nCompassTM

8100H Series
Vital Signs Monitor
Service Manual

Cat. No. 1468 Part No. 39182B101

Date 04/09 Revision 0
Copyright
COPYRIGHT © CRITICARE SYSTEMS, INC. 2009

CRITICARE SYSTEMS, INC., (Criticare) owns all rights to this unpublished work
and intends to maintain this work as confidential. Criticare may also seek to
maintain this work as an unpublished copyright. This publication is to be used solely for
the purposes of reference, operation, maintenance, or repair of Criticare equipment.
No part of this publication may be reproduced in any manner or disseminated for
other purposes.

In the event of inadvertent or deliberate publication, Criticare intends to enforce its

rights to this work under copyright laws as a published work. Those having access
to this work may not copy, use, or disclose the information in this work unless
expressly authorized by Criticare to do so.

All product specifications, as well as information contained in this publication,

are subject to change without notice.

All information contained in this publication is believed to be correct. Criticare

Systems, Inc., shall not be liable for errors contained herein nor for incidental or
consequential damages in connection with the furnishing, performance, or use of
this material.

This publication may refer to information and products protected by copyrights

or patents and does not convey any license under the patent rights of Criticare
Systems, Inc., nor the rights of others. Criticare Systems, Inc., does not assume
any liability arising out of any infringements of patents or other rights of
third parties.

PROPERTY OF CRITICARE SYSTEMS, INC.

ALL RIGHTS RESERVED

nCompass™, DOX™ Digital Oximetry, ComfortCuff® NIBP, and Multi-Site™ SpO2

Sensors are trademarks of Criticare Systems, Inc.

Page ii nCompassTM 8100H Series Service Manual Criticare Systems, Inc.

Contents
Copyright................................................................................................................ii
Contents................................................................................................................ iii
Warranty............................................................................................................... vii
Service Return Policy.......................................................................................... viii
EC Declaration of Conformity................................................................................ix

Section 1 - Introduction

Description .................................................................................................................... 1-1

Intended Use................................................................................................................. 1-1
nCompass 8100H Series Options................................................................................. 1-2
DOX Pulse Oximetry Measurement (SpO2).................................................................. 1-3
Definition ............................................................................................................ 1-3
DOX™ Digital Oximetry ..................................................................................... 1-3
Method ............................................................................................................... 1-3
SpO2 Clinical Testing and Accuracy .................................................................. 1-4
Heart Rate..................................................................................................................... 1-5
Heart Rate Averaging......................................................................................... 1-5
Sudden Changes in Heart Rate ......................................................................... 1-5
ECG Measurement ....................................................................................................... 1-6
Method ............................................................................................................... 1-6
Stability of Accuracy........................................................................................... 1-6
Pacemaker Pulse Rejection ............................................................................... 1-7
Tall T-Wave Performance .................................................................................. 1-7
Narrow Beat Rejection ....................................................................................... 1-7
Respiration.................................................................................................................... 1-7
Non-Invasive Blood Pressure (NIBP)............................................................................ 1-8
Comfort Cuff™ Technology................................................................................ 1-8
Description of NIBP Measurement..................................................................... 1-8
NIBP Clinical Testing and Accuracy................................................................... 1-9
Cuff Inflation and Pressure Protection ............................................................... 1-9
Invasive Blood Pressure (IBP) .................................................................................... 1-10
Method of Measurement .................................................................................. 1-10
IBP Clinical Testing and Accuracy ................................................................... 1-10
Capnography (Measurement of CO2) ......................................................................... 1-11
Method of Measurement .................................................................................. 1-11
Conditions of Use............................................................................................. 1-12
Stability of Accuracy......................................................................................... 1-12
N2O Compensation .......................................................................................... 1-12
Temperature Measurement ........................................................................................ 1-12
Specifications.............................................................................................................. 1-13
Symbols ...................................................................................................................... 1-17
Safety.......................................................................................................................... 1-19
Definitions ........................................................................................................ 1-19
Warnings .......................................................................................................... 1-19
Cautions ........................................................................................................... 1-20
Leakage Current .............................................................................................. 1-22
Voltage Fluctuations......................................................................................... 1-22
Equipotential Ground ....................................................................................... 1-22
Software Error Related Hazard Mediation ....................................................... 1-22
Potential Interference ....................................................................................... 1-23
Biocompatibility ................................................................................................ 1-23
Latex Content................................................................................................... 1-23
DEHP Content.................................................................................................. 1-23

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page iii
 Section 2 - Service Windows

Service Mode Window...................................................................................................2-1

Service Mode Window........................................................................................2-1
NIBP Service Mode ............................................................................................2-4
CO2 Service Mode..............................................................................................2-5
IBP Service Mode...............................................................................................2-6
Processor Software Download ...........................................................................2-7
Permanent Alarm Silence...................................................................................2-8
Service Settings ............................................................................................................2-9
Service Password...............................................................................................2-9
Alarm Tone Warning.........................................................................................2-10
Simulation Mode...............................................................................................2-11
Custom Profiles ...........................................................................................................2-12
Setting Patient Size ..........................................................................................2-12
Creating Custom Profiles..................................................................................2-13

Section 3 - Theory of Operation

Power Module ...............................................................................................................3-1

Main CPU and System ..................................................................................................3-1
NT Module ..........................................................................................................3-1
Speaker Driver....................................................................................................3-1
ECG Module..................................................................................................................3-2
Impedance Respiration.......................................................................................3-2
Pulse Oximeter Module (SpO2).....................................................................................3-3
Capnometer Module (CO2) ...........................................................................................3-3
Communications............................................................................................................3-4
Printer............................................................................................................................3-4
Block Diagram ...............................................................................................................3-5

Section 4 - Cleaning and Disinfecting

Cleaning and Disinfecting..............................................................................................4-1

Pulse Oximeter Sensors.....................................................................................4-1
Blood Pressure Cuffs..........................................................................................4-2
ECG Cable .........................................................................................................4-3
Temperature Cable.............................................................................................4-3
Accidental Wetting.........................................................................................................4-4

Section 5 - Preventative Maintenance

Incoming Inspection ......................................................................................................5-1

Maintenance Schedule..................................................................................................5-1
Monitor Safety Testing ..................................................................................................5-2
Equipment and Tools..........................................................................................5-3
Accessory Testing ..............................................................................................5-3
Fuse Removal/Replacement .........................................................................................5-4
Long-Term Monitor and Battery Storage.......................................................................5-5
Monitor and Accessories Disposal ................................................................................5-5
CO2 Absorber Verification/Replacement.......................................................................5-6

Page iv nCompass™ 8100H Series Service Manual Criticare Systems, Inc.

 Gas Flow/CO2 Verification ............................................................................................ 5-7
Equipment Needed ............................................................................................ 5-7
Preparation......................................................................................................... 5-7
Flow Verification................................................................................................. 5-7
Occlusion Test ................................................................................................... 5-8
Exhaust Test ...................................................................................................... 5-8
CO2 Verification ................................................................................................. 5-8
Electrical Safety Testing ............................................................................................... 5-9
Equipment Needed ............................................................................................ 5-9
Withstanding Voltage (Hi-Pot) Test Equipment and Setup ................................ 5-9
Withstanding Voltage (Hi-Pot) Test Procedure ................................................ 5-10
Leakage Test Equipment and Setup................................................................ 5-11
Leakage Test Procedure.................................................................................. 5-11
Ground Continuity Test .................................................................................... 5-13
Functional Testing....................................................................................................... 5-14
Interface Inspection.......................................................................................... 5-14
Manual Controls Check.................................................................................... 5-14
Alarms Verification ........................................................................................... 5-15
Printer Check ................................................................................................... 5-15
Module Verification ..................................................................................................... 5-16
ECG Verification............................................................................................... 5-16
ECG Analog Output Test ................................................................................. 5-19
Diagnostic, Monitor, and ST Filter Mode Tests ................................................ 5-20
SpO2 Verification ............................................................................................. 5-21
NIBP Verification .............................................................................................. 5-22
Temperature Verification.................................................................................. 5-23
Communication Testing .............................................................................................. 5-24
Nurse Call ........................................................................................................ 5-24
Battery and Power Testing.......................................................................................... 5-25
Test the Battery................................................................................................ 5-25
Functional and Safety Testing Checklist..................................................................... 5-26

Section 6 - Service Testing and Calibration

Field Service Testing Safety ......................................................................................... 6-1

Field Service Test Matrix .............................................................................................. 6-2
Field Calibration Procedures......................................................................................... 6-2
DOX SpO2 Performance Testing .................................................................................. 6-3
Programming the SmartSat Analyzer................................................................. 6-3
Test Procedure................................................................................................... 6-3
SpO2 Board Test Values.................................................................................... 6-4
NIBP Calibration ........................................................................................................... 6-5
Installing the PC Service Program ..................................................................... 6-5
Configuring the Ports ......................................................................................... 6-5
Calibration .......................................................................................................... 6-6
NIBP Performance ............................................................................................. 6-9
Temperature Input Check ........................................................................................... 6-10
CO2 Calibration .......................................................................................................... 6-11
Tools Needed................................................................................................... 6-11
Before You Begin ............................................................................................. 6-11
Procedure......................................................................................................... 6-12
IBP Calibration ............................................................................................................ 6-14
Preparation....................................................................................................... 6-14
Calibration ........................................................................................................ 6-14
Monitor Fault Testing .................................................................................................. 6-17
Power Supply Board Test ................................................................................ 6-17

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page v

 Section 7 - Disassembly

Before You Begin ..........................................................................................................7-1

Tools Needed .....................................................................................................7-1
Before You Begin ...............................................................................................7-1
Service Safety ....................................................................................................7-1
Electrostatic Discharge Protection......................................................................7-2
Disconnecting and Replacing the Battery .....................................................................7-2
Remove the Battery............................................................................................7-2
Reconnect or Replace the Battery......................................................................7-2
Replace Printer..............................................................................................................7-3
Replace External CO2 Module......................................................................................7-3
Replace Internal CO2 Module .......................................................................................7-4
Replace Connector Board .............................................................................................7-5
Replace SpO2 Board ....................................................................................................7-6
Replace IBP Board........................................................................................................7-7
Replace NIBP Module ...................................................................................................7-8
Replace ECG Board....................................................................................................7-10
Replace Main Board....................................................................................................7-13
Replace Display ..........................................................................................................7-16
Replace Power Supply ................................................................................................7-18
Completion of Service .................................................................................................7-19

Section 8 - Troubleshooting

Section 9 - Drawings and Schematics

List of Drawings.............................................................................................................9-1
Assembly BOMs and Drawings ..........................................................................9-1
PCB Drawings and Schematics..........................................................................9-1
Final Assemblies ...........................................................................................................9-2
81H000XD ..........................................................................................................9-2
81H000PD ..........................................................................................................9-3
81H001XD ..........................................................................................................9-4
81H011XD ..........................................................................................................9-5
81H011PD ..........................................................................................................9-6
81H031XD ..........................................................................................................9-7
81H031PD ..........................................................................................................9-8
81H010XD ..........................................................................................................9-9
81H030XD ........................................................................................................9-10
Patient Connections ....................................................................................................9-11
Patient Connector.............................................................................................9-11
1 Channel IBP Connector.................................................................................9-11
3 Channel IBP Connector.................................................................................9-11
Printer Module .............................................................................................................9-11
CO2 Modules ..............................................................................................................9-12
Internal Module.................................................................................................9-12
External Module................................................................................................9-13
Chassis Assemblies ....................................................................................................9-14
Chassis – Bottom .............................................................................................9-14
Chassis – Main .................................................................................................9-15
Chassis – Display .............................................................................................9-15
NIBP Module ...............................................................................................................9-16
Power Supply ..............................................................................................................9-16

Page vi nCompass™ 8100H Series Service Manual Criticare Systems, Inc.

Warranty
Workmanship & Criticare Systems, Inc., (CSI) warranties new equipment to be
Materials free from defects in workmanship and materials for a period of
two (2) years from date of shipment under normal use and service.
The following exceptions apply to this statement and the warranty
period as indicated:
Internal Batteries: one (1) year
O2 Cells and CO2 Absorbers: six (6) months
Multi-Site and Y Style SpO2 Sensors: six (6) months
CSI’s obligation under this warranty is limited to repairing or
replacing, at CSI’s option, any part which upon CSI’s examination
proves defective.
EXCEPT AS DESCRIBED IN THE PARAGRAPH ABOVE, CSI
MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.

Exemptions CSI’s obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or
consequential damages or delay resulting from the improper use or
application of the product or the substitution upon it of parts or
accessories not approved by CSI or repair by anyone other than a
CSI authorized representative.
This warranty shall not extend to any instrument which has been
subjected to misuse, negligence or accident; any instrument from
which CSI’s original serial number tag or product identification
markings have been altered or removed; or any product of any
other manufacturer.

Safety, Reliability & Criticare Systems, Inc., is not responsible for the effects on safety,
Performance reliability and performance of the 8100H Series Patient Monitor if:
assembly operations, extensions, readjustments, modifications or
repairs are carried out by persons other than those authorized by
Criticare Systems, Inc., or
the 8100H Series Patient Monitor is not used in accordance with the
instructions for use, or
the electrical installation of the relevant room does not comply with
NFPA 70: National Electric Code or NFPA 99: Standard for Health
Care Facilities (Outside the United States, the relevant room must
comply with all electrical installation regulations mandated by the
local and regional bodies of government).

In Case of Emergency CRITICARE SYSTEMS, INC. Telephone: (262) 798-8282

Contact 20925 Crossroads Circle Tech Support: (800) 458-2697
Waukesha, WI 53186 Orders: (800) 458-4615
USA Fax: (262) 798-8290
Internet: www.csiusa.com

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page vii
Service Return Policy
Return Procedure In the event that it becomes necessary to return a unit to Criticare
Systems, Inc., the following procedure should be followed:
Obtain return authorization. Contact the CSI Service Department
at 800-458-2697 to obtain a Customer Service Authorization (CSA)
number. (Outside the US, call 001-262-798-8282.) The CSA number
must appear on the outside of the shipping container. Return
shipments will not be accepted if the CSA number is not clearly
visible. Please provide the model number, serial number, and a brief
description of the reason for return.
Freight policy. The customer is responsible for freight charges
when equipment is shipped to CSI for service (this includes
customs charges).
Loaner service. In the U.S. If it is necessary to provide a loaner unit
to any U.S. customer, CSI will ship the unit within one (1) working day,
if available, by secure transport means.
For units under warranty, a loaner unit (if required) will be made
available upon request.
For units under warranty, in the event of a loaner unit being required
after the product warranty has expired and no extended service
contract is in place, a charge will be applied to the customer’s
account.
Loaner units must be returned to CSI at the customer’s expense
within one (1) week after receipt of the repaired goods. If the unit is
not returned within that time, the customer will be invoiced for the full
purchase price of the equipment.
Outside the U.S. No loaners are available from CSI internationally.
Contact your local CSI representative.

Page viii nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
EC Declaration of Conformity
nCompass™ 8100H To view the Declaration of Conformity, visit the Criticare website at
www.csiusa.com. A copy of the Declaration can also be faxed.
Series Patient Monitor Contact Criticare’s customer service department at (262) 798-8282 to
obtain a faxed copy of the Declaration.

Representative in the Criticare Systems Limited

European Union c/o Wright Hassall
9 Clarendon Place
Leamington Spa
Warwickshire
CV 32 5QP – United Kingdom
T: 0044 (0) 1926 886688
F: 0044 (0) 1926 885588
For the Attention of: Ref. 45 (or) Mr L. A. Heizler

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page ix

Section 1 — Introduction
Description The nCompass™ 8100H Series monitor interprets and displays real
time physiological data including waveforms and numerical data. The
monitor is designed for multi-parameter measurements, including
ECG, NIBP, SpO2, temperature, and respiration with optional IBP and
CO2. For all these vital parameters, the 8100H Series monitor has
limit alarms and alerts. The monitor also prints strip chart recordings
and stores tabular trends for review.

Intended Use The 8100H Series monitor is intended to monitor physiological

parameters of patients within clinical care settings and can be used in
transport. It is intended that the user is a professional health care
provider. Physiological data, system alarms, and patient data
analysis are available to the care provider from the monitor.

The user is responsible for the interpretation of the monitored data

that is made available. Physiological data should be reviewed by a
qualified clinical personnel prior to any medical intervention.

The monitor is designed to be used with only one patient at a time.

The monitor (including accessories) is capable of monitoring a full
range of patients from neonate to adult.

Criticare Systems, Inc. nCompass 8100H Series Service Manual Page 1-1
Section 1 — Introduction

nCompass™ 8100H The nCompass 8100H Series monitor comes standard with 5-Lead
Series Options ECG, ComfortCuff® NIBP, DOX™ SPO2, two temperature channels,
and ST and Arrhythmia analysis for monitoring. Options include
internal printer, 1 or 3 channel IBP, and CO2 monitoring. A color TFT
screen with a six waveform display is standard on all nCompass
8100H Series models.

Catalog Number Printer Additional Features

81H000XD No Standard

81H000PD Yes Standard

81H001XD No CO2

81H010XD No 1 channel IBP

81H011XD No CO2 and 1 channel IBP

81H011PD Yes CO2 and 1 channel IBP

81H030XD No 3 channel IBP

81H031XD No CO2 and 3 channel IBP

81H031PD Yes CO2 and 3 channel IBP

The instructions in this manual cover service for each of the option
packages listed above. For those monitors that do not include a
particular monitoring module (i.e. IBP or CO2) the monitor will
function as if that module has been turned off in the monitor.

Page 1-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

DOX™ Pulse Oximetry The 8100H Series monitor comes with Digital Oximetry (DOX)
Measurement (SpO2) technology to measure blood oxygen saturation (SpO2).

Definition Hemoglobin exists in the blood in several forms:

• Oxygenated (Oxyhemoglobin)
• Reduced (Deoxyhemoglobin)
• Dyshemoglobins (carboxyhemoglobin and methemoglobin.)

In the monitor, SpO2 (pulse arterial oxygen saturation) is the ratio of

oxygenated hemoglobin to the sum of oxygenated hemoglobin plus
hemoglobin which is available for binding to oxygen, as expressed in
the following formula:
oxyhem oglobin
per ce nt oxygen sa tura tion = ------------------------------------------------------------------------------------------------ × 100
oxyhem oglobin + de oxyhem oglobin

Dyshemoglobins, such as carboxyhemoglobin and methemoglobin,

are not directly measured and therefore are not factored into
the measurement.

DOX™ Digital Oximetry The monitor does not use analog circuitry for signal processing.
Digital signal processing in the microprocessor results in lower
noise from circuitry components, resulting in a cleaner signal and
better performance under low perfusion conditions. There is also
improved rejection of noise from the patient and environment, due
to the availability of the “true,” unfiltered sensor signal for digital
signal processing.

Method The digital pulse oximeter measures oxygen saturation and pulse rate
using the principles of spectrophotometry and plethysmography. The
sensor is completely non-invasive, and there is no heat source that
could burn the patient.

The pulse oximeter sensor contains two types of LEDs. Each type
emits a specific wavelength of light. Since oxygenated hemoglobin
and deoxygenated hemoglobin absorb light selectively and
predictably, the amounts of these two compounds can be determined
by measuring the intensity of each wavelength that passes through
the measuring site.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-3
Section 1 — Introduction

The light from the LEDs shines into a pulsating vascular bed. A
photodetector located opposite or alongside the LEDs measures the
intensity of each wavelength transmitted through the monitoring site.
The light intensity is converted to an electrical signal, which is input to
the monitor. The effects of skin pigmentation, venous blood, and
other tissue constituents are eliminated by separating out the
pulsating absorption data.

SpO2 is calculated with every pulse and averaged with the results
from previous pulses to arrive at the current numeric display value.
The display is updated at least once per second with the numeric
values that were calculated during the intervening period.

The plethysmographic pulse wave is not auto-gained. The amplitude

display of the plethysmographic pulse wave is proportional to the
pulse volume changes occurring in the tissue illuminated by the
SpO2 sensor.

SpO2 Clinical Testing All Criticare oximeters (DOX™ compatible) have SpO2 calibration
and Accuracy tables which were originally generated by monitoring desaturated
human patients or volunteers and matching their displayed SpO2
value to the value determined by sampling arterial blood and
measuring functional SaO2 with a clinical laboratory grade multi
wavelength optical oximeter (i.e. CO-oximeter). The final SpO2
calibration curve was then generated based upon numerous patients'
data over the range of 40 to 99% SaO2. All accepted data were taken
from patients with dyshemoglobin (i.e., carboxyhemoglobin,
methemoglobin) concentrations near zero.

This oximeter is a two-wavelength device, which is calibrated to

measure functional SpO2 only when dyshemoglobin concentrations
are near zero. The accuracy specifications of this device will not be
met with high concentrations of dyshemoglobins. Significant
concentrations of carboxyhemoglobin results in a higher displayed
SpO2 value than is actually present in the patient.

SpO2 clinical accuracy validation to CO-oximeter SaO2 readings was

performed for this sensor using a DOX-compatible monitor.

The personal demographics of the study participants for the SpO2

clinical accuracy validation include a mix of adult males and females
from 18–45 years of age. All were healthy during the course of the
study. Physical characteristics and skin tone were by chance with a
mix from slight to stout and light to dark.

Page 1-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Heart Rate The heart rate is determined primarily from the ECG waveform data.
A beat detection algorithm is used to identify QRS beats.

The monitor has a user selectable smart heart rate function. It

automatically uses alternate sources to determine heart rate, if
the primary source becomes unmeasurable. The IBP waveform is
used if the ECG waveform data is unavailable. The plethysmograph
(SpO2 waveform) is used if the IBP waveform data or ECG heart
rate is unavailable. In the absence of SpO2 ,IBP and ECG data,
the NIBP oscillometric data is the final default source for a heart
rate measurement.

Response times for the ECG heart rate meter change from 80 BPM
to 40 BPM and from 80 BPM to 120 BPM is less than or equal to
10 seconds. The alarm for tachycardia is less than or equal to 10
seconds per EC-13.

The pulse rate accuracy for SpO2 is the root-mean-square (rms)

difference between paired pulse rate data recorded with the pulse
oximeter and a reference method.

NOTE: The accuracy of the heart rate depends upon the source. The
range of the measurable NIBP based heart rate does not extend as
far as the range available in other modules used by the smart heart
rate feature.

NOTE: The NIBP based heart rate is not a continuous measurement

and is only current during an NIBP measurement.

Heart Rate Averaging For heart rate averaging, the 8100H Series monitor uses a 32 beat
average except when there is a rapid change in heart rate, in which
case the monitor switches to an eight beat average.

Sudden Changes The 8100H Series monitor has been tested to show a 4 second
in Heart Rate interval for step changes in heart rate from 80 to 120 BPM and an
8 second interval from step changes in heart rate from 80 to 40 BPM.
The monitor was tested per IEC 60601-2-27, Clause 6.8.2 bb) 5).

Time to alarm when ECG input changes from an 80 BPM normal

sinus rhythm to a 180 BPM ventricular tachycardia (Hi Alarm = 100
BPM) is less than five seconds.

The waveform specified in AAMI EC-13, Figure 3a (80 BPM

ventricular bigeminy), when applied to the 8100H monitor, displays
as 80 BPM. Waveforms b, c, & d from Figure 3 (in EC-13) have not
been applied to this product.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-5
Section 1 — Introduction

ECG Measurement The electrocardiogram (ECG or EKG) records the changing potential
generated by electrical activity of the heart.

Method To obtain an overall view of the heart's electrical activity, three or five
electrodes attached to lead wires detect electrical impulses from the
patient's heart to the skin. The monitor calculates the difference in
electrical force between two electrode sites. Electrode polarity
(positive, negative, or ground) depends on the cable receptacle the
lead wire is attached to and the lead selected on the monitor screen.

The ECG design uses the standard (conventional bipolar limb leads)
leads I, II, III using 3-lead or 5-lead cable accessory. With the 5-Lead
cable accessory, leads aVR, aVL, aVF, and V lead may also
be viewed.

Stability of Accuracy The monitor is equipped with pacemaker detection and user
selectable pacer display. There are no known safety hazards due to
the operation of a cardiac pacemaker or other electrical stimulators
when used with this patient monitor.

The accuracy of the monitor is not affected by arrhythmia or other

physiological conditions where the electrocardiogram amplitude and
heart rate are within the detectable limits specified for the monitor.
The monitor has automatic signal filtering in the 60 Hz and 50 Hz
bands that reduce electrical interference from the AC (mains) power
sources. User selectable filters are also available.

The accuracy of the ECG analog output bandwidth is equal to

the frequency response specified in the ECG specifications. The
propagation delay is 1000 milliseconds.

The accuracy of the synchronizing pulse amplitude is equal to 500

times that of leadview II. The pulse shape and duration match those
of leadview II. The output impedance is 1000 ohms and propagation
delay is less than 6.6 milliseconds.

Page 1-6 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Pacemaker Pulse Rejection The system detects and rejects pacemaker pulses ranging from ±2 to
±700 mV amplitude and 0.1 to 2.0 ms duration. Heart rates properly
display over this range of pacemaker operation. Pacer pulse markers
are present if pace detect is on and appear in the ECG analog output
as narrow positive spikes at the point of pace detection.

! CAUTION !
• Ambient noise sources may induce artifactual triggers of the
pacemaker pulse detector and display.

Regardless of pacemaker detection setting (on or Off), pacemaker

pulses are not sent with the ECG auxiliary output signal.

Tall T-Wave Performance The nCompass 8100H Series monitor properly counts normal
rhythms with T-Wave heights to 120% of the QRS height at a heart
rate of 80 BPM.

! CAUTION !
• The presence of tall T-waves greater than 120% (80% when
the Arrhythmia option is ON) of the R-wave may result in a
double-counting of beats.

Narrow Beat Rejection The nCompass monitor does not reject narrow beats as defined
in EC-13 either with or without the Arrhythmia option turned on.

Respiration Respiration is measured via the ECG electrodes. The ECG uses the
impedance measurement based off of lead II.

When determining respiration from the ECG, the monitor measures

patient respiration by impedance pneumography. As the patient's
chest changes size and shape during inspiration and expiration,
the resistance between two chest (or abdomen) ECG electrodes
changes. Respiration rate is calculated from this change
in resistance.

On monitors with CO2, the user may select ECG which uses the
impedance measurement based off of the lead II or the CO2
respiration that is based off the capnogram. There is also a selectable
smart respiration function that can automatically switch sources, if
there is an interruption of waveform data. The CO2 data is the
primary source for the smart respiration function and it defaults to
the CO2 source if it is available.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-7
Section 1 — Introduction

Non-Invasive Blood The monitor uses ComfortCuff technology to determine non-invasive

Pressure (NIBP) blood pressure by means of oscillometry. The oscillometric method
detects volume displacements within the artery and senses pressure
variations within the blood pressure cuff during inflation. The monitor
uses cuffs ranging in size from neonate cuffs to thigh cuffs.

Comfort Cuff™ ComfortCuff technology measures NIBP while the cuff inflates.
Technology Consequently, a measurement is obtained more quickly and with
less discomfort than with monitors, which measure NIBP during
cuff deflation.

Description of NIBP The NIBP cuff begins to inflate at the beginning of the NIBP
Measurement measurement cycle. As the cuff pressure approaches the diastolic
pressure of the patient, the cuff pressure waveform begins to indicate
the pulse waveform. The cuff pressure at this point is equal to the
patient's diastolic pressure, which is stored by the monitor.

As cuff pressure continues to increase, the pulse waveform (as

measured from BP cuff pressure fluctuation) becomes stronger,
reaching its maximum at the patient's mean arterial pressure (i.e.,
when cuff pressure = mean BP). The monitor stores this value as
mean pressure.

As cuff pressure increases further, it approaches the patient's systolic

pressure, and the cuffs pulse waveform decreases in amplitude. The
cuff pulse waveform disappears at the point where cuff pressure is
equal to the patient's systolic pressure.

When the monitor determines that the cuff waveform has decreased
to zero amplitude, it stores the cuff pressure value as the systolic
pressure, and releases the pressure from the cuff. This typically
occurs at about 10 mmHg over the patient's systolic pressure. The
cuff then rapidly deflates.

Dynamic Measurement Ranges

Systolic (mmHg) Diastolic (mmHg) MAP (mmHg)

Adult 50-280 30-225 35-245

Pediatric 50-280 30-225 35-245

Neonate 50-135 20-100 30-120

Page 1-8 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

NIBP Clinical Testing This device was clinically tested per the requirements of EN 1060 and
and Accuracy AAMI SP-10. The NIBP module as installed in the 8100H Series
monitor has been tested to meet the performance specifications
listed in this manual.

Cuff Inflation and The maximum cuff inflation rate is 15 mmHg/sec. The software limits
Pressure Protection inflation to 300 mmHg adult, 300 mmHg pediatric, or 150 neonate.
A secondary circuit limits maximum possible cuff pressure to 330
mmHg in adult/pediatric mode and 165 mmHg in neonatal mode.
Cuff pressure is allowed to remain above 30 mmHg for a maximum
of two minutes.

The monitor automatically deflates the cuff if the time limit is violated.
The monitor contains hardware protection for overpressure
conditions, pressure transducer failures, or microprocessor and pump
control circuit failures.
B.P Cuff Inflation Pressure
(Shown during inflation)

Systolic Pressure
Actual Blood
Pressure in mmHg

Pressure Waveform
Diastolic Pressure

Cuff deflates rapidly

after monitor determines
systolic pressure

Time

Pulse Waveform
(Measured from B.P. Cuff
Pressure Fluctuation)

Diastolic Mean Systolic

Pressure Pressure Pressure

Figure 1-1: NIBP Cuff Pressure and Pulse over Time

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-9
Section 1 — Introduction

Invasive Blood The IBP monitoring module is intended for direct pressure monitoring
Pressure (IBP) using an intra-arterial catheter, a continuous flushing system, and an
IBP transducer. The IBP module provides analog to digital conversion
of the transducer signal.

The IBP module processes continuous digital patient data that can be
displayed as waveform and numerical values. The module supports
up to three separate channels simultaneously. For arterial and
pulmonary artery IBP measurements, the numerical values for
systolic, diastolic, and mean pressure are computed and displayed.

Method of Measurement The IBP module uses standard invasive pressure monitoring
techniques. A bridge transducer is measured by a highly accurate
analog to digital converter. The measuring circuit uses a 5 volt
excitation voltage that provides a transfer function of 25 micro-volts
per mmHg of pressure.

The signal is buffered and brought to the A/D converter, which is

configured for a full scale signal of ±25 millivolts. The circuit has a
potential measuring range of ±1000 mmHg of pressure. This range is
restricted to -20 to +300 mmHg for actual monitoring purposes. There
is no analog amplification of the transducer signal.

The module uses a rate of 33.3 samples per second for each of the
three independent IBP channels. The resulting measurement
resolution is slightly less than 0.5 mmHg. The numerical IBP value is
reported by the 8100H monitor at a resolution of 1 mmHg.

Non-pulsatile IBP sites (LA, RA, CVP, or ICP) are reported as mean
numerical values. The non-pulsatile mean value is an average of the
last 200 samples taken over a period of approximately four seconds.
The values for pulsatile sites (ART, PA, RV, and LV) are reported as
an average of the last eight calculated values.

The IBP heart rate is reported as an average of the last 16 heart rate
values. The software also scans for sudden changes in heart rate and
overrides the averaging function when the condition occurs.

IBP Clinical Testing and The invasive blood pressure module is in compliance with applied
Accuracy standard IEC 601-2-34 and has been tested to meet the performance
specifications listed in this manual. The module as installed in the
8100H Series monitor has been clinically tested for performance with
a variety of patients.

Page 1-10 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Capnography The 8100H Series monitor uses the sidestream method of measuring
(Measurement of CO2) CO2. Gas is aspirated through a nasal cannula or a ventilation circuit
adapter. The gas sample enters from a sampling tube into a water
trap, which removes water vapor and particulate matter from the gas
sample. The gas then enters the CO2 detector where it is analyzed.

The monitor measures CO2 concentrations and displays them in a

continuous waveform. The monitor also detects end-tidal and fraction
Inspired CO2 levels, displaying them numerically. End-tidal CO2
(ETCO2) is defined as the maximum CO2 concentration at the end of
expiration. The monitor measures and displays this numerical value
of CO2 concentration. The ETCO2 value is updated continuously with
each breath cycle. The amount of CO2 in the gas mixture inhaled in
by the patient is the fractional Inspired CO2 (FICO2).

Method of Measurement The monitor measures CO2 using the principles of infrared
absorption spectrometry. An unknown concentration of gas (CO2) is
calculated by comparing its absorption of infrared light to that of a
known standard. The absorption of light is directly related to the
concentration of gas. As infrared light passes through the sample
gas chamber, the light transmitted is converted to a voltage signal.
The monitor converts the voltage to CO2 concentration and
expresses it as mmHg, percent (%), kPa (user selectable), or Torr.

Infrared analysis of the gas samples is done using Beer’s Law.

The formula for Beer’s Law:

I = I0 e – ε (λ ) cd
I Infrared value of measured sample.

I0 Infrared value of light source.

e Exponential function.

ε( λ) Extinction coefficient.

c Concentration of the gas sample

d Distance measured through the sample

The Beer’s Law calculation is performed by the monitor’s software.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-11
Section 1 — Introduction

Conditions of Use The 8100H Series monitor has been calculated with dry NIST-
traceable calibration gases at room temperature and pressure
(~ 21C, 740mmHg). Given the small effect of water vapor upon the
CO2 measurement and the unit’s built-in temperature and pressure
measurements and compensations, this monitor’s method of gas
analysis is best described as ATPS (Ambient Temperature and
Pressure, Saturated; 21C 750mmHg, 100% Humidity Saturated).

The monitor is suitable for sustained pressure (breathing circuit)

monitoring environments and has been tested per clause 51.101
(Measurement Accuracy) of EN 21647: 2004.

Stability of Accuracy The monitor has an internal barometer and thermistor that allow
compensation for changes over a range of temperature and
atmospheric pressures. The monitor complies with EN 21647
standards for cyclical pressure and testing found negligible drift of
accuracy. The module as installed in the 8100H Series monitor has
been clinically tested for performance with a variety of patients.

N2O Compensation The monitor has a manual N2O compensation feature for a fixed N2O
value is 60%. The user may select N2O compensation when 40-80%
N2O is in use.

Temperature Body temperature is measured by the monitor using a thermistor

Measurement (temperature sensing elements in the temperature probe). The
thermistor can sense change in body temperature by changing
electrical resistance.
• Unusual, fast artificial variations in temperature readings may
occur with accompanying applications of an electrocautery
system.
• Electrical leakage current of the cable when used with the
monitor and sensor comply with IEC 601-1/EN 60601-1

The monitor is compatible with any YSI-400 or YSI-700 series

temperature probe.

Page 1-12 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Specifications ECG
Connectors: 3 or 5 Lead, Standard AAMI
Lead Selection: 3-Lead; I, II, III
5-Lead; I, II, III, aVR, aVL, aVF, V
Gain Selection: 0.5, 1.0, 2.0, 4.0
Frequency Response: Diagnostic; 0.05 - 100 Hz (-3db)
Monitor; 0.50 - 40 Hz (-3db)
ST Filter; 0.05 - 40 Hz (-3db)
Sweep Speed: 6.25, 12.5, 25, or 50 mm/sec;
selectable (Display)
12.5, 25 or 50 mm/sec; selectable (Printer)
Input Impedance: >2.5 Megohms ±300 mV; all inputs
Pacer Detection/Rejection: On, Off; selectable
Electrosurgery Protection: Yes
HF Equipment Protection: Yes
Defibrillator Protection: Yes

Heart Rate
Source: Smart Switching;
ECG(primary), IBP, Pleth, NIBP
Range: 20-300 bpm (ECG, Pleth)
30-300 bpm (IBP)
30-240 bpm (NIBP)
Accuracy: ± 1 bpm or 1% ECG, whichever is greater
(±3 bpm maximum)
± 2 bpm or 2% IBP, whichever is greater
Pulse Tone: Selectable, On/Off

Respiration
Source: ECG, CO2 (primary)
Rate Range: 6 to 150 breaths/minute (ECG)
2 to 100 breaths/minute (CO2)
Resolution: 1 breath/minute
Accuracy: ±1% or ±1 breath/minute, whichever is
greater

DOX SpO2
Range: 1-99%
Resolution: 1%
Accuracy: 70-99% range; ± 2%;
50-69% range; ± 3%
<50%; unspecified;
Statistical, represents one st. dev. (~66%)
of clinical samples.
Indications Plethysmograph, Numerical, Audible
(pulse tone pitch varies with SpO2)
Method: Dual wavelength LED
Modes: Adult/Pediatric/Neonate
Operation: Continuous Use
Sensor Wavelength: 660nm/905nm
Sensor Power: <80mW

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-13
Section 1 — Introduction

Invasive Blood Pressure

Channels: 1 or 3
Transducer Sites: Selectable;
ART, PA, RV, LV, (Sys./Dia./MAP)
LA, RA, CVP, ICP (Mean)
Pressure Range: –10 mmHg to 300 mmHg
Zero Offset: ±150 mmHg
Transducer Sensitivity: 5 µV/V/mmHg
Resolution: 1 mmHg
Accuracy: ±1 mmHg or ±1%, whichever is greater
Scale Range: –10 to 10, 0 to 20, 0 to 30, 0 to 40, 0 to 60,
0 to 100, 0 to 150, 0 to 200, 0 to 300, and
Auto Ranging

NIBP
Technique: Oscillometric measure upon inflation
Measurement Time: <40 seconds average; standard adult cuff
Automatic Measurement Cycles: 2, 3, 5, 10, 15, 30 min; 1, 2, 4 hrs
Inflation Pressure Range: Adult; 0 to 300 mmHg
Pediatric; 0 to 300 mmHg
Neonatal; 0 to 150 mmHg
Resolution: 1 mmHg
Transducer Accuracy: ± 2 mmHg or 2% of reading, whichever is
greater
STAT mode: 5 min of consecutive readings

Capnometry (CO2)
Units: mmHg; Percent; kPa; Torr
Display: Inspired CO2, Expired CO2 (End-Tidal)
Numerical values, capnogram, and
breath by breath ETCO2 bar graph.
Method: Non-dispersive Infrared, Auto-calibrating
Calibration: Auto-calibrating, Manual Calibration
Waveform Scale: Selectable, percent only
0 to 3.13, 6.25, 12.5 or 25%
Range: 0 to 99 mmHg, 0 to 12.5%
0 to 12.5 kPa, 0 to 99 Torr
Resolution: 1 mmHg, 0.1%, 0.1 kPa, 0.1 Torr
Accuracy: ±2 mmHg, ±0.3 vol%, ±0.3 kPa, ±2 Torr
@ 200 ml/min & RR <= 120 Br/min, or
±4% of reading, whichever is higher
N2O: Manual (On/Off)
Flow Rate: 200 ml/min
Flow Tolerance: 200 ml/min, ±10% (20 ml)
System Response Time: 1.25 seconds @ 200 ml/min
using an 8 ft sample line
Rise Time: 170 milliseconds @ 200 ml/min (10-90%)
Delay Time: 1.08 seconds
Time from cold start: 15 sec. (including auto-calibration) to first
reading; 1 min. to full accuracy
Pneumatic Sound Pressure: 35 dBa maximum @ 1 meter

Page 1-14 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Temperature
Channels: 2
Range: 68° - 113°F, 20° - 45°C
Accuracy: ± 0.1°C over entire range
Display Resolution: ± 0.1°C
Probe Type: YSI-400 or YSI-700

Alarms
Characteristics: EN 60601-1-8, Adjustable
Indication: Audible; Visual
Minimum Duration of Alarm
Conditions for Indication: At least 1 second for Audible and
Visual alarms
Levels: High, Medium, Low, Informational
Settings: User Defaults, Hospital Defaults,
Factory Defaults
Alarm Modes: Adult/Pediatric/Neonate,
High and low limit settings for each mode.
Volume: User Adjustable (1-10)
Silence: Yes; 2 minutes or permanent

Trend Reports
Types: Tabular and Graphical
Trend memory: 24 hours
Tabular Intervals: 30 sec., 1, 2, 5, 10, 15, 30 min., 1, 2, 4
hrs., NIBP (user selectable)
Graphical Span: 2, 4, 8, 12, or 24 hours
Data Types: BPM, HR, SpO2, Temp., Resp.,
NIBP (Systolic, Diastolic, Mean)

Printer (Optional)
Recorder Type: Internal thermal line printer
Data Formats: Single or dual waveform; Tabular
Paper Speed: 12.5 or 25mm/sec continuous.
(Snapshot at 50mm/sec)

Controls
Screen: 12.1" active color TFT
Resolution: 800 x 600 pixels
Waveforms: 6, maximum
Waveform Display Gain: 0.5×, 1×, 2×, 4× user selectable
Waveform Sweep Speed: 6.25, 12.5, 25 or 50 mm/sec, selectable
Keys: 10; membrane-activated
Rotary knob: Push and rotate; 24 steps/turn
Languages: English, French, German, Portuguese,
Spanish, Italian, Russian, Chinese

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-15
Section 1 — Introduction

System Outputs
Com Ports: RS 232-compatible; digital DB9 (COM 1);
Basic RS 232 Serial Interface (COM 2)
Nurse Call: Contact switch; audio jack 1/8 inch,
24V @ 100 ma maximum switching
Defibrillation Sync: BNC connector
Video Port: Serial VGA Compatible
DC Out: 5VDC output for optional
wireless accessory
External Module Port: 8-PIN circular connector
USB Port: For Comms with a PC (requires drivers)
Ethernet Port: Functional with future software upgrade

Mechanical/Electrical
Weight: 12 lb; 5.4kg
Size: 12.0" (H) x 14.5" (W) x 11.5" (D)
30.5 cm (H) x 36.8 cm (W) x 29.2 cm (D)
Mechanical Shock: No affect when tested to IEC 60068-2-27
standards
Vibration: No affect when tested to IEC 60068-2-64
standards
Power Requirements: 35W, typical
Voltage: 100 - 240 VAC; 50/60 Hz
Number of Batteries: 1 sealed lead acid batteries
Battery Life: 2 hours typical, 3 hours maximum
Recharge time: 4 to 6 hours

Environmental
Operating Temperature: 32° - 104° F, 0° - 40° C
Storage Temperature: 23° - 122°F, -5° - 50°C
Operating and Storage Humidity: 15% to 90%; non-condensing
Medical Device: Class II Equipment (IIb EU)
Electrical Protection: Class I Equipment
Degree of Protection: Type CF, Defibrillator-Proof
Protection against ingress: IPX1
Altitude: –300 - 3,000 meters

All specifications are subject to change without notice.

Specifications related to the ST and Arrhythmia function are

found in the Arrhythmia and ST Analysis appendix in the 8100H
operator’s manual.

Page 1-16 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Symbols Symbol Definition

Refer to Operator’s Manual for Information

Shock Hazard

Equipotential Terminal

European Community Mark

Electrical Testing Laboratories (ETL) Mark

Do not dispose of in municipal waste. Wheeled bin

symbol indicates separate collection for electrical and
electronic equipment.
(WEEE Directive 2002/96/EEC)

Type CF Equipment, defib proof

Identifies the degree of protection against fluid as

IPX1 drip-proof.

Input/Output port

Output only port

Alarm port (Nurse call)

External display port

USB Port

Ethernet Port

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-17
Section 1 — Introduction

Symbol Definition

Fuse

Gas Scavenging

Air Intake

Alternating Current (AC)

Technical Support Phone Number

SN Serial Number

REF Part Reference Number

Placement of cuff over the brachial artery.

(Blood Pressure Cuff)

2 Single use device only. Do not reuse.

Recyclable cardboard/paper packaging.

Page 1-18 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Safety

Definitions Definitions for Warning and Caution symbols:

Designates a possible dangerous situation.
! WARNING ! Non-observance may lead to death or the most
severe injuries.

Designates a possible dangerous situation.

! CAUTION ! Non-observance may lead to minor injuries or
damage to the product.

Warnings
! WARNING !
• Read this manual entirely before attempting clinical use of
the monitor.
• Inspect For Damage! User should inspect the system for
signs of damage. Do not use the system if failure is evident
or suspected.
• Possible explosion hazard! Do not use the monitor in the
presence of gas mixtures which may be flammable.
• Do not use this device in conjunction with flammable
anesthetics such as cyclopropane and ether. The monitor can
sample from pure oxygen environments, but the monitor itself
should never be placed inside an oxygen rich environment, such
as an oxygen tent or gas containment apparatus. When not in
operation, this device is not intended to be connected to any
pressurized source containing an enriched oxygen environment.

• All cords must have hospital grade plugs and be plugged into
hospital grade outlets. (The electrical installation of the relevant
room must comply with NFPA 70: National Electric Code or
NFPA 99: Standard for Health Care Facilities. Outside the
United States, the relevant room must comply with all electrical
installation regulations mandated by the local and regional
bodies of government).
• Cables, cords, and leadwires may present a risk of
entanglement or strangulation! Verify safe and proper
positioning of these items after patient application.
• Leakage currents may increase if other equipment is
interconnected to the patient. The increased leakage currents
may present a hazard to the patient.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-19
Section 1 — Introduction

! WARNING !
• High Frequency (HF) surgical equipment may affect ECG
operation. The ECG waveform will return to normal momentarily
after the HF source is removed. Ensure that electrodes and
sensors are not placed near the HF source.
• Unapproved modifications to the monitor may cause unexpected
results and present a hazard to the patient. Unapproved use of
the accessories can also present a hazard to the patient or
affect monitor performance.
• Do not re-use accessories labeled as single use. Risk of patient
contamination may occur.
• Improper disposal of batteries may result in explosion, leakage,
or personal injury. Do not open batteries. Do not dispose of
batteries in a fire. Follow all local regulations concerning the
disposal of spent Lead-acid and Lithium-Ion batteries or contact
Criticare for assistance.
• Risk of electrical shock! Do not remove cover. Refer servicing to
qualified personnel.
• A potential hazard may exist if different presets are used for the
same or similar equipment in any single area.
• U.S. Federal law restricts this device to sale by or on the order
of a physician.

Cautions
! CAUTION !
• Use the monitor only with recommended accessories! Use of
unapproved accessories may cause inaccurate readings.
• Equipment accuracy may be affected at extreme temperatures.
• Do not store equipment at extreme temperature. Temperatures
exceeding specified storage temperatures could damage
the system.
• A possible explosion hazard exists! Do not use the monitor in
the presence of flammable anesthetics.
• Do not press on the keys with surgical instruments or other
tools. Sharp or hard objects could damage the keys. Use only
your fingertips to press on the keys.
• Do not allow the conductive parts of the patient electrodes to
contact other conductive parts, including ground (earth).

Page 1-20 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

! CAUTION !
• Changes or modifications not expressly approved by Criticare
Systems, Inc., may void the user's authority to operate the
equipment and may also void the warranty.
• Always monitor patients with a pacemaker very closely, since
the 8100H may count at the pacemaker rate during cardiac
arrest or some arrhythmias.
• If invasive pressure transducers are utilized which have
conductive parts, contact with these conductive parts should
be avoided by the user.
• Setting alarm limits to extreme values may render the alarm
system useless.
• A functional tester cannot be used to assess the accuracy of a
pulse oximeter probe or a pulse oximeter module. If there is
independent demonstration that a particular calibration curve is
accurate for the combination of a pulse oximeter monitor and a
pulse oximeter probe, then a functional tester can measure the
contribution of a monitor to the total error of a monitor/probe
system. The functional tester can then measure how accurately
a particular pulse oximeter monitor is reproducing that
calibration curve.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-21
Section 1 — Introduction

Leakage Current The monitor complies with leakage current limits required by medical
safety standards for patient-connected devices. A hazard caused by
the summation of leakage currents is possible, when several pieces
of equipment are interconnected.

Connecting any external equipment to signal input, signal output, or

other connectors forms a system and this new system must comply
with the requirements of IEC 60601-1-1. If in doubt, contact qualified
technician or local representative.

Voltage Fluctuations When operated in the line voltage range specified in this manual any
fluctuation will have a negligible effect. Very low line voltage will
cause the monitor to revert to battery power. Very high line voltage
may cause damage to the charger circuits. The monitor is designed
with circuitry that turns the unit off before spurious readings can be
caused by a low battery condition.

Equipotential Ground Health care providers and patients are subject to dangerous,
uncontrollable compensating currents for electrical equipment.
These currents are due to the potential differences between
connected equipment and touchable conducting parts as found
in medical rooms.

The safety solution to the problem is accomplished with consistent

equipotential bonding. The monitor is fitted with a connecting lead
made up with angled sockets to the equipotential bonding network in
medical rooms.
Equipotential
Connection Lead
Terminal
(Socket)

Equipotential Main
Connector Body

Earth Ground

Software Error Related Criticare Systems, Inc., has quality control practices and procedures
Hazard Mediation in place to review potential hazards as they relate to software. The
monitor is Year 2000 Compliant and utilizes a 4 digit year for all date,
time, and leap year calculations.

Page 1-22 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 1 — Introduction

Potential Interference This device has been successfully tested to IEC 601-1-2 specified
levels for emissions of and resistance to electromagnetic energy
fields. External disturbances which exceed these levels may cause
operational issues with this device. Other devices which are sensitive
to a lower level of emissions than those allowed by IEC 601-1-2 may
experience operational issues when used in proximity to this device.
MAGNETIC FIELDS
Use of the monitor in an MRI environment may interfere with MRI
image quality. Use of MRI may interfere with the monitor.

The 8100H Series patient monitor is not intended for use in

MRI environments.
RADIO FREQUENCY INTERFERENCE
The monitor conforms with IEC 1000-4-3 for radio frequency
interference, and will operate with negligible adverse effects.

CONDUCTED TRANSIENTS
The monitor conforms with IEC 61000-4-4, and IEC 61000-4-5 for
conducted transients, and will operate with negligible adverse effects.
X-RAY
The monitor will operate with negligible adverse effects in an X-ray
environment. However, the monitor should not be placed directly in
the X-ray beam, which could damage the internal electronics of
the monitor.
OTHER INTERFERENCE
There is a negligible adverse effect to the monitor from electrocautery
and electrosurgery, infrared energy, and defibrillation.

Biocompatibility All patient-contact or user-contact materials in this monitor and it's

accessories have passed ISO 10993-5, -10, & -11 biocompatibility
tests or have been in use in clinical environments in large numbers
over an extended period of time predating these standards.

Latex Content All Criticare Systems, Inc., products, including patient monitors and
accessories, are free from latex in any location that may result in
patient contact.

DEHP Content All Criticare Systems, Inc., products currently shipping are free of
DBP and DEHP in any areas that would be intended for patient
contact with blood, mucous membranes, or continuous skin/
tissue contact.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 1-23
Section 2 — Service Windows
Service Mode Window The monitor has a Service Mode window that is accessible through
the CONFIG window of the monitor.

! WARNING !
• Never service a monitor while it is attached to a patient.
• Never enter the service menu while monitoring a patient.

Service Mode Window To access the Service Mode located in the CONFIG window:
1. Press the ON/OFF button on the front panel to turn on the
power to the monitor.
2. Rotate the menu knob to highlight CONFIG in the main
menu and press the knob once to select it. The CONFIG
window appears.
EXIT
Date Format MM-DD-YYYY
Date DAY 8 MONTH OCT YEAR 2007
Time 17:47
Freeze timeout 2 minutes
Alarm tone warning ON
Language ENGLISH
Restore Factory Defaults NO
Enter Service Mode NO
Enter Simulation Mode NO
Show Revisions NO

Figure 2-1: CONFIG (Configuration) Window

3. Rotate the menu knob to highlight Enter Service Mode and
press to select. The value NO is highlighted.
EXIT
Date Format MM-DD-YYYY
Date DAY 8 MONTH OCT YEAR 2007
Time 17:47
Freeze timeout 2 minutes
Alarm tone warning ON
Language ENGLISH
Restore Factory Defaults NO
Enter Service Mode NO
Enter Simulation Mode NO
Show Revisions NO

Figure 2-2: Enter Service Mode Highlighted

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-1
Section 2 — Service Windows

4. Rotate the menu knob to highlight YES and press to select. The
Enter Service Mode dialog box appears.

Figure 2-3: Password Window for Service Mode

5. To enter the service mode enter the password PIA418 by doing
the following:
• Rotate the menu knob to select a character.
• Press the menu knob to enter each character.
• If a mistake is made, advance to the end of the password and
start over.
When you enter the correct password, the Service Mode
window appears. (See the next step.)
If you entered an invalid password, the window below
appears. Check the validity or spelling of the password you
entered and repeat the password entry.

Figure 2-4: Invalid Password Window

Page 2-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 2 — Service Windows

6. When you enter a valid password the Service Mode

window appears:
Exit

Enter NIBP Service NO

Enter CO2 Service NO
Enter IBP Service NO
Enter Agent Service NO

Software Download NO

Permanent Alarm Silence Enable

Current Software Revisions Serial Number
Main Display Processor XXXXXX BBBBBBBBBB
NIBP/Temperature Processor XXXXXX BBBBBBBBBB
ECG Processor XXXXXX BBBBBBBBBB
IBP Processor XXXXXX BBBBBBBBBB
Agent Bench Processor XXXXXX BBBBBBBBBB
CO2 Processor XXXXXX BBBBBBBBBB
SPO2 Processor XXXXXX BBBBBBBBBB

Unit Part Number ZZZZZZZZZ

Unit Serial Number ZZZZZZZZZ
Unit Revision ZZZZZ

Figure 2-5: Service Mode Window

From this point, you can access all service mode functions and
calibrations, set operation values, and perform tests. All the following
functions are accessed from the Service Mode window shown above:
• NIBP Service Mode
• CO2 Service Mode
• IBP Service Mode
• Processor Software Download
• Permanent Alarm Silence

NOTE: After you perform each service mode function, you must turn
off power to the monitor. Press the ON/OFF button on the front panel
of the monitor.

NOTE: Enter Agent Service will only be shown when the 8100H is
connected to the Poet IQ agent gas analyzer.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-3
Section 2 — Service Windows

NIBP Service Mode From the Service Mode window, do the following:
NOTE: To service the NIBP module you need specified equipment.
See “Section 6 – Service Testing and Calibration” for details.
1. To run a high time or pressure test for adults or infants, or to run
an inflate/deflate speed test, with the menu knob highlight Enter
NIBP Service and press to select. The value NO is highlighted.
2. Rotate the menu knob to highlight YES and press to select. The
NIBP Service Mode Parameters window to service NIBP
appears.

RESULT
Run Leak / Adult High Time Test NO
Run Infant High Time Test NO

Run Adult High Pressure Test NO

Run Infant High Pressure Test NO

Run Infl / Defl Speed Test NO

Seal Test OFF

ELAPSED TIME / MAX PRESSURE 0

Figure 2-6: NIBP Service Mode Parameters Window

3. Rotate the menu knob to highlight the test you want to run and
press to enter. The test value NO is highlighted.
4. Rotate the menu knob to highlight YES and press to begin the
test. When the test is executing, the following message appears
on the bottom of the NIBP service window:
Test in progress, select NO to cancel
5. Press the ON/OFF button to exit the NIBP Service Mode
Parameters window.

NOTE: Pressing the ON/OFF button will turn off the monitor. Press
the ON/OFF button again to restart the monitor.

Page 2-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 2 — Service Windows

CO2 Service Mode From the Service Mode window:

NOTE: To service the CO2 module you need specified equipment.
See “Section 6 – Service Testing and Calibration” for details.
1. To calibrate and adjust the gas module of the monitor, with the
menu knob highlight Enter CO2 Service and press to select.
The value NO is highlighted.
2. Rotate the menu knob to highlight YES and press to select. The
CO2 Service Mode window appears to provide functions and
settings to calibrate and adjust the CO2 module.

CO2 Operating Mode User Mode

CO2 Zero Cal Abort CO2 Zero Cal
CO2 Gain Adjustment Turn to Incr/Decr Press the Save
CO2 Factory Defaults? No Action

Figure 2-7: CO2 Service Mode Window

3. Press the ON/OFF button on the front panel of the monitor to
turn off the power to the monitor.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-5
Section 2 — Service Windows

IBP Service Mode From the Service Mode window:

NOTE: To service the IBP module you need specific equipment.
See “Section 6 – Service Testing and Calibration” for details.
1. To start or restart CAL, store CAL results, and set mmHg Point
values, with the menu knob highlight Enter IBP Service and
press to select. The value NO is highlighted.
2. Rotate the menu knob to highlight YES and press to select. The
IBP Service Mode window appears to provide functions and
settings for IBP.

Select Channel Number 1

Start or Restart Cal? NO

Set 0 mmHg Point NO 000.0

Set 256 mmHg Point NO 000.0

Store Cal Results NO

Pressure Reported 0

Current CAL Values in EEPROM

OFFSET GAIN
IBP 1 000.0 000.0
IBP 2 000.0 000.0
IBP 3 000.0 000.0

Figure 2-8: IBP Service Mode Window

3. Press the ON/OFF button on the front panel of the monitor to
turn off power to the monitor.

Page 2-6 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 2 — Service Windows

Processor Software The Software Download parameter in the Service Mode window is
Download used to download software for the following processors:
• NIBP/Temperature Processor
• IBP 1/3 Processor
• ECG Processor
• Main Display Processor
• CO2 Processor
• SpO2 Processor
• Agent Bench Processor

From the Service Mode window:

1. Rotate the menu knob to Software Download and press
to select.
2. Rotate the knob to choose the processor you wish to download
and press to select. The value NO is highlighted.

Figure 2-9: Initial Software Download Dialog Box

3. Rotate the menu knob to highlight YES and press to select. The
following window appears:

Figure 2-10: Software Download Response Message

If you choose not to select YES, allow NO to remain selected,
and then press the menu knob to return to the Service Mode
window. The following message then appears next to the
Software Download parameter:

No action taken

4. Press the ON/OFF button on the front panel of the monitor to

turn off the power to the monitor.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-7
Section 2 — Service Windows

Permanent Alarm Silence From the Service Mode window:

1. To disable the permanent alarm silence feature, with the menu
knob highlight Permanent Alarm Silence and press to select.
Enable is highlighted.
2. Rotate the menu knob to highlight Disable and press to select.
3. Press the ON/OFF button on the front panel of the monitor to
turn off the power to the monitor.

NOTE: Read about the override capability of the Permanent Alarm

Silence function over the Alarm Tone Warning function in “Alarm Tone
Warning” on page 2-10.

! CAUTION !
• Before you disable this safety feature, contact your local
distributor because the Permanent Alarm Silence tone is
required in certain countries.

Page 2-8 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 2 — Service Windows

Service Settings Several settings on the CONFIG window are password protected. You
should not change these functions during use and only biomed
technicians or supervisory personnel should adjust the settings.
These functions include:
• Alarm Tone Warning
• Enter Service Mode
• Enter Simulation Mode

To set the functions listed above, do the following:

1. Rotate the menu knob to highlight CONFIG in the Main menu
and then press the knob once to select it. The CONFIG
window appears.
EXIT
Date Format MM-DD-YYYY
Date DAY 8 MONTH OCT YEAR 2007
Time 17:47
Freeze timeout 2 minutes
Alarm tone warning ON
Language ENGLISH
Restore Factory Defaults NO
Enter Service Mode NO
Enter Simulation Mode NO
Show Revisions NO

Figure 2-11: CONFIG Parameters window

2. Rotate the menu knob to highlight the service function that you
want and press to select.

Service Password To enter the service mode enter the password PIA418 by doing
the following:
1. Rotate the menu knob to select a character.
2. Press the menu knob to enter each character.
3. If a mistake is made, advance to the end of the password and
start over.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-9
Section 2 — Service Windows

Alarm Tone Warning Set the Alarm Tone Warning value to ON to allow the monitor to
produce a low-pitched double beep every 2 minutes after a new
alarm activates.

Set the Alarm Tone Warning value to OFF to allow the monitor to
suspend any audible alarm (remain silent) after a new alarm
activates. Thus you can silence alarms with a “long” push (held in for
2 seconds) on the monitor’s SILENCE key.

NOTE: As a safeguard measure, the Permanent Alarm Silence

function (Service Mode window) can override the Alarm Tone
Warning function. The Disable value of the Permanent Alarm Silence
function can prevent the ability of the Alarm Tone Warning function’s
OFF value to suspend audible alarms. In this case, pushing the
Silence button has no effect; the monitor’s full audio alarm would
continue. Set this safeguard according to your facility protocols and
according to local safety regulations for medical devices.

Override from the Configuration Window:

Service Mode Window: Alarm Tone Warning
Permanent Alarm
Silence ON OFF

ENABLE double beep always silent

DISABLE full audio alarms full audio alarms

Page 2-10 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 2 — Service Windows

Simulation Mode Simulation software is only used for demonstrations and not intended
for servicing the monitor. The service password is required to activate
this demonstration function. The words SIMULATION MODE appear
in large letters on the monitor screen when in use.

In the sample window shown below, all function parameters are active
and reflected in the waveforms and numerical values that could be
useful for a demonstration or training session. The screen only
displays functions that are available on the unit.

NOTE: The data for anesthetic gases is shown in the bottom right
section of the display. Though it is equipped to display anesthetic gas
values, the monitor must receive that data from an external module or
device that is not included with the monitor. Contact your local CSI
dealer or the Criticare customer service department.

ECG BPM ST mm
1mV
II -1.5
SIMULATION MODE
II
60
IBP1
I -2.0
V 1.0
PVC Rate
2/min

1mV
ART
mmHg 145/ (125)
95
I IBP2
CVP ( 13 ) mmHg
IBP3
SpO2 LV 135/ 24( 95)mmHg
SpO2 RESP Br/m

%
1mV
aVL
98
CO2
CO2
20
mmHg
EXP
37
1mV
aVR
INS
GAS O2
8HAL
200 ml/min
N2O Mixed
%
EXP 19 1.4 15 0.9
INS 21 2.2 64 1.7
ENF
CO
l/min 5.5 NIBP SYS/DIA MAP
(115)
mmHg TEMP
1 96.4 °F
CI
l/min/m 2 2.4
Age
8:48
135/ 95 CYCLE OFF
2
97.7 1.3
ALARMS PARAMS DISPLAY 14 : 15 : 56
V000 - NO ADMIT
ADM/DIS CONFIG PRINT -+ Adult JUN-15-07

Figure 2-12: Example of the Window in Simulation Mode

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-11
Section 2 — Service Windows

Custom Profiles The monitor has a set of default settings that you can configure to the
needs of the facility. These default settings are password protected.

Setting Patient Size The monitor is designed to look at the patient size information
selected in the ADM/DIS or ALARMS windows and determine
whether the monitor should use one of the following alarm settings
while monitoring:
• Adult
• Pediatric
• Neonatal

When you change the patient size in the ADM/DIS window or the
ALARMS window, the monitor determines which window appears
when you select the ALARMS window. When the user changes
patient size the user effectively changes all the alarm limits for all of
the following:
• SpO2
• ECG
• NIBP
• IBP
• Temperature
• Respiration
• CO2
• Maximum NIBP pressure limit.

To enter patient size, do the following:

1. Rotate the menu knob to highlight ADM/DIS or ALARMS and
press to select.
2. Rotate the menu knob to highlight Update, select YES, and
press to select. You can now select the patient data field.
3. Rotate the menu knob to highlight Patient Size and press
to select.
4. Rotate the menu knob to highlight Adult, Pediatric, or Neonate
as required.

Optional: Enter a value for unit label only if you use central
station communication.
5. Select EXIT to return to the Main window.
6. Exit the ADM/DIS or ALARMS window.

Page 2-12 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 2 — Service Windows

Creating Custom Profiles The default mode you last completed is the default patient size for
custom defaults. If you want a different default size mode, change the
order in which the monitor saves alarm limits.

In the example below, the first patient size setting created is

NEONATE. Update the custom default alarm limits for the pediatric
and adult modes by repeating the steps in this procedure, two more
times, once for PEDIATRIC and once for ADULT as the patient
size setting.

ACCESSING THE DEFAULTS DIALOG BOX

After setting the patient size (e.g., NEONATE), start from the
main window to access and set the defaults for your facility’s
custom profile:
1. Press and hold the DEFAULT button on the front panel for
approximately two seconds. The Set Unit Defaults dialog
box appears.

NOTE: If the Set Unit Defaults dialog box that prompts you to
enter a password did not appear, you did not hold the button in
properly. In this case, with the menu knob highlight and select
CANCEL or you could lose the settings you just created.
2. Enter the password LIA608 by doing the following:
• Rotate the menu knob to select a character.
• Press the menu knob to enter each character.
• If you make a mistake, advance to the end of the password
and start over.
• After you press the menu knob for the last character of the
password, the monitor indicates acceptance of the password
by displaying the Set Unit Defaults window.
• When the Set Unit Defaults window displays, both SELECT
and CUSTOM DEFAULTS are highlighted.

Figure 2-13: Set Profile Before Modifications

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 2-13
Section 2 — Service Windows

ENTERING THE NEW PROFILE TITLE

3. With both SELECT and CUSTOM DEFAULTS highlighted in the
Set Unit Defaults window, rotate the menu knob to highlight
EDIT and press to select.
• As you rotate the menu knob, CUSTOM DEFAULTS
remains highlighted.
• The first letter of CUSTOM DEFAULTS is highlighted.
4. Change the label CUSTOM DEFAULTS (for example, to the title
FACILITY DEFAULTS) by doing the following:
• With the letter C highlighted (the first letter of CUSTOM
DEFAULTS), rotate the menu knob to highlight the letter F
(the first letter of the example FACILITY DEFAULTS) and
press to select. The next letter automatically highlights.
• Continue for the remaining letters of the new title.
• After completing the last letter in the title (in this example, it
would be the letter S), press the menu knob until the entire
label name highlights. This indicates that the entry is
complete but not accepted.

ACCEPTING THE NEW PROFILE TITLE

5. To accept the new label name, rotate the menu knob to
highlight ACCEPT and press to select. The message
Action Completed appears.

Figure 2-14: Set Profile After Modifications

6. Press the menu knob. Your set of defaults are saved in memory.
7. Press the ON/OFF button on the front panel of the monitor to
turn off the power to the monitor.

Page 2-14 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
Section 3 — Theory of Operation
Power Module The 8100H Series patient monitor employs a universal switching
power supply for international use.

In order to monitor the status of the line power, and condition of the
battery pack, the internal power supply circuitry drives several status
lines available to the main module. The power management/
watchdog circuit provides a low battery level detection mechanism
and a hardware-based check on software operation (watchdog timer).

Main CPU and System The microprocessor circuitry handles the Main Board computational
functions and provides integrated I/O functions, including timers, I/O
pins, serial interfaces, and analog I/O.

NT Module The NT module contains a microprocessor and associated circuitry

for NIBP and temperature. No electrical connection is made with the
patient from the monitor for NIBP. The vital signs parameters are
passed to the main module using a serial channel.

The temperature module measures probe resistance and uses an

internal data table for looking up temperature conversions.
Depending on the user’s selected settings the monitor calculates the
temperature in Fahrenheit or Celsius. The conversion value displays
on the video screen.

Speaker Driver The speaker drive circuit is a DAC controlling speaker volume and an
output pin to control frequency. A software-controlled timer generates
a square-wave signal that drives the speaker. Hence, any drive
frequency has harmonic components, and generates no “pure tones.”
Applicable standards recommend against the use of pure tones in
alarm situations to reduce the risk of an individual with a “notch”
hearing deficit missing an alarm.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 3-1
Section 3 — Theory of Operation

ECG Module The ECG module monitors from either three-lead or five-lead surface
electrode configuration, providing one or three concurrent ECG
leadviews, respectively. The ECG module processing includes heart
rate, ECG lost, pacer pulse, and leadoff detection. The main software
is able to control lead, gain/scale, and filter selection, as well as pacer
mode operation. Shielding, both on the PCB and external to it,
reduces the impact of ESU noise on signal quality and heart rate
calculation. The following issues were important in the design of the
ECG module:
• Diagnostic-quality signal bandwidth;
• reliable beat detection and heart rate calculation;
• ESU noise rejection;
• pacemaker pulse detect; and
• artifact rejection

The ECG module uses a differential amplifier to extract surface ECG

activity from a pair of electrodes. Input to the amplifier is protected
against damage from excessive voltages. Passive filtering reduces
high power RF interference from electrosurgical devices. Hardware
under software control performs filtering for monitor vs. diagnostic
modes, lead selection, lead off detection, and pacer pulse detection.
Software performs gain control, notch filtering to remove line
frequency interference, pacer artifact handling, noise detection,
beat detection, heart rate calculation, and serial communications.

Impedance Respiration The TTI respiration circuit uses a transformer to generate a low
current, high frequency stimulus through the Lead I electrodes. The
resulting voltage variations reflect impedance variations across the
thorax, which in turn reflect respiration activity (as well as other
phenomena including cardiogenic artifact and motion artifact).

The TTI respiration software performs low pass filtering, high pass
filtering, breath detection, and calculates breath rate.

Page 3-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 3 — Theory of Operation

Pulse Oximeter Module The pulse oximeter is based upon the principle of dual-wavelength
(SpO2) photoplethysmography. Red and infrared LEDs are alternately driven
to illuminate some (relatively well-perfused) tissue site, and a photo
detector receives either the transmitted or reflected light, resulting in
a current flow. This input signal is demultiplexed with sampling in the
monitor to separate the red and infrared components. The
wavelengths are chosen to permit discrimination of oxygenated and
deoxygenated hemoglobin, based on the difference in their
absorbance spectra.

In a “pulse” oximeter, a high-passed AC component is extracted from

each of the red and infrared signals, and digitally processed to detect
the pulsations corresponding to blood flow in the illuminated tissue.
The AC and DC components in red and infrared, measured near the
time of pulsation, are combined in a relatively simple ratiometric
formula (obtained, with many assumptions, by solving Beer’s law
equations with empirically derived coefficients) to yield a figure
proportional to SpO2. The pulse rate is also calculated from the pulse
intervals detected.

Capnometer Module The capnometer contains the circuitry for monitoring the sidestream
(CO2) CO2 level by actively sampling from the patient’s airway. It contains
provisions for interfacing with galvanic oxygen monitoring option
sub-modules. No electrical connection is made with the patient from
the monitor for capnometry.

The CO2 Board contains an assembly known as a “bench.” This

bench contains the optics, IR source, detector, sample cell, and
optical filters. The purpose of this bench is to convert CO2 levels
in a gas sample to electrical signals.

The bench assembly utilizes the principle of infrared absorption

spectrometry to measure the amount of CO2 in a patient’s breath.
Infrared absorption spectrometry is widely used in gas analysis.
Using a phenomenon explained in “Beer’s Law,” CO2 gas absorbs
certain wavelengths of infrared energy with the amount depending on
the amount of CO2 gas. A detector, outfitted with an infrared
bandpass filter, only allows a certain wavelength of infrared energy
that the CO2 gas absorbs. As the CO2 concentrations in the sampled
air passes through the sample cell, the detector senses the infrared
energy changes and converts them to an electrical signal. This
electrical signal is then amplified and conditioned and sent to a
microprocessor for processing and then sent to a display.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 3-3
Section 3 — Theory of Operation

The CO2 Board also uses a reference channel. The purpose of this
reference channel is to “cancel” the effects of IR source changes,
sample cell contamination, temperature, etc. The only difference from
the CO2 channel is that the detector is outfitted with an optical filter
that is tuned to a band in the infrared spectrum that is transparent to
CO2 and other gases typically found in the medical industry. The
signal from the reference channel is processed similarly to that of the
CO2 measurement channel.

The CO2 and reference detectors work by an effect known as

“pyroelectric.” Pyroelectric effect works by changing energy levels,
either increasing or decreasing, that are imposed on a sensing
element. The detector is outfitted with an optical bandpass filter that
passes only a narrow band of a determined wavelength of infrared
energy. The infrared source is modulated at 15 hertz (Hz) to provide
varying energy for the detector and amplifier circuits.

Correction for temperature and pressure effects on the CO2 sample

is implemented to maintain accuracy over a wide temperature and
atmospheric pressure range.

Communications The monitor provides two patient-isolated external RS-232 serial data
ports (TX, RX, and ground):
• The DB-9 COM1 port is configured for compatibility with ASCII
printer applications, PC Interfaces, etc.
• The DB-9 COM2 port is configured for Edwards CCO only.

The main module drives a patient-isolated external analog output. It

provides a 0 to 1 v output capable of driving a high-level input, such
as a defibrillator or chart recorder.

Printer The Main Board powers and controls the optional printer module. The
Main Board processes error messages from the Printer Board and
displays them on the screen. The internal printer module is a Sieko
LTP1245-type mechanism.

Page 3-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 3 — Theory of Operation

Block Diagram The following block diagram aids in tracing communication and data
routes within the system. Connection numbers are given to show the
relationship between the boards. The diagram is keyed to the theory
of operations found on the previous pages.

IBP CO2
IBP
Connector J1 Module
Board
Board Optional
P1 P1 Parameters

Printer
Module
45
B
US

RJ

P14 P13 P10 Inverter

COM Port 1 (RS232) P1 P1
Board
COM Port 2 (RS232) P1 J1 Display
J3 EXT PWR
Video Out
P2 P2
DFIB / ECG Out
Connector J2 External I/O
Board
Nurse Call
J1 VIDEO
5 VDC
P4 Keypad
Ext. Module Port
Main
Board
Temperature Knob
P8 P5
Cable

Xducer

P3 Speaker
P12
P7 P11 P6 P9

B1 P1
NIBP NIBP Lead Acid
B2
Hose Module P1 Battery
Power
Supply P1

AC Power SPO2
Board

J1
P1

ECG ECG P1
J1
Cable Board Power
Input
SPO2
Cable

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 3-5
Section 4 — Cleaning and Disinfecting
Cleaning and
! WARNING !
Disinfecting
• Shock Hazard! Before cleaning a monitor and sensor, turn the
power off and disconnect the AC power cable.
• Shock Hazard! Never immerse the monitor because the monitor
has an internal power source that is active even when the unit
is unplugged.

Do not use abrasive cleaners on the monitor or on any sensors or

probes. Abrasive cleaners damage the monitor, sensors, and probes.

With the exception of the display screen, wipe clean the exterior
surface of the monitor with alcohol. Dry it with a soft, dry cloth.
Because paper towels or tissues can scratch the surface of the
display, use a cotton cloth to clean the monitor.

Do not use full-strength alcohol on the display screen. Repeated use

of strong cleaners damages the screen. Clean the display window by
wiping it clean with a soft, lint-free cloth sprayed with common glass
cleaner, however, do not spray glass cleaner directly on the display.

Pulse Oximeter Sensors

! CAUTION !
• Do not immerse any Criticare pulse oximeter sensor connector
in any liquid because it damages the connector.
• Functional testers for SpO2 monitors and sensors are not
currently capable of assessing the absolute accuracy of SpO2
devices. A functional tester that was specifically developed to
reproduce the calibration curve of a particular pulse oximeter
monitor and/or sensor may be used for testing the reading
repeatability of that particular pulse oximeter monitor
and sensor.

The SpO2 sensor may be wiped clean with alcohol. The SpO2
sensor may be disinfected by placing the paddles and cables in
a 2% glutaraldehyde solution. Place only the sensor paddles and
cable in the solution.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 4-1
Section 4 — Cleaning and Disinfecting

Blood Pressure Cuffs The reusable blood pressure cuff may be cleaned by wiping it with a
damp cloth or sponge. If necessary, the cuff may be disinfected by
wiping with 70% alcohol, mild bleach solution, or other disinfectant.
Disposable blood pressure cuffs are for single patient use and are not
intended to be disinfected.

The cloth cuff and neoprene bag may be sterilized with commercially
available disinfectants such as ethylene oxide (EtO). Rinse
thoroughly to remove residual disinfectants. Do not allow liquids
to enter the neoprene bag. The cloth cuff can also be sterilized in
an autoclave.

If the cuffs become grossly soiled with blood or other body fluids, the
cloth cuffs should be laundered by hand or machine. The dacron
cloth cuff may be laundered or sterilized by first removing the
neoprene inflation bag. Feed the inflation tube back through the hole
and then pull out the cloth flap.

Flap
Figure 4-1: Remove Inflation Bag from Cuff

Roll up the inflation bag and slide it out the open slot in the cloth cuff.
The following laundering precautions apply only to non-disposable
cuffs. You should not launder disposable cuffs and neoprene inserts.
• Remove the inflatable bag from the cuff before laundering or
sterilizing the cuff.
• Strong bleach solutions damage the cuff.
• Temperatures over 275° F (135° C) damage the cuff.
• Close the Velcro® fastener before you launder the cuff.
• Soaking the cuff in dark-colored solutions may stain or discolor
the cuff.

Hand laundering (as opposed to machine laundering) prolongs the

life of the cuff. Wash the cuff in warm, soapy water. Rinse the cuff
thoroughly. After you clean the cuff, allow the cuff to air dry, then
insert the inflation bag in the cuff.

Page 4-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 4 — Cleaning and Disinfecting

ECG Cable You can clean the ECG cable and leads with alcohol. Do not immerse
the connections.

Temperature Cable Clean the cable according to the hospital protocol for cleaning of
reusable equipment cables.

Typically this protocol consists of the following steps:

1. Disconnect the cable from the monitor and temperature sensor.
2. Wipe the cable with a nonabrasive cloth moistened with a mild
detergent and warm water or a disinfectant.
3. Dry thoroughly.
4. Do not use alcohol or solvents to clean the cable.
5. Do not allow the cable connectors and contact points to come in
contact with liquids.
6. Do not fully immerse the cable in liquids.
7. Do not autoclave or EtO sterilize the cable.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 4-3
Section 4 — Cleaning and Disinfecting

Accidental Wetting ! WARNING !

• Shock Hazard! The monitor is an AC-powered device and an
immersed monitor presents a danger to anyone who handles
the device.

The action to be taken following accidental wetting:

1. Turn the power off. Disconnect the AC power cord from
the monitor.
2. If monitoring a patient, transfer the patient to another monitor as
quickly as possible.
3. Use a clean, dry towel or cloth to remove the liquid from the
monitor housing.
4. The monitor should be inspected by a service technician as
soon as possible.
5. If the internal mechanism is saturated, allow the liquid to drain
out for 24 hours before shipping.
6. If liquid has entered the monitor, it must be dried and
cleaned internally. Full testing is required before the monitor
can be used. Contact the CSI service department as soon
as possible.

Time is critical. The longer any liquid remains in the monitor, the
more damage it can do. It is important to service the monitor
immediately after any liquid is spilled into it.

Page 4-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
Section 5 — Preventative Maintenance
Incoming Inspection You must inspect monitors coming back from service for shipping
damage before you place them into operation just like newly
purchased monitors. The monitor should be free from dents, cracks,
or other physical damage. The quality inspection seal of the monitor
should be unbroken, indicating that the monitor has been tested
according to manufacturer’s specifications.

If further incoming inspection or testing is required, the manufacturer

recommends that you use the Alarms Verification (located in this
section) as an incoming inspection test. You can perform additional
electrical safety testing in this section as part of an incoming
inspection in accordance with the policies of the health care provider.

Maintenance Schedule

Every Patient • Clean and disinfect the sensor cables and sensor.

• Inspect the accessories and cables for damage.

• Check the gas sampling device and sampling line.

Every Day • Charge the monitor’s battery.

Every Week • Change the water trap (or as needed)

Every 3 Months • Clean the exterior of the unit (or clean as needed).

Every Year • Perform the annual safety tests provided in this section.

• Verify the CO2 auto-calibration. Calibrate if necessary.

• Check the CO2 absorber. Change if necessary.

• Check the gas flow. Adjust if necessary.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-1
Section 5 — Preventative Maintenance

Monitor Safety Testing You can perform the following tests as part of a periodic safety check.
The following safety tests are designed so that the monitor’s warranty
seal does not have to be broken. If the monitor fails any portion of
these tests, contact the CSI service department.

The contents of this section, “Preventative Maintenance,” include the

following verifications and safety tests:
• Withstanding Voltage (Hi-Pot)
• Electrical Leakage
• Ground Continuity
• Interface Inspection
• Manual Controls Check
• Alarm Verification
• Vital Sign Modules Verification
• ECG
• SpO2
• NIBP
• Temperature
• Gas Flow/CO2
• IBP
• Internal Printer
• Communications
• Battery and Power

Criticare recommends that you run a serviced monitor for the

following time periods before you perform the tests listed above and
place the monitor back into service:
• 8100H Series with CO2 requires 48 hours.
• 8100H Series without CO2 requires 24 hours.

Repaired modules could require more extensive testing than what is

shown in this list.

Page 5-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 5 — Preventative Maintenance

Always follow ESD precautions when performing a procedure

discussed in this section.

! WARNING !

• Because test procedures require working with exposed

electrical circuits, only experienced electrical or biomedical
technicians should perform the procedures.
• After a monitor is altered through repair or hardware
adjustment, you must fully test it before use.

Equipment and Tools The following procedures assume that the technician has an ESD
safe workbench, a set of electronic hand tools, and a digital
multimeter with a 10 amp setting. At the beginning of each test,
special equipment can be listed. A variety of customized cables, clips,
and test fixtures are also needed to complete the tests. For more
information, contact the CSI Service Department.

Accessory Testing Check patient cables (e.g., temperature cables, printer cables)
monthly for damage, loose wires/connections, loose connectors,
cracked housing, etc.

Check the electrical safety of the power cord as part of the monitor
safety testing.

Check the cuffs for leakage as part of the NIBP verification.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-3
Section 5 — Preventative Maintenance

Fuse Removal/ There are two (2) AC power fuses located at the rear of the monitor
Replacement directly below the AC power entry socket.
• United States monitors use 1A 250V Time Lag fuses.
• International monitors used in 220-240 volt environments use
1A 250V Time Lag fuses.
1. Remove power cord.
2. Press in the side clips (at the same time) with a tool and lift out
the access cover. The two (2) fuse sockets are visible

Clips

Figure 5-2: Remove the Fuse Cover

Figure 5-3: Fuses Exposed

Page 5-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 5 — Preventative Maintenance

3. Gently pull the fuses out of the fuse cover assembly.

Figure 5-4: Fuses Pulled

4. Reassemble in reverse order.

For more information about troubleshooting power problems, refer to

“Troubleshooting” in Section 8.

Long-Term Monitor No special preparation is necessary for long term storage of the
and Battery Storage monitor. Although you do not have to remove the battery from the
monitor for long term storage, the battery drains to an unrecoverable
state after 3 months without periodic charging.

Monitor and At the end of its useful life, you can dispose of the monitor and its
Accessories Disposal accessories according to your institution’s policies and procedures for
disposal of patient-contact medical waste.

Alternately, you can return the monitor and its accessories to

Criticare Systems, Inc., for safe disposal. The shipping address is:

Criticare Systems, Inc.

20925 Crossroads Circle, Suite 100
Waukesha, WI 53186

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-5
Section 5 — Preventative Maintenance

CO2 Absorber The granules in the CO2 absorber are normally white, indicating a
Verification/ good absorber. If the granules remain violet or blue, the absorber is
spent and needs to be replaced.
Replacement
NOTE: The absorber can change color during use, but should always
return to its original white color when not in use.
1. Follow all ESD procedures as stated in “Electronic Discharge” in
“Section 7 – Disassembly.”
2. Remove the two (2) screws (PHMS 6-32 x .375 SEMS;
p/n 40496B001) from the external CO2 module
(p/n 92811B002).
3. Carefully pull the external CO2 module away from the monitor.
4. Once the external module is disconnected from the monitor
check the condition of the CO2 absorber (p/n 40570B004).
5. If the absorber is in good condition, reassemble in reverse order
and perform the “Gas Flow/CO2 Verification” in this section.

If the absorber must be replaced, continue with this procedure.

6. Disconnect the absorber.

Disconnect Tubing

Absorber

Figure 5-5: Disconnect CO2 Absorber

7. Replace CO2 absorber.
8. Reassemble in reverse order and perform “Gas Flow/CO2
Verification” in this section.

Page 5-6 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 5 — Preventative Maintenance

Gas Flow/CO2
Verification

Equipment Needed The following equipment is needed to perform this procedure:

• Flow Meter
• Vacuum Gauge (0-25 inches of mercury)
• WaterChek™ 2+ Water Trap (Cat. No. 938F-NC)
• Sample Line (Cat. No. 625N)
• Calibration Gas, 10% CO2 with accuracy ±2% (Cat. No. 622)
• Regulator Valve (Cat. No. 623)
• Regulator Bleed Tube (Cat. No. 613B)

! CAUTION !
• Calibration kits contain compressed gas cylinders. Read and
obey all precautions listed on the gas cylinder labels.
• Do not use if the calibration gas cylinder is beyond its
expiration date.
• Check the accuracy of the test gas. The gas must be within the
accuracy stated above to ensure proper verification.

NOTE: Make sure the monitor is not in STAND BY mode before

proceeding with the following procedures.

Preparation 1. Insert a water trap (Cat. No. 938F-NC) and sample line
(Cat. No. 625N) on the 8100H monitor.
2. Turn the 8100H monitor on and allow to run for 30 minutes.

Flow Verification 1. Connect a flow meter to the end of the sample line and measure
the flow. The flow should be 200 ml/min ±10% (20.0 ml/min).
2. Disconnect the flow meter from the sample line.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-7
Section 5 — Preventative Maintenance

Occlusion Test 1. Connect a vacuum gauge to the sample line. There should be
more than 12.5 inches of mercury in the vacuum.
2. Verify that CO2:OCCLUSION appears on the monitor and that
the pump turns on.
3. Disconnect the vacuum gauge from the sample line.

Exhaust Test 1. Place the flow meter on the Exhaust Port and measure the flow.
The flow must be greater than 250 ml/min.
2. Remove the flow meter.

CO2 Verification 1. Check that the CO2 measurement is displayed in PERCENT. If

not, set in the Parameters menu (PARAMS).
2. Using the regulator valve (Cat. No. 623) and regulator bleed
tube (Cat. No. 613B) connect the 10% CO2 gas canister to the
sample line.
3. Turn on the 10% CO2 gas by turning the knob on the regulator
valve. Allow the gas to run for 30 seconds. Verify that the CO2
reading is ±4%. Turn off the gas when finished and disconnect
from the sample line.

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 Section 5 — Preventative Maintenance

Electrical Safety Perform this test each time you open the monitor housing and before
Testing you use the monitor on patients.

! WARNING !
• Shock Hazard! Because dangerous and lethal voltages are
present during the withstanding voltage, leakage, and ground
continuity test, all leakage and voltage testing must be done
with the monitor housing in place. For complete information
about the proper operating and safety procedures, refer to the
nCompass 8100H Series Patient Monitor Operator’s Manual.

Equipment Needed The following are needed to complete this procedure:

• Kikusui TOS 8750 Withstanding Voltage Tester (or equivalent
Hi-Pot tester)

Withstanding Voltage The following test and set-up is for the Kikusui TOS 8750
(Hi-Pot) Test Equipment Withstanding Voltage Tester. If you use an equivalent tester, use the
and Setup factory recommended test for that tester.
1. Test the Withstanding Voltage Tester by connecting the red and
black lead together. Set the voltage to 1000 VAC.
2. Set timer for 1 second and cutoff current for 1 milliamp.
3. Press the Test button. The NG light should come on.

! CAUTION !
• If the NG light does not come on, do not continue with this test.
You must repair or replace the withstanding voltage tester.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-9
Section 5 — Preventative Maintenance

Withstanding Voltage NOTE: For the following tests set the Hi-Pot unit as follows:
(Hi-Pot) Test Procedure
Memory #20 Memory #21
Arc Fail OFF OFF
Arc Sense 5 5
Ramp-HI OFF OFF
Charge LO 0.0 µA 0.0 µA
Dwell Time 1.0 sec. 1.0 sec.
Ramp Time 1.0 sec. 1.0 sec.
LO-Limit 0.0 µA 0.0 µA
HI-Limit 1000 µA 1000 µA
Voltage 2.500 KV 4.242 KV

1. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to Chassis Ground (EPT). Set up the Hi-Pot per table
above to Memory #20. Verify Hi-Pot is now set to a Trip Current
of 1mA and test @2500VDC for 1 second.
2. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to BNC. Set up the Hi-Pot per table above to Memory #20.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@2500VDC for 1 second.
3. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to Nurse Call. Set up the Hi-Pot per table above to Memory
#20. Verify Hi-Pot is now set to a Trip Current of 1mA and test
@2500VDC for 1 second.
4. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to ECG. Set up the Hi-Pot per table above to Memory #21.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@4242VDC for 1 second.
5. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to Temperature 1. Set up the Hi-Pot per table above to
Memory #21. Verify Hi-Pot is now set to a Trip Current of 1mA
and test @4242VDC for 1 second.
6. Repeat step 5 for Temperature 2.
7. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to SpO2. Set up the Hi-Pot per table above to Memory #21.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@4242VDC for 1 second.
8. Connect the red lead of the Hi-Pot to Hot/Neutral and the black
lead to IBP 1. Set up the Hi-Pot per table above to Memory #21.
Verify Hi-Pot is now set to a Trip Current of 1mA and test
@4242VDC for 1 second.
9. Repeat step 8 for IBP 2.
10.Repeat step 8 for IBP 3.

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 Section 5 — Preventative Maintenance

Leakage Test Equipment Perform all testing with the cover on. The following test requires a
and Setup Fluke Biomedical 232D leakage tester or equivalent.
1. Perform a self-test, if applicable, on the Fluke 232D by plugging
it into 110 VAC outlet. Turn on the leakage tester. Set the mode
switch to self test. Display should read 1000 ±20 and the
CURRENT SOURCE ACTIVE lamp should be on.

! CAUTION !
• If these conditions are not met, do not continue with this test.
2. Set the mode switch on the Fluke 232D to L1-L2 (line voltage).
The display should read the line voltage ±10%. Set the mode
switch to L1-GND. The display should read no more than 5%
of L1-L2 on a grounded power system. Set the mode switch
to L2-GND.

NOTE: This should read about the same as the L1-L2 reading
for a grounded system.

Leakage Test Procedure The monitor must be powered up during all of the isolation tests.
1. Set the mode switch on the Fluke 232D to L1-L2. The display
should read the line voltage ±10%. Set the mode switch to
L1-GND. The display should read no more than 5% of L1-L2
(line voltage) on a grounded power system. Set the mode switch
to L2-GND. This should read about the same as the L1-L2
reading for a grounded system.
2. Turn the mode switch to CASE LEAKAGE GROUND
CONDUCTOR. Connect the AC cord from the Fluke 232D to the
8100H and turn on the unit. Verify that the green AC LED lights
up on the front membrane switch display. Set the LEAD switch
to “ALL [To GND]. With the POLARITY switch in the NORMAL
position, press OPEN GROUND and monitor the readout for
less than 500 µA.

Verify that the green AC LED lights up on the front membrane.

NOTE: The 8100H Series monitor must be powered up during

all of the isolation tests.
3. Change the polarity switch to the REVERSE position, press
OPEN GROUND and monitor the meter for less than 500 µA.
4. With the POLARITY switch in the NORMAL position, press
OPEN NEUTRAL and OPEN GROUND switches and monitor
the meter for less than 1 mA.
5. Change the POLARITY switch to the REVERSE position and
press the OPEN NEUTRAL and OPEN GROUND switches and
monitor the meter for less than 1 mA.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-11
Section 5 — Preventative Maintenance

6. Connect the Fluke 232D or equivalent to the 8100H Series

monitor using the 5 lead ECG cable marked Cat 1075/S.
Change the MODE switch to ECG. For the rest of the Leakage
test insure that the leads are dressed away from the ground
planes and the AC power cords and the chassis. Set the LEADS
selector switch to ALL TO GND. Set the POLARITY switch to
NORMAL. Monitor the meter for less than 5 µA.
7. Set the POLARITY switch to REVERSE and monitor the meter
for less than 5 µA.
8. Set the POLARITY switch to NORMAL and press the OPEN
NEUTRAL switch and monitor the meter for less than 10 µA.
9. Set the POLARITY switch to REVERSE and press the OPEN
NEUTRAL switch and monitor the meter for less than 10 µA.
10.Set the POLARITY switch to NORMAL and press the OPEN
GROUND switch and monitor the meter for less than 10 µA. For
inline voltages of 264V, meter for less than 20µA.
11.Set the POLARITY switch to REVERSE and press the OPEN
GROUND switch and monitor the meter for less than 10 µA. For
inline voltages of 264V, meter for less than 20µA.
12.Set the MODE switch to ECG. Turn the LEADS selector switch
to the ISO Position. Turn the POLARITY switch to NORMAL,
press the ISO TEST button, and monitor the meter for less than
20 µA. For inline voltages of 264V, meter for less than 50µA.
13.Keep the power cord plugged into the unit under test and the
Fluke 232D. Unplug the 8100H Series ECG cable from the
8100H Series monitor. Unplug the ECG test leads from the
Fluke 232D. Connect the SpO2 cable end to any of the BROWN
ECG test terminals on the Fluke 232D. Connect the other end to
the SPO2 connector on the monitor under test. The MODE
switch should be on ECG. Change the LEADS switch to ISO.
Set the POLARITY switch to NORMAL. Press the ISO button
and monitor the meter for less than 20 µA. For inline voltages of
264V, meter for less than 50µA.

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 Section 5 — Preventative Maintenance

14.Keep the power cord plugged into the monitor under test and
the Fluke 232D. Unplug the SpO2 cable from the 8100H Series
monitor. Unplug the test leads from the Fluke 232D. Connect
the Temp cable end to any of the BROWN ECG test terminals
on the Fluke 232D. Connect the other end to the TEMP 1
connector of the monitor under test. The MODE switch should
be on ECG. Change the LEADS switch to ISO. Set the
POLARITY switch to NORMAL. Press the ISO button and
monitor the meter for less than 20 µA. For inline voltages of
264V, meter for less than 50µA.
15.Repeat step 14 for TEMP 2.
16.Keep the power cord plugged into the monitor under test and
the Fluke 232D. Unplug the temp cable from the 8100H Series
monitor. Unplug the test leads from the Fluke 232D. Connect the
IBP cable end to any of the BRWON ECG test terminals on the
Fluke 232D. Connect the other end to the IBP 1 connector on
the monitor under test. The MODE switch should be on ECG.
Change the LEAD switch to ISO. Set the POLARITY switch to
NORMAL. Press the ISO button and monitor the meter for less
than 20 µA. For inline voltages of 264V, meter for less
than 50µA.
17.Repeat step 16 for IBP 2.
18.Repeat step 16 for IBP 3.

Ground Continuity Test This portion of the test requires a ROD-L Model 25 Ground Continuity
Tester, or equivalent.

Do the following before turning on the ground tester:

1. Set the ground continuity tester to the resistance trip point
setting of 0.1 ohms.
2. Set test time of 6 seconds. Set the tester to ground test only. Set
the test current to 25 AMP’s.
3. Turn on the ground tester.
4. Plug in the AC cord from the ground continuity tester to the
monitor being tested.
5. Connect the ground cable to the chassis ground on the rear of
the monitor.
6. Press the Reset button on the tester. Press the Start button.
7. The monitor passes if the Fail Light does not come on or if the
resistance does not exceed 0.1 ohms during the test.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-13
Section 5 — Preventative Maintenance

Functional Testing

Interface Inspection This procedure is for the monitor’s TFT active display.
1. Verify that a readable screen displays. For a guide to proper
screen layout, refer to the nGenuity 8100H Series Patient
Monitor Operator’s Manual for sample screens.
2. Verify that the screen display is clear and bright when you
directly face the monitor.

Manual Controls Check 1. Verify that rotating the menu knob moves the cursor through the
menu items. Verify that when you press the menu knob on a
highlighted menu item the monitor displays a sub-menu.
2. Use the menu knob to enter the CONFIG window and set the
date and time for the real time clock.
3. Press the FREEZE key. Verify that you get an audible response
from the speaker. Press the FREEZE key again to unlock
the waveforms.
4. Press the TREND key. Verify that you get an audible response
from the speaker. A Trend window appears on the display. Press
the TREND key again to close the Trend window. (Or optionally,
press and hold the TREND key to open the TYPE/INTERVAL/
SCREEN menu that you close by selecting EXIT.)
5. Press the STANDBY key. Verify that you get an audible
response from the speaker. A standby confirmation menu
should appear. Highlight NO and press menu knob to exit.
6. Press the DEFAULT key. Verify that you get an audible response
from the speaker. The Custom Default menu appears. Select
CANCEL and then press menu knob when No action taken is
highlighted to exit.

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 Section 5 — Preventative Maintenance

Alarms Verification To verify the alarm circuitry for SpO2, perform the following
procedure.
1. In the PARAMS window turn off all monitoring modules except
for SpO2. Set the display to show a plethysmograph waveform.
2. In the PARAMS window set the SpO2 Low Limit Alarm setting to
HIGH. This sets the alarm priority for only this alarm parameter.
3. Use an SpO2 simulator to set the monitor to display the
plethysmograph waveform. Confirm the heart rate and
saturation reading.
4. In the ALARMS window adjust the SpO2 low alarm level above
the saturation reading to cause an alarm condition.
5. Verify that the message LOW SPO2 appears at the top of the
waveform channel in red letters.
6. Verify that you get an audible response. The alarm should be a
high priority alarm tone consisting of 3 beeps followed shortly by
two beeps.
7. In the PARAMS softkey window, change the SpO2 Low Limit
Alarm setting to MEDIUM.
8. Verify that the message LOW SPO2 appears at the top of the
waveform channel in yellow letters.
9. Verify that you get an audible response. The alarm should be a
medium priority alarm tone consisting of 3 beeps.

ALARM VOLUME TEST

1. From the ALARMS window, vary the ALARM VOLUME through
the ranges, from OFF to 10. Verify that the speaker volume
changes according to the setting of the ALARM VOLUME.
2. Press the alarm SILENCE key once. Verify that the low heart
rate alarm stops for 2 minutes and that the 2-minute Alarm
Silence icon appears in the system status area of the screen.
3. Press and hold the alarm SILENCE key for at least 2 seconds.
Verify that the low heart rate alarm stops and the Alarm
Suspend icon appears in the system status area of the screen.

Printer Check The printer only prints if the green battery light is ON or the AC
(mains) cord is plugged in.
1. Lift the paper feed lever up and insert paper. Close the lever and
the paper should automatically feed.
2. In the PRINT window, set the Print Type to “Tabular.” Press the
PRINT key on the front of the monitor.
3. Verify that the correct date and time print.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-15
Section 5 — Preventative Maintenance

Module Verification

ECG Verification This test requires a Fluke Biomedical medSim 300B patient simulator,
or equivalent.
1. Select the menu to set up for ECG PARAMS to 5-Lead, ECG
ON, Filters: MONITOR.
2. Insert a shorted ECG cable into the ECG connector. Use the
menu knob to enter the DISPLAY window. Set the following and
use the current defaults for the size. They are 25MM except
waveform 3:
• Waveform 1 ECG I x 4.0 25.0
• Waveform 2 ECG II x 4.0 25.0
• Waveform 3 ECG V x 4.0 25.0
3. Exit the DISPLAY window. Verify that the baselines are
centered. Verify that the base line signal is no greater than 3
pixels in height. Select the most solid line as the reference line
and verify that this reference is less than ±3 pixels from the ECG
y-axis center line. If they are not, adjust pots R12 (Waveform 1),
R110 (Waveform 2) and R108 (Waveform 3). Remove the
shorted cable.
4. Verify that the message LEADS OFF appears at the top of the
window when no cable is connected.
5. Connect the 3-lead ECG patient cable CAT 1075/S to the ECG
cable assembly, and use a medSim 300B simulator to turn on
(ECG) normal sinus, 60BPM, amp 1.0mV, axis int. Respiration
rate 20, and the impedance set for 0.5 ohms, and base
impedance for 2K.

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 Section 5 — Preventative Maintenance

6. Rotate the menu knob to select PARMETERS and press to

enable the menu. Select ECG for (3 LEADWIRE). Set the
monitor for LEAD II waveforms.
Check the following lead configurations for following items:
• heart rate 60 ±3 BPM,
• RESPIRATION RATE of 20 ±2 breaths per minute and
• correct waveform.

7. Use the Electrode status error messages on the CRT to perform

a lead off check in LEAD II.
a. (LL) Red LL LEAD OFF

b. (LA) Black LEADS OFF

c. (RA) White RA LEAD OFF

8. Connect all the leads back on the simulator and select ECG to
5-lead. Set the monitor for LEAD II waveforms. Disconnect the
following leads one at a time and look for the proper status error
message and for the waveform to continue or flatline.
Reconnect the lead and the message should disappear and the
waveform should return, if it flatlined.
a. (V1) Brown V LEADS OFF

b. (LL) Red LL LEADS OFF

c. (LA) Black LA LEADS OFF

d. (RA) White RA LEADS OFF

e. (RL) Green LEADS OFF

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Section 5 — Preventative Maintenance

9. Check the following lead configurations for following items:

• Heart rate 60 ±3 BPM,
• resp. rate 20 ±2 BPM and
• correct waveforms.

III

10.Verify that the respiration rate changes from 20 to 30bpm, when

changing on the MED SIM 300.

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 Section 5 — Preventative Maintenance

11.Rotate the menu knob to highlight Display and press to select.

Under waveforms 3-6, Select:
• RESP as TYPE,
• GAIN as 1.0,
• SWEEP as 25MM/SEC and size.
The size might not be changeable on some waveforms. Select
Exit and verify that a non symmetrical sine wave displays on the
window.
12.Set the Dynatech MED SIM300 to a heart rate of 300BPM.
Verify that the ECG HR reads 300BPM ±1BPM.
13.Turn off the simulator and verify that the message ECG LOST
appears at the top of the window.
14.Turn the simulator back on and set the simulator for 60BPM,
LEAD II and verify that the gain settings are effective at x.5, x2,
and x4 for 1mv ECG input.
15.Select on the simulator for ECG performance. Cursor through
the menu until you obtain and execute twice the PACED
RYTHMS. Verify that PACE is turned on in the menu screen of
the 8100. You should see white spikes on the waveform and
75BPM.
16.Select ECG on the simulator, select base, then BPM, and 60.
This gives a normal sinus rhythm at this time. Select ECG, then
ARRH, then VNT2, and then VFIB. The unit should detect an
erratic baseline and display the message ECG LOST.

ECG Analog Output Test You need a MedSim 300 patient simulator to perform this procedure.
1. Connect a BNC cable with 0.1uf CAP signal-to-ground from the
ECG BNC on the monitor to an input channel on an
oscilloscope.
2. Select and press the PARAMS softkey.
3. Set Filter to Diagnostic and ECG Sensitivity to Medium.
4. Select and press the DISPLAY softkey.
5. Set Waveform 1 for ECG Lead II (ECG II) on the screen.
6. Set the MedSim 300 patient simulator for “tri s10” (triangle
waveform).
7. Verify that the baseline is zero and signal is a peak-to-peak
voltage of 1.2V (±0.2).

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Section 5 — Preventative Maintenance

Diagnostic, Monitor, and 1. In the PARAMS menu, set FILTER to DIAGNOSTIC. On the
ST Filter Mode Tests simulator, select PERF under ECG, then WAVE, and then "s10"
(10 Hz sine wave). Verify on the monitor that the S40 simulator
sine wave signal displayed has amplitude no less than 0.95 X
“s10” (10 Hz sine wave). To accomplish this, measure the peak-
to-peak amplitude of the 10 Hz sine wave in waveform, then
measure the peak-to-peak amplitude of the 40 Hz sine wave.
There shall be no more than a 5% decrease (40 Hz amplitude =
or > 0.95 X 10 Hz amplitude).
2. Select MONITOR filtering. The 40 Hz sine wave displayed on
the monitor display shall be 0.70 X the input amplitude in mV
when the simulator is set to “s10” (10 Hz sine wave). Measure
as described in the previous step.
3. Select ST filtering. The 40 Hz sine wave displayed on the
monitor shall be 0.70 X the input amplitude when the simulator
is set to “s10” (10 Hz sine wave). Measure as described in the
previous step. Set FILTER back to DIAGNOSTIC.
4. On the simulator, use the > arrow to select "s0.05" for a 0.05 Hz
sine wave. In the monitor's DISPLAY menu select a sweep
speed of 12.5 mm/sec. The 0.05 Hz sine wave shall be 0.70 X
the input amplitude as displayed on the monitor when the
simulator is set to “s10” (10 Hz sine wave). Measure as
described in the previous step.
5. Select MONITOR filtering. The 0.05 Hz sine wave is no longer
present (flat baseline). On the simulator, select “s0.5” (0.5 Hz
sine wave) and verify that a 0.5 Hz sine wave with amplitude
equal to 0.70 X the 10 Hz sine wave amplitude is present. Set
the simulator back to “s0.05”.
6. Select ST filtering. The 0.05 Hz sine wave should have an
amplitude equal to 0.70 X the 10 Hz sine wave amplitude. Set
the FILTER back to DIAGNOSTIC. Select 10Hz on the
simulator.
7. Turn off the simulator, Verify that the message ECG LOST
appears at the top of the screen.

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 Section 5 — Preventative Maintenance

SpO2 Verification The following test requires a SmartSat SpO2 analyzer. If you service
the monitor (i.e., you open the housing), use the longer SpO2
Performance test. For more information, refer to “DOX SpO2
Performance Testing” on page 6-3.

NOTE: For older revision SmartSat analyzers that do not have a

Model 8100 selection, use the general Criticare selection in the
SmartSat simulator. Check the SpO2 value of 52% (±3%) with the
analyzer set to 42%.
1. Verify that the message SPO2: NO SENSOR appears when
there is nothing connected to the SpO2 connector.
2. Verify that the message SPO2: HIGH AMBIENT appears by
introducing a higher than normal amount of ambient light on the
SPO2 sensor detector. Verify the message disappears within 10
seconds after you remove the ambient light.
3. Verify that the message SPO2: SENSOR appears when you
plug the finger sensor in, but without a finger actually inserted
into the sensor.
4. Use an SpO2 finger sensor and verify that the heart rate and
plethysmograph operation display on the LEDs within 15
seconds. Verify that SpO2 error messages do not appear (alarm
violations can occur depending on individual readings and
monitor set-up).
5. Verify the LCD displays a plethysmograph waveform. Connect
cable CAT 931A to COM2. Plug BNC-A of the cable into a
oscilloscope channel. In the CONFIG window, ANALOG OUT
SELECT, select PLETH. Use the SpO2 finger sensor to verify
that the SpO2 waveforms appear on the scope. The waveform
should be centered on 0 volts and register 1 volt peak-to-peak.
Remove the CAT 931A cable.
6. Verify that the pulse tone increases as you change the tone from
1 to 10 in the Alarm Setting window.
7. Use an optical load to simulate a small signal and verify that the
message SPO2: SEARCH or LOST appears after search delay
time ± 5 seconds. (An optical load that can be used for this test
is a foam peanut used for packing.)

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-21
Section 5 — Preventative Maintenance

NIBP Verification The NIBP verification requires Dynatech Nevada NIBP Analyzer,
or equivalent.

Connect the 8100H Series monitor to a Dynatech Nevada NIBP

Analyzer set for the following operation.
NIBP Analyzer Settings
Adult 120/80 (90); Heart Rate 80 bpm
Neonate 80/50 (62); Heart Rate 80 bpm
Pressure Adjustments: Gain 100%; Shift 4
1. Use the T-connection with the dummy cuffs for these tests.
Connect them to the 0-300 mmHg port of the NIBP analyzer.
2. Connect the monitor to an AC (mains) power source and turn on
the monitor.
3. Press the monitor’s NIBP CYCLE/STAT key. The monitor’s cycle
time window appears.
4. Select the NIBP Cycle Time to two minutes.

120/80 OPERATION SETTING

1. In the monitor’s ADM/DIS window set the Patient Size to Adult
mode.
2. Connect the NIBP hose to the fitting on the monitor.
3. Press and hold the NIBP key.
4. Allow the monitor to take at least four (4) readings. Calculate the
average of the four (4) readings and verify that each reading
does not vary by more than ±4% or ±4mmHg (whichever is
greater) from the calculated average. Each reading shall not
vary more than 8 mmHg from the simulator setting.
5. Recalibrate the monitor if necessary.

80/50 OPERATION SETTING

1. Set the monitor to the Neonate mode.
2. To verify STAT mode operation, press and hold the NIBP
CYCLE/STAT key.
3. Allow the monitor to take at least four (4) readings. Calculate the
average of the 4 readings and verify that each reading does not
vary by more than ±4% or ±4mmHg (whichever is greater) from
the calculated average. Each reading shall not vary more than 8
mmHg from the simulator setting.

Page 5-22 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 5 — Preventative Maintenance

Temperature Verification This section requires the use of a Fogg TP400/700 simulator. This
simulator is available from Fogg Company Systems, Inc. Or an
equivalent simulator may be used.
1. Select Temperature ON from the PARAMS window and TEMP
F/C: (Centigrade). Connect the temperature to TEMP on the
monitor. Insert the simulator (TP 400).
2. Verify that simulator settings correctly display for all
temperatures that range from 20° C to 45° C with accuracy of
±0.1° C.
3. Verify that the message TEMP INVALID appears when the
temperature is at 0 for TEMP.
4. Select Temperature ON from the menu setup and TEMP F/C:
(Centigrade). Connect the temperature to TEMP on the unit.
Insert the simulator (TP 700).
5. Verify that simulator settings correctly display for all
temperatures that range from 20° C to 45° C with accuracy of
±0.1° C. Verify that TEMP INVALID appears when the
temperature is at 0.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-23
Section 5 — Preventative Maintenance

Communication Testing

Nurse Call This test requires the use of a Nurse Call fixture. This fixture may be
created by using the schematic below:
!LLIGATORCLIPSTO
CONNECTTOBATTERY v-INISTEREOPLUG

* $ $ $ $ *
6"ATT0OS *PINSAND
 
 ,%$ ,%$ ,%$ ,%$ 

#/. 6"ATT.EG * #/.

1. Connect the Smart Sat and monitor all levels.

2. Connect the Nurse Call fixture into the back of the monitor while
the Smart Sat simulator runs.
3. Create an alarm state with the Smart Sat, and verify that the
lights on the Nurse Call fixture go on.
4. Press the Alarm Silence button, and verify that 2 minutes
appears at the top of the display and the lights on the Nurse Call
fixture go off and remain so for two (2) minutes while the in the
alarm state.
5. Press and hold the Alarm Silence button. The Nurse Call
fixture should go off and remain off regardless of changing
alarm states.

NOTE: While in the 2 minute Alarm Silence, if the alarm states

change, the Nurse Call fixture lights will come back on. While in
permanent alarm silence, the lights on the Nurse Call fixture
should remain off regardless of changing alarm states.

Page 5-24 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 5 — Preventative Maintenance

Battery and Power This procedure provides a method of testing the power regulation and
Testing battery charging circuits of the main board. This test does not require
you to open the monitor housing and break the warranty seal.

! WARNING !
• Shock Hazard! Do not attempt to power the monitor with an
external DC source, while sensors are attached to a person.
Always use vital signs simulators when using alternate power
sources during testing.
• If voltages exceeding those listed are applied, permanent
damage will occur.

Test the Battery 1. Set a power supply to 13.50 VDC (±0.25 VDC). Attach the
power supply module to the battery terminals of the monitor
under test. Turn on the monitor under test and verify that the
green battery icon is present.
2. Lower the voltage with the adjustment of the power supply to a
voltage of between 12.25 and 12.96 VDC and verify a yellow
battery icon appears.
3. Lower the voltage to between 11.40 and 12.10 VDC and verify
that a black battery icon and LOW BATTERY message appear.
4. Continue to decrease the voltage and verify that the unit shuts
down between 10.00 and 11.20 VDC.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-25
Section 5 — Preventative Maintenance

Functional and Safety

Testing Checklist
Functional and Safety Testing Checklist (Page 1 of 3)
SERIAL NUMBER _______________________ Tester_____________________ DATE ___________

SOFTWARE REV. MAIN______

SOFTWARE REV. NIBP/TEMP______
SOFTWARE REV. ECG______
SOFTWARE REV. IBP______ N/A ______
SOFTWARE REV. CO2______ N/A ______
SOFTWARE REV. SPO2______

PASS FAIL N/A

Verify 1 Amp fuses ______ ______
Verify Ground Continuity ______ ______
Verify Hi-Pot:
Hot/Neutral to Chassis@ 2500VDC ______ ______
Hot/Neutral to BNC @2500VDC ______ ______
Hot/Neutral to Nurse Call @ 2500VDC ______ ______
Hot/Neutral to ECG @4242VDC ______ ______
Hot/Neutral to Temperature 1 @ 4242VDC ______ ______
Hot/Neutral to Temperature 2 @ 4242VDC ______ ______
Hot/Neutral to SPO2 @ 4242VDC ______ ______
Hot/Neutral to IBP 1 @ 4242VDC ______ ______ ______
Hot/Neutral to IBP 2 @ 4242VDC ______ ______ ______
Hot/Neutral to IBP 3 @ 4242VDC ______ ______ ______
Verify Leakage:
Self test 1000 ± 20 ______ ______
Line voltage on Fluke 232D ______ ______
Case leakage GND CON OPEN GND NORMAL<500µA ______µA ______µA
Case leakage GND CON OPEN GND REVERSE <500µA ______µA ______µA
Open Neutral Open GND Normal <1mA ______µA ______µA
Open Neutral Open GND Reverse <1mA ______µA ______µA
ECG Mode: ALL TO GND, Normal <5µA ______µA ______µA
ECG Mode: ALL TO GND, Reverse <5µA ______µA ______µA
ECG Mode: Open Neutral, Normal <10µA) ______µA ______µA
ECG Mode: Open Neutral, Reverse <10µA ______µA ______µA
Open Neutral Normal < 10UA ______µA ______µA
Open Neutral Reverse <10uA ______µA ______µA
Open GND Normal <10uA for 120V input (<20µA for 264V line voltage) ______µA ______µA
Open GND Reversed <10µA for 120V input (<20µA for 264V line voltage) ______µA ______µA
ISO test ECG Normal <20µA for120V input(<50µA for 264V line voltage ______µA ______µA
ISO test SPO2 Normal <20µA for 120V input (<50µA for 264V line voltage) ______µA ______µA
ISO test Temp 1 Normal <20µA for 120V input (<50µA for264V line voltage) ______µA _____µA
ISO test Temp 2 Normal <20µA for 120V input (<50µA for264V line voltage) ______µA _____µA
ISO test ISO 1 Normal <20µA for 120V input (<50µA for264V line voltage) ______µA _____µA
ISO test ISO 2 Normal <20µA for 120V input (<50µA for264V line voltage) ______µA _____µA
ISO test ISO 3 Normal <20µA for 120V input (<50µA for264V line voltage) ______µA _____µA
Verify AC light is on ______ ______
Verify that the SPO2 Smart Sat is operational ______ ______
Verify that Nurse Call is operational ______ ______
Verify that Alarm Volume is increases ______ ______
Verify 2 min ALARM SILENCE ICON ______ ______
Verify ALARM OFF ______ ______
Verify correct software revision ______ ______
Verify correct serial number and software ______ ______
Connect to computer using COM 1 ______ ______
Connect download cable ______ ______
Cal 0 for NIBP ______ ______
Verify communication with Calibration Program ______ ______
Accepted calibration for 0 ______ ______
Accuracy readings are within 2% or 3 in. hg. ______ ______
Verify the Speed Test (12-15 s inflate, <10 s deflate) ______ ______

Page 5-26 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 5 — Preventative Maintenance

Functional and Safety Testing Checklist (Page 2 of 3)

PASS FAIL N/A

Verify the Speed Test (12-15 s inflate, <10 s deflate) ______ ______
Verify that the Leak Test < 4mmHg/min ______ ______
Timeout for Adult ______ ______
Verify Leak Test Neonate (<4mmHg/min) ______ ______
Verify timeout Neonate ______ ______
Safety Test Adult ______ ______
Safety Test Neonate ______ ______
Adult Reading on 2 min (4 readings) ______ ______
______________ ______________ ______________ ______________

Neonate Reading on STAT MODE (4 readings) ______ ______

______________ ______________ ______________ ______________

Monitor powers up on Battery only ______ ______

ON Current Base < 1400mA ______ ______
Verify that charging works on BATT ______ ______
Verify GREEN BATTERY ICON ______ ______
Verify YELLOW BATTREY ICON ______ ______
Verify BLACK BATTERY ICON ______ ______
Verify SHUTDOWN @ 10.2 (± 0.5) VDC ______ ______
If active is connected, full view is readable ______ ______
Verify that the display meets the criteria ______ ______
Verify SPO2 NO SENSOR ______ ______
Verify SPO2 HIGH AMBIENT ______ ______
VerifySPO2 SENSOR ______ ______
Verify SPO2 Readings with HR ______ ______
Verify PULSE TONE ______ ______
Verify SPO2 SEARCH OR LOST ______ ______
Verify Temp 1 Accuracy 20 to 45 degrees C TP400 ______ ______
Verify Temp 2 Accuracy 20 to 45 degrees C TP700 ______ ______
Verify Temp INVALID for both ______ ______
Verify baselines are set @ x4 and no more than 3 pixels ______ ______
Verify LEADS OFF message ______ ______
Verify 3-Lead operation for LEAD I, II, III,
verify 60bpm and 20bpm for respiration ______ ______
Correct leads off message in Lead II ______ ______
Correct Lead off messages for five lead ______ ______
Verify 5-lead operation for I, II, III, AVL, AVR, AVF, V ______ ______
Verify Respiration @ 20 BPM ______ ______
Verify Respiration waveform ______ ______
Verify the HR @300 BPM ______ ______
Verify that the gain works @. 5mv, 2mv, & 4mv ______ ______
Verify Pace detect is functional @ 75BPM ______ ______
Verify ECG LOST is detected from VFIB ______ ______
Verify that ECG out works from J11 ______ ______
Verify Sine wave < 5% decrease ______ ______
Verify sine wave in Monitor Mode ______ ______
Verify sine wave in ST filtering ______ ______
Measure the sine wave @.05Hz ______ ______
In Monitor mode @ .5Hz ______ ______
Verify ST mode @.05Hz ______ ______
Verify ECG LOST when the simulator is turned off ______ ______

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 5-27
Section 5 — Preventative Maintenance

Functional and Safety Testing Checklist (Page 3 of 3)

PASS FAIL N/A
Verify encoder works ______ ______
Verify time & date are set ______ ______
Verify that FREEZE button is operational ______ ______
Verify that the TREND button works ______ ______
Verify that the STANDBY button works ______ ______
Verify that the DEFAULT button works ______ ______
Verify that printer paper feed works. ______ ______ ______
Verify that printer is operational ______ ______ ______
Verify IBP1 Zero Offset and gain calibrate correctly ______ ______ ______
Verify IBP2 Zero Offset and gain calibrate correctly ______ ______ ______
Verify IBP3 Zero Offset and gain calibrate correctly ______ ______ ______
Verify IBP1 Readings 120/80 ±2 mmHg (ART) ______ ______ ______
Verify IBP2 Readings 12 ±1 mmHg (CVP) ______ ______ ______
Verify IBP3 Readings 12 ±1 mmHg (LV) ______ ______ ______

CERTIFICATION THAT THE UNIT IS FUNCTIONING PROPERLY.

NAME ___________________DATE_________________________________________

Page 5-28 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
Section 6 — Service Testing and Calibration
Field Service Testing
Safety ! WARNING !
• Service testing procedures require working with exposed
electrical circuits and should only be attempted by experienced
electrical or biomedical technicians.
• When a monitor is altered through repair or hardware
adjustment, it should be fully tested before use.

! CAUTION !
• Always follow ESD precautions when performing any procedure
discussed in this section.
• The manufacturer recommends that a serviced monitor be
allowed to run for 24 hours before the monitor is placed back
into operation.
• Modules and PCBs that have been repaired may require more
extensive testing than what is described in this manual.

The pre-assembly testing of printed circuit boards (PCBs) is not

covered in this manual. Disassembly of surface mounted components
on PCBs is not recommended. Tests provided here are only for the
identification of damaged or degraded PCBs.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-1
Section 6 — Service Testing and Calibration

Field Service Test Any time you open a monitor’s case you must perform electrical
Matrix safety tests before you return the monitor to operation. If you service
the monitor, you should also perform the functional tests.

You should perform additional tests that are specific to modules and
assemblies when you service, adjust, calibrate, or disassemble
assemblies. See the following table.

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Sp un ion atio
t
Ve es Tes

Te
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pe CO rific

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G bso tion

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EC na ui
Fu d C ka

M alib Ch
G ica Vo

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V tio

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F be
A ca

e
a
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ith

as

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Sp
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N
No Fault (case opened)

NIBP Pump

SpO2 Board

ECG/Analog Board

CO2 Absorber

CO2 Board

IBP Board

Main Board

Display/Inverter Board

Membrane Key Pad

Printer and/or Board

Power Module

Instrument Dropped

Software Download

Annual Safety Test

Recommended

Required

Field Calibration Some of the following procedures require specialized equipment that
Procedures could be available only to larger service facilities.

Criticare recommends that NIBP calibration and calibration of the

ECG/Analog Board be performed at CSI authorized service facilities.

Page 6-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

DOX SpO2 This test requires a SmartSat Pulse Oximetry Analyzer, Model SS-
100A. The SmartSat is a programmable simulator and probe
Performance Testing analyzer. The SmartSat is the recommended device for testing the
DOX SpO2 module. The SmartSat, model SS-100A, is available from
Clinical Dynamics Corp. of Wallingford, CT.

The SmartSat comes standard with Lemo style connections. The Cat.
No. 913A adapter that converts Lemo to DB-9 style SpO2
connections is needed for the 8100H Series. The analyzer also has a
custom port designed for testing DOX™ SpO2 sensors.

Programming the The SmartSat can be used for spot checking SpO2 values using the
SmartSat Analyzer manual settings. The manufacturer recommends using a timed and
programmed sequence to ensure that there is optimal performance.

For older revisions of SmartSat Analyzer that does not have a

program for the nCompass 8100H monitor, program the SmartSat as
specified below. Verify that the monitor's display value matches the
corresponding value in the test procedure, not the program settings.
AUTO SEQ: MODEL 8100H Oximeter DOX
Step Time Mod Setting Rate
1 18s 5.00 99 40
2 20s 5.00 96 60
3 20s 5.00 89 80
4 20s 5.00 73 100
5 20s 5.00 52 120
6 20s 5.00 42 180
7 20s 5.00 26 300
8 END

Recent versions of the SmartSat Analyzer are pre-loaded with a

different program, but utilize the same test.

Test Procedure 1. Verify the SpO2 module. (For verification, refer to “SpO2
Verification” on page 5-18.)
2. Attach the monitor to the SmartSat.
3. Start the SmartSat programmed sequence: SmartSat Auto
Sequence. Verify that the monitor’s reported SpO2 values are
within the limits specified.
LevelSaturation(%)Limits(%) Heart Rate Limits
1 99 97 - 99 40 bpm 39-41 bpm
2 96 94 - 98 60 bpm 59-61 bpm
3 90 88 - 92 80 bpm 79-81 bpm
4 78 76 - 80 100 bpm 99-101 bpm
5 61 58 - 64 120 bpm 119-121 bpm
6 52 49 - 55 180 bpm 179-181 bpm
7 40 37 - 43 300 bpm 297-303 bpm

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-3
Section 6 — Service Testing and Calibration

4. Even if the monitor fails only one level, rerun the sequence after
30 seconds. Only if the monitor is successful the second time,
do you pass the monitor.
5. If the monitor fails again, contact the CSI service department.

SpO2 Board Test Values While the DOX SpO2 Board is in operation, it should conform with the
following test values. The operational current draw of the board
should be less than 50 ma. Use TP4 as ground for each
measurement.
Test Point Signal Value
TP3 -5A -5V (±0.05V)
C9(+) +10 +10V (±0.20V)
TP2 +5D 5V (±0.05V)
VR1 (4) -2.5VREF -2.5V (±0.03V)
1. If the any of these values fail to test correctly, isolate the
problem to either the SpO2 Board or the power supply circuits.
2. Remove the SpO2 Board from the monitor.
3. Test the equivalent signals on the ECG/Analog Board circuits,
-5A, +10, +5D, -2.5VREF. See “Assembly Tests” on page 7-9.
4. If the values return to normal with the SpO2 Board removed,
replace the SpO2 Board.

NOTE: The ECG/Analog Board provides power to the SpO2 Board.

The DOX SpO2 Board can be replaced as a serviceable component.

The downloadable software settings associated with the SpO2
module are stored on the ECG/Analog Board. No calibration or SpO2
Board preparation is required.

Page 6-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

NIBP Calibration Equipment Required:

• CAT #1320 kit, which includes: NIBP Service Program
(pn 97082A003, Rev. 3)
• PC computer configured for use with CSI Service Software
• 8100 serial download cable, CAT #932
• 700cc dummy cuff
• ESD protected workbench
• Digital reference manometer
• Dynatech Nevada NIBP Analyzer

Installing the PC The NIBP Service Program is provided on a self-installing CD ROM

Service Program disk (pn 97082A003). If the CD ROM does not run automatically you
may need to click on the CD ROM icon.

Run the auto-installation disk. The program NIBPSvc.exe will be

loaded into the Program Files directory. The new folders CSI\Tools
will be created. A launch icon will also be placed on the desktop of
the computer.

Configuring the Ports The Service Program is designed to operate using a serial COM1,
COM3 or COM4 port. If your computer uses USB ports instead of a
serial port an adapter will be required. The following adapters are
recommended:
• IOmega USB to Serial/PDA Converter Cable (GUC232A)
• Keyspan USB Serial Adapter (USA-19HS)

If COM1, COM3 or COM 4 is not available as a free port, the ports

will need to be reconfigured in the computer’s device manager. Go to
Control Panel\System\Hardware and select Device Manager. Select
Ports and reassign the alternate port or the USB to Serial Adapter to
COM1, COM3 or COM 4. For laptops using a USB adapter, select
COM4 or an alternate COM port as necessary.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-5
Section 6 — Service Testing and Calibration

Calibration 1. Connect a serial download cable from the PC serial port to

“COM1” on the 8100H monitor.
2. Open the service tool on the computer. Select Start > Programs
> CSI NIBP Service > NIBPSvc. Close the disclaimer dialogue
box.
3. Select the appropriate COM port for the port and select
nCompass NIBP for the model. Click on OK.
4. Click on Connection and select Open in Service Mode.
5. Power up unit, go to the download menu and select NIBP/TMPR
for download.
6. Connect a 700cc dummy cuff and manometer to the NIBP fitting
on the unit.

Page 6-6 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

7. Click on the Calibrate button to calibrate the NIBP module.

Figure 6-5: Select Calibrate

8. A box prompting you to attach the digital manometer and
dummy cuff will appear. Verify that the pressure at the cuff is
“0mmHg” ±2mmHg. Click Next.

Figure 6-6: Verify Cuff Pressure

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-7
Section 6 — Service Testing and Calibration

9. Wait for the pressure at the cuff to null out to “0mmHg.”

Click Next.

Figure 6-7: Verify Cuff Pressure

10.Check the cuff pressure as indicated on the service screen of
the computer with the pressure indicated on the digital
manometer. The cuff pressure should be within ±0.5 mmHg of
each other. Use the up and down arrows to adjust the gain unit
until the pressures match each other. Click Finish.

Figure 6-8: Finish Calibration

Page 6-8 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

11.A Positive Confirmation message will appear. Click Done.

Figure 6-9: Positive Confirmation Message

NOTE: If a confirmation fails, power cycle the monitor

and recalibrate.

NIBP Performance 1. To perform the service test for speed, click on the Speed button,
then click on Start. When the unit passes the speed test,
press Done.
2. To perform the service test for leakage, click on the Leak button,
then click on Start. When the unit passes the leakage test,
press Done.
3. To perform the service test for inflation safety, click on the Safety
button, then click on Start. When the unit passes the safety test,
press Done.
4. Turn the monitor off. Click on Abort if an error message appears
on the computer once the monitor is off.
5. Exit the service program on the computer. Remove the
download cable. Click No to exit the program; click Yes to save
the data to a user-specified location.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-9
Section 6 — Service Testing and Calibration

Temperature 1. Connect the temperature simulator (TP400) to the

Input Check TEMP connector.
2. Verify the Temperature on the display is within ±0.1 C for
temperature simulator settings of 20, 25, 30, 35, 36, 37, 38, 39,
40, and 45C.
3. Disconnect the Temperature simulator from the TEMP
CONNECTOR and verify that the Temperature on the display is
"---. -". Verify TEMP INVALID appears on the display.
4. Repeat steps 1-3 for temperature simulator (TP700).
5. Switch off the power. Disconnect all cables.

Page 6-10 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

CO2 Calibration

Tools Needed The following equipment is needed to perform this procedure:

• WaterChek™ 2+ Water Trap (CAT 938F-NC)
• Sample Line (CAT 625N)
• Calibration Gas, 10% CO2 with accuracy ±2% (CAT 622)
• Regulator (CAT 623)
• Regulator Bleed Tube (CAT 613B)
• Breath Rate Simulator (CAT 1466)

! CAUTION !
• Calibration kits contain compressed gas cylinders. Read and
obey all precautions listed on the gas cylinder labels.

Before You Begin Make sure the CO2 calibration gas cylinders are not depleted or
nearly depleted. The pressure meter should be above zero and you
should not hear a “hissing” sound when in use.

! WARNING !
• Never attach intravenous tubes to gas sample connections
because the gas sampling lines could inadvertently be
connected to intravascular fluid systems, thus allowing air into
a blood vessel.

! CAUTION !
• Calibration kits contain compressed gas cylinders. Read and
obey all precautions listed on the gas cylinder labels.
• Do not use if the calibration gas cylinder is beyond its expiration
date.
• Check the accuracy of the test gas. The gas must be within the
accuracy stated above to ensure proper calibration.

NOTE: Make sure the monitor is not in STAND BY mode before

proceeding with the following procedure.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-11
Section 6 — Service Testing and Calibration

Procedure PREPARATION
1. Insert a water trap (CAT 938F-NC) and sample line (CAT 625N)
on the 8100H monitor. Connect the other end of the sample line
to PORT 2 on the Breath Rate Simulator (CAT 1466).
2. Turn on the 8100H monitor and allow to run for 30 minutes.
3. Using the rotary knob, highlight the PARAMS softkey. Press the
knob to enter the Parameters menu. Verify that CO2 is ON. (If
the CO2 parameter is off, highlight CO2 using the rotary knob
and press the knob. Turn the knob until YES is displayed and
press the knob to save selection. Press the knob once more to
skip the color choice.)
4. Highlight Unit of Measure underneath CO2, and press the knob
to select. Rotate the knob until PERCENT is highlighted. Press
the knob to save the selection.
5. Highlight EXIT and press the rotary knob to exit the
Parameters menu.
6. Highlight CONFIG and press the rotary knob to enter the
Configuration menu.
7. In the Configuration menu, highlight Enter Service Mode using
the rotary knob. Press the knob to select.
8. Rotate the knob so that YES is highlighted. Press the knob to
enter Service Mode.
9. The Enter Service Mode password box appears. Enter
password PIA418 and press the rotary knob. The Service Mode
window will appear.

Page 6-12 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

CALIBRATION
1. Highlight Enter CO2 Service and press the rotary knob to
select. Rotate the knob to YES and press the knob to enter
CO2 Service.
2. Using the regulator (CAT 623) and regulator bleed tube
(CAT 613B), connect the 10% CO2 gas to PORT 1 on the Breath
Rate Simulator. Turn on the Breath Rate Simulator and the 10%
CO2 gas.
3. Highlight CO2 Zero Cal and press the knob to select.
4. Turn the rotary knob until Request CO2 Zero Cal is displayed.
Press the knob to begin a CO2 Zero Cal. Wait for the calibration
to complete (about one (1) minute).

If the EXP CO2 reading is between 10.0 and 10.1%, power

cycle the monitor and perform the CO2 Verification in Section 5.
If the EXP CO2 reading is above or below this range, proceed
with the remaining steps.
5. Select CO2 Zero Cal with the rotary knob, turn the knob until
Abort CO2 Zero Cal is displayed, and press the knob to abort
the CO2 Zero Cal.
6. Using the rotary knob, highlight CO2 Gain Adjustment and press
to select. Turn the rotary knob clockwise to increase the CO2
reading and counter-clockwise to decrease it until the CO2
reading is as close to 10.0% as possible.
7. Go back to Step 4 and repeat until the EXP CO2 reading is
between 10.0 and 10.1% at the end of the CO2 Zero Cal.
8. When the EXP CO2 reading is between 10.0 and 10.1%, power
cycle the monitor and perform the CO2 Verification in Section 5.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-13
Section 6 — Service Testing and Calibration

IBP Calibration The IBP factory calibration procedure must be performed in

Service Mode.

A Fogg BP-600 Pressure Transducer Simulator is required to perform

this calibration.

Preparation 1. Highlight CONFIG and press the rotary knob to enter the
Configuration menu.
2. In the Configuration menu, highlight Enter Service Mode using
the rotary knob. Press the knob to select.
3. Rotate the knob so that YES is highlighted. Press the knob to
enter Service Mode.
4. The Enter Service Mode password box appears. Enter
password PIA418 and press the rotary knob. The Service Mode
window will appear.
5. Verify that the software revision of the IBP board appears on
the screen.
6. Select Enter IBP Service and answer YES. The IBP factory
calibration screen appears.
7. Verify the current contents of the factory calibration screen
as follows:

Select Channel Number: 1

Start or Restart Cal? NO

Set 0 mmHg Point: NO 0.0

Set 256 mmHg Point: NO 838.8

Store CAL Results: NO

Pressure Reported: X,
(where X is currently
interpreted)
input level (can be ±)

Current CAL Values in EEPROM:

OFFSET: GAIN:

IBP 1: 0.0 838.8

IBP 2: 0.0 838.8

IBP 3: 0.0 838.8

NOTE: Set points may vary from those listed.

Page 6-14 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

Calibration 1. Insert the BP-600 into the top IBP connector. Set the BP-600 to
a pressure of 256 mmHg and the switch set at ZERO position.
Select CHANNEL 1.
2. Select Start or Restart Cal? and answer Yes.
3. Allow the pressure to stabilize before you answer Yes to the
step below. Select Set 0 mmHg Point and answer Yes.

NOTE: A set of corrective offset values appears at the end of

the line.
4. Set the simulator to 256 mmHg and the toggle switch to “+”.
The Pressure Reported value changes to a positive integer
near 256.
5. Select Set 256 mmHg Point and answer Yes. A corrective offset
value appears at the end of the line. The Pressure Reported
value changes to 256.

NOTE: If the value at the end of the line is unchanged, then the
calibration failed. Restart the calibration.
6. Once the pressure has stabilized (256), select Store CAL
Results and answer Yes. Verify that IBP 1 GAIN and offset
values change to match the values from the set 0 and set
256 lines.
7. If the monitor has only 1 IBP channel, power cycle the monitor
and proceed to step 13. If the monitor has 3 IBP channels
continue to step 8.
8. Insert the BP-600 into the center IBP connector. Set the BP-600
to a pressure of 256 mmHg and the switch set at ZERO position.
Select CHANNEL 2.
9. Repeat steps 2 through 6 for IBP channel 2.
10.Insert the BP-600 into the bottom IBP connector. Set the
BP-600 to a pressure of 256 mmHg and the switch set at ZERO
position. Select CHANNEL 3.
11.Repeat steps 2 through 6 for IBP channel 3.
12.Power cycle the monitor.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-15
Section 6 — Service Testing and Calibration

13.Attach the IBP cable from BP1 on the MedSim 300 simulator to
IBP 1 on the 8100H monitor. Select BP on the simulator, select
channel 1, select WAVE, and select ATM.
14.Push the IBP Zero button on the 8100H monitor and verify
ART1:Zero Good appears on the monitor within ten seconds of
pushing the IBP Zero button.
15.Select ART (Arterial) on the MedSim simulator and observe
the waveform on the screen. Verify that the pressure reads
120/80 ±2 mmHg.
16.Attach the IBP cable from BP2 on the simulator to IBP 2 on the
8100H monitor. Select BP on the simulator, select channel 2,
select WAVE, and select ATM.
17.Push the IBP Zero button on the 8100H monitor and verify
CVP2:Zero Good appears on the monitor within ten seconds of
pushing the IBP Zero button.
18.Select CVP on the MedSim simulator and observe the
waveform on the screen. Verify that the pressure reads
12 ±1 mmHg.
19.Attach the IBP cable from BP3 of the simulator to IBP 3 on the
8100H monitor. Select BP on the simulator, select channel 3,
select WAVE, and select ATM.
20.Push the IBP Zero button on the 8100H monitor and verify
LV3:Zero Good appears on the monitor within ten seconds of
pushing the IBP Zero button.
21.Select LV on the MedSim simulator and observe the waveform
on the screen. Verify that the pressure reads 120/0 ±2 mmHg.
22.Remove the IBP cables from and verify that NO other error
messages are present. The only messages that appearing
should be: ART1:NO XDUCER, CVP2:NO XDUCER,
and LV3:NO XDUCER.

Page 6-16 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 6 — Service Testing and Calibration

Monitor Fault Testing The following procedures are used to determine whether boards and
assemblies are damaged. New boards and mechanical assemblies
should be tested as part of any replacement repair.

Board level tests require opening the monitor housing which can void
your product warranty.

Always follow ESD precautions when performing these procedures.

! DANGER !
• High Voltage! Board testing requires working with dangerous
voltages. The rear assembly, that contains the power supply
module, should only be serviced by experience electrical
technicians.

Power Supply Board Test 1. Remove the battery from the monitor.
2. Open the case.
3. Follow the disassembly procedures (refer to “Disassembly” in
Section 7 in this manual) to expose the power module. Do not
remove the power module.
4. Disconnect the DC power cable at PS2 of the Main Board.
Leave the other end attached to the Power Supply Board.
5. Using a controlled AC source, apply 115 VAC at 60 Hz to the AC
receptacle. The source should be able to supply a minimum of 3
amps. (Use a power cable that has suitable connections to the
AC source.)
6. Measure the DC power cable end. The power module should
supply 15.3 VDC (±0.1V).
7. Proceed to the next step if the voltage is within specification. If it
is a new board under test, it might not be calibrated. The trim
potentiometer on calibrated boards should be varnished or
otherwise sealed.
8. Reassemble the monitor.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 6-17
Section 7 — Disassembly
Before You Begin

Tools Needed The following tools are needed to perform these procedures:
• #0 phillips screwdriver
• #1 phillips screwdriver
• #2 phillips screwdriver
• 3/16 flat blade screwdriver
• 11mm deep dish socket and wrench

Before You Begin 1. Turn the monitor off.

2. Disconnect the AC (Mains) power cord and remove the battery.

! WARNING !
• The procedures presented in this section are intended to be
implemented by qualified biomedical engineering or field service
personnel for PCB assembly replacement.
• The procedures presented in this section are not intended to be
used for component-level trouble shooting and repair of the PCB
assemblies. Only CSI service personnel are authorized to
perform component-level repair.
• Possible safety hazard. Read the battery safety information
provided under “Safety” in Section 1.

! CAUTION !
• Opening a monitor and breaking the quality seal can void your
manufacturer warranty! Before breaking the seal on a CSI
monitor, contact the CSI service department.

The repair procedures for the monitor are included here for the
determination of damaged or unusable assemblies. CSI does not
recommend attempting the field repair of the circuit boards.

Service Safety
! DANGER !
• The monitor contains an internal AC power supply that contains
potentially lethal voltages.
• High Voltage! If the power supply is defective, replace the entire
Power Supply assembly.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-1
Section 7 — Disassembly

Electrostatic Discharge The procedures in this section require handling of electrostatic

Protection sensitive components. Microprocessors and other electronic
components can be permanently damaged by attempting repairs at
an unprotected workbench.

Use all electrostatic discharge (ESD) protection as described!

• Perform the disassembly procedure on an antistatic mat that is
grounded. Check the ground cable to insure that it is connected
to a good earth ground.
• Use a grounded soldering iron.
• Wear a wrist-grounding strap.
• Connect the wrist strap and mat through a resistor (1 megohm
typical) to the same ground source.
• Test the wrist-ground straps on a daily basis.
• Temporarily store components in metal or antistatic containers.
Do not store components in plastic dishes. Store circuit boards
in sealed antistatic bags or cover them in antistatic boxes. Do
not store electronic boards directly in cardboard boxes.

Disconnecting and
Replacing the Battery

Remove the Battery 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Remove the two (2) screws (PHMS 4-40 x .438 SEMS;
pn 40995B011) from the battery door.
3. Remove the battery door (pn 45219B004) from the rear
monitor enclosure.
4. Unscrew battery bracket (pn 42634B002).
5. Label and remove the battery cables from the battery.

Reconnect or Replace 1. Connect the battery cable to the battery:

the Battery • Negative lead (black) to the negative (--) terminal of the
battery
• Positive lead (red) to the positive (+) lead of the battery.
2. Replace battery bracket.
• Wires must not route between battery and bracket.
3. Place the battery door (pn 45219B004) onto the rear enclosure.
4. Insert the two (2) screws (PHMS 4-40 x .438 SEMS;
pn 40995B011) into the battery door and secure.

Page 7-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

Replace Printer 1. Follow all ESD procedures as stated in “Electrostatic Discharge

Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X
.438 SEMS) holding the printer module to the rear enclosure.
5. Disconnect the ribbon cable from the printer’s PCB board.
6. Replace the printer module (PN 92813A001).
7. Reassemble in reverse order.
8. Perform the “Completion of Service” procedure at the end of
this section.

Replace External CO2 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Module Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) holding the CO2 module to the enclosure.
5. Carefully pull the external CO2 module away from the enclosure.
6. Replace the external CO2 module (PN 92811A004).
7. Reassemble in reverse order.
8. Perform the “Completion of Service” procedure at the end of
this section.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-3
Section 7 — Disassembly

Replace Internal CO2 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Module Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.438 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module.

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Disconnect the ribbon cable from J1 on the CO2 module.
8. Remove the four (4) screws (PN 40496B002; PHMS 6-32 X
.250 SEMS) holding the internal CO2 module to the chassis.
9. Replace the internal CO2 module (PN 92811A003).
10.Reassemble in reverse order.
11.Perform the “Completion of Service” procedure at the end of
this section.

Page 7-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

Replace Connector 1. Follow all ESD procedures as stated in “Electrostatic Discharge

Board Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.438 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Remove the three (3) screws (PN 40995B011; PHMS 4-40 X
.438 SEMS) securing the connector board to the connector
board bracket.
8. Label and disconnect the cables from J1, J2 and J3 on the
connector board.
9. Replace the connector board (PN 91414A001).
10.Reassemble in reverse order.
11.Perform the “Completion of Service” procedure at the end of
this section.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-5
Section 7 — Disassembly

Replace SpO2 Board 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Disconnect the ribbon cable from J1 on the SpO2 board.
8. Disconnect the patient connector cable from the DB9
connection on the SpO2 board.
9. Remove the four (4) screws (PN 40995B005; PHMS 4-40 X
.25 SEMS) securing the SpO2 board to the mounting bracket.
10.Replace the SpO2 board (PN 91391A001).
11.Reassemble in reverse order.
12.Perform the “Completion of Service” procedure at the end of
this section.

Page 7-6 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

Replace IBP Board 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Label and disconnect ribbon cables from P1 and P2 on the
IBP board.
8. Remove the four (4) screws (PN 40995B005; PHMS 4-40 X
.25 SEMS) securing the IBP board to the mounting bracket.
9. Replace the IBP board (PN 91393A001).
10.Reassemble in reverse order.
11.Perform the “Completion of Service” procedure at the end of
this section.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-7
Section 7 — Disassembly

Replace NIBP Module 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Remove the internal CO2 module.

a. Disconnect the ribbon cable from J1 on the CO2 module’s

PCB board.
b. Remove the four (4) screws (PN 40496B002; PHMS 6-32 X
.250 SEMS) securing the internal CO2 modules mounting
bracket to the chassis.

Page 7-8 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

8. Disconnect the tube from the NIBP module at the SENS1 port
on the main board.
9. Disconnect the NIBP ribbon cable from P3 on the main board.
10.Disconnect the tube from the NIBP module from the patient
connector.
11.Remove the four (4) screws (PN 40995B005; PHMS 4-40 X
.25 SEMS) securing the NIBP module to the chassis.
12.Replace the NIBP module (PN 92797A003).
13.Reassemble in reverse order.
14.Perform the “Completion of Service” procedure at the end of
this section.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-9
Section 7 — Disassembly

Replace ECG Board 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Remove the connector board.

a. Remove the three (3) screws (PN 40995B011; PHMS 4-40

X .438 SEMS) securing the connector board to the connector
board bracket.
b. Label and disconnect the cables from J1, J2, and J3 on the
connector board.
c. Set the connector board aside.

Page 7-10 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

8. Remove the IBP Connector Board.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.438 SEMS) securing the IBP connector board to the chassis.
b. Disconnect the ribbon cable from the IBP connector board to
the IBP PCB board at P1 on the IBP connector board.
c. Set aside.
9. Remove the rotary knob from the front of the monitor.
10.Remove the front enclosure by removing the four (4) screws
(PN 40995B011; PHMS 4-40 X .438 SEMS) the front enclosure
to the chassis.
11.Disconnect the tubing from the NIBP module at SENS1 on the
main board.
12.Disconnect the NIBP module’s ribbon cable from P3 on the
main board.
13.Disconnect and label the patient connector cables.

a. Disconnect temperature cable from J8 on the main board.

b. Disconnect SpO2 cable from DB9 connector on the
SpO2 PCB board.
c. Disconnect the ECG ribbon cable from the ECG board.
14.Remove the front chassis from the bottom chassis by removing
the four (4) screws (PN 40496B002; PHMS 6-32 X .250 SEMS)
securing the two together. (There are two screws on each side.)
15.Remove the display chassis from the front chassis.

a. Remove the two (2) screws (PN 40496B002; PHMS X

.250 SEMS) at the bottom of the chassis.
b. Remove the two (2) screws (PN 40496B002; PHMS X
.250 SEMS) at the top of the chassis.
c. Disconnect the membrane cable from J4 on the main board.
d. Disconnect the encoder knob cable from J3 on the
main board.
e. Disconnect the display cable from J16 on the main board.
16.Remove the four (4) screws (PN 40496B002; PHMS 6-32 X
.250 SEMS) securing the main board assembly to the chassis.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-11
Section 7 — Disassembly

17.Label and disconnect cables from the main board.

a. Disconnect SpO2 cable at J10.

b. Disconnect IBP cable at J9.
c. Disconnect speaker cable at J19.
d. Disconnect yellow cable from the connector board at J12.
e. Disconnect ECG cable from J1 on the ECG board.
(This cable must be removed from and re-soldered to the
main board.)
18.Remove the four (4) screws (PN 40995B005; PHMS 4-40 X
.25 SEMS) securing the main board to the standoffs on the
ECG board.
19.Remove the four (4) standoffs (PN 42384B002;
STANDOFF 4-40 X .500 M/F) securing the ECG board to
the mounting bracket.
20.Replace the ECG board (PN 91394A001).
21.Reassemble in reverse order.
22.Perform the “Completion of Service” procedure at the end of
this section.

Page 7-12 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

Replace Main Board 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Remove the connector board.

a. Remove the three (3) screws (PN 40995B011; PHMS 4-40

X .438 SEMS) securing the connector board to the connector
board bracket.
b. Label and disconnect the cables from J1, J2, and J3 on the
connector board.
c. Set the connector board aside.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-13
Section 7 — Disassembly

8. Remove the IBP Connector Board.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.438 SEMS) securing the IBP connector board to the chassis.
b. Disconnect the ribbon cable from the IBP connector board to
the IBP PCB board at P1 on the IBP connector board.
c. Set aside.
9. Remove the rotary knob from the front of the monitor.
10.Remove the front enclosure by removing the four (4) screws
(PN 40995B011; PHMS 4-40 X .438 SEMS) the front enclosure
to the chassis.
11.Disconnect the tubing from the NIBP module at SENS1 on the
main board.
12.Disconnect the NIBP module’s ribbon cable from P3 on the
main board.
13.Disconnect and label the patient connector cables.

a. Disconnect temperature cable from J8 on the main board.

b. Disconnect SpO2 cable from DB9 connector on the
SpO2 PCB board.
c. Disconnect the ECG ribbon cable from the ECG board.
14.Remove the front chassis from the bottom chassis by removing
the four (4) screws (PN 40496B002; PHMS 6-32 X .250 SEMS)
securing the two together. (There are two screws on each side.)
15.Remove the display chassis from the front chassis.

a. Remove the two (2) screws (PN 40496B002; PHMS X

.250 SEMS) at the bottom of the chassis.
b. Remove the two (2) screws (PN 40496B002; PHMS X
.250 SEMS) at the top of the chassis.
c. Disconnect the membrane cable from J4 on the main board.
d. Disconnect the encoder knob cable from J3 on the
main board.
e. Disconnect the display cable from J16 on the main board.
16.Remove the four (4) screws (PN 40496B002; PHMS 6-32 X
.250 SEMS) securing the main board assembly to the chassis.

Page 7-14 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

17.Label and disconnect cables from the main board.

a. Disconnect SpO2 cable at J10.

b. Disconnect IBP cable at J9.
c. Disconnect speaker cable at J19.
d. Disconnect yellow cable from the connector board at J12.
e. Disconnect ECG cable from J1 on the ECG board.
(This cable must be removed from and re-soldered to the
main board.)
18.Remove the four (4) screws (PN 40995B005; PHMS 4-40 X
.25 SEMS) securing the main board to the standoffs on the
ECG board.
19.Replace the main board (PN 91395A001).
20.Reassemble in reverse order.
21.Perform the “Completion of Service” procedure at the end of
this section.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-15
Section 7 — Disassembly

Replace Display 1. Follow all ESD procedures as stated in “Electrostatic Discharge

Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Remove the connector board.

a. Remove the three (3) screws (PN 40995B011; PHMS 4-40

X .438 SEMS) securing the connector board to the connector
board bracket.
b. Label and disconnect the cables from J1, J2, and J3 on the
connector board.
c. Set the connector board aside.

Page 7-16 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

8. Remove the IBP Connector Board.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.438 SEMS) securing the IBP connector board to the chassis.
b. Disconnect the ribbon cable from the IBP connector board to
the IBP PCB board at P1 on the IBP connector board.
c. Set aside.
9. Remove the rotary knob from the front of the monitor.
10.Remove the front enclosure by removing the four (4) screws
(PN 40995B011; PHMS 4-40 X .438 SEMS) the front enclosure
to the chassis.
11.Remove the four (4) screws (PN 40995B003; PHMS 4-40 X
.500 SEMS) securing the display to the chassis.
12.Disconnect the ribbon cables from the display.
13.Obtain new display (PN 81522B001) and foam padding
(PN 43614B002). Place foam padding around display (see
assembly drawing 92802A002).
14.Reassemble in reverse order.
15.Perform the “Completion of Service” procedure at the end of
this section.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-17
Section 7 — Disassembly

Replace Power Supply 1. Follow all ESD procedures as stated in “Electrostatic Discharge
Protection” on page 7-2.
2. Disconnect the monitor from AC (mains) power, and remove the
power cord from the monitor.
3. Disconnect the battery by following “Disconnecting and
Replacing the Battery” on page 7-2.
4. Remove the printer module.

a. Remove the two (2) screws (PN 40995B011; PHMS 4-40 X

.375 SEMS) holding the printer module to the rear enclosure.
b. Disconnect the ribbon cable from the printer’s PCB board.
5. Remove the external CO2 module (if applicable).

a. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X

.375 SEMS) holding the CO2 module to the enclosure.
b. Carefully pull the external CO2 module away from
the enclosure.
6. Remove the rear enclosure.

a. Remove the four (4) screws (PN 42731B001;

PHMS 8-32 X .5 INTERNAL SEMS PHILIPS) and two (2)
screws (PN 40083B002; FHMS 8-32 X .375 PH PL) from the
bottom of the monitor.
b. Remove the six (6) screws (PN 40180B002; FHMS 6-32 X
.375 PL PH) holding the rear enclosure to the front enclosure.
c. Remove the two (2) screws (PN 40496B001; PHMS 6-32 X
.375 SEMS) securing the rear enclosure to the battery
receptacle.
d. Carefully pull the rear enclosure away from the monitor.
e. Disconnect the external module’s ribbon cable from the
connector board.
7. Disconnect Molex connector at CN1 on the power supply.
8. Disconnect cable from power supply to the main board at PS1
on the main board.
9. On the bottom of the chassis, remove the two (2) screws
(PN 40496B002; PHMS 6-32 X .25 SEMS) securing the power
supply module to the chassis.
10.Carefully remove and replace the power supply
(PN 95790A001).
11.Reassemble in reverse order.
12.Perform the “Completion of Service” procedure at the end of
this section.

Page 7-18 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 7 — Disassembly

Completion of Service 1. Verify all connections are secure.

2. Reconnect the battery (See “Reconnect or Replace the Battery”
on page 7-2).
3. Perform the appropriate tests indicated in the “Field Service
Test Matrix” on page 6-2.

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 7-19
Section 8 — Troubleshooting
This section lists the possible causes of monitor problems. Use this
table and the schematics in “Drawings and Schematics” in Section 9
to identify and locate components that malfunction.

Symptom Problem Solution

Unit won’t power up (On/ • Battery is not connected Fully seat battery connection
Off LED is dark) • Battery is discharged Connect AC power cord
• AC power cord is not Connect AC power cord to monitor
securely connected to
monitor
• AC outlet off or unpowered Connect power cord to a live outlet
• Fuses are blown (Located Replace AC fuses (pn 82013B002)
below AC connection
• Main Board is disconnected Reconnect DC power cable at P11
on Main Board
• Bad membrane Replace the keypad membrane
• Main Board fuse blown Replace F2 on Main Board for
battery or F4 for Power Source
Cannot activate hardkey • Membrane panel is not Reconnect ribbon cable to P4 on
function or turn on securely connected Main Board
monitor with AC power • Keypad membrane is bad Replace keypad membrane panel
(On/Off LED is green) • Inverter is bad Replace the inverter
• Main board is bad Contact CSI Service Department
Display is blank or not • Video screen cables to Main Reconnect data and inverter cables
readable Board are disconnected or to connectors on Main Board
loose (P1 and P2)
• Inverter malfunction Make sure all Inverter connections
are secure.
• Inverter is bad Replace the inverter
NIBP air leak • Defective cuff Replace Cuff
• Defective hose Replace Hose
• Pneumatic tube leaks Re-seat tube or replace pneumatics
• Defective valve Contact CSI Service Department
• Defective main board Contact CSI Service Department
NIBP not functioning • Pump disconnected Reconnect pump to P12 on Main
Board
• Pump motor failure Contact CSI Service Department
• Main Board pump driver bad Contact CSI Service Department
• NIBP calibration error Contact CSI Service Department
SpO2 not functioning • SpO2 Board disconnected Reconnect to P6 on Main Board and
check the connection at P1 on SpO2
Board
• Defective SpO2 Cable Replace cable
• Main board malfunction Contact CSI Service Department

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 8-1
Section 8 — Troubleshooting

Symptom Problem Solution

ECG noise or • Poor electrode placement Reposition/replace electrodes

intermittent function • Bad/wrong ECG Cable Replace ECG cable
• Filter wrong Check ECG settings
• ECG connection worn Replace ECG port
• Cable to ECG bad Replace cable assembly at J1 on
ECG Board
• Defective analog PCB Replace Analog board
SpO2 is “noisy” • Sensor may be bad. Replace the sensor.
• Receptacle may be Replace receptacle.
damaged.
• The connection between Reseat the connection.
Main Board P6 and SpO2
Board P1 is loose or
disconnected.
• Main Board or SpO2 Board Replace Board(s)
may be bad.
No sound from speaker • Volume turned down Set volume higher in Configuration
(CONFIG) window.
• Main Board connection is Reconnect P3 on Main Board
disconnected or loose
• Speaker wire broken at Check speaker wires for breaks or
speaker terminals bad crimp pins
Speaker scratchy or • Metal debris on speaker Remove debris from speaker drum
unclear sound • Bad speaker Replace speaker
COM 1 serial interface • Set to internal printer Reset monitor to external printer
doesn’t work • Incorrect or bad cable Replace with correct serial cable
• Setting mismatch Reset baud rate and other settings
• Connector is bad Replace the Main Board
No ECG trace displays • ECG Cable may be bad. Replace with known good cable.
• The connection between Reseat the connection.
Main Board P7 and ECG
Board P1 is loose or
disconnected.
• Main Board or ECG Board Replace Board(s)
may be bad.

Page 8-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
Section 9 — Drawings and Schematics
List of Drawings

Assembly BOMs Title Drawing Number

and Drawings 81H000XD Final Assembly 93980A001
81H000PD Final Assembly 93980A002
81H001XD Final Assembly 93980A003
81H011XD Final Assembly 93980A004
81H011PD Final Assembly 93980A005
81H031XD Final Assembly 93980A006
81H031PD Final Assembly 93980A007
81H010XD Final Assembly 93980A008
81H030XD Final Assembly 93980A009

Patient Connector Assembly 95791A001

1 Channel IBP Connector Assembly 95785A001
3 Channel IBP Connector Assembly 95785A002
Printer Assembly 92813A001
CO2 Internal Assembly 92811A003
CO2 External Assembly 92811A004
Chassis Assembly – Bottom 92799A002
Chassis Assembly – Main 92801A002
Chassis Assembly – Display 92802A002
NIBP Assembly 92797A002
Power Supply 95790A001

PCB Drawings Title Drawing Number

and Schematics Main Board PCB 91395A001
Main Board Schematic 91395S001
ECG Board PCB 91394A001
ECG Board Schematic 91394S001
SpO2 Board PCB 91391A001
SpO2 Board Schematic 91391S001
IBP Module PCB 91393A001
IBP Module Schematic 91393S001
Connector Board PCB 91414A001
Connector Board Schematic 91414S001
3 Channel IBP Connector Board PCB 91415A001
1 Channel IBP Connector Board PCB 91415A002
IBP Connector Board Schematic 91415S001

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-1
Section 9 — Drawings and Schematics

Final Assemblies

81H000XD 93980A001 NCOMPASS FINAL ASSEMBLY DOX

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
05 42704B003 COVER NO IBP
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5-32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 45222B002 COVER NO/PRINTER
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM BATTERY PAD
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Page 9-2 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

81H000PD 93980A002 NCOMPASS FINAL ASSEMBLY DOX W/PRINTER

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
05 42704B003 COVER NO IBP
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 X KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 92813A001 AY, PRINTER MODULE, NCOMPASS
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-3
Section 9 — Drawings and Schematics

81H001XD 93980A003 NCOMPASS FINAL ASSEMBLY DOX W/CO2

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
05 42704B003 COVER NO IBP
06 40995B011 P.H.M.S. 4-40 X .428 SEMS
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
14 92811A003 AY CO2 MODULE INTERNAL
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
23 42431B009 STANDOFF M-F 6-32 X 1.25
24 40284B002 NUT 6-32 KEPS PL
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 45222B002 COVER NO/PRINTER
31 92811A004 CO2 MODULE EXTERNAL
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Page 9-4 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

81H011XD 93980A004 NCOMPASS FINAL ASSEMBLY DOX W/CO2/1 IBP

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 95798A001 AY, IBP TO MAIN CBL
05 95785A001 AY, IBP CONNECTOR PLATE - 1CH
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
07 95800A001 AY CBL IBP CONNECTOR BRD
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
14 92811A003 AY CO2 MODULE INTERNAL
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
23 42431B009 STANDOFF M-F 6-32 X 1.25
24 40284B002 NUT 6-32 KEPS PL
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 45222B002 COVER NO/PRINTER
31 92811A004 CO2 MODULE EXTERNAL
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
37 91393A001 PCB AY, IBP MODULE
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-5
Section 9 — Drawings and Schematics

81H011PD 93980A005 NCOMPASS FINAL ASSEMBLY DOX

W/CO2/1 IBP/PRINTER

Item # CSI Part # Description

01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 95798A001 AY, IBP TO MAIN CBL
05 95785A001 AY, IBP CONNECTOR PLATE - 1CH
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
07 95800A001 AY CBL IBP CONNECTOR BRD
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 42799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
14 92811A003 AY CO2 MODULE INTERNAL
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
23 42431B009 STANDOFF M-F 6-32 X 1.25
24 40284B002 NUT 6-32 KEPS PL
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 92813A001 AY, PRINTER MODULE, NCOMPASS
31 92811A004 CO2 MODULE EXTERNAL
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
37 91393A001 PCB AY, IBP MODULE
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995A005 P.H.M.S. 4-40 X .25 SEMS

Page 9-6 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

81H031XD 93980A006 NCOMPASS FINAL ASSEMBLY DOX W/CO2/3 IBP

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 95798A001 AY, IBP TO MAIN CBL
05 95785A002 AY, IBP CONNECTOR PLATE - 3CH
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
07 95800A001 AY CBL IBP CONNECTOR BRD
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
14 92811A003 AY CO2 MODULE INTERNAL
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
23 42431B009 STANDOFF M-F 6-32 X 1.25
24 40284B002 NUT 6-32 KEPS PL
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 45222B002 COVER NO/PRINTER
31 92811A004 CO2 MODULE EXTERNAL
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
37 91393A001 PCB AY, IBP MODULE
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-7
Section 9 — Drawings and Schematics

81H031PD 93980A007 NCOMPASS FINAL ASSEMBLY DOX

W/CO2/3 IBP/PRINTER

Item # CSI Part # Description

01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 95798A001 AY, IBP TO MAIN CBL
05 95785A002 AY, IBP CONNECTOR PLATE - 3CH
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
07 95800A001 AY CBL IBP CONNECTOR BRD
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
14 92811A003 AY CO2 MODULE INTERNAL
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
23 42431B009 STANDOFF M-F 6-32 X 1.25
24 40284B002 NUT 6-32 KEPS PL
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 INTERNAL
SEMS PHILLIPS
29 92813A001 AY, PRINTER MODULE, NCOMPASS
31 92811A004 CO2 MODULE EXTERNAL
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
37 91393A001 PCB AY, IBP MODULE
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Page 9-8 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

81H010XD 93980A008 NCOMPASS FINAL ASSEMBLY DOX W/1 IBP

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 95798A001 AY, IBP TO MAIN CBL
05 95785A001 AY, IBP CONNECTOR PLATE - 1CH
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
07 95800A001 AY CBL IBP CONNECTOR BRD
08 42701B002 BRACKET CONNECTOR BOARD
09 40281B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS - CSI
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 INTERNAL
SEMS PHILLIPS
29 45222B002 COVER NO/PRINTER
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
37 91393A001 PCB AY, IBP MODULE
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-9
Section 9 — Drawings and Schematics

81H030XD 93980A008 NCOMPASS FINAL ASSEMBLY DOX W/3 IBP

Item # CSI Part # Description
01 92802A002 AY CHASSIS DISPLAY
02 92801A002 AY CHASSIS MAIN
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 95798A001 AY, IBP TO MAIN CBL
05 95785A002 AY, IBP CONNECTOR PLATE - 3CH
06 40995B011 P.H.M.S. 4-40 X .438 SEMS
07 95800A001 AY CBL IBP CONNECTOR BRD
08 42701B002 BRACKET CONNECTOR BOARD
09 40284B001 NUT 4-40 KEPS PL
10 91414A001 PCB AY, NCOMPASS CONNECTOR BRD
11 92799A002 AY CHASSIS BOTTOM
12 95791A001 AY PATIENT CONNECTORS -CSI
15 42705B002 LENS LCD PROTECTOR 12.1
16 45217B003 ENCLOSURE FRONT
17 42141B002 KNOB ROTARY ENCODER CUSTOM
18 95804A001 AY, IBENCH TO CONNECTOR PCB CBL
19 45218B009 ENCLOSURE REAR USB
20 42671B003 INSERT HANDLE GRIP
21 87277B002 FOOT 7/16 OD X 5/32 HIGH
22 42115B001 SCREW FH #4 X 3/8 HI-LO PH
25 40083B002 F.H.M.S. 8-32 X .375 PH PL
26 40180B002 F.H.M.S. 6-32 X .375 PL PH
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 42731B001 P.H.M.S. 8-32 X .5 PL INTERNAL
SEMS PHILLIPS
29 45222B002 COVER NO/PRINTER
32 80519B001 BATTERY, SLA 12V, 5AHR
33 42643B002 FOAM PAD BATTERY
34 42634B002 BRACKET BATTERY LOCK
35 45219B004 BATTERY DOOR
36 91391A001 PCB ASSEMBLY DIGITAL SPO2
37 91393A001 PCB ASY, IBP MODULE
38 90977A001 AY, SPO2 MODULE RIBBON CBL
39 40995B005 P.H.M.S. 4-40 X .25 SEMS

Page 9-10 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

Patient Connections

Patient Connector 95791A001 AY PATIENT CONNECTORS - CSI

Item # CSI Part # Description
01 45220B004 PATIENT CONNECTION PANEL
02 90860A004 CBL AY SPO2 TO DB9
03 90974A001 AY CBL 2 TEMP CONNECTOR
04 42014B001 FITING, QUICK CON. HH NIBP
05 40284B005 NUT 10-32 KEPS PL
06 41458B001 P.H.M.S. 4 X .250 HI/LO
07 40086B001 WASHER FLAT PL .125 X .219
08 90871A005 AY CBL 8100 ECG TO OUT

1 Channel IBP Connector 95785A001 AY, IBP CONNECTOR PLATE - 1CH

Item # CSI Part # Description
01 42704B002 PLATE/COVER, 1 CHANNEL IBP
02 91415A002 PCB AY, IBP CONNECTOR BRD 1CH
03 45215B002 MEMBRANE SWITCH-IBP ZERO
04 41258B003 P.H.M.S. #2-56 X .188 LG SEMS

3 Channel IBP Connector 95785A002 AY, IBP CONNECTOR PLATE - 3CH

Item # CSI Part # Description
01 42704B001 PLATE/COVER, 3 CHANNEL IBP
02 91415A001 PCB AY, IBP CONNECTOR BRD 3CH
03 45215B002 MEMBRANE SWITCH-IBP ZERO
04 41258B003 P.H.M.S. #2-56 X .188 LG SEMS

Printer Module 92813A001 AY, PRINTER MODULE, NCOMPASS

Item # CSI Part # Description

01 40418B001 DOWEL PIN .125”D X 2.0”L
02 45186B001 DOOR PRINTER
03 84005B002 PRINTER SEIKO W/O KNOB
04 91389A002 PCB AY, PRINTER BOARD 506N3
05 45188B001 BRACKET PRINTER
06 45189B001 BRACKET PRINTER SMALL
07 45175B001 PAPER FEED MEMBRANE 506
08 41458B001 P.H.M.S. 4 X .250 HI/LO
09 40995B005 P.H.M.S. 4-40 X .25 SEMS
10 45221B004 COVER PRINTER

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-11
Section 9 — Drawings and Schematics

CO2 Modules

Internal Module 92811A003 AY CO2 MODULE INTERNAL

Item # CSI Part # Description
01 91783A001 AY PNEUMATICS CO2
02 91784A001 AY PLATE PNEUMATIC RECEPTACLES
03 91407A001 AY PCB CO2
04 42689B003 CHASSIS CO2 INTERNAL
05 94254A004 AY PUMP W/CONNECTOR 3 WIRE
06 41188C201 CO2 DETECTOR
07 83304B001 GASKET DETECTOR/IR SOURCE
08 40995B005 P.H.M.S. 4-40 X .25 SEMS
09 40496B002 P.H.M.S. 6-32 X .250 SEMS
10 40496B004 P.H.M.S. 6-32 X .500 SEMS
13 42688B001 FITTING ELBOW 1/8-1/16
14 41002B002 TYGON TUBING .063 ID X .125 OD
15 40320B001 TYGON TUBING .125 ID X .25 OD
16 40887B002 SPACER NY #6/.250D/.250L
17 42691B001 WASHER, SHOULDER #6, .40 LONG
18 46597B001 LBL MANIFOLD CONNECTIONS
19 46598B001 LBL PNEUMATICS RECEPTACLES
20 90903A002 AY CABLES VALVES CO2
21 40283B002 WASHER FLAT #4 NY .032
22 90978A001 AY, CO2 MODULE RIBBON CBL
23 95787A001 ACCUMULATOR PVC 11 INCH
24 40067B003 CABLE TIE 8
26 42155B001 FOAM PAD 8100E PUMP
27 40496B001 P.H.M.S. 6-32 X .375 SEMS
28 40893B001 WASHER FLAT #8 PL
30 41157B001 THRDLOCK ASSURE SURF CUR
31 40067B001 CABLE TIE 4.0

Page 9-12 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

External Module 92811A004 CO2 MODULE EXTERNAL

Item # CSI Part # Description
01 45205B003 CO2 ENCLOSURE
02 91785A001 AY PLATE PNEUMATIC PLUGS
03 91782A004 AY MANIFOLD WT W/TRAP DETECT GREY
04 95780A001 AY TRAP DETECT 8100E
05 40297B002 TUBING, SLCN .093 ID X .39 OD
06 42686B001 SHOULDER SCREW
07 42687B001 CLIP MANIFOLD
08 41458B001 P.H.M.S. 4 X .250 HI/LO
09 40570B004 ABSORBER IBENCH
10 42299B001 RETAINER TRAP DETECT
11 42300B001 MOUNTING BLOCK TRAP DETECT AY
12 42064B005 F.H.M.S. 4-40 X .500 PH PL
13 41002B002 TYGON TUBING .063 ID X .125 OD
14 42692B001 PAD 1.00 X .25
15 40995B001 P.H.M.S. 4-40 X .312 SEMS
16 40596B001 ADHESIVE EPOXY HYSOL E-90FL

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-13
Section 9 — Drawings and Schematics

Chassis Assemblies

Chassis – Bottom 92799A002 AY CHASSIS BOTTOM

Item # CSI Part # Description
01 95550A002 CHASSIS BOTTOM RIVITED
02 95790A001 PWR SUPPLY 75W WITH MNT BRACKETS
03 92797A003 AY NIBP CHASSIS
04 95257A004 AY, SPEAKER
05 90976A001 AY POWER SUPPLY TO MAIN CBL
06 90975A002 ASSEMBLY AC INLET CABLE
07 95768A002 AY, BATTERY CABLE
08 80124B002 PWR RECEPT/FUSE MODULE
09 80130B001 PWR RECPT/FUSE DRAWER
10 82013B002 FUSE T TIME LAG 1A L 250V 5X20
13 42633B001 PLATE SPEAKER MOUNTING
14 45187B001 INSULATOR SPEAKER
16 42643B003 FOAM BATTERY PAD
17 41537B001 FOAM DISK 1.38 DIA .25 THK
18 41158B001 TERMINAL EQUIPOTENTIAL
19 40995B005 P.H.M.S. 4-40 X .25 SEMS
20 40496B002 P.H.M.S. 6-32 X .250 SEMS
21 41297B001 F.H.M.S. 4-40 X .375 PL PH
22 40284B001 NUT 4-40 KEPS PL
23 40284B002 6-32 KEPS PL
24 41164B001 NUT M6 X 1.0 KEPS PL
26 42448B001 1/4 20 SS316 SPRING LOCK
27 40500B003 WASHER FLAT #6 NY .062 THK
28 40294B001 HOLDER TIE WRAP ADH-BK SM
29 40067B001 CABLE TIE 4.0
30 40067B003 CABLE TIE 8
31 41955B001 FOAM TAPE 1.0 X 2.12
32 42402B002 BATTERY SLIDE 8100EP
33 40132B001 TAPE MICROFOAM ADH-BACKED

Page 9-14 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.
 Section 9 — Drawings and Schematics

Chassis – Main 92801A002 AY CHASSIS MAIN

Item # CSI Part # Description
01 42702B002 FRAME MAIN
02 42384B002 STANDOFF 4-40 X .500 M/F
03 40496B002 P.H.M.S. 6-32 X .250 SEMS
04 40995B005 P.H.M.S. 4-40 X .25 SEMS
05 91394A001 PCB AY, ECG MODULE
06 42753B001 STANDOFF, NYLON, 250 HEX,
4-40 X .500 LONG
07 91395A001 PCB AY, NCOMPASS MAIN BRD
09 40284B001 NUT 4-40 KEPS PL
10 45224B003 BRACKET MOUNTING SOPW, IBP
12 95801A001 AY, POWER CONNECTOR BOARD CBL
14 95796A001 AY, CONNECTOR BOARD TO MAIN
SIGNAL CBL
16 90980A001 AY RGB VIDEO CBL
17 95797A001 AY, PRINTER CBL
18 90979A001 AY, ECG RIBBON CBL
19 95788A001 AY CABLE LVDS VIDEO

Chassis – Display 92802A002 AY CHASSIS DISPLAY

Item # CSI Part # Description
01 42700B002 CHASSIS DISPLAY
02 81522B001 DISP/LCD PNL GRAPHIC/SGVA
TFT 12.1 IN
04 90859A005 ASY CABLE MAIN BOARD TO INVRTR
05 83265B005 INVERTER, 2-LAMP 1600VAC
5.6W 4.74 X 0.95 IN
06 45216B002 MEMBRANE SWITCH NCOMPASS
07 45181B003 BRACKET MEMBRANE SUPPORT
09 42140B002 ROTARY ENCODER 3.3V 24POS
10 42640B001 WASHER SHOULDER ENCODER
11 42641B001 WASHER FLAT ENCODER
13 43614B002 FOAM PAD
15 40296B001 TUBING SILC BLU .040 X .140
16 40995B005 P.H.M.S. 4-40 X .25 SEMS
17 40284B001 NUT 4-40 KEPS PL
18 40995B003 P.H.M.S. 4-40 X .500 SEMS
19 42753B001 STANDOFF, NYLON, 250 HEX,
4-40 X .500 LONG

Criticare Systems, Inc. nCompass™ 8100H Series Service Manual Page 9-15
Section 9 — Drawings and Schematics

NIBP Module 92797A003 AY NIBP CHASSIS

Item # CSI Part # Description

01 95576A006 AY PUMP WITH WIRES
02 95596A005 AY OKEN VALVE WITH CLAMPS
04 42629B001 BRACKET NIBP
06 42081B002 ORIFICE RESTRICTOR .0125
07 42111B001 SCREW M2-.4X3 PH BINDER
08 41700B001 TUBING POLYU .094 ID X .187 O
09 40296B002 TUBING SILC BLU .125 X .250
10 42069B001 TUBING 1/4 X 1/8 POLYU COIL
11 40294B001 HOLDER TIE WRAP ADH-BK SM
12 40067B002 CABLE TIE 5.6
13 40067B001 CABLE TIE 4.0
14 41955B001 FOAM TAPE 1.0 X 2.12
15 41579B003 CHECK VALVE
16 80111B006 FERRITE BEAD .63 OD .31 ID
17 40041B022 TUBING SHRINK .75 CLEAR
18 87151B006 HOUS SOCKET .098 LOCKING
20 41157B001 THRDLOCK ASSURE SURF CUR
21 41700B002 TUBE POLYU .125 X .250 85DU
22 40324B009 T CON 3/32 X 3/32 X 1/8
23 40324B015 TEE CONNECTOR, PLASTIC
.093 X .125 X .125
24 40325B002 STRAIGHT CONN, 1/8” TO 1/8”
25 40633B001 FILTER 130U RED NY ELEM

Power Supply 95790A001 PWR SUPPLY 75W WITH MNT BRACKETS

Item # CSI Part # Description

01 86525B001 PWRSUP 75W 15.5 VDC
90-264 VAC 47-63 HZ
02 42379B001 SPACER 250 D X .141 ID X ..281 LG
03 42368B001 BRACKET RT PWR SPLY POET IQ 2
04 40496B004 P.H.M.S. 6-32 X .500 SEMS
05 42369B001 BRACKET LT PWR SUPLY POET IQ 2
06 41157B001 THRDLOCK ASSURE SURF CUR

Page 9-16 nCompass™ 8100H Series Service Manual Criticare Systems, Inc.