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MTBF MTTR Calculation

This document contains monthly breakdown and maintenance data for machine X from 2008 to 2009. It includes the number of breakdowns, planned production time, time the machine was stopped, and mean time to repair (MTTR) for each month. It also calculates the mean time between failures (MTBF) in an accumulating manner for each month. In 2008, the machine had several breakdowns per month, with the highest number in January, but no breakdowns from December 2008 onward. The MTTR decreased over this period from over 1 hour to 0 hours. The MTBF increased from 12 hours in January 2008 to over 2000 hours by the end of 2009, indicating greatly improved reliability over time.

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0% found this document useful (0 votes)
161 views2 pages

MTBF MTTR Calculation

This document contains monthly breakdown and maintenance data for machine X from 2008 to 2009. It includes the number of breakdowns, planned production time, time the machine was stopped, and mean time to repair (MTTR) for each month. It also calculates the mean time between failures (MTBF) in an accumulating manner for each month. In 2008, the machine had several breakdowns per month, with the highest number in January, but no breakdowns from December 2008 onward. The MTTR decreased over this period from over 1 hour to 0 hours. The MTBF increased from 12 hours in January 2008 to over 2000 hours by the end of 2009, indicating greatly improved reliability over time.

Uploaded by

luc.ayres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Jan-08 Feb-08 Mar-08 Apr-08 May-08 Jun-08 Jul-08 Aug-08 Sep-08 Oct-08 Nov-08 Dec-08 Jan-09 Feb-09 Mar-09

Sep-08 Oct-08 Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09 Oct-09 Nov-09 Dec-09

MTBF_MTTR

2008 2009
machine X 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 ###

BREAKDOWNS 29.0 23.0 21.0 14.0 13.0 10.0 8.0 9.0 12.0 1.0 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Turnos 2 2 2 2 3 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 ###

Planned production time 387.2 387.2 387.2 387.2 462 462 462 462 462 462 387.2 387.2 387.2 387.2 387.2 193.6 193.6 193.6 193.6 193.6 193.6 193.6 193.6 193.6###

Time machine stopped 33.0 25.1 22.9 13.2 15.7 9.1 6.1 7.7 11.6 7.5 1.9 2.0 2.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 ###

MTTR monthly 1.14 1.09 1.09 0.94 1.21 0.91 0.77 0.85 0.97 7.50 1.92 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ###

MTBF (step by step, step 3 -


12 14 15 17 34 39 44 45 43 455 420 612 805 999 1192 1289 1386 1483 1579 1676 1773 1870 1967 2063 ###
acumulated)

40.00

Nº Breakdowns
MTTR (h)
35.00 3000

MTBF (Hs)
30.00 29.0

25.00
23.0
2000
21.0
20.00

15.00 14.0
13.0
12.0
10.0 1000
10.00 9.0
8.0 7.50

5.00
1.92
1.14 1.09 1.09 0.94 1.21 0.91 0.77 0.85 0.97 1.0 1.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.00 0

Jul-09

Sep-09
Jan-08

Feb-08

Mar-08

Apr-08

Jun-08

Jul-08

Aug-08

Sep-08

Nov-08

Dec-08

Feb-09

Mar-09

Apr-09

May-09

Jun-09

Aug-09

Oct-09

Nov-09

Dec-09
May-08

Oct-08

Jan-09
BREAKDOWNS MTTR monthly
MTBF (step by step, step 3 - acumulated)
Nº Breakdowns
MTTR (h)

50.00 4000

45.00
3500

MTBF
40.00

(Hs)
3000
35.00

29.0 2500
30.00

25.00 23.0 2000


21.0
20.00
1500

15.00 14.0 13.0 12.0 1000


10.0 9.0
10.00 8.0
500
5.00
1.0 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.00 0
Aug-08

Dec-08

May-09

Aug-09

Dec-09
Jan-08

Feb-08

Apr-08

May-08

Jun-08

Sep-08

Oct-08

Nov-08

Jan-09

Feb-09

Apr-09

Jun-09

Sep-09

Oct-09

Nov-09
Mar-08

Mar-09
Jul-08

Jul-09

BREAKDOWNS MTTR monthly

50.00 8000

45.00
Nº Breakdowns

7000
MTTR (h)

40.00
MTBF (Hs)

6000
35.00

29.0
5000
30.00

25.00 23.0 4000


21.0
20.00
3000

15.00 14.0
13.0
12.0
2000
10.0
10.00 9.0
8.0 7.50

1000
5.00
1.21 1.92
1.14 1.09 1.09 0.94 0.91 0.77 0.85 0.97 1.0 1.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.00 0
12

12
1

10

11

10

11

BREAKDOWNS MTTR monthly

50.00 200

45.00
Nº Breakdowns

175
MTTR (h)

MTBF (Hs)

40.00
150
35.00

125
30.00 29.0

25.00 23.0 100


21.0
20.00
75

15.00 14.0
13.0
12.0
50
10.0
10.00 9.0
8.0 7.50

25
5.00
1.21 1.92
1.14 1.09 1.09 0.94 0.91 0.77 0.85 0.97 1.0 1.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.0 0.00
0.0 0.0 0.0 0.00
0.0 0.0 0.0
0.00 0
10
1

10

11

12

11

12

BREAKDOWNS MTTR monthly


Jan-08 Feb-08 Mar-08 Apr-08 May-08 Jun-08 Jul-08 Aug-08 Sep-08 Oct-08 Nov-08 Dec-08 Jan-09 Feb-09 Mar-09 Apr-09 May-09 Jun-09 Jul-09 Aug-09 Sep-09 Oct-09 Nov-09 Dec-09

MTBF_MTTR

2008 2009
machine X 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 ###

BREAKDOWNS 29.0 23.0 21.0 14.0 13.0 10.0 8.0 9.0 12.0 1.0 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Turnos 2 2 2 2 3 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 ###

Planned production time 387.2 387.2 387.2 387.2 462 462 462 462 462 462 387.2 387.2 387.2 387.2 387.2 193.6 193.6 193.6 193.6 193.6 193.6 193.6 193.6 193.6###

Time machine stopped 33.0 25.1 22.9 13.2 15.7 9.1 6.1 7.7 11.6 7.5 1.9 2.0 2.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 ###

MTTR monthly 1.14 1.09 1.09 0.94 1.21 0.91 0.77 0.85 0.97 7.50 1.92 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ###

23.0
21.0 29.0
30.001.14
14.0
7.50
13.0
12.0
10.0
9.0
0.941.92
8.0
1.21
1.09
1.09
0.91
0.85
0.97
0.77
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00 2000
1.0
1.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.00 0
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
10
11
12
11
12

MTBF (Hs)
Nº Breakdowns
MTTR (h)

BREAKDOWNS MTTR monthly


Nº Breakdow ns
MTTR (h)

50.00 5000

45.00 4500

MTBF
40.00 4000

(Hs)
50.00
35.00 8000
3500

30.00 29.0 3000


Nº Breakdowns

45.00
7000
MTTR (h)

25.00 23.0 2500


40.00 21.0

MTBF (Hs)
20.00 2000
6000
35.00 14.0
15.00 13.0 1500
12.0
10.0
9.0
5000
30.00 29.0
10.00 8.0 7.50 1000

5.00 500
25.00 1.1423.0 1.09 1.09 0.94 1.21 0.91 0.77 0.85 0.97 1.0
1.92
1.0
4000
0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.0 0.00
0.0 0.0 0.0 0.00
0.0 0.0 0.0
0.00 21.0 0
May-08

Nov-09
Aug-08

Sep-08

Nov-08

Dec-08

May-09

Aug-09
Feb-08

Mar-08

Jun-08

Jan-09

Feb-09

Mar-09

Jun-09

Sep-09

Dec-09
Jan-08

Apr-08

Apr-09

O ct-09
O ct-08
Jul-08

Jul-09

20.00
3000

15.00 14.0 BREAKDOWNS MTTR monthly


13.0
12.0
2000
10.0
10.00 9.0
8.0 7.50

1000
5.00
1.21 1.92
1.14 1.09 1.09 0.94 0.91 0.77 0.85 0.97 1.0 1.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.00 0
12
1

10

11

12

10

11

BREAKDOWNS MTTR monthly

50.00 10000
Nº Breakdowns

45.00
MTTR (h)

40.00 8000
MTBF (Hs)

35.00

30.00 29.0 6000

25.00 23.0
21.0
20.00 4000

15.00 14.0
13.0
12.0
10.0
10.00 9.0 2000
8.0 7.50

5.00
1.21 1.92
1.14 1.09 1.09 0.94 0.91 0.77 0.85 0.97 1.0 1.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.00 0
1

11
10

11

12

10

12

BREAKDOWNS MTTR monthly

40.00 3000
Nº Breakdowns

35.00
MTTR (h)

30.00
MTBF (Hs)

29.0

2000
25.00
23.0
21.0
20.00

15.00 14.0
13.0
12.0 1000
10.0
10.00 9.0
8.0 7.50

5.00
1.92
1.14 1.09 1.09 0.94 1.21 0.91 0.77 0.85 0.97 1.0 1.0
0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.00
0.0 0.0 0.00
0.0 0.0 0.0 0.00
0.0 0.0 0.0
0.00 0
Mar-08

Feb-09

Mar-09
Jan-08

Feb-08

Apr-08

May-08

Aug-08

Sep-08

Oct-08

Nov-08

Dec-08

Jan-09

Apr-09

May-09

Jun-09

Jul-09

Aug-09

Sep-09

Oct-09

Nov-09

Dec-09
Jun-08

Jul-08

BREAKDOWNS MTTR monthly

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