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100% found this document useful (1 vote)
299 views34 pagesAlternator Manual
synchronous machine
Uploaded by
chat batCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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/ 34
1FChA SABE
Synchronous Machine 1FC5
(8 FA it
Operating Instructions
KX Bi BBM AiR ao
‘WUXI FENXI ELECTRICAL MACHINE CO.,LTD. A x CATALOG
fe
1. RD ME GMA BAD RB NMA 2796 DE
General Instructions(for asynchronous squirrel-cage motor
and for brushless synchronous machines) 1
2, SEAT WBE RI RBH) NMA 2901 DE
Commissioning Instruetions(for brushless synchronous machines) 5,
3. 1PC5 Fale Ae 6 40 lab ik Be SE TSB Se HE AK RAL 1 F5) NMA 2739 DE
Synchronous Machines 1FC5
(With top mounted excitation eqruipment,type variante IFJ5) ~ 6
4. THYRIPARTRN BE 2 (RIE A lab 3 LALA). NMA 2888 DE
THYRIPART Excitation System
(for brushless synchronous generators) 9
5.1 xBOBHIRR 5 Wi Sia NMA 2854 DE
‘Terminal Boxes IxB6{for low-voltage supply) ~~~
6. RHI NMA 2924 DE
Rolling-contact Bearings -
7 Bie REDO (FADES) NMA 2821 DE
Anti-condensation Heating(with heating tube:
BABEL 89 FARSI IEE NMA 2812 DE
Coarse Dust Plate Filters --
gO
SaRt 1 @B x95: renn Enctica Machine
Sie AG Bik FE Hy BL A IG WW] 3 Be BL
for asynchronous squirrel-cage machines and for brushless synchronous machines
(8 FAM.AB +H /Instructions
Order No. NMA 2796 DE
SR SRA SMR a CH RO LA HT
SRN TOE, DMA, ANA LABS a
AMER, CGAMRT, MONET ELT
HPSACELM, MNRRMAC REET,
FPRHRKO TAMAS EH, es
RT ROAR, MA, vies HAD
AUMNIN, TRACTS, SOOM HL
Hen, MAMMAL AAT RA, RRR
BRTRAAN, AMSOMME MAS AEH, 2
LICE), ORDEAL ME, Dem
ROEM L, BALA HORE T DR
ShaannERe.
FUMEAMSGATIORARA, WOR REF
mE MEN
RR
RFCMERERELEM RAE MTR O DA
HH, NEM) RENO" UAE” EEA
writ,
RUMBA HSMS eo mA M MAM,
ARSATATARHRA Wil, WRAL LB DOHA
RRA. NARMS, DURE eH
SULA, MIR, RENN AO
RAHTH, MONHA, AHA TRETT
HR, REFUTE, HRBEF HRM I, RID
SORE RTHNT ORAM TINS MOM),
ARMM LARGE 2 IMO TH PES
UTM GN, a Lee TEIN,
RETA IG. MARE, THRO
Lat, DD EMAH, RARASMHTATA,
Pe OMOte MT.
WH LHS OMAN BIL, DUBRLR. to
RUA AAT, POM LRA ANEEHE, wD
LANHAM LOT HA, BEEH
ERRSV SN, TR ME ORME
The rotor of machine with cylindrical roller bearings oF
angular-contact ball bearings is locked in position for
transport by @ shaft block to prevent damage of the
bearings. Do not temove this shaft block until the
transmission element is fitted. In special cases. if the
machines is to be transported after transmission element
has been fitted, other measures are necessary to secure the
rotor.
The machines of vertical types of constuction with angular—
contact ball bearings should be teansported in the vertical
position. If horizontal transport should become necessary in
‘exceptional cases, lack the rotor in position by a shaft block
before carefully moving the machino into a horizontal
position, Machines with @ round welded stator frame have
‘wo holes in their longitudinal ribs, to which attachments can
be boited to move the machine of to rasa it into a horizontal
position, when setting down the machine, make sure that &
Safeguard is provided to prevent i oling away, ensure that
‘the machine is sot down on the flanges of the stator frame
only, because the stator frame mantia is not fulby
dimensioned to carry the total weight of machines,
If a machine is not put into service immediately after arrival,
store it in dry, vbration-free room.
Installation
‘The lubrication measures for normal bearings to be carried
‘out before or during erection of machines are contained in
the additional. instructions entitled ‘Rolling ~contact,
Bearings" and ‘Sleeve Bearings"
Instal the machines in such a manner that the coofing air
has free access and can oscape unobstructed. Warm
‘exhaust ar must nat be drawn in again. If the hooded louver
plates cover ventilation openings, the roofed ~over slots
Should be faced downwards to maintain the degree of
protection
there is a shat block, remove it, Adhere to the instructions |
attached to the shaft extension and shown in the termine!
box. The rotors are balanced dyriamically with 3 complete
festhor-key or with haf a feather-key inserted in the shaft
extension, depending on type range. To mark the mode of
balancing for rotors, which are balanced with half 2 feather
kay (normally high voltage machines and similar types). The
imprinted serial number at the shaft and face is
‘supplemented with °H’, Align the machines carefully and
accurately balances the elements to be fitted on shaft to
‘ensure smooth and vibration-tree running, Place thin shims
Under the feet, if necessary, to prevent strain on the
machines. Transmission elements must be fited and
removed only by means of a suitable tool
‘The feather Keys in the shaft extensions are locked prior to
‘transport to pravent them from faling out. I a transmission
tlemont is not fitted on one shaft end of a machine with two
shaft ends, the feather key should be removed before the
‘machine is started up. Extreme demands on the balance
quality of the machine may necessitate supplementary
‘measures for belancing the masses, Ne
Synctronous Machine tos maraemin “wes 2
Se SB Bik 5 vay LANG Wd > eH BL
for asynchronous squirrel-cage machines and for brushless synchronous machines
(2 AULA B/Instructions
Order No. NMA 2796 DE
SOR ASHI SL OY, OL AIRE EHNA
mak.
RM HFSOVLORR, SHEMALE
8, SARA A RAE A AR IR
FOMRMKHGH, SRT ERE AAEM
EWah, SEMIN TIATED. IK NGA,
FS SERMON AU,
SEWERS, BUROM OIE, Hk BAI
AION. RT).
RHSMHRMERS SH BEMN ORM,
AA EOMRORRE OHH, PUR MR ROR
aenewom,
VDEOS30%%888 4 701EC34—Bs.
mein luia
owe, |
IRBLISIRRISIOUNTF SEAN PERRIER
yan, vw)
Sete, FU RERE ES Hak wiB)
ROAST. ONTOS
MAT HE
SESL1 LZ, OMAR, VO WaRE, me
MAME, MRT ETE R REE, oH
HEAT, L2. LSERRIEHERIVUW GRU),
Seah OLIS AL SAE
AEH ALAN HAUL PE A TT
AF LOE ta SRI,
HF LRH HHH OS
NFO HEI, SL
AW LEMESOUEOEMN, RRAVAMNA
SURI REHT RAED RARMERORM). &
FRM at RAN OS AR ON
SM LAURA GAM, THO OARS
EASmS OHHH, TENSE T ERMA
BATMTRABO PH RMER MMR HRA
Hf the shaft end of the machines faces upward, ensure that
‘water is prevented from entering the upper bearing,
Machines that due to their type of construction are fixed by
their mounting feet to the wall should be supported from
below by abase ral
If @ belt dive is used, instal the machine in such a manner
that it can be shifted on its hase (e.g. on slide rails) to permit
the correct belt tension to be adjusted, Excessive belt
tension may result in damage tothe shatt and bearing
Attention is invited to the measures necessary to prevent
accidental touching of rotating parts (couplings, bet pulleys,
ete),
Examine the rating plate data to see that they agree with the
ower circuit to which tha machine is to be connected,
Select the size of the supply cable as required for the
particular current rating. Connect the supply-cable
Conductors in accordance with the diagram shown in the
terminal box
The terminal markings specified in VDE 0590 part 8 and IEC
34-8 for three-phase machines are dafined as follows.
29. yur
Identification number of pole number
(oniy for pole-changing motors; the low
umber is for the low specs
Phase designation (U,V, W
Identification numer of winding starts
‘and ends or taps if there is more than
‘one connection por winding)
Number of terminal a multiple
connection is specified
‘When lines LI, L2, L3 are connected to terminals U, V, W
respectively, the motor will rotate clockwise. If the
connections to any two terminals are crossed over, ie. if
lines Li, L2, L3 are connected to terminals V, U, W (oF U, W,
Vor W. V. U} respectively, the motor’ will rotate
anticlockwise
The rating plates of unidirectional machines bear an arrow
incicating the direction of rotation and terminal connection
sequence for that citection, ie.
For clockwise rotation onl; GR
—For anticlockwise rotation only: Gy
‘The rating plate indicates that the motor is unidirectional
conly where design of the motor it self makes this necessary
(0.9. unidirectional fans). Special care is to be taken when
connecting up motors that have to be operated
Unidirectional for plant-specific reasons only @.g. because of
add-on units or driven machines, since the above
‘mentioned arrow daes not appear an ther rating plates.
To reverse the direction of rotation of synchronous
‘machines, but also the connections in the constant-voltage
Unitas shown in the pertinent circuit diagram. SG BA FE Hy BL A IE i WB] 3 eH IL
for asynchronous squirrel-cage machines and for brushless synchronous machines
48 FAA /Instructions
Order No. NMA 2796 DE
etme, meet
—HSSNeRE TO, FROM ORES
AON Ae ART MARAE IRL T
SGM T ACID SIAM A SOOVE AE
Famm, 1KVAIEAE Imm; GKVEREAF COMM, BA
BP RMI:
AMMA PER, Aka AwH DS
SRS, ORECAURAERMERM, MROEMAT
RSTO, SRL MRA BR
ERHLHRRTNED, SOBTSROHROM
Heo,
SCMUT SHRM TAR OS, OAR
SRM RAIN MARINE MOR, Zee A A EO OA
2H, DEPLROABL ATR OM, At
TEM)
BSS OUI HMA RA a AN RE
DCHNAMAR TEAM, THE CNAME CE
TAT Reb a
Betoce closing the terminal box, check to soe that
=the interior of the terminal box is clean and free of cable
residue:
all erminal sorews or bolts are firly tightened;
=the minimum clearances in air are maintained (>10mm for
60V, >14mm for IkV and >60mm for GV; note any
projecting wire ends);
unused entries are closed off with the plugging elements
fir serowed in
for maintaining the degree of protection, all sealing
surfaces of the terminal box are in order. if the seals
‘comprise matal-to meta joints only, these surfaces should
'be cleaned and thinly regressed,
Before starting and during operation, make sure that all
relevant safety regulations are complied with
Before commissioning and ater long periods of storage or
standstil the insulation resistance of the windings to the
tame must be measured with DC voltage. Do not
discontinue measurement, before the final resistance value
's indicated (with high-voltage machines, this process may
take up to 1 minute)
Tho limit values fore minimum insulation resistance and
cortical insulation resistance (for measurement at 3 winding
temperature of 26°C) and for measuring voltage can be
otived from the following table depending on the rated
voltage forthe machine,
TETEN ARR
500 v Dc
MME ——imintoov Bei
He, papaee:
Euvekseen
KmEs eum e | :
ee | swan | shone
| Limit values a ated vetege
1 sonvoc + soovoc
train 1004 Be) | ge 1000000)
SIRT ANCES RSIS”! Loa
vandings Seeaete
100 Mo
SERS | Osman
mony
eropetaa!
ih), Fomey min ensb ek M AAe 100 B2000Ma
URW URE LN AE HBT
BF SRM AHH a, I A A A
ot, RM ENE, FM ERM ORE
RABEL SARA, MMH AIOK, SOM
—H, REA mSOKIBIAIS'CETETIN, Hie
MN RA MOEA +2.
ERM, HFOMAT RM, SNH
ROM TMS NE, RLM HITCH, Meee AR
ATA ERE ORK SAR OMIM HAR
RAL, MNMEGMTASCOVNEIER OR.
068k «0.5 Mapiv=033 Ma
Dry new windings have insulation resistence values between 100
IMO anv 2000 Mao higher. If the insulation resistence value in
the region of the minimum value, damp andor dt ean cau. It
the insulation resistance value iain the region of the minimum
valve, damp andlor dirt can be tha caus. I tho insulation
Fesictanco valuo fais below this minimum figure, the caueo must
be sstabished and the winding cried. The insulation resistance
for clean windings is largely dependent on temperature: for each
10K rise of 60K f.g. form 25% 10 75°) it falls to about 180 of
the inital value,
During operation the insulation resistance of the windings
may decrease as result of environmental and operating
Conditions, The efitical value of the insulation resistance at
winding temperature of 25°C can be calculated depending
fan the rated voltage by multiaying the lattorkV) by the
Specific critical resistance value in the table (MO MV). E.,
Critical resistance for rated voltage GOOV:
06K x05 MamRv=0.23 MO Ne
Synchronous Machine 165 misrserein Tes
Se BLE Ny BL AN Hi Wd 3 1, BL
for asynchronous squirrel~cage machines and for brushless synchronous machines
48 WtBAB/Instructions
Order No. NMA 2796 DE
FHI om OA AL
8, ALTE, A aS NARA HHO ET RA
SRO, SEERA, URN, OUR REN
HIE, ORAM MITRE, Ba RVC
alam ksh A
NERECMKE, MROHOMAHOSM BAM
RREASOVARELADR RAMS SH, BTA
SPAIOOOVEM RRR MST OE
ate
PP A RL 88 0 I I
A (AORTA RO SHE, EMRE TL
BOR TITEM,
ee
EHHANOEMMET HAM, SORES OR
RGF, HAMMAR RINE MOSHI
NFM SS Ae aw Wk EAN eR
SESORR—RAUMORMOS ROKK, mE
ARENA, EEN SHH RNG ADR AN PMB
RIT.
ORC RMA A Ha, SUA IRSR RSET
ee, POURRA. melee
SHARIR, HERR.
PEAS, MAE KMRL
FRER LOH ORES, DUES EMMETT,
3, SCARED CRT,
SDA MLA EMa ERR AHN, He ILA ANS,
RAMA RMOI, WL “RAM —R, BHO
DMFTACATTARMHRRG RETO, Se
WHF LEH.
STR HOS, BEER AR RES HEAT L A OF EA
ROCA LORS SMS RAB
ree.
If the measured insulation resistance value is above the
calculated critical figure during operation, the machine can
stil oporate furthor. When the moasured value reaches or
{all below this critica insulation resistance figures, however,
the windings must either be dried, or the rotor must be
removed and the windings thoroughly cleaned and ctiad. If
‘the measured value approached the critical value, the
resistance should subsequently be checked at appropriate
short intervals
Insulation resistance measurements on low-voltage
machines with a measuring voltage of 1000 V are only
permissible if the insulation resistance has previously been
‘measured with a measuring voltage of a maximum of 600 V
‘and has not falen below the permitted values.
Operation
Covers to prevent access to rotating and live parts and
those required fer proper air guidance (and thus effective
cooling! should net be opened during operation,
Maintonanco
Boforo starting any work on the machino, make sure that it
has been isolated from the supply and that @ safeguard is
provided to prevent unintentional starting
The cooling-air ducts which convey ambient air should be
‘leaned at regular intervals ~ depending on the degree of
Contamination — by blowing them out with oil-free
compressed al, if suffices to clean the interior of totaly
‘enclosed fan-cdoled machines during normal overhauls,
‘The coolingair ducts which convey ambient air should be
leaned at regular intervals ~ depending on the degree of
‘contamination — by blowing them out with oil-free
2 sir, i sutfices to clean the interior of totaly
fan-caoled machines during normal overhauls.
I dust or moisture has penetrated into the terminal
‘ompertment, carefuly clean and dry the compartment, in
particular the surfaces ofthe insulating parts. The seals and
sealing surfaces should also be checked and the cause of
fauity sealing remedied.
Before forcing off a part, itis recommended that two of the
Upper fixing screws be replaced by longer screws or
threaded bolts which will support the part after it has been
forced otf the centring recess.
The machines of vertical types of construction may be
dismantled in @ horizontal position. For the measure
necessary to set down, it and transport the machines eee
“transport, storage’. Support the rotor when performing any
work on the locating bearing when the machine is in the
vertical position
When ordering spare parts, ploase state the type and serial
rhumiser as shown on the data plate and et the D-end shaft
fend face in addition to the exact dasignations of the parts
required GAGS HBL AS (AC ll Ae Be HBL)
Commissioning Instructions ( for brushless synchuoronous machines )
(32 FHA 8 Instructions
Order No. NMA 2901 DE
PAROLE SARA AOR
EONPASROMSOEE IAS, ROTH
teeta ntye
—ENemtaatane,
Sn ARAM OS OM (eeMALE I
safc),
SMRahH ELA ces, AAR A ET
asa,
eee em, FORE
—HARRER. RORMOKeRSORM,
ibe meee eR
TED MAM- UNIS, Mabe
aa
RR ROAR TORE AE,
SRA eM AHR ES ER
PSA MIEN, MERE,
SLAM ERLE rE a OOM DIT,
RRR MM THREE.
were eH;
A AAO LO LA
—-WRAGMWAKZEHRESEER, THM
He fH ADR (LANREOD “THYRIPARTRNRER™ SENNA)
OREO TMCS, su LMnNR NTA MARIN
79a IRE
—#2OnEGERH, TSACOMARRDe
MIS, ERGO, RAR. Ba ee
ARES, SOOTHE, baie Rm APAHERea RB
KN RMRDSAdAe, MERBNAS
Watt.
BEEAENE, TRERAATEMET Oot
AWA, CLEREMN, TLEMMDM, bon
RAMS, BRS AAR TR RAIL MRA
apenas, REAR
‘The following instructions aro a summary of the detailed
inforration given inthe supplementary instructions
The following checks and tests should be pectormed ater
intial installation and subsequent overhauls
— Machines comecty aligned,
— Minimum insulation resistance ofthe windings satisfactory
(also check after extonded shutdowns).
— Specified direction of rotation of machine agrees with that
of the axva,
— Cooling air stow not obstructed.
Rotor revolves freely without touching,
— All fixing bots, fastening devices and
‘electrical connections tight,
— Eerthing and potential-equalizing connection satisfactory,
— Bearings propery iubicated according to type and supple
‘mentary instructions
—No bridging of eny bearing insulation fitted,
— Any auxiliary devices fitted (e.9, temperature monitoring
Instrumants in windings and bearings, anti~condensation
heaters, etc.
—All protection measures against contact with moving or
live parts properly implemented.
‘The following commissioning procedure is recommended:
Run up the generator slowly,
— Check for mechanical noise or vibration in the bearings
and and-shields,
IF the mechsnical running of the generator is satisfactory,
start excitation gradually (s00 supplementary instructions
“Thyripart excitation’,
If the running smoothness deteriorates it indicates a
‘magnetic fault such as unaven ai gap or interterm short
circuit,
—When the generators running satisfactorily it can be
‘synchronized with tha supply system and loaded, chock
the running smoothness and record the readings ot
voltage, current, output and excitation, f possible, also
record the cortesponding values from the prime mover,
— Monitor and record the temperature of the bearings,
‘windings, etc, until steedy is reach.
‘The most important recommendation is to disconnect the
‘machine with the stator current as low as possible. Coast
down can be braked or un-braked. Switch on the anti~
Condensation heat. Switch on the anti~condéhsation hestors
if this is not done automatically as recommended. jhe
__Synetronous machine ros ice Yess 6
LR CS Fr 3 Be HL BL iy WE BB Ze Be WR HE LPS)
Synchronous machines 1FC5 (with top-mounted excitation equipment type variants 1FuS)
(8 FA ist 8A +3 /Instructions.
Order No. NM A2739 DE
FCS RAN cha HH (2)
Synchronous machine,basie design 1FCSlexamale)
RPRENGOS AMR TRO LBL
HUES FUSE CHER EBM
RT EACR NTRS ARMA, TERME
RR RBBH (MWR eR MOMS) OMI
PANARGRREBONHAS,
MSROUASKAMAM, HAMRG= MRR
4, PAMRSRATRANHETRM, ERENSRR
PELTNTNRRAMMNA MEM, 0
AKUMA OMAAOREM RRA BE OM,
RACMMELMLRARMEBS OM,
see
ATRREM, RT-MRBARRRMZ, BO
Me TALNHH TRIO.
ERM HEDGE, RRMA
RNSOSLARRL, NFAMMOBR, THAI
ATER, KTRARTORERTS, KOT T OME
SUM AAU, TERR. SIR rR AR
LONE SIMPRAER RLAR), EMR HEARSE OL
AOMHR HH), CLRETORAEN A TRE
Loctite( hes a)bi ba THA a, AID EAE IDEN.
WROD IO
NFS RMIT SESS EM
ERRATA SHIEK
1) Rabie RRS
The machine if basic design are synchronous machines,
fopen-cicuit-cooled, without brushes and slip-rings. Type
variants as listed in the table area available for special
application.
‘Aaddtion to the spacificinstuctions given herein, the general
‘notes and recommendations, the supplementary instructions
for certain assembles and components (bearings, terminal
‘box, excitation equipment, ete), and tha instructions issued
{or the type variants, should be adhered to
Tho synchronous machines incorporate and _exciter
‘supplying @ three-phase currant which is converted into d,
«. and then supplied the roter winding of the mein machine,
‘The exciting current for the exciter is supplied by the main
machine via an excitation equipment and a thyristor voltage
regulator 1),
“The machines must not be ltted by suspending them by the
built-in. accessories, The machines should only be
transported by the lifting dyes fitted to the stator frame.
Maintenance
For dismantling and assembling, the following specific
instructons apply in adaition to the ganeral notes and the
supplementary instruction:
In-small machines of recent design the rectifier and varistor
modules aro screwed radically on to the hub faulty modules
can be replaced as follows. After undoing the mounting
screws and contact screws, withdraw the faulty modules in
‘an axial direction fromm beneath the connector rings, Lighthy
‘grease the contactor rings and contact points of the
replacement modules with Vasoline. Fit the module right
way round (negative pole towards the drive end), apoly
loctite tothe mounting and contact screws and tighten ther
Using @ torque limiting spanner. Specified torque range:
—of the mounting screws between 4.5 Nm and 5:5Nm.
of the contact screws between 2.5 Nm and 3.6 Nm.
11 see supplementary operating instuctions 7 @ waan
Electical Machine
ARCS Pel 3 Be va BL (Ui PE TL I Be ED HH A ASS )
‘Synchronous machines 1FCS (with top-mounted excitation equipment type variants 1FJ5)
Order No. NMA2739 DE
48 FA 9A8/Instructions
1 mee 13 RET
2 aR 4 tera
SAR 15 a
a mae 16. ase mH
5 ARR 17 eB
one ect)
78 19. RH
a suse 20. aaEe
BewmkomAe 21 cowb
to RE 22) ant
1 ese 23, gums
warnk 2a, BSRIOK
arcons-xwneas%")
Shpatwanous machine. basc dosign 18°
a) MORE RAME BETO MARIA
1. eh one
2, Bowing unitvesene
5. Air guide ser
4. Fan whoo!
5 Fanmub
8 Fitng buch
7 Soa
8 Fotr cove with winding
ft mn machine |
98 ectiier supporting whe
10, tor core wth wh
1 Protacve seaen dive ens
12 Stator frame th co ad winding
example
13 Clamping sap for earthing
14 Covering for azcoss 0 8
18 Torna’ box
1 Covering for access 17
17 Excitation equpmont wath
tyson volage epuletor
18 Vibration slates
18. Vibration olateristop butter
20, Curronttrentormer
21, Hoedodouverpne
22 Intermedate sheet,
22. sil non-civeen
24, Boseng untnon ve end
oto dase may seven darts ‘38 FALAA3/Instructions
1. HER 1, Varistor module
2.08 2. Hub
3. 58m 3, Comnector rings
4.1RHR 4, Rectifier modules
SAAR RE
(Rem mF, KROL ONE AHN. ASAT AY
TPC 5 3 Be LBL (ib HE HL De BE DH MRIS )
Synchronous machines 1FCS (with top-mounted excitation equipment type variants 1FUS)
Wy
Synchronous Machine 1Fos Risin Wee 8
Order No. NMA2739 DE
Rectifier ring with modules
fexample,delivered design may deviate in details} 9B syss0 ror occ Machine
THYRIPART Jah fii BE (Ne 76 Nil Je HLL ID)
THYRIPART Excitation System ( for brushiess synchronous generators )
(8 FLASH /Instructions
2 eA HL aE mH BM
Hh, REAR FUA LOR BTAMEES OH.
ie
AB A AL TORMENT, MORNE
RAIMA ENEMA SHOR MAMAN
‘wie THYRIPART RAR SRE.
THYRIPART Rha me ANE S THe ORS
SRM, PRANAEMENMR AMM, MeN
RNS, HIRE MEN, me RAE,
SOSH TMM, TENORS REO
KAM, WABAREMRA, ATHPRAMGHEE,
Nae LG HN OT AES AOL — HB
Order No. NMA2888 DE
Suspending them by the top mounted excitation equipment
must not lift the machines. The lifting eyes fitted tothe stator
frame should only transport the machines.
Description
Brushless synchronous generetors consist of the main
machine and of the exciter. The main machine field winding
Is powered from the exeker roter winding vie a rotating,
three-phase bridge connected recttfier set. The exciter is
THYRIPART excited,
Excitation equipment and thyristor voltage controller ere
combined in the THYRIPART excitation system. The
excitaion current required is supplied by the main machine
proper via the excitation equipment. which is adjusted to
‘oliver a fiekd current resulting in a generator output voltage
above the maximum reference value over the entice load
ange when the voltage controller is insctive, The actual
function of the voltage controller isto provide a bypass for a
variable portion of the current supplied By the excitation
equipment for controling the generator voltage,
sper
x namgnn enbectie ee
i Pap ela
on t Cs
ORAM (DENSI NOL)
Block diagram (axample for clockwise direction rotation)
Bike Te Age
ct ee [eine
Lee T7 ates
G1 dee Meine 18 Stremtotor
o Ba vi SABER,
U1 Rect yg. BBE
Ska ane
RY 2 XI
ro aee
XS feral
1 ae .
1 |Stle-pwe
3 wester
Ta Yhzes
Teh heacete Ne
‘Synotronous Machine 1Fcs awaeatst “Wess 70
THYRIPART Ji i$ 8 (At JE MU HB ALI)
THYRIPART Excitation System ( for brushiess synchronous generators }
( FA#BA +H /Instructions
Order No. NMA2888 DE
TRUS RN OM TEE, ARMA
Treat “AMET mamennee ERIE
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HME, ORBLE EHR, ARI SH,
The thyristor regulator module consists of two
subassemblies the regulator madule and the firing module
with thyristor in “buck” circuit.
ore © Six- pulse ection ide
OM rEWIRTENELAR — & Roferoncafctal value comparator
eax ‘a Power svoply
owsmx © Control amlter
oREDOFED {9 Fang pulse convol
© "HR ENBMT WE |Thyristor‘buck’ercuit
MER RPER © Overvotage protector
@MBEAPR TMA — wAwsltary power thyristor
‘Ths three-phase generator votoge, having boon reduces to 24 V by
tho measuring-cieuit transformers, is applied to terminals 17, 18
and 19. art votage of approx 30V(orminal 20 to trial 13 oF
14) is produced at the output ftom the rectifier bridge at rated
votage of the generator, This cectiiad vltage provides the actual
‘value pulse andthe supply tothe operational ampitiod of th contol
amples the arnpliie: boing wired 2s two- contol
‘Te regulator module supplies output toinal 15 with a contol
votage of approx. 110 10 V, which i proportional to the contol
deviation. Depending on the reference potential of torminal 16,
termina 12 of the comparator pint ofthe contol ampifier can be
‘iven an additonal dc: pulse, 9, {or reactive power contol in
Pall eporaton For tuning tothe signal eve, a rhoastat must be
Ssoldared orte the avaiable soldering pins. The power supply forthe
‘gate canl mols save from terminal
In the conto cuit ofthe fing modulo, a tima-asjustabo fring
impulse for the thyristor is fered from the control vokage of
ferminal 15 in comparison wath @ saw tooth voltage. The over
voltage protector operates at voltages over 600 V betwoen
terminals 1 and 15 thon triggers the thyristor into conduction,
‘Te excitation curent is normaly bucked with 2 single puso. If
higher excitation i required two fing modulos for two- pulse "buck
‘paration wl be provided
Installation
Excitation equipment, thystor voltage contol, rin machine and
‘excite ate supolied factory-weed. The suppy lead ands and the
‘eforenco-veluessloctor,f necessary, must be connected to the
terminas inthe terminal box aecording to the connecting egrar
supplied with the machin,
Operation
During sltary operation, the generator voltage can be adusted 0
the rated value given on the eating plate be reans ofthe extemal
reference-value selactor
The thyristor voltage contr conto the valtage to the presot
relerence value. Frequency changes dus 1 the droop charactristios
of the prime mover da not affect the voltage accuracy. Design and
sejustment ofthe generator sn of the excier port continuous 11 @B 3395881 Fenn Etectical Machine
THYRIPART ih i $45 (HE 1G EH HI)
THYRIPART Excitation System ( for brushiess synchronous generators }
(88 FRAHLEBB Instructions
CAWEDTRSY, MRAENRRE CN, WER
N00, MRR TER OIRO Ob
105% HERAT, ROEM ALA EEA, Ee
MENTS -AMTORMR HM, MRO
HEA 695% 10596 HM 2 9h, EEA ALACAR AA
SRMHSH (RONAANF) RAN LCM
iti.
ERANED, SUOHRTAHH AG, BMS
B12 ER, MOAR ALOT, TH MHL RN SEA
GHEE FIAUF2 OR, CRRT, ERO
HY, SCROLL EROMER,
SHS LOMLRARS AC, AMBER
BAL, FRRAWS” OPH TEAK, OW
PRE RMMAIE, TAP G oem HL
MI RMETKRRTERORE, RAAT KTH
EVEOEGARIA LOOUPR'F, THYRIPART RRMA Rat
SENS ETDLER, ARO EEE LAE
RaReOM,
RONTEL, QURE, RET HORHOR
aNLa ARMATOR, FEMI “only” (0UR) HFA. Hl
ROFULAMARAAH mR, RMLR ROR RTT Ha
EREMERRMAT TOR, Rams, BBA
REE, HOM TRS O eM OT
Sita F ROA UO I EAS
RAM BA EAE TRAE, Usoll Va Tw te
Mer PROMHMS OR AUSIDTRWD, aM
AV AOT RAB
WVEAMAMK AVR AAR D, WHR RR
OMAHA CRBS, MHRA RRL
vine PEE AGT AIO ny oe, eS DAG
aEUSimbaS,
LAMM NEBR A TMUUSONe RATE E
$8208.21 dh Sha MIR SERB (R=1.5KQ, P>1W) a
AS, WOBRERHONE IORI AT ARON e IR
RAOEGUVETE, LHEHRNMSOR, EMeW
enone,
Order No. NIA2888 DE
changes ofthe generator output vottage from 96% to 105% rated
vottage via the refaronco-vaive solector undor steady state
ondtions and at load varying fom no loedt rated oad ad power
factors from 0.8 t0 unity, uniess otherwrse specified on the rating
plate If soveral ated votags and Kroquoncis ae inated on the
‘ating pat, the above data are vals foreach ofthe rated voltages
indicted, It the generators are operated in the bracket loss than
95% of greater than 105% rated voltage, thelr outpat must be
roscoe,
‘Unrestricted operation with no load opened generetor switch) and
patil speeds is permissible
During tunning the excitation cxcut must not be interupted sinco
this would gio rio to voltage surges. Ifthe generator must be do
‘xeitod this can be secampshed by shor-crouting the fold
winding of the excite (ferminals F1 and FZ}. in this case, a
{dangerously high voltage may develo at the gensratertorminals as
‘4 ro80t of tosidal magnetism,
Te toppings used on the tvansformers are marked by salety
varnish. They can slso be saen rom the connection ‘slgeam
Spied vith the equipment under the heading “Transformer
Agjustmont. It stvongly sdigod not © change the original
‘ajustmonts, No responsiblity can be assumed by the supplier for
‘any damages or incorect operation resulting from a change in the
‘pain acustmonts
In the cato of iontes plants, the THYRIPART excitation system or
ingle stcturl members may be interchanged noed arses
however, the transformer tapings must bo used which are shown
in the connection diagtom of the generator which are sppropised
to the riginal transformer.
The gonerators ste. generally suitable for clockwise and anti-
clockwise operation. Generators, which must run only ina definite
‘ivection of rotation, have the rating. plate marked with
‘oresponding direction acrow and with the adaltion “ont only
one directon of rotation & permissible for electrical reasons, the
fxciation eyatem is conected in the works forthe direction of
rotation given in the order. To change the direction of rotation i is
necessary to change the conngction according to the connection
dagram and to check whether only ene definite cretion of rotation
is permissible for mechanical reasons te, fen with cured fan
binds!
‘The contol modulo includes tho three potentiometers Use, Va
and Tu The generator rated votage was axjsted in the works on
potentiometer Usol and te transient response charactristic of the
‘onto on potentiometers Va and Ty
‘The contoller gain is agusted on potentiometer Vn whereas the
integral action time and the optimum transient response
charactersti is adusted on potentiometer Ty. Tuning the knob of
YVR in iection of descending numerals and that of Tx indirection of
ascending numbers notally stabilizes the contol crcut and
oxhcos the contol rate,
‘Tho sot point of the generator voltage ean bo shied via
potentiometer Usoll and via a supplementary extemal reforence
‘value selector (Re1.Sk9 P= 1M) to be connected to texminals 20
and 21 with the above potontiometer set to the mid
positionleubsequent extension of the sottng range spectod in
‘otder. particularly for full output is only possible folowing
‘coneultation ML
Synchronous Machine 1ros marae tes 22
THYRIPART Sih fe #96 (BE IC Mil Ze HL BLD)
THYRIPART Excitation System ( for brushiess synchronous generators }
48 iv 8A43/Instructions Order No. NMA2888 DE
OMSL GM HARA (AMAMERER | E ——Vihon provided with ctoop compensation @ brushless synchronous
Rh ENeoNReMEREE. ‘generators suitable for operating in paral! with other generators or
SHAD ARAAURANO SATO, Ma
HOELAESHAANY, AMRAGES M2 MH
EFHIEIN 9%, BAHE% §
WERERET SOO RMS SOR, HME
Te eR OLR ORIEL,
APTNERRS ARONA RHA Me mR
2HL, EORSHAZMN, SHRM, EwevE
5%: SW RBLN A, RIEAO, HARPS. ome
AORN, SHSM EM, MRR MMM TR
SREPMRALMROMERTAN, HORE
ME ORMBASOGH AGMA RH, THA. 1.298
mw.
DALSLONHtASee-LeeseaRR
RAPLARERR, WRATLERBMOM, wR
AURA GHEE MME SONAR TOES Cit,
ATHAUM, MEPRERTCATRONAEeRH
50% 9 iE AAD Ak a A Lm HL 8
PUA.
RAMA AAEOLAM, AQEH POR
ee De a ee
ap
ALEMORETGEERERE, AROS
EMTS MDI
ERAAMO BARROS, MERRIE.
ATARTRE ARR ORM, BARTER ES
TRE A HAR RL, ORAM MATTER
9, SMAI, EALIOT, AML
SI AA ORRMRAS TOROS, LOTION
ARR Ta, ERA aA,
vith 9 supply syetor,
The KW outputs ajused trough the govemor ofthe prime mover.
The speed characteristic of the prime mover should be ines and
rie by min 9% and max. 8% betwesn rated fad anno fas,
The sroop componsating squipment ensures uniform estbution of
the reactive power and reduces the generator output voltage in
linear propetion with te increase in reactive cunt.
The droop compansating ctcuty is adustod to provide 2 generator
voltage diop of 6% at 280 pA and no voltage diop at unity
betwaen ne lac and rated load as 2 function of the ganerator
curant. With this setting a votago cop oF 3.8% is obtained at 08
When operated by itself or in parallel with generators having the
same volage characteristic, a voltage accuracy of +1.8% is ts
btained if tho rated vltge i eduste by m
potentiometer at 50% generator load
It the neutral points of several gonotators are inter-connected of
connected dact with the nautl points af transfermers and loads,
currents st 300% ftaquency may scour. Measure the currents
applying the insturen to the neta conductrs of the gonerstors
under all load conditions occurring, To avoid overheating of the
‘enertots, these cucents must not exceed a value equal Yo about
50% ofthe generator rats cucont.
Higher currents should be limited by installing neutral
reactors or similar means.
\With the generator operating by it, no droop compensating
‘equipment is required. It can be deactivated by short
circuiting the secondary side of the intermediate
twansformers
Maintenance
No periodic maintenance inspections of the THYRIPART
excitation system are raquired. Excessive dust deposits
should, howaver, be remaved using dry, compressed air.
In the case of faults it is advisable to chock voltage
sontroler, excitation equipment and main machine with
exciter separately,
Fo troubleshooting inthe thyristor voltage controller all the
leads connecting excitation equipment and thyristor voltage
controller must be disconnacted and if present, the
intermediate transformers of the droop-compensating
equipment secondary short-circuited. In this case the
‘generator voltage must rise above the maximum reference
value as given under ‘Descrition’. In this case thyristor
voltage controller is defective, Troubleshooting should be
continued according to Table 1 13 @B _s905 1m renxi Etectcal Machine
THYRIPART Jo) iti % BE (WE 6 Mil Ze BLD)
THYRIPART Excitation System ( for brushiess synchronous generators )
(8 FAGKRAB/Instructions
Order No, NIMA2888 DE
oo
DRAM
Electric fault symptoms
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