CALCULATION SHEETS OF

SCAFFOLDING AND FORMWORK

Project : Pierhead Jembatan KIT Batang
Contractor : PT. Yasa Patria Perkasa
Release date : 24-Nov-21

I. References
a. ACI 347-04 Guide to formwork for concrete
b. ACI 318-2011 Building code requirements for structural concrete
c. AISC steel construction manual
d. BS 5975 code of practice for formwork
e. BS 5268 structural use of timber
f. Test report for Zulin scaffolding RL 48 & RL 60

II. Design Information

a. Concrete density, γ = 26 KN/m 3 ACI 347-04
b. Formwork dead load, f = 0.50 KN/m 2 ACI 347-04
= c 1.50
c. Construction live load with heaping load, KN/m 2 ACI 347-04
2
d. Allowable Stress for Steel, pba = 215 N/mm BS 5975
e. Permissible Bending Stress for Timber,=f 23.64 N/mm2 BS 5628
2
f. Permissible Shear Stress for Timber, f = 2.45 N/mm BS 5628
g. Allowable Bending Stress for Plywood,=f 13.30 N/mm2
2
h. Allowable Shear Stress for Plywood, fvp= 1.91 N/mm
i. Allowable Deflection Limits = L/200 AISC
j. Horizontal load = 2% of vertical load ACI 347-04
or
= 1.5 kN/m of floor edge ACI 347-04

1
III. Design of Shoring and Formwork

Floor: Unbraced length on shoring

Support spacing (L1) = 275 Vertical (L v ) = 1500 mm
Horizontal (L h ) = 900 mm
Secondary beam:
Support span (L2) = 900 Diagonal (L d )
Cantilever length (LC2) = 600
= = 1749 mm
Primary beam:
Support span (L3) = 900 ϑ= = 59.04
Cantilever length (LC3) = 450
Cos(ϑ) = 0.514

A. Axial concrete pressure on floor formwork and scaffolding

The falsework designed to resist the load mainly from concrete pouring (slab) above.
The following formula is the expression for the axial concrete pressure

Unit load, W0 = x t + c + c
= 26 x 2.5 + 1.50 + 0.50
= 66.50 kN/m2

Where
a. Structure thickness, 2.50 m
b. Reinforcement unit load, 26 kN/m3
c. Formwork material load, 0.50 kN/m2
d. Operation load, 1.50 kN/m2

2
1.1 Intensity of floor
Type of floor : Plywood

L1

a. Unit load, W = 66.50 kN/m2

b. floor thickness t = 18 mm
c. Width of floor, b = 1220 mm
d. Support spacing, L1 = 275 mm
e. Width of secondary, w = 80 mm
f. Section modulus, Zx = 65880 mm3
g. Area
Moment inertia, Ix = 592920 mm4
h. Young
Cross section
coefficient,
area E = 8000 N/mm2
i. Cross section area A = 21960 mm2

Load
W= Wo x b
= 67 x 1220
= 81.1 kN/m

Shear stress
σs = V / A
= ( w x (L1-w) A
= ( 81.1 x 195 21960
= 0.36 N/mm2

Permissable stress 1.91 N/mm2

Shear stress check OK

Bending Moment
Mmax = w x (L1-w)2
= 81.13 x 195 2
= 0.386 kNm

Bending stress
σb = Mmax / Zx
= 385621 / 6.59E+04
= 5.85 N/mm2

Permissable bending stress 13.3 N/mm2

Bending stress check

Deflection
δ = 5× ×( ) /(384 ×E×Ix)
= 5 x 81.13 x 1954 / ( 384 x 8000 x 592920 )
= 0.32 mm

Permissable deflection L / 200 = 0.98 mm

Deflection check OK

3
1.2 Intensity of secondary beam

Type of secondary beam: Single timber

L1

LC2 L2 LC2

a. Unit load, Wo = 66.50 kN/m2

b. Span of secondary bearer, L1 = 275 mm
c. Support span, L2 = 900 mm
d. Cantilever length, LC2 = 600 mm
f. Section area A = 9760 mm2
4
g. Moment inertia, Ix = 46130000 mm
3
h. Section modulus, Zx = 461000 mm
i. Young coefficient, E = 8000 N/mm2

Load
w = Wo x L1
= 66.5 x 275
= 18.29 kN/m

SPAN
Shear
V = w x L2
= 18.29 x 900
= 8.23 kN

Shear stress
σs = V / A
= 8.23 / 9.76
= 0.84 N/mm2

Permissable shear stress 2.4 N/mm2

Shear stress check OK

Bending Moment
Mmax = w x L 22
= 18.29 x 900 2
= 1.85 kNm

Bending stress
σb = Mmax / Zx
= 1.85 / 0
= 4.02 N/mm2

2
Permissable bending stress 23.64 N/mm
Bending stress check OK

4
Deflection
δ = 5× × /(384 ×E×Ix)
= 5 x 18.2875 x 900 4 / ( 384 x 8000 x 5E+07 )
= 0.42 mm

Permissable deflection L / 200 = 4.5 mm

Deflection check OK

Cantilever
Shear
V = w x LC2
= 18.29 x 600
= 10.97 kN

Shear stress
σs = V / A
= 10972.50 / 9760
= 1.12 N/mm2

Permissable shear stress 2.4 N/mm2

Shear stress check OK

Bending Moment
Mmax = w x LC22
= 18.29 x 0.6 2
= 3.29 kNm

Bending stress
σb = Mmax / Zx
= 3.29 / 0.46
= 7.14 N/mm2

2
Permissable bending stress 23.64 N/mm
Bending stress check OK

Deflection
δ = × /(8 ×E×Ix)
= 18.29 x 600 4 x 8000 x 5E+07 )
= 0.80 mm

Permissable deflection L / 200 = 3.00 mm

Deflection check OK

5
1.3 Intensity of primary beam
Type of primary beam: UNP 12

L2

LC3 L3 LC3

a. Unit load, Wo = 66.50 kN/m2

b. Support span, L2 = 900 mm
c. Load spacing of primary beam, L3 = 900 mm
d. Cantilever length, LC3 = 450 mm
e. Section area A = 3156 mm2
f. Moment inertia, Ix = 6951204 mm4
g. Section modulus, Zx = 114380 mm3
h. Young coefficient, E = 200000 N/mm2

Load
w = Wo x L2
= 66.5 x 0.9
= 59.85 kN/m

SPAN
Shear
V = w x L3
= 59.85 x 0.9
= 26.93 kN

Shear stress
σs = V / A
= 26.93 / 3
= 8.53 N/mm2

2
Permissable shear stress 125.0 N/mm
Shear stress check OK

Bending Moment
Mmax = w x L 32
= 59.85 x 0.9 2
= 6.06 kNm

Bending stress
σb = Mmax / Zx
= 6.06 / 0.11
= 52.98 N/mm2

2
Permissable bending stress 215.0 N/mm
Bending stress check OK

Deflection (span)
δ = 5× × /(384 ×E×Ix)
4
= 5 x 59.85 x 900 x 384 x 200000 x 7E+06 )
= 0.37 mm

Permissable curvature L / 200 = 4.50 mm

Curvature check OK

6
 CANTILEVER
Shear
V = w x LC3
= 59.85 x 450
= 26.93 kN

Shear stress
σs = V / A
= 26.93 / 3
= 8.53 N/mm2

2
Permissable shear stress 125 N/mm
Shear stress check OK

Bending Moment
Mmax = w x LC32
= 59.85 x 0.45 2
= 6.06 kNm

Bending stress
σb = Mmax / Zx
= 6.06 / 0.11
= 52.98 N/mm2

Permissable bending stress 215.0 N/mm2

Bending stress check OK

Deflection
δ = W× /(8 ×E×Ix)
= 59.85 x 450 4 x 200000 x 6951204 )
= 0.22 mm

Permissable deflection L / 200 = 2.25 mm

Curvature check OK

1.4 Intensity of scaffolding

According to Zulin product, the specification is divided into RL48, RL60 and RS60.
Calculation for scaffolding component is shown below:

In this project, the specification of the scaffolding is

a. Product type, = RS 60
b. Longitudinal span L s1 = 900 mm
c. Transversal span L s2 = 900 mm
d. Height of table, H= 2 m
e. Number support from Ph n = 2 unit
f. Yield stress of vertical component f y.Q345 = 355 N/mm2
g. Yield stress of horizontal f y.Q235 = 235 N/mm2
& diagonal component

7
 SHORING SYSTEM - VERTICAL COMPONENT
a. Outer diameter, d o = 60.2 mm
b. Inner diameter d i = 53.4 mm
c. Thickness ts = 3.4 mm
d. Young coefficient of steel E s = 200000 N/mm2
e. Vertical unbraced length L v = 1500 mm

f. Cross section area As = = 606.70 mm2

g. Modulus inertia Is = = 245548 mm4

h. Radius of gyration rc = = 20.12 mm

i. Imperfection factor αc = 0.49 Class a

j. Slenderness ratio S = = 74.56 K = 1

k. Elastic critical force N cr = = 215.42 kN

l. Non dimensional slenderness λratio

c = = 1.00

m. Stress reduction factor Ø= = 1.20

Χc = = 0.54

Load on shoring - Vertical

w = Wo x L3
= 66.5 x 900
= 53.87 kN

Ultimate compression capacity

P max = Χc x fy.Q345 x A s
= 0.53999 x 355 x 606.70
= 116.30 kN

Check shoring capacity with Safety Factor 2.16

8
 SHORING SYSTEM - HORIZONTAL COMPONENT
a. Outer diameter, do = 48 mm
b. Inner diameter d i = 41.6 mm
c. Thickness ts = 3.2 mm
d. Young coefficient of steel E s = 200000 N/mm2
e. Horizontal unbraced length L d = 1749.3 mm

f. Cross section area As = = 450.38 mm2

g. Modulus inertia Is = = 113567 mm4

h. Radius of gyration rc = = 15.88 mm

i. Imperfection factor αc = 0.49 Class c

j. Slenderness ratio S = = 110.16 K = 1

k. Elastic critical force N cr = = 73.259 kN

l. Non dimensional slenderness λratio

c = = 1.48

m. Stress reduction factor Ø= = 1.90

Χc = = 0.322

Load on shoring - Horizontal

Lateral load due to dumping of concrete, wind, and equipment acting in any direction
at each floor line:

Design of horizontal load

Ph = 2.5% x W0 x L3 or Ph = 1.5 kN x Floor edges
= 1.35 kN = 1.5 kN x 900
= 1.35 kN

Hence the design horizontal load for diagonal bracing shall be

So Ph = 1.35 kN

Ultimate compression capacity

P max = Χc x fy.Q235 x As
= 0.322 x 235 x 450.38
= 34.08 kN

Check shoring capacity with Safety Factor 25.24