1 21.11.

2008 Revised cable sizing AB4

calculation for Incomer to
Emergency power supply
bus of MCC1 & as per
Load list_Rev1

REV. DATE DESCRIPTION DRAWN

INSTRUMENT ELECTRICAL MECHANICAL CIVIL
APPROVED BY : PKG
PROJECT : COOLING WATER TREATMENT & DISTRIBUTION SYSTEM AT PATRATU

OWNER : JINDAL STEEL & POWER LTD.

ASTHA DOCUMENT NO. EPC CONTRACTOR :

A/IILC7 - E -DCA - 2-1-A3
CONTRACT
SIGN DATE
DRAWN
DESIGNED AB4 21.11.2008 EPC CONTRACTOR'S ENGG. CONSULTANT :
CHECKED AB4 21.11.2008 ASTHA TECHNICAL SERVICES LTD.,
DEPT.HEAD PKG 21.11.2008 KOLKATA
PROJ.MGR AC 21.11.2008

TITLE : 415 V LT POWER CABLE SIZING

RELEASED RECORD DEPT : ELECTRICAL JOB NO : A/IILC7

FOR INFORMATION CLIENT'S DOCUMENT NO REV
APPROVAL √ JSPL-IIL-K01003-E-05-002 1
IMPLEMENTATION
Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

DESIGN CALCULATION FOR 415V LV INCOMER CABLE SIZING

FOR

1.0 MTPA BAR & 0.6 MTPA WRM MILL AT PATRATU

TABLE OF CONTENTS

CLAUSE DESCRIPTION PAGE

NO.
1.00.00 PREAMBLE 2
2.00.00 BASIS DESIGN DATA 2
3.00.00 SIZING CALCULATIONS 3 to 15
4.00.00 SUMMARY 15
5.00.00 REFERENCE DOCUMENTS 15

ATTACHMENTS :

1.0 Cabdata & Current capacity Chart from Polycab Catalogue

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET2 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

1.00.00 PREAMBLE

1.01.00 This document presents the calculations for sizing of 415V major incoming Power Cables being used under the scope of
Ion Exchange Infrastructure Ltd, under an EPC package for Incomers of 415V Motor Control Centre (MCC).

1.02.00 This documentscovers the cable sizing calculation for the following main power cables:

1.02.01 Incomer to MCC-1(Regular power supply bus) from PCC2

1.02.02 Incomer to MCC-1 (Emergency power supply bus) from DG Set

1.02.03 Incomer to MCC-2 from PCC2

1.02.04 Incomer to MCC-3 from PCC1

1.02.05 Incomer to MCC-4 from PCC1

2.00.00 BASIS DESIGN DATA

The cable sizing calculations carried out in this document are based on the following basic design data and criteria.

2.01.00 Ambient Temperature Conditions:

2.01.01 Design Ambient Air Temperature : 50ºC

2.02.00 Type of Cables & Limiting Temperature:

2.02.01 1100 V Power Cables : Stranded Aluminium Conductor, XLPE insulated, screened, PVC
Inner sheathed, Galvanised single round wire armoured and
overall FRLS PVC sheathed

2.02.02 Limiting /Permissible (maximum conductor : 90ºC (for XLPE)

temperature under rated current carrying
capacity conditions)

2.02.03 Limiting /Permissible (maximum conductor : 250ºC (for XLPE)

temperature under short circuit conditions)

2.03.00 Allowable Voltage Drops

2.03.01 Voltage Drop at the motor cable or any other : 3%

electrical equipment cable during the normal
running condition limited to the value

2.03.02 Voltage Drop at the motor terminal during : 10%

the starting condition limited to the value

2.04.00 For 1.1kV grade cables, the current ratings of the cables and applicable derating factors are taken from the technical
data's catalogues of POLYCAB.

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET3 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.00.00 SIZING CALCULATIONS

3.00.01 Sizing Calculations of Incomer to MCC-1(Regular Power supply bus ) from PCC2
The 415V power cables referred above are required feeding power from the 415V PCC to 415V MCC.

3.01.00 Based on Short Circuit

3.01.01 The minimum cross section of the cable from short circuit considerations, is given by the formula,

A = Ish √t
k
where, A = Conductor cross section in mm2
t = Fault clearance time in secs
K = A constant depending upon
- Conductor type and its initial & final temperature
- Insulation

3.01.02 The value of K for initial conductor temperature = 90ºC and final conductor temperature = 250ºC, based on
XLPE (AL) cable and that the cable carries its rated current = 94

3.01.03 Ish = Short Circuit Current of the 415V system for a fault on the cable.
Here the maximum fault level at 415V MCC is = 50 kA

3.01.04 Value of 't' is based on the fault clearance time (Breaker tripping time + relay operation time + tolerance).
However, as per requirement, the fault withstand time has been taken as 0.5 secs for all outgoing
distribution feeders to other switchboard.

3.01.05 Substituting the above values in the above formula, we have,

A = 50000 X √0.5 mm2

94
= 376.121 mm2

Minimum selected size = 400 mm2 which corresponds to 53.2 kA for 0.5 secs

3.02.00 Based on cable ampacity

Derating Factor for Ambient [ Note : Since cables would be routed in air,
Air Temperature of 50ºC as = 0.90 derating factors for ground is not applicable.]
per Attachment II - RATING
FACTOR (Fa)

Derating Factor for Group of

Cables as per Attachment II - = 0.73
GROUP FACTOR (Fs)

Net Derating Factor

(Fa X Fs) = 0.9 X 0.73

= 0.657

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET4 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.02.01 The load of MCC-1 to be carried by the circuit based on the present loading is 693 KVA ,as could be seen from
the load list

The rated current = KVA

√ 3 X Rated Voltage (KV)

= 693 Amps
1.7321 X 0.415

= 964.08 Amps

Nominal Current Carrying

Capacity Required = 964.08/0.657 Amps

= 1467.4 Amps

\ Selected cable size of 1C x 630 mm2 (AL) cable

Rated Current Carrying capacity of

630 mm2 cable = 814 Amps

\ No. of Cables per phase = 1467.4/814

= 1.803

= 2

\ 2 nos. 1Cx 630 mm2 (AL) cables are used for interconnection between PCC-2 to MCC - 1.

3.03.00 Based on the Voltage Drop

3.03.01 For interconnecting distributer feeder between PCC and MCC

Rated Voltage = 415 Volts

Rated Current = 964.08 Amps

Approximate load power factor = 0.85

(cos f)

\ sin f = 0.53

Size of Cables = 630 mm2

No. of Cables per phase = 2

Length of Cable Run = 100 meters

AC Resistance of Cable at 90ºC = 0.06 Ohm/Km

[Reference - Attachment - II]

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET5 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

Actual Resistance of Cable of length

100 meters and 2 runs in = (0.06X100)/(2X1000) Ohms
parallel
= 0.003 Ohms

Reactance of 630 mm2 cable = 0.0843 Ohm/Km

Actual Reactance of Cable of length

100 meters and 2 runs = (0.0843X100)/(2X1000)

= 0.004215 Ohms

The Voltage Drop is = √ 3 X I (R cos f + X sin f )

= 7.989 Volts

= 1.93 % rated voltage, which is

less than allowable 10%

3.04.00 Conclusion

2 nos. 1CX 630 mm2 size (AL) cable for interconnection between PCC-2 & MCC-1 is adequate to satisfy
the short circuit, ampacity and voltage drop requirements.

1
3.00.01 Sizing Calculations of Incomer to MCC-1(Emergency Power Supply Bus) from DG
The 415V power cables referred above are required feeding power from the DG to 415V MCC
emergency power supply bus.
3.01.00 Based on Short Circuit

3.01.01 The minimum cross section of the cable from short circuit considerations, is given by the formula,

A = Ish √t
k
where, A = Conductor cross section in mm2
t = Fault clearance time in secs
K = A constant depending upon
- Conductor type and its initial & final temperature
- Insulation

3.01.02 The value of K for initial conductor temperature = 90ºC and final conductor temperature = 250ºC, based on
XLPE (AL) cable and that the cable carries its rated current = 94

3.01.03 Ish = Short Circuit Current of the 415V system for a fault on the cable.
Here the maximum fault level at 415V MCC is = 50 kA

3.01.04 Value of 't' is based on the fault clearance time (Breaker tripping time + relay operation time + tolerance).
However, as per requirement, the fault withstand time has been taken as 0.5 secs for all outgoing
distribution feeders to other switchboard.

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET6 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.01.05 Substituting the above values in the above formula, we have,

A = 50000 X √0.5 mm2

94
= 376.121 mm2

Minimum selected size = 400 mm2 which corresponds to 53.2 kA for 0.5 secs

3.02.00 Based on cable ampacity

Derating Factor for Ambient [ Note : Since cables would be routed in air,
Air Temperature of 50ºC as = 0.90 derating factors for ground is not applicable.]
per Attachment II - RATING
FACTOR (Fa)

Derating Factor for Group of

Cables as per Attachment II - = 0.73
GROUP FACTOR (Fs)

Net Derating Factor

(Fa X Fs) = 0.9 X 0.73

= 0.657

3.02.01 The load of MCC-1 to be carried by the circuit based on the present loading is 151 KVA ,as could be seen from
the load list

The rated current = KVA

√ 3 X Rated Voltage (KV)

= 151 Amps
1.7321 X 0.415

= 210.07 Amps

Nominal Current Carrying

Capacity Required = 210.07/0.657 Amps

= 319.75 Amps

\ Selected cable size of 3.5C x 400 mm2 (AL) cable

Rated Current Carrying capacity of

400 mm2 cable = 530 Amps

\ No. of Cables per phase = 319.75/530

= 0.604

= 1

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET7 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

\ 1 nos. 3.5Cx 400 mm2 (AL) cables are used for interconnection between DG to MCC - 1
emergency power supply bus

3.03.00 Based on the Voltage Drop

3.03.01 For interconnecting distributer feeder between PCC and MCC

Rated Voltage = 415 Volts

Rated Current = 210.07 Amps

Approximate load power factor = 0.85

(cos f)

\ sin f = 0.53

Size of Cables = 400 mm2

No. of Cables per phase = 1

Length of Cable Run = 70 meters

AC Resistance of Cable at 90ºC = 0.06 Ohm/Km

[Reference - Attachment - II]

Actual Resistance of Cable of length

70 meters and 1 runs in = (0.06X70)/(1X1000) Ohms
parallel
= 0.0042 Ohms

Reactance of 400 mm2 cable = 0.0843 Ohm/Km

Actual Reactance of Cable of length

70 meters and 1 runs = (0.0843X70)/(1X1000)

= 0.005901 Ohms

The Voltage Drop is = √ 3 X I (R cos f + X sin f )

= 2.437 Volts

= 0.59 % rated voltage, which is

less than allowable 10%

3.04.00 Conclusion

1 nos. 3.5CX 400 mm2 size (AL) cable for interconnection between DG & MCC-1 emergency power supply bus
is adequate to satisfy the short circuit, ampacity and voltage drop requirements.

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET8 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.00.02 Sizing Calculations of Incomer to MCC-2 from PCC2

The 415V power cables referred above are required feeding power from the 415V PCC to 415V MCC.

3.01.00 Based on Short Circuit

3.01.01 The minimum cross section of the cable from short circuit considerations, is given by the formula,

A = Ish √t
k
where, A = Conductor cross section in mm2
t = Fault clearance time in secs
K = A constant depending upon
- Conductor type and its initial & final temperature
- Insulation

3.01.02 The value of K for initial conductor temperature = 90ºC and final conductor temperature = 250ºC, based on
XLPE (AL) cable and that the cable carries its rated current = 94

3.01.03 Ish = Short Circuit Current of the 415V system for a fault on the cable.
Here the maximum fault level at 415V PMCC/MCC is = 50 kA

3.01.04 Value of 't' is based on the fault clearance time (Breaker tripping time + relay operation time + tolerance).
However, as per requirement, the fault withstand time has been taken as 0.5 secs for all outgoing
distribution feeders to other switchboard.

3.01.05 Substituting the above values in the above formula, we have,

A = 50000 X √0.5 mm2

94
= 376.121 mm2

Minimum selected size = 400 mm2 which corresponds to 53.2 kA for 0.5 secs

3.02.00 Based on cable ampacity

Derating Factor for Ambient [ Note : Since cables would be routed in air,
Air Temperature of 50ºC as = 0.90 derating factors for ground is not applicable.]
per Attachment II - RATING
FACTOR (Fa)

Derating Factor for Group of

Cables as per Attachment II - = 0.73
GROUP FACTOR (Fs)

Net Derating Factor

(Fa X Fs) = 0.9 X 0.73

= 0.657

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET9 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.02.01 The load of MCC 2 to be carried by the circuit based on the present loading is 1329 KVA, as could be seen
from the load list

The rated current = KVA

√ 3 X Rated Voltage (KV)

= 1329 Amps
1.7321 X 0.415

= 1848.86 Amps

Nominal Current Carrying

Capacity Required = 1848.86/0.657 Amps

= 2814.1 Amps

\ Selected cable size of 1C x 630 mm2 (AL) cable

Rated Current Carrying capacity of

630 mm2 cable = 814 Amps [As per Attachment - II]

\ No. of Cables per phase = 2814.1/814

= 3.458

= 4

\ 4 nos. 1Cx 630 mm2 (AL) cables are used for interconnection between PCC-2 to MCC - 2.

3.03.00 Based on the Voltage Drop

3.03.01 For interconnecting distributer feeder between PCC and MCC

Rated Voltage = 415 Volts

Rated Current = 1848.86 Amps

Approximate load power factor = 0.85

(cos f)

\ sin f = 0.53

Size of Cables = 630 mm2

No. of Cables per phase = 4

Length of Cable Run = 50 meters

AC Resistance of Cable at 90ºC = 0.06 Ohm/Km

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET10 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

Actual Resistance of Cable of length

50 meters and 4 runs in = (0.06X50)/(4X1000) Ohms
parallel
= 0.00075 Ohms

Reactance of 630 mm2 cable = 0.0843 Ohm/Km

Actual Reactance of Cable of length

50 meters and 4 runs = (0.0843X50)/(4X1000)

= 0.00105375 Ohms

The Voltage Drop is = √ 3 X I (R cos f + X sin f )

= 3.83 Volts

= 0.93 % rated voltage, which is

less than allowable 10%

3.04.00 Conclusion

4 nos. 1CX 630 mm2 size (AL) cable per phase for interconnection between PCC-2 & MCC-2 is adequate
to satisfy the short circuit, ampacity and voltage drop requirements.

3.00.01 Sizing Calculations of Incomer to MCC-3 from PCC-1

The 415V power cables referred above are required feeding power from the 415V PCC to 415V MCC.

3.01.00 Based on Short Circuit

3.01.01 The minimum cross section of the cable from short circuit considerations, is given by the formula,

A = Ish √t
k
where, A = Conductor cross section in mm2
t = Fault clearance time in secs
K = A constant depending upon
- Conductor type and its initial & final temperature
- Insulation

3.01.02 The value of K for initial conductor temperature = 90ºC and final conductor temperature = 250ºC, based on
XLPE (AL) cable and that the cable carries its rated current = 94

3.01.03 Ish = Short Circuit Current of the 415V system for a fault on the cable.
Here the maximum fault level at 415V PMCC/MCC is = 50 kA

3.01.04 Value of 't' is based on the fault clearance time (Breaker tripping time + relay operation time + tolerance).
However, as per requirement, the fault withstand time has been taken as 0.5 secs for all outgoing
distribution feeders to other switchboard.

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET11 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.01.05 Substituting the above values in the above formula, we have,

A = 50000 X √0.5 mm2

94
= 376.121 mm2

Minimum selected size = 400 mm2 which corresponds to 53.2 kA for 0.5 secs

3.02.00 Based on cable ampacity

Derating Factor for Ambient [ Note : Since cables would be routed in air,
Air Temperature of 50ºC as = 0.90 derating factors for ground is not applicable.]
per Attachment II - RATING
FACTOR (Fa)

Derating Factor for Group of

Cables as per Attachment II - = 0.73
GROUP FACTOR (Fs)

Net Derating Factor

(Fa X Fs) = 0.9 X 0.73

= 0.657

3.02.01 The load of MCC-1 to be carried by the circuit based on the present loading is 1357 KVA ,as could be seen
from the load list

The rated current = KVA

√ 3 X Rated Voltage (KV)

= 1357 Amps
1.7321 X 0.415

= 1887.82 Amps

Nominal Current Carrying

Capacity Required = 1887.82/0.657 Amps

= 2873.4 Amps

\ Selected cable size of 1C x 630 mm2 (AL) cable

Rated Current Carrying capacity of

630 mm2 cable = 814 Amps

\ No. of Cables per phase = 2873.4/814

= 3.53

= 4

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET12 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

\ 4 nos. 1Cx 630 mm2 (AL) cables are used for interconnection between PCC1 to MCC - 3

3.03.00 Based on the Voltage Drop

3.03.01 For interconnecting distributer feeder between PCC and MCC

Rated Voltage = 415 Volts

Rated Current = 1887.82 Amps

Approximate load power factor = 0.85

(cos f)

\ sin f = 0.53

Size of Cables = 630 mm2

No. of Cables per phase = 4

Length of Cable Run = 40 meters

AC Resistance of Cable at 90ºC = 0.06 Ohm/Km

[Reference - Attachment - II]

Actual Resistance of Cable of length

40 meters and 4 runs in = (0.06X40)/(4X1000) Ohms
parallel
= 0.0006 Ohms

Reactance of 630 mm2 cable = 0.0843 Ohm/Km

[Reference - Attachment - II]

Actual Reactance of Cable of length

40 meters and 4 runs = (0.0843X40)/(4X1000)

= 0.000843 Ohms

The Voltage Drop is = √ 3 X I (R cos f + X sin f )

= 3.129 Volts

= 0.76 % rated voltage, which is

less than allowable 10%

3.04.00 Conclusion

4 nos. 1CX 630 mm2 size (AL) cable for interconnection between PCC 1 & MCC-3 is adequate to satisfy
the short circuit, ampacity and voltage drop requirements.

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET13 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.00.01 Sizing Calculations of Incomer to MCC-4 from PCC-1

The 415V power cables referred above are required feeding power from the 415V PCC to 415V MCC.

3.01.00 Based on Short Circuit

3.01.01 The minimum cross section of the cable from short circuit considerations, is given by the formula,

A = Ish √t
k
where, A = Conductor cross section in mm2
t = Fault clearance time in secs
K = A constant depending upon
- Conductor type and its initial & final temperature
- Insulation

3.01.02 The value of K for initial conductor temperature = 90ºC and final conductor temperature = 250ºC, based on
XLPE (AL) cable and that the cable carries its rated current = 94

3.01.03 Ish = Short Circuit Current of the 415V system for a fault on the cable.
Here the maximum fault level at 415V PMCC/MCC is = 50 kA

3.01.04 Value of 't' is based on the fault clearance time (Breaker tripping time + relay operation time + tolerance).
However, as per requirement, the fault withstand time has been taken as 0.5 secs for all outgoing
distribution feeders to other switchboard.

3.01.05 Substituting the above values in the above formula, we have,

A = 50000 X √0.5 mm2

94
= 376.121 mm2

Minimum selected size = 400 mm2 which corresponds to 53.2 kA for 0.5 secs

3.02.00 Based on cable ampacity

Derating Factor for Ambient [ Note : Since cables would be routed in air,
Air Temperature of 50ºC as = 0.90 derating factors for ground is not applicable.]
per Attachment II - RATING
FACTOR (Fa)

Derating Factor for Group of

Cables as per Attachment II - = 0.73
GROUP FACTOR (Fs)

Net Derating Factor

(Fa X Fs) = 0.9 X 0.73

= 0.657

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET14 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

3.02.01 The load of MCC-1 to be carried by the circuit based on the present loading is 1052 KVA ,as could be seen
from the load list

The rated current = KVA

√ 3 X Rated Voltage (KV)

= 1052 Amps
1.7321 X 0.415

= 1463.51 Amps

Nominal Current Carrying

Capacity Required = 1463.51/0.657 Amps

= 2227.57 Amps

\ Selected cable size of 1C x 630 mm2 (AL) cable

Rated Current Carrying capacity of

630 mm2 cable = 814 Amps

\ No. of Cables per phase = 2227.57/814

= 2.737

= 3

\ 3 nos. 1Cx 630 mm2 (AL) cables are used for interconnection between PCC1 to MCC - 4

3.03.00 Based on the Voltage Drop

3.03.01 For interconnecting distributer feeder between PCC and MCC

Rated Voltage = 415 Volts

Rated Current = 1463.51 Amps

Approximate load power factor = 0.85

(cos f)

\ sin f = 0.53

Size of Cables = 630 mm2

No. of Cables per phase = 3

Length of Cable Run = 300 meters

AC Resistance of Cable at 90ºC = 0.06 Ohm/Km

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET15 OF 31

 Project : Cooling Water Treatment and Distribution
System At Patratu
Owner : JSPL
EPC Contractor : IIL
Consultant To EPC Contractor: ATS

Actual Resistance of Cable of length

300 meters and 3 runs in = (0.06X300)/(3X1000) Ohms
parallel
= 0.006 Ohms

Reactance of 630 mm2 cable = 0.0843 Ohm/Km

[Reference - Attachment - II]

Actual Reactance of Cable of length

300 meters and 3 runs = (0.0843X300)/(3X1000)

= 0.00843 Ohms

The Voltage Drop is = √ 3 X I (R cos f + X sin f )

= 24.254 Volts

= 5.85 % rated voltage, which is

less than allowable 10%

3.04.00 Conclusion

3 nos. 1CX 630 mm2 size (AL) cable for interconnection between PCC 1 & MCC-4 is adequate to satisfy
the short circuit, ampacity and voltage drop requirements.

4.00.00 Summary

1 Incomer to MCC 1(Regular power supply bus) : 7 nos 1c X 630 mm2 AL

2 Incomer to MCC 1(Emg power supply bus) : 1 no 3.5 c X 400 mm2 AL
3 Incomer to MCC 2 : 14 nos 1c X 630 mm 2
AL
4 Incomer to MCC 3 : 14 nos 1c X 630 mm2 AL
5 Incomer to MCC 4 : 11 nos 1c X 630 mm 2
AL

5.00.00 REFERENCES 1

SL. DESCRIPTION IIL DRG/DOC NO. ATS DRG/DOC NO

[I] Preliminary LOAD LIST Preliminary 220708 -LOAD
LIST_JSPL Rev1.xls

[II] DETAIL TECHNICAL SPEC FOR DATA SHEET FOR LV POWER CABLE .
CABLES DOC NO : A/IILC7-E-DSH-3_REV 0

DOC.NO.A/IILC7-E-DCA-2_REV-1 IIL,KOLKATA SHEET16 OF 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
FCE PUMPING & COOLING STN. MCC # 1

INCOMER CABLE (For details refer Sizing Calculation for Incomer)

P14-A Horizontal Pumps Hot Well 55.00 0.930 0.87 0.49 94.57 0.6570 143.95 3.0 2XWY 70.0 AL 32.0 179 1 40 0.4430 0.5700 0.0740 0.0228 0.0030 3.49 0.84 0.30 0.95 11.40 2.75
to Cooling Tower #
3(working)
P14-B Horizontal Pumps Hot Well 55.00 0.930 0.87 0.49 94.57 0.6570 143.95 3.0 2XWY 70.0 AL 32.0 179 1 37 0.4430 0.5700 0.0740 0.0211 0.0027 3.23 0.78 0.30 0.95 10.54 2.54
to Cooling Tower #
3(working)

P14-C Horizontal Pumps Hot Well 55.00 0.930 0.87 0.49 94.57 0.6570 143.95 3.0 2XWY 70.0 AL 32.0 179 1 34 0.4430 0.5700 0.0740 0.0194 0.0025 2.96 0.71 0.30 0.95 9.69 2.33
to Cooling Tower #
3(standby)

P14-A/V Horizontal Pumps Hot Well 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 45 7.4100 9.4485 0.0985 0.4252 0.0044 1.97 0.48 0.30 0.95 5.46 1.32
to Cooling Tower #
3(working)MOV

P14-B/V Horizontal Pumps Hot Well 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 42 7.4100 9.4485 0.0985 0.3968 0.0041 1.84 0.44 0.30 0.95 5.10 1.23
to Cooling Tower #
3(working)MOV

P14-C/V Horizontal Pumps Hot Well 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 40 7.4100 9.4485 0.0985 0.3779 0.0039 1.75 0.42 0.30 0.95 4.85 1.17
to Cooling Tower #
3(standby)MOV

P15-A Emergency Pump from hot 30.00 0.914 0.84 0.54 54.36 0.6570 82.74 3.0 2XWY 25.0 AL 23.0 96 1 45 1.2000 1.5439 0.0805 0.0695 0.0036 5.68 1.37 0.30 0.95 16.47 3.97
well to CT-3(working)

P16-A Emergency Pump from 75.00 0.936 0.83 0.56 134.31 0.6570 204.43 3.0 2XWY 95.0 AL 37.5 221 1 34 0.3200 0.4117 0.0724 0.0140 0.0025 3.02 0.73 0.30 0.95 10.97 2.64
Cold Well-3 To O.H.
Tank(working)
P23-A Cold Well AVGF feed 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 48 1.9100 2.4574 0.0808 0.1180 0.0039 3.62 0.87 0.30 0.95 10.42 2.51
pumps(working)

P23-B Cold Well AVGF feed 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 50 1.9100 2.4574 0.0808 0.1229 0.0040 3.77 0.91 0.30 0.95 10.85 2.61
pumps(standby) 1

P23-A/V Cold Well AVGF feed 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 53 7.4100 9.4485 0.0985 0.5008 0.0052 2.32 0.56 0.30 0.95 6.43 1.55
pumps(working)MOV

P23-B/V Cold Well AVGF feed 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 55 7.4100 9.4485 0.0985 0.5197 0.0054 2.41 0.58 0.30 0.95 6.67 1.61
pumps(standby)MOV

FCT-A Furnace cooling tower 40.00 0.912 0.85 0.53 71.79 0.6570 109.27 3.0 2XWY 35.0 AL 25.0 117 1 65 0.8680 1.1168 0.0783 0.0726 0.0051 8.01 1.93 0.30 0.95 23.84 5.75
fan(working)

FCT-B Furnace cooling tower 40.00 0.912 0.85 0.53 71.79 0.6570 109.27 3.0 2XWY 35.0 AL 25.0 117 1 62 0.8680 1.1168 0.0783 0.0692 0.0049 7.64 1.84 0.30 0.95 22.74 5.48
fan(working)

FCT-C Furnace cooling tower 40.00 0.912 0.85 0.53 71.79 0.6570 109.27 3.0 2XWY 35.0 AL 25.0 117 1 60 0.8680 1.1168 0.0783 0.0670 0.0047 7.39 1.78 0.30 0.95 22.01 5.30
fan(standby)
1 1
FCR 3T EOT crane (furnace 7.50 0.870 0.84 0.54 14.28 0.6570 21.73 3.0 2XWY 16.0 AL 21.0 70 1 55 1.9100 2.4574 0.0808 0.1352 0.0044 2.87 0.69 0.30 0.95 7.97 1.92
cooling pump house)
(working)
FMV Makeup water line MOV 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 30 7.4100 9.4485 0.0985 0.2835 0.0030 1.32 0.32 0.30 0.95 3.64 0.88
P12-A/V Horizontal Pumps Cold 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 45 7.4100 9.4485 0.0985 0.4252 0.0044 1.97 0.48 0.30 0.95 5.46 1.32
Well-3 To Reheating
Furnace # 2(W.R.M)
(working) MOV

P12-B/V Horizontal Pumps Cold 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 42 7.4100 9.4485 0.0985 0.3968 0.0041 1.84 0.44 0.30 0.95 5.10 1.23
Well-3 To Reheating
Furnace # 2(W.R.M)
(standby)MOV
P13-A/V Horizontal Pumps Cold 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 42 7.4100 9.4485 0.0985 0.3968 0.0041 1.84 0.44 0.30 0.95 5.10 1.23
Well-3 To Reheating
Furnace #1(B.M)(working)
MOV

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 17 of 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
P13-B/V Horizontal Pumps Cold 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 42 7.4100 9.4485 0.0985 0.3968 0.0041 1.84 0.44 0.30 0.95 5.10 1.23
Well-3 To Reheating
Furnace #1(B.M)(standby)
MOV

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 18 of 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
SCALE PIT MCC # 2

INCOMER CABLE (For details refer Sizing Calculation for Incomer)

BP-A Bearing cooling 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 42 1.9100 2.4574 0.0808 0.1032 0.0034 3.17 0.76 0.30 0.95 9.12 2.20
pump(working)

BP-B Bearing cooling 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 40 1.9100 2.4574 0.0808 0.0983 0.0032 3.02 0.73 0.30 0.95 8.68 2.09
pump(working)

P5-A/V Vertical Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 60 7.4100 9.4485 0.0985 0.5669 0.0059 2.63 0.63 0.30 0.95 7.28 1.75
pit to settling tankfor
BM,WRM(working) MOV
P5-B/V Vertical Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 58 7.4100 9.4485 0.0985 0.5480 0.0057 2.54 0.61 0.30 0.95 7.04 1.70
pit to settling tankfor
BM,WRM(working) MOV
P5-C/V Vertical Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 56 7.4100 9.4485 0.0985 0.5291 0.0055 2.46 0.59 0.30 0.95 6.80 1.64
pit to settling tankfor
BM,WRM(working) MOV
P5-D/V Vertical Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 54 7.4100 9.4485 0.0985 0.5102 0.0053 2.37 0.57 0.30 0.95 6.55 1.58
pit to settling tankfor
BM,WRM(working) MOV
P5-E/V Vertical Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 52 7.4100 9.4485 0.0985 0.4913 0.0051 2.28 0.55 0.30 0.95 6.31 1.52
pit to settling tankfor
BM,WRM(standby) MOV
P17-A/V Turbine Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 49 7.4100 9.4485 0.0985 0.4630 0.0048 2.15 0.52 0.30 0.95 5.95 1.43
Pit for Flume flushing
(working) MOV
P17-B/V Turbine Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 48 7.4100 9.4485 0.0985 0.4535 0.0047 2.10 0.51 0.30 0.95 5.83 1.40
Pit for Flume flushing
(working) MOV
P17-C/V Turbine Pumps from Scale 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 47 7.4100 9.4485 0.0985 0.4441 0.0046 2.06 0.50 0.30 0.95 5.70 1.37
Pit for Flume flushing
(standby) MOV

SPCR/1 5T EOT crane for scale pit 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 30 1.9100 2.4574 0.0808 0.0737 0.0024 2.26 0.55 0.30 0.95 6.51 1.57
(working)

SPCR/2 3T EOT crane for scale pit 7.50 0.870 0.84 0.54 14.28 0.6570 21.73 3.0 2XWY 16.0 AL 21.0 70 1 35 1.9100 2.4574 0.0808 0.0860 0.0028 1.82 0.44 0.30 0.95 5.07 1.22
pump house(working)
1 1

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 19 of 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
PUMPING & COOLING STN. ICW MCC # 3

INCOMER CABLE (For details refer Sizing Calculation for Incomer)

P7-A Backwash Pumps Cold 55.00 0.930 0.87 0.49 94.57 0.6570 143.95 3.0 2XWY 70.0 AL 32.0 179 1 100 0.4430 0.5700 0.0740 0.0570 0.0074 8.72 2.10 0.30 0.95 28.49 6.87
Well-1Pressure Filters
(working)
P7-B Backwash Pumps Cold 55.00 0.930 0.87 0.49 94.57 0.6570 143.95 3.0 2XWY 70.0 AL 32.0 179 1 95 0.4430 0.5700 0.0740 0.0541 0.0070 8.28 2.00 0.30 0.95 27.07 6.52
Well-1 Pressure Filters
(standby)
P7-A/V Backwash Pumps Cold 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 105 7.4100 9.4485 0.0985 0.9921 0.0103 4.60 1.11 0.30 0.95 12.74 3.07
Well-1Pressure Filters
(working) MOV
P7-B/V Backwash Pumps Cold 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 100 7.4100 9.4485 0.0985 0.9448 0.0099 4.38 1.06 0.30 0.95 12.14 2.92
Well-1 Pressure Filters
(standby) MOV
P21-A Cold well AVGF feed 18.50 0.900 0.81 0.59 35.31 0.6570 53.74 3.0 2XWY 16.0 AL 21.0 70 1 53 1.9100 2.4574 0.0808 0.1302 0.0043 6.60 1.59 0.30 0.95 19.00 4.58
pumps (working)

P21-B Cold well AVGF feed 18.50 0.900 0.81 0.59 35.31 0.6570 53.74 3.0 2XWY 16.0 AL 21.0 70 1 52 1.9100 2.4574 0.0808 0.1278 0.0042 6.48 1.56 0.30 0.95 18.64 4.49
pumps (standby)

P21-A/V Cold well AVGF feed 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 58 7.4100 9.4485 0.0985 0.5480 0.0057 2.54 0.61 0.30 0.95 7.04 1.70
pumps (working) MOV

P21-B/V Cold well AVGF feed 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 57 7.4100 9.4485 0.0985 0.5386 0.0056 2.50 0.60 0.30 0.95 6.92 1.67
pumps (standby) MOV

DCW-CT-A DCW cooling tower fan 60.00 0.920 0.87 0.49 104.29 0.6570 158.74 3.0 2XWY 95.0 AL 37.5 221 1 160 0.3200 0.4117 0.0724 0.0659 0.0116 11.38 2.74 0.30 0.95 40.07 9.66
(working)

DCW-CT-B DCW cooling tower fan 60.00 0.920 0.87 0.49 104.29 0.6570 158.74 3.0 2XWY 95.0 AL 37.5 221 1 155 0.3200 0.4117 0.0724 0.0638 0.0112 11.03 2.66 0.30 0.95 38.82 9.35
(working)

DCW-CT-C DCW cooling tower fan 60.00 0.920 0.87 0.49 104.29 0.6570 158.74 3.0 2XWY 95.0 AL 37.5 221 1 150 0.3200 0.4117 0.0724 0.0618 0.0109 10.67 2.57 0.30 0.95 37.57 9.05
(working)

DCW-CT-D DCW cooling tower fan 60.00 0.920 0.87 0.49 104.29 0.6570 158.74 3.0 2XWY 95.0 AL 37.5 221 1 145 0.3200 0.4117 0.0724 0.0597 0.0105 10.32 2.49 0.30 0.95 36.32 8.75
(working)

ICW-CT-A Mill ICW cooling tower fan 50.00 0.912 0.86 0.51 88.69 0.6570 134.99 3.0 2XWY 50.0 AL 27.5 142 1 100 0.6410 0.8247 0.0750 0.0825 0.0075 11.48 2.77 0.30 0.95 35.28 8.50
(FCE) (working)

ICW-CT-B Mill ICW cooling tower fan 50.00 0.912 0.86 0.51 88.69 0.6570 134.99 3.0 2XWY 50.0 AL 27.5 142 1 95 0.6410 0.8247 0.0750 0.0783 0.0071 10.91 2.63 0.30 0.95 33.51 8.08
(FCE) (working)

ICW-CT-C Mill ICW cooling tower fan 50.00 0.912 0.86 0.51 88.69 0.6570 134.99 3.0 2XWY 50.0 AL 27.5 142 1 90 0.6410 0.8247 0.0750 0.0742 0.0068 10.33 2.49 0.30 0.95 31.75 7.65
(FCE) (working)

ICW-CT-D Mill ICW cooling tower fan 50.00 0.912 0.86 0.51 88.69 0.6570 134.99 3.0 2XWY 50.0 AL 27.5 142 1 85 0.6410 0.8247 0.0750 0.0701 0.0064 9.76 2.35 0.30 0.95 29.99 7.23
(FCE) (standby)
1 1
ICW-CR 3T EOT crane (working) 7.50 0.870 0.84 0.54 14.28 0.6570 21.73 3.0 2XWY 16.0 AL 21.0 70 1 45 1.9100 2.4574 0.0808 0.1106 0.0036 2.35 0.57 0.30 0.95 6.52 1.57

DCW-CR 5T EOT crane (working) 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 50 1.9100 2.4574 0.0808 0.1229 0.0040 3.77 0.91 0.30 0.95 10.85 2.61

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 20 of 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
P1-A/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 80 7.4100 9.4485 0.0985 0.7559 0.0079 3.51 0.85 0.30 0.95 9.71 2.34
MOV (working)

P1-B/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 75 7.4100 9.4485 0.0985 0.7086 0.0074 3.29 0.79 0.30 0.95 9.10 2.19
MOV (working)

P1-C/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 70 7.4100 9.4485 0.0985 0.6614 0.0069 3.07 0.74 0.30 0.95 8.50 2.05
MOV (working)

P1-D/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 60 7.4100 9.4485 0.0985 0.5669 0.0059 2.63 0.63 0.30 0.95 7.28 1.75
MOV(standby)

P3-A/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 65 7.4100 9.4485 0.0985 0.6142 0.0064 2.85 0.69 0.30 0.95 7.89 1.90
MOV (working)

P3-B/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 60 7.4100 9.4485 0.0985 0.5669 0.0059 2.63 0.63 0.30 0.95 7.28 1.75
MOV(standby)

P4-A/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 85 7.4100 9.4485 0.0985 0.8031 0.0084 3.73 0.90 0.30 0.95 10.32 2.49
MOV (working)

P4-B/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 80 7.4100 9.4485 0.0985 0.7559 0.0079 3.51 0.85 0.30 0.95 9.71 2.34
MOV (working)

P4-C/V DCW BRM feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 75 7.4100 9.4485 0.0985 0.7086 0.0074 3.29 0.79 0.30 0.95 9.10 2.19
MOV(standby)

P9-A/V BRM auxilary feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 60 7.4100 9.4485 0.0985 0.5669 0.0059 2.63 0.63 0.30 0.95 7.28 1.75
MOV (working)

P9-B/V BRM auxilary feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 57 7.4100 9.4485 0.0985 0.5386 0.0056 2.50 0.60 0.30 0.95 6.92 1.67
MOV (working)

P9-C/V BRM auxilary feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 55 7.4100 9.4485 0.0985 0.5197 0.0054 2.41 0.58 0.30 0.95 6.67 1.61
MOV (standby)

P10-A/V WRM auxilary feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 60 7.4100 9.4485 0.0985 0.5669 0.0059 2.63 0.63 0.30 0.95 7.28 1.75
MOV(working)

P10-B/V WRM auxilary feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 57 7.4100 9.4485 0.0985 0.5386 0.0056 2.50 0.60 0.30 0.95 6.92 1.67
MOV(working)

P10-C/V WRM auxilary feed pump 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 55 7.4100 9.4485 0.0985 0.5197 0.0054 2.41 0.58 0.30 0.95 6.67 1.61
MOV(standby)

ICW MV ICW Makeup water line 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 35 7.4100 9.4485 0.0985 0.3307 0.0034 1.53 0.37 0.30 0.95 4.25 1.02
MOV(working)

DCW MV DCW Makeup water line 1.50 0.785 0.8 0.60 3.32 0.6570 5.06 3.0 2XWY 2.5 CU 16.0 29 1 70 7.4100 9.4485 0.0985 0.6614 0.0069 3.07 0.74 0.30 0.95 8.50 2.05
MOV(working)

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 21 of 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
SETTLING TANK MCC # 4

INCOMER CABLE (For details refer Sizing Calculation for Incomer)

P11-A Transfer to Backwash 15.00 0.894 0.81 0.59 28.82 0.6570 43.86 3.0 2XWY 16.0 AL 21.0 70 1 30 1.9100 2.4574 0.0808 0.0737 0.0024 3.05 0.74 0.30 0.95 8.78 2.12
water to Thickener pump
(working)
P11-B Transfer to Backwash 15.00 0.894 0.81 0.59 28.82 0.6570 43.86 3.0 2XWY 16.0 AL 21.0 70 1 25 1.9100 2.4574 0.0808 0.0614 0.0020 2.54 0.61 0.30 0.95 7.32 1.76
water to Thickener pump
(standby) 1 1
P22-A Sludge Pumps(working) 3.70 0.840 0.81 0.59 7.57 0.6570 11.52 3.0 2XWY 2.5 CU 16.0 29 1 30 7.4100 9.4485 0.0985 0.2835 0.0030 3.03 0.73 0.30 0.95 8.29 2.00

P22-B Sludge Pumps(working) 3.70 0.840 0.81 0.59 7.57 0.6570 11.52 3.0 2XWY 2.5 CU 16.0 29 1 25 7.4100 9.4485 0.0985 0.2362 0.0025 2.53 0.61 0.30 0.95 6.91 1.66

P22-C Sludge Pumps(standby) 3.70 0.840 0.81 0.59 7.57 0.6570 11.52 3.0 2XWY 2.5 CU 16.0 29 1 20 7.4100 9.4485 0.0985 0.1890 0.0020 2.02 0.49 0.30 0.95 5.53 1.33

P22-D Sludge Pumps(standby) 3.70 0.840 0.81 0.59 7.57 0.6570 11.52 3.0 2XWY 2.5 CU 16.0 29 1 25 7.4100 9.4485 0.0985 0.2362 0.0025 2.53 0.61 0.30 0.95 6.91 1.66

P24-A Diaphragm typeThickener 3.70 0.840 0.81 0.59 7.57 0.6570 11.52 3.0 2XWY 16.0 AL 21.0 70 1 130 1.9100 2.4574 0.0808 0.3195 0.0105 3.47 0.84 0.30 0.95 9.99 2.41
underflow pumps(working)

P24-B Diaphragm typeThickener 3.70 0.840 0.81 0.59 7.57 0.6570 11.52 3.0 2XWY 16.0 AL 21.0 70 1 125 1.9100 2.4574 0.0808 0.3072 0.0101 3.34 0.80 0.30 0.95 9.60 2.31
underflow pumps(standby)

P25-A Filter press feed pumps 5.50 0.857 0.83 0.56 10.76 0.6570 16.37 3.0 2XWY 2.5 CU 16.0 29 1 25 7.4100 9.4485 0.0985 0.2362 0.0025 3.68 0.89 0.30 0.95 9.82 2.37
(Screwed Pump)(working)

P25-B Filter press feed pumps 5.50 0.857 0.83 0.56 10.76 0.6570 16.37 3.0 2XWY 2.5 CU 16.0 29 1 20 7.4100 9.4485 0.0985 0.1890 0.0020 2.94 0.71 0.30 0.95 7.86 1.89
(Screwed Pump)(standby)

DP1-A PAC Dosing pump(working) 2.20 0.810 0.8 0.60 4.72 0.6570 7.19 3.0 2XWY 2.5 CU 16.0 29 1 30 7.4100 9.4485 0.0985 0.2835 0.0030 1.87 0.45 0.30 0.95 5.18 1.25

DP1-B PAC Dosing 2.20 0.810 0.8 0.60 4.72 0.6570 7.19 3.0 2XWY 2.5 CU 16.0 29 1 30 7.4100 9.4485 0.0985 0.2835 0.0030 1.87 0.45 0.30 0.95 5.18 1.25
pump(standby)

DP2-A POLYMER Dosing 2.20 0.810 0.8 0.60 4.72 0.6570 7.19 3.0 2XWY 2.5 CU 16.0 29 1 25 7.4100 9.4485 0.0985 0.2362 0.0025 1.56 0.38 0.30 0.95 4.31 1.04
pump(working)

DP2-B POLYMER Dosing 2.20 0.810 0.8 0.60 4.72 0.6570 7.19 3.0 2XWY 2.5 CU 16.0 29 1 20 7.4100 9.4485 0.0985 0.1890 0.0020 1.25 0.30 0.30 0.95 3.45 0.83
pump(standby)

AG1-A PAC Dosing tank agitator 3.00 0.840 0.81 0.59 6.13 0.6570 9.34 3.0 2XWY 2.5 CU 16.0 29 1 35 7.4100 9.4485 0.0985 0.3307 0.0034 2.87 0.69 0.30 0.95 7.84 1.89
(working)

AG1-B PAC Dosing tank agitator 3.00 0.840 0.81 0.59 6.13 0.6570 9.34 3.0 2XWY 2.5 CU 16.0 29 1 40 7.4100 9.4485 0.0985 0.3779 0.0039 3.28 0.79 0.30 0.95 8.96 2.16
(standby)

AG2 Polymer Dosing tank 15.00 0.894 0.81 0.59 28.82 0.6570 43.86 3.0 2XWY 25.0 AL 23.0 96 1 120 1.2000 1.5439 0.0805 0.1853 0.0097 7.77 1.87 0.30 0.95 23.29 5.61
agitator (working)

AGD Holding tank agitator drive 2.20 0.810 0.8 0.60 4.72 0.6570 7.19 3.0 2XWY 2.5 CU 16.0 29 1 120 7.4100 9.4485 0.0985 1.1338 0.0118 7.48 1.80 0.30 0.95 20.70 4.99
(working)

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 22 of 31

 POWER CABLE SIZING CALCULATION 1.0 MTPA BAR & 06 MTPA WRM MILL AT PATRATU

PROJECTCOOLING WATER TRAETMENT & DISTRIBUTION LT POWER CABLE SIZING CALCULATIONS

SYSTEM AT PATRATU
OWNER : JSPL
EPC CONTRACTOR : IIL
CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 3 PH [V]: 415

Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Tag Equipment Description FDR Efficency Full Load Sin f1 Rated Full Derating Nominal No. Of Type Of Selected Type Of Overall Rated No. of Length "R" of "R" of "X" Actual Actual Voltage Voltage Motor Sin f2 Voltage Voltage
No. Rating (η) Power Load Factor of Current for Cores Cables Conduct Diameter of current Parallel of Cable Cable at Cable at Resist.of React. of Drop in Drop in Starting Drop in Drop in
Factor Current Cable selection of Cable or the Cables carrying Runs from 200C 900C of Cable Cable at Cable Cable Cable p.f. Cable Cable
(Cos f1) Cable Size capacity MCC 900C during during (Cos f2) during during
Running Running Starting Starting
(VMN) (VMN) (VMS) (VMS)

kW % Amps Amps mm² mm Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W X

(1000/1.732x415

7.2xGx1.732x(Q
1.732xGx(ExQ+
MxO/ 1000xL)

MxP/1000xL)
Resistivity of

(S/415)x100

W/415x100
(C/(DxE)) x

conductor)
Nx (1+70x

Ö(1-U²)
Ö(1-E²)

xU+RxV)
FxR)
G/H
)
TA Tank agitator drive 7.50 0.870 0.84 0.54 14.28 0.6570 21.73 3.0 2XWY 16.0 AL 21.0 70 1 125 1.9100 2.4574 0.0808 0.3072 0.0101 6.52 1.57 0.30 0.95 18.12 4.37
(working)

B1-A Air Blower (working) 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 42 1.9100 2.4574 0.0808 0.1032 0.0034 3.17 0.76 0.30 0.95 9.12 2.20

B1-B Air Blower (working) 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 42 1.9100 2.4574 0.0808 0.1032 0.0034 3.17 0.76 0.30 0.95 9.12 2.20

B1-C Air Blower (standby) 11.00 0.884 0.81 0.59 21.37 0.6570 32.53 3.0 2XWY 16.0 AL 21.0 70 1 42 1.9100 2.4574 0.0808 0.1032 0.0034 3.17 0.76 0.30 0.95 9.12 2.20

ST CR 3T Crane inside room 7.50 0.870 0.84 0.54 14.28 0.6570 21.73 3.0 2XWY 16.0 AL 21.0 70 1 35 1.9100 2.4574 0.0808 0.0860 0.0028 1.82 0.44 0.30 0.95 5.07 1.22
(working)
1
Notes: 1

1 Temperature co-efficient of CU 0.00393

resistance:
AL 0.00409

2 Derating Factor of Cable:

a) Derating factor for cable spacing:

9 Cables, touching in 1 tray & arranged in 3 rack(Fs)= 0.73

b) Derating factor for variation in air temperature 50°C (Fa) = 0.9

Therefore, overall correction factor: (Fs X Fa) = 0.6570

3 Minimum cable size required 16 mm2 for Al

2.5 mm2 for Cu

4 Formula used to calculate percentage voltage drop = [1.732 x Full load current x (Resistance x Cosø + Reactance x Sinø ) x Length of cable in Metre] / [Supply voltage] x 100

5 Motor starting cu 600 % of motor full load current

6 Allowable voltage drop:

Motor feeders: 3 % during normal running

10 % during starting

7 Cable lengths are assumed based on layout drawing and considering the maximum length of similar type/rating feeders estimated among the no of drives for the same equipment.

8 Cable parameters and derating factors are from Manufacturer's (POLYCAB) catalogue.

9 Cables data are applicable for Copper & Aluminum

10 Reference Document :Motor LoadList - Preliminary 220708 -LOAD LIST_JSPL Rev 1.xls

: Power cable specification- DATA SHEET FOR LV POWER CABLE . DOC NO : A/IILC7-E-DSH-3_REV 0

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL , KOLKATA SHEET 23 of 31

 PROJECT: COOLING WATER TRAETMENT & DISTRIBUTION SYSTEM LT POWER CABLE SIZING CALCULATIONS FOR STAR-DELTA MOTOR STARTERS
AT PATRATU

OWNER : JSPL
EPC CONTRACTOR : IIL Nominal Voltage 3 PH [V]: 415

CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Equipment Description Motor Efficency Full Load Sin q1 Rated Starting Running Derating Nominal No. of Type Of Selected Type Overall Rated No. of Length of "R" "R" "X" Actual Actual VD in VD in Motor Sin q2 Voltage Voltage
Tag No. FDR h Power Full Current Current Factor Current for Cores Cables Cable Of Diameter curren Parallel Cable of Cable of Cable of Cable Resist. React. Cable Cable Starti Drop in Drop in
Rating Factor Load of Cable selection of Size Condu of the t Runs fromMCC at 20 oC at 90 oC of Cable of Cable during during ng p.f. Cable Cable
ctor Cables carryi Runnin Runnin (Cos during during
(Cos q1) Current Cable ng to Motor at 90 oC g VMN g VMN q2) Starting Starting
capaci VMS VMS
ty

kW % Amps Amps Amps Amps mm² No. Mtrs. Ohms/k Ohms/k Ohms/km Ohms Ohms Volts % Volts %
m m

A B C D E F G H I J L M N O P Q R S T U V W X

Co-eff of res. Of
(1000/1.732x41

Nx (1+70xtemp
(6/(3^0.5))*G

W/415x100
(C/(DxE)) x

(ExQ+FxR)
(G/(3^0.5))

S/415x100

6xGx1.732x
(QxU+RxV)
(1000xL)

(1000xL)

1.732xGx

(Note-2)
Ö(1-U²)
Ö(1-E²)

Al/Cu)
G/H
5)

MxO/

MxP/
FCE PUMPING & COOLING STN. MCC # 1

INCOMER CABLE (For details refer Sizing Calculation for Incomer)

P12-A Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 40 0.3200 0.4117 0.0724 0.0165 0.0029 3.57 0.86 0.30 0.95 10.80 2.60
To Reheating Furnace #
2(W.R.M)(working) (terminal1)

P12-A Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 40 0.3200 0.4117 0.0724 0.0165 0.0029 3.57 0.86 0.30 0.95 10.80 2.60
To Reheating Furnace #
2(W.R.M)(working)(terminal2)

P12-B Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 37 0.3200 0.4117 0.0724 0.0152 0.0027 3.30 0.80 0.30 0.95 9.99 2.41
To Reheating Furnace #
2(W.R.M)(standby) (terminal1)

P12-B Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 37 0.3200 0.4117 0.0724 0.0152 0.0027 3.30 0.80 0.30 0.95 9.99 2.41
To Reheating Furnace #
2(W.R.M)(standby)(terminal2)

P13-A Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 45 0.3200 0.4117 0.0724 0.0185 0.0033 4.02 0.97 0.30 0.95 12.15 2.93
To Reheating Furnace #1(B.M)
(working)(terminal1)

P13-A Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 45 0.3200 0.4117 0.0724 0.0185 0.0033 4.02 0.97 0.30 0.95 12.15 2.93
To Reheating Furnace #1(B.M)
(working)(terminal2)

P13-B Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 42 0.3200 0.4117 0.0724 0.0173 0.0030 3.75 0.90 0.30 0.95 11.34 2.73
To Reheating Furnace #1(B.M)
(standby)(terminal1)

P13-B Horizontal Pumps Cold Well-3 132 0.947 0.83 0.56 233.64 809.36 134.89 0.657 205.32 3.0 2XWY 95.0 AL 37.5 221 1 42 0.3200 0.4117 0.0724 0.0173 0.0030 3.75 0.90 0.30 0.95 11.34 2.73
To Reheating Furnace #1(B.M)
(standby)(terminal2)

SCALE PIT MCC # 2

INCOMER CABLE (For details refer Sizing Calculation for Incomer)
P5-A Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 55 0.2530 0.3255 0.0712 0.0179 0.0039 4.81 1.16 0.30 0.95 15.42 3.72
settling tankfor BM,WRM
(working) (terminal1)
P5-A Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 55 0.2530 0.3255 0.0712 0.0179 0.0039 4.81 1.16 0.30 0.95 15.42 3.72
settling tankfor BM,WRM
(working) (terminal2)
P5-B Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 53 0.2530 0.3255 0.0712 0.0173 0.0038 4.64 1.12 0.30 0.95 14.86 3.58
settling tankfor BM,WRM
(working) (terminal1)
P5-B Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 53 0.2530 0.3255 0.0712 0.0173 0.0038 4.64 1.12 0.30 0.95 14.86 3.58
settling tankfor BM,WRM
(working) (terminal2)
P5-C Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 51 0.2530 0.3048 0.0712 0.0155 0.0036 4.21 1.02 0.30 0.95 13.77 3.32
settling tankfor BM,WRM
(working) (terminal1)
P5-C Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 51 0.2530 0.3048 0.0712 0.0155 0.0036 4.21 1.02 0.30 0.95 13.77 3.32
settling tankfor BM,WRM
(working) (terminal2)
P5-D Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 49 0.2530 0.3048 0.0712 0.0149 0.0035 4.05 0.98 0.30 0.95 13.23 3.19
settling tankfor BM,WRM
(working) (terminal1)

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL,KOLKATA SHEET 24of 31

 PROJECT: COOLING WATER TRAETMENT & DISTRIBUTION SYSTEM LT POWER CABLE SIZING CALCULATIONS FOR STAR-DELTA MOTOR STARTERS
AT PATRATU

OWNER : JSPL
EPC CONTRACTOR : IIL Nominal Voltage 3 PH [V]: 415

CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Equipment Description Motor Efficency Full Load Sin q1 Rated Starting Running Derating Nominal No. of Type Of Selected Type Overall Rated No. of Length of "R" "R" "X" Actual Actual VD in VD in Motor Sin q2 Voltage Voltage
Tag No. FDR h Power Full Current Current Factor Current for Cores Cables Cable Of Diameter curren Parallel Cable of Cable of Cable of Cable Resist. React. Cable Cable Starti Drop in Drop in
Rating Factor Load of Cable selection of Size Condu of the t Runs fromMCC at 20 oC at 90 oC of Cable of Cable during during ng p.f. Cable Cable
ctor Cables carryi Runnin Runnin (Cos during during
(Cos q1) Current Cable ng to Motor at 90 oC g VMN g VMN q2) Starting Starting
capaci VMS VMS
ty

kW % Amps Amps Amps Amps mm² No. Mtrs. Ohms/k Ohms/k Ohms/km Ohms Ohms Volts % Volts %
m m

A B C D E F G H I J L M N O P Q R S T U V W X

Co-eff of res. Of
(1000/1.732x41

Nx (1+70xtemp
(6/(3^0.5))*G

W/415x100
(C/(DxE)) x

(ExQ+FxR)
(G/(3^0.5))

S/415x100

6xGx1.732x
(QxU+RxV)
(1000xL)

(1000xL)

1.732xGx

(Note-2)
Ö(1-U²)
Ö(1-E²)

Al/Cu)
G/H
5)

MxO/

MxP/
P5-D Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 49 0.2530 0.3048 0.0712 0.0149 0.0035 4.05 0.98 0.30 0.95 13.23 3.19
settling tankfor BM,WRM
(working) (terminal2)
P5-E Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 47 0.2530 0.3048 0.0712 0.0143 0.0033 3.88 0.94 0.30 0.95 12.69 3.06
settling tankfor BM,WRM
(Sstandby) (terminal1)
P5-E Vertical Pumps from Scale pit to 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 47 0.2530 0.3048 0.0712 0.0143 0.0033 3.88 0.94 0.30 0.95 12.69 3.06
settling tankfor BM,WRM
(standby) (terminal2)
P17-A Turbine Pumps from Scale Pit 90 0.939 0.83 0.56 160.66 556.54 92.76 0.657 141.18 3.00 2XWY 70.0 AL 32.0 179 1 44 0.4430 0.5337 0.0740 0.0235 0.0033 3.42 0.82 0.30 0.95 9.78 2.36
for Flume flushing (working)
(terminal1)
P17-A Turbine Pumps from Scale Pit 90 0.939 0.83 0.56 160.66 556.54 92.76 0.657 141.18 3.00 2XWY 70.0 AL 32.0 179 1 44 0.4430 0.5337 0.0740 0.0235 0.0033 3.42 0.82 0.30 0.95 9.78 2.36
for Flume flushing (working)
(terminal2)
P17-B Turbine Pumps from Scale Pit 90 0.939 0.83 0.56 160.66 556.54 92.76 0.657 141.18 3.00 2XWY 70.0 AL 32.0 179 1 43 0.4430 0.5337 0.0740 0.0229 0.0032 3.35 0.81 0.30 0.95 9.56 2.30
for Flume flushing (working)
(terminal1)
P17-B Turbine Pumps from Scale Pit 90 0.939 0.83 0.56 160.66 556.54 92.76 0.657 141.18 3.00 2XWY 70.0 AL 32.0 179 1 43 0.4430 0.5337 0.0740 0.0229 0.0032 3.35 0.81 0.30 0.95 9.56 2.30
for Flume flushing (working)
(terminal2)
P17-C Turbine Pumps from Scale Pit 90 0.939 0.83 0.56 160.66 556.54 92.76 0.657 141.18 3.00 2XWY 70.0 AL 32.0 179 1 42 0.4430 0.5337 0.0740 0.0224 0.0031 3.27 0.79 0.30 0.95 9.34 2.25
for Flume flushing (standby)
(terminal1)
P17-C Turbine Pumps from Scale Pit 90 0.939 0.83 0.56 160.66 556.54 92.76 0.657 141.18 3.00 2XWY 70.0 AL 32.0 179 1 42 0.4430 0.5337 0.0740 0.0224 0.0031 3.27 0.79 0.30 0.95 9.34 2.25
for Flume flushing (standby)
(terminal2)

PUMPING & COOLING STN. ICW MCC # 3

INCOMER CABLE (For details refer Sizing Calculation for Incomer)

P9-A Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.0 2XWY 70.0 AL 32.0 179 1 55 0.4430 0.5700 0.0740 0.0313 0.0041 5.53 1.33 0.30 0.95 15.57 3.75
BAR Mill for milll heat Exchange
(ICW)(working) (terminal1)

P9-A Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.0 2XWY 70.0 AL 32.0 179 1 55 0.4430 0.5700 0.0740 0.0313 0.0041 5.53 1.33 0.30 0.95 15.57 3.75
BAR Mill for milll heat Exchange
(ICW) (working) (terminal2)

P9-B Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.0 2XWY 70.0 AL 32.0 179 1 52 0.4430 0.5700 0.0740 0.0296 0.0038 5.22 1.26 0.30 0.95 14.72 3.55
BAR Mill for milll heat Exchange
(ICW)(working) (terminal1)

P9-B Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.0 2XWY 70.0 AL 32.0 179 1 52 0.4430 0.5700 0.0740 0.0296 0.0038 5.22 1.26 0.30 0.95 14.72 3.55
BAR Mill for milll heat Exchange
(ICW) (working) (terminal2)

P9-C Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 50 0.4430 0.5337 0.0740 0.0267 0.0037 4.73 1.14 0.30 0.95 13.52 3.26
BAR Mill for milll heat Exchange
(ICW)(working) (terminal1)

P9-C Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 50 0.4430 0.5337 0.0740 0.0267 0.0037 4.73 1.14 0.30 0.95 13.52 3.26
BAR Mill for milll heat Exchange
(ICW) (working) (terminal2)

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL,KOLKATA SHEET 25of 31

 PROJECT: COOLING WATER TRAETMENT & DISTRIBUTION SYSTEM LT POWER CABLE SIZING CALCULATIONS FOR STAR-DELTA MOTOR STARTERS
AT PATRATU

OWNER : JSPL
EPC CONTRACTOR : IIL Nominal Voltage 3 PH [V]: 415

CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Equipment Description Motor Efficency Full Load Sin q1 Rated Starting Running Derating Nominal No. of Type Of Selected Type Overall Rated No. of Length of "R" "R" "X" Actual Actual VD in VD in Motor Sin q2 Voltage Voltage
Tag No. FDR h Power Full Current Current Factor Current for Cores Cables Cable Of Diameter curren Parallel Cable of Cable of Cable of Cable Resist. React. Cable Cable Starti Drop in Drop in
Rating Factor Load of Cable selection of Size Condu of the t Runs fromMCC at 20 oC at 90 oC of Cable of Cable during during ng p.f. Cable Cable
ctor Cables carryi Runnin Runnin (Cos during during
(Cos q1) Current Cable ng to Motor at 90 oC g VMN g VMN q2) Starting Starting
capaci VMS VMS
ty

kW % Amps Amps Amps Amps mm² No. Mtrs. Ohms/k Ohms/k Ohms/km Ohms Ohms Volts % Volts %
m m

A B C D E F G H I J L M N O P Q R S T U V W X

Co-eff of res. Of
(1000/1.732x41

Nx (1+70xtemp
(6/(3^0.5))*G

W/415x100
(C/(DxE)) x

(ExQ+FxR)
(G/(3^0.5))

S/415x100

6xGx1.732x
(QxU+RxV)
(1000xL)

(1000xL)

1.732xGx

(Note-2)
Ö(1-U²)
Ö(1-E²)

Al/Cu)
G/H
5)

MxO/

MxP/
P10-A Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 55 0.4430 0.5337 0.0740 0.0294 0.0041 5.20 1.25 0.30 0.95 14.87 3.58
W.R.Mill for milll heat Exchange
(ICW) (working)(terminal1)

P10-A Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 55 0.4430 0.5337 0.0740 0.0294 0.0041 5.20 1.25 0.30 0.95 14.87 3.58
W.R.Mill for milll heat Exchange
(ICW) (working)(terminal2)

P10-B Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 52 0.4430 0.5337 0.0740 0.0278 0.0038 4.92 1.19 0.30 0.95 14.06 3.39
W.R.Mill for milll heat Exchange
(ICW) (working)(terminal1)

P10-B Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 52 0.4430 0.5337 0.0740 0.0278 0.0038 4.92 1.19 0.30 0.95 14.06 3.39
W.R.Mill for milll heat Exchange
(ICW) (working)(terminal2)

P10-C Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 50 0.4430 0.5337 0.0740 0.0267 0.0037 4.73 1.14 0.30 0.95 13.52 3.26
W.R.Mill for milll heat Exchange
(ICW) (working)(terminal1)

P10-C Horizontal pumps cold well to 110 0.944 0.83 0.56 195.32 676.61 112.77 0.657 171.64 3.00 2XWY 70.0 AL 32.0 179 1 50 0.4430 0.5337 0.0740 0.0267 0.0037 4.73 1.14 0.30 0.95 13.52 3.26
W.R.Mill for milll heat Exchange
(ICW) (working)(terminal2)

SETTLING TANK MCC # 4

INCOMER CABLE (For details refer Sizing Calculation for Incomer)
P6-A Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 30 0.2530 0.3255 0.0712 0.0098 0.0021 2.62 0.63 0.30 0.95 8.41 2.03
Tank to DMF(working)
(terminal1)
P6-A Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 30 0.2530 0.3255 0.0712 0.0098 0.0021 2.62 0.63 0.30 0.95 8.41 2.03
Tank to DMF(working)
(terminal2)
P6-B Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 25 0.2530 0.3255 0.0712 0.0081 0.0018 2.19 0.53 0.30 0.95 7.01 1.69
Tank to DMF(working)
(terminal1)
P6-B Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.0 2XWY 120.0 AL 39.5 257 1 25 0.2530 0.3255 0.0712 0.0081 0.0018 2.19 0.53 0.30 0.95 7.01 1.69
Tank to DMF(working)
(terminal2)
P6-C Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 20 0.2530 0.3048 0.0712 0.0061 0.0014 1.65 0.40 0.30 0.95 5.40 1.30
Tank to DMF(working)
(terminal1)
P6-C Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 20 0.2530 0.3048 0.0712 0.0061 0.0014 1.65 0.40 0.30 0.95 5.40 1.30
Tank to DMF(working)
(terminal2)

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL,KOLKATA SHEET 26of 31

 PROJECT: COOLING WATER TRAETMENT & DISTRIBUTION SYSTEM LT POWER CABLE SIZING CALCULATIONS FOR STAR-DELTA MOTOR STARTERS
AT PATRATU

OWNER : JSPL
EPC CONTRACTOR : IIL Nominal Voltage 3 PH [V]: 415

CONSULTANT TO EPC CONTRACTOR : ATS Nominal Voltage 1 PH [V]: 240

Bus bar short-circuit current [kA]: 50

Equip. Equipment Description Motor Efficency Full Load Sin q1 Rated Starting Running Derating Nominal No. of Type Of Selected Type Overall Rated No. of Length of "R" "R" "X" Actual Actual VD in VD in Motor Sin q2 Voltage Voltage
Tag No. FDR h Power Full Current Current Factor Current for Cores Cables Cable Of Diameter curren Parallel Cable of Cable of Cable of Cable Resist. React. Cable Cable Starti Drop in Drop in
Rating Factor Load of Cable selection of Size Condu of the t Runs fromMCC at 20 oC at 90 oC of Cable of Cable during during ng p.f. Cable Cable
ctor Cables carryi Runnin Runnin (Cos during during
(Cos q1) Current Cable ng to Motor at 90 oC g VMN g VMN q2) Starting Starting
capaci VMS VMS
ty

kW % Amps Amps Amps Amps mm² No. Mtrs. Ohms/k Ohms/k Ohms/km Ohms Ohms Volts % Volts %
m m

A B C D E F G H I J L M N O P Q R S T U V W X

Co-eff of res. Of
(1000/1.732x41

Nx (1+70xtemp
(6/(3^0.5))*G

W/415x100
(C/(DxE)) x

(ExQ+FxR)
(G/(3^0.5))

S/415x100

6xGx1.732x
(QxU+RxV)
(1000xL)

(1000xL)

1.732xGx

(Note-2)
Ö(1-U²)
Ö(1-E²)

Al/Cu)
G/H
5)

MxO/

MxP/
Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 25 0.2530 0.3048 0.0712 0.0076 0.0018 2.07 0.50 0.30 0.95 6.75 1.63
Tank to DMF(working)
(terminal1)
P6-D Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 25 0.2530 0.3048 0.0712 0.0076 0.0018 2.07 0.50 0.30 0.95 6.75 1.63
Tank to DMF(working)
(terminal2)
P6-E Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 30 0.2530 0.3048 0.0712 0.0091 0.0021 2.48 0.60 0.30 0.95 8.10 1.95
Tank to DMF(standby)
(terminal1)
P6-E Horizontal Pumps from Settling 160 0.95 0.83 0.56 282.31 977.94 162.99 0.657 248.08 3.00 2XWY 120.0 AL 39.5 257 1 30 0.2530 0.3048 0.0712 0.0091 0.0021 2.48 0.60 0.30 0.95 8.10 1.95
Tank to DMF(standby)
(terminal2)

Notes:

1 Temperature co-efficient of CU 0.00393

resistance: AL 0.00409

2 Derating Factor of Cable:

a) Derating factor for ambient air temperature at 50°C (F a) = 0.9

b) Derating factor for cable spacing:

9 cables, touching in one tray and arranged in 3 racks (Fs)= 0.73

Therefore, overall correction factor: 0.657

3 Minimum cable size required = 16 mm for Al

2

2.5 mm2 for Cu

4 Formula used to calculate percentage voltage drop = [1.732 x Full load current x (Resistance x Cosø + Reactance x Sinø ) x Length of cable in Metre] / [Supply voltage x 10]

5 Motor starting curre 600 % of full load current [Reference: Design basis report ]

6 Allowable voltage drop:

Motor feeders: 3 % during normal running

10 % during starting

7 Cable lengths are assumed based on layout drawing and considering the maximum length of similar type/rating feeders estimated among the no of drives for the same equipment.

8 Cable parameters and derating factors are from Manufacturer's (POLYCAB) catalogue.

9 Cables data are applicable for Copper & Aluminum

10 Reference Document : Motor Load List - Preliminary 220708 -LOAD LIST_JSPL Rev 1.xls

: Power Cable Specific DATA SHEET FOR LV POWER CABLE . DOC NO : A/IILC7-E-DSH-3_REV 0

DOC. NO.A/IILC7-E-DCA-2_REV- 1 IIL,KOLKATA SHEET 27of 31

DATA FOR CABLE RESISTANCE / REACTANCE/ OVERALL CABLE DIAMETER

TYPE OF
2XWY 2XWY
CABLES
1C 2C 3C 3.5C 4C
SIZE R20 for 1.1 X at 50 Hz for Remarks Approximate Approximate Approximate Approximate Approximat
KV XLPE 1.1 KV XLPE Overall Overall Overall Overall e Overall
insulation insulation Diameter Diameter (mm) Diameter (mm) Diameter (mm) Diameter
(mm) (mm)

1.5 12.1 0.107 Cu Cond. 16.00 15.00

2.5 7.41 0.0985 Cu Cond. 16.00 15.00

4 7.41 0.0927 Al Cond. 8.00 15.50 16.00 17.50

6 4.61 0.0884 8.50 16.50 17.00 18.50

10 3.08 0.0837 9.50 17.00 19.00 20.50

16 1.91 0.0808 13.00 17.00 21.00 21.00

25 1.2 0.0805 14.00 20.00 23.00 25.50 25.00

35 0.868 0.0783 15.00 22.00 25.00 26.50 26.50

50 0.641 0.075 17.00 24.00 27.50 29.50 29.50

70 0.443 0.074 19.00 27.00 32.00 34.00 34.00

95 0.32 0.0724 22.00 30.50 37.50 38.00 38.00

120 0.253 0.0712 23.50 33.00 39.50 41.00 42.00

150 0.206 0.0716 24.50 36.00 43.50 45.00 47.00

185 0.164 0.0718 26.50 40.00 48.50 50.00 52.00

240 0.125 0.071 29.00 45.00 53.00 56.00 57.50

300 0.1 0.0705 31.50 49.00 57.50 61.00 64.50

400 0.0778 0.0704 36.50 54.40 65.00 70.00 71.50

500 0.0605 0.0702 39.50 61.50 73.00 77.00

630 0.0469 0.0843 43.00 67.50 78.00

800 0.0367 0.0826 49.50

1000 0.0291 0.0825 58.00

NOTES:
1. Cables are with XLPE insulation.
2. Cu Conductor for 1.5 mm^2 and 2.5 mm^2 sizes
3. Al Conductor for 4 mm^2 to 630 mm^2 sizes
4. All above cable data is taken from POLYCAB'S & NICC0'S catalog.
CURRENT CARRYING CAPACITIES FOR COPPER / ALUMINIUM CONDUCTOR

TYPE OF
CABLES 2XWY

Size Current rating in Current rating in Remarks Core of Cables

Air @ 40ºC Ground @ 30ºC

1.5 21 24 Cu Conductor 3,3.5,4/C

2.5 29 31 Cu Conductor 3,3.5,4/C

4 36 43 Cu Conductor 3,3.5,4/C

6 47 54 Cu Conductor 3,3.5,4/C

10 62 72 Cu Conductor 3,3.5,4/C

16 70 73 Al Conductor 3,3.5,4/C

25 96 94 3,3.5,4/C

35 117 113 3,3.5,4/C

50 142 133 3,3.5,4/C

70 179 164 3,3.5,4/C

95 221 196 3,3.5,4/C

120 257 223 3,3.5,4/C

150 292 249 3,3.5,4/C

185 337 282 3,3.5,4/C

240 399 326 3,3.5,4/C

300 455 367 3,3.5,4/C

400 530 418 3,3.5,4/C

500 612 470 1/C

630 814 557 1/C

800 890 600 1/C

1000 1050 650 1/C

NOTES:
1. Cables are with XLPE insulation.
2. All above cable data is taken from POLYCAB'S catalog.