DETAIL OF SCAFFOLDING ARRANGEMENTS

Vertical Memebr Outer Diameter 48.3 mm

NPB Standard Section

Thickness 3 mm
Inner Diameter 45.3 mm
Lateral Spacing S 0.8 meter
Vertical Bracing h 0.8 meter
Maximum Height of Support H 14000 mm

Loads on per
SL. No. Items pipe
Load Intesity Design Load Design Loading
kN/m2 kN Factor kN/m2
1 Weight of Green Concrete 33.28 21.2992 1.35 28.75
2 Construction Superimposed loading 3.6 2.304 1.35 3.11
3 Weight of bottom plates 0.5 0.32 1.35 0.43
4 Weight of vertical plates 2.7 1.728 1.35 2.33
5 Construction Live Load 0.52 0.3328 1.5 0.50
Total Design Load Intesity 35.13
Total Load on 1 set of 4- leg 140.51328 kN
or 14.051328 ton
say 14.06 ton
 Design of Vertical Load Carrying Members
a) 1-Set of 4 Legs Arrangement Desgin for Global Buckling Criteria

Acc. IRC:24-2010 CL NO 207

Design Strength of member (Pd) = Ae*fcd
Ae = Effective Sectional Area
Design compressive stress(fcd) =

fcd = (fy/ ɣm0)/( φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

where
Effective length(L) = 14000 mm
Partial safety Factor for material strength( ɣm0) = 1.15
Modulas of Elasticity (E) = 2.00E+05 N/mm^2
Stress of Steel(fy) = 250 N/mm^2
Moment of Interia (I) = 0.00047 m^4
Effective Sectional Area (Ae) = 0.001 m^2
Radius of Gyration (r)= (I/A)^1/2 = 633 mm
Effective Slenderness Ratio(KL/r) = 22
Acc to IRC:24-2010
KL = 14000
Table no 7

Imperfection Factor( α) = 0.21 Acc to IRC:24-2010

Table no 3
Stress Reduction Factor( χ) = [1/φ +(φ^2-λ^2)^0.5 = 0.989
Spacing of Precast0.5[1+ ɣ(λ-0.2)+λ^2]
pretesioned Girders = 0.54
Euler Buckling Stress, fcc = 3.14^2*E/(KL/r)^2 = 4026 N/mm^2
Non dimensional effective slenderness ratio(λ) = (fy/fcc)^1/2 = 0.25
Design compressive stress(fcd) =

(fy/ ɣm0)/( φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ ɣm0

Design compressive stress(fcd) = 215 N/mm^2
Critical Axial Load on crib 25.01 ton
Total Capacity on on set 25.01 ton
Design Load on one set 14.06 ton
Safe
b) Desgin for Local Elements buckling criteria
Acc. IRC:24-2010 CL NO 207
Design Strength of member (Pd) = Ae*fcd
Ae = Effective Sectional Area
Design compressive stress(fcd) =

fcd = (fy/ ɣm0)/( φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

where
Effective length(L) = 800 mm
Partial safety Factor for material strength( ɣm0) = 1.15
Modulas of Elasticity (E) = 2.00E+05 N/mm^2
Stress of Steel(fy) = 250 N/mm^2
Moment of Interia (I) = 0.00000006 m^4
Effective Sectional Area (Ae) = 0.000220 m^2
Radius of Gyration (r)= (I/A)^1/2 = 16.6 mm
Effective Slenderness Ratio(KL/r) = 48
Acc to IRC:24-2010
KL = 800
Table no 7

Imperfection Factor( α) = 0.21 Acc to IRC:24-2010

Table no 3
Stress Reduction Factor( χ) = [1/φ +(φ^2-λ^2)^0.5 = 0.910
Spacing of Precast0.5[1+ ɣ(λ-0.2)+λ^2]
pretesioned Girders = 0.68
Euler Buckling Stress, fcc = 3.14^2*E/(KL/r)^2 = 844 N/mm^2
Non dimensional effective slenderness ratio(λ) = (fy/fcc)^1/2 = 0.54
Design compressive stress(fcd) =

(fy/ ɣm0)/( φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ ɣm0

= 198 N/mm^2
Axial Compression capacity of 1 Nos of NPB pipe = 4.4 Ton
Combined Capacity of 4 legs = 17 Ton
Combined Axial Load Carriying Capacity one set = 17 Ton
Design Load on Crib 14 ton
Safe
b) Desgin of Lacing
Outer diameter = 20 mm Acc. IRC:24-2010 CL NO 207
Thickness = 1.00 mm Design Strength of member (Pd) = Ae*fcd
Inner Diameter = 18 mm Ae = Effective Sectional Area
Design compressive stress(fcd) =

fcd = (fy/ ɣm0)/( φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

where
Effective length(L) = 1131 mm
Partial safety Factor for material strength( ɣm0) = 1.15
Modulas of Elasticity (E) = 2.00E+05 N/mm^2
Stress of Steel(fy) = 250 N/mm^2
Moment of Interia (I) = 0.00000001 m^4
Effective Sectional Area (Ae) = 0.000060 m^2
Radius of Gyration (r)= (I/A)^1/2 = 11.5 mm
Effective Slenderness Ratio(KL/r) = 99
Acc to IRC:24-2010
KL = 1131.37085
Table no 7

Imperfection Factor( α) = 0.21 Acc to IRC:24-2010

Table no 3
Stress Reduction Factor( χ) = [1/φ +(φ^2-λ^2)^0.5 = 0.589
Spacing of Precast0.5[1+ ɣ(λ-0.2)+λ^2]
pretesioned Girders = 1.21
Euler Buckling Stress, fcc = 3.14^2*E/(KL/r)^2 = 203 N/mm^2
Non dimensional effective slenderness ratio(λ) = (fy/fcc)^1/2 = 1.11
Design compressive stress(fcd) =

(fy/ ɣm0)/( φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ ɣm0

= 128 N/mm^2
Axial Compression capacity of 1 Nos of NPB pipe = 0.8 Ton
Combined Capacity of 1 diagnols = 0.76 Ton
Combined Axial Load Carriying Capacity one set = 0.76 Ton
Design Load on 2.5% of Design Axial Loading 0.3515 ton
Safe
DESIGN OF MAIN PRIMARY RUNNER BEAM
No of Girders n 1 nos
Girder Span L 0.9 m
Girder spacing S 0.9 m

Design force on Each Girder:-

ULS load
SR.NO ITEMS wt (kN/m2) BM KN-M S.F (KN)
Factor MAXIMUM DESIGN MOMENT 4.94 KN-M
WL/10/n WL/2/n MAXIMUM DESIGN SHEAR 24.70 KN
1 DL 40.08 3.61 18.04 1.35
2 CONS. LL 0.52 0.05 0.23 1.5
ULS FORCES 4.94 24.70

Considering ISMC 2nos -75 box

A = 1820 mm2
4
IZZ = 1.57E+06 mm
4
IYY = 2.58E+05 mm
ycg_t = 38 mm
ycg_b = 38 mm
3
Zt = 4.19E+04 mm
3
Zb = 4.19E+04 mm
rx = 29 mm
ry = 12 mm

Effective thk of comp flange tf = 7.5 mm

Depth of Section D= 75 mm
Effective span = 0.9 m
LLT (Effective span for cross bracing) = 0.9 m
S =l/ry = 76
hf = 482
hf/tf = 64
fy = 250 Mpa
Check for Structural Capacity
Considering design stress check governed by compression flange
Md = βb*Zp*fbd =

where
βb =1 for plastic and compact sections & Ze/Zp for semi-compact sections
Ze (Elastic Section Modulus) = 41867
Zp (Plastic Section Modulus) = 1491200

βb = 35.618

fbd = ᵡLT * (fy/ymo) 151 Mpa

ymo (partial safety factor for material) = 1.1

 ᵡlt (Bending stress reduction Factor) = 1 /(ølt +(ølt^2-λlt ^2)^0.5) ≤ 1.0
ᵡLT = 0.663
2
øLT = 0.51 (1 + αlt (λlt - 0.2)+ λlt )
øLT = 0.965
αLT(Imperfection Factor) 0.49 (Note = 0.21 for Rolled Steel Section)
0.49 for welded sections

λLT (Non - Dimensional Slenderness Ratio) = √β b * Zp * fy / Mcr ≤ √1.2 * Ze *fy / Mcr =

OR √ fy /fcr,b
λLT = 0.798

fcr,b (Extreme Fibre Compressive Elastic Lateral Buckling Stress) 1.1*3.14^2*E(s)^2*((1 + 1/20 *((s/(hf/tf))^2)^0.5)
fcr,b = 393 Mpa

Section Ultimate Moment Capacity

Md = βb*Zp*fbd = 6 kN-m
Maximum Design shear Force 5 kN-m Safe
SECONDARY RUNNER BEAM
No of Girders n 1 nos
Girder Span L 0.9 m
Design force on Each Girder:-
ULS load
SR.NO ITEMS wt (kN) BM KN-M S.F (KN)
Factor
WL/10/n WL/2/n
1 DL 40.08 3.61 18.04 1.35
2 CONS. LL 0.52 0.05 0.23 1.5
ULS FORCES 4.94 24.70
MAXIMUM DESIGN MOMENT 4.94 KN-M
MAXIMUM DESIGN SHEAR 24.70 KN

Considering ISMB300 as box.

A = 910 mm2
4
IZZ = 785000 mm
4
IYY = 129000 mm
ycg_t = 18.75 mm
ycg_b = 18.75 mm
3
Zt = 4.19E+04 mm
3
Zb = 4.19E+04 mm
rx = 29 mm
ry = 12 mm

Effective thk of comp flange tf = 7.5 mm

Depth of Section D= 75 mm
Effective span = 0.9 m
LLT (Effective span for cross bracing) = 0.9 m
S =l/ry = 76
hf = 482
hf/tf = 64
fy = 250 Mpa
Check for Structural Capacity
Considering design stress check governed by compression flange
Md = βb*Zp*fbd =

where
βb =1 for plastic and compact sections & Ze/Zp for semi-compact sections
Ze (Elastic Section Modulus) = 41867
Zp (Plastic Section Modulus) = 1491200

βb = 35.618

fbd = ᵡLT * (fy/ymo) 151 Mpa

ymo (partial safety factor for material) = 1.1

 ᵡlt (Bending stress reduction Factor) = 1 /(ølt +(ølt^2-λlt ^2)^0.5) ≤ 1.0
ᵡLT = 0.663
2
øLT = 0.51 (1 + αlt (λlt - 0.2)+ λlt )
øLT = 0.965
αLT(Imperfection Factor) 0.49 (Note = 0.21 for Rolled Steel Section)
0.49 for welded sections

λLT (Non - Dimensional Slenderness Ratio) = √β b * Zp * fy / Mcr ≤ √1.2 * Ze *fy / Mcr =

OR √ fy /fcr,b
λLT = 0.798

fcr,b (Extreme Fibre Compressive Elastic Lateral Buckling Stress) 1.1*3.14^2*E(s)^2*((1 + 1/20 *((s/(hf/tf))^2)^0.5)
fcr,b = 393 Mpa

Section Ultimate Moment Capacity

Md = βb*Zp*fbd = 6 kN-m
Maximum Design shear Force 5 kN-m Safe
DESIGN OF FOOTING FOR CRIB
Net SBC for footing design is 20 ton/m2
Zone Factor Z/2( cons.) 0.08 Sa/g 2.5
Importance Factor 1.2 R 1
Seismic Coeff. 0.12
Point of application of loads 15.4 m

Footing Size Bx 1.000 m

LT 1.000 m
NOTE:- Crib to be tied to pier cap at top level hence horizontal seismic forces shall not be transffered to footing

Load Case V HL HT ML MT
DL 40.08 0 0 0 0
Cons. LL 0.52 0 0 0 0
Longi Seis 0.00 0.00 0.00 0.00
Trans. Seis

Load Combinations
PRESS. CHK ULS-BASIC SEIS-LONGI SEIS-TRANS
DL 1 1.35 1.35 1.35
Shuttering 1 1.35 1.35 1.35
Cons. LL 1 1.5 0.3 0.3
Longi Seis 0 0 1.5 0.45
Trans. Seis 0 0 0.45 1.5

CASES V HL HT ML MT
PRESS. CHK 40.60 0.00 0.00 0.00 0.00
ULS-BASIC 54.89 0.00 0.00 0.00 0.00
SEIS-LONGI 54.26 0.00 0.00 0.00 0.00
SEIS-TRANS 54.26 0.00 0.00 0.00 0.00
BASE PRESS. Pmax Pmin Projection Moment
PRESS. CHK 40.6 40.60 0.2 0.81
ULS-BASIC 54.9 54.89 0.2 1.10
SEIS-LONGI 54.3 54.26 0.2 1.09
SEIS-TRANS 54.3 54.26 0.2 1.09
Design Moment 1.10

Maximum Base Press. 40.6 kN/m2