EDC Manual
EDC Manual
PERUMAL MANIMEKALAI
POLYTECHNIC COLLEGE
Koneripalli, Hosur – 635 117
DEPARTMENT OF
MECHANICAL ENGINEERING
YEAR / SEM : II / IV
PMC Tech Polytechnic College shall emerge as a premier Institute for valued added
technical education coupled with Innovation, Incubation, Ethics and Professional values.
3. To provide innovative environment to learn, innovate and create new ideas for the
betterment of oneself and society.
To Develop eminent, innovative professional Tool and Die Diploma holders by imparting
value added education and skill development.
To provide competency based quality Tool and Die Engineers by strong theoretical and
practical training.
To provide breeding ground for innovation and leadership through skill development in
Tool Design.
To enhance continual career development and improve employability skills.
PROGRAMME EDUCATIONAL OBJECTIVES
PEO1: Have strong foundation in the mathematical, scientific and mechanical engineering
fundamentals, to solve complex engineering problems.
PEO2: Have successful careers in mechanical industry that meets the needs of the society.
PEO4: Become a successful entrepreneur with social responsibilities and ethics to serve the society.
PSO1: Ability to produce mechanical engineering components with the acquired knowledge.
PSO3: Ability to function various domains of mechanical engineering related with manufacturing
process, Thermal engineering, Auto mobile engineering and design engineering.
PROGRAMME OUTCOMES
PO1: Basic and Discipline specific knowledge: Apply knowledge of basic mathematics,
science and engineering fundamentals and engineering specialization to solve the
engineering problems.
PO2: Problem analysis: Identify and analyse well-defined engineering problems using codified
standard methods.
PO3: Design/ development of solutions: Design solutions for well-defined technical problems
and assist with the design of systems components or processes to meet specified needs.
PO4: Engineering Tools, Experimentation and Testing: Apply modern engineering tools and
appropriate technique to conduct standard tests and measurements.
PO5: Engineering practices for society, sustainability and environment: Apply appropriate
technology in context of society, sustainability, environment and ethical practices.
PO7: Life-long learning: Ability to analyse individual needs and engage in updating in the
context of technological changes.
Er. PERUMAL MANIKEKALAI POLYTECHNIC COLLEGE,
Subject Code and Name: 32047, Electrical Drives and Control Practical
Course
S/N # Experiments
Outcomes
Part-A
(Electrical)
1 Verification of Ohms Law CO1
Ex. No: 1
Date:
AIM:
To verify Ohm's law.
Apparatus Required:
Ohm's law:
At constant temperature, the current flowing through a conductor is directly proportional to the
potential difference between the two ends of the conductor.
Ιαν
V=IR,
Where R is a constant called resistance of the conductor.
Procedure:
Result:
Thus Ohm's law is verified.
Load Test on DC Shunt Motor:
Observations:
LOAD TEST ON DC SHUNT MOTOR
Ex. No: 2
Date:
Aim:
To conduct load test on DC shunt motor and to draw the characteristic curves.
Apparatus Required:
Precautions:
Formulae
Procedure:
Result:
Thus the load test on DC shunt motor is conducted and the load characteristics are drawn.
Load Test on Single Phase Induction Motor:
LOAD TEST ON SINGLE PHASE INDUCTION MOTOR
Ex: No: 3
Date:
Aim:
To conduct the load test on single phase induction motor and plot
Apparatus required:
Procedure:
1. Do the connections as per the circuit diagram.
2. Switch on the supply
3. Vary the variac such that the voltmeter reads full supply voltage (230Volt).
4. Note the current, speed, and voltage, power and spring balance readings at no load.
5. Gradually increase the load by adjusting the spring balance, In each step note the current,
voltage, power, speed and spring balance readings.
6. The load is varied upto the rated current.
7. Then release the load
Model calculation
Formula;
Input power = wattmeter reading in watts
Force (F) = (S2- S1) kg
Torque (T) = F x R x 9.81 N-M
2𝜋𝑁𝑇
Output power = 60 watts
Where,
N-Speed in rpm
T-Torque in N-M
R-Radius of the brake drum in meter
𝐶𝑖𝑟𝑐𝑢𝑚𝑓𝑒𝑟𝑒𝑛𝑐𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑏𝑟𝑎𝑘𝑒 𝑑𝑟𝑢𝑚 𝑜𝑢𝑡𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟
R= 2𝜋
; Efficiency (η) = 𝐼𝑛𝑝𝑢𝑡 𝑝𝑜𝑤𝑒𝑟 x 100
Graph:
Draw the graph output power Vs efficiency such that output power in x axis and efficiency in Y
axis, output power Vs speed and output power Vs Torque.
Result:
Thus the load test of single phase induction motor is conducted and load characteristics are
drawn.
Load Test on Three Phase Squirrel Cage Induction Motor:
Observations:
LOAD TEST ON THREE PHASE SQUIRREL CAGE MOTOR
Ex. No: 4
Date:
Aim:
To conduct load test on the three phase squirrel cage induction motor and to plot
Apparatus Required:
PROCEDURE
Graph:
Draw the graph by taking output power Vs efficiency such that output power in X axis &
efficiency in Y axis, output power Vs speed, and output power Vs torque characteristics.
Result:
Thus the load test is conducted on 3 phase induction motor and its characteristic curves are
drawn.
TESTING OF RELAYS, CONTACTORS, PUSH BUTTONS AND LIMIT SWITCH
Ex. No: 5
Date:
Aim:
To Test The Given Relays, Contactors, Push Buttons And Limit Switch.
Apparatus Required:
1. Relay 1
2. Contactor 1
3. Limit switch 1
4. Push button switches (ON and OFF) 1
Procedure:
Testing of relay
1. Identify the terminal connection of the coil and the number of contacts.
2. Identify the normally open (NO) and normally closed (NC) contacts by using Ohm meter or
multimeter.
3. Connect the terminals of a ohmmeter is across the contacts of the relay.
4. It should read zero for NC contacts and, infinity for NO contacts.
Testing of contactors
1. Generally ON push button is green in colour and OFF button is red in colour.
2. For ON push button, under normal condition the contacts are open and when button is
Pushed the contacts are closed.
3. For OFF push button, under normal condition the contacts are closed when the button is
pushed the contacts are opened.
4. Check the above conditions by using ohmmeter.
1. When the limit switch is pushed on its snap action surface the contacts are closed.
2. This can be tested by using an ohmmeter (i.e.,) continuity test.
Result:
Thus the given relays, contactors, push buttons and limit switches are tested,
ELCB- Earth Leakage Circuit Breaker:
CONNECTION AND TESTING OF MCB, ELCB
Ex. No: 6
Date:
Aim:
MCB:
The themal operation of miniature circuit breaker is achieved with a bimetallic strip whenever
continuous over current flows through MCB, the bimetallic strip is heated and deflects by
bending.
This deflection of bimetallic strip releases mechanical latch. As this mechanical latch is attached
with operating mechanism, it causes to open the miniature circuit breaker contacts.
During short circuit condition, sudden rising of electric current, causes electromechanical
displacement of plunger associated with tripping coil or solenoid of MCB.
The plunger strikes the trip lever causing immediate release of latch mechanism consequently
open the circuit breaker contacts,
The miniature circuit breakers are available from 0.5 Amps to 100 Amps.
These can be single polo, double poles or three poles, up to fault levels of 10 kA. For higher
ratings miniature case circuit breakers (MCCB) with fault level with standing capacitating of 50
kA are used.
The breaker is switched on by a toggle type switch.
The breaker cannot be held closed under fault conditions.
The housing is made of insulating material. All parts are onclosed in the housing except in the
terminals.
All phases are disconnected even when a fault occurs on only one of the phases.
An Earth Leakage Circuit Breaker (ELCB) is a device used to directly detect currents leaking to
earth from an installation and cut the power.
An earth leakage circuit breaker (ELCB) is a safety device to prevent electric shock. Detects
small stray voltages on the metal enclosures of electrical equipment, and interrupts the circuit if a
dangerous voltage is detected.
Result:
Thus the working of MCB and ELCB has been tested.
1. Half Wave Rectifier
HALF WAVE RECTIFIER
Ex. No: 7a
Date:
AIM:
To construct a half wave rectifier circuit using diode and test its input and output waveforms
without filter.
Apparatus Required:
Theory
Procedure
Result:
Thus the Half wave rectifier circuit is constructed and its input and output signal waveforms with
and without filters are traced and tested.
Full Wave Rectifier
FULL WAVE RECTIFIER
Ex. No: 7b
Date:
Aim:
To construct a full wave rectifier circuit using diodes and test its input and output signal
Waveforms without filters.
Apparatus Required:
Theory:
Procedure:
Result:
Thus a full wave rectifier circuit using diodes is constructed, and its input and output signal wave-
forms without filters are traced and tested.
IC Voltage Regulator:
IC VOLTAGE REGULATOR USING IC 7805
Date:
Ex. No: 8
Aim:
To construct and test the performance of fixed positive voltage regulator using IC7805.
Apparatus required:
Theory:
The IC 78XX series consists of three terminal positive voltage regulators with seven voltage
Options. These ICS are designed as fixed positive voltage regulators and with adequate heat sinking can
deliver output currents in excess of 1A. The IC 7805 is designed for getting fixed positive regulated
output voltage of +5V. These devices do not require external components, such components can be
used to obtain adjustable voltages, currents and additional filtering.
Positive voltage regulator IC's are available in 78XX series. When selecting the desired fixed
regulated output voltage, the two digits mentioned after the 78 (prefix XX) indicate the regulator output
These IC's provide fixed voltages from +5 V to +24 V. It has three terminals, namely, Input, output
and ground. Capacitors (C1 and C2) are connected from input and output terminals, to ground. Capacitors
are used to maintain a constant DC voltage and additionally to filter any high speed voltage variations.
Procedure:
Result:
Thus the fixed positive voltage IC regulator is constructed using IC 7805 and their performance is
tested.
Logic Gates:
LOGIC GATES
Ex. No. 9
Date:
Aim:
To verify the truth tables of AND, OR, NOT, NAND, NOR, AND Ex-OR gates by using 74 XX
ICs.
Apparatus requlred:
Theory:
Gate is a logic circuit, with one or more inputs only one output. The A and B Input produce the
output of AND gate as A.B, the output of OR gate as A+B, the output of NAND gate as AB, the output of
A+B and the output of EX-OR gate as AGB. In the AND gate, the output is high lovel.
NOR gate as otherwise is in low level. The NAND gate is the complement of AND gate. In the
OR gate the output is high only when minimum any one of the input is in high level, otherwise its output
is low. The NOR gate is the complement of OR gate,
In a two input Ex-OR gate the output is high when both inputs are different. Conversely, the
output is low when both inputs are identical. The A input produce the output of NOT gate as A. That
means a NOT gate simply inverts its input.
Procedure:
Result:
Thus the truth tables of AND, OR, NOT, NAND, NOR, AND EX- OR gates are verified by using
74XX ICs.
VERIFICATION OF UNIVERSAL GATES
Aim:
To verify the logic gates of NOT, AND, OR, and NOR by using only NAND universal gate.
Apparatus required:
Theory:
NAND gate is called universal logic gate. Since it is possible to construct other gates by using
only NAND gates. The gates such as NOT, AND, OR and NOR are constructed using only NAND gates.
In this function, the output is only in dot forms.
The outputs of NOT gales, Y = Ā
The output of AND gate, Y= A.B = A.B
The output of OR gate, Y = A +B=A+B= A.B
The output NOR gate Y = A+B = A.B
Procedure:
Result
Thus the NOT, AND, OR, and NOR gates are tested by using the universal logic NAND gate.
NOR GATE AS UNIVERSAL LOGIC GATE
Ex. No. 10 b.
Date:
Aim:
To test the logic gates of NOT, AND, OR and NAND by using neither only NOR universal gate.
Apparatus Required:
Theory:
NOR gate is also called universal logic gate, since it is possible to construct other gates by using
only NOR gates. First convert the gates AND Boolean function Into its equivalent OR Boolean by using
De-margan's theorem. Then build the logic circuits.
Procedure:
Result:
Thus the NOT, AND, OR, and NAND logic gates are tested by using the universal logic NOR
Display Devices:
TESTING OF DISPLAY DEVICES
Ex. No. 11
Date:
Aim:
To identify and test the display devices of LED, seven segment LED and laser diode.
Apparatus Required:
Theory:
An LED display is a flat panel display, which uses an array of light-emitting diodes as a video
display. A light-emitting diode (LED) is a two-lead semiconductor light source, It is a basic pn-junction
diode, which emits light when activated.
Construction
In this diode a P-type semiconductive material is deposited on the N-type substrate layer by using
diffusion method. Metal contacts (anode) are made at the outer edge of the P-layer. A cathode connection
is also formed by coating a metal film at the bottom of the N-substrate.
The metal film reflects more light to its surface. The colour of the light emits from the diode
depending upon the type of material used. GaAs - Infrared radiation, GaP - Red or Green light, GaAsP -
Red or yellow light Principle of operation When a forward bias supply is applied to the diode, the
electrons and holes moves towards the junction and recombination takes place. After recombination, the
electrons lying in the conduction band of N region, move towards the holes lying in the valence band of
P-rogion. The energy difference between valence band and conduction band is radiated in the form of
light.
A seven-segment display (SSD) is displaying decimal numerals that is an alternative to the more
complex dot a form of electronic display device for matrix displays. A seven-segment display is a set of
seven bar-shaped LED (or) LCD elements, arranged to form a squared-off. If all elements are activated,
the display seven segments LED shows a numeral 8. When some of the eléments are activated but not
others, any single-digit numeral from 0 to 9, as well as most uppercase and lowercase letters of the
English alphabet can be portrayed
Procedure:
Result:
Thus the LED, seven segment LED and laser diode are identified and verified.
Stepper Motor Drive:
STEPPER MOTOR DRIVE
Ex. No. 12
Date:
Aim:
Apparatus required:
Theory:
A stepper motor is also called as a step motor. It is defined as a digital electro mechanical device
in which each electrical pulse input results in a movement of the shaft by a small angle called step angie
of the motor.
According to British standard specification, a stepper motor is defined as 'A brushless DC motor
whose rotor rotates in a discrete angular displacements when its stator windings are energized n a
programmed manner.
Stepper motor does not run continuously but rotates in jerks or step in either direction. For
example, if one pulse is given, the rotor will rotate through 2.5° then for 2 pulses, it will move through 5°
and so on.
Procedure:
Result:
Ex. No. 13
Date:
Aim:
Apparatus Required:
Theory:
A servomotor is a rotary actuator that allows for precise speed or position contral in both
directions. It consists of a motor coupled to a sensor for position feedback, through a reduction gearbox.
It also requires a relatively sophisticated controller, often a dedicated module designed specifically for
use with servomotors, Servomotors are used in applications such as robotics, CNC machinery or
automated manufacturing.
The circuit is designed to give control signals to the servo. The given circuit is an Astable
multivibrator which can give pulses for the operation of servo. The high and low time of pulses are
determined by the values of VR1, Vr2, R, and C,. The control voltage obtained from its output will
control the position of the servo motor connected to the output. When the control voltage changes, the
servO will move to the new position corresponding to new control voltage value. 0 volt causes the servo
to remain at one end and 10 volts to the other end. If the control voltage is 5 volts the servo remains in the
center position.
Procedure:
Result: