Tender No.

Contract Title Document Description

1. Expertise / Experience
1.3 Method Statement

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1.1 Method Statement for Plumbing System Works
1.1.1 1. Scope

This method statement covers the supply, installation, and testing of:

 UPVC Class 4 plastic pipes for the internal sewage network

 Floor drains, inspection chambers, and rainwater drainage pipes
 Cast iron rain filters and trench drains
 Manhole inspection rooms
 PPR water supply pipes (cold and hot water)
 Plumbing valves
 Sanitary fixtures (toilets, hand wash basins, showers, kitchen sinks)
 Horizontal electric water heaters

All works include civil works (excavation, backfilling, etc.), mechanical installation, and testing/commissioning in
accordance with approved drawings and specifications.

1.1.2 2. Materials

 Sewage Pipes: UPVC Class 4, diameters 50mm, 75mm, 110mm, 160mm

 Rainwater Pipes: UPVC Class 4, diameter 110mm
 Cast Iron Rain Filter: Dia. 110mm with downspout nozzle
 Drainage Fixtures: Floor drains (75mm), trench drain, 60x60 cm inspection chambers, heavy-duty manhole
covers
 Water Pipes: PPR (20mm, 25mm, 32mm, 40mm, 50mm)
 Valves: Angle shut-off valves, 32mm
 Sanitary Fixtures: Glazed porcelain toilets, ceramic wash basins, chrome mixers and valves, stainless steel
kitchen sinks (Korean/Turkish quality), complete showers
 Water Heater: Horizontal electric heater (Saudi ceramics) – 30, 50, 80 liters

1.1.3 3. Method

 All work shall be executed as per approved shop drawings, manufacturer specifications, and project quality
standards.
 Civil work includes accurate marking, excavation, backfilling, and compaction.
 Plumbing fixtures and fittings shall be installed to avoid clashes with structural or electrical elements.
 Vertical and horizontal supports will be fixed for pipe stability.
 Alignment and slope for drainage pipes shall be ensured as per plans.

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 1.1.4 4. Preparation

 Verify site readiness and clearances before starting.

 Confirm availability of approved materials and tools.
 Conduct toolbox talks and HSE briefing with the site crew.
 Ensure approved shop drawings and permits are available on site.
 Secure and isolate work area; ensure safety barriers are placed.

1.2 5. Installation (Detailed)

1.2.1 5.1 Sewage Network Installation (UPVC Class 4)

 Marking and Layout:

o Layout shall be marked on-site as per approved shop drawings.
o All slopes for gravity drainage pipes shall be marked to maintain a minimum slope of 1% unless
otherwise specified.
 Pipe Cutting and Joining:
o UPVC pipes will be cut using a fine-tooth saw and deburred at edges.
o Solvent welding will be used for jointing; joints shall be cleaned and dried before applying solvent
cement.
o Ensure pipes are properly aligned and supported during curing.
 Installation Method:
o Horizontal pipes will be installed with proper hangers and clamps not exceeding 1.5 m spacing.
o Pipes running vertically will be secured with pipe clips every 2 meters.
o Pipes embedded in walls/floors will be encased in sleeves or conduits to prevent direct contact with
concrete.
 Accessories:
o Floor drains (75 mm) will be installed flush with the floor finish, with stainless steel grating.
o Inspection chambers (60x60 cm) with heavy-duty cast iron covers will be installed at every change of
direction or junction.
o Manhole inspection rooms will be constructed as per the dimensions shown in the drawings with heavy-
duty frames and covers.

1.2.2 5.2 Rainwater Drainage Installation (UPVC & Cast Iron)

 Pipe Installation:
o UPVC Class 4 pipes (110 mm) will be installed vertically and horizontally to convey rainwater from the
roof to ground level.
o Pipes will be supported using non-corrosive brackets and clamps.
 Cast Iron Rain Filter:
o Installed at the top end of rainwater downpipes on the roof.
o Includes a leaf strainer and downspout nozzle to prevent blockage.
o Must be embedded firmly and sealed to avoid leakage.
 Trench Drain:
o To be set at finished floor level with proper gradient toward drainage pipe.
o Frame and grating to be fixed and aligned flush with the floor finish.

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 1.2.3 5.3 PPR Water Supply Network (Hot and Cold)

 Pipe Routing:
o PPR pipes will be installed as per the schematic layout in walls, ceilings, or service ducts.
o Hot water lines will be insulated with polyethylene foam or equivalent.
 Jointing:
o Pipes and fittings will be joined using fusion welding (socket welding technique).
o Heating tools will be set to manufacturer-recommended temperatures (typically 260°C).
 Supports:
o Horizontal PPR pipes supported every 1 meter; vertical every 2 meters.
o Expansion loops or offsets provided where necessary.
 Valves:
o 32 mm angle shut-off valves to be installed at accessible points like fixture branches and risers.

1.2.4 5.4 Installation of Sanitary Fixtures

1.2.4.1 Toilets:

 Glazed porcelain toilets fixed on floor using anchor bolts and sealing compound.
 Connect flush tank, water supply hose, and concealed handheld bidet.
 Secure proper slope for drainage connection.

1.2.4.2 Hand Wash Basins:

 Wall-mounted or pedestal type basins installed at standard height (typically 800-850 mm).
 Mixer tap connected to hot and cold lines; P-TRAP installed for drainage.

1.2.4.3 Showers:

 Mixer valve installed at correct height (usually 1 m above floor).

 Chrome-plated angle valves and accessories installed as per drawing.
 Showerhead and hand shower fixed with height adjustment bar (if required).

1.2.4.4 Kitchen Sinks:

 Stainless steel sinks embedded in counters with silicone sealant to prevent leaks.
 Mixer taps and drainage fittings installed with approved accessories.
 Connect to cold/hot water supply and internal waste line.

1.2.5 5.5 Water Heater Installation (Horizontal Type)

 Electric heater mounted securely on the wall using supplied brackets.

 Cold and hot water inlet/outlet connections made using flexible hoses and valves.
 Safety valve, pressure relief valve, and thermostat connections installed.
 Electrical connection made as per approved single-line diagram with protective breaker.
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 1.2.6 6. Testing & Commissioning

 Sewage and Drainage: Conduct flow test and visual inspection for leakage.
 Water Supply: Pressure test with 1.5 times working pressure; no leaks tolerated.
 Fixtures: Functional testing of faucets, flush, valves, and traps.
 Water Heater: Electrical and thermal testing up to 80°C with safety devices.
 Obtain approvals from supervising engineer before commissioning each section.

1.2.7 Method Statement for the Supply and Installation of HVAC System Works

1.2.7.1 1. Scope

Supply, installation, operation and warranty of LG or equivalent hot/cold split air conditioning units, including the
necessary extensions between indoor and outdoor units, drainage extensions to the nearest drainage point, outdoor unit
bases, and all related mechanical, civil, and electrical works. All works will be executed in compliance with technical
standards and require approval from the supervising engineer and the owner prior to commencement.

The scope also includes the supply, installation, testing, and warranty of various types of fans (wall-mounted and axial
linear) for ventilation and bathroom extraction purposes.

1.2.7.2 2. Materials

A. Air Conditioning Units

 LG or equivalent split-type hot/cold AC units:

o 12,000 BTU/H – Wall-mounted
o 18,000 BTU/H – Wall-mounted
o 24,000 BTU/H – Wall-mounted
o 30,000 BTU/H – Wall-mounted
o 36,000 BTU/H – Wall-mounted
o 12,000 BTU/H – Cassette ceiling type

B. Fans & Exhaust Units

 Wall-mounted fans – 1,000 CFM

 Axial linear fans for bathroom extraction:
o 25, 75, 100, 125, and 150 litres/second
o 800, 2,500, 5,000, and 10,000 CFM

C. Accessories & Components

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  Refrigerant copper piping (insulated)
 PVC/PE drainpipes
 Electrical wires and control cables
 Ductwork (GI or pre-insulated, as needed)
 Air outlets (grilles, diffusers)
 Control panels and on/off switches
 Supports, brackets, hangers
 Sealants, fasteners, and vibration isolators

1.2.7.3 3. Method

1. Review project drawings and specifications to identify equipment locations.

2. Verify the compatibility of equipment capacities with the design requirements.
3. Coordinate with civil, electrical, and architectural teams for smooth integration.
4. Procure all materials from approved vendors, ensuring quality compliance.
5. Execute works under supervision of a qualified HVAC engineer.
6. Maintain all safety, quality, and environmental compliance requirements.

1.2.7.4 4. Preparation

 Conduct a site walkthrough to validate installation points for indoor/outdoor units and fans.
 Confirm dimensions, clearances, and access routes for equipment.
 Mark the layout for wall/ceiling mounting, duct runs, drainage, and electrical routing.
 Ensure required civil works like wall openings, slab cutouts, and mounting platforms are completed.
 Verify that power supply and drainage points are in place.

1.2.8 5. Installation
1.2.8.1 A. Installation of Split-Type Air Conditioning Units

1. Indoor Units (Wall-mounted / Cassette Ceiling Type):

 Mounting:
o Mark the wall/ceiling position as per shop drawings.
o Install mounting brackets/plenums using expansion bolts, ensuring they are level and aligned.
o For cassette units, ensure enough clearance around the unit for service and air distribution.
 Piping Connection:
o Connect the insulated copper refrigerant lines (suction and liquid) to the indoor unit using flare nuts or
brazed joints.
o Ensure nitrogen purging is done during brazing to prevent scale formation.
 Drainage:
o Connect a flexible or rigid PVC/PE drainpipe to the indoor unit's condensate drain pan.
o Ensure a minimum slope of 1% to prevent water stagnation.
o Provide a trap or condensate pump (if necessary) for proper drainage.

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  Electrical Connections:
o Connect power supply and control wiring from indoor to outdoor units as per the manufacturer’s
terminal diagram.
o Use separate conduits for power and signal lines to avoid interference.
 Thermostat/Controller Installation:
o Mount the controller on the wall at an accessible height.
o Connect as per control wiring schematics.

2. Outdoor Units (Condensing Units):

 Base Preparation:
o Prepare a concrete pedestal or galvanized steel stand for the outdoor unit.
o Install anti-vibration rubber pads beneath the unit.
 Positioning:
o Maintain clearances for airflow, service, and heat rejection (as per manufacturer’s specs).
o Avoid locations with direct sunlight or obstructed airflow.
 Piping and Electrical Connection:
o Route the insulated copper piping from the indoor unit and connect to the outdoor unit (observe correct
sizing and pipe length limits).
o Connect the electrical power cable to the dedicated isolator and from isolator to the outdoor terminal.
o Connect the signal/control wire from the indoor unit.
 Insulation and Protection:
o Use closed-cell insulation for refrigerant lines and UV-protected wrap for outdoor exposure.
o Seal wall penetrations with weather-resistant sealant.

1.2.8.2 B. Installation of Ventilation and Exhaust Fans

1. Wall-Mounted Fans (1000 CFM):

 Mark and cut openings in the wall as required by the fan size.
 Secure mounting brackets to the structure with appropriate anchors.
 Install the fan housing, ensuring that the blades are not obstructed.
 Seal around the fan edges to prevent air leakage and vibration.
 Connect electrical wiring to the local switch and DB panel.

2. Axial Linear Fans (25 to 150 L/s and 800–10,000 CFM):

Ductwork & Fan Mounting:

 Install GI or pre-insulated ducts from the fan outlet to the exhaust point (e.g., roof or wall grille).
 Ensure the ducts are supported by hangers or wall brackets at intervals not exceeding 1.5 meters.
 Use flexible connections between fan and ducts to reduce vibration.
 Install access doors for maintenance where necessary.
 Install anti-vibration mounts beneath the fan base for units with high capacity (especially >2500 CFM).

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Air Outlets / Inlets:

 Fix air grilles, registers, or diffusers at the specified locations using screws or concealed clips.
 Ensure the grilles are properly aligned and sealed.

Drainage & Weather Protection (for Roof Discharge):

 Provide proper slope and flashing for rooftop exhaust ducts.

 Install rain caps, cowls, or backdraft dampers to prevent rainwater or reverse airflow.

Electrical Connection:

 Use proper cable sizing according to fan motor ratings.

 Install an isolator near the fan for maintenance purposes.
 Connect the on/off switch and verify the correct direction of fan rotation after energizing.

1.2.8.3 6. Testing & Commissioning

 AC Units:
o Check electrical continuity and insulation resistance.
o Perform vacuum and pressure test of refrigerant lines.
o Charge refrigerant as per manufacturer specs.
o Run test: verify cooling/heating, airflow, temperature control, and condensate drainage.
 Fans & Ventilation:
o Perform airflow test to ensure design CFM or L/s is achieved.
o Verify on/off switch operation and power supply.
o Inspect all mechanical connections and duct sealing.
 Submit reports, O&M manuals, and warranty certificates.
 Train owner/operator on basic maintenance and controls.

1.3 Method Statement for FM-200 and Fire Protection System

1.3.1 1. Scope

This work includes the supply, installation, testing, commissioning, and warranty of the FM-200 fire suppression
system, dry-type Schedule 40 welded fire pipe network, fire hose cabinets (FHCs), and portable fire extinguishers.
Works shall be performed in accordance with project drawings, specifications, and Civil Defense approval.

1.3.1.1 Areas Covered:

 Generator Room 1 – 188 m²

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  Generator Room 2 – 90 m²

1.3.2 2. Materials
1.3.2.1 A. FM-200 System (Fanking or Similar)

 FM-200 Cylinders (filled according to design)

 Discharge valves, manifold, and actuator
 Piping (Schedule 40, seamless steel, welded)
 Nozzles (calculated per hazard area)
 Control Panel with automatic/manual release
 Bell, horn, strobe, manual release & abort switch
 Signal and control wiring

1.3.2.2 B. Fire Sprinkler System (Interpipe or Similar)

 Schedule 40 black steel pipes (1.5", 2", 2.5", 3")

 Fittings: elbows, tees, reducers, unions
 Valves: gate, check, pressure relief, control
 Flexible connections, strainers, gauges
 Red oxide primer & enamel red paint
 Pipe hangers and support materials

1.3.2.3 C. Fire Hose Cabinets (FHC-02) – Heba or Similar

 Steel cabinet with lockable door

 1.5” Rubber hose on reel
 6 kg multi-purpose extinguisher
 Pressure reducing valve (external mount)

1.3.2.4 D. Portable Extinguishers

 FE-1 Fire Extinguisher, 6kg dry powder type

 Wall mounting brackets

1.3.3 3. Method

The system shall be designed and installed in accordance with:

 NFPA 2001 (FM-200 Clean Agent)

 NFPA 13/14 (Fire Sprinkler Systems)
 Civil Defense Requirements
 Project Specifications and Drawings

The process will include:

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  Coordination with other services
 Marking and layout on-site
 Pipe fabrication and installation
 Equipment mounting and cabling
 Testing (hydrostatic, functional)
 Final commissioning and training

1.3.4 4. Preparation

 Obtain all required permits and Civil Defense preliminary approvals.

 Verify the approved design drawings and coordination with other MEP services.
 Deliver materials to site with proper handling and storage (protected from moisture and damage).
 Mark locations of equipment and pipes on walls, floors, and ceilings using laser levels and chalk lines.
 Confirm equipment and nozzle placement with the FM-200 discharge coverage map.
 Ensure clean environment before installing cylinders and electrical components.

1.3.5 5. Installation
1.3.5.1 A. FM-200 System

 Mount FM-200 cylinders on rack securely in the protected area.

 Install piping from cylinders to discharge nozzles using seamless Schedule 40 steel, welded with 100% leak
testing.
 Nozzles to be installed at design height and orientation.
 Route and terminate electrical wiring (power, signals, alarm interfaces).
 Fix manual release and abort switches at accessible locations.
 Install horn, strobe, and control panel at room entrance.

1.3.5.2 B. Fire Pipe Network

 Fabricate pipes according to design using welding or grooved connections where specified.
 Install pipes on cantilevered brackets, suspended hangers, or underground with protective sleeves.
 Fit control valves, strainers, flexible joints, and gauges per layout.
 Apply two coats of primer and red enamel finish paint on all exposed pipes.
 Label all pipe sections and valves clearly.
 Ensure a dry-pipe system, pressurized with inert gas (as per Civil Defense protocol).

1.3.5.3 C. Fire Hose Cabinets (FHCs)

 Wall-mount cabinets with concealed fasteners.

 Connect hose reel to the fire line using pressure-regulating valve.
 Fix multi-purpose extinguisher securely inside the cabinet.

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1.3.5.4 D. Portable Fire Extinguishers

 Mount 6 kg FE-1 powder extinguishers near doors or as per fire strategy plan.
 Affix signage above extinguisher position.

1.3.6 6. Testing & Commissioning

1.3.6.1 FM-200 System:

 Perform Room Integrity Test (Door Fan Test) to confirm retention time.
 Carry out function test without gas discharge (simulate alarm and release).
 Verify integration with fire alarm panel and shutdown of HVAC/power systems.
 Engage certified FM-200 commissioning agent to supervise and document results.
 Obtain approval from Civil Defense.

1.3.6.2 Fire Piping Network:

 Conduct hydrostatic pressure test at 1.5 times the working pressure for 2 hours.
 Ensure no leaks or pressure drops.
 Flush the system to remove debris before final valve closures.
 Verify signage, valve tags, and pressure readings.

1.3.6.3 FHCs & Extinguishers:

 Check hose operation (unroll and rewind test).

 Verify pressure gauge on extinguisher is within green zone.
 Provide user demonstration and training.

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