CO2Cell 190 Comfort CO2Cell 190S Comfort: Instructions For Use
CO2Cell 190 Comfort CO2Cell 190S Comfort: Instructions For Use
CO2 INCUBATOR
24. 1. 2013
1 SAFETY ......................................................................................................................................................3
1.1 LEGAL CONSIDERATIONS ............................................................................................................................ 3
1.2 INTENDED USE .........................................................................................................................................3
1.3 SYMBOLS USED IN THIS MANUAL.................................................................................................................. 3
1.4 GENERAL SAFETY INSTRUCTIONS ................................................................................................................. 3
2 DESCRIPTION .............................................................................................................................................3
2.1 CONSTRUCTION .......................................................................................................................................4
2.2 DOORS ..................................................................................................................................................4
2.3 CONTROL SYSTEM ....................................................................................................................................4
2.4 CO2 SENSOR ........................................................................................................................................... 4
2.5 DIAGRAMS ..............................................................................................................................................4
2.5.1 OUTER VIEW ...................................................................................................................................... 4
2.5.2 INNER VIEW ....................................................................................................................................... 4
2.5.3 REAR CONNECTIONS ............................................................................................................................ 4
4 INSTALLATION ............................................................................................................................................5
4.1 LOCATION AND AMBIENT CONDITIONS............................................................................................................ 5
4.2 SHELVES AND USABLE SPACE ..................................................................................................................... 6
4.3 WATER TRAY ........................................................................................................................................... 6
4.4 GAS CONNECTION .................................................................................................................................... 6
4.5 ELECTRICAL CONNECTION .......................................................................................................................... 6
10 OPTIONS ..................................................................................................................................................15
10.1 VOLT FREE ALARM RELAY (BMS) ................................................................................................................ 15
10.2 4-20 MA RETRANSMISSION (RETX) .............................................................................................................. 15
10.3 RS 232 SERIAL COMMUNICATION (232) ........................................................................................................ 15
10.4 ETHERNET COMMUNICATION (ETH) ............................................................................................................. 15
10.5 MULTI-DOOR (8ID)...................................................................................................................................15
11 ACCESSORIES .........................................................................................................................................15
12 CLEANING .................................................................................................................................................16
12.1 OUTER SURFACES ..................................................................................................................................16
12.2 INNER SURFACES....................................................................................................................................16
12.3 OXIDATION AT HIGH TEMPERATURE (COMFORT 190S ONLY) .............................................................................. 16
13 SERVICE ....................................................................................................................................................16
13.1 WARRANTY ...........................................................................................................................................16
13.2 PREVENTATIVE MAINTENANCE ................................................................................................................... 16
13.3 RETURNING A UNIT .................................................................................................................................16
14 DISPOSAL .................................................................................................................................................17
15 TECHNICAL INFORMATION......................................................................................................................17
15.1 TECHNICAL DATA .................................................................................................................................... 17
15.2 DIMENSIONAL DRAWINGS ......................................................................................................................... 17
Instructions for use
1 SAFETY
These safety instructions are intended to be used alongside
any local safety guidelines, rules and regulations. If in
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1.1 LEGAL CONSIDERATIONS organisation.
Only skilled electricians or engineers authorised by MMM
It is important that you read this manual
can perform repairs or maintenance on this incubator. Only
completely and observe all instructions.
original spare parts from MMM can be used. There are no
Failure to follow these instructions may result
user serviceable parts within the incubator.
in personal injury, equipment damage and
incorrect performance of the incubator. MMM takes no responsibility for 3rd party accessories or
equipment used with this incubator.
This manual contains information for installing, operation
and maintenance of the incubator. It cannot cover all
possible uses and applications. Please contact your dealer Electrical hazard
or MMM directly if you have a special application or the Danger of death
manual does not describe your problem in enough detail.
Do not remove any panels from incubator.
The contents of this manual and the incubator are subject to Do not allow the incubator to become wet.
DANGER
change without notice.
Danger of burning
Risk of injury
1.2 INTENDED USE The glass door and inner chamber reach
The CO2 Cell Comfort 190 incubators are intended for 200 °C during sterilisation.
mammalian cell cultivation under typical conditions of Do not force the door open during
37.0 °C. The pH of the cell media can be controlled by HOT
sterilisation.
altering the CO2 concentration within the incubator. SURFACES
Other applications are not approved by MMM. Please Stability hazard
contact your dealer or MMM directly, for advice if you intend Risk of injury
to use this incubator for other applications. Damage to unit
Do not place the unit too close to the edge
of a bench.
1.3 SYMBOLS USED IN THIS MANUAL STABILITY
Do not lean on the door when open.
HAZARD
The following symbols are used throughout this manual:
Lifting hazard
Risk of injury
Damage to unit
Lift with 4 people
95 kg
Risk of injury Electrical Hot surface Lifting LIFTING Observe safe handling regulations
hazard hazard HAZARD
2 DESCRIPTION
Stability Compressed Asphyxiation Mandatory CO2&HOO&RPIRUWLQFXEDWRUVDUH¿WWHGZLWKWKHODWHVW
hazard gas hazard hazard regulation generation of programmable controller, ensuring precise
control of temperature and CO2 levels.
Accurate and stable heating throughout the entire chamber
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heating element. In addition a separate independently
Read Lift with Disconnect Important
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operating several from information
door is free from condensation.
manual persons electrical for correct
supply operation 7KHGHVLJQRIWKHVHHOHPHQWSUR¿OHVSURPRWHQDWXUDO
convection of the air within the chamber, ensuring even
temperature and gas distribution throughout the chamber.
1.4 GENERAL SAFETY INSTRUCTIONS CO2 Cell Comfort incubator has extra heaters that allow
high temperature 200 °C dry sterilisation of the incubator
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laboratory personnel who are familiar with all precautions chamber.
and standard safety practices for working in a laboratory
environment.
2.2 DOORS
The outer door has a heater on its inner face. This door is
an integral part of the temperature control system and must
be closed for the incubator to function normally.
The door is hinged on the right hand side. Left hand opening
is only available as an option at the point of ordering, retro-
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When this door is open, the CO2 valve is closed and
heater power is reduced to prevent over shoot of operating
conditions. The door is linked to the controller alarm system.
DSection 6.3
On the Comfort 190S incubator, 2 magnetic solenoid
locks prevent the outer door from being opened while the
incubator is in a high temperature sterilise cycle.
An inner glass door seals against a thermoplastic elastomer
gasket. This allows viewing of the samples within the 2.5.2 INNER VIEW
chamber without disturbing the temperature or atmosphere
of the chamber.
The incubator can be optionally equipped with a multi-door.
These multi-doors improve temperature and CO2 recovery
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DSection 10.
Under no circumstances should any equipment be placed in This incubator MUST be connected to a protective earthed
WKHZDWHUWUD\RURQWKHFKDPEHUÀRRU supply.
Remove the water tray before moving the incubator. Further details can be found in the technical data.
DSection 15.1.
Empty the water tray if the incubator is switched off,
otherwise condensation will occur.
Plug the supplied power lead into the IEC connector on the MAIN DISPLAY
rear of the incubator.
Plug the other end of the IEC lead into the electrical supply. The main screen shows chamber set points (SP) and
process values (PV). It also shows the status of any
In an emergency you may need to isolate alarm and has touch screen buttons for accessing further
the incubator from the electrical supply by functions.
disconnecting the mains supply plug. Make sure
that the mains supply plug is easily accessible.
5.1 START UP
CO2 process value Chamber CO2 set point
Insert the pre-formatted SD card (supplied) into the slot to Sterilise cycle start Menu escape
press:
Touch here
Touch here to alter
to alter setset
pointpoint
Touch
Touch here to
here to alter
alter high alarm limit
high
Proceed to step 5.3
alarm limit
Touch here to alter low alarm limit
The high and low alarm limits are relative to the chamber set
5.3 FACTORY PRESETS point.
For instance if the set point is 37.0 °C and the high alarm
The following values are preset to allow you to work straight limit is + 1.0 °C then the alarm will trigger at 38.0 °C.
away:
If the set point is changed to 36.5 °C then the high alarm will
Parameter Value trigger at 37.5 °C.
Set Point, Temperature 37.0 °C
Set Point, CO2 5.0 % Use the keypad to
High temperature alarm +1.0 °C change the high alarm
relative to set point threshold.
Low temperature alarm -1.0 °C
relative to set point Press WRFRQ¿UP
High CO2 alarm +1.0 °C selection.
relative to set point
Low CO2 alarm -1.0 °C
relative to set point
Door open alarm timer 30 seconds
press press
5.5 CHANGING CO2 SET POINTS AND 5.6 ALARM STATUS SCREEN
ALARM THRESHOLDS
To change the temperature set point, touch this area of the The alarm icon gives a visual indication of alarm
status.
main screen: Pressing the alarm icon opens the alarm status screen:
Press to
Low gas pressure alarm
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In an alarm condition an audible buzzer sounds and the
If the CO2 set point is 0.0 % then CO2 control is alarm icon changes to red.
disabled.
Press this red alarm icon and the alarm status screen will
show the corresponding alarm will in red.
Use the keypad to For instance this shows high temperature alarm condition:
change the high alarm
threshold.
Pressing this will mute the alarm.
The alarm is now acknowledged and the icons show this by
Press WRFRQ¿UP
selection.
changing to yellow:
The icons remain yellow for as long as the incubator is in an
alarm condition.
This process is the same for all alarms.
As an additional warning the colours of the process values The CO2 graph is viewed in the same manner.
change during alarm condition.
6.2 UTILITY MENU
The temperature process
value has changed On the main screen press the utility menu symbol:
colour from black to red.
The utility menu combines all of the incubator settings
The CO2 process value menus in one place. You will already be familiar with some
will change colour from of these.
blue to red when it
enters alarm conditions.
6 OTHER FEATURES
6.1 GRAPHICAL DISPLAY
The controller has a built in feature that allows the user
to view graphs of both temperature and CO2. It stores a
minimum of 3 days of graphical data. When the internal Clock menu. DSection 5.2
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Graphs are only stored while the unit is powered. Temperature menu. DSection 5.5
This feature is independent of the SD data logging function.
DSection 7. CO2 menu. DSection 5.6
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On the main screen press the graph symbol:
User security menu. DSection 6.6
The graph menu
opens:
SD card menu. DSection 7
Press: to
save.
Then press here to
enter password.
Press:
to save
The user name and password are now saved.
You are logged out and the padlock icon is now locked:
If the SD symbol is grey then the incubator is
No changes to the incubator can be made without logging
back in.
For the Comfort 190S incubator only: logging. If it is red then it is not logging.
At this point the magnetic door locks are activated, stopping
any unauthorised access to the incubator.
Press the red SD icon in the Utility Menu. The Status
screen will state that the card is removed.
6.6.4 DISABLING SECURITY
Insert the SD card into the slot to the right of the controller
icon:
Press WRFRQ¿UPWKHQHZ¿OHQDPH
3UHVVWKHFRQ¿UP
icon:
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It is now safe to
remove the SD card.
This shows that the door locks have activated and that
8 HIGH TEMPERATURE Operator 6 is logged on.
STERILISATION
Risk of damage to unit.
The Comfort 190 is not intended to be used as
an autoclave and must not be used for sterilising
any other equipment. Press to
proceed.
Only the shelves, racking and water tray can be
left inside the incubator during sterilisation.
The Comfort 190S incubator is equipped with a high 8.3 STERILISE CYCLE
temperature sterilisation function. This raises the chamber
temperature to 200 °C for 2 hours. The sterilise cycle has now started.
Independent evaluation has shown this to be effective A temperature graph is plotted to show
against all spores and bacteria commonly associated with the duration of the cycle. The y-axis
laboratory incubator contamination. automatically changes its scale to 205 °C
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duration of 8 hours:
8.5 ABORTING THE STERILISE CYCLE
Should you need to stop the sterilise cycle for any reason
The chamber
temperature is
displayed
SD card critical error The incubator will be supplied with a pre-wired 3 metre
SD has not been safely cable socket.
removed.
11 ACCESSORIES
10.2 4 - 20 mA RETRANSMISSION (RETX) This is the list of some of the accessories currently
7KLVLVDQRSWLRQWKDWPXVWEHVSHFL¿HGDWWKHSRLQWRI available.
ordering. Please contact MMM if the part you require is not listed.
This feature allows the chamber temperature and CO2 PTSK Stacking kit for 2 x Comfort 190
process values to be retransmitted as a 4 - 20 mA signal.
This 4 - 20 mA signal can be connected to external PTST1 Wheeled platform for Comfort 190
equipment for independent validation of incubator PRV Single stage CO2 pressure reducing valve
performance. PRV2 Two stage CO2 pressure reducing valve
RO6 In line CO2 reducing valve with gauge 12.3 OXIDATION AT HIGH TEMPERATURE
(0.1 to 2 bar) (COMFORT 190S ONLY)
PNEU Automatic change over unit for two CO2
When operated at 200 °C the action of atmospheric oxygen
cylinders
may cause discolouration of the stainless steel surfaces.
TYGON Tygon gas tubing, per meter This natural oxidation is not detrimental to the quality of the
incubator and is completely harmless.
12 CLEANING 13 SERVICE
Electrical hazard. Do not spill water or 13.1 WARRANTY
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surfaces. All MMM Comfort 190 incubators are supplied with a two
year manufacturer’s warranty from the date of installation.
Disconnect before cleaning. 7RUHJLVWHU\RXUZDUUDQW\SOHDVH¿OOLQWKH8VHU*XDUDQWHH
Completely dry the unit before Registration Card and post to MMM Limited or to your local
reconnecting the power. distributor.
Wipe over the inner surfaces of the stainless chamber, all x A detailed description of the fault (we can never have too
the shelves including the underside of the shelves, the shelf much information)
racks and the water tray. x Where was the incubator located
The shelves, racking and water tray can be sterilised in an
x Contact details of the person who reported the fault
autoclave if required.
Clean the glass door and the inner gasket seal. x $FRPSOHWHGGHFRQWDPLQDWLRQFHUWL¿FDWHSOXVDFRS\
faxed through in advance)
Clean the inner stainless steel surfaces of the outer door
and the outer door gasket. MMM cannot accept any returns without a completed
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14 DISPOSAL Volume
Number of shelves
Litres (cu. ft.) 190 (6.7)
4 shelves. Maximum of 8
The incubator must not be disposed of at public waste SHIPPING DIMENSIONS
collection points. It must only be disposed of by licensed Width mm (inches) 925 (36.4)
waste recycling companies. Height mm (inches) 1080 (42.5)
Contact MMM for further information regarding WEEE Depth mm (inches) 850 (33.5)
regulations. WEIGHT
Comfort 190, Net kg (lbs) 94.5 (208)
Comfort 190S, Net kg (lbs) 104 (229)
INFORMATION
15.1 TECHNICAL DATA 15.2 DIMENSIONAL DRAWINGS
TEMPERATURE MANAGEMENT
Range °C 5 °C above ambient to
60 °C
Control °C 0.1 °C
Stability °C ±0.1 °C @ 37.0 °C
Uniformity °C ±0.25 °C @ 37.0 °C
Door recovery,30 s minutes 13
opening
CO2 MANAGEMENT
Range % CO2 0-20 %
Control % CO2 ±0.1 %
Stability % CO2 ±0.2 %
Uniformity % CO2 ±0.2 %
Door recovery, 30 s minutes 6
opening
CO2 sensor type NDIR
CO2 inlet pressure Bar 0.3 to 0.7
CO2 inlet connection type PPSXVK¿WEDUEHGW\SH
HUMIDITY MANAGEMENT
Humidity control type Passive
Range % rH 90 % ± 5 %
Door recovery, 30 s minutes 50
opening
ELECTRICAL DATA
Nominal voltage 50/60 Hz V 230 1N ~PE
Power; Comfort 190 W 380
Power ; Comfort 190S W 1800
sterilise cycle
Power consumption kWh 0.058
Main fuse F1; Comfort 190 6.3 A / 6.3 x 32mm / 250 V / TT
Main fuse F1; 10 A / 6.3 x 32mm / 250 V / TT
Comfort 190S
EXTERIOR DIMENSIONS
Width mm (inches) 765 (30.1)
Height mm (inches) 862 (34)
Depth mm (inches) 734 (28.9)
Wall clearance, rear mm (inches) 100 (3.94)
Wall clearance, side mm (inches) 50 (1.97)
INTERIOR DIMENSIONS
Width mm (inches) 632 (24.9)
Height mm (inches) 686 (27)
Depth mm (inches) 440 (17.3)
, 2 8 ; , 1 3 8 4 ) 0 - 2 3 < ) = >
) * + , - . / + ) 0 1 ) 2 3 ) 4 5 + + + 6 4 7 8 9 1 7 +