Komori Operation Manual Option Pt5 14-15
Komori Operation Manual Option Pt5 14-15
Maintenance Assist
Grease Lubrication Mode
—OPTION—
OPERATION MANUAL
KOMORI CORPORATION
Grease Lubrication Mode 1-1
Overview
Grease lubrication mode automatically performs the positioning work that is usually performed by the
operator using the INCH and REVERSE INCH buttons for the following devices when performing grease
lubrication work.
El The buttons for the locations to which grease can be lubricated will
illuminate.
b. When the machine stops and the button starts flashing, open
the acrylic cover and lubricate the grease.
1111 The grease lubrication mode can be stopped by pressing the normal
stop button before a work is completed.
Any of the buttons on the PQC, delivery unit, and main panel can be
used.
—OPTION—
Operation Manual
KOMORI CORPORATION
Gripper Pad Up/Down Mode 1-1
Specification Overview
Gripper pad up/down mode automatically performs the phase alignment work that is usually performed by the
operator using the INCH and REVERSE INCH buttons for the following devices at the time of gripper pad
vertical adjustment work.
1. Transfer cylinder A
2. Transfer cylinder
The buttons for the locations where the gripper pad can be vertically
adjusted will illuminate.
a. Press the APC button. The warning bell sounds. Press the
button again to start positioning.
b. When the machine stops and the button starts flashing, open
the footboard between the units and adjust the gripper pad
vertically.
c. Close the footboard between the units, and press the button.
When the machine is set so that all the gripper pads are
adjusted together in the vertical direction, the procedure above
is only performed once.
U Also for the register unit, perform the same procedure. Since
transfer cylinder A is a single cylinder, this procedure is performed
only once. Positioning will not be performed unless the button is
pressed after the register acrylic cover is closed.
Any of the buttons on the PQC, delivery unit, and main panel can be
used (e.g. When only transfer cylinder A is adjusted).
OPERATION
KOMORI CORPORATION
Nip check mode 1-1
Specifications
Name
Nip check mode
Overview
This function is programmed so that the specified positioning works are automatically performed only by
simple button operations for the purpose of reducing the length of time for each operation of the press
machine maintenance.
Configuration
The thickness of the sheet used for the print check mode should be 0.1 mm or more (coated). Note that
sheets may be caught by the blanket depending on the type of the sheet used.
If the thickness of the sheets used for the print check is 0.25mm or more, ink from other units may adhere on
the trailing edge of the sheets.
With a perfecting unit with UV specifications (with a dryer unit), when executing the nip check mode of the
printing unit before perfecting in the print mode with the press machine in the perfecting state, activate the
dryer unit in order to prevent ink transfer onto the impression cylinder after perfecting.
Explanation of Operation
Touch panel screen
El Select the UNIT SELECT button of the unit you want to check. No
unit can be selected when the inking unit clutch is disconnected.
Check that the clutch is connected before beginning a work.
The nips of each unit are printed on 1 sheet, and the sheets are
delivered in the order from the unit closest to the delivery section
where the sheet on top is the 1st color. Due to the timing, 2 print
sheets are required for each unit.
Check the nips on the delivered sheets. If a nip deviates from the
standard, refer to the section of Ink unit and dampening unit nip
adjustment to set the correct nip.
1111,
(Dampening form roller)
1st form roller
2nd form roller
3rd form roller
5th check
4th form roller
1st check
Leading edge
LNG06706
Any of the PQC, delivery, and main panel NORMAL STOP button
can be used to stop the operation.
Z\ CAUTION
After the operation is completed, be sure to clean the ink on the
plate surface.
Flow of operations
EI
Unit selection PRODUCT button ON
V
Select print check mode Sheet 'eed
elivery unit
Dampening sel
YES
NO
AMR button ON End?
YES
engagement/disengagement
End
• Units for which the nip check operation is not possible-> Off
• Units for which the nip check operation is possible Flashes
• Units for which the nip check operation is in progress->
Illuminates
The lamp turns off when the 5th check is completed.
Press the APC button of the unit for which you want to check the
nip. The unit will be selected, and "Plate-Form Roller Nip Check: (Dampening form roller)
Manual Mode" will be engaged.
/ 1st form roller
If the APC button of another unit is pressed, the check mode of the ND.
r
1 Leading edge
Plate cylinder positioning
The appearance of the plate surface is
1
visualized by transferring on to a sheet.
Form roller engage/disengage Automatic
LNG06709 1
1 operation
Positioning for nip check
1
Safety cover open
I.
Use the INCH and REVERSE INCH
1
Close the safety cover
LNG06708
Check the nips. If a nip deviates from the standard, the check can
be repeated up to 4 times (5 times in total).
Any of the PQC, delivery, and main panel NORMAL STOP button
can be used to stop the operation.
A CAUTION
After the operation is completed, be sure to clean the ink on the
plate surface.
• Perfecting unit
• UV specifications (with a dryer unit)
• Perfecting state
• Printing unit before perfecting selected
After checking that the dryer unit button is illuminated, touch the
"Dryer ON check" button. The button will stop flashing, and you can
proceed to the next process.
The nips of each unit are printed on 1 sheet, and the sheets are
delivered in the order from the unit closest to the delivery section
where the sheet on top is the 1st color. Due to the timing, 2 print
sheets are required for each unit.
Leading edge
LNG06710
Any of the PQC, delivery, and main panel NORMAL STOP button
can be used to stop the operation.
,A CAUTION
After the operation is completed, be sure to clean the ink on the COM08337 1
plate surface.
El The APC button lamp on each unit illuminates according to the unit
status.
• Units for which the nip check operation is not possible-. Off
• Units for which the nip check operation is possible-. Flashes
• Units for which the nip check operation is in progress,
Illuminates
LI Press the APC button of the unit for which you want to check the
nip. The unit will be selected, and "Form Roller-Oscillation Roller Nip
check: Manual Mode" will be engaged.
____________________ 1st form roller
Check Check
LNG06711
Check the nips. If a nip deviates from the standard, refer to the
section of Ink unit and dampening unit nip adjustment to set the
correct nips.
Any of the PQC, delivery, and main panel NORMAL STOP button
can be used to stop the operation.
CAUTION
After the operation is completed, be sure to clean the ink on the
plate surface.
—OPTION—
OPERATION MANUAL
KOMORI CORPORATION
Blanket Surface Check Mode 1-1
Specification overview
Blanket surface check mode automatically performs the work for solid-printing the whole surface of a sheet at
each unit in order to perform a simplified check of the following items.
• Partial indentation in the blanket
• Remaining image patterns when UV ink is used
1. It is recommended that this check be performed after a print job is completed or when switching is performed.
2. Because this is performed with the dampening form roller disengaged, the printing plate cannot be reused
after the check.
Use a printing plate that can be thrown away when performing this check.
4. To secure the maximum area to be checked, use a sheet of the maximum size.
If the ink rollers have an extremely large amount of ink, the sheet may be caught by the blanket. After ink
cleaning, perform Pre-inking P1.
With a perfecting unit with UV specifications (with a dryer unit), when executing the blanket surface check
mode of the printing unit before perfecting with the press machine in the perfecting state, activate the dryer
unit in order to prevent ink transfer onto the impression cylinder after perfecting.
111111111
III 111112111111 115,11111111E4511111111111
-711111011.1111
Rigaam= simmielMat
TPC08776
Use the UNIT SELECT buttons to select the unit(s) you want to
check.
Ell When the press machine is stopped, check that the sheet thickness
setting and the thickness of the sheets used are the same, and then
press the blanket surface check button.
The product button flashes. Press the button. The warning bell
4 sounds. Press the button again to start.
Any of the buttons on the PQC, delivery unit, and main panel can be
used.
SERVICE DEPARTMENT
9-8, Azumabashi 3-chome, Sumida-ku, Tokyo 130-0001, Japan
Phone:03(3624)7166
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