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Technical Specifications

7. 11 kV AND 33 kV Vacuum Circuit Breakers

1) SCOPE

This specification covers design, manufacturing, testing at manufactures works, supply of 11KV and 33 KV
Vacuum Circuit Breakers complete with all accessories required for their satisfactory operation for the sub-
transmission system. The Breakers shall be used for Transformer protection or Feeder Control, in the system.

2) TYPE AND RATING

The circuit breakers shall be suitable for outdoor operation under the climatic conditions, as specified in Tender
specification, without any protection from sun and rain.

The circuit breakers shall have the following rating:-

S.No. PARTICULARS 33 KV 11 KV

i) Number of Poles 3 Nos.

ii) Frequency 50 Cycles

iii) Nominal System Voltage 33 KV 11 KV

iv) Highest System Voltage 36 KV 12 KV

v) Interrupting Capacity at nominal system voltage 1500 MVA 1500 MVA

vi) Rated Continuous Current 1250 Amps 1250 Amps

vii) Short-time Current Rating for 3 Secs. 25 KA 25 KA

viii) Basic Insulation Level 170 KV 75 KV

ix) Power Frequency Withstand Voltage for one Minute 70 KV 28 KV

x) Total Break-time for any Current up to the rated breaking 5 cycles (max.)
current

xi) Control Circuit Voltage 30 Volt D.C.

xii) Operating duty for gang operation O 0.3 Sec CO 3 Min CO

xiii) The VCBs shall be suitable for one reclosing followed by one
delayed reclosing and lock out

Minimum clearances

a) Between Phases 430 mm 280 mm

b) Between Live Parts & Ground 3700 mm 2750 mm

c) Creepage Distance 900 mm 300 mm

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The above are our minimum requirements. The s may offer their standard design, keeping in
view our minimum requirements.

3) STANDARDS

The circuit breakers shall comply with the requirements of IEC 56 or IS 13118 (1991) with latest amendment
thereof, except wherein specified otherwise. Equipment, meeting any other authoritative standard, which
ensures equal or better quality then the standard mentioned above, would also be acceptable. The bidders shall
clearly indicate the applicable standards to which their equipments complies-with. A copy of such standard may
also be enclosed.

4) GENERAL

The circuit breaker shall be of porcelain clad vacuum type. The breaker, complete in all respect, shall be
supplied with all accessories in-place and all internal wiring installed and terminated in the mechanism housing
and the equipment shall be complete in all respects.

The circuit breakers shall provide rapid and smooth interruption of current under all conditions, completely
suppressing all undesirable phenomena, even under the most severe and persistent short-circuit conditions or
when interrupting small currents or leading/ lagging reactive currents. The details of any device incorporated to
limit or control the rate of rise of Restriking voltage across the circuit breaker contacts shall be stated. The over
voltage caused by the circuit breaker switching on inductive or capacitive load shall not exceed 3.2 times the
normal phase to neutral voltage. The total break-time for the circuit breaker, throughout the range of breaker
operating duty, shall be stated in the tender and shall be guaranteed. The breaker shall be fit for capacitor
switching for 5 MVAr Bank.

The breakers shall be provided with trip free mechanism.

The circuit breakers shall be suitable for mounting on steel structures. The cost of necessary frames for
mounting the circuit breakers shall be included in the offered prices. Strongly supported bracket or frame, for
mounting associated 3 nos.11 KV / 33 KV CTs, shall also be provided. All the structures shall be hot dip
galvanized with 3 dips. Please note that cantilever type supports for mechanism box are not acceptable. The
mechanism box shall have firm supports from bottom. This is necessary to minimize vibration of mechanism
box, which in turn may disturb various settings. The agency shall indicate clearly the vibration level of the
breaker during fault / normal ON OFF operations in all three directions.

The owner intends to operate 11 KV and 33 KV feeders with automatic reclosing scheme, the arrangement
envisaged is as under:-

On the occurrence of a fault the concerned protective relay will open the circuit breaker as per its own
characteristic. Thereafter, the breakers shall re-close but after pre-set time delay, which shall be adjustable
(say range 4 10 sec. or near about). There shall be no further automatic reclosing. A simple type of reclosing
relay (reputed make) for this purpose shall be provided under this kind of operation. It is also necessary that
the breaker shall be suitable for this reclosing duty. The auto-recloser relay is to be installed in respective
indoor control panels.

5) SPECIFICATION FOR CIRCUIT BREAKERS

The circuit breakers shall consist of three identical phase units with a common operating mechanism. While
offering the circuit breaker, the following details should be confirmed and furnished with the tender:-

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i) Complete construction details of the equipment offered. It should be noted that the breakers should be
suitable for out-door duty. Indoor breakers accommodated in out-door kiosks are not acceptable.

ii) Type, make & source of vacuum bottles with relevant details shall be indicated in the offer, clearly.

iii) The capacity of breaker to interrupt inductive and capacitive currents shall be indicated in the offer
(rating of capacitor bank should be stated and type test report shall be furnished).

iv) Spare availability of vacuum interrupter should be confirmed by the bidder for the designed expected
life of the breakers being offered.

6) VACUUM INTERRUPTER

The design of the vacuum interrupter shall be such that it gives trouble free operation under normal load and
fault conditions throughout the life of the equipment. As the efficiency of the breaker depends on the degree of
vacuum inside the interrupter, manufacturer shall ensure that the same is maintained consistently during
service. To know the residual life of vacuum interrupter, an indicator to indicate the status of contact erosion
shall be provided.

The insulating ceramic body of the interrupter should have high mechanical strength and it should be capable
of withstanding high temperature without any significant deterioration in its mechanical and electrical properties

The metal/ alloy used for the fixed and moving contacts shall have very low resistivity and low gas content.
They should be resistant to arc erosion and the contact should have no tendency to get cold-welded under the
high vacuum in the interrupter.

The interrupter design should ensure rapid de-ionization of the gap so that normal electrical strength of the gap
is restored instantaneously.

The metallic bellow or any other similar vacuum sealing arrangement should be provided at the moving contact
and should have a long fatigue life.

ly be submitted with the

tender.

7) MOUNTING OF 11 KV / 33 KV CTs

The offered steel structures for breakers to be supplied by the bidders should have provision and adequate
strength to accommodate 3 nos. 11 KV / 33 KV CTs on it after provision of suitable supports from ground.

8) TEMPERATURE RISE

The maximum temperature attained by any part of the equipment, when in service at site, under continuous
full load conditions, exposed to the direct rays of the sun, shall not exceed 45° Centigrade, above ambient
temperature. The limits of temperature rise shall be as per relevant standards. The corrections proposed shall
be stated in the tender and shall be subject to approval of the owner.

9) INSULATION OF THE CIRCUIT BREAKER

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The insulation to ground, the insulation between open contacts and the insulation between phases of the
completely assembled circuit breaker shall be capable of withstanding satisfactorily di-electric test voltage
corresponding to specified basic insulation level in the standard.

10) INSULATORS

The basic insulation level of the Insulator and insulating porcelains shall be as specified and porcelain shall
be homogenous and free from cavities and other flaws. They shall be designed to have ample insulation,
mechanical strength and rigidity for satisfactory operation under conditions specified above. All insulators of
identical ratings shall be inter-changeable. The puncture strength of the insulators shall be greater than the
flash over value. The insulators shall be type tested from independent Govt. Laboratory as per relevant
standards or at any recognized and reputed international laboratory or testing institutions.

11) OPERATING MECHANISM

The circuit breakers shall be designed for remote control from the control room and in addition there shall
be provision for manual operation of circuit breakers during maintenance and for local tripping and closing
by the normal means.

facilities for remote electrical indication.

The operating mechanism shall be of the spring charging type, by electric control under normal operation.
The mechanism shall be trip free electrically and mechanically. The mechanism shall be capable of
performing satisfactorily, the reclosing duty cycles indicated above, within the time specified. All working
parts in the mechanism shall be of corrosion resistant material and all bearings, which require greasing,
shall be equipped with pressured grease fittings. The mechanism shall be strong positive quick in action and
shall be removable without disturbing the other parts of the circuit breaker. The mechanism and breaker
shall be such that the failure of any spring will not prevent tripping and at the same time will not cause any
false tripping or closing. The operating Mechanism should be motor operated spring charged type preferably
without chain drive. The motor for spring charging shall be suitable to perform satisfactorily for input supply
voltage of 230 Volt A.C. 50 Hz with a variation of plus 10 and minus 20 percent. The A.C. Motor should have
overload protection. Provision should also be made for mounting of mechanism box at an adequate height
and gear ratios shall be so chosen that one man should be able to charge the spring, without any additional
efforts.

12) CONTROL CUBICLE

A common control cubicle shall be provided to house electrical, controls, monitoring devices and all other
accessories, except those which must be located on individual poles. The cubicle shall be gasketed and shall
have weather-proof construction, fabricated from sheet steel of minimum 2.5 mm thickness. The type test
report on degree of protection test (IP-55) shall also be furnished.

The cubicle shall have front access door with lock and keys, space heater, internal illumination lamp, 3 pins
5 Amp socket with individual ON-OFF switches shall be provided in the cubicle.

For local operation following shall be provided:-

a) LOCAL / REMOTE selector switch

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b) TRIP / NORMAL / CLOSE control switches with pistol grip handle

The control circuits shall be designed to operate on 30 Volt DC, as indicated in the schedule and it shall be
possible to adopt to work on other voltages by simply changing the operating coils. The shunt tripping coils
shall be designed to operate satisfactorily within 110% and 70% of the rated DC supply voltage and the
shunt closing coils should operate up to 85% of the rated DC voltage. These checks shall be repeated
during pre-commissioning checks at site before putting the breakers in service.

AC Power supply for auxiliaries will be available at 230 Volt (+/- 10% variation) single phases 50 C/s at
substation. The agency shall be required to extend this supply, using proper protection, to desired location
through cable.

Necessary double compression type cable glands for the cables of the operating mechanism shall be
provided. The cables used for operation are all un-armoured 2.5 sq. mm copper control cables of 1100 V
grade. The cable glands shall be suitable for 1 no. 8 core and 2 nos. 4 core cables and cables as per site
requirements. The gland plate should be made of non-magnetic materials and suitably drilled at site to suit
the cable entry.

The Circuit breaker shall be provided with trip free Mechanism so that tripping instructions could over-ride
the closing instructions. An additional tripping coil shall also be provided in the trip circuit. The second coil
shall have separate tripping lever arrangements in the mechanism, so as to avail full advantage of second
trip coil. Also the two trip coils shall have separate fuses in the DC circuit, so that in the event of any short
circuit/damage in any one of the trip coils, the supply is available to the other one.

The circuit diagram of Control circuit of VCB along with operating instructions (DOS/
embossed on metallic plate duly laminated and the same shall be fixed on the rear door of the control
cubicle from inside.

13) WIRING

Wiring shall be completed in all respects to ensure proper functioning of the control, protection, monitoring
and interlocking schemes.

All the wiring shall be carried out with 1100 V grade, PVC insulated stranded copper conductor of 2.5 sq.
mm as per IS: 1554.

Each wire shall be identified at both ends with permanent markers bearing wire numbers as per wiring
diagram.

Wire termination shall be done with crimping type connectors with insulating sleeves. Wires shall not be
spliced between terminals.

All spare contacts of auxiliary switches etc. shall be wired up to terminal blocks in the control cubicle.

14) TERMINAL BLOCKS

Terminal blocks shall be of 1100 V grade, box clamp type ELMEX 10 sq. mm or approved equivalent. Not
more than two wires shall be connected to any terminal. Spare terminals, equal in number to 20% of active
terminals, shall be provided.

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Terminal block shall be such located to allow easy access. Wiring shall be so arranged that individual wires
of an external cable can be connected to consecutive terminals.

15) TERMINAL CONNECTORS

6 Nos. Terminal bi-metallic connector suitable for Dog conductors shall be supplied with each breaker. For
ensuring quality and uniformity, the owner may decide to specify the design of terminal connector, the
material of terminal connector and thickness of clamps. Further compliance of which will have to be done by
the agency without any extra cost. Suitable earth connector for earthing connections shall also be supplied.
The connector drawing shall be got approved from the owner.

16) AUXILIARY CONTACTS

Eight numbers each of auxiliary contacts both of the normally open and normally closed types shall be
provided in each circuit breaker for use in the remote indication and control scheme of the circuit breaker
and for providing safety interlocking. Special contacts for use with trip coils, which permit for relative
adjustment with respect to the travel of the circuit breaker contact, shall also be provided, wherever
required. There shall be provision to add more auxiliary contacts at a later date, if required.

17) ACCESSORIES

The vacuum circuit breaker shall be supplied as a complete unit with internal wiring installed and terminated
in mechanism box and equipped with the following accessories:

1 Motor operated spring charged mechanism 1 No.

(Motor voltage 230 V AC)

2 Trip coil suitable for 30 V DC 2 Nos.

3 Closing Coil suitable for 30 V DC 1 No.

4 Pistol grip C.B. Control switch having Trip/ Normal/ Close position 1 No.

5 Local/ Remote selector switch 1 No.

6 Spring Charged indicator 1 No.

7 Manual operating handle for maintenance 1 No.

8 Facility for manual charging of spring 1 No.

9 Operation counter 1 No.

10 Auxiliary contacts (8 NO-8 NC) 1 Set

11 Anti-pumping device suitable for 30 V DC 1 No.

12 Terminal connectors suitable for connecting Dog Conductor 6 Nos.

13 Cubicle illuminating lamp with cage and switch 1 No.

14 Spare terminals connectors 20% of Total

Terminals

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15 Mechanical ON/OFF Indicator 1 No.

16 MCB for both AC and DC supply 1 No. each

17 Space heater and ON-OFF switch in the mechanism box 1 No.

18 Power Type 3 Pin Socket with ON-OFF switch 1 Set

19 Earthing Terminals 2 Nos.

20 LED indicating lamps Complete set

Indicating Bulbs: The indicating lamps should be supplied with Low Voltage protection Circuit (LVGP) and
surge suppressor circuit having LED indication. Lamp assembly should be of fire retardant glass epoxy
PCB, industrial heat resistant, fire resistant, non- Hygroscopic DMC material , chrome plated corrosion
resistant solid brass bezel , polycarbonate lens in desired colour shades of Red , Green, Amber, Yellow etc.
the intensity of light should be minimum 100 mcd at 20 mA . Indication lamp should be suitable to operate
on 30 V Direct Current supply source.

18) TYPE TESTS

Type test certificates on VCB for the following tests, strictly as per IS 13118, with latest amendment thereof,
from any of the independent Govt. Laboratory, or at any recognized and reputed international laboratory or
testing institution, shall invariably furnished :-

Short Circuit Duty Tests

Short Time Current Rating Tests
Mechanical Endurance Test
Temperature Rise Test
Lightning Impulse Voltage withstand Test
Capacitor Switching Duty Test for Single Bank of 5 MVAR capacity
Power Frequency withstand Voltage Test dry & wet
Degree of protection IP-55 for control cubicle

The above type test certificates must accompany drawing of type tested equipment, duly signed by type
testing authority.

The above tests must not have been conducted on the equipment earlier than 5 years from the date of
opening of bids.

In case of any change in design/type of Breaker already type tested and the one offered against this
specification, the owner reserves the right to demand repetition of type tests, without any extra cost.

19) ACCEPTANCE AND ROUTINE TESTS

All acceptance and routine tests, as stipulated in relevant standards, shall be carried out by the
manufacturer, in pre

Immediately after finalization of the programme of type testing, the manufacturers shall give, fifteen days
advance intimation to the owner, to enable him depute his representative for witnessing the tests.

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20) RATING PLATES

The detailed rating plate shall be as per IS and in addition, shall indicate serial number of the equipment,

21) EXPERIENCE

for the bidder. Details in this regards shall be clearly stipulated in the offer.

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8. 11 kV 350MVA 1250 AMP VCB Switchgear Panels (MC VCB) - Indoor

1.1. INTRODUCTION

1.1.1. The section covers the specification of metal clad indoor vacuum type switchgear unit with horizontal draw
out circuit breaker as per IS 13118 [1991] / IEC 62271-100 or latest amendment thereof.

1.1.2. All the equipments shall be suitable for satisfactory operation in tropical climates and dry dust laden
atmosphere prevailing in the location where it shall be used against the Contract. The equipment shall be
able to with stand a wide range of temperature variation in the required location

1.1.3. All the plant/apparatus/equipment supplied shall comply in all respect with the requirement of Indian
Electricity Act 2003 and Indian Electricity Rule 2003/IS and latest amendment thereof during the execution
of contract where-ever applicable

1.2. STANDARDS.

The circuit Breaker shall confirm to the latest revision with amendment available of relevant standards,
rules, and code. Some of which are listed herein for ready reference.

Sl. No. Standard Item

1. IEC- 62271-100 /IS- Switchgear

13118(1991)

2. IS-2705 (1992) Current Transformer

3. IS-3156 (1992) Voltage Transformer

4. IS-3231 (1987) Relays

5. IS-1248 Ammeter & Voltmeter

6. IS-375 Arrangement of Breakers Bus Bars main connection

and auxiliary wiring.

7. IEC-60687/CBIP REPORT Tri vector meter

NO-88 (JULY) 1996)

1.3. CONSTRUCTION

1.3.1. The switchgear shall be of CRCA steel construction with sheet not less than 3mm thickness for load bearing
section and not less than 2 mm thickness for non-load bearing and shall totally dust and vermin proof.
However, if vendor has standardized the thickness of enclosure other than above mentioned and it meets
the performance requirements and the design has been established through type test, the same shall be
accepted. The panels shall be rigid without using any external bracings. The switchboard panels should
comply with relevant IS/IEC and revision thereof and shall be designed for easy operation maintenance and
further extension. Bus bar, metering circuit breaker chamber, cables and cable box chamber should have
proper access for maintenance, proper interlocks should be provided. All instruments shall be non-draw out
type and safe guard in every respect from damages and provided with mechanical indicator of connection
and disconnection position. The switchgear shall be completed with all necessary wiring fuses, auxiliary
contacts terminal boards etc.

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1.3.2. The arcing contacts and bus bar should be rated for 350 MVA for 3 seconds. Bus bars shall be capable of
connecting one switchgear panel to other through proper insulated arrangement, which does not decrease
the insulation strength of the bus bar at the point of connection between two panels. The panels shall be
modular in design.
1.3.3. The breakers should be able to be drawn out in horizontal position at ground level [with vertical/horizontal
isolation] when breaker is drawn out in horizontal position none of the live components inside the 11 KV
switchgear panel should be accessible. The safety shutters shall be robust and shall automatically cover the
live components when the breaker is drawn out. The switchgear shall have complete interlocking
arrangements at the fully inserted and fully drawn out and test positions. Withdrawal of the breaker should
not be possible in ON position, it should not be possible to close the circuit breaker in service unless the
entire auxiliary and control circuit are connected.

1.3.4. Breaker should have three distinct positions inside the cubical; i.e. service, test and isolated.

1.3.5. Built-in/separate trolley mounted earthing switches for incomer and outgoing shall be provided.

1.3.6. All the high voltage compartments must have pressure discharge flap for the exit of gas due to internal are
to insure operator safety. All the HV compartment design ensures conformity to IEC-60298 and must be
type tasted for Internal Arc Test.

1.4. BUS BARS AND CONNECTORS

1.4.1. Bus bars and all other electrical connection between various components shall be made of electrolytic
copper of rectangular cross sections. The bus bars section shall be ample capacity to carry the rated
current of minimum 1250 Amp continuously without excessive heating and for adequately meeting the
thermal and dynamic stresses in the case of short circuit in the system up to full MVA rating specified in
Para 3.2 above.

1.4.2. All bus bars connections shall be firmly and rigidly mounted on suitable insulators to withstand short circuit
stresses and vibrations.

1.4.3. Adequate clearance between 11 KV point and earth and between phase shall be provided to ensure safety
as per provision in Indian Electricity Rule 2003 and its amendment thereof and also in accordance with the
relevant Indian standard specification and the same shall be capable of withstanding the specified high
voltage tests as per IS-13118/ IEC 62271-100 and amendment thereof.

1.4.4. Sharp edges and bends either in the bus bars or bus bar connections shall be avoided as far as possible.
Wherever such bends or edges are un-avoidable, suitable compound or any other insulation shall be
supplied to prevent local ionization and consequent flashover.

1.5. CIRCUIT BREAKER

1.5.1. The vacuum circuit breaker shall be draw out type suitable for installation in the switchgear cubicles
(indoor). The breaker shall comply with IS-13118 (1991)/ IEC 62271-100 and latest amendment thereof.
Construction of breaker shall be such that the points, which require frequent maintenance, shall be easily
accessible.

1.5.2. The circuit breakers shall be spring operated, motor/manually charging of the spring feature, manually
released. VCB shall have spring closing mechanism for 3 pole simultaneous operation. The speed of closing
operation shall be independent of the speed of hand operating level. The indication device shall show the
OPEN and CLOSE position of breaker visible from the front of cubical.

1.5.3. The breakers shall be capable of making and breaking the short time current in accordance with the
requirement of IS 13118(1991)/ IEC 62271-100 and latest amendment thereof and shall have three phase
rupturing capacity of 350MVA for 3 second at 11 KV. The continuous current rating of breaker shall not be
less than 1250 Amp for all items. The total break/make time shall be not more than 4 cycles for break and 6
cycles for make time for all breakers.

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1.5.4. The vacuum circuit breakers shall ensure high speed extinction and adequate control of pressure during
breaking of current and also designed to limit excessive over voltages.

1.5.5. Comprehensive interlocking system to prevent any dangerous or inadvertent operation shall be provided.
Isolation of circuit breaker from bus bar or insertion into bus bar shall only be possible when the breaker is
in the open position.

1.5.6. Vacuum Circuit Breaker shall have completely sealed interrupting units for interruption of arc inside the
vacuum. The vacuum bottle sealed for life shall be provided with contact wear indicator.
1.5.7. Vacuum interrupter should have an expected life of 10000 operations at rated current and should be
capable for operating more than 100 times at rated short circuit current.

1.5.8. Vacuum interrupter technical data particularly provided by the manufacturer should also be provided with
Bid.

1.6. PROTECTION RELAYS

1.6.1. All relays shall conform to the requirements of IS:3231/IEC-60255 or other applicable standards. Relays
shall be suitable for flush or semi-flush mounting on the front with connections from the rear. The relay for
entire project shall be of same type. The protective relay shall be numerical type. Composite relay unit
having O/C, E/F & directional element etc shall be preferred.

1.6.2. The protective relays mounted on the panels shall be of the draw out type. The relays must be capable of
resetting with out necessity of opening the case. The relays shall be provided with flag indicators. Each
functional element of a relay shall be provided with its own flag indicator to enable the type of fault
condition to the identified.

1.6.3. Each of the incomer/outgoing switchgear units shall be provided with 3 elements of 5 Amp Non-directional,
over current relays and 1 element non-directional, earth fault relay with self/hand reset contacts. The O/C
element shall have setting of 30 to 120% in seven steps and E/F element shall have setting of 10 to 40% in
seven steps. However, final decision regarding selection of steps and setting of relay shall be decided during
detail Engg. for proper co-ordination of protection system.

1.6.4. High set instantaneous element of low transient over reach not exceeding 5% should be incorporated in
the O/C and Earth Fault relays for all the outgoing feeder panels capable of adjusting the setting from about
5 to 20 times normal rating in the O/C relays and 2 to 8 times in Earth Fault relays.

1.6.5. During detail engineering provision for shunt trip or series trip relays shall be decided by Employer for which
contractor should not have any objection. Further, in this case, the series trip relays auxiliary unit contracts
in the tripping circuit should be designed to handle current up to 150 Amp. and like wise trip coil voltage
which appears across open contact of the series-tripping unit, be limited to 150 volts.

1.6.6. With CTs used as per Para 7.1 and taking into account the trip coil impedance of breaker with the plunger
DOWN and with plunger UP position, the VA burden of relays offered etc. should be duly coordinated, so
that the protection operates without errors at fault current corresponding to the fault MVA of 350 for all the
tap position of the relays and the values of the impedance of the choke and resistance which may be
required should also be determined and incorporated

1.6.7. The protective relays shall withstand 20 times the maximum current for 3 second on any tap setting. The
over shoot time on removal of current setting shall not be greater than 0.05 seconds.

1.7. CURRENT TRANSFORMERS:

1.7.1. The requirement of ratio, VA capacity, class or accuracy, limit factor etc. for resin cast CTs installed in
different type of units are tabulated below:

Item Core/CT Ratio VA Knee ALF Class of

Burden Point accuracy

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(min) Voltage

Incoming Protection 600- 15 300 at 10 PS

Panel 300/1A 600/1A
tap

Protection 600- 15 10 5P
300/5A

Metering 600- 2.5 0.5

300/5A

Outgoing Protection 600- 15 10 5P

Panel 300/5A

Metering 600- 2.5 0.5

300/5A

1.7.2. Short time rating of CTs shall be 18.4 KA for 3 second. CTs shall be double core and dual ratio. Saturation
factor for metering core shall not exceed 2.5.

1.7.3. The designed accuracy should be available even at the lowest ratios and all CTs shall withstand fault current
corresponding to 350 MVA for 3 sec.

1.7.4. The secondary terminal of the current transformers shall be such that effective and firm wire terminations
are possible. Shorting links of adequate capacity shall be provided at the terminal blocks for sorting of the
leads from secondary terminals of current transformers. The secondary terminal of the CTs shall be earthed
at one point.

1.7.5. The secondary winding resistance of CTs shall be as low as possible but not greater than 0.2 ohms per 100
turns.

1.7.6. CTs shall confirm to IS 2705 with latest amendment, if any in all respect and will be subjected to all routine
and type test specified in the IS.

1.8. CABLE GLANDS AND CLAMPING ARRANGMENT FOR HOLDING SUITABLE CABLE BOXES

1.8.1. Two nos, brass-wiping glands for each incomer and one no. Brass wiping gland for each outgoing panel of
adequate dimension for XLPE cable of 3 cores up to 400 sq. mm size shall be supplied along with panels.
For bus coupler no cable glands should be provided.

1.8.2. Suitable cable boxes as per requirement of cable shall be arranged by the purchaser at his end. The panel
shall however provide a flat of size 50X6 mm2 with suitable clamp made of 50X6 mm2 flat along with Nuts
Bolts and Washers for holding the cable boxes. The flat should be fitted at a suitable height with allotted
arrangement for adjustment of height from 300mm to 500mm at site. The clamp and flat shall have
suitable stud type arrangement for earthing cable and cable box.

1.8.3. All control cable/wire entries shall be by means of suitable cable glands, such glands shall be of brass and
tinned.

1.9. AUXILIARY/CONTROL WIRING

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All the secondary wiring in the panel shall have high quality PVC insulation and the same shall have
conductor size of not less than 2.5 mm2 of copper Colours of the secondary/auxiliary wiring should confirm
to IS 375/1963 and latest amendment thereof if any. All wiring shall be neatly run and group of wiring shall
be securely fixed by clips so that wiring can be checked without necessity of removing the clamps. Wiring
between fixed and moving portion of the panel shall be run in flexible tubes and the same shall be so
mounted to avoid any damage to them due to mechanical movements. Ferrules with number shall be
provided on both end of the wiring.

1.10. MARKING OF PARTS

For facilitating the erection, the several parts of the plant and equipment shall be suitably marked.

1.11. NAME PLATE AND DIAGRAM PLATES

All equipment shall have weather proof and non corrosive metal plates fixed in suitable position with full
particulars engraved thereon with white letters against black background.

The firm shall affix a name plate on each Switchgear panel having following information:

1.
2. Unique No.
3. Type of Panel.
4. CT Ratio.
5. Rated Voltage.
6. Rated Insulation Level
7. Rated Frequency
8. Rated Normal Current
9. Rated Short Circuit Breaking Current.
10. Weight
11. Specification No.
12. Order No. and Date
13. Year of supply.
14. Property of SEBs

1.12. PAINTING

All metallic surface [except enameled and bright parts] exposed to weather shall be given suitable primer
coat and two coats of first quality paint of approved colour. The supplier shall also supply adequate
quantities of paints, Varnish etc. for use of finished cost and for use of patching up any scratches received
during transport, handling erection testing and commissioning.

Instead of above proper powder coating after proper pre treatment is acceptable and in that case earlier
condition will not applicable.

1.13. DETAILED FITTING AND MOUNTING

Detailed fittings and mountings of equipments in various switchgear panel shall be as follows

1.13.1. ITEM NO. 1 INCOMING PANELS RATING; 1250 AMP WITH CT RATIO 600-300/5A or 600-
300/1A

Each unit shall have the fittings and equipments as follows:

1 No steel totally enclosed, fully interlocked, indoor industrial pattern, metal clad, horizontal draw out,
vertical/horizontal isolation floor mounting switch unit complete with transportation truck having integral
mechanism and all necessary supports each equipped as under:

1 No Fabricated sheet steel housing.

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1 No. Complete set of mechanical interlocks.

1 No. Set of isolating plugs and sockets [6 nos. rated for 1250 Amp. With automatic safety shutters and pad
locking arrangements. Facilities shall be provided for proper opening of the safety shutter for cleaning,
inspection and testing.

1 No. 1250 Amp triple pole VCB fitted with isolating sockets, spring operated, manually as well motor
charged, manually/ electrically released spring closing mechanism with mechanical ON/OFF indicators
suitable for a rupturing capacity of not less than 350 MVA at 11 kV for 3 seconds and fitted with one set of
direct acting trip coils suitable for operation with AC series trip relays.

1 No. Auxiliary switch with minimum four normally closed and four normally opened contacts. The contact
terminals shall be brought out and terminated at Terminal Board irrespective of whether terminals are used
or not.

3 Nos. 600-300/5-5 A ratio double core resin cast current transformer of required Accuracy, for protection
and metering as per Para 4.7.1 of specification. Alternatively single core dual ratio 5 nos., CTs [3 nos. for
protection and 2 nos. for metering] shall also be acceptable.

1 No. Ammeter digital static ammeter suitably scaled and must suit CT ratio.

1 No. 3 phase resin cast, draw out type bus bar connected potential transformers of Ratio 11000/110 volts
class 0.5 accuracy having minimum 50 VA output per phase to operate the A.C. static H.T. Tri-vector meter,
voltmeter etc. and complete with HT fuse and LT MCB with monitoring contacts.

1 No. Voltmeter round flush pattern digital static suitably scaled to suit the PT ratio.

1 No. 3 way and off voltmeter selector switch for reading the voltage between any two phases on the
voltmeter.

1 No. static digital Tri vector energy meter suitable for three phase 3 wire un-balanced load and CT, PT,
ratio mentioned above, 0.5 accuracy class with load, survey and TOD/Tariff and MRI facility. TVM shall be
as specification attached with this specification.

1 No. Non directional adjustable IDMT series trip O/C relay with definite minimum 3 seconds at 10 times
plug setting. The relay shall be arranged for over current protection with setting from 50 to 200% of 5A on
all three over current elements mounted in draw out case tropicalised with flag indicator.

1 No. set of indicating lamps operating at 230V AC single phase one coloured RED and other GREEN to
show the closed or open position of circuit breaker.

1 No. 80 watts continuously rated tubular/strip type heater with manual ON/OFF switch working on 230 VAC
single phase supply.

1 No. set of copper bus bars of not less than 1250 Amp. Continuous rating.

1 No. multi way plug box for secondary wiring between the fix and moving glands.

1 No. set of independently operated automatic shutters for bus bar cable and voltage transformers orifices,
which shall be clearly leveled and individually pad-locked.

1 No. Sheet instruments panel mounted on the front of the unit with hinged access doors and totally
enclosed wiring terminals mounted there.

1 No. Complete set of self contained inter connectors, foundation bolts, fine Wiring, wiring terminals board,
sundries to complete the unit.

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1.13.2. ADDITIONAL FEATURE IN 600-300/ 1A INCOMERS FOR 10 MVA AND HIGHER TRANSFORMERS
(Applicable in case of installing 10MVA or above transformer).

This switchgear shall be used with 10MVA, 33/11 KV Transformer having delta in primary and grounded star
in secondary, conventionally differential protections is essential for the transformer. For 11 kV side 3 nos.
CTs of 600-300/1 A [Class PS and appropriate knee point voltage] and matching inter posting CTs (if
required) shall be provided in this switchgear panel. The mounting inter connection and termination etc. for
these additional devices/relays shall be covered in scope of supply.

1.13.3. CLARIFICATION

The total requirement of CTs for incomer of ratio 600-300/5A is as follows:

3 CTs one for each phase of ratio 600-300/5A to connect to 3 nos., O/C relays.
2 nos. CTs one on R phase and other on B phase of ratio 600-300/5 A for metering.

1.13.4. ITEM NO. 2 OUTGOING FEEDER PANEL WITH CT RATIO 600-300 /5A

The fittings and mountings shall be similar to item no. 1 above except the following:

The CT ratio will be 600-300/5A.

The voltage transformers voltmeter and voltmeter selector switch shall be deleted.

3 nos, CT operated overload releases are to be provided.

1 no. non directional triple pole adjustable IDMT, combined O/C and E/F [3 no. O/C and 1 no. E/F] AC series
trip relay with instantaneous high set trip feature of low transient over reach not exceeding 5% with definite
minimum 3 seconds at 10 times plug setting. The relay shall be arranged for over current protection with
setting 30-120 % of 5 Amp. And for earth fault protection with setting 10-40 % mounted on a draw out
case tropicalised with flag indicators. High set element of O/C shall have setting range of 5 to 20 times the
rated current and the E/F elements shall be 2 to 8 times of rated current.

1.13.5. BUS COUPLER PANEL

Each unit shall have the fittings and equipment as follows:

1 No. All steel totally enclosed fully interlocked indoor industrial pattern, metal clad horizontal draw out,
horizontal/vertical isolation, floor mounting switch unit complete with transportation truck having integral
circuit breaker mechanism and all necessary supports each equipped as under:

1 No. Fabricated sheet steel mounting.

1 No. Complete set of mechanical interlocks.

1 No. Set of isolating plug and sockets [6 nos. Rated for 1250 Amp.] with automatic safety shutters and pad
locking arrangement. Facilities shall be provided for proper opening of the safety shutter for cleaning
inspection and testing.

1 No. 1250 Amp. Triple pole VCB fitted with isolating sockets, spring operated, manually charged, and
manually released spring closing mechanism with mechanical ON/OFF indicators suitable for a rupturing
capacity of not less than 350 MVA at 11 kV for 3 second.

1 No. A set of Red and Green pigmy lamps for indicating opened and closed position of breaker.

1 No. 3 way auxiliary switch with 4 normally closed and eight normally open contacts.

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1 No. 80 watt. 230 VAC heaters with 6 Amp. Rotary cam switch.

1 No. Bus bar chamber with 1250 A rated copper Bus Bars.

1 No. A set of self aligning horizontal/vertical isolation type auxiliary plug and sockets.

1 No. Sheet steel instrument panel mounted on the front of the unit with hinged across doors and totally
enclosed wiring terminals mounted there.

The panel shall be without any metering protection CTs, cable box, series trip coils, and relays.

The HT chambers [adopter chamber] will be gasketed to make it vermin proof. The gasket shall be as
specified in Section-I(Introduction and general technical requirements).

NOTE: Separate spring charging handle shall be provided and supplied with each set of the VCB.

1.14. ANNUNCIATION SYSTEM

Alarm annunciation system shall be provided in the control board by means of visual and audible alarm in
order to draw the attention of the operator to the abnormal operating conditions or the operation of some
protective devices. The annunciation equipment shall be suitable for operation on the voltages specified in
this specification i.e. 30 Volt DC for new substation or as existing DC supply system of the utility (This shall
be verified by the successful bidder before submission of the drawing for approval).

Audible annunciation for the failure of DC supply to the annunciation system shall be provided and this
annunciation shall operate on 240 Volts AC supply. On failure of the DC to the annunciation system for
more than 2 or 3 seconds. (adjustable setting), a bell shall sound. A separate push button shall be provided
for the cancellation of this audible alarm alone but the facia window shall remain steadily lighted till the
supply to annunciation system is restored.

A separate voltage check relay shall be provided to monitor the failure of supply (240V AC) to the scheme
mentioned in Clause above. If the failure of supply exists for more than 2 to 3 seconds. this relay shall
initiate visual and audible annunciation. This annunciation shall operate on Annunciation DC and buzzer shall
sound.

1.15. TESTS

The design of circuit breaker shall be proven through all the routine and in accordance with IS 13118:
1991/IEC 56 and any amendment thereof. Photocopy of all the test reports must be enclosed with the
tender. Type test report earlier than 7 year from the date of tender opening shall not be acceptable.

TYPE TESTS:

Each circuit breaker shall comply with requirements of type tests prescribed in IEC publication No.56.

i. Short time and peak withstand current test.

ii. Short circuit breaking capacity and making capacity.
iii. Capacitive current switching test: Cable charging current breaking test (Ur less than or equal to 52
kV).
iv. Dielectric test i.e., power frequency withstand and impulse withstand test
v. Temperature rise test.
vi. Mechanical Endurance Test at ambient temperature.
vii. Measurement of resistance of the main circuit.

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viii. Internal arc test.

1.16. COMMISSIONING CHECKS/TESTS

After installation of panels, power and Control wiring and connect Contractor shall perform commissioning
checks. as listed below to proper operation of switchgear/panels and correctness of all respects.

In addition the Contractor shall carry out all other checks and tests recommended by the manufacturers.

1.16.1. GENERAL

i) Check name plate details according to specification.

ii) Check for physical damage

iii) Check tightens of all bolts, clamps and connecting terminal

iv) Check earth connections.

v) Check cleanliness of insulators and bushings.

vi) Check heaters are provided.

vii) H.V. test on complete switchboard with CT & breaker/ contractor lubricated in position.

viii) Check all moving Parts are properly lubricated.

ix) Check for alignment of busbars with the insulators to ensure alignment and fitness of insulators.

x) Check for inter changeability of breakers.

xi) Check continuity and IR value of space heater.

xii) Check earth continuity of the complete switchgear board.

1.16.2. CIRCUIT BREAKER

i) Check alignment of trucks for free movement.

ii) Check correct operation of shutters.

iii) Check slow closing operation (if provided).

iv) Check control wiring for correctness of connections, continuity and IR values.

v) Manual operation of breakers completely assembled.

vi) Power closing/opening operation, manually and electrically at extreme condition of control supply
voltage.

vii) Closing and tripping time.

viii) Trip free and anti-pumping operation.

ix) IR values, resistance and minimum pick up voltage of coils.

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x) Simultaneous closing of all the three phases.

xi) Check electrical and mechanical inter locks provided.

xii) Checks on spring charging motor, correct operation of limit switches and time of charging.

xiii) Check vacuum (as applicable).

xiv) All functional checks.

1.16.3. Current Transformers

i) Megger between windings and winding terminals to body.

ii) Polarity tests.

a. Ratio identification checking of all ratios on all cores by primary injection of current.
b. Magnetization characteristics & secondary winding resistance.
iii) Spare CT cores, if any to be shorted and earthed.

1.16.4. VOLTAGE TRANSFORMERS

i) Insulation resistance

ii) Ratio test on all cores.

iii) Polarity test

iv) Line connections as per connection diagram.

1.16.5. CUBICLE WIRING

i) Check all switch developments.

ii) It should be ensured that the wiring is as per relevant drawings. All interconnections between
panels shall similarly be checked.

iii) All the wires shall be meggered to earth.

iv) Functional checking of all control circuit e.g. closing, tripping, interlock, supervision and alarm
circuit including proper functioning of component/ equipment .

v) Check terminations and connections. To check wiring related to CT and PT circuits, carryout
primary injection and then check for secondary value at relay and metering instrument terminals.

vi) Wire ducting.

vii) Gap sealing and cable bunching

1.16.6. RELAYS

i) Check internal wiring.

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ii) Megger all terminal body.

iii) Megger AC to DC terminals

iv) Check operating characteristics by secondary injection.

v) Check minimum pick up voltage of DC coils.

vi) Check operation of electrical/ mechanical targets.

vii) Check CT connections with particular reference to their polarities for differential type relays.

viii) Relay settings.

1.16.7. METERS

i) Megger all insulated portion.

Check CT & VT connections with particular reference to their polarities for power type meter.

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9. Control & Relay Panel for 33 kV Feeder with Directional or Non-directional O/C and E/F
protection and 33/11 kV Transformer Panel with & without Differential Protection for
various 33/11 kV Sub-Stations

1.0 Scope:

This specification covers design, manufacture, assembly, testing before supply, inspection, packing and
delivery and other basic technical requirements in respect of control and relay panels for 33 kV
feeders, 33/11KV Power Transformers without differential protection and 33/11KV Power Transformers
with differential protection to be installed at various 33/11 kV sub-stations. The equipment to be supplied
against this specification is required for vital installations where continuity of service is very important.
The design, materials and manufacture of the equipment shall, therefore, be of the highest order to
ensure continuous and trouble-free service over the years. The Manufacturer has to design the Schematics
for protection and Control of all equipments including monitoring indications, visual and audible alarm,
interlocking schemes among different equipment. Any other requirement which are not specifically covered
here but which are necessary for successful commissioning of the Sub stations are also within the scope of
the Contract.

The equipment manufactured should conform to the relevant standards and of highest quality of
engineering design and workmanship. The equipment manufactured shall ensure satisfactory and reliable
performance throughout the service life. The Schedule of requirement of the Panel is furnished separately
in details.
2.0 Service Conditions:

2.1. System particulars:

Nominal system voltage 33 kV & 11 kV

Corresponding highest system

36 kV & 12 kV
voltage

Frequency 50 Hz±3%

Number of phases 3
33 kV Grounded through Earthing
Neutral earthing Transformer
11 kV solidly earthed
2.2. Equipment supplied against the specification shall be suitable for satisfactory operation under the
following tropical conditions:-

Max. ambient air temperature 60 ° C

Max. relative humidity 100 %
Max. annual rainfall 1450 mm
Max. wind pressure 150 kg/sq.m.
Max. altitude above mean sea level 1500 mtrs.
Isoceraunic level 50
Reference Ambient Temperature for
50 deg C
temperature rise
Moderately hot and humid tropical climate
Climatic Condition
conducive to rust and fungus growth

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2.3. The climatic conditions are prone to wide variations in ambient conditions and hence the equipment
shall be of suitable design to work satisfactorily under these conditions.
2.4. Auxiliary supplies available at the various sub-stations are as follows:-

3.2.1 Rating:

A. C. Supply 230 volts, with ± 10% variation, Frequency 50Hz with ±3%

30 V DC. DC system is 2(two) wire with necessary earth fault

annunciation scheme. DC supply shall be normally fed from
D.C. Supply Battery charger. In case of failure of AC supply to Battery
Charger, DC supply voltage will be available from Lead Acid
Battery.

2.5. Unless otherwise specified all equipment and material shall conform to the latest IS applicable standards.
Equipment complying with other internationally recognized standards will also be considered if it ensures
performance equivalent or superior to Indian standards. In the event of supply of equipment conforming
to any international \ internationally recognized standards other than the standard listed below.

2.6. The equipment provided shall also comply with the latest revisions of Indian Electricity act and
Indian Electricity rules and any other applicable statutory provisions, rules and regulations.

2.7. All equipment provided under the specification shall generally conform to the latest issue of the following :-

Degree of Protection provided for enclosure

a) IS 12063/1987
of electrical equipment.
b) IS 5/2004 Colour for ready mixed paints & enamels.
IS 3231 / 1986 &
c) Electrical relays for power system protection
1987
d) IEC 60255 Numerical biased protection relay
d) IS 8686/1977 Static Protective Relays
e) IS 1248/2003 Indicating instruments
f) IS 14697/1999 HT Static Tri vector TOD Energy meter
IS 6875 amended
g) Control switches
up to date
IS 4794/1968 &
h) Push buttons
1986
Control Switches (LV Switching devices for control
i) IEC 337 &337-1
and auxiliary circuit)
j)
IEC:60185 Current Transformers
k) IEC:60186 Voltage Transformer
Marking and arrangement for
l) IS 375
Switchgear Bus
m) IS:5578/1984 Marking of insulated conductors.

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2.8. CT, PT Ratio and Transformer Details:-

CIRCUIT 33KV CT RATIO/CLASS

33Kv Feeder 400-200/1-1 A 0.5,5P20
400-200/1- 1-1A, for 10 &12 MVA
33kv side of 33/11kv
0.5/5P20/PS and 200-100/1-1A
transformer
For up to 6.3 MVA Tr. 0.5/5P20
600-400/1-1-1A, 0.5/5P20/PS at phase side (Indoor
11KV side CT for 6.3MVA
Panel)
& 10MVA Transformer
600/1A, PS for 10 MVA 33/11KV transformer for both
11KV transformer Bushing
Phase & neutral. 400/1A, PS for u p t o 6.3 MVA
CT for REF
33/11KV transformer for only neutral.
33 KV PT RATIO 33KV, single phase
Electro-magnetic PT 33KV 3,
Ratio/Class 110V/ 3-110V/ 3 ,0.5/3P
TRANSFORMER DETAILS 33/11KV,up to 12 MVA, Dyn11

3.0 CONSTRUCTIONAL DETAILS :

3.1. CONTROL AND RELAY PANEL

The Control and Relay Panel shall be of Simplex type and the access door shall be provided at the back
of each Panel where no instruments or relays shall be mounted. The indicating and signaling devices and
relays etc. shall be mounted on the front side and the auxiliaries which shall be inside the Panel. The
access door shall be at the back side and of double door type of height 1900 mm.

In front of Panel where relays and instruments are to be mounted shall be stretcher leveled steel plate 3
mm. thick and side panel, doors and top covers shall be of 2mm. thick steel plate. Light sections of
structural steel shall be used for panel frame.
The individual panel shall be 2250 mm. in height with Channel base, 610 mm. in depth and of suitable
width limited to 1000mm to accommodate the equipment at a suitable height, suitable gaps to facilitate
easy workability as specified hereafter. Individual piece of Channel base of C&R Panel is to be provided to
obtain the flexibility of inter-changing the Panel, if any.

The complete panel shall incorporate all necessary instruments, meters, relays, auxiliary relays, control
switches, indicating lamps, mimic, annunciator, audible alarms, horizontal and vertical wiring trough,
wiring supports, interior lighting system, terminal blocks , fuses and links etc.

3.2. CONSTRUCTIONAL FEATURES

a. The Control and Relay Panel frame shall be suitable for erection of flush concrete floor and
secured to it by means of evenly spaced grout bolt projecting through the base channels from
members of the frame.

b. The manufacturer shall ensure that the equipment specified and such unspecified
complementary equipment required for completeness of protection/control scheme be properly
accommodated in the panels without congestion and if necessary to provide panels with larger
width. No price increase at a later date on this account shall be allowed.

c. Panels shall be completely metal enclosed and shall be dust, moisture and vermin proof for tropical
use. The enclosure shall provide a degree of protection not less than IP-41 in accordance with IS-
2147. Type test report in this respect shall be furnished with offer.

d. Panels shall be free standing, floor mounting type and shall comprise
structural frames enclosed completely with specially selected smooth finished, cold rolled sheet

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steel of thickness not less than 3 mm for weight bearing members of panels such as base frame,
front sheets and door frames and not less than 2mm for sides, door, top & bottom portions.
There shall be sufficient reinforcement to provide level surfaces, resistance to vibration and rigidity
during transportation and installation.

e. Design, material selection and workmanship shall be such as to result in neat appearance,
inside and outside with no welds, rivets or bolt head apparent front outside, with all exterior surfaces
tune and smooth.

f. All holes and extension windows in the Panel shall be blanked and access doors shall be lined with
compressible liners at the edges. The EMPLOYER will shut off the bottom crevices with cream
cement, the Cable Entry holes with weak concrete and the cable trench with present R.C. Slabs or
checker plate. All control and supply cables will be laid in a distribution trench running under the
panel . The Cable will branch off into each cubicle through entry holes in the concrete floor opening
in the bottom cubicles. Necessary Drawings for concrete floor and trench shall be supplied by the
manufacturer to enable the EMPLOYER to construct the foundation floor for these panels. The
drawings shall show details of the distributing trench, cable entry holes, glands and positions
of grouting bolts. The EMPLOYER will prepare foundation with pocket for grouting bolts. The
manufacturer shall supply channel base, suitable grouting bolts, lock nut and washers.

g. Control Cable entries to the panel shall be from the bottom. Bottom plates of the panels shall be
fitted with detachable gland plates to allow cable entries from the bottom. Gland plates shall be
suitable for fixing the cable glands at an elevated height of at least 100 mm above the ground
level. Terminal Connectors and Test terminal blocks for cables shall be fixed at an elevated height
of at least 200 mm above the Bottom plate. Side blocks cut out to be arranged at the top of both
sides of panel for inter panel bus wires. Dimensions of the cut out will be 300 mm X 50 mm ,
255 mm from the top.

3.2.1 General :

a. Materials shall be new; the best quality of their respective kinds and such as are usual and
suitable for work of like character. All materials shall comply with the latest issues of the specified
standard unless otherwise specified or permitted by EMPLOYER.

b. Workmanship shall be of the highest class throughout to ensure reliable and vibrations free
operations. The design, dimensions and materials of all parts shall be such that the stresses to
which they may be subjected shall not cause distortion, undue wear, or damage under the most
severe conditions encountered in service.

c. All parts shall conform to the dimensions shown and shall be built in accordance with approved
drawings. All joints, datum surfaces and meeting components shall be machined and all castings
shall be spot faced for nuts. All machined finishes shall be shown on the drawings. All screw, bolts,
studs and nuts and threads for pipe shall conform to the latest standards of the International
Organization for Standardization covering these components and shall all conform to the standards
for metric sizes.

d. All materials and works that have cracks, flaws or other defects or inferior workmanship will be
rejected by EMPLOYER.

3.2.2 Assembly :-
Necessary items of equipment shall be assembled in the factory prior to shipment and routine tests
shall be performed by the manufacturer as per the requirements of the latest issue of IEC/IS as specified
under each equipment in these specifications to demonstrate to the satisfaction of EMPLOYER that the
switchgear panels comply with the requirements of the relevant IEC/IS standards.

3.2.3 Casting :-
Casting shall be true to pattern, of workmanlike finish and of uniform quality and condition, free from
blowholes, porosity, hard spots, shrinkage defects, cracks or other injurious defects, shall be satisfactorily

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cleaned for their intended purpose.

3.2.4 Welding:-
Wherever welding is specified or permitted, a welding process, including stress relieve treatment as
required if necessary, conforming to an appropriate and widely recognized professional standard shall be
used. All welders and welding operators shall be fully qualified by such a standard.

4.0 Mounting

9.1 All equipment on and inside the panels shall be mounted and completely wired to the terminal
blocks ready for external connection.

9.2 Equipment shall be mounted such that removal and replacement can be accomplished individually
without interruption of service to adjacent devices and are readily accessible without use of
special tools. Terminal marking shall be clearly visible and of permanent nature.

9.3 The manufacturer shall carry out cutout, mounting and wiring of the bought out items which are
to be mounted in the panel in accordance with the corresponding equipment
manufacturer's drawings.

9.4 The centre line of switches, push buttons and indicating lamps shall be not less than 750 mm from
the bottom of the panel. The centre line of relays and meters and recorders shall be not less than
450 mm from the bottom of the panel.

9.5 The centre lines of switches, push buttons and indicating lamps shall be matched to give a
neat and uniform appearance. Likewise the top of all meters, relays and recorders etc. shall be in
one line.

9.6 The control switches for circuit breakers shall be located on the mimic diagram
corresponding to their exact position of the controlled equipment in the single line drawing.
The location of the switches shall be within working height from the floor level for easy and
comfortable operation.

9.7 No equipment shall be mounted on the doors.

9.8 All the equipment connections and cabling shall be designed and arranged to
minimise the risk of fire and damage.

The constructional details and mounting arrangement for various front mounted equipments shall be as
per the enclosed drawings. The center lines of any relays, if additionally provided, shall not be less than
450 mm from ground level.

5.0 WIRING

5.1 All wiring shall be carried out with 1100 volts grade single core, multistrand flexible tinned copper wires
with PVC insulation which has provided its utility in tropical region against hot and moist climate and
vermin (Misc. white ant and cockroaches etc.) Rubber insulated wiring will not be accepted. Wire
numberings and colour code for wiring shall be as per IS:5578/1984. The wiring should be encased
in suitable width PVC casing. The wiring diagram for various schematics shall be made on thick and
laminated durable white paper in permanent black ink and same should be pasted on the inside surface of
the door.

5.2 The sizes of wiring in different circuit shall not be less than these specified below:

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TABLE-I

Circuit Permissible size of wire

Metering and Relaying Circuits connected
Current Transformer 2.5 mm²
Potential Circuits for metering and Relaying, Control,
Visual Audible Alarms and Signalling Circuit 1.5 mm²

The following colour schemes shall be used for the Wiring:

TABLE II

Circuit where used Colour of Wire

Red Phase of Instrument Transformer Circuits Red
Yellow Phase of Instrument Transformer Circuits Yellow
Blue Phase of Instrument Transformer Circuits Blue
Neutral connection, earthed or not earthed in
Black
the instrument Transformer Circuit
A.C. Control Wiring Circuits using auxiliary supply
Black
and
D.C. Control Wiring Circuit using Battery Supply Grey
Earth Connection Green

5.3
a) All internal wiring shall be securely supported, neatly arranged, readily accessible and connected
to equipment terminals and terminal blocks. Wiring gutters & trough shall be used for this
purpose.

b) Longitudinal troughs extending throughout the full length of the panel shall be used for inter
panel wiring. Inter connections to adjacent panels shall be brought out to a separate set of
terminal blocks wires. All bus wiring for inter panel connection shall preferably be provided near
the top of the panels running throughout the entire length of the panels.

c) Wiring connected to the space heaters in the cubicles shall have porcelain beaded insulation
over a safe length from the heater terminals.

d) Wire termination shall be made with solder less crimping type and tinned copper lugs
which firmly grip the conductor and insulation. Insulated sleeves shall be provided to all the
wire terminations. Engraved core identification plastic ferrules marked to correspond with panel
wiring diagram shall be fitted at both ends of each wire. Ferrules shall fit tightly on the wire
and shall not fall off when the wire is disconnected for any purpose. Termination shall be such
that no strand of a conductor shall left loose or overhanging. Conductor termination shall be
secured to the holding nuts/screws, terminal blocks etc. with washers interposed between the
terminals/holding nuts/screw heads. The terminals shall be so connected that no conductor ferrule
code gets masked due to overlay of conductors.

e) All spare contacts of relays shall be wired up to terminal blocks.

f) Each wire shall be continuous from end to end and shall not have any joint within itself
individually.

g) Wires shall be connected only at the connection terminals or studs of the terminal blocks,
meters, relays, instruments and other panel devices.

Terminal Ends of all wires shall be provided with numbered Ferrules. At point of inter-

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connection where a change of number is necessary, duplicate Ferrules shall be provided with the
appropriate numbers on the changing end.

h) At the terminal connection, washers shall be interposed between terminals, wire terminals
and the holding nuts. All holding nuts shall be secured by locking nuts. The connection
stud shall project at least 6 mm from the lock nut surface. Wire ends shall be so
connected at the terminal studs that no wire terminal numbered ferrule gets masked due
to succeeding connections. All wires shall be suitable for bending to meet the terminal stud at
right angles with the stud axis, and they shall not be skewed.

i) All studs, nuts, bolt s screws etc. shall be threaded according to the British
Standard practice unless EMPLOYER s prior approval to any other practice of threading is
obtained.

6.0 TERMINAL BLOCK CONNECTION

Terminal blocks shall be of clip-on design made out of non-trackable insulating material of 1100 V grade.
All terminals shall be stud type, with all current carrying and live parts made of tinned plated brass. The
studs shall be of min 4 mm dia brass. The washers, nuts, etc. used for terminal connectors shall also be
of tinned plated brass. All blocks shall be shrouded by easily removable shrouds made of
transparent die-electric materials.

The terminal connector/blocks shall be disconnecting type terminal connectors for PT and same
with automatic shorting of C.T. secondary terminals shall be provided in CT secondary circuit. All other
terminal connectors shall be Non-disconnecting type. Terminal should be shock protected in single
moulded piece. Terminal block should have screw locking design to prevent loosening of conductor.
Provision shall be made on each pillar, for holding 10% extra connection (5% incoming + 5% outgoing).

At least 20% spare terminals for each type shall be provided. All terminals shall be provided with ferrules
indelibly marked or numbered and identification shall correspond to the designations on the relevant
wiring diagrams. The terminals shall be rated for adequate capacity which shall not be less than 10 Amps
for control circuit. For power circuit it shall not be less than 15 Amps.

7.0 SPACE FOR CONTROL CABLES AND CABLE GLANDS

Sufficient space for receiving the Control Cables inside the Panel at the bottom of the cubicles and
mounting arrangement for the terminal cable glands shall be provided. Removable type separate cable
entry plate (may be two) shall be fixed with bottom plate. The specification does not cover supply
of control cables and cable glands for which the EMPLOYER will make separate arrangement.

8.0 SPACE HEATERS

240 V, 50 HZ Tubular Space Heaters suitable for connection to the Single Phase A.C. Supply complete with
On-Off Switches located at convenient position shall be provided at the bottom of the Panel to
prevent condensation of moisture. The Watt loss per Unit surface of heater shall be low enough to keep
surface temperature well below sensible heat. A thermostat control unit with variable
temperature shall be installed to control the heater. The 240 V AC supply for the heater shall be
controlled by a suitably rated single pole miniature circuit breaker compartment to be mounted on an
insulator. One AC Ammeter with 0-1.0 Amp range shall be provided in series with the heater to monitor
the current drawal of the Heater.

9.0 DISTRIBUTION AND CONTROL OF AUX. POWER CIRCUIT

9.1. D.C. CIRCUIT

There shall be only one 30V D.C. for the entire Control and Relay Panel fed from a D.C. Distribution Panel.
A continuous D.C. Bus shall be provided in the Control and Relay Panel and D.C. supply for control,
protection, indication and supervision of circuit breaker and other equipment shall be teed off from D.C.
bus through a set of 20 Amp rated H.R.C. Fuse on positive and negative side. D.C. supply to be teed off
shall be distributed within the Panel as below:

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(a) Control DC scheme both positive and negative side with 16 Amp fuse

(b) Close/Trip Ckt 1 and Trip Ckt 2 without fuse; closing circuit with 10A fuse.

(c) Indication Circuit through a set of 6 Amp. HRC Fuse both at +ve and ve side

(d) Protective relay circuits through 6A fuse both at +ve and ve side

(e) Annunciation ckt with 6Amp fuse on both at +ve and ve side

(f) DC Emergency Lamp with 6Amp fuse both at +ve and ve side

Three nos. of D.C. operated no-volt auxiliary relay(self reset type) provided with hand reset type flag
Protection DC fail with 4NO+4NC in each relay. 2

TB.

One Push button having N/C Contact used in Series with the above relay for D.C. Fall Test
purpose.

9.2. A.C. CIRCUITS

230 Volts, Single Phase A.C. Aux. Supply to the Control and Relay Panel will be fed from A.C. Distribution
Panel through a 16Amp MCB provided there. One 16 Amps rated HRC Fuse shall be provided at the
Control & Relay Panel for the Incoming A.C. Supply. Two A.C. operated no volt auxiliary relay (self reset
type) rated for 230V shall be provided with hand reset flag with inscription A.C. Fail & DC Fail
Accept with 4NO+4NC contacts for each relay. One push button having N/C Contact used in
Series with above relay for A.C. Fail Tes purpose.

9.3. P.T. SECONDARY CIRCUIT

There may be two nos. 33KV bus PT, one in each bus section. P.T. supply shall be available from
selected 33 KV Bus P.T through suitable PT selection scheme by switch. Two sets of Fuse and link of
suitable rating shall be provided for the Incoming P.T supplies and two sets, one for each PT of 3 nos.
coloured LED indicating lamps shall be provided for supervision of the Fuse. Lamps shall be connected
between respective phases and neutral. The arrangement of distribution of P.T. Secondary Circuit shall be
as follows:

(a) Potential supply to the protective relay circuit for Feeder where necessary shall be fed from
selected Bus P.T. supply bus.

(b) Potential supply to meters, Energy meters and indicating instrument of each panel shall be fed
from selected Bus P.T. supply bus.

(c) Selected P.T. secondary supply to the protective relays of each panel shall be fed through 4
poles - MCB and link in neutral in each panel where necessary with two change over contacts
for annunciation.

d) Selected P.T. secondary supply for metering and indicating instruments of each panel
shall be fed through 4 pole MCB in each phase and link in neutral in each panel of
33KV system voltage.

e) Two position (PT-1/PT-2), minimum 4(four) way PT selector switch (stay put type), minimum
16A rating shall be provided in each panel for metering ckt. Additional 4 way PT selector switch is
required for protection wherever applicable. The no. of way may increase during detailed
engineering.

9.4. FUSE AND LINK

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Fuses shall be of cartridge type. Carrier and base for the fuse and links for all D.C. and A.C. Circuits shall
have imprint of rating, voltage and circuit designation.

9.5. MIMIC DIAGRAMS

a) Provision shall be made for 10 mm. wide painted and overall drawing mimic diagram by the
EMPLOYER on the exterior of the front panel to represent the single line arrangement of the station
equipment. Provision shall be made in such a way that centre line of the mimic bus shall be at a suitable
height from the bottom of the C&R Panel.

b) Colour scheme for mimic diagram as follows:-

KV Class Colour Shade Index as per ISS

33 KV Brilliant green 221
11 KV Air Craft blue 108
400/230 V Black 309
Earth White -
Canary yellow
110 V -

c) In 33 KV simplex type C&R panels, Symbol marking for the position indication of isolators, earth
switches etc, ON/OFF indication for Circuit breaker, PT supply indication, CB spring charge, auto trip, trip
ckt healthy etc. shall be mounted along the mimic diagram at appropriate location. Non-Discrepancy type
control switch for the C.B. shall be mounted within the mimic, indicating the C.B. ON/OFF status.

10.0 Labeling

All front mounted as well as internally mounted items including MCBs shall be provided with individual
identification labels. Labels shall be mounted directly below the respective equipment and shall clearly
indicate the equipment designation. Labelling shall be on aluminium anodised plates of 1 mm thickness,
letters are to be properly engraved.

11.0 Earth Bus

Each panel shall be provided with two earth bus of size 25 x 6 mm (min) each. The earth bus shall be of
tinned plated copper, and all metallic cases of relays, instruments etc. shall be connected to this earth
bus independently for their effective earthing. The wire used for earth connections shall have green
insulation.

12.0 Circuit breaker Control Switch:

19.1 PISTOL GRIP TYPE Non- discrepancy T-N-C spring return type switch shall be provided for remote
operation of circuit breaker to ensure that manual pumping of closing solenoid not possible. The
switch shall be mounted in the mimic diagram itself such that the stay-put ('N') position will render the
continuity of the mimic. One green LED for 'breaker open' indication and one red LED for
'breaker closed' indication shall also be provided adjacent to the T-N-C switch.

19.2 Switches should have finger touch proof terminals. For the convenience of maintenance, screw driver guide
should be from top/bottom of the switch and not from the side. Terminal wire should be inserted from the
side of the switch terminal.
19.3 Terminal screws must be captive to avoid misplace during maintenance.

19.4 Switch shall be with 48 mm x 48 mm escutcheon plate marked with Trip & Close.

19.5 Trip-neutral-close, with pistol grip handle must be pushed in to spring return to either trip or close
position from Neutral position for safety and not just turn to trip.

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19.6 One contact to close in each position of Trip and Close. Contact rating shall be 12A at 30 V DC.
19.7 One spare contact is required in off & on position.

13.0 Local/Remote switch:

Local/Remote switch should be 4-pole, 2 way Lockable and stay put type.

14.0 INDICATING LAMPS & CONTACT MULTIPLIER

i) INDICATING LAMPS
L.E.D. Type Indicating Lamps shall be provided on the Control Panel to indicate the following:

S.No. Functions Quantity Colour of Lamp

1 C.B. Spring charged indication 1 No. Blue

2 C.B. trip Coil/Circuit healthy 2 No. White

indication
3 C.B. Auto tripped indication 1 No. Amber
4 Panel D.C. Fail indication 1 No. Amber
5 P.T. Supply indicating Lamp 2 sets Red/Yellow/Blue
6 1 No. Red
7 1 No. Green

All the lamps shall be connected to the auxiliary D.C. supply of the Sub-Station except Sl. No. (4) & Sl.
No. (5) which should be connected to the auxiliary A.C. supply and P.T. Secondary supply respectively.
The Lamp shall be suitable for Panel purpose and shall be Low Watt consumption. All indicators shall have
bright LEDs having long life. Conventional bulbs are not acceptable. The indicating LEDs with resistors
shall withstand 120% of rated voltage on a continuous basis. However, the specification of indicating
lamps may likely to be changed/ modified as per requirement of EMPLOYER.

lamp complete with static circuits and features should be supplied with Low voltage protection circuit
(LVGP) and surge suppressor circuit having LED indication. Lamp assembly should be of fire retardant
glass epoxy PCB , industrial heat resistant, fire resistant, non hygroscopic DMC material, chrome plated
corrosion resistant solid brass bezel, polycarbonate lens in desired colour shades of Red, Green , Amber,
Yellow etc. the intensity of light should be minimum 100 mcd at 20 mA . Indication lamp should be
suitable to operate on 30 V direct current supply source. Acceptable make are BINAY Opto Electronic
Private Ltd. or equipment.

ii) Contact Multiplier

230 Volts, Single Phase, 50 hz A.C.. Supply operated Contact Multiplier to be provided, if required.

15.0 TERMINAL BLOCK / TTB

1. Terminal Blocks for incoming A.C and D.C. Circuit and C.T., P.T. & SCADA Circuit should be located
on the left hand side and Transformer supervision, breaker control and spare in right hand side of
the wall of the Panel seen from back side respectively.

2. 3-Phase, 4-Wire Link type Test Terminal Block having sealing provision shall be provided in
Metering Circuit of each Panel.

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16.0 SAFETY EARTHING

1. Earthing of metallic parts or metallic bodies of the equipment on the Panel shall be done with
soft drawn single conductor bare Copper Tail connections shall have minimum area of 16 sq,
mm. and the main earthing connection 60 sq.mm. These wires shall be connected by
suitable terminals and clamps junction. Soldered connections shall not be employed.

2. The neutral point of star connected LV winding of instrument transformers and one corner of the
open delta connected LV side of instrument transformers shall be similarly earthed by tail
connected with main earth wire of Panel Earthing System. Multiple earthing of any instrument
transformer circuit shall be avoided.

17.0 PANEL LIGHTING

1. The Panel interior shall be illuminated by CFL lamps connected to 230 Volt Single Phase A.C. The
illumination of the interior shall be free from shadows and shall be planned to avoid any strain
or fatigue to the wireman likely to be caused due to sub-normal or non-uniform illumination. One
emergency D.C. light shall be provided for each panel with individual switch with proper
identification mark.

2. A toggle switch or door operated switch shall be provided for control of A.C. lighting in each panel.

3. One combined 15 Amps. 3-Pin and 5 Amps. 2-Pin Power Socket outlet together with Plus
Pins shall be provided at convenient points in each Panel for A.C. Supply.

18.0 ANNUNCIATOR

A. ELECTRONIC ANNUNCIATOR

1. Suitable Multi-way Microprocessor based electronic Annunciator for the visual and audible
alarm on the control panel using bright LEDs shall be provided in each panel to indicate over
current and earth fault protection operated. In addition to above, each electronic annunciator of
Transformer Control Panel shall have provision to indicate Transformer trouble trip/alarm function
operated. Also one window of the Annunciator shall have to be used for Non-Trip A.C. Fail Alarm
Indication and one window for Trip Circuit unhealthy indication. Each Electronic Annunciator
shall have provision for connection with accept/reset/lamp test/mute Push buttons for proper
functions. Electronic annunciator shall have provision for connection with Electronic
Buzzer/Electronic Bell for Trip & Non-Trip Audio Alarm of common annunciation scheme. Electronic
Annunciation shall have provision for flashing illuminating display with inscription for operation of
respective Protection Relay. The Micro-Processor based Electronic Annunciator should have
separate coloured windows for Trip & Non-Trip Annunciation for easy detection.

2. Annunciator fascia units shall have translucent plastic windows for each alarm point.

3. Electronic Annunciator shall have first Fault Indication Facilities & System Watch Dog

4. Annunciator facia plate shall be engraved in black lettering with respective alarm inscription as
specified. Alarm inscriptions shall be engraved on each window in not more than three lines and
size of the lettering shall be about 5 mm. The inscriptions shall be visible only when the
respective facia LED will glow.

5. Annunciator facia units shall be suitable for flush mounting on panels. Replacement of
individual facia inscription plate and LED shall be possible from front of the panel.

6. Unless otherwise specified, one alarm buzzer meant for non-trip alarms and one bell meant for trip
alarms shall be provided in each control panel (mounted inside).

7. Each annunciator shall be provided with 'Accept', 'Reset' and 'Test' push buttons, in

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addition to external PB.

8. Special precaution shall be taken by the manufacturer to ensure that spurious alarm conditions
do not appear due to influence of external magnetic fields on the annunciator wiring and
switching disturbances from the neighbouring circuits within the panels.
9. In case 'RESET' push button is pressed before abnormality is cleared, the LEDs
shall continue to glow steadily and shall go out only when normal condition is restored.

10. Any new annunciation appearing after the operation of 'Accept' for previous
annunciation, shall provide a fresh audible alarm with accompanied visual alarm, even if the
process of "acknowledging" or "resetting" of previous alarm is going on or is yet to be carried
out.

B. Provision for testing healthiness of visual and audible alarm circuits of annunciator shall be
available.

16 Window Annunciation Scheme for 10 MVA & 12 MVA Transformer (individually controlled ) to
indicate following functions:-
1 Differential protection(87) operated 1 no.
2 Non-directional protection (O/C+E/F) operated 1 no.
3 Oil Temp./Winding Temp/MOG Alarm for transformer 1 no.
4 Oil Temp./Winding Temp Trip for transformer 1 no.
5 REF 64R( HV side) tripped 1 no.
6 REF 164R( LV side) tripped 1 no.
7 Buchholz Alarm for transformer 1 no.
8 Buchholz Trip for transformer 1 no.
9 OLTC Buchholz/ Main Tank PRV Trip for transformer 1 no.
10 AC fail 1 no.
11 Trip Circuit/Coil 1or Trip Circuit/Coil 2 Unhealthy 1 no.
12 Non-directional O/C & E/F Relay Trouble 1 no.
13 1 no.
Differential relay trouble
14 1 no.
Spare
15 1 no.
Spare
16 1 no.
Spare

Mounting Flush
No. of facia windows 16
Supply voltage 30 V DC
No. of LEDs per window 2
Properly
Lettering on facia plate engraved

12 Window Annunciation Scheme for up to 6.3 MVA Transformer

(individually controlled ) to indicate following functions:-
i) Non-directional protection (O/C+E/F) operated 1 no.
ii) Oil Temp./Winding Temp/MOG Alarm for transformer 1 no.
iii) Oil Temp./Winding Temp Trip for transformer 1 no.
iv) REF 64R ( HV side) tripped 1 no.

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v) REF 164R ( LV side) tripped 1 no.

vi) Buchholz Alarm for transformer 1 no.
vii) Buchholz Trip for transformer 1 no.
viii) OLTC Buchholz/ Main Tank PRV Trip for transformer 1 no.
ix) Panel AC fail 1 no.
x) Trip Circuit/Coil 1 or Trip Circuit/Coil 2 Unhealthy 1 no.
xi) Panel AC fail 1 no.
xii) Non-directional O/C & E/F Relay Trouble 1 no.
xiii) Spare 1 no.
Mounting Flush
No. of facia windows 12
Supply voltage 30 V DC
No. of LEDs per window 2
Properly engraved
Lettering on facia plate

12 Window Annunciation Scheme for Feeders to indicate following

functions :-
i) Non-directional O/C operated 1 No
ii) Non-directional E/F operated 1 No
iii) Panel D.C. Fail 1 No
iv) Trip Circuit Coil 2 Unhealthy 1 no.
v) Panel AC fail 1 no.
vi) Trip Circuit/Coil 1 Unhealthy 1 no.
vii) Non-directional O/C & E/F Relay Trouble 1 no.
viii) PT MCB Tripped 1 No
ix) Spare 1 no
x) Spare 1 no.

xi) Spare 1 no.

Spare 1 no.
xii)
Mounting
Flush
No. of facia windows 12
Supply voltage 30 V DC
No. of LEDs per window 2
Lettering on facia plate Properly engraved

12 Window Annunciation Scheme for Parallel Feeders to indicate

following functions:-
i) Directional O/C operated 1 no.
ii) Directional E/F operated 1 no.

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iii) Panel DC Fail 1 no.

iv) Trip Circuit/Coil 2 Unhealthy 1 no.
v) Panel AC fail 1 no.
vi) Trip Circuit/Coil 1 Unhealthy 1 no.
vii) Directional O/C & E/F Relay Trouble 1 no.
viii) PT MCB Tripped 1 no.
ix) Spare 1 no.
x) Spare 1 no.
xi) Spare 1 no.
xii) Spare 1 no.

Mounting Flush
No. of facia windows 12
Supply voltage 30 V DC
No. of LEDs per window 2
Properly engraved
Lettering on facia plate

C. PANEL D.C. FAIL ALARM SCHEME

V Single
phase A.C. Aux. Supply for audible as well as visual alarm in case of failure of D.C. incoming supply to the
Panel.

Another Single Element Relay without Flag and 1 no. self-reset type N/O & 1 no. N/C contact having

no. A.C. Operated Electric Hooter and 2 nos. Push Button, one having 1 no. N/C contact, the other having
1 no. N/O contact shall also be provided for successful operation of the scheme. All auxiliary relays
required to render Annunciation System operative and shall be considered to be within the scope of the
tender.

AC fail, DC fail scheme shall be operated by relay not contactor.

19.0 INDICATING INSTRUMENT AND METERS

a. All instruments shall be flush mounted, back connected type and provided with dust tight cases
for tropical use with dull black enamel finish. All fixing screws, nuts and threaded parts shall be
designed to Indian Standards.

b. All instruments shall be of class 0.5 type. The calibration of the instruments shall function
satisfactorily when mounted on steel panels or alternatively magnetically shielded instruments
shall be used.

c. Instruments shall be capable of indicating freely when operated continuously at any temperature
from 0 to 50 degree C.

d. All circuits of instruments shall be capable of withstanding applied load of 20% greater than the
rated capacity for a period of eight hours.

e. The instruments shall be capable of withstanding the effect of shock vibration and a di- electric test of

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2000 Volts r.m.s. to ground for one minute as per relevant ISS.

19.1 Ammeters:

All ammeters shall be provided with direct reading scale. Full Scale Value of the Ammeters shall be 100%
of the nominal current of maximum C.T. ratio. The ammeters shall be connected to measuring C.T. Core.
Ammeters shall be suitable for R.Y.B. Phase measurements. However, the ammeters to be supplied shall
be of type DIGITAL The auxiliary power of the ammeters should be 230V AC.

19.2 Voltmeters

Volt Meter shall be provided with direct reading scale. The maximum value of the volt-scale be
15% in excess of the normal Circuit Voltage. The rated voltage of the Volt Meter shall be 110V A.C.
However, the voltmeters to be supplied shall be of type DIGITA The auxiliary power of the
voltmeters should be 230V AC.

a. Voltmeter Selector Switch:

One Voltmeter selector switch having 7 position 6 way stay-put type shall be provided.

b. PT Selector Switch:

One PT selector switch, 2 position, stayput type shall be provided.

19.3 Energy Meters

Tariff Metering Equipments

(a) Three element Tri-vector Meters shall be supplied by the EMPLOYER. But Panel Wiring for the
Meters along with Test Terminal Block and space for the Tri-vector Meters are to be provided for the
Panels.

20.0 NAME OF IDENTITY PLATES

a) All instruments, relays and such other similar electrical devices mounted on the control and relay
panel shall be provided with name plates bearing the manufacturer's name, serial identifying
number and the Electrical rating data.

b) 3mm thick and 25mmX150mm brass or plastic plates bearing suitable identification marks shall
be fixed under the terminal wiring at the test blocks, at the fuse blocks and at the cable terminals.
Similar plates shall be fixed on the exterior of the panel in appropriate places to indicate function
of control switches, push button etc. such as isolator control switch, breaker control switch, DC fail
test, accept reset etc. Suitable identification marks shall be provided for individual casing part of
the relays and other equipment. Plates should be screwed and riveted to the Panel.

c) 50mm wide brass or plastic plate bearing suitable circuit description (which will be furnished after
order is placed) etched in 30 mm size letters shall be provided for each panel and mounted on the
top of both outer of the front panels. These plates shall be removable type.

d) Schematic Diagram of CT, PT, CB circuitry & AC, DC Ckt, Indication and Annunciation Ckt
along with protection circuitry giving the terminal nos. and Bus wire details shall be printed in
laminated durable stickers and pasted inside the panel Door page wise of the respective panel.

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e) Each unit of control and relay panel shall be provided with a label located at the bottom on the
front and shall contain the following details :

i) Manufacturer's name
ii) P.O.no. and date
iii) Drg. ref. no. pertaining to the panel.

21.0 PAINTING

Panel painting shall be done by the modern process of painting. All unfurnished surface of the steel
panel and frame work shall be sand blasted or suitably cured to remove rust, scale, foreign adhering
matter or grease. A suitable rust resisting primer shall be applied on the interior and exterior surface of
steel, which shall be followed by application of an undercoat suitable to serve as base and binder forth
finishing coat.

Details of Painting:-

Surface treatment by seven tank process

Paint type Powder coated. Pure polyester base grade A structure finish
Paint shade RAL 7032 for external & internal surface
Paint thickness Minimum 80 microns

22.0 RELAYS:

A. GENERAL REQUIREMENT

The main protective relays SCADA Compatible Numerical Directional/Non Directional O/C & E/F Relays
shall be of panel manufacturers own make. However, multinational company
manufacturing panel in India may import required/desired relays from their foreign counterpart with
same brand name at their own risk, cost and responsibility without hampering the stipulated
delivery schedule as stated in the tender notification.

All numerical relays shall be provided with Relay Failure Annunciation contact .

B. SCADA COMPATIBLE NUMERICAL DIRECTIONAL/NON DIRECTIONAL O/C & E/F RELAYS

The primary requirements of the relays are to protect the respective single circuit or double circuit
feeders and 33/11KV Power Transformers in the event of fault. The Directional/Non Directional E/F relays
shall provide suitable sensitivity for limited earth fault current.

The relay should be suitable for substation automation, primary circuit breaker operation through
SCADA from remote control room.

THE DETAILED SPECIFICATION OF Non-Directional O/C and E/F RELAY IS AS PER

ANNEXURE-I OF SPECIFICATION

THE DETAILED SPECIFICATION OF Directional O/C and E/F RELAY IS AS PER ANNEXURE-II OF
SPECIFICATION

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C. OTHER PROTECTIVE RELAYS

Differential relay shall be of numerical type

REF relay etc. may be of static type.

D. OTHER PARTICULARS RELATED TO ALL RELAYS

1) All shall conform to the requirement of IS: 3231 / IEC 255 and shall be suitable for operation
within a temperature range 0ºC to 55ºC and 95% relative humidity. Relays shall be suitable for
flush / semi flush mounting on the panel with connections from the rear, protected with dust tight
cases for tropical use and with transparent cover removable from the front.

2) All A.C. relays shall be suitable for operation at 50Hz. The current coils shall be rated for a
continuous current of 1 amp and the voltage coil for 230V normal. The contacts of the relays
shall be properly designed to prevent or minimise damage due to arcs which have to be broken
successfully against 30V +/- 10% volt DC. When open, the contacts shall withstand a voltage of
115% of the normal circuit voltage. The relays shall be designed for satisfactory operation
between 70% to 110% of rated D.C. voltage of the sub-station. The voltage operated relays shall
have adequate thermal capacity for continuous operation.

3) Timers shall be of static type. Pneumatic timers are not acceptable.

4) The Relays shall preferably be provided with suitable Seal-in-Devices. Relays should be immune
to all types of external influences like Electro static, Electromagnetic, Radio interference,
shock etc.

5) All the numerical relay should have provision for setting all the features available in the relay and
viewing those setting as well as different other parameters through both built in display unit as well
as through PC. All numerical relays shall have self monitoring feature with watch dog contact.
The supply of relay should be inclusive of necessary software and hardware for
interfacing with a PC, to be supplied by the manufacturer.

E. PROTECTION SCHEMES

E-1 PROTECTION SCHEMES FOR 33 KV FEEDER

NON-DIRECTIONAL OVER CURRENT AND E/F PROTECTION :

This relay shall be used for 33KV radial feeder. The relay shall
a) be three O/C & one E/F element type.
b) have IDMT characteristics with time current characteristics of 3 sec at 10 times
current setting.

C) have variable current setting of 50% to 200% of rated current and adjustable time setting.

d) have high set unit with current setting 500%-2000% for protection and 33 KV feeder
protection, with very low transient overreach.
e) Definite Time Sensitive Earth Fault Protection may be inbuilt function of Numerical over- current
Relay and shall have a variable current setting range minimum 1% to 40% in very small steps
of CT secondary current and wide range of definite time setting range minimum. 0.1
to 10 Sec. This relay shall be used in 33 KV feeder for detection of line to ground fault
current of both very low and high magnitude where the 33 KV system is grounded through
earthing transformer.

f) LED indication for numerical relays of different type of faults including phase identification.

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E-2 PROTECTION SCHEMES FOR 33 KV PARELLEL FEEDERS AT RECEIVING ENDS

DIRECTIONAL PROTECTION

Directional O/C & Directional Instantaneous E/F Relays shall be required for 33 KV parallel feeders as
specified in the schedule of requirement. Each Feeder shall be provided with 3 elements IDMT
Voltage polarized O/C Relays and single element voltage polarized E/F Relay. The O/C Relays shall
be IDMT type with high set element. The E/F Relay shall have directional sensitive E/F setting having
wide range of setting (1-40%) & wide range of definite time setting range minimum. 0.1 to 10 Sec.
The relay shall also have instantaneous unit. The relay shall have necessary P.T. fuse failure monitoring
scheme.

Characteristics:-

O/C Element: IDMT Current Settings & IDMT-50-200%, 0-3 sec, Inst.- 500-
with High Set Unit Operating time 2000%or 400-1600%

Selectable MTA for

Directional Relay should cover
MTA 1st quadrant in a non-
effectively grounded system

Polarized P.T. Voltage 110 V A.C.

E/F Element

Current Setting 1-40% (minimum.) in

very small steps

Operating Time of Relay Instantaneous

0.1 to 10 Sec in very

Operating Time of Timer small steps
Selectable MTA for
Directional Relay should cover
MTA 1st quadrant in a non-
effectively grounded system

Open Delta P.T. Voltage 63.5 V A.C.

The numerical directional relay shall have in-built feature for derivation of zero sequence voltage internally.
If separate IVT is required for derivation of zero sequence voltage for directional earth fault element, the
particulars shall be as per following Technical Parameters:-

1 Insulation Level 1.1KV

2 Over Voltage Factor 1.2 Cont./1.9 for 8 Hrs.
3 Transformation Ratio 110 V 3 / 110/ 3

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4 VA Burden/Phase 7.5
5 Accuracy Class 3P
6 No. of Phase Single
7 Type Epoxy Cast Resin Indoor Single Phase Voltage Transformer
3 nos. Single Phase P.T. shall be connected in primary as Star
8 Formation and Secondary as Open Delta with neutral of Primary and one end of Open
Delta earthed.

E-3 PROTECTION OF 33 KV INDIVIDUAL TRANSFORMERS

For protection of H.V. Side of the Transformers, following main protective relays are required

i) Numerical O/C protection.

ii) 2 sets Restricted E/F Relay shall be provided for HV and LV side of individual control
transformer panel.
iii) 1 set Differential Relay in addition to above, shall be provided for 10 MVA 33/11KV
transformer panel.

Differential Relay shall be

a) Provided at 33KV panel of the transformers to be protected. It shall be numerical

adjustable/variable percentage biased type differential relay.

Necessary software, cables, connectors and other accessories as required for download,
analyze data etc. shall be within the scope of successful manufacturer.

b) The relay shall be very fast in operation with an operating time less than 40 millisecond at 5
times setting.

c) The relays shall be inherently stable for external through fault conditions without affecting the
speed of operation for internal faults.

d) The relay shall have either a built in facility of ratio and phase angle correction or necessary
interposing Auxiliary current transformers of universal type, shall be provided in the respective
panel.

e) The relay shall be provided with 2nd harmonic restraint or any other inrush proof feature to
prevent operation due to magnetizing in rush current when the transformer is charged either from
HV or LV side. But this shall not affect the speed of operation for internal fault.

f) It shall be provided with 5th harmonic restraint features to prevent operation due to
possible over excitation of the transformer. This shall also not affect the speed of operation for
internal fault.

g) The relay shall have adjustable bias setting range 20% to 50% and adjustable operating setting
range of 10% to 50% at zero bias.

h) It shall have three instantaneous high set over current units for clearing heavy internal fault.

i) The relay shall be with 2-bias winding.

j) The relay shall be such that there will not be any necessity of changing the setting of
the relay whenever the transformer taps are changed from +5% to-10%.

k) The manufacturer has to furnish the type test report from CPRI/NABL accredited Govt.
recognized

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Test House and performance certificate from Power Utilities in India.

l) Differential relay shall have facility for setting, parameterization, downloading the storage data,
data captured by disturbance recorder etc. locally through PC. The necessary PC, Windows based
Licensed software for establishing the facility to be considered in the scope of the supply by the
Manufacturer.

m) The relay shall have disturbance recording (with time stamping) function with suitable no. of
analog and digital channels, Memory size and number of disturbances stored in the relay shall be
clearly indicated in the offer. No. of site selectable BI, BO and watchdog contact details,
communication port details (front, rear) along with necessary hardware and software details
shall be furnished.

E-4 RESTRICTED EARTH FAULT PROTECTION

The above protection shall be provided for 33/11 KV transformers at HV and LV side. The
Relay shall be:

a) Single pole type.

b) Current/voltage operated high impedance type with a suitable setting to cover the maximum
portion of transformer winding. Necessary calculation to prove the above winding coverage shall
be furnished along with the tender.
c) Tuned to the system frequency.
d) Have suitable nonlinear resistor to limit the peak voltage and stabilizing resistance.
e) Operating time shall be less than 40 ms.
f) Shall be standalone type.
g) Have suitable stabilizing resistor to prevent mal operation during external faults if necessary.

E-5 A set of D.C. Voltage Operated Aux. Relays with coil cut-off arrangement and 4No and 4 NC
contacts, hand reset with flag indicator type shall be provided for each Transformer for

(a) Buchholz Alarm

(b) Buchholz Trip
(c) Winding Temp. Trip & winding temp. alarm
(d) Oil Temp trip & Oil Temp. Alarm
(e) Low Oil Level Alarm
(f) Pressure Release Device Trip
(g) OSR for OLTC trip

Each Transformer Panel shall be provided with a High Speed Tripping Relay with coil cut- off
arrangement having 6 NO and 4 NC electrical reset with flag indicator type.

E-6 AUXILIARY RELAYS, TRIP RELAYS and TRIP COIL/ CIRCUIT SUPERVISION RELAYS

Auxiliary Relays- D.C. Voltage operated auxiliary relays provided with mechanically operated hand
reset indicator and sufficient no. of hand reset contacts shall be provided for protection
and supervision against transformer internal trouble/faults. No of elements and number of relays shall
be as per requirement of individual transformer.
For Trip Circuit Supervision Relays - All Panels should be provided with D.C. Voltage operated
Trip Circuit Supervision Relay having provisions for pre & post close supervision of Trip Circuit with set
of self-reset contacts provided for Trip Circuit Healthy Indication and Trip Circuit unhealthy indication&
Alarm in respect of Trip Coil/circuits of respective Breakers.
Tripping Relays- All Panels should be provided with D.C. Voltage operated High Speed Tripping Relays
having self reset contacts capable to make, carry and break trip coil current. Sets of Trip
Contacts shall be provided for Inter-tripping function of corresponding 11
KV Incoming Switchgear and closing blocking function of 33 KV & 11 KV Breakers in respect of

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Transformer Control Panels. Each set of trip relay shall have minimum two nos. NO and 1No. NC
contact as SPARES. The operating time of master trip relay shall be less than 40 ms and electrical reset
type.

E-7 TRIP CIRCUIT/COIL SUPERVISION SCHEME :

Trip circuit supervision scheme shall be such that testing of trip circuit healthiness is possible irrespective
of whether the C. B. is in the closed or open position. The Trip Circuit Healthy LED should glow
continuously in CB ON Position and on demand in C.B. O position. The rating of
dropping resistance in series with Trip Circuit Healthy LED shall be such that the Trip Coil should not get
damaged because of continuous current flowing through it.

E-8 Principal requirements of protective relays, metering equipments, auxiliary relays breaker control
switches etc. are as follows:

E-8-1 Ammeter:
Each circuit one ammeter shall be provided with the following :
Mounting Flush
Size 96 x 96 mm. case
Response Time 1 second
Operating Temperature Up to 55°C
Dielectric Strength 2 kV RMS for 1 minute
Auxiliary Supply 230 volt A.C, 50 Hz
Operating Current 1 A from CT Secondary.
Type Panel Mounting with 31/2 Digital Display.

E-8-2 Volt Meter :-

Mounting Flush
Size 96 x 96 mm. Case
Response Time 1 second
Operating Temperature Up to 55°C
Dielectric Strength 2 kV RMS for 1 minute
Auxiliary Supply 230 V A.C., 50 Hz
Frequency 50 Hz
Operating Voltage 110 V from PT Secondary.
Type Panel Mounting with 31/2 Digital Display.

E-8-3 Buzzer
One DC buzzer shall be provided in the panel for non-trip alarm. One DC Bell shall be provided
for Trip alarm and one AC Bell for Panel DC fail alarm.

E-8-4 High speed tripping relay electrically resettable type confirming to IS 3231

30 V or 110 V D.C to be decided during detailed

Aux. voltage
engineering stage
30V D.C., voltage band for satisfactory operation :
Coil rating
50 to 120% of rated voltage

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Operating Time 40 m. seconds nominal at rated voltage

Burden of relay coil
Low burden 40 Watt at rated voltage
watts (Max)
Operating temp -10 deg C to 55 deg C.
Operational indication for
Mechanical red colour Flag : Electrical Reset Type
each element
6 NO + 4 NC combination with additional hand
Contact Configuration
reset coil cut of contact (Seal in contact)
Contact ratings:

Make and carry A.C. 1250 VA with max 5 amp & 660 Volts
D.C. 1250 W dc with max 5 amp & 660 Volts
Make and carry for 3 sec. A.C. 7500 VA with max 30 amp & 660 Volts
D.C. 7500 W dc with max 30 amp & 660 Volts
Break A.C. 1250 VA with max 5 amp & 660 Volts
D.C. 100 W resistive 50 watt inductive with max
5 amp & 660 Volts
Insulation 2 KV RMS, 50Hz for 1 min.
2.5 KV/1 sec between all terminals & case as per IS
3231.
1 KV RMS, 50Hz for 1 min. across open contact
Type of mounting Flush

E-8-5 Numerical based differential protection relay with inbuilt current amplitude & vector group
compensation feature & also with differential high set element for two winding power transformer
compliant to IEC 60255.

30 V or 110 V D.C to be decided during detailed

Aux. voltage
engineering stage
C.T. secondary Selectable 1 amps / 5 amps for both HV & LV sides
Online display of HV & LV phase currents & differential current
Adjustable bias setting 10 to 50% In.
Operation based on fundamental frequency
Programmable HV/LV CT ratio of T/F vector group
Inbuilt REF protection
Inbuilt HV & LV side over current & earth fault protection
Inbuilt transformer trouble auxiliary relay
Backlit LCD display
Harmonic restrain feature
Storing facility of latest 5 fault events with real time clock
Password protection
Quiescent condition approx 4 watt
DC burden Under trip condition 30 Volt - approx 4 watt, 110
Volt - approx 7 watt.
Through current only approx 0.15 VA for 1 amp &
0.30 VA for 5 amp (per bias circuit)
AC burden
Bias & differential Ckt only: 2.8 VA for 1 amp & 3.2
VA for 5 amp.

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Two change over self reset tripping contacts & two

Contact arrangements annunciation contacts

Contact rating Make & carry 7500VA for 0.2 sec. with max 30 A &
300 V AC or DC carry continuously 5 amp AC or DC
break 1250 VA AC or 50 W DC resistive, 25 W L/R
0.04 s subject to max. 5 amp & 300 Volts

Current Input Six for differential & one for REF

Self diagnosis feature for healthiness of relay

Flush mounted / draw out type

23.0 Guarrantee:-

The panels shall be delivered to the various consignees of the EMPLOYER and shall be suitably packed
to avoid damages during transit.

The C&R Panel with relays with all integral parts of the Equipment will be guaranteed for the period of five
years from the date of last dispach.
In the event of any defect in the Equipment, relay, any integral part of the Equipment
arising out of faulty design, materials, workmanship within the above period, the supplier shall guarantee
to replace or repair to the satisfaction of EMPLOYER.
If the supplier fails to do so, within one month of receipt of intimation, EMPLOYER reserves the right to
effect repair or replacement by any other agency and recover charges for repair or replacement from the
supplier.

24.0 TESTS :
24.1 Type Test :

24.1.1 The Manufacturer should submit the Type test report including functional test for all the protective relays
and C&R panels carried out within five years from the due date of submission of tender from CPRI/NABL
accredited Laboratory/ Govt. Recognized test house or Laboratory on the tendered Items as per relevant
Standard & Tender Specification with the purchase order failing which the lot shall be rejected. The Type
tests for Numerical Relays is to be submitted as specified in Annexure-I & II of Relays specification.

24.1.2 Test at Factory:

The following Tests shall be carried out 6 copies of Test certificates shall be
submitted for approval. The Equipments shall only be dispatched after approval of the test certificates.

1. Checking of wiring of circuits and the continuity.

2. One minute applied voltage test. All Equipment on panel and small wiring shall be tested for
withstand voltage of 2000Volts to earth & between different voltage circuits.
3. Insulation resistance of the complete wiring, circuit by circuit with all equipments
mounted on the Board before and after H.V. test mentioned under 2 above.
4. Routine tests according to relevant National standard are on the Instruments, relays &
other devices.

25.0 INSPECTION:

25.1 Acceptance test at manufacturer s works in presence of purchaser s

representatives shall be carried out. The supplier shall give at least 15 days notice of the date when the
tests are to be carried out. Purchasers shall give the right to select any quantity of the item wise offered

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lot for testing, offered for inspection and in the event of failure in test(s), the purchaser shall have the
right to reject the offered equipments.

25.2 All relays, meters & annunciators provided in the control & relay panels are to be accepted only after
successful hundred percent performance testing at testing department of EMPLOYER.

25.3 The inspection may be carried out by the EMPLOYER at any stage of manufacturing.
The successful Manufacturer shall grant free access to the EMPLOYER's representative/s at a reasonable
notice when the work is in progress. Inspection and acceptance of any equipment under this specification
by the EMPLOYER, shall not relieve the supplier of his obligation of furnishing equipment in accordance
with the specification and shall not prevent subsequent rejection if the equipment is found to be defective.

25.4 The manufacturer shall keep the EMPLOYER informed in advance, about the manufacturing programme so
that arrangement can be made from stage inspection.

25.5 The EMPLOYER reserves the right to insist for witnessing the acceptance/routine testing of the bought out
items. The supplier shall keep the EMPLOYER informed, in advance, about such testing programme.

26.0 SPARES:

The manufacturer shall quote item-wise Unit Prices for all type of relays and other consumable spares
recommended by him. Such spare shall include Fuse Holders, Fuses, Indicating Lamps, essential
spare parts of Relays, Instrument, extra Control Switches etc. EMPLOYER may procure these items from
the successful manufacturer.

27.0 DRAWING & LITERATURE

Triplicate copies of the following drawings and literature shall be submitted along with the
order copy:-
(a) Principal dimension details of each unit cubicles, complete assembly of panel and proposed
arrangement of the Panel in a Control Room.

(b) Front and rear views of the Panel with instrument and device positions marked.

(c) Pictorial views of the Control Switches Terminal Blocks, Indication Instruments, Test Blocks and
exploded views of draw out type instructions and Fuse Blocks.

(d) Schematic Wing Diagram for Test Terminal Block.

(e) Illustrative, descriptive literature, General Technical Data & Specification of Devices.

f) make, type, particulars, literatures of each and every relay (protective & auxiliary), meters,
annunciators, switches, lamps, TBS, TTBS etc. along with bill of material in line with specification.

28.0 CONTRACT DRAWINGS & LITERATURE

In the event of an order materializing, the Supplier also submit four prints of each drawing for approval
of the EMPLOYER along with 2 sets of literature as mentioned in the spec.
The Contract drawings shall cover the followings:-

(a) Details of construction and dimensions of a cubicle and of the complete Panel.

(b) Template for foundation and details of Cable Trench and Cable Entry Holes in the
Foundation Platform.

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(c) Elementary diagrams of all controls, metering, protection annunciation and other circuits. All devices
shall be numbered according to ASA or international usage, which shall be separately coded.

(d) Cabling and wiring diagram of the cubicles and inter-connections between them. Ferrule numbers,
device number and grouping for cable take off shall be distinctly shown.

(e) Dimensional outline drilling diagram and special mounting arrangement if any, of such type of
various devices on the Panel.

(f) Inter-connection diagram between Control Panel and C.B. power and instrument transformer etc.

(g) Wiring Schedule for Control & Relay Panel.

(h) Internal wiring diagram of all devices and elementary wiring diagram of relays where internal wiring is
in triplicate. Construction details of switches, terminal blocks and test blocks etc.

(i) After approval, 10 sets of the final contract drawing for each set of Control & Relay Panels are to be
supplied by the Manufacturer. One set reproducible tracing of the above drawings in soft format shall
also be supplied.

In the event of contract being awarded, 4 copies of the following literatures shall be supplied along with
the drawings as mentioned:-

(a) Literature describing construction, operation, adjustment and rating specifications of all the protective
and auxiliary relays, recording instruments, metering instruments and control switches.

(b) Literature giving rating data, details and adjustments for calibration of the indicating
instruments.

(c) Calibration instruments for the metering instruments.

(d) List of spare parts, identification number of renewable parts of relays, instruments and switches
etc. with the help of which the EMPLOYER will be able to procure spare parts from the manufacturer
at any subsequent time.

(e) It is desired that the complete schematic drawing is provided on a permanently laminated/engraved
plate of suitable thickness which has to be bolted/riveted at the four corners on the inside face
of rear door. In addition, one more plate of similar type and dimension shall be provided on the
outside of the rear door providing guidelines and instructions for operation. The guidelines and
schematic to be provided on the plates shall be as per approved drawings.

29.0 DOCUMENTS TO BE SUBMITTED ALONGWITH THE OFFER:

The manufacturer shall invariably submit the following documents failing which the offers are liable for
rejection:-

29.1 Bill of Material (schedule-IA/IB/IC).

29.2 Documents supporting the qualifying requirements/past performance reports schedule-III).

29.3 Undertakings from relay manufacturer regarding (Schedule-IV) :

29.3.1 Non-phasing out of the relays for at least 10 years from the date of supply

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29.3.2 For extending technical support and back-up guarantee

29.4 Detailed catalogue/technical literature in respect of all components/accessories including bought-out items.

29.5 Names of supplier of bought out item.

29.6 List of testing equipment available with the Manufacturer.

30.0 QUALITY ASSURANCE PLAN

30.1 The Manufacturer shall invariably furnish QAP as specified in Annexure-III along with his offer the QAP
adopted by him in the process of manufacturing.

30.2 Precautions taken for ensuring usages of quality raw material and subcomponent shall be stated in QAP.

31.0 GUARANTEED TECHNICAL PARTICULARS:

Manufacturer shall furnish Guaranteed Technical Particulars of equipment offered mentioning thereon
Make & Technical particulars of each device as per schedule specified. Performance Guarantee will be
based on the Guaranteed Technical Particulars.

Schedule-II -- GTP for C&R Panel

Schedule-V GTP for Non Directional/ Directional O/C & E/F Relay

Schedule-VI GTP for Master Trip Relay

Schedule- VII GTP for Differential Protection Relay

The discrepancies, if any, between the specification and the catalogs and/or literatures submitted
as part of the offer by the manufacturers, the same shall not be considered and representations in this
regard will not be entertained.

32.0 Bus Configuration and Bill of material

32.1 33/11KV delta star individual control transformer panel having HV side control and protection. Single
main bus with bus section isolator scheme.

Circuit label engraved suitably at front and inner side

2 nos.

Section of painted and overlaid mimic diagram

1 no.

Circuit breaker control switch.

1 no.

Indicating lamps for circuit breaker ON/OFF, spring charged, trip circuit 1 & 2 healthy
6 nos. and auto trip indication.

Trip circuit supervision relay to supervise the TC 1 & 2 both under pre close and post
2 nos. close condition.

3 nos. 96 mm x 96 mm ammeter scaled suitably.

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volt meter of 96 mm x 96 mm
1 no.

Suitable space and wiring for non-tariff TVM for energy management.
1 no.

Three phase 4 wire test terminal block for above.

1 set

Auxiliary relay with test push button for panel DC supervision relay.
1 no
Fascia window type annunciator complete with accept reset and test PB but without
audible bell.
16 way
Triple pole, IDMTL, non-directional over current relay with setting range 50% - 200% for
IDMTL units and 500% - 2000% for high set unit.
1 no
2 nos Restricted Earth Fault Relay current operated having setting range 10% to 40% both for
HV & LV side of the Transformer.

High speed master tripping relay with contacts as required with lock out and coil
1 no supervision scheme complete.

Two bias Transformer differential relay (for 10 MVA only) with Interposing auxiliary CTs
(universal type) where ever necessary.
1 set

PT selector switch, two position PT-1/PT-2 switch, stay put type (16 A)

Space heater with On/OFF switch and thermostat.

1 no.
Two element DC operated auxiliary relay having hand reset type contact with hand reset
operating flag for transformer Buchholz trip and Buchholz alarm function. Each element
1 no. with 4NO+2NC Contact.

Two element DC operated auxiliary relay having hand reset type contact with hand reset
operating flag for transformer winding temp. trip and alarm function. Each element
1 no. with 4NO+2NC Contact.

Two element DC operated auxiliary relay having hand reset type contact with
hand reset operating flag for transformer Low Oil Level(Main Tank) and OSR(OLTC)
1 no. alarm
function. Each element with 4NO+2NC Contact.
Two element DC operated auxiliary relay having hand reset type contact with hand reset
1 no. operating flag for transformer Oil Temp. Trip and alarm function. Each element with
4NO+2NC Contact.

Two element DC operated auxiliary relay having hand reset type contact with hand reset
1 no. operating flag for transformer Main tank PRV trip and OLTC PRV Trip function. Each
element with 4NO+2NC Contact.

Two element DC operated auxiliary relay having hand reset type contact with hand reset
1 no operating flag for OLTC Buchholz trip and spare. Each element with 4NO+2NC Contact.

1 no. DC operated emergency lamp with switch.

1 no. Cubicle illumination lamp operated from door switch.

1 no. 15A, 3 phase plug & socket with switch.

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1 set Panel accessories as necessary.

1 set Other equipment, relays etc. as required to fulfill the scheme Requirement.

1 no Local/Remote switch

32.2 33KV single feeder line C&R Panel with Non directional O/C & E/F protection and
33KV parallel feeder line C&R Panel with directional O/C & E/F protection. Single main bus
with bus section isolator scheme.

2 no. Circuit label engraved suitably at front and inner side

1 no. Section of painted and overlaid mimic diagram

1 no. Circuit breaker control switch.

Indicating lamps for circuit breaker ON/OFF, spring charged, trip circuit 1 & 2 healthy
6 nos. and auto trip indication.

Trip circuit supervision relay to supervise the TC 1 & 2 both under pre close and post
2 nos. close condition.

ammeter of 96 mm x 96 mm scaled suitably.

3 nos.

Voltmeter of 96 mm x 96 mm scaled suitably

1 no

Suitable space and wiring for non-tariff TVM for energy management.
1 no.

Three phase 4 wire test terminal block for above.

1 no.

Auxiliary relay with test push button for panel DC supervision relay.
1 no.

Fascia window type annunciator complete with accept reset and test PB but without
12 way audible bell.

Triple pole, IDMTL, non-dir- over current relay as per clause 23

1 no

Single pole definite time sensitive E/F relay current operated having wide setting range
1 no. for single circuit line.

Triple pole, IDMTL, directional over current relay with setting range 50% - 200% for
IDMTL units and instantaneous high set unit -500% - 2000% applicable for parallel
1 no line feeder as per schedule

Single pole directional definite time sensitive E/F relay current operated having
wide setting range for single circuit line. NECESSARY IPTs ARE WITHIN THE
1 no SCOPE OF MANUFACTURER

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High speed master tripping relay with contacts as required with lock out and coil
supervision scheme complete.
1 no.

PT selector switch, two position PT-1/PT-2 switch, stay put type (16 A)
1 no.

Space heater with On/OFF switch and thermostat.

1 no.

DC operated emergency lamp with switch.

1 no.
1 no. Cubicle illumination lamp operated from door switch.

1 no. 15A, 3 phase plug & socket with switch.

Panel accessories as necessary.

1 set
1 no Local/Remote switch

1 set Other equipment, relays etc. as required to fulfill the scheme Requirement.

32.3 Common items:( where ever mentioned)

96 mm x 96 mm voltmeter scaled suitably.

1 no.

3+3 nos. PT supply Indicating lamps, red-yellow-blue for each PT.

Voltmeter selector switch, 4-position, RY YB BR OFF.

1 no

Audible bell and hooter for trip and non-trip fascia annunciation.
1 set

AC operated single element, auxiliary relay having only self reset contacts and
1 no with
reverse flag for incoming AC supply supervision with test push button.
DC operated, two element, auxiliary relay having only self reset contact and
1 no with
reverse flag for incoming DC and alarm bus DC fail supervision.
2 nos. Test push button for above.

Single element AC operated auxiliary relay having self reset contact only for
1 no incoming
DC and alarm bus DC fail alarm cancellation.
Push button for incoming DC and alarm bus DC fail alarm accept.
1 no
Indicating lamp for incoming DC and Alarm bus DC fail indication.
1 no
AC operated buzzer for incoming DC and Alarm bus DC fail audible alarm.
1 no

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Annexure - IV

Standard Make of Relay and Fitments

1. Relays Schneider, ABB, Siemens, Alstom

2. Breaker Control Switch/ Kaycee/Recom/Switron

Local- Remote switch

3. Ammeter/Voltmeter Kaycee/ Recom

Selector switch

4. Static Ammeter/ AE/RISHAV/Secure

voltmeter

5. Push Buttons Vaishno/Teknic/Lumen/STS

6. Indicating Lamps with Vaishno/Teknic/Lumen/STS

lenses

7. Panel wiring Finolex/Havvels/ KEI/ R. R. kables

8. Hooter/Buzzer/Bell Vaishno/STS/JVS/Bharani

9. Annunciator MINILEC/ALAN/ INSTALARM/EAPL

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Annexure-V
Legend of Devices associated with 33kV C & R Panel

Symbol
Description Particulars
Reference

A1-A2-
Ammeter As specified
A3, Ah

V Voltmeter As specified

VS Manual Voltmeter Selector Switch As specified

EM Tri-Vector Meter As specified

CS Control switch T-A/T-N-A/C-C spring return type As specified

L/R Local/Remote switch As specified

IL-R CB ON Indication Red lamp As specified

IL-G CB OFF Indication Green lamp As specified

IL-W Trip /Close signal received from Remote Indication white lamp As specified

IL-B ring charg Indication Blue lamp As specified

IL-A CB tri Indication Amber lamp As specified

PB Push Button As specified

DC operated electric Buzzer and Microprocessor based Electronic

annunciator with built in watch dog and first fault indication facility.
As specified
ANN The annunciator shall have provision for trip and non trip
alarm functions and Accept/Test/Reset/Mute Push buttons

H,HS,TH Heater, Heater Switch, Thermostat As specified

FS Fuse As specified

LK Link As specified

MCB1 MCB 2 pole 32 A for DC supply As specified

MCB2 MCB 2 pole 16 A for AC supply As specified

MCB3 MCB 2 pole for spring charging motor supply As specified

MVS Manual PT selector switch As specified

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IR-I Remote inter tripping contact from 33 kV Transformer Control and As specified
relay Panel

TC Tripping Coil As specified

CC Closing Coil As specified

86 Tripping Relay for Tripping function As specified

52 Vacuum Circuit breaker As specified

52a,52b NO and NC contacts of Breaker Auxiliary switch respectively As specified

PT Potential Transformer As specified

CT Current Transformer As specified

TTB Test Terminal Block As specified

51/50 R- O/C and E/F protection As specified

Y-B-N

67 R-Y- Directional O/C and E/F protection As specified

B-N

64 Restricted Earth Fault Protection As specified

87 Differential Protection As specified

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SCHEDULE-I A
(To be submitted, duly filled in, along with the offer) Bill of materials for 33 KV feeder C&R panels

Sr.
No Description Quantity Make, Type &
design
1 Circuit label 1 No.

Mimic section(Brilliant green paint to shade

2 No.221 of IS 5 to be used) 1 No.

3 T-N-C type control switch for circuit breaker. 1 No.

4 Indicating LEDs for

Spring charge indication(Blue) 1 No.
Trip circuit healthy indication(white) one each for 2 Nos.
Trip ckt 1 and Trip Ckt 2 1 No.
Breaker 'ON' indication(Red) Breaker 'OFF' 1 No.

indication(Green)

5 Push button for

Trip circuit test 1 No.
4 Nos.
Alarm Accept/Reset/Test/Mute

Numerical non-directional IDMT over current and

earth fault relay with high set instantaneous trip
feature 1 No.
6

High speed Master tripping relay (Electrically

7 resettable) 1 No.

12 window annunciation scheme with accept,

8 reset and LED test push button with self resetting 1 Set
audible alarm.
9 Ammeter (96 mm x 96 mm.) 3 Nos.

10 Voltmeter (96 mm x 96 mm.) & selector switch. 1 Set

11 Local / Remote switch 1 Set

Internally mounted

1 Space heater and control switch 1 Set

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1Set
2 Cubical illumination lamp and door switch

1 set
3 Power Plug, socket and control switch

Alarm bell for trip 1 No.

4
5 Alarm cancellation relay 1 No.

6 Alarm buzzer for non trip with auto-stop feature 1 No.

(with variable time setting 0-60 seconds)

7 MCBs As required
As required
Fuse and Links
8
As required
Control wire
9
SCHEDULE-I B
Bill of materials for 33/11KV Transformer C&R panels with differential protection

Sr. Make ,Type

No Description Quantity and design

1 Circuit label 1 No.

Mimic section (Brilliant green paint to shade No.

2 221 of IS 5 to be used) 1 Set

3 T-N-C type control switch for circuit breaker. 1 No.

4 Indicating LEDs for

Spring charge indication(blue) 1 No.

Trip circuit healthy indication(white) ) one each for Trip

ckt 1 and Trip Ckt 2 1 No.

Breaker 'ON' indication(Red) 1 No.

Breaker 'OFF' indication(Green) 1 No.

Push button for Trip Circuit Healthy Test, Alarm

accept/Reset/Test/Mute
5 5 NoS.

6 Trip circuit Healthy test 1 No.

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Numerical non-directional IDMT over current and earth

7 fault relay with high set instantaneous trip feature 1 No.

8 High speed master tripping relay (electrically resettable) 1 No.

Space for HT Static TOD Tri-vector Energy meter and

9 TTB. 1 No.

10 Ammeter (96 mm x 96 mm.) 3 Nos. and 1 No.

11 Voltmeter (96 mm x 96 mm.) & selector switch. 1 Sets

12 Transformer differential numerical relay 1 No.

16 window annunciation scheme with accept, reset and

13 LED test push button with self resetting audible alarm. 1 No.

Auxiliary relay for main tank Buchholz Alarm/trip (2- element)

14 1 Set

15 Aux. relay for winding temp Alarm/trip (2-element) 1 Set

16 Aux. relay for OLTC Buchholz Alarm/trip (2-element) 1 Set

Aux. relay for low oil level alarm(Main Tank) & 1 Set
17 OSR(OLTC) Trip (2-element)

18 Aux. relay for oil temp alarm/trip (2-element) 1 Set

Aux. relay for Main tank PRV & OLTC PRV Trip (2- element) 1 Set
19

Internally mounted

1 Space heater and control switch 1 No.

2 Cubicle illumination lamp with door switch. 1 No.

3 Power plug with control switch 1 No.

4 MCB. As required
As required
Fuse and Links
5
6 Control wire As required

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SCHEDULE-IC

(To be submitted duly filled in alongwith the offer)

Bill of materials for 33/11KV Transformer C&R panels without differential protection.

Sr.
Description Quantity Make and Type
desig

1 Circuit label 1 No.

2 Mimic section (Brilliant green paint to shade No.221 of 1 Set

IS 5 to be used)

3 T-N-C type control switch for circuit breaker 1 No.

4 Indicating LEDs for

Spring charge indication(blue) 1 No.

Trip circuit healthy indication (white) one each for Trip 2 Nos.
Ckt 1 and Trip Ckt 2

Breaker 'ON' indication (Red) 1 No.

Breaker 'OFF' indication (Green) 1 No.

Push button for Annunciation AC/RE/TEST/MUTS & Trip Circuit

5 Healthy 5 Nos

6 Numerical non-directional IDMT over current 1 No.

and earth fault relay with high set instantaneous trip feature.

7 High speed tripping relay (electrically resettable) 1 No.

8 Space for HT TOD Tri-vector Energy meter and TTB. 1 No.

9 Ammeter (96 mm x 96 mm.) 3 Nos.

& 1No
10 Voltmeter (96 mm x 96 mm.) & selector switch. 1 Set

11 16 window annunciation scheme with accept, reset and 1 No.

LED test push button with self resetting audible alarm.

Auxiliary relay for main tank Buchholz Alarm/trip (2- element)

12 1 Set

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13 Aux. relay for winding temp Alarm/trip (2-element) 1

Set
14 Aux. relay for OLTC Buchholz Alarm/trip (2-element) 1
Set
Aux. relay for low oil level alarm(Main tank)
15 /OSR(OLTC)Trip (2-element) 1
Set
16 Aux. relay for oil temp alarm/trip (2-element) 1
Set
Aux. relay for Main tank PRV / OLTC PRV Trip (2- element)
17 1
Set
Internally mounted

1 Space heater and control switch 1 No.

2 Cubicle illumination lamp with door switch. 1 No.

3 Power plug with control switch 1 No.

4 MCBs, fuses, links, control wiring, etc. As required

5 Fuse and Links As required
6 Control wire As required

NOTE: THE MANUFACTURERS MUST HAVE TO SUBMIT SEPARATE BILL OF MATERIAL FOR
DIFFERENT TYPE OF PANELS WITH THE GUIDELINE AS MENTIONED ABOVE, FURNISHING
THE TYPE AND MAKE OF EACH ITEM.

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SCHEDULE - II

DETAILS OF RELAYS, METERS, EQUIPMENT& DEVICES AS OFFERED IN SCHEDULE OF 33

KV SIMPLEX TYPE CONTROL AND RELAYS PANEL TO BE FILLED UP BY THE MANUFACTURERS
ALONGWITH SUBMISSION OF SUPPORTING DOCUMENTS

Sl. Description Make And Type Brief Description, with

Country Of (Catalogue CT/PT details, contact
No.
Manufacture to be enclosed) configuration, Input/Output
details, characteristics,
range, suitability etc. for
clear perspective.

A SURFACE MOUNTING DEVICES

1 Circuit Level

2 Mimic Diagram

3 Circuit Breaker Control

Switch
Spring return lost motion type
4 Ammeter 96 mm sq. for
C.T.
Secondary rated Current 1A Scale
0-
5 Voltmeter 96 mm Sq. for
P.T.
Secondary 110 VAC (L/L) Scale 0-
40
6 Voltmeter Selector Switch 6 way
&
off position having break
before make contact
7 Test Terminal block suitable for
3
phase 4 wire system with wire rear
connecting studs having provision
of sealing arrangement
8 Multi way micro processor
based
Electronic Annunciator with
building- system watchdog first
fault indications and red &
yellow coloured windows with
inscription for Trip & Non Trip
9 Indicating Lamps led type 63.5
VAC
for P.T. Supply indication
with

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10 Indicating Lamp LED type 230

VAC
for Panel D.C. Fail
Common
11 Indicating Lamp LED type 30 VDC
for
CB ON/OFF Auto up Spring Charge
Trip Circuit Healthy Indication with
RED/GREEN/ AMBER /BLUE
12 Push Button for Panel DC fail test

13 Push Button for including AC fail

test

14 Push Button for non trip Panel

DC
fail Alarm Accept
15 Push Button for Annunciator
Alarm
Test / Mute/Accept/Reset
16 3 Element normal IDMTL
over
current Relay with
instantaneous high set unit
17 Single Element
Instantaneous
sensitive Earth Fault Relay
with
18 Triple Pole Directional
Voltage
polarized Over Current Relay with
Directional High Set Unit on all
Element
19 Single Pole Directional
Voltage
polarized Instantaneous
sensitive
E/F Relay with timer

20 Hi balance Instantaneous
Restricted
Earth Fault Circulatory Current
Fault
Relay

(a) HV side of Power Trf. (b) LV

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21 Single Element High Speed

Tripping
Relay with electrically reset
Contact
& H/R flag/indication with

22 Two Element 30 V DC
Voltage
Actuated Auxiliary Relay with HR
Contacts & HR/LED Flag/indication
for Transformer Internal Trouble
functions

23 Single Element 30V DC

Voltage
Actuated Auxiliary Relay with self
Reset Contact & Reverse Flag
indication for Panel DC Supply fail
function
24 Single Element 230V AC
Voltage
Actuated Auxiliary Relay with self
Reset Contacts & Reverse Flag
indication for incoming AC
Supply fail function
25 30 V DC Voltage operated Relay
for
Trip Circuit supervision purpose
with self reset contact
26 Single Element 230V AC
Voltage
Actuated Auxiliary Relay with self
Reset Contacts without Flag
indication for panel DC fail Alarm,
Accept
27 Additional Involvement of
Single
Element 30V DC Voltage
Actuated
28 Extra Involvement of Auxiliary
Relay
for not having sufficient contacts
to achieve required functions
29 Space & wiring for
housing
purchaser s projection mounting
type Energy meter(not within the
scope of manufacturer
30 Common Electronic DC
bell/Buzzer
Trip & Non-Trip Alarm functions
31 Common Electronic AC Ball for
Panel
DC fail Alarm functions

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32 Biased differential relay for 10

MVA
Trf. Control & Relay Panel
B Inside Mounting Devices

1 230V AC Cubicle illuminating

lamp
with door operated
Switch/Toggle
2 30V DC Emergency Lamp
with
Toggle Switch
3 230C AC 60W space heater
with
thermostat & Toggle Switch
4 15A Double V AC Combined 2/3
pin
plug and socket with Switch
5 15A Double Pole MCB for
Incoming
AC Supply
6 Fuse

7 Links

8 Terminals

9 Earthing Arrangement

10 Interposing P.T. for Directional

Relay
if required
11 Interposing Universal type CT
for
Differential Relay if required

Note: All surface mounting devices excepting Energy meter,TTB & Bells are flush
mounting type As per
Schedule requirement.

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Schedule-V

GTP for Numerical Feeder Protection Relay

Feature and Function Supplier details

Sl. No.
1.1 Make, Type, Model No and Version
No
and Ordering Code
1.2 Conformance to

i. IEC255-4

ii. IEC 61850

1.3 No. of CT inputs for O/C and

E/F
Protection
1.4 Type test report submitted(y/n)

1.5 Relay shall be of Numeric Design

1.6 Relay designed for bay protection

and
Control
1.7 Size of Relay LCD screen

1.8 Relay is equipped with CB close and

open
key/push buttons
1.9 Relay has following protection functions:

a. Three phase over current b. Earth fault

c. Thermal overload function

d. Broken conductor protection function e.

Circuit Breaker Maintenance function

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2. a. One time delayed element and two

high set elements

b. Setting range and step for IDMT element for

both current and Time Multiplier Setting

c. Selectable Current/Time Curve for

IDMT element

d. Setting range and step for high set

elements for both current and time delay

10. Sampling rate and frequency of analog

signal

11. Whether remote controllable from

SCADA

12. a. No. of Digital Inputs

b. Voltage rating of Digital Inputs

c. Provision of testing without current

injection

13. Supervision for CB open and Closed

status

14. No. of programmable LEDs and no. of

Latched LEDs

15. Analog Measurement and display

supported

16. Fault Record storage capacity

17. Event storage capacity

18. Disturbance record storage capacity

19. MMI with keypad and LCD provided

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20. Rated DC Supply and tolerance

21. Rating of CT/PT secondary

22. Rated frequency

23. a. Operating ambient temperature &

humidity

b. Withstanding capability of
Electromagnetic Interference as per
relevant part of IEC 61850

24. Mounting

25. Watchdog

26. a. Nominal Feeder current

b. CT Ratio setting

c. Earth fault current with time delay IEC

nd
Curves, 2 stage for instantaneous
trip(less than 50 ms)

d. High set with delay

e. IEC Curves for all O/C and E/F have user

selectable?

27. a. No. of Digital Output Contacts

b. Contact rating

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28. Mode of Time Synchronization

29. Type of Lugs and terminators

30. MTBF

31. Lifespan

32. Compliance to Type Test

33. Communication Port

a. Rear port- details b. Front port-details

34. Whether Communication Ports are

native to the Relay

35. Protocol supported for Rear Port

36. Protocol supported for Front port

37. Start and trip output contacts are freely

programmable

38. Cable for connection of Relay to

laptop(USB port) along with converter and
power supply if required for relay local setting

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39. Basic application software for setting

change, parameterisation

40. CD with software(licensed ) to download

disturbance recorder, event log and
evaluation of those records

41. Graphical configuration tool for I/P, O/P

and functional building block for
protection and control

4 Any other software required for

2 integration with SCADA.

------------------------------

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Schedule-VI

GTP for Master Trip Relay

Sl. No. Description Manufacturer s Response

01. Manufacturer Name

02. Type and designation

03. Electrical reset

04. Mounting

04. High Burden relay

05. Operating Time

06. Rated DC supply

and
tolerance
07. No. of NO Contact

08. No. of NC Contact

---------------------------------

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Schedule-VII

GTP for Numerical Based Differential Relay

Description Manufacturer s Response

Manufacturer Name
Type and designation
Rated DC supply and
tolerance
C.T. secondary current
Adjustable bias setting
Operation philosophy
Whether Programmable
HV/LV CT ratio of T/F
vector group provided
Inbuilt REF protection
provided
Inbuilt HV & LV side over
current & earth fault protection
provided
Inbuilt transformer trouble
auxiliary relay provided
Display Type and details
Whether Harmonic restrain
feature available
Details of Event Recording
and storing facility
Password protection
DC burden
AC burden
Contact arrangements
Contact rating
Current Input
Self diagnosis feature
provided
Mounting Arrangement
Communication port Details

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ANNEXURE-I

Technical specification for IEC 61850 compliant non- Directional O/C and E/F Relay with Bay
control
features

Sl. Feature and Technical requirement

No. Function
1 Purpose It is intended to automate the Switchgears specified in the scope
and of supply
application and use Communicable Numeric relays for Protection, Control,
Metering and Status monitoring. This specification is based on
the understanding that an integrated Automation System along
with protections shall be provided and same shall have
provisions for Integration with SCADA system. All the feeders shall
be remote controlled from SCADA and from the local
console of the numerical relays.

Numerical multifunctional combined Microprocessor based Feeder

protection and management relay to protect the 33kV Feeder from
all electrical and other faults along with reporting system,
Disturbance record for fault analysis. Manufacturer should comply
with any especial requirement or feature asked for retrofitting the
relays. Relay should be IEC 61850 compliant. Relay should have 4
CT input for O/C and E/F protection. There should be option for
derivation of E/F internally.

2. Main 1. Relay should have minimum two group of setting. Setting group
Protection changeover required from digital status input.
Feature 2. Electrical over load protection with selectable IEC curves with two
stage, first stage to be used as Definite Time / IDMT and second
stage to be used as high set for short circuit protection.
3. Earth fault protection in two stages with IEC characteristics. First
stage to be used as IDMT/Definite Time and second stage to be
used as instantaneous elements. Earth fault element should be
suitable for both CBCT and residual type CT connection.
4. Negative phase sequence Protection with IEC Curves.
5. CB Fail Protection & time settable as per user.
6. The relay should be immune to DC switching while carrying
current i.e. no spurious trip should be generated if relay DC
is made On and Off
7. The relay should conform to the IEC255-4 or BS 142 for
Inverse time characteristics.
8. The relay should have features to monitor for broken conductor
and CB opening time

3. Processor feature Relay shall be completely Numerical with protective elements

having software algorithm based on sampling of Analog inputs.
Sampling Rate of Analog Signal: The sampling rate should be
1000 Hz for 50 Hz signal or better for each analog channel.

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4. Operational The operation of Relay shall be possible both locally from the
Philosophy Switchgear
and remote & Local Work station. The local position shall be
displayed in remote / local workstation and remote operation shall
be blocked if the switch is in Local. Clear control priorities shall
prevent initiation of operation of a single switch at the same time
from more than one of the various control levels and there shall be
interlocks among various control levels. The priority shall always be
with the lowest enabled control level. Relay accuracy shall not be
affected by system frequency fluctuation.

5. Status/Optical 1. Minimum 7 number status inputs are required

Inputs/Digital inputs 2. All status inputs should be 30 V DC/110 V DC (will be mentioned
during detailed Engineering as per requirement).
3. Setting group is required to be changed with any Digital input
status.
4. Trip circuit supervision with DI status
5. The digital inputs shall be acquired by exception with 1ms
resolution. Contact bouncing in digital inputs shall not be assumed as
change of state.
6. Relay should have comprehensive self diagnostic feature with remote
indication of relay failure and alarm shall be generated without
tripping of circuit
7. Provision of Testing output relays without any current injection.
8. No. of programmable LEDs - at least 4 nos. with latching option.

6. Main measuring All measurements should be in primary quantities. Minimum

and following
reporting feature displays are required in alpha numeric:-

1. Three phase (Positive sequence) current

2. Neutral(zero sequence) current
3. All the trips should have clear indication on the relay terminals
4. Resetting should be selectable as hand reset or auto reset.
5. The default relay LCD shall be user defined to display primary
circuit loading.
7. Memory 1. The relay setting and programming should be stored in EEPROM
and so that during Aux. Power failure the said data is not lost.
2. Relay should have event log, trip log and DR record. All logs should
Recording Feature
go in to history.
3. All tripping of relay should initiate DR in auto without extra binary
input. Triggering of DR with binary input should be user configurable.

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4. The last 2 fault DR records should be in flash memory and DR will

not erase in case of DC supply fail for more than 2 days.
5. Should be able to record at least 5 Oscillographic disturbances and
5 fault records and 250 event records.
6. Minimum Four no. of latest trip log with cause of trip should be
stored in memory along with date and time stamping. The
memory should not be lost with the switching off of DC.
7. The relay should have fault-recording feature with
current waveform and Digital Input status. The fault waveform
should consist of minimum four current waveforms of three
phase current and zero sequence current and DI status. Triggering
time for Pre and Post should have user selectable. This record
should be in flash memory for minimum 7(seven) days even after
switching off the DC supply.
8. The fault should be date and time stamped.
9. Communication protocol IEC 61850.

8. Auxiliary Supply 30 V or 110 VDC (will be mentioned during detailed

Engineering as per requirement) to - 25% to + 10%, 2 wire
unearthed system. Necessary software shall be in-built for proper
shutdown and restart in case of power failure. Auxiliary supply
burden will be around 20Watt.

9. Rated 5/1 Amp(User selectable) , CTs used to be protection class

CT/PT
secondary
10. Rated frequency 50 HZ +/- 5%

11. Ambient condition 1. Operating ambient temperature upto 55 Deg C

2. Operating Humidity upto 100 %
3. Relay shall meet the requirement for withstanding
electromagnetic interference according to relevant parts of IEC
61850. Failure of single component within the equipment shall
neither cause unwanted operation nor lead to a complete system
breakdown.

12. Module 1. Relay should be flush mounted type

and 2. If module is drawout type then it should have CT shorting facility
of make before break type.
Mounting
3. Mounting in switchgears located in non AC rooms.
4. Galvanic isolation between field connection and relay hardware
should be there.

13. Watchdog and The relay should have facility to monitor the healthiness of its
self circuits and components by own monitoring system. In case of
monitoring any problems, the alarm should be generated by one of the
output contacts. The alarm as soft signal to be sent to
SCADA system as well. Necessary support

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documentation explaining the self diagnostic feature shall be

furnished Watch dog contact shall be provided in addition to
required 7BI and 7 BO.
14. Settings Approximate settings possible should be as follows:-

1. Nominal Feeder current 2% to 110 %

2. CT Ratio setting 10-1000(approx.)
3. Earth fault current 5 to 40% with time delay IEC Curves,
nd
2 stage for instantaneous trip(less than 50 ms)
4. Over current trip- 50% to 200% of 1/5 Amp with time delay
as per IEC Curves.
5. High set with delay 200% to 2000%
6. IEC Curves for all O/C and E/F have user selectable.

15. Output Relays Minimum 7 number output relays are required out of which

1. One potential free change over contact should be provided for

start inhibit of relay.
2. All o/p contact should be freely programmable.
3. Rating of trip contacts:-
a) Contact durability>10K operation
b) 15 Amp make and carry for 3 sec for trip contact c) Make
and carry for trip contacts L/R<=40ms Rating of Alarm contacts:-

a) 8 Amp make and carry continuously for 5 sec.

Testing of Output relays through keypad on relay fascia and

relay HMI software. Output relay dwell time shall be user
programmable or fixed at
100ms.

16. Relay software 1. The relay should have native IEC 61850 Communication Protocol.
and 2. Should have password protected key padlock.
Man 3. Necessary software for relay setting , retrieving DR, event log, trip
Machine log should be supplied by the Manufacturer. Necessary License is
to be issued for EMPLOYER, if required.
Interface 4. Manufacturer has to supply communication hardware for relay
setting, DR downloading from front port. This device should be
compatible to USB/Ethernet port.
5. It shall be possible to transfer the data stored in the DFR
to computer on IEEE/COMTRADE format. The data format shall be
compatible for dynamic protection relay testing on relay test kit.
COMTRADE data viewing software to be provided.
6. Multiuser/Corporate license for installation on minimum 7 nos. of
PCs.

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17. Date and time Date and Time stamping with faults and record. The clock
should be powered from internal cell and should not required
setting after every DC switching. The internal cell life minimum 5
years. Time synchronization by IRIG-B or SNTP. For time
synchronization through SNTP is to be provided from clock signal
coming from RTU. In case of IRIG-B, time synchronization will be
done with GPS clock signal from GPS receiver located at substation.

18. Lugs and terminators All CT and PT terminals shall be provided as fixed (screwed) type
terminals on the relay to avoid any hazard due to loose connection
leading to CT opening or any other loose connection. Necessary
amount of lugs should be supplied along with each relay for CT
connection and control wiring.

19. Manuals, 1. The relays should be supplied with manuals with all technical
Drawings and operating instructions.
and Literature 2. All the internal drawings indicating the logics and block
diagram details explaining principle of operation should be
given at the time of supply.
3. Mapping details shall be submitted in IEC format.

20. Standard 1. MICS document (model implementation conformance

documentation per statement)
Relay, according 2. PICS(protocol implementation conformance statement
to IEC 61850 3. Conformance Test certificate from KEMA/CPRI.
4. PIXIT document
All the above mentioned certificates shall be submitted.
5. ICD file
6. SCD file

21. Extendibility The Manufacturer shall provide all necessary software tools along
in with source codes to perform addition of bays in future and
Future complete integration with SCADA by the User. These software
tools shall be able to configure relay, add analog variable, alarm
list, event list, modify interlocking logics etc. for additional
bays/equipments which shall be added in future.

22. Lifespan The supplier should mention following:-

1. Product maturity: The Manufacturer should mention the time

period for which the product is in the market
2. Expected production life
3. Hardware/Firmware change notification process. Upgrades to be
provided free of cost within the Guarantee period/5 years
whichever is later, if needed.
4. Lifespan of standard tools and processes for relay configuration,
querying and integration.

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23. Standards The relay should conform to the IEC255-5 or equivalent BS /

ANSI for
following:-

1. Overload withstand test

2. Dielectric withstand: 2kV in common, 1 kV in differential mode
3. Impulse Voltage: 5kV in common, 1kV in differential mode
4. Insulation resistance>100 M-ohm.
5. Vibration: Shock and bump and Seismic
6. Storing and transportation
7. Radio Interference: IEC 61000 for high frequency
disturbance, Transient disturbance, Electrostatic discharge
8. KEMA Certification for the particular model offered with
respect to IEC61850 Protocol.

24. Communication Port 1. Two nos. IEC 61850 protocol compliant Ethernet RJ45/F.O port for
communication with SCADA system through two managed
Ethernet Switches operating in redundant mode. The
communication shall be made in 1+1 mode between individual IED
to Switch, such that failure of one set of LAN shall not affect the
normal operation of SCADA. However, it shall be alarmed in
SCADA.
2. Functioning of Relay shall not hamper to fault occurring any
interconnected relay.
3. One Front port Ethernet RJ45/USB 2.0 for relay parameterization
and configuration etc. with the help of PC. In case RS-232 port
offered, suitable interfacing cable with one end having RS 232 port
and other end USB 2.0 to be provided to connect with PC free of
cost.
4. Relay should generate GOOSE message as per IEC 61850 standard
for interlocking and also ensure interoperability with third party
relays.

25. Name Plate Each IED shall be clearly marked with manufa Name, type,
and serial no. and electrical rating data. Name plates shall be made of
marking anodized aluminium with white engraving on black surface.

26. Performance Relays will be guaranteed for the period of five years from the
Guarantee date of last dispach.
Any problem in the said period should be attended free of
charge
inclusive of repair/replacement of relays/ component (both H/W,
S/W).

27. Type Test Dielectric Withstand Test IEC 60255-5

High Voltage Impulse Test, class III --- IEC 60255-5(5kV
peak, 1.2/50

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micro Sec;3 Positive and 3 negative shots at interval of 5 Sec.)

DC Supply Interruption ---- IEC 60255-11
AC Ripple on DC supply ---- IEC 60255-11
Voltage Dips and Short Interruptions --- IEC 61000-4-11
High frequency Disturbance ---- IEC 60255-22-1, Class III
Fast Transient Disturbance ---- IEC 60255-22-4, Class-IV
Surge withstand capability ---- IEEE/ANSI C 37.90.1(1989)
Degree of Protection
Electromagnetic compatibility
Mechanical stress/vibration test
Temperature withstand
Type test reports for the above tests shall be submitted for the
approval of EMPLOYER along with Tender, failing which order may
be rejected. Wherever the above mentioned standards and IEC
61850 overlap, the latter will prevail.

28. Training Suitable training to be imparted to employer persons on the

following items:-

1. Relay setting and parameterization

2. Relay configuration with respect to I/P, O/P and functional
block for protection.
3. GOOSE configuration.
4. Configuration and Interfacing required for third party
SCADA System Integration.
5. Diagnostic features
The details of syllabus to be finalized with EMPLOYER.

29. Service Charge Firm rate shall be quoted separately for commissioning and
for integration of Relay with SCADA as per format. This rate shall
Commissioning be valid for three years from due date of submission of tender.
Engineer However, the above cost will not be considered for evaluation.

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Inter-operability test:-

After fulfilment of the above Q.R. inter-operability test of the offered relay (other than Make & Model used
in EMPLOYER) with the existing relay in EMPLOYER Network will be tested in EMPLOYER Distribution
Testing Department, EMPLOYER for which due intimation for supply of sampled of offered relay will be
given to the Manufacturer. The Manufacturer needs to submit the said relay to Distribution Testing
Department, EMPLOYER within one week from the said intimation.

The offered relay will only be accepted after fulfilment of above Q.R. & successful inter-operability test
at EMPLOYER system.

Checklist for Bill of Material for supply

Sl. No. Material

1. Relay (Model No.) Qty as per Tender

2. Lugs suitable for current and control, Qty as per Tender X

wiring Number
of TBs in relay + 20%
extra.
3. Cable for connection of Relay to 10 set
laptop(USB port).
Along with converter and power
supply if required for relay local
4. tti
Manual, Hard copy in good quality 10 set
paper properly
bounded
5. Copy of Type Test certificate along with With offer
manual
6. Basic application software for setting 10 nos.
change,
7. CD with software(licensed ) to 10 nos.
download
disturbance recorder, event log and
evaluation of those records
8. Graphical configuration tool for I/P, 10 nos.
O/P and
functional building block for protection
9. Any other software required for 10 nos.
integration with
SCADA.

N.B All the above tools/ Software should be compatible to WINDOWS XP/WINDOWS
NT/WINDOWS 7 Operating System.

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ANNEXURE-II

Technical specification for IEC 61850 compliant Directional O/C and E/F Relay with Bay
control
features

Feature and Technical requirement

Sl. No
Function
It is intended to automate the Switchgears specified in the scope of
supply and use Communicable Numeric relays for Protection, Control, Metering
and Status monitoring. This specification is based on the understanding that an
integrated Automation System along with protections shall be provided and
same shall have provisions for Integration with SCADA system. All the
feeders shall be remote controlled from SCADA and from the
local console of the numerical relays.

Numerical multifunctional combined Microprocessor based Feeder protection

Purpose and and management relay to protect the 33 kV Parallel Feeder from all electrical
1
application and other faults along with reporting system, Disturbance record for fault
analysis. Manufacturer should comply with any especial requirement or feature
asked for retrofitting the relays. Relay should be IEC 61850 compliant. Relay
should have 4 CT input, 3 input for O/C and residual E/F protection will be
derived internally. One CT input may be used for unbalanced current
protection. Relay should have 4 voltage input , 3 input for VT element for
directional O/C protection with internally derived residual voltage for E/F
protection. Another VT input will be used for residual voltage protection. Relay
should have two stage over voltage and under voltage protection.

1. Electrical over load protection with selectable IEC curves with

two stage, first stage to be used as Definite Time / IDMT and second stage to
be used as high set for short circuit protection.
Main Protection 2. Earth fault protection in two stages with IEC characteristics. First stage to
be used as IDMT/Definite Time and second stage to be used as instantaneous
2 Feature for directional elements. Earth fault element should be suitable for both CBCT and residual
O/C & E/F relay. type CT connection.
3. Negative phase sequence Protection with IEC Curves.
4. CB Fail Protection & time settable as per user.
5. The relay should be immune to DC switching while carrying

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current i.e. no spurious trip should be generated if relay DC is made

On and Off
6. The relay should conform to the IEC255-4 or BS 142 for Inverse time
characteristics.
7. VT fuse fail detection on NPS current/NPS Voltage or zero sequence
current/voltage based logic and blocking of under voltage protection by VT
fuse fail detection.
8. Three phase VT fuses fail detection on current based logic.
9. The relay should have features to monitor for broken conductor and CB
opening time.
10. The relay shall be designed for application in distribution
network where the system is non-effecively earthed through earthing
transformer emanating at 33kV bus of 132/33 kV substation.
11. Relay should have minimum two group of setting. Setting group
changeover required from digital status input.
Relay shall be completely Numerical with protective elements having
software algorithm based on sampling of analog inputs. Sampling Rate of
Analog Signal: The sampling rate should be 1000 Hz for 50 Hz signal or better
3. Processor feature
for each analog channel. Hardware based measurements shall not be
acceptable.

The operation of Relay shall be possible from both locally from the
Switchgear and remote and Local Work station. The local position shall be
displayed in remote / local workstation and remote operation shall be blocked if
the switch is in Local. Clear control priorities shall prevent initiation of
4. Operational Philosophy operation of a single switch at the same time from more than one of the
various control levels and there shall be interlocks among various control
levels. The priority shall always be with the lowest enabled control level. Relay
accuracy shall not be affected by system frequency fluctuation.

1. Minimum 7 number status inputs are required

2. All status inputs should be 30 V DC/110 V DC (will be mentioned
during detailed Engineering as per requirement)
3. Setting group is required to be changed with any Digital input
status.
4. Trip circuit supervision with DI status
Status/Optical 5. The digital inputs shall be acquired by exception with 1ms
5. resolution. Contact bouncing in digital inputs shall not be assumed as change
Inputs/Digital inputs
of state.
6. Relay should have comprehensive self diagnostic feature with remote
indication of relay failure and alarm shall be generated without tripping of
circuit
7. Provision of Testing output relays without any current injection.
8. No. of programmable LEDs- at least 4 nos. with latching option.

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All measurements should be in primary quantities. Minimum following

displays are required in alpha numeric:-

Main measuring and 1. Three phase (Positive sequence) current, Three phase voltage
6. 2. Neutral (zero sequence) current, MW, MVAR, Frequency, Pf, MVA
reporting feature etc.
3. All the trips should have clear indication on the relay terminals
4. Resetting should be selectable as hand reset or auto reset.

1. The relay setting and programming should be stored in EEPROM

so that during Aux. Power failure the said data is not lost.
2. Relay should have event log, trip log and DR record. All logs
should go in to history.
3. All tripping of relay should initiate DR in auto without extra binary
input. Triggering of DR with binary input should be user configurable.
4. The last 2 fault DR records should be in flash memory and DR will
not erase in case of DC supply fail for more than 2 days.
5. Should be able to record at least 5 Oscillographic disturbances and 5
fault records and 250 event records.
Memory and Recording
7. 6. Minimum Four no. of latest trip log with cause of trip should be stored in
Feature memory along with date and time stamping. The memory should not be lost
with the switching off of DC.
7. The relay should have fault-recording feature with current
waveform and Digital Input status. The fault waveform should consist of
minimum four current waveforms of three phase current and zero sequence
current and DI status. Triggering time for Pre and Post should have user
selectable. This record should be in flash memory for minimum 7 days even
after switching off the DC supply.
8. The fault should be date and time stamped.
9. Communication protocol IEC 61850.

30 V or 110 VDC (will be mentioned during detailed Engineering as per

8. Auxiliary Supply requirement) to - 25% to + 10%, 2 wire unearthed system. Necessary
software shall be in-built for proper shutdown and restart in case of

power failure. Auxiliary supply burden will be around 20Watt.

5/1 Amp(site selectable) , CTs used to be protection class.

9. Rated CT/PT secondary

3PT input rated 110 Volt (L-L)

50 HZ +/- 5%
10. Rated frequency

1. Operating ambient temperature up to 55 Deg C

2. Operating Humidity up to 100 %
3. Relay shall meet the requirement for withstanding
electromagnetic interference according to relevant parts of IEC
11. Ambient condition 61850. Failure of single component within the equipment shall neither cause
unwanted operation nor lead to a complete system breakdown.

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1. Relay should be flush mounted type

2. If module is draw out type then it should have CT shorting facility of make
before break type.
12. Module and Mounting 3. Mounting in switchgears located in non AC rooms.
4. Galvanic isolation between field connection and relay hardware should be
there.

The relay should have facility to monitor the healthiness of its circuits
and components by own monitoring system. In case of any problems, the
alarm should be generated by one of the output contacts. The alarm as soft
signal to be sent to SCADA system as well. Necessary support documentation
Watchdog and self
13. explaining the self diagnostic feature shall be furnished. Watch dog contact
monitoring shall be provided in addition to required 7BI and 7
BO.

Approximate settings possible should be as follows:-

1. Nominal Feeder current 2% to 110 %

2. CT Ratio setting 10-1000(approx.)
nd
3. Earth fault current 5 to 40% with time delay IEC Curves, 2 stage
for instantaneous trip(less than 50 ms)
4. Over current trip- 50% to 200% of 1/5 Amp with time delays as per
14. Settings
IEC Curves.
5. High set with delay 200% to 2000%
6. IEC Curves for all O/C and E/F have user selectable.
7. Selectable MTA for Directional features for O/C relay should cover
st
1 quadrant for effectively grounded system/ impedance grounded
system/solid grounded system.

Minimum 7 number output relays are required out of which

1. One potential free change over contact should be provided for start
inhibit of relay.
2. All o/p contact should be freely programmable.
3. Rating of trip contacts:-
a) Contact durability>10K operation
b) 15 Amp make and carry for 3 sec for trip contact c) Make and carry for
trip contacts L/R<=40ms Rating of Alarm contacts:-
15. Output Relays
d) 8 Amp make and carry continuously for 5 sec.

Testing of Output relays through keypad on relay fascia and relay HMI
software. Output relay dwell time shall be user programmable or fixed at
100ms.

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1. The relay should have native IEC 61850 Communication

Protocol.
2. Should have password protected key padlock.
3. Necessary software for relay setting, retrieving DR, event log,
trip log, and downloading waveform should be supplied by the
Manufacturer. Necessary Licensed is to be issued for EMPLOYER, if required.
4. Manufacturer has to supply communication hardware for relay setting, DR
Relay software and downloading from front port. This device should be compatible to USB/Ethernet
16. port.
Man Machine
5. It shall be possible to transfer the data stored in the DFR to computer on
Interface IEEE/COMTRADE format. The data format shall be compatible for dynamic
protection relay testing on relay test kit. COMTRADE Data viewer software
is to be provided.
6. Multiuser/Corporate license for installation on minimum 7 nos. of PCs.

Date and Time stamping with faults and record. The clock should be
powered from internal cell and should not required setting after every DC
switching. The internal cell life minimum 5 years. Time synchronization
by IRIG-B or SNTP. For time synchronization through SNTP is to be
17. Date and time provided from clock signal coming from RTU. In case of IRIG-B, time
synchronization will be done with GPS clock signal from GPS receiver located at
substation.

All CT and PT terminals shall be provided as fixed (screwed) type

terminals on the relay to avoid any hazard due to loose connection
leading to CT opening or any other loose connection. Necessary amount of lugs
18. Lugs and terminators should be supplied along with each relay for CT connection and control wiring.

1. The relays should be supplied with manuals with all technical

and operating instructions.
Manuals, Drawings 2. All the internal drawings indicating the logics and block diagram
19. details explaining principle of operation should be given at the time
and Literature
of supply.
3. Mapping details shall be submitted in IEC format.

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1. MICS document (model implementation conformance

statement)
2. PICS(protocol implementation conformance statement
3. Conformance Test certificate from KEMA/CPRI.
Standard 4. PIXIT document
documentation per All the above mentioned certificates shall be submitted along with
20. Relay, according to Order copy
IEC 5. ICD file
61850 6. SCD file

The Manufacturer shall provide all necessary software tools along with
source codes to perform addition of bays in future and complete integration
with SCADA by the User. These software tools shall be able to configure relay,
Extendibility in add analog variable, alarm list, event list, modify interlocking logics etc. for
21.
Future additional bays/ equipments which shall be added in future.

The supplier should mention following:-

1. Product maturity: The Manufacturer should mention the time period for
which the product is in the market
2. Expected production life
3. Hardware/Firmware change notification process. Upgrades to be provided
22. Lifespan free of cost within the Guarantee period/5 years whichever is later, if needed.
4. Lifespan of standard tools and processes for relay configuration, querying
and integration.

The relay should conform to the IEC255-5 or equivalent BS / ANSI for

following:-

1. Overload withstand test

2. Dielectric withstand: 2kV in common, 1 kV in differential mode
3. Impulse Voltage: 5kV in common, 1kV in differential mode
4. Insulation resistance>100 M ohm
23. Standards 5. Vibration: Shock and bump and Seismic
6. Storing and transportation
7. Radio Interference: IEC 61000 for high frequency disturbance,
Transient disturbance, Electrostatic discharge
8. KEMA/CPRI Certification for the particular model offered with respect
to IEC61850 Protocol

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1. Two nos. IEC 61850 protocol compliant Ethernet RJ45/F.O port

for communication with SCADA system through two managed Ethernet
Switches operating in redundant mode. The communication shall be made in
1+1 mode between individual IED to Switch, such that failure of one set of
LAN shall not affect the normal operation of SCADA. However, it shall be
alarmed in SCADA.
2. Functioning of Relay shall not hamper to fault occurring any
interconnected relay.
3. One Front port Ethernet RJ45/USB 2.0 for relay parameterization and
configuration etc. with the help of PC. In case RS-232 port offered, suitable
24. Communication Port interfacing cable with one end having RS 232 port and other end USB 2.0 to be
provided to connect with PC free of cost.
4. Relay should generate GOOSE message as per IEC 61850
standard for interlocking and also ensure interoperability with third party
relays.

Each IED shall be clearly marked with manufactur Name,

type, serial no. and electrical rating data. Name plates shall be made of
Name Plate and anodized aluminium with white engraving on black surface.
25.
marking

Relays will be guaranteed for the period of five years from the date of
last dispach.
Performance
Any problem in the said period should be attended free of charge
Guarantee inclusive of repair/replacement of relays/ component (both H/W, S/W).
26.

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Dielectric Withstand Test IEC 60255-5

High Voltage Impulse Test, class III --- IEC 60255-5(5kV peak, 1.2/50
micro Sec;3 Positive and 3 negative shots at interval of 5 Sec.)
DC Supply Interruption ---- IEC 60255-11
AC Ripple on DC supply ---- IEC 60255-11
Voltage Dips and Short Interruptions --- IEC 61000-4-11
High frequency Disturbance ---- IEC 60255-22-1, Class III
Fast Transient Disturbance ---- IEC 60255-22-4, Class-IV
Surge withstand capability ---- IEEE/ANSI C 37.90.1(1989)
Degree of Protection
27. Type Test Electromagnetic compatibility
Mechanical stress/vibration test
Temperature withstand
Type test reports for the above tests shall be submitted for the approval of
EMPLOYER along with Tender. Wherever the above mentioned standards and
IEC 61850 overlap, the latter will prevail.

Suitable training to be imparted to persons

on the following items:-

1. Relay setting and parameterization

2. Relay configuration with respect to I/P, O/P and functional block for
28. Training protection.
3. GOOSE configuration.
4. Configuration and Interfacing required for third party SCADA System
Integration.
5. Diagnostic features

Firm rate shall be quoted separately for commissioning and integration

Service Charge for of Relay with SCADA as per format. This rate shall be valid for three years from
29. Commissioning due date of submission of tender. However, the above cost will not be
Engineer considered for evaluation.

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1. Copies of performance certificate for two years successful operation

as on the due date of bid opening for the offered relay in respect to
implementation of IEC 61850 protocol to any SCADA/substation automation
system from reputed Power Sector Utility in India shall have to be furnished
along with the Bid. Copies of Purchase Orders and corresponding Delivery
Challans /Stores Receipt vouchers/ Excise Duty Invoice, etc., i.e. Proof of
Execution of the Purchase Orders.

OR

Successful testing and operation of minimum one year in

EMPLOYER network..

2. Documentary evidence for being manufacturers like registration Certificate

Credential as issued by SSI/NSIC/Directorate of Industries/DGS&D, etc. for Qualifying
30. pre- requirement.
requisite of Tender
3. The manufacturer should have testing facilities of all functional tests
or should have arrangement of all functional tests at government approved
testing laboratories.

Inter-operability test:-

After fulfilment of the above Q.R. inter-operability test of the offered relay
(other than Make & Model used in EMPLOYER) with the existing relay in
EMPLOYER Network will be tested in EMPLOYER Distribution Testing
Department, EMPLOYER for which due intimation for supply of sampled of
offered relay will be given to the Manufacturer. The Manufacturer needs to
submit the said relay to Distribution Testing Department, EMPLOYER
within one week from the said intimation.

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Checklist for Bill of Material for supply

Sl. Material
No.
1. Relay (Model No.) Qty as per Tender

2. Lugs suitable for current and control, wiring Qty as per Tender X Number
of TBs in relay + 20% extra.

3. Cable for connection of Relay to laptop(USB 10 set

port).
Along with converter and power supply
if required for relay local setting
4. Manual, Hard copy in good quality paper 10 set
properly
bounded
5. Copy of Type Test certificate along with manual With offer

6. Basic application software for setting change, 10 nos.

7. CD with software(licensed ) to 10 nos.

download
disturbance recorder, event log and evaluation
of those records
8. Graphical configuration tool for I/P, O/P 10 nos.
and
functional building block for protection
9. Any other software required for integration 10 nos.
with
SCADA.

N.B All the above tools/ Software should be compatible to WINDOWS

XP/WINDOWS NT/WINDOWS 7 Operating System.

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QUALITY ASSURANCE PLAN (Annexure-III)

The manufacturer shall invariably furnish following information along with his offer.

(1) Statement giving list of important raw materials including but not limited to

(a) Contact material

(b) Insulation
(c) Sealing material
(d) Contactor, limit switches, etc. in control cabinet.

Name of sub-suppliers for the raw materials, list of standards according to which the raw materials
are tested, list of tests normally carried out on raw materials in presence of Manufacturer s
representative, copies of test certificates.
2) Information and copies of test certificates as in (i) above in respect of bought out accessories.
3) List of areas in manufacturing process, where stage inspections are normally carried out for
quality control and details of such tests and inspections.
4) Special features provided in the equipment to make it maintenance free.
5) List of testing equipment available with the Manufacturer for final testing and associated
combinations vis-à-vis, the type, special, acceptance and routine tests specified in the relevant
standards. These limitations shall be very clearly brought out in the relevant schedule i.e. schedule
of deviations from specified test requirements. The supplier shall, within 15 days from the
date of receipt of Purchase Order submit following information to the EMPLOYER :-
i) List of raw materials as well bought out accessories and the names of sub- suppliers
selected from those furnished along with offer.
ii) Necessary test certificates of the raw material and bought out accessories.
iii) Quality Assurance Plan (QAP) with hold points for EMPLOYER s inspection. The
quality assurance plan and hold points shall be discussed between the EMPLOYER and supplier
before the QAP is finalized.
iv) The supplier shall submit the routine test certificates of bought out items and raw material, at the
time of routine testing of the fully assembled Panel.

DDUGJY & IPDS/SBD/R1