential for breaking
down and removing residues effectively.
• A non-foaming formulation can help reduce pump cavitation and increase efficiency.
• It will also prevent tanks from overfilling with foam when the system starts to recirculate.
• Water Saving Tip: In many cases, the caustic wash can be returned to its tank and re-used
multiple times, which significantly reduces water, chemical, and energy costs over a
single tank system.
Step 3: Intermediate Rinse
• Fresh water flushes out residual traces of detergent remaining from the caustic wash.
• Use proper instrumentation during each step of the CIP Cycle, including rinsing, to
ensure proper cleaning.
• Level Transmitters and Probes monitor tank levels of wash and rinse tanks.
• Flow Transmitters ensure optimum flow for spray devices to control wash and rinse steps
precisely.
• Conductivity Transmitters ensure chemical levels are hitting the predetermined set point.
Step 4: Final Rinse
• Rinse with either DI, RO, or city water to flush residual cleaning agents.
• In many systems, the final rinse water may be recovered and reused as the pre-rinse
solution for the next cleaning cycle.
• The residual heat and chemicals it retains from the final rinse will help make the next pre-
rinse more effective and economical.
Step 5. Sanitizing Rinse
• May be required to help kill microorganisms before starting the next production run.
• For many years, various hypochlorite solutions (potassium, sodium or calcium), also
known as “hypo,” have been used as sanitizers in many CIP cycles.
• The active ingredient in a sanitizing rinse is chlorine (bleach), which is:
• Relatively inexpensive to use.
• Very effective as a sanitizing rinse for soils that are prone to bacterial growth such as
dairy products.
• Potentially harmful to stainless steel, causing staining, corrosion and pitting.
• In recent years more sanitation managers have turned away from bleach-based sanitizers
in favor of peracetic acid (PAA) — a combination of hydrogen peroxide and acetic acid.
Domain Eukarya:
• Cells with nuclei and membrane-bound organelles
• DNA in the nucleus arranged in linear chromosomes with histone proteins
• Ribosomes (80 S) in the cytosol larger than prokaryotes’; chloroplasts and mitochondrial
DNA have 70 S ribosomes
• Chloroplast and mitochondrial DNA is circular as in prokaryotes
• May be unicellular, colonial and multicellular organisms
• Cell division by mitosis
• Method of reproduction: asexual and sexual
Kingdom Fungi:
• Eukaryotic
• No chlorophyll (no photosynthesis)
• Heterotrophic nutrition – use organic compounds made by other organisms as their
source of energy and source of molecules for metabolism
• Reproduce by means of spores
• Simple body form (may be unicellular or made up of long threads called hyphae (with or
without cross walls))
• Have cell walls made up of chitin or other substances (not cellulose)
• Does not have cilia or flagella
Kingdom Plantae:
• Multicellular eukaryotes with cells that are differentiated to form tissues and organs
• Few types of specialised cells
• Some cells have chloroplasts and photosynthesize
• Cells have large, often permanent vacuoles for support
• Autotrophic nutrition
• Cell walls are always present (made of cellulose)
• Cells may have flagella
Kingdom Animalia:
• Multicellular eukaryotes with many different types of specialised cells
• Cells that are differentiated to form tissues and organs
• No chloroplasts (no photosynthesis)
• Small and temporary cell vacuoles (e.g. lysosomes and vacuoles)
• Heterotrophic nutrition
• No cell walls
• Communication is by the nervous system
• Cells may have cilia or flagella
Kingdom Protoctista:
• Any eukaryote that is not fungus, plant or animal is a Protoctista
• Features:
• Eukaryotic
• Mostly single-celled, or exist as groups of similar cells
• Protozoa – having animal-like cells (no cell wall)
• Algae – having plant-like cells (cellulose cell walls and chloroplasts
Viruses:
• Acellular – no cellular structure like bacteria and fungi
• No features traditionally use for classification
• Infectious but has no metabolism
• Their taxonomic system is based on the type of nucleic acid they contain (DNA or RNA),
and whether the nucleic acid is single-stranded or double-stranded (DNA and RNA)
• At one time it was common practice to try to classify all living organisms as either
animals or plants.
• With advances in knowledge of living things, it has become obvious that the living world
is not that simple.
• Fungi and bacteria, for example, are very different from animals and plants, and from
each other.
• Eventually it was discovered that there are two fundamentally different types of cell.
• The most obvious difference between these types is that one possesses a nucleus and the
other does not.
• Organisms that lack nuclei are called prokaryotes (‘pro’ means before; ‘karyon’ means
nucleus).
• They are, on average, about 1000 to 10 000 times smaller in volume than cells with
nuclei, and are much simpler in structure – for example, their DNA lies free in the
cytoplasm.
• Organisms whose cells possess nuclei are called eukaryotes (‘eu’ means true).
• Their DNA lies inside a nucleus.
• Eukaryotes include animals, plants, fungi and a group containing most of the unicellular
eukaryotes known as protoctists.
• Most biologists believe that eukaryotes evolved from prokaryotes, 1500 million years
after prokaryotes first appeared on Earth.
• All eukaryotic cells have certain features in common.
Golgi body
• The Golgi body is a stack of flattened sacs.
• More than one Golgi body may be present in a cell.
• The stack is constantly being formed at one end from vesicles which bud off from the ER,
and broken down again at the other end to form Golgi vesicles.
• The stack of sacs together with the associated vesicles is referred to as the Golgi
apparatus or Golgi complex.
• The Golgi body collects, processes and sorts molecules (particularly proteins from the
rough ER), ready for transport in Golgi vesicles either to other parts of the cell or out of
the cell (secretion).
• Two examples of protein processing in the Golgi body are the addition of sugars to
proteins to make molecules known as glycoproteins, and the removal of the first amino
acid, methionine, from newly formed proteins to make a functioning protein.
• In plants, enzymes in the Golgi body convert sugars into cell wall components. Golgi
vesicles are also used to make lysosomes.
Endoplasmic reticulum and ribosomes
• The ER is continuous with the outer membrane of the nuclear envelope.
• There are two types of ER: rough ER and smooth ER. Rough ER is so called because it is
covered with many tiny organelles called ribosomes.
• These are just visible as black dots.
• At very high magnifications they can be seen to consist of two subunits: a large and a
small subunit.
• Ribosomes are the sites of protein synthesis.
• They can be found free in the cytoplasm as well as on the rough ER.
• They are very small, only about 25nm in diameter.
• They are made of RNA (ribonucleic acid) and protein.
• Proteins made by the ribosomes on the rough ER enter the sacs and move through them.
• The proteins are often modified in some way on their journey.
• Small sacs called vesicles can break off from the ER and these can join together to form
the Golgi body.
• They form part of the secretory pathway because the proteins can be exported from the
cell via the Golgi vesicles
• Smooth ER, so called because it lacks ribosomes, has a completely different function.
• It makes lipids and steroids, such as cholesterol and the reproductive hormones oestrogen
and testosterone
Bacterial structure
Viruses
• In 1852, a Russian scientist discovered that certain diseases could be transmitted by
agents that, unlike bacteria, could pass through the finest filters.
• This was the first evidence for the existence of viruses, tiny ‘organisms’ which are much
smaller than bacteria and are on the boundary between what we think of as living and
non-living.
• Unlike prokaryotes and eukaryotes, viruses do not have a cell structure.
• In other words, they are not surrounded by a partially permeable membrane containing
cytoplasm with ribosomes.
• They are much simpler in structure.
• Most consist only of:
• a self-replicating molecule of DNA or RNA which acts as its genetic code
• a protective coat of protein molecules
• It has a very symmetrical shape.
• Its protein coat (or capsid) is made up of separate protein molecules, each of which is
called a capsomere.
• Viruses range in size from about 20–300nm (about 50 times smaller on average than
bacteria).
• All viruses are parasitic because they can only reproduce by infecting and taking over
living cells.
• The virus DNA or RNA takes over the protein synthesizing machinery of the host cell,
which then helps to make new virus particles.
The Mitochondria
Structure
• Mitochondria (singular: mitochondrion) are usually about 1 μm in diameter and can be
various shapes, often sausage-shaped as in the figure below.
• They are surrounded by two membranes (an envelope).
• The inner of these is folded to form finger-like cristae which project into the interior
solution, or matrix.
• The space between the two membranes is called the intermembrane space.
• The outer membrane contains a transport protein called porin, which forms wide aqueous
channels allowing easy access of small, water-soluble molecules from the surrounding
cytoplasm into the intermembrane space.
• The inner membrane is a far more selective barrier and controls precisely what ions and
molecules can enter the matrix.
• The number of mitochondria in a cell is very variable.
• As they are responsible for aerobic respiration, it is not surprising that cells with a high
demand for energy, such as liver and muscle cells, contain large numbers of
mitochondria.
• A liver cell may contain as many as 2000 mitochondria.
• If you exercise regularly, your muscles will make more mitochondria.
• Function of mitochondria and the role of ATP
• As we have seen, the main function of mitochondria is to carry out aerobic respiration,
although they do have other functions, such as the synthesis of lipids.
• During respiration, a series of reactions takes place in which energy is released from
energy-rich molecules such as sugars and fats.
• Most of this energy is transferred to molecules of ATP. ATP (adenosine triphosphate) is
the energy-carrying molecule found in all living cells.
• It is known as the universal energy carrier.
• The reactions of respiration take place in solution in the matrix and in the inner
membrane (cristae).
• The matrix contains enzymes in solution, including those of the Krebs cycle and these
supply the hydrogen and electrons to the reactions that take place in the cristae.
• The flow of electrons along the precisely placed electron carriers in the membranes of the
cristae is what provides the power to generate ATP molecules
• The folding of the cristae increases the efficiency of respiration because it increases the
surface area available for these reactions to take place.
• Once made, ATP leaves the mitochondrion and, as it is a small, soluble molecule, it can
spread rapidly to all parts of the cell where energy is needed.
• Its energy is released by breaking the molecule down to ADP (adenosine diphosphate).
• This is a hydrolysis reaction.
• The ADP can then be recycled into a mitochondrion for conversion back to ATP during
aerobic respiration.
• When a ray of light passes from one medium to another, refraction occurs, that is, the
ray is bent at the interface.
• The refractive index is a measure of how greatly a substance slows the velocity of light,
and the direction and magnitude of bending is determined by the refractive indexes of the
two media forming the interface.
• When the light source is distant so that parallel rays of light strike the lens, a convex lens
will focus these rays at a specific point, the focal point.
• The distance between the center of the lens and the focal point is called the focal length.
Types of microscopes
• electron microscope: scanning electron microscope, transmission electron microscope
• light microscope: bright-field, dark-field, phase-contrast, and fluorescence microscopes
• The light microscope uses light as a source of radiation, while the electron microscope
uses electrons.
• The cell theory states that the basic unit of structure and function of all living organisms
is the cell.
LIGHT MICROSCOPY
• Modern microscopes are all compound microscopes. That is, the magnified image
formed by the objective lens is further enlarged by one or more additional lenses.
• Cytology - microscope design and, equally important, preparation of material for
examination with microscopes.
• The ordinary microscope is called a bright-field microscope because it forms a dark
image against a brighter background.
• The microscope consists of a sturdy metal body or stand composed of a base and an arm
to which the remaining parts are attached.
• A light source, either a mirror or an electric illuminator, is located in the base.
• Two focusing knobs, the fine and coarse adjustment knobs, are located on the arm and
can move either the stage or the nosepiece to focus the image.
• The stage is positioned about halfway up the arm and holds microscope slides by either
simple slide clips or a mechanical stage clip.
• A mechanical stage allows the operator to move a slide around smoothly during viewing
by use of stage control knobs.
• The substage condenser is mounted within or beneath the stage and focuses a cone of
light on the slide.
• Its position often is fixed in simpler microscopes but can be adjusted vertically in more
advanced models.
• The curved upper part of the arm holds the body assembly, to which a nosepiece and one
or more eyepieces or oculars are attached.
• More advanced microscopes have eyepieces for both eyes and are called binocular
microscopes.
• The body assembly itself contains a series of mirrors and prisms so that the barrel holding
the eyepiece may be tilted for ease in viewing.
• The nosepiece holds three to five objectives with lenses of differing magnifying power
and can be rotated to position any objective beneath the body assembly.
• Ideally microscopes should be parfocal, that is, the image should remain in focus when
objectives are changed.
• The objective lens forms an enlarged real image within the microscope, and the eyepiece
lens further magnifies a primary image.
• When one looks into a microscope, the enlarged specimen image, called the virtual
image, appears to lie just beyond the stage about 25 cm away.
• The total magnification is calculated by multiplying the objective and eyepiece
magnifications together.
• For example, if a 45X objective is used with a 10X eyepiece, the overall magnification of
the specimen will be 450X.
MICROSCOPE RESOLUTION
• The most important part of the microscope is the objective, which must produce a clear
image, not just a magnified one.
• Resolution is the ability of a lens to separate or distinguish between small objects that are
close together.
• The minimum distance (d) between two objects that reveals them as separate entities is
given by the Abbé equation, in which lambda (λ) is the wavelength of light used to
illuminate the specimen and n sin Ø is the numerical aperture (NA).
• d= 0.5 λ / n sin Ø
• As d becomes smaller, the resolution increases, and finer detail can be discerned in a
specimen.
• The preceding equation indicates that a major factor in resolution is the wavelength of
light used.
• The wavelength must be shorter than the distance between two objects or they will not be
seen clearly.
• Thus the greatest resolution is obtained with light of the shortest wavelength, light at the
blue end of the visible spectrum (in the range of 450 to 500nm).
• Numerical aperture n sin Ø.
• Theta is defined as 1/2 the angle of the cone of light entering an objective.
• Light that strikes the specimen after passing through a condenser is cone-shaped.
• When this cone has a narrow angle and tapers to a sharp point, it does not spread out
much after leaving the slide and therefore does not adequately separate images of closely
packed objects.
• The resolution is low.
• If the cone of light has a very wide angle and spreads out rapidly after passing through a
specimen, closely packed objects appear widely separated and are resolved.
• The angle of the cone of light that can enter a lens depends on the refractive index (n) of
the medium in which the lens works, as well as upon the objective itself.
• The refractive index for air is 1.00. Since sin Ø cannot be greater than 1 (the maximum Ø
is 90° and sin 90° is 1.00), no lens working in air can have a numerical aperture greater
than 1.00.
• The only practical way to raise the numerical aperture above 1.00, and therefore achieve
higher resolution, is to increase the refractive index with immersion oil, a colorless
liquid with the same refractive index as glass.
• If air is replaced with immersion oil, many light rays that did not enter the objective due
to reflection and refraction at the surfaces of the objective lens and slide will now do so.
• An increase in numerical aperture and resolution results.
MAGNIFICATION
• Magnification is the number of times larger an image is, than the real size of the object.
• If you know two of these values, you can work out the third one. For example, if the
observed size of the image and the magnification are known, you can work out the actual
size: A = I /M.
MEASURING CELLS
• Cells and organelles can be measured with a microscope by means of an eyepiece
graticule.
• This is a transparent scale.
• It usually has 100 divisions.
• The eyepiece graticule is placed in the microscope eyepiece so that it can be seen at the
same time as the object to be measured.
• Figure 1.8b shows the scale over a human cheek epithelial cell. The cell lies between 40
and 60 on the scale.
• We therefore say it measures 20 eyepiece units in diameter (the difference between 60
and 40).
• We will not know the actual size of the eyepiece units until the eyepiece graticule scale is
calibrated.
• To calibrate the eyepiece graticule scale, a miniature transparent ruler called a stage
micrometer scale is placed on the microscope stage and is brought into focus.
• This scale may be etched onto a glass slide or printed on a transparent film.
• It commonly has subdivisions of 0.1 and 0.01mm.
• The images of the two scales can then be superimposed as shown in Figure 1.8c.
• When starting to examine a slide, select the low powered (X4) objective lens first. Your
eye level should be just above the eye pieces. Then look down the eye pieces and gently
slide them together until you see a single image.
Procedures
1. Take a cover glass and clean it thoroughly, making certain it is free of grease (the drop to be
placed on it will not hang from a greasy surface). It may be dipped in alcohol and polished dry
with tissue; or washed in soap and water, rinsed completely, and wiped dry.
2. Take one hollow-ground slide and clean the well with a piece of dry tissue. Place a film of
petroleum jelly around the rim of the well.
3. Gently shake the broth culture of Proteus until it is evenly suspended. Using the wire
inoculating loop, sterilize on the Bunsen flame, remove a loopful of culture. Close, and return the
tube to the rack.
4. Place the loopful of culture in the center of the cover glass (do not spread it around). Flame the
loop and put it down.
5. Hold the hollow-ground slide inverted, well down, over the cover glass; then press it down
lightly so that the petroleum jelly adheres to the four edges of the cover glass. Now turn the slide
over. You should have a sealed wet mount, the drop of culture hanging in the well.
6. Place the slide on the microscope stage, cover glass up. Start your examination with the
low-power objective to find the focus. It is helpful to focus first on one edge of the drop,
which will appear as a dark line.
7. The light should be reduced with the iris diaphragm, and, if necessary, by lowering the
condenser. If you have trouble with the focus, ask the instructor for help.
8. Continue your examination with the high-dry and oil immersion objectives (be very careful
not to break the cover slip with the latter).
9. Make a hanging-drop preparation of the staphylococcus culture, following the same
procedure described above.
10. Record your observation of the shape, cell groupings, and motility of the organisms.
11. Discard your slides in a container with disinfectant solution.
Why?
This method is used to determine whether an organism is motile or not.
Hanging drop microscopy offers several advantages compared to other microscopy techniques. It
allows for the culturing of 3D micro tissues under varying perfusion conditions, with precise
positioning and stability over time.
The platform is simple and robust, requiring no dedicated equipment
MICROBIOLOGY
Microbiology is the study of organisms that are usually too small to be seen by the unaided eye;
it employs techniques—such as sterilization and the use of culture media—that are required to
isolate and grow these microorganisms.
Phylum Firmicutes
• “Low G + C gram-positive” bacteria
• Divided into 3 classes
• Class I – Clostridia; includes genera Clostridium and Desulfotomaculatum, and
others
• Class II – Mollicutes; bacteria in this class cannot make peptidoglycan and lack
cell walls; includes genera Mycoplasma, Ureaplasma, and others
• Class III – Bacilli; includes genera Bacillus, Lactobacillus, Streptococcus,
Lactococcus, Geobacillus, Enterococcus, Listeria, Staphylococcus, and others
Phylum Actinobacteria
• “High G + C gram-positive” bacteria
• Includes genera Actinomyces, Streptomyces, Corynebacterium, Micrococcus,
Mycobacterium, Propionibacterium
• Phylum Chlamidiae
• Small phylum containing the genus Chlamydia
Phylum Spirochaetes
• The spirochaetes
• Characterized by flexible, helical cells with a modified outer membrane (the outer
sheath) and modified flagella (axial filaments) located within the outer sheath
• Important pathogenic genera include Treponema, Borrelia, and Leptospira
Phylum Bacteroidetes
• Includes genera Bacteroides, Flavobacterium, Flexibacter, and Cytophyga;
Flexibacter and Cytophyga are motile by means of “gliding motility”
Radiation
• X-rays, gamma rays, UV and visible light
• Short wavelength radiation i.e. gamma, have more killing effect than long wavelength
radiation i.e. visible light
• Microwaves generate heat which then kill microbes
• Gamma radiation: ionizing radiation that cause biological damage by producing
reactive molecules such as superoxide (o2- ) and hydroxyl free radicals (OH•) when the
rays transfer their energy to microorganisms
• Generation of free radicals, damage macromolecules, especially DNA, blocking
microbes' ability to replicate
• Gamma radiation for cobalt 60 is effective against salmonella, pseudomonas among
others
• Effective for many substances (plastics, cloth, etc.) because these high energy rays
penetrate well
• Good means of sterilization
• UV: damages DNA using wavelengths of 220-300nm
• Absorption of these waves causes the formation of covalent bonds between adjacent
thymine molecules forming thymine dimmers
• Effective only on thin films or surfaces because UV rays (low energy) do not penetrate
well
• Used as a means of disinfection, not sterilization
• Spores are resistant while actively growing microbes are the most susceptible
Preservation
• Slow or halt the growth of microorganisms to delay spoilage
• Benzoic, sorbic and proprionic acids are organic acids used as preservatives
• Nitrate and nitrite are added to some foods to inhibit germination and subsequent growth
of C. botulinum endospores
• The later give colour to meat
• May pose danger if nitrosamines are formed-carcinogenic
• Low temp storage: enzymatic reactions are slow or non-existent at low temp
• Some psychrotrophic and psychrophilic bacteria can grow at normal refrigeration temp
• Freezing may kill microbes by forming ice crystals
• Reducing available water: salting or sugaring reduce water activity(aw) to levels below
the requirements of growth
• The high solute conc. causes plasmolysis
• Drying: removing water or desiccating; usually supplemented by adding salt
• Lyophilization (freeze drying): the food is frozen then dried in a vacuum. When water is
added, it reconstitutes.
Physical methods
• Heat Selection (select for endospore forming bacteria, 80°C for 10 mins, kill vegetative)
• pH (acid tolerance study) e.g. selecting lactobacilli in cheese production @ pH 5.35
• Cell size and motility (use of membranes)
Chemical methods
• Use of carbon and nitrogen sources e.g. selecting for nitrogen fixing bacteria using N₂
• Use of inhibitory chemicals e.g. certain dyes are inhibitory for most gram positive
bacteria
Isolation of pure cultures
• A pure culture, a population of cells arising from a single cell, to characterize an
individual species.
• Pure colonies arise when a mixture of cells is spread out on an agar surface with each cell
growing into a completely separate colony, representing a pure culture.
• Pure culture techniques introduced by Robert Koch
• Several methods available:
The spread plate and streak plate
• The spread plate is an easy, direct way of achieving pure cultures.
• A small volume of dilute microbial mixture containing around 30 to 300 cells is
transferred to the center of an agar plate
• This is then spread evenly over the surface with a sterile bent-glass rod
• Dispersed cells develop into isolated colonies.
• Spread plates can be used to count the microbial population.
Morphological features
• shape (circular-irregular)
• size (small- medium- large)
• color
• margin (entire- irregular)
• Texture (soft- hard- mucoid)
• optical characters (transparent- opaque- translucent)
• elevation (flat- convex- raised)
• surface: (smooth, rough, shiny)
Bacterial colony morphology
Industrial microbes
• Originally isolated from nature, but increasingly "improved" by genetic manipulation
via mutagenesis and selection or recombinant DNA technology or protoplast fusion
(fungi)
• To be useful in industrial microbiology, an organism must:
• produce usable substance(s) or effect(s)
• be available in pure culture
• be genetically stable, but amenable to genetic manipulation
• produce spores or other reproductive structures to allow easy inoculation
• grow rapidly and produce product quickly in large-scale culture
• grow in such a way that the cells are easily separated from the product
• not be harmful to humans or agricultural plants and animals, etc.
Agricultural uses
• Rhizobium - facilitates nitrogen fixation in symbiotic legumes
• Agrobacterium tumefaciens – Ti. plasmid is used as a gene vector for transferring genes
coding for important functions to plants
• Bacillus thuringiensis spores contain protein crystals toxic for tomato worms
• Polyhedrosis virus is used to control pine caterpillars and cotton bollworms
Food and beverage industry
• dairy products - fermentation of milk generates lactic acid, which precipitates
milk proteins and prevents other microbial growth
• buttermilk (from skim milk) - Streptococcus diacetylactis
• Yorghut- Streptococcus thermophilus and Lactobacillus bulgaricus
• sour cream (from cream) - Streptococcus diacetylactis
• acidophilus milk - Lactobacillus acidophilus
• cheeses (lactic acid fermentations; 2000 varieties, 20 types)
• soft - cottage (Streptococcus lactis; Leuconostoc cremoris), cream
(S. cremoris, S. diacetylactis, S. thermophilus, Lactobacillus
bulgaricus, Brie (S. lactis, S. cremoris; Penicillium camemberti, P.
candidum, Brevibacterium linens), mozzarella (S. thermophilus, L.
bulgaricus)
• semi-soft - monterey jack (S. lactis, S. cremoris), Muenster (S.
lactis, S. cremoris; Brevibacterium linens), bleu (Roquefort - S.
lactis, S. cremoris; Penicillium roqueforti)
• hard - cheddar (Streptococcus lactis, S. cremoris, S. durans;
Lactobacillus casei, L. plantarum), edam (S. lactis, S. cremoris),
gouda (Streptococcus lactis, S. cremoris, S. diacetylactis), swiss (S.
lactis, L. helveticus, S. thermophilus; Propionibacterium
shermanii, P. freudenreichii)
• very hard - parmesan (goat milk fermented and flavored by
Streptococcus lactis, S. cremoris, S. thermophilus; Lactobacillus
bulgaricus), romano (cow milk fermented and flavored by
Streptococcus lactis, S. cremoris, S. thermophilus; L. bulgaricus
Brewing industry
• Alcoholic beverages
• brews (beer, ale)
• germinate grains (barley, wheat, rice) to allow amylase activity to release
fermentable sugars (malting)
• dry and crush malted grains, then rehydrate and allow further enzymatic
activity (mashing)
• add hops (dried flowers of the female vine Humulus lupulis), heat in brew
kettle
• remove hops, add Saccharomyces carlsbergensis for beer or S. cerevisiae
for ale (pitching), then ferment 7-12 days (---> 2-5% ethanol)
• "age" (lagering)
• pasteurize or filter, then package
• distilled alcoholic beverages (whiskey, brandy, rum, etc.)
• generate brew (Saccharomyces spp.)
Food production
• meat products (salami, summer sausage) - Pediococcus cerevisiae and
Lactobacillus plantarum
• baked goods - Baker's yeast (Saccharomyces cerevisiae) aerobically generates
carbon dioxide for breads and pastries
• "regular" bread - S. cerevisiae provides flavor and carbon dioxide for
"holes" to give light texture
• sourdough bread - S. exiguus (provides flavor and carbon dioxide ) and
Lactobacillus (provides flavor)
• miscellaneous foods
• Chinese cabbage- Lactobacillus
green olives) - Leuconostoc mesenteroides together with Lactobacillus plantarum
• pickles (cucumbers) - Leuconostoc mesenteroides together with
Lactobacillus plantarum
• sauerkraut(cabbage) - Leuconostoc mesenteroides together with
Lactobacillus plantarum
• soy sauce (soybeans) - Aspergillus oryzae or A. soyae, Streptococcus
rouxii together with Lactobacillus delbrueckii
• tempeh (tofu = soybean curd) - Rhizopus oligosporus or Rhizopus oryzae
• vinegar (apple juice, wine) - Acetobacter or Gluconobacter
Microbes as direct food source
• single-cell protein - Candida grown on sulfite waste "liquors" from paper
manufacturing
• approximately 50% protein, but also 16% nucleic acid
• taste is objectionable to many
• may cause kidney stones or gout (high nucleic acid content) when
consumed in large quantities over long periods of time
• Spirulina (cyanobacterium - photosynthetic)
• mushrooms - Agaricus campestris bisporus
Active site
• The active site is the special place, cavity, crevice, chasm, cleft, or hole that binds and
then magically transforms the substrate to the product.
• The kinetic behavior of enzymes is a direct consequence of the protein’s having a limited
number (often 1) of specific active sites.
Side Chains
• The R-group (side chain) is what makes each amino acid unique.
• Each of the 20 amino acids has a different side chain structure.
• Side chains contain mainly hydrogen, carbon, and oxygen atoms.
• Some amino acids have sulfur or nitrogen atoms in their R-groups.
Primary structure
• amide bonds formed between the carboxyl group of one amino acid and the amino group
of the next.
• Properties of the peptide bond
• it is resistant to hydrolysis so that proteins are remarkably stable kinetically.
• the peptide group is planar because the C-N bond has considerable double-bond
character.
• Each peptide bond has both a hydrogen-bond donor (the NH group) and a hydrogen-bond
acceptor (the CO group).
• hydrogen bonding between these backbone groups is a distinctive feature of
protein structure.
• The peptide bond is uncharged
• This allows proteins to form tightly packed globular structures having significant
amounts of the backbone buried within the protein interior.
Secondary structure
• Polypeptide Chains Can Fold into Regular Structures Such as:
• the Alpha Helix
• the Beta Sheet
• Turns
• Loops
• Two major elements of secondary structure are the α helix and the β strand.
• In the α helix:
• the polypeptide chain twists into a tightly packed rod.
• Within the helix, the CO group of each amino acid is hydrogen bonded to the NH
group of the amino acid four residues along the polypeptide chain.
-Helix
• It is a spiral structure
• Each turn of an α-helix contains 3.6 amino acids.
• consisting of a tightly packed, coiled polypeptide backbone core
• with the side chains of the component amino acids extending outward from the central
axis to avoid interfering sterically with each other
In the β strand:
• the polypeptide chain is nearly fully extended.
• Two or more β strands connected by NH-to-CO hydrogen bonds come together to form β
sheets.
• Secondary structure exists to provide a way to form hydrogen bonds in the interior of a
protein.
• These structures (helix, sheet, turn) provide ways to form regular hydrogen bonds.
• These hydrogen bonds are just replacing those originally made with water. As a protein
folds, many hydrogen bonds to water must be broken.
• If these broken hydrogen bonds are replaced by hydrogen bonds within, the protein, there
is no net change in the number of hydrogen bonds.
• Because the actual number of hydrogen bonds does not change as the secondary structure
is formed, it is often argued that hydrogen bonds don’t contribute much to the stability of
a protein.
• However, hydrogen bonds that form after the protein is already organized into the correct
structure may form more stable hydrogen bonds than the ones to water.
• Hydrogen bonding does contribute somewhat to the overall stability of a protein;
however, the hydrophobic interaction usually dominates the overall stability.
• The stability of secondary structure is also influenced by surrounding structures.
• Secondary structure may be stabilized by interactions between the side chains and by
interactions of the side chains with other structures in the protein.
Structure of carbohydrates
Monomers, polymers and macromolecules
• The term macromolecule means giant molecule.
• There are three types of macromolecule in living organisms, namely polysaccharides,
proteins (polypeptides) and nucleic acids (polynucleotides).
• The prefix ‘poly’ means many, and these molecules are polymers, meaning that they are
made up of many repeating subunits that are similar or identical to each other.
• These subunits are referred to as monomers.
• They are joined together like beads on a string.
• Making such molecules is relatively simple because the same reaction is repeated many
times.
• The monomers from which polysaccharides, proteins and nucleic acids are made are
monosaccharides, amino acids and nucleotides respectively.
Carbohydrates
• All carbohydrates contain the elements carbon, hydrogen and oxygen.
• The ‘hydrate’ part of the name comes from the fact that hydrogen and oxygen atoms are
present in the ratio of 2:1, as they are in water (‘hydrate’ refers to water).
• The general formula for a carbohydrate can therefore be written as (.
• Carbohydrates are divided into three main groups, namely monosaccharides,
disaccharides and polysaccharides.
• The word ‘saccharide’ refers to a sugar or sweet substance.
Monosaccharides
• Monosaccharides are sugars.
• Sugars dissolve easily in water to form sweet-tasting solutions.
• Monosaccharides have the general formula (C and consist of a single sugar molecule
(‘mono’ means one).
• The main types of monosaccharides, if they are classified according to the number of
carbon atoms in each molecule, are trioses (3C), pentoses (5C) and hexoses (6C).
• The names of all sugars end with -ose.
• Common hexoses are glucose, fructose and galactose.
• Two common pentose are ribose and deoxyribose.
Molecular and structural formulae
• The formula for a hexose can be written as .
• This is known as the molecular formula.
• It is also useful to show the arrangements of the atoms, which can be done using a
diagram known as the structural formula.
• The structural formula of glucose, a hexose, which is the most common monosaccharide.
Classify sugars
Polysaccharides
• Polysaccharides are polymers whose subunits (monomers) are monosaccharides.
• They are made by joining many monosaccharide molecules by condensation.
• Each successive monosaccharide is added by means of a glycosidic bond, as in
disaccharides.
• The final molecule may be several thousand monosaccharide units long, forming a
macromolecule.
• The most important polysaccharides are starch, glycogen and cellulose, all of which are
polymers of glucose.
• Polysaccharides are not sugars. Since glucose is the main source of energy for cells, it is
important for living organisms to store it in an appropriate form.
• If glucose itself accumulated in cells, it would dissolve and make the contents of the cell
too concentrated, which would seriously affect its osmotic properties.
• Glucose is also a reactive molecule and would interfere with normal cell chemistry.
• These problems are avoided by converting glucose, by condensation reactions, to a
storage polysaccharide, which is a convenient, compact, inert (unreactive) and insoluble
molecule.
• The storage polysaccharide formed is starch in plants and glycogen in animals.
• Glucose can be made available again quickly by an enzyme-controlled reaction.
Starch and glycogen
• Starch is a mixture of two substances – amylose and amylopectin.
• Amylose is made by condensations between α-glucose molecules.
• In this way, a long, unbranching chain of several thousand 1,4 linked glucose
molecules is built up. (‘1,4 linked’ means they are linked between carbon atoms 1 and
4 of successive glucose units.)
• The chains are curved and coil up into helical structures like springs, making the final
molecule more compact.
• Amylopectin is also made of many 1,4 linked α-glucose molecules, but the chains are
shorter than in amylose, and branch out to the sides.
• The branches are formed by 1,6 linkages.
• Mixtures of amylose and amylopectin molecules build up into relatively large starch
grains, which are commonly found in chloroplasts and in storage organs such as
potato tubers and the seeds of cereals and legumes.
• Starch grains are easily seen with a light microscope, especially if stained; rubbing a
freshly cut potato tuber on a glass slide and staining with iodine–potassium iodide
solution is a quick method of preparing a specimen for viewing. Starch is never found
in animal cells.
• Instead, a substance with molecules very like those of amylopectin is used as the
storage carbohydrate.
• This is called glycogen.
• Glycogen, like amylopectin, is made of chains of 1,4 linked α-glucose with 1,6
linkages forming branches.
• Glycogen molecules tend to be even more branched than amylopectin molecules.
• Glycogen molecules clump together to form granules, which are visible in liver cells
and muscle cells, where they form an energy reserve.
Cellulose
• Cellulose is the most abundant organic molecule on the planet, due to its presence in
plant cell walls and its slow rate of breakdown in nature.
• It has a structural role, being a mechanically strong molecule, unlike starch and
glycogen.
• However, the only difference between cellulose and starch and glycogen is that cellulose
is a polymer of β-glucose, not α-glucose.
• Remember that in the β-isomer, the –OH group on carbon atom 1 projects above the ring.
• In order to form a glycosidic bond with carbon atom 4, where the –OH group is below
the ring, one glucose molecule must be upside down (rotated 180°) relative to the other.
• Thus successive glucose units are linked at 180° to each other.
• This arrangement of β-glucose molecules results in a strong molecule because the
hydrogen atoms of –OH groups are weakly attracted to oxygen atoms in the same
cellulose molecule (the oxygen of the glucose ring) and also to oxygen atoms of –OH
groups in neighboring molecules.
• These hydrogen bonds are individually weak, but so many can form, due to the large
number of –OH groups, that collectively they provide enormous strength.
• Between 60 and 70 cellulose molecules become tightly cross-linked to form bundles
called microfibrils.
• Microfibrils are in turn held together in bundles called fibers by hydrogen bonding.
Classify vitamins
• Vitamins are chemical compounds that are required in small amounts with our regular
diet in order to carry out certain biological functions and for the maintenance of our
growth.
• Fat-soluble vitamins
Vitamin A, D, E and K are fat-soluble.
These are stored in adipose tissues and hence are called fat-soluble vitamins.
• Water- soluble vitamins
Vitamins in B-group and vitamin C are water-soluble and cannot be stored in our bodies
as they pass with the water in urine.
These vitamins must be supplied to our bodies with regular diets.
Functions of vitamins
• Vitamin A- hardening of the cornea in the eye, night blindness
• Vitamin B1- deficiency may cause beriberi and dwarfism
• Vitamin B2- deficiency can cause disorders in the digestive system, skin burning
sensations
• Vitamin B6- deficiency of B6 causes convulsions, conjunctivitis, and sometimes
neurological disorders.
• Vitamin B12- its deficiency can cause pernicious anaemia and a decrease in red blood
cells in haemoglobin
• Vitamin C- it is a water-soluble vitamin, its deficiency causes bleeding in gums and
scurvy
• Vitamin D- it is obtained by our body when exposed to sunlight. Its deficiency causes
improper growth of bones, soft bones in kids, and rickets.
• Vitamin E- deficiency of vitamin E leads to weakness in muscles and increases the
fragility of red blood cells.
• Vitamin K- it plays an important role in blood clotting. The deficiency of vitamin K
increases the time taken by the blood to clot. Severe deficiency may cause death due
to excessive blood loss of a cut or an injury.