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Fan Save 31

The document appears to be a technical report analyzing the energy savings of a fan drive system compared to various control methods. It includes initial data about the fan such as gas density, volume flow rate, total pressure increase, static pressure, and nominal efficiency. Charts are presented showing the annual energy consumption and savings for different control systems, but all values are currently #DIV/0! or #REF!, indicating the analysis has not yet been run. Recommendations and economic calculations are listed but not populated.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
54 views12 pages

Fan Save 31

The document appears to be a technical report analyzing the energy savings of a fan drive system compared to various control methods. It includes initial data about the fan such as gas density, volume flow rate, total pressure increase, static pressure, and nominal efficiency. Charts are presented showing the annual energy consumption and savings for different control systems, but all values are currently #DIV/0! or #REF!, indicating the analysis has not yet been run. Recommendations and economic calculations are listed but not populated.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 12

01/28/2024

- - - Select - - -> Compared to Variable Speed AC Drive Control


3.1
Fan Data Additional Data Customer :
Nominal Volume Flow m³/s = 0 m³/h Gas Density 1.2 kg/m³ Application:
Efficiency
Total Pressure Increase Pa Inlet Static Pressur 101.3 kPa Results

Operating Profile Energy Consumed


Annual Running Time h 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 12

% = 0h at nominal flow 0.0


10
% = 0h at 90% flow 0.0

% = 0h at 80% flow 0.0

FLOW
(m³/s)
8
% = 0h at 70% flow 0.0

% = 0h at 60% flow 6

kWh
0.0

% = 0h at 50% flow 0.0


4
% = 0h at 40% flow 0.0

% = 0h at 30% flow 0.0 2


% = 0h at 20% flow 0.0

0
0 <-- THIS SUM MUST EQUAL 100 !
- VSD
Transmission
Annual Energy Saving 0 kWh
Efficiency 100%
Annual CO2 Reduction 0 kg
Motor Data Recommended: CO2 Emission Per Unit 0.5 kg/kWh
Nominal Power kW 0
incl. 10 % Economic Data
Motor Voltage V safety margin Currency Unit EUR Annual Money Saving 0 EUR
Energy Price EUR/kWh
Investment Cost EUR Payback Period 0.0 years
Nominal Efficiency
Interest Rate Net Present Value 0 EUR
Profitability Index 0.0
Drive Data
Nominal Efficiency Recommended: Service Life years Estimated Cut
#VALUE! in Energy Costs : 0.0 %

ABB
ABB ENERGY SAVINGS OF A FAN DRIVE Password: none/enter

Frequency Converter Control compared Motor Efficiency Calculation -- Not in use! Efficiency determination for graphics only: USUnits
with Other Control Methods Company: Nominal Power 0 #REF! <- El. Input P calculate Power [kW] 0
Department: Voltage 0 manual 2-Speed Vane
Applic: Handled by: Current #REF! #DIV/0!
Fan: Date: Power Factor 0 #DIV/0!
Nominal Speed 0 #DIV/0!
INITIAL DATA: Nominal Efficiency 0.000 #REF! <- Efficiency calculated 1 - - - Select - - -> #DIV/0!
1 Gas density at gas temperature D (kg/m³) 1.20 OK Air=1,20kg/m3 at 20 oC 2 Damper Control #DIV/0!
2 Fan Nominal volume flow Qvn (m³/s) 0.0 = 0 m3/h 3 1-Speed Vane Control #DIV/0! #DIV/0!
3 Rated total pressure increase ptF (Pa) 0 at flow 0 m3/s Power consumption based on motor data 4 2-Speed Vane Control #DIV/0!
4 Abs. static pressure at suction inlet pta (Pa) 101,300 OK Atm. Press.=101300 Pa at 0 oC VSD #DIV/0! 1 5 Pitch Control #DIV/0!
5 Nominal effiency of the fan nk (%) 0 OK NO VSD #DIV/0! #DIV/0!
6 Transmission efficiency nt (%) 100 OK Type 100 if not used
7 Rated power of motor P1 (kW) 0 #DIV/0! #DIV/0!
8 Supply and motor voltage (400, 500, 690V) U(V) 0 wrong
9 Nominal efficiency of the motor nm (%) 0 OK
10 Nominal efficiency of freq. converter nd (%) 0 OK SELECTED Graphing Values
11 Total operating time per year Tk (h) 0 OK Energy used per year [kWh] CTRL 2 3 4 5 Power
12 Price of energy (per kWh) FIM 0 Freq. conv. - VSD #N/A Flow Compression Power [kW] Power [kW] Power [kW] Power [kW] Power [kW] Damper Graphics Flow Drive DamperL DamperH Vane1 Vane2L Vane2H Pitch
Flow m3/s Time (%) Hours control control control P [kW] m3/s Kp RPM contr Damper 1-Speed Vane 2-Speed Vane Pitch row # labels low end high end Units Flow (m³/s) Power (kW)
20% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 4 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
30% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 5 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
40% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 6 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 7 0.0 0 #DIV/0! #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
13 Operating time 60% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 8 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
in different volume flow rates 70% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 9 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
as a percentage of the 80% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 10 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
total operating time 90% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 11 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
100% 0 0 = 0h #DIV/0! #N/A #N/A 0.0 1.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 12 0.0 0 #DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
The sum must be = 100 % Sum 0 Wrong Frequency conv. -
14 Sum #DIV/0! #N/A #DIV/0! FLOW (m³/s)
15 Energy difference in favour of frequency converter control [kWh] 0 5.0
RESULTS OF CALCULATIONS:
16 Recommended Drive type: #VALUE!
17 Shaft power of the fan at rated flow kW #DIV/0! (Incl. Transmission losses)
18 Calculated input power of a drive at rated flow kW max #DIV/0! #DIV/0!
19 Energy cost per year FIM #DIV/0! #N/A
20 Cost difference in favour of frequency converter control FIM #N/A
21 Approx. add-on price of a freq. Converter installation FIM 0
22 Direct payback time Years #N/A

COMMENTS:

Program made by: 2024-01-28


ABB Oy / Drives, Finland Ref. Fanopen.xls v2.0 99-11-30 Time: 15:44
StartLine 8 Voltage LVoltage Level 2 Voltage Level 3
EndLine 66 200/240 V380/400/415V 380/400/415/440/460/480/500V
* to 480 V

Motor Pow MotorDrive typeDrive type Drive type


Hp power 240 V 400 V 500 V

0.00 0 kW Not availa Not Available Not Available


0.13 0.1 kW Not availa Not Available Not Available
0.50 0.37 kW ACS 143-KACS 143-K75-3 ACS 143-K75-3
0.74 0.55 kW ACS 143-1ACS 143-1K1-3 ACS 143-1K1-3
1.0 0.75 kW ACS 143-1ACS 143-1K6-3 * ACS 143-1K6-3
1.5 1.1 kW ACS 143-2ACS 143-2K1-3 * ACS 143-2K1-3
2.0 1.5 kW ACS 143-2ACS 143-2K7-3 * ACS 143-2K7-3
3.0 2.2 kW ACS 143-4ACS 143-4K1-3 * ACS 143-4K1-3
4.0 3 kW ACS 401-0ACS 401-0004-3 * ACS 401-0004-3
5.4 4 kW ACS 401-0ACS 401-0005-3 * ACS 401-0005-3
7.4 5.5 kW ACS 401-0ACS 401-0006-3 * ACS 401-0006-3
10 7.5 kW ACS 401-0ACS 401-0009-3 * ACS 401-0009-3
15 11 kW ACS 401-0ACS 401-0011-3 * ACS 401-0011-3
20 15 kW ACS 401-0ACS 401-0016-3 * ACS 401-0016-3
25 18.5 kW ACS 401-0ACS 401-0020-3 * ACS 401-0020-3
30 22 kW ACS 401-0ACS 401-0025-3 * ACS 401-0025-3
40 30 kW ACS 401-0ACS 401-0030-3 * ACS 401-0030-3
50 37 kW
ACS 601-0060-2ACS 401-0041-3 * ACS 401-0041-3
60 45 kW
ACS 601-0070-2ACS 601-0050-3 ACS 601-0050-5
74 55 kW
ACS 601-0080-2ACS 601-0060-3 ACS 601-0060-5
80 60 kW
ACS 601-0100-2ACS 601-0070-3 ACS 601-0070-5
101 75 kW
ACS 601-0100-2ACS 601-0070-3 ACS 601-0070-5
121 90 kW
ACS 604-0120-2ACS 601/7-0100-3 ACS 601-0100-5
134 100 kW
ACS 604-0140-2ACS 601/7-0120-3 ACS 601/7-0120-5
148 110 kW
ACS 604-0140-2ACS 601/7-0120-3 ACS 601/7-0120-5
177 132 kW
ACS 604-0170-2ACS 607-0140-3 ACS 601/7-0140-5
215 160 kW
Check with ABB!ACS 607-0170-3 ACS 607-0170-5
268 200 kW
Check with ABB!ACS 607-0210-3 ACS 607-0210-5
335 250 kWNot availableACS 607-0260-3 ACS 607-0260-5
362 270 kWNot availableACS 607-0320-3 ACS 607-0320-5
422 315 kWNot availableACS 607-0320-3 ACS 607-0320-5
476 355 kWNot availableACS 607-0400-3 ACS 607-0400-5
536 400 kWNot availableACS 607-0400-3 ACS 607-0400-5
603 450 kWNot availableACS 607-0490-3 ACS 607-0490-5
671 500 kWNot availableACS 607-0490-3 ACS 607-0610-5
751 560 kWNot availableACS 607-0610-3 ACS 607-0610-5
845 630 kWNot availableACS 607-0760-3 ACS 607-0610-5
952 710 kWNot availableACS 607-0930-3 ACS 607-0760-5
1073 800 kWNot availableACS 607-1120-3 ACS 607-0930-5
1207 900 kWNot availableACS 607-1120-3 ACS 607-1090-5
1341 1000 kWNot availableACS 607-1440-3 ACS 607-1380-5
1502 1120 kWNot availableACS 607-1440-3 ACS 607-1380-5
1676 1250 kWNot availableACS 607-1770-3 ACS 607-1760-5
1877 1400 kWNot availableACS 607-1770-3 ACS 607-1760-5
2146 1600 kWNot availableACS 607-2140-3 ACS 607-2160-5
2347 1750 kWNot availableACS 607-2140-3 ACS 607-2160-5
2414 1800 kWNot availableCheck with ABB! ACS 607-2160-5
2682 2000 kWNot availableNot Available ACS 607-2620-5
2950 2200 kWNot availableNot Available ACS 607-2620-5
3017 2250 kWNot availableNot Available Check with ABB!
3084 2300 kWNot availableNot Available Check with ABB!
3353 2500 kWNot availableNot Available Not Available
3755 2800 kWNot availableNot Available Not Available
4224 3150 kWNot availableNot Available Not Available
4761 3550 kWNot availableNot Available Not Available
5364 4000 kWNot availableNot Available Not Available
6035 4500 kWNot availableNot Available Not Available
6705 5000 kWNot availableNot Available Not Available
###Not availableNot Available Not Available

Drive typeDrive type Drive type


240 V 400 V 500 V
Voltage Level 4 Voltage Level 5 Voltage Level 6
525/550/575/600/660/690V 690-2185 2300V 2415-3135 3000/3300V

Drive type Drive type Drive type


690 V 2300 V 3300 V

Not Available Not AvailaNot Available Not AvailaNot Available


Not Available Not AvailaNot Available Not AvailaNot Available
Not Available Not AvailaNot Available Not AvailaNot Available
Not Available Not AvailaNot Available Not AvailaNot Available
Not Available Not AvailaNot Available Not AvailaNot Available
ACS 601-0009-6 Check wit Not Available Not AvailaNot Available
ACS 601-0009-6 Check wit Not Available Not AvailaNot Available
ACS 601-0009-6 Check wit Not Available Not AvailaNot Available
ACS 601-0009-6 Check wit Not Available Not AvailaNot Available
ACS 601-0009-6 Check wit Not Available Not AvailaNot Available
ACS 601-0009-6 Check wit Not Available Not AvailaNot Available
ACS 601-0011-6 Check wit Not Available Not AvailaNot Available
ACS 601-0016-6 Check wit Not Available Not AvailaNot Available
ACS 601-0020-6 Check wit Not Available Not AvailaNot Available
ACS 601-0025-6 Check wit Not Available Not AvailaNot Available
ACS 601-0030-6 Check wit Not Available Not AvailaNot Available
ACS 601-0040-6 Check wit Not Available Not AvailaNot Available
ACS 601-0050-6 Check wit Not Available Not AvailaNot Available
ACS 601-0060-6 Check wit Not Available Not AvailaNot Available
ACS 601-0070-6 Check wit Not Available Not AvailaNot Available
ACS 601/7-0100-6 Check wit Not Available Not AvailaNot Available
ACS 601/7-0100-6 Check wit Not Available Not AvailaNot Available
ACS 601/7-0120-6 Check wit Not Available Not AvailaNot Available
ACS 607-0140-6 Check wit Check with ABB! Check wit Check with ABB!
ACS 607-0140-6 Check wit Check with ABB! Check wit Check with ABB!
ACS 607-0170-6 Check wit Check with ABB! Check wit Check with ABB!
ACS 607-0210-6 Check wit Check with ABB! Check wit Check with ABB!
ACS 607-0260-6 Check wit Check with ABB! Check wit Check with ABB!
ACS 607-0320-6 Check wit Check with ABB! Check wit Check with ABB!
ACS 607-0400-6 Check wit ACS 1012-A1-A0-00 Check wit Check with ABB!
ACS 607-0400-6 Check wit ACS 1012-A1-B0-00 Check wit ACS 1013-A1-A0-00
ACS 607-0490-6 Check wit ACS 1012-A1-C0-00 Check wit ACS 1013-A1-B0-00
ACS 607-0490-6 Check wit ACS 1012-A1-D0-00 Check wit ACS 1013-A1-C0-00
ACS 607-0610-6 Check wit ACS 1012-A1-D0-00 Check wit ACS 1013-A1-D0-00
ACS 607-0610-6 Check wit ACS 1012-A1-E0-00 Check wit ACS 1013-A1-E0-00
ACS 607-0760-6 Check wit ACS 1012-A1-F0-00 Check wit ACS 1013-A1-F0-00
ACS 607-0760-6 Check wit ACS 1012-A1-G0-00 Check wit ACS 1013-A1-G0-00
ACS 607-0900-6 Check wit ACS 1012-A1-H0-00 Check wit ACS 1013-A1-H0-00
ACS 607-1040-6 Check wit ACS 1012-A2-J0-00 Check wit ACS 1013-A2-J0-00
ACS 607-1380-6 Check wit ACS 1012-A2-J0-00 Check wit ACS 1013-A2-K0-00
ACS 607-1380-6 Check wit ACS 1012-A2-K0-00 Check wit ACS 1013-A2-L0-00
ACS 607-1380-6 Check wit ACS 1012-A2-K0-00 Check wit ACS 1013-A2-M0-00
ACS 607-1710-6 Check wit ACS 1012-A3-L0-00 Check wit ACS 1013-A2-N0-00
ACS 607-1710-6 Check wit ACS 1012-A3-M0-00 Check wit ACS 1013-A2-P0-00
ACS 607-2120-6 Check wit ACS 1012-A3-N0-00 Check wit ACS 1013-A3-Q0-00
ACS 607-2120-6 Check wit Check with ABB! Check wit ACS 1013-A3-R0-00
ACS 607-2120-6 Check wit Check with ABB! Check wit ACS 1013-A3-R0-00
ACS 607-2540-6 Check wit Check with ABB! Check wit ACS 1013-W1-S0-00
ACS 607-2800-6 Check wit Check with ABB! Check wit ACS 1013-W1-T0-00
ACS 607-2800-6 Check wit Check with ABB! Check wit ACS 1013-W1-T0-00
ACS 607-2800-6 Check wit Check with ABB! Check wit ACS 1013-W1-U0-00
ACS 607-3350-6 Check wit Check with ABB! Check wit ACS 1013-W1-U0-00
ACS 607-3350-6 Check wit Check with ABB! Check wit ACS 1013-W2-V0-00
Check with ABB! Check wit Check with ABB! Check wit ACS 1013-W2-W0-00
Not Available Check wit Check with ABB! Check wit ACS 1013-W2-X0-00
Not Available Check wit Check with ABB! Check wit ACS 1013-W3-Y0-00
Not Available Check wit Check with ABB! Check wit ACS 1013-W3-Z0-00
Not Available Check wit Check with ABB! Check wit ACS 1013-W3-10-00
Not Available Check wit Check with ABB! Check wit Check with ABB!

Drive type Drive type Drive type


690 V 2300 V 3300 V
Voltage Level 7
3465-3800 3800/4000V 4000-6600V

Drive type
4000 V

Not AvailaNot Available Not Available


Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Not AvailaNot Available Not Available
Check wit Check with ABB! Check with ABB!
Check wit Check with ABB! Check with ABB!
Check wit Check with ABB! Check with ABB!
Check wit Check with ABB! Check with ABB!
Check wit Check with ABB! Check with ABB!
Check wit Check with ABB! Check with ABB!
Check wit ACS 1014-A1-A0-00 Check with ABB!
13-A1-A0-00 Check wit ACS 1014-A1-B0-00 Check with ABB!
Check wit ACS 1014-A1-C0-00 Check with ABB!
13-A1-C0-00 Check wit ACS 1014-A1-D0-00 Check with ABB!
13-A1-D0-00 Check wit ACS 1014-A1-D0-00 Check with ABB!
Check wit ACS 1014-A1-E0-00 Check with ABB!
Check wit ACS 1014-A1-F0-00 Check with ABB!
13-A1-G0-00 Check wit ACS 1014-A1-G0-00 Check with ABB!
13-A1-H0-00 Check wit ACS 1014-A1-H0-00 Check with ABB!
Check wit ACS 1014-A2-J0-00 Check with ABB!
13-A2-K0-00 Check wit ACS 1014-A2-J0-00 Check with ABB!
Check wit ACS 1014-A2-K0-00 Check with ABB!
13-A2-M0-00 Check wit ACS 1014-A2-K0-00 Check with ABB!
13-A2-N0-00 Check wit ACS 1014-A3-L0-00 Check with ABB!
Check wit ACS 1014-A3-M0-00 Check with ABB!
13-A3-Q0-00 Check wit ACS 1014-A3-N0-00 Check with ABB!
13-A3-R0-00 Check wit ACS 1014-W1-P0-00 Check with ABB!
13-A3-R0-00 Check wit ACS 1014-W1-P0-00 Check with ABB!
13-W1-S0-00 Check wit ACS 1014-W1-Q0-00Check with ABB!
13-W1-T0-00 Check wit ACS 1014-W1-Q0-00Check with ABB!
13-W1-T0-00 Check wit ACS 1014-W1-Q0-00Check with ABB!
13-W1-U0-00 Check wit ACS 1014-W2-R0-00Check with ABB!
13-W1-U0-00 Check wit ACS 1014-W2-R0-00Check with ABB!
13-W2-V0-00 Check wit ACS 1014-W2-S0-00 Check with ABB!
13-W2-W0-00 Check wit ACS 1014-W2-T0-00 Check with ABB!
13-W2-X0-00 Check wit ACS 1014-W2-U0-00Check with ABB!
13-W3-Y0-00 Check wit ACS 1014-W3-V0-00Check with ABB!
13-W3-Z0-00 Check wit ACS 1014-W3-W0-0 Check with ABB!
13-W3-10-00 Check wit ACS 1014-W3-X0-00Check with ABB!
Check wit Check with ABB! Check with ABB!

Drive type
4000 V
Power of a Fan Drive
Damper Control vs. Frequency Converter Control

12

10

8
Power (kW)

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Flow
(m³/s)
Power of a Fan Drive
Single Speed Vane Control vs. Frequency Converter Control

12

10

8
Power (kW)

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Flow
(m³/s)
Power of a Fan Drive
2-Speed Vane Control vs. Frequency Converter Control

12

10

8
Power (kW)

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Flow
(m³/s)
Power of a Fan Drive
Pitch Control vs. Frequency Converter Control

12

10

8
Power (kW)

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Flow
(m³/s)

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