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Report Genset Timbangan

The technician report details a fuel dilution issue found in an engine at a customer site. Specifically: - The engine oil was found to be overfilled and mixed with fuel, indicating a leak from the fuel nozzle allowing fuel into the oil pan. - The unit was under warranty and a recommendation was made to have the dealer check and inspect the fuel nozzle. - It was concluded that the engine failure was caused by fuel dilution from the leaking fuel nozzle, contaminating the engine oil. Warranty coverage was indicated for the repair.

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mahmudi
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143 views4 pages

Report Genset Timbangan

The technician report details a fuel dilution issue found in an engine at a customer site. Specifically: - The engine oil was found to be overfilled and mixed with fuel, indicating a leak from the fuel nozzle allowing fuel into the oil pan. - The unit was under warranty and a recommendation was made to have the dealer check and inspect the fuel nozzle. - It was concluded that the engine failure was caused by fuel dilution from the leaking fuel nozzle, contaminating the engine oil. Warranty coverage was indicated for the repair.

Uploaded by

mahmudi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Technician report

Work Order : - Reported By : M. Rizal Fuadi


Original WO : - Reported Date : 13 September 2021

Checked by
Approved by
Foreman/Superviso : Robby Prianggodo : Alek Sander
Plant Departement
r

(Name and Signature) (Name and Signature)


UNIT Information
DEALER EQUIPMENT CUSTOMER
CODE NUMBER - NAME PT. Bumi Merapi Energi
TECHNICIAN EQUIPMENT
09/13/2021
DATE
Mo / da / yr
IDENTIFICATION 21.01.0949 LOCATION
BME site Pungkilan
MODEL SERIAL No INSTRUCTION
Fuel dilution (Fuel at Engine oil)
HOURS 7960 KILOMETERS

PART NUMBER PART NAME QTY DESC,* GROUP NUMBER GROUP NAME DID THIS INCIDENT DESCRIPTIVE COMMENTS (20
RESPONSIBLE CODE CONTAINING MAKE THE PRODUCT SPACES MAXIMUM PER
PART INOPERABLE INCIDENT)
Engine 1 C Yes No Broken
Yes No
Yes No
DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse Complaint

Component Information
Component Description : PCR Schedule Hrs :
Comp Serial No / ID : Comp Hours :
Comp Arr / Gp No : Life Remaining :
Mach Hrs Install : Comp New Price :
Mach Hrs Removed : Cost To Repair :
Date Comp Installed : Cost/Hr Remaining :
Date Comp Failed :
Supporting Documentation Required
# Description Y/N Comments
1 Installation Check List
2 Repair & Maintenance History N
3 SOS History N
4 Magnetic Plug Inspections N
5 ET/VIMS Data
6 TPMS / Payload Data
7 Performance Test Data
8 Others Visual check Engine

1 of 4
Technician report

Failure Outline:.
Fuel at engine oil

Background / Research:
Agter check found that,
- Unit operation at Bumi Merapi Energi at 29 August 2021
- Unit on site Bumi Merapi Energi effective 40 Hrs (08 - 48,8)
- No indicated error at engine panel
- Info from Operation team that engine leaks fuel, after check found that engine oil was over fill
(fuel dilution at oil pan)

Suggest to check & inspect fuel Nozzle by Dealer (unit under warranty Periode)

OBSERVATION
Part Number -Name – Modifier Code To Help Explain Progression/Stage of Failure, Use – Notes
(RH/LH/Upper/Lower etc) /Photos/Parts Book Illustration.
Identify Type, Amount, Location of Wear, Deposits, Damage,
Fractures etc.

Engine condition

Generator range
2 of 4
Technician report

Engine HM : 48,8

Engine oil was full


Engine oil was mix with fuel on the oil pan & blow up
from deepstick engine oil removed

Others Component of engine


No problem at Others component of engine

Conclusions (What Caused the Failure):


Engine fuel dilution (fuel on the engine oil), indicated by the fuel nozzle was leaks

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Technician report

Warranty or Recommendation: Please mark X in only one box below.

Not warranty: Warranty : X ASA Claim* :


Comments:
Engine still in the warranty periode
*) Application Severity Analysis

Solution to Prevent Reoccurrence:


‘- Checked & inspect oil & water daily (P2H engine)
‘- Running & commissioning by dealer
‘- Running engine for warming up every 3 days

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