Ray230 and Ray230E VHF Radios

Ray230 & Ray230E

Ray230 and Ray230E VHF Radios

VHF Radios
Service Manual
Document Number: 83162-1

Date: June 2003

WARNING:

CE Marking of Equipment/Replacement Parts

If the Raymarine equipment under repair, test, calibration, installation or setting to work carries the European CE mark,
only parts and components supplied or approved for such use by Raymarine should be used in order to maintain
compliance with the relevant CE requirements.
Incorporation, use or attachment, by any means, of parts or components not supplied for or not approved for such use by
Raymarine or, if supplied or approved for use by Raymarine, not properly fitted in accordance with instructions
published, provided or recommended by Raymarine, may cause the equipment to malfunction and, in particular, to
become unsafe or to no longer meet the relevant CE requirements. In these circumstances, Raymarine excludes liability
to the fullest extent permissible in law for any loss or damage including any liability for its contribution to such loss or
damage by its negligent acts or omissions.

Ray230 and Ray230E VHF Radios Service Manual 83162-1 1

 Ray230 and Ray230E VHF Radios

Intended Use
This Service Manual is intended to provide service instructions for Ray230 (US) and
Ray230E (European) VHF radios.
Ray230 and Ray230E VHF Radios

Safety Notices
This VHF equipment must be installed and operated in accordance with the instructions
contained in the Owner’s Handbook. Failure to do so can result in personal injury and/or
navigational inaccuracies.

High Voltage
This unit contains high voltages. The unit should always be turned off and power
disconnected before removing the covers. The unit’s high voltage can take up to 1 minute
to decay. Only qualified service technicians should perform the specialized service
procedures.

Warranty
When an authorized Raymarine service representative carries out a repair, some or all of
the cost may be covered by the Raymarine warranty. Refer to the Limited Warranty
Certificate in the handbook for your fishfinder.

Service manual contents © Raymarine, 2003

2 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Ray230 and Ray230E VHF Radios

Contents
Chapter 1: Maintenance ................................................................................................... 7

Ray230 and Ray230E VHF Radios

1.1. General ................................................................................................................................7
1.2. Alignment ............................................................................................................................7
Test Equipment ..............................................................................................................7
PLL Frequency Adjustment ................................................................................................7
Local Oscillator Adjustment (CH 70 Receiver) ..................................................................8
Modulation Adjustment (Transmitter).................................................................................8
Output Power Adjustment (Transmitter) .............................................................................8
RF Sensitivity Adjustment (All Channel Receiver) ............................................................8
RF Sensitivity Adjustment (Channel 70 Receiver) .............................................................9
Weather Alert Decoder Adjustment ....................................................................................9
1.3. Troubleshooting Guide........................................................................................................9
Chapter 2: Technical Description .................................................................................. 13
2.1. Base Station Transceiver ...................................................................................................13
Power Supply Section .......................................................................................................13
Receiver Section................................................................................................................13
Antenna Switching ............................................................................................................13
Pre-amp, Splitter (binary distribution) .........................................................................13
All Channels Receiver..................................................................................................13
RF Amplifier........................................................................................................................13
First Intermediate Frequency (1st IF) ..................................................................................14
2nd IF...................................................................................................................................14
De-Emphasis........................................................................................................................14

Squelch ................................................................................................................................14
Channel 70 Receiver ....................................................................................................14
High Frequency Amplifier...................................................................................................14

1st IF ....................................................................................................................................15
2nd IF...................................................................................................................................15

De-Emphasis........................................................................................................................15
Squelch ................................................................................................................................15
WX Alert (Weather Channel).......................................................................................15

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 Ray230 and Ray230E VHF Radios

ATIS Decode (All Channel Receiver)......................................................................... 15

DSC Decoding (Channel 70 Receiver)........................................................................ 15
Transmitter Section........................................................................................................... 16
Ray230 and Ray230E VHF Radios

Instantaneous Deviation Control (IDC) Circuit........................................................... 16

Buffer Driver Amplifier............................................................................................... 16
Automatic Power Control (APC) Circuit .................................................................... 16
ATIS, DSC Encoding .................................................................................................. 16
Phase Lock Loop (PLL) Circuit ....................................................................................... 16
Audio Frequency (AF) Control Section ........................................................................... 17
AF Selection ................................................................................................................ 17
Line Selection .............................................................................................................. 17
Speaker Selection ........................................................................................................ 17
Telephone I/O, Cross-Point Switch ............................................................................. 17
Handset I/O....................................................................................................................... 17
Audio I/O..................................................................................................................... 17
Digital I/O.................................................................................................................... 17
NMEA Data Input............................................................................................................. 18
SeaTalk I/O....................................................................................................................... 18
Write Data Operation........................................................................................................ 18
2.2. Handset Circuit ..................................................................................................................18
Outline .............................................................................................................................. 18
Circuit Makeup ................................................................................................................. 18
Power Supply System....................................................................................................... 18
CPU .................................................................................................................................. 19
Controller Driver for LCD Display .................................................................................. 19
LED Driver Circuit ........................................................................................................... 19
Electronically Controlled Volume .................................................................................... 19
Off-Hook Detection Relay................................................................................................ 19
2.3. External Speaker Circuit....................................................................................................19
Outline .............................................................................................................................. 19
Power Supply System....................................................................................................... 19
Monitor Speaker Amplifier............................................................................................... 20
Sound Volume Control ..................................................................................................... 20

4 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Ray230 and Ray230E VHF Radios

2.4. Specifications ....................................................................................................................20

Transmitter ........................................................................................................................20
Receiver.............................................................................................................................20

Ray230 and Ray230E VHF Radios

Operating Requirements ....................................................................................................21
Radio Dimensions .............................................................................................................21
Chapter 3: Parts Lists ..................................................................................................... 23
3.1. Spare Parts List..................................................................................................................23
3.2. Components List................................................................................................................24
Ray230 RF PC Board Assembly .......................................................................................24
Ray230E RF PC Board Assembly.....................................................................................29
Control PC Board Assembly .............................................................................................34
Interface PC Board Assembly ...........................................................................................37
VCO PC Board Assembly .................................................................................................38
Switch PC Board Assembly ..............................................................................................38
Handset PC Board Assembly ............................................................................................39
External Speaker PC Board Assembly ..............................................................................41
DTMF PC Board Assembly ..............................................................................................42
Chapter 4: Drawings ....................................................................................................... 45
List of Drawings ................................................................................................................45
Assembly Drawing ............................................................................................................46
RF PC Board Block Diagram ............................................................................................47
Control PC Board Block Diagram.....................................................................................48
External Speaker Block Diagram ......................................................................................49
DTMF Interface PCB Block Diagram...............................................................................50
Wiring Diagram, Base Station...........................................................................................51
Wiring Diagram, Handset..................................................................................................52
RF PC Board Layout, Side 1 .............................................................................................53
RF PC Board Layout, Side 2 .............................................................................................54
Control PC Board Layout, Side 1......................................................................................55
Control PC Board Layout, Side 2......................................................................................56
Interface PC Board Layout................................................................................................57
VCO PC Board Layout......................................................................................................58
Switch PC Board Layout ...................................................................................................59

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 Ray230 and Ray230E VHF Radios

Full Function Handset PC Board Layout.......................................................................... 60

External Speaker PC Board Layout.................................................................................. 61
DTMF Interface PC Board Layout ................................................................................... 62
Ray230 and Ray230E VHF Radios

RAY230 RF PC Board Schematic Diagram..................................................................... 63

RAY230E RF PC Board Schematic Diagram .................................................................. 64
Control PC Board Schematic Diagram, Page 1 ................................................................ 65
Control PC Board Schematic Diagram, Page 2 ................................................................ 66
Interface PC Board Schematic Diagram ........................................................................... 67
VCO PC Board Schematic Diagram................................................................................. 68
Handset PC Board Schematic Diagram, Page 1 ............................................................... 69
Handset PC Board Schematic Diagram, Page 2 ............................................................... 70
External Speaker PC Board Schematic Diagram.............................................................. 71
DTMF Interface PC Board Schematic Diagram............................................................... 72

6 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 1: Maintenance

Chapter 1: Maintenance

1.1. General

Ray230 and Ray230E VHF Radios

This Raymarine Service Manual contains information to assist with maintenance and
service. It is intended to be used by qualified Raymarine service representatives.
The contents of this manual relate to both the Ray230 US version and Ray230E European
version VHF Marine Radios.

1.2. Alignment
The test equipment listed below is used for the test set up. This test setup is used either in
part or in total during the following adjustment.

Test Equipment
The test equipment required:
1. DC Power Supply (20V, 10A) set at 13.2 VDC
2. RF Power Meter (40W, 50 ohm, 150-200 MHz)
3. RF Signal Generator (50 ohm Output, 150-200 MHz)
4. FM Linear Detector (FMLD) or Deviation Monitor 150-200 MHz
5. Frequency Counter
6. Digital Voltmeter (DC Voltmeter)
7. Oscilloscope (any oscilloscope accurate for audio signal tracing)
8. SINAD Meter
9. Distortion Meter

PLL Frequency Adjustment

(Transmitter, All Channel Receiver)
1. Connect the power supply (13.2V, 10A) to the DC Power Line.
2. Connect the RF Power Meter and a Frequency Counter through the coupler.
3. Turn the radio "ON" and select Channel 16 (156.800 MHz).
4. Press PTT on the Handset and read the indication on the Frequency Counter.
5. Adjust trimmer capacitor (TC1) on the RF PCB (see page 53) for the desired frequency
(156.800 MHz) +/- 100 MHz.

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 Ray230 and Ray230E VHF Radios

Local Oscillator Adjustment (CH 70 Receiver)

1. Connect a Frequency Counter to TP1 on the RF PCB and GND.
2. Set the radio on Channel 16 and adjust trimmer capacitor (TC2) on the RF PCB for the
Ray230 and Ray230E VHF Radios

desired frequency (139.625 MHz) +/- 100Hz.

Modulation Adjustment (Transmitter)

1. Connect an FM Linear Detector through the coupler.
2. Connect the Audio Oscillator to the IDC input (RF PCB J2 pin 15—see page 54).
3. Set the AF OSC output to 0 dBm (0.77 Vrms) at 1 kHz.
4. Press PTT and adjust VR3 on the RF PCB to the maximum modulation of 4.5 kHz +/-
100 Hz.

Output Power Adjustment (Transmitter)

1. Connect the RF Power meter.
2. Set the radio on CH 16 (156.800 MHz).
3. Transmit and adjust the RF power output by VR1 (Low) and VR2 (High) on the RF
PCB as follows.
Sequence RF Power Adjust Point Target Power
1 Low VR1 0.9W +/- 0.05W (limit 1W)
2 High VR2 24W +/-0.5W (limit 25W)

RF Sensitivity Adjustment (All Channel Receiver)

1. Connect a RF Signal Generator (SG) to the antenna connector and a SINAD meter to
the AF out 1 (pin 10 of J2).
2. Set up the SG at 1 kHz+/-3 kHz deviation and adjust L16, L18-L22 on the RF PCB as
follows.
Caution: Do not tune L17.

Sequence Condition Adjust Point Target Level

1 CH16 (156.800 MHz) SG output: 10uv L16, L18-L22 Maximum SINAD
2 CH60 (156.025 MHz) SG output: 0.6uv L16, L18-L22 Over 12dB SINAD
2 WX0 (163.275 MHz) SG output: 0.6uv L16, L18-L22 Over 12dB SINAD

3. After alignment, check at Channel 60 and Weather Channel 0 for 12dB SINAD
minimum with 0.35 uV output from SG.

8 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 1: Maintenance

RF Sensitivity Adjustment (Channel 70 Receiver)

1. Set up the SG to CH70 (156.525 MHz) at 1 kHz +/-3 kHz deviation.
2. Connect the SINAD Meter to the AFout2 (pin 16 of J2) on the RF PCB.

Ray230 and Ray230E VHF Radios

3. Adjust L25-L29 on the RF PCB to get the best SINAD (over 12 dB SINAD) when SG
output is .06uV.
4. Check using 0.35 uV SG input level for 12dB SINAD minimum per spec.

Weather Alert Decoder Adjustment

1. Connect the SG to the antenna connector.
2. Set up CH WX1 (162.550 MHz) with 1050 Hz +/-3 kHz deviation.
3. Connect the DC Volt Meter to TP2 on the RF PCB.
4. With VR5 fully clockwise, turn counter-clockwise and note its position when TP2
voltage changes from 5.0 VDC to 0 VDC.
5. Continue to turn VR5 CCW until TP2 voltage changes from 0 VDC to 5 VDC.
6. The final setting for VR5 is for 0 VDC between these two points.

1.3. Troubleshooting Guide

The following table provides a general troubleshooting chart for the a technician to isolate
circuit failures within specific functional areas of the VHF radio.

Note: The Replacement Parts List for the RAY230/E can be found in Chapter 3:

Item Symptom Possible Cause

1 Unit does not turn on a. 10 amp fuse in power line open
and Main Switch LED b. Check Power SW and Relay (RL1)
off during Standby c. Check SW circuit as follows
mode
1) Q26 input voltage: 0.7V -ON
2) +5v line: IC306 out at CPU PCB
3) R166: open
4) D18: shorted.
d. Defective/device: Power Switch, D17-18, Q26-27 Relay RL1), R166,
IC305-7
2 Unit does not turn on a. Defective handset cable and connector.
and LCD off during b. Check handset as follows.
Working mode 1)+B line: +13V Q708 Keyscan output
2)+5v line: IC701 output
c. Defective/device: CPU (IC708), Reset IC (IC707), Q701, Q704-6, Q708
Photo Coupler (PC701)
d. Check CPU PCB as follows:
1) RXD data input at Q319-321
e. Defective/device: CPU (IC305), Q319-321 Photo Coupler (PC305, 307,
309)

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 Ray230 and Ray230E VHF Radios

Item Symptom Possible Cause

3 No sound with AF a. Check RF PCB as follows:
signal applied to AF1 1) RF on/off: +5V at pin 12 of J1
output (pin 10 of J2) 2) Q29 input
Ray230 and Ray230E VHF Radios

3) B+ line: +13V
4) R5v line: +5V at Q33 output
5) COM8v line: +8v at IC12 output
6 DISC out at pin 4 of J2
b. Defective/device: 2nd IF IC (IC7), Disc (Z1), De-emph IC (IC8), IC12-13,
Q30, Q33-34, D19
4 No sound with AF a. Check CPU PCB as follows:
signal applied to Main 1) +5vA line
unit out 2) AF level: pin 3 of IC310
3) AF level: Q302 and Q303 output
4) AF level: cross-point SW at pins 7, 8, 17 of IC315
5) AF level: Buff amp at pin 1 of IC319-321
b. Defective/device: CPU (IC305), IC310, IC315, IC319-321, Q302-304, Flex
cable and connector
5 No sound with AF a. Check +5V regulator of IC804
signal applied to SP b. Check AF level on PCB as follows:
box 1) VR801 out pin 2 of J802
2) Analog SW out at pins 2, 6 of IC801
3) PA out at pin 1 of IC802, C817
c. Defective/devices: IC801 - 804, VR801, C817
6 No sound with AF a. Check handset PCB as follows:
signal applied to SP 1) +9V line: IC714 output
box 2) +5V line: IC702 output
3) +2.5V Vref: Q703 output, VTH output
4) AF level: pin 7 of IC704
5) AF level: pin 2 of IC711
6) AF level: pin 2 of IC706
7) PA out: pin 6 of IC703, C732
b. Defective/devices: IC702-704, IC706, IC708, IC711, IC714, Q703, speaker
open
7 No All Channel a. Check RF PCB as follows:
receiver or low 1) +R8v line: Q30 output
sensitivity 2) BPF control voltage (Vcp): pin 12 of J2, pin 7 of IC8, CH16: 2V, WX0:
4.8V
3) VCO frequency: f-21.6 MHz
4) VCO output level: 775 mV typ.
5) Mixer input: G2 of Q19
6) 1st IF output: Q20
7) 21.145 MHz Xtal OSC
b. Defective/device: ANT SW diode: D1-2, BPF tracking: Vcp, PLL circuit
Q14, Q16-20, Q30, D9, D11-16

10 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 1: Maintenance

Item Symptom Possible Cause

8 SQ circuit inoperative a. Check SQ circuit on RF PCB and CPU PCB as follows:
1) Busy1 noise output: pin8 of J2, pin14 of IC7
2) DC amp out: pin7 of IC314, pin97 of IC305

Ray230 and Ray230E VHF Radios

3) SQ VOL IC output: pin6 of J2, pin10 of IC13
b. Defective/device: IC7, IC312-314, CPU (IC305)
9 PLL inoperative a. Check at DC power source:
1) +6v line: IC14 output
2) +5v line: IC13 output
3) VCO B+ (5.3V): (Q8 output)
b. Check 12.8 MHz Xtal OSC (X1)
c. Check T/R SW voltage (VCO T/R): RX : 0V TX: 5V (pin 13 of J2)
d. Check VCO control voltage at TP3: 1.5V - 5.5V
e. Check PLL fin level at pin 8 of IC4, 245mV min
f. Defective/device: IC3-IC5, CPU (IC305), IC13-14, Q8-13, VCO
10 No transmit (TX) a. Defective PTT switch on Handset (S727)
b. Check PTT control circuit:
1) TXD data at Q705, pin 27 of IC 706
2) PTT signal at PC304, PC306, PC308
3) RXD data at Q319-320
c. Check T8v line: Q31 output
d. Check PLL signal:5V at Q32 input, IC305 pin79
e. Check PLL unlock: IC5 pin3, unlock=51
f. Check PLL circuit: See Item 9
g. Defective/device
1) Handset: IC708, Q701, Q705-707 PC701, PTT Sw
2) CPU PCB: IC305, PC304-309 Q316-321, D307-312
3) RF PCB: Q31-32, PLL circuit
11 Low power output a. Check ANT cable and connector
(TX) b. Check DC line current: 25W 6.5A
c. Check LPF and Antenna switch
d. Check PA input power: 250mW typ.
e. Check power control circuit:
1) VR1-Low and VR2-High
2) APC output voltage at pin 2 of PA
3) H/L select: Q7 input (H-0V)
f. Defective/device: VR1-2, Q1-2, Q5-7, D1-6, IC1-2 Antenna cable with
connector C12-open
12 Poor or no modulation a. Check IDC inp level at pin 15 of J2 +/-3 kHz dev: 155 mV typ.
(TX) b. Check IDC output and VR3
c. Check handset mic line ouput: +/- 3 kHz dev: 155 mV typ.
d. Check cross-point SW (IC315) and analog SW (IC311) on CPU PCB
e. Check VCOf.
f. Defective/device
1) Handset: Mic, IC704-705, C717
2) CPU PCB: IC311, IC315, IC319-321 CPU (IC305)
3) RF PCB: IC6, VR3, VCO

Ray230 and Ray230E VHF Radios Service Manual 83162-1 11

 Ray230 and Ray230E VHF Radios

Item Symptom Possible Cause

13 Hailer inoperative a. Check Relay: RL301
Make: Talk, Break: Listen
b. Check Hailer Speaker and wiring
Ray230 and Ray230E VHF Radios

c. Check AF PA output: 10W at 4 ohm

d. Check AF level cross-point (IC315) output to AF PA input

12 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 2: Technical Description

Chapter 2: Technical Description

2.1. Base Station Transceiver

Ray230 and Ray230E VHF Radios

Power Supply Section
This equipment is rated for 13.6 VDC but can operate within a voltage range of 11.6 - 15.6
VDC. In case the input supply voltage exceeds 15.6 VDC, the over-voltage detection
circuit (D18, Q27) cuts off the relay (RL1) to the main power supply. Reverse connection
of the power supply is protected by a diode (D17) in the relay circuit.
Pressing the Power switch on the main unit turns on the power supply via the relay circuit.
This consists of Q26 on the main RF PCB, and Q301, D301, and IC305 on the main
control PCB and is switched by Q28, Q30, Q33, and Q34. Only the CPU system is
powered on. The RF circuit (Q29, Q30 and Q331) remains off until the power switch is
pressed on the handset. At that time, the full system is operational.

Receiver Section
The RAY230/RAY230E is equipped with two receiver units: one for All Channels and
another exclusively for Channel 70.

Antenna Switching
The RF-signal passes through the low-pass filter to the RF pre-amplifier (Q16) via the
antenna switching action of D1 and D2. When receiving a signal, diodes D1 and D2 are
non-conductive.

Pre-amp, Splitter (binary distribution)

A bifilar wound distribution circuit (L37, R89) is furnished for the RF signal because the
radio is equipped with two built-in receivers (All Channels and Channel 70). Since the pre-
amplifier is used only to compensate for the losses caused by this circuit, the amplifier is
set at a low gain level. A BALUN system assuring low losses is adopted for the
distribution circuit.

All Channels Receiver

RF Amplifier
The RF amplifier consists of the FET amplifier (Q18) and a Band Pass Filter (BPF) having
variable bandwidth by variable capacitance diodes (D12-D16). The response is
automatically corrected by the control voltage supplied from the CPU to a proper value
corresponding to the receive frequency.

Ray230 and Ray230E VHF Radios Service Manual 83162-1 13

 Ray230 and Ray230E VHF Radios

The BPF is provided with an attenuation characteristic of 15 dB or larger at the detuning

point 3 MHz lower than the lower limit of the receive frequency (156 MHz). Then the RF
signal, having been mixed with the 1st local oscillator signal by the 1st mixer (Q19) after
passing the BPF, is converted to the 1st Intermediate Frequency (IF) signal (21.6 MHz).
Ray230 and Ray230E VHF Radios

Note: The 1st local oscillator signal generated by a synthesizer has a frequency lower
than the desired frequency by 21.6 MHz. The 1st local oscillator signal is fed to the 1st
mixer (Q19) after being amplified by the buffer amplifier (Q14).

First Intermediate Frequency (1st IF)

The 1st IF signal of 21.6 MHz supplied via the crystal filter (F1) is then amplified by the
1st IF amplifier (Q20).

2nd IF
The 1st IF signal, having been mixed with the 2nd local oscillator signal (21.145 MHz) in
the IC (IC7 Mix, Osc, Amp, Limit, Det) for the 2nd IF, is converted into the 2nd IF signal
with a frequency of 455 kHz. Further, after subjected to amplification and successive
amplitude limitation via the ceramic filter (F2), the signal is demodulated by the Quad
detector (quadrature detection) into an audio signal.

De-Emphasis
An audio signal is subjected to a correction in the frequency characteristic to -6 dB/oct by
the de-emphasis circuit (IC8).

Squelch
Within IC 9, high frequency noise outside the voice band from the DISC output of IC 7 is
amplified by the noise amplifier and converted into a DC voltage by the detection circuit.
Then, this voltage is further amplified by the DC amplifier (IC374B on the control PCB) to
a BUSY1 signal, which is fed to the squelch control port (A/D).
The operation level of the squelch is determined by the electronically controlled volume
(IC313 on the control PCB) and the set value for the A/D action of the CPU.

Channel 70 Receiver
High Frequency Amplifier
The front-end part of the Channel 70 receiver consists of the FET amplifier (Q21) and a
narrow bandwidth BPF. The BPF has an attenuation characteristic of 15 dB or larger at the
detuning point 3 MHz lower than the lower limit of the receive frequency (156 MHz). The
amplified RF signal is mixed with the local oscillator signal in the Mixer (Q22) and
converted into the 1st IF signal of 16.9 MHz. The 1st local signal, generated by an
oscillation circuit (Q24) using the 3rd over tone of the crystal (X3, 46.5417 MHz), has a
frequency of 139.625 MHz. The signal is fed to the mixer (Q22) via the buffer amplifier
(Q25).

14 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 2: Technical Description

1st IF
The 1st IF signal of 16.9 MHz supplied via the crystal filter (F3) is amplified by the 1st IF
amplifier (Q23).

Ray230 and Ray230E VHF Radios

2nd IF
The 1st IF signal is mixed with the 2nd local oscillator signal (16.445 MHz) in the IC (IC9
Mix, Osc, Amp, Limit, Det) for the 2nd IF and is converted into the 2nd IF signal with a
frequency of 455 kHz. After further amplification and successive amplitude limitation via
the ceramic filter (F4), the signal is demodulated by the Quad detector (quadrature
detection) into an audio signal.

De-Emphasis
An audio signal is subjected to a correction in its frequency characteristic to a -6dB/oct by
the de-emphasis circuit (IC8).

Squelch
Within IC9, high-frequency noise outside the voice band from the DISC output of IC 7 is
amplified by the noise amplifier and converted into a DC voltage by the detection circuit.
Then, this converted voltage is supplied as the BUSY2 signal to the squelch control port
(A/D) of the CPU. The threshold level is set with the VR4 on the PCB, free from any
external adjustment.

WX Alert (Weather Channel)

The tone decoder (IC11) detects the 1050 Hz tone signal from IC7 via IC8, in the Weather
Channel mode.

ATIS Decode (All Channel Receiver)

The FSK modulated signal of 1200 bps provided in the ETS300-698 is demodulated by the
FSK Modem-1 (IC308). Since this signal is offensive to the ear, the AF is muted by the
CPU control.

DSC Decoding (Channel 70 Receiver)

The DSC signal of 1200 bps is demodulated by the FSK Modem-2 (IC309).

Ray230 and Ray230E VHF Radios Service Manual 83162-1 15

 Ray230 and Ray230E VHF Radios

Transmitter Section

Instantaneous Deviation Control (IDC) Circuit

Ray230 and Ray230E VHF Radios

After pre-emphasis of 6 dB/oct in the IDC circuit (IC6), the microphone, DSC, and ATIS
signals from the control system are supplied to an amplitude-limiting circuit. Then the
signals are passed through a fifth-order low-pass filter for splatter prevention and supplied
to the VCO. The maximum frequency deviation is set by VR3.

Buffer Driver Amplifier

The carrier frequency from the VCO is supplied via the diode switch (D7) to the buffer
(Q2). The carrier is then amplified up to about 200mW, and finally boosted to 25W by the
RF power amplifier (IC1) at the final stage. The transmitting power is supplied to the
antenna via the LPF by operating the ANT switch (D1).

Automatic Power Control (APC) Circuit

The transmitting power is sampled and rectified in the detection circuit (D5). Then, this DC
voltage is compared with the standard set value of the output at the comparator circuit
(IC2). This output controls both the PA and the driver by a two-stage DC amplifier (Q5
and Q6) so that a stable transmitting power can be supplied to the ANT. The switchover of
power between 25 W and 1 W is effected with the output changeover switch (Q7). The
output is set with VR1 for 1W or VR2 for 25W.

ATIS, DSC Encoding

The FSK modulating signal of 1200 bps is produced in the FSK Modem-1 (IC308). The
modulation index is: 1.0 for ATIS and 2.0 for DSC.

Phase Lock Loop (PLL) Circuit

The standard PLL frequency of 12.8 MHz is divided by 512 to produce 25 KHz channel
spacing by the PLL IC (IC4). The oscillation frequency of the VCO, which has been
divided down to 25 kHz just like the standard, is applied to a phase comparator within IC4,
producing a pulse output corresponding to the deviation. The output pulse is converted into
a DC value through the external charge pump circuit (Q11 and Q12) and a loop filter,
which is supplied to the control terminal of the VCO as a frequency control voltage. A part
of the output from the VCO is fed back to the PLL IC (f in) via the buffer amplifier (Q13).
The loop filter is provided with a time-constant changeover-switch using the IC3 to meet
the requirement for high-speed response by accelerating the rise characteristic at the time
of transmission/reception changeover and frequency changeover. The detection circuit
(IC5) enables the PLL unlocking signal to output without fluttering.

16 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 2: Technical Description

Audio Frequency (AF) Control Section

AF Selection

Ray230 and Ray230E VHF Radios

AF signals (RxAF, Fog, Siren, and Hail) are selected by the AF selector (IC310). RxAF
and the received Hailer sound are transferred to the cross point switch via the mute circuit
(Q302, Q303). The Fog, Siren, and the transmitted Hailer voice signals are transferred via
the electronic volume control circuit (IC312, IC313) to the AF amplifier, which develops
across a 4 ohm speaker load.

Line Selection
The line selector (IC311) selects the microphone, the DSC signal, or the IDC input
(modulation input).

Speaker Selection
The relay circuit (RL301, Q306) switches over operation to the external speaker.

Telephone I/O, Cross-Point Switch

The telephone line driver, receiver, DTMF oscillator, and an 8 x 8 cross-point switch are
continued in IC315. The cross-point switch selects and combines the AF signals that
correspond to the RAY230/230E's respective operations: handset-VHF, handset-Telephone
and handset-Intercom. Connection to a telephone can be made by adding optional
communication equipment with a DTMF interface such as RAYCOM Cellular, Mini-M,
etc.

Handset I/O
To connect with the handset circuit, an interface unit is provided that is suitable for both
audio and digital applications.

Audio I/O
A buffer circuit created by the operational amplifier (IC319 - IC321) transmits a low-
impedance AF signal between the base station and the handset.

Digital I/O
Because of its anti-noise characteristics, photo-couplers (PC304 - PC309) are used to
transfer the control data. The received signal data is further subjected to waveform shaping
(Q319 - Q321) and processed by the CPU.

Ray230 and Ray230E VHF Radios Service Manual 83162-1 17

 Ray230 and Ray230E VHF Radios

NMEA Data Input

The circuit uses a photo-coupler (PC301) as an interface to receive data.
Ray230 and Ray230E VHF Radios

SeaTalk I/O
Both the transmitter and the receiver are furnished with a photo-coupled interface to the
+12 VDC power supply circuit.

Write Data Operation

The CPU writes data through the Write terminal (J302). During the write operation, the
data port of the CPU is switched to the “write” side by the selector (IC301–IC304). The
switch selection is made according to the corresponding operation modes.

2.2. Handset Circuit

Outline
The handset is connected to the cradle to communicate control data for various functions,
such as transmission/reception of voice signals on the handset, all key operations, LCD
display, lighting by LED, monitor control of the cradle, etc.

Circuit Makeup
The circuit consists of the following components:
• Power supply system circuit
Digital system +5V Voltage Regulator (IC701)
Analog system +5V Voltage Regulator (IC702)
Analog system +9V Voltage Regulator (IC714)
• Single Chip CPU (IC706)
• LCD Display Controller/Driver (IC709)
• LED Driver Circuit (IC710)
• Electronically-controlled Volume (IC716)

Power Supply System

The input voltage of the main supply power is +13.6V. The internal operation voltages for
the respective applications are as follows:
• +9V by the voltage regulator (IC714) for LCD lighting
• +5V by the voltage regulator (D5V, IC701) for a digital voltage

18 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 2: Technical Description

• +5V by the voltage regulator (A5V, IC702) for an analog voltage

• +5V (VTH) from emitter follower (Q703) for working bias voltage for the voice signals

CPU

Ray230 and Ray230E VHF Radios

The CPU is an 8-bit, single-chip microcomputer mPD789026 (IC706).

Controller Driver for LCD Display

The PCF2113DH/F4 (IC709) is a LCD controller driver used to indicate alphanumeric
characters and symbols.

LED Driver Circuit

The TB62715 FN (IC710) makes a 4-stage dimming control for the LEDs (D704–D707)
and the LCD backlight, and also turns on/off the keypad LEDs (D708–D720).

Electronically Controlled Volume

The receiver's sound volume on the handset is controlled by the M62429FP (IC706).

Off-Hook Detection Relay

The reed relay ORD213 (RL701) detects the On/Off Hook State of the handset.

2.3. External Speaker Circuit

Outline
The cradle relays signals between and the handset and the rest of the equipment, makes a
sound upon receiving a call, and monitors the calling voice signal.

Power Supply System

+13.6 VDC is supplied as the main input source. The following voltages are supplied for
the internal components:
• +13.6 VDC for the speaker amplifier
• +5 VDC from the voltage regulator (IC804) for controlling the analog switch
• +2.5 VDC (VTH) for operating bias-voltage for voice signals

Ray230 and Ray230E VHF Radios Service Manual 83162-1 19

 Ray230 and Ray230E VHF Radios

Monitor Speaker Amplifier

A 5W/4W output TDA1905 (IC802) is used for the speaker amplifier to implement an
output of 2W/4W.
Ray230 and Ray230E VHF Radios

Sound Volume Control

Sound volume is adjusted by the Volume Controller (VR801).
Upon receiving a DSC (Digital Selective Calling), a sound is produced at the maximum
level regardless of the sound volume value set by the volume controller (VR801).

2.4. Specifications

Transmitter
Channels All available US, International, Canada VHF Marine bands
Frequency Stability +/- 10PPM (+/- 0.001%) (@-20 °C to +50 °C)
Frequency Range 156.025 to 157.425MHz
Channel Spacing 25 kHz Increments
Power Output 25 Watts switchable to 1 Watt into 50 Ohms at 13.6 VDC
Modulation Frequency modulated 16F3 (+/-4.5kHz at 1000Hz)
Modulation Audio Shall not vary +1/-3 dB from true 6 dB pre-emphasis from 300 to 2500Hz, reference
Response 1000Hz. Audio frequencies 3-20 kHz shall be attenuated (at 1 kHz by 60 log f/3 dB. Above
20kHz by 50dB)
FM Hum & Noise level Less than -40dB below audio
Audio Distortion Less than 10% at 1kHz for 3kHz deviation
Spurious & Harmonic Attenuated at least 43+10log Po (below rated radiated carrier Emissions power) per FCC
Rules Part 2 & 80
Antenna Impedance 50 Ohm
Transmitter Protection Shall survive open or short circuit of antenna system without damage (10 min. test)

Receiver
Channels All available US, International and Canada VHF Marine band
Frequency Range 156.025 to 163.275 MHz in 25 kHz increments
Frequency Stability +/- 10 PPM (+/- 0.001%) from -20 °C to +50 °C
Usable Sensitivity 0.25µV @ 12dB SINAD
Threshold 1.0 µ full squelch
Adjacent Channel Rejection 70dB
Spurious Image Rejection 70dB
Intermodulation Rejection 70dB
Audio Output 3.5 Watts or more at 10% or less distortion into 4 Ohm load (internal)
Hum & Noise in Audio Less than -40dB

20 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 2: Technical Description

Operating Requirements
Input Voltage 13.6 VDC +/- 15% (11.6 to 15.6 VDC)
Current Required Typical 6 amps at 25 Watts

Ray230 and Ray230E VHF Radios

Transmit Typical 2 amps at 1 Watt
Temperature Range -4°F to +122°F (-20 °C to +50 °C)
Duty Cycle Continuous, 80% receive, 20% transmit (max 10 min, @25 °C)
Relative Humidity 80%
Water Protection To CFR-46 for Base Station and External Speaker. To JIS-7 for Full Function Handset
(submersible to 1m for at least 30 minutes)

Radio Dimensions
Base Station Transceiver
Height 2.63 inches (67 mm)
Width 8.98 inches (228 mm)
Depth 7.04 inches (179 mm)
Weight Approx. 4 lbs (1.87 kg)

Full Function Handset

Height 6.81 inches (173 mm)
Width 2.25 inches (57 mm)
Depth 1.1 inches (28 mm)
Weight Approx. 0.30 lbs (138 g)

FFHS Cradle
Height 1.97 inches (50 mm)
Width 2.52 inches (64 mm)
Depth 4.02 inches (102.1 mm)
Weight Approx. 0.15 lbs (70 g) (without cables)

External Speaker for Full Function Handset

Height 4.53 inches (115 mm)
Width 4.33 inches (110 mm)
Depth 1.57 inches (40 mm)
Weight Approx. 0.75 lbs (340 g)

Ray230 and Ray230E VHF Radios Service Manual 83162-1 21

 Ray230 and Ray230E VHF Radios
Ray230 and Ray230E VHF Radios

22 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Chapter 3: Parts Lists

3.1. Spare Parts List

Ray230 and Ray230E VHF Radios

The following parts are available through Raymarine. When ordering spares, quote the
Spare Description and the Part No.

When ordering spares, quote the Spare Description and the Part No.

Part No. Spare Description

R49022 Power Control Relay – Ray230
R49023 RG58C/U coax ASM W/S0239 – Ray230
R49024 3 Wire Harness w/Connector – Ray230
R49025 RF PC Board Assy – Ray230
R49026 Power Push Button Switch – Ray230
R49027 Top Cover w/Gasket – Ray230
R49028 Interface PC Board Assy – Ray230
R49029 26 Conductor Ribbon Cable – Ray230
R49030 Power/Volume Control – Ray230
R49031 TDA1905 AF Power Amp IC – Ray230
R49032 2 watt 4 ohm Speaker – Ray230
R49033 Front Plastic Housing – Ray230
R49034 Back Plastic Housing – Ray230
R49035 G6K-2F Relay – Ray230
R49036 TDA1519A Hail Function Power Amp IC – Ray230
R49081 Complete Control PC Board – Ray230E
R49037 Receiver/Speaker Assy – Ray230
R49038 LM-25786B LCD Display – Ray230
R49039 Microphone Element – Ray230
R49085 Cord Assy HS to Cradle – Ray230
R49040 Handset Front Case Assy – Ray230
R49041 Handset Back Cover w/DIST/PTT/UP DN/RELAY PCB – Ray230

Ray230 and Ray230E VHF Radios Service Manual 83162-1 23

 Ray230 and Ray230E VHF Radios

3.2. Components List

The following components are not available through Raymarine. They are listed for reference only.
Ray230 and Ray230E VHF Radios

Ray230 RF PC Board Assembly

Description Value Qty Designator
Capacitors
Aluminum Electrolytic Capacitor 470uF / 25V SRG25VB470MJ12 2 C233, C234
Ceramic Chip Capacitor 0.5pF / 50V GRM188 4C 1H 0R5 C Z01 C111, C127, C128, C171, C180, C200, C201,
C207
Ceramic Chip Capacitor 1pF / 50V GRM188 4C 1H 1R0 C Z01 2 C018, C181
Ceramic Chip Capacitor 1.5pF / 50V GRM188 4C 1H 1R5 C Z01 1 C177
Ceramic Chip Capacitor 2pF / 50V GRM188 4C 1H 2R0 C Z01 4 C048, C120, C130, C137
Ceramic Chip Capacitor 3pF / 50V GRM188 3C 1H 3R0 C Z01 4 C081, C109, C122, C123
Ceramic Chip Capacitor 4pF / 50V GRM188 2C 1H 4R0 C Z01 1 C208
Ceramic Chip Capacitor 5pF / 50V GRM188 2C 1H 5R0 C Z01 9 C019, C080 C102, C114 C131, C172, C173,
C183, C194
Ceramic Chip Capacitor 6pF / 50V GRM188 2C 1H 6R0 D Z01 4 C139, C186, C199, C209
Ceramic Chip Capacitor 7pF / 50V GRM188 2C 1H 7R0 D Z01 8 C112, C121, C124, C138, C170, C179, C182,
C206
Ceramic Chip Capacitor 8pF / 50V GRM188 2C 1H 8R0 D Z01 5 C101, C110, C129, C176, C202
Ceramic Chip Capacitor 10pF / 50V GRM188 2C 1H 100 J Z01 1 C082
Ceramic Chip Capacitor 12pF / 50V GRM188 2C 1H 120 J Z01 2 C076, C136
Ceramic Chip Capacitor 15pF / 50V GRM188 2C 1H 150 J Z01 2 C031, C064
Ceramic Chip Capacitor 15pF / 200V GRM219 2C 2D 150J Z01 3 C007, C011, C013
Ceramic Chip Capacitor 18pF / 50V GRM188 2C 1H 180 J Z01 2 C026, C187
Ceramic Chip Capacitor 22pF / 50V GRM188 2C 1H 220 J Z01 4 C015, C017, C025, C065
Ceramic Chip Capacitor 33pF / 50V GRM188 2C 1H 330 J Z01 3 C185, C196, C203
Ceramic Chip Capacitor 33pF / 200V GRM219 2C 2D 330J Z01 3 C008, C009, C010
Ceramic Chip Capacitor 47pF / 50V GRM188 2C 1H 470 J Z01 5 C034, C140, C145, C188, C195
Ceramic Chip Capacitor 56pF / 50V GRM188 2C 1H 560 J Z01 3 C146, C210, C211
Ceramic Chip Capacitor 100pF / 50V GRM188 2C 1H 101 J Z01 11 C047, C069, C070, C075, C091, C103, C153,
C218, C247, C248, C249
Ceramic Chip Capacitor 390pF / 50V GRM188 2C 1H 391 J A01 1 C097,
Ceramic Chip Capacitor 470pF / 50V GRM188 2C 1H 471 J A01 3 C085, C253, C255
Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 75 C014, C020, C021, C023, C024, C027, C028,
C029, C030, C032, C033, C035, C036, C037,
C038, C039, C040, C041, C042, C045, C046,
C049, C050, C051, C052, C061, C067, C072,
C074, C077, C078, C079, C095, C099, C104,
C105, C106, C107, C108, C116, C117, C118,
C125, C126, C132, C133, C134, C135, C144,
C174, C178, C184, C191, C197, C198, C204,
C205, C232, C235, C241, C242, C243, C244,
C245, C246, C250, C251, C252, C254, C257,
C258, C259, C260, C261, C262

24 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Description Value Qty Designator

Ceramic Chip Capacitor 1500pF / 50V GRM188 B1 1H 152 K A01 1 C094
Ceramic Chip Capacitor 3300pF / 50V GRM188 B1 1H 332 K A01 2 C160, C224

Ray230 and Ray230E VHF Radios

Ceramic Chip Capacitor 4700pF / 50V GRM188 B1 1H 472 K A01 2 C086, C096
Ceramic Chip Capacitor 2200pF / 50V GRM188 B1 1H 222 K A01 6 C159, C223, C228, C229, C230, C231
Ceramic Chip Capacitor 220pF / 50V GRM188 2C 1H 221 J A01 5 C088, C149, C150, C214, C215
Ceramic Chip Capacitor 1000pF / 630V C3216JB2J102K 4 C002, C004, C006, C012
Ceramic Chip Capacitor 0.01uF / 50V GRM188 B1 1H 103 K A01 16 C053, C056, C068, C073, C084, C115, C141,
C142, C143, C152, C166, C189, C190, C192,
C193, C217
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 23 C043, C044, C063, C066, C071, C098, C147,
C148, C154, C156, C158, C161, C163, C212,
C213, C219, C221, C222, C225, C227, C236,
C239,C263
Ceramic Chip Capacitor 0.1uF / 100V C3216JB2A104K 3 C001, C003, C005
Ceramic Chip Capacitor 1uF / 6.3V GRM188 B1 0J 105K A01 11 C016, C083, C087, C089, C090, C092, C151,
C162, C216, C226, C240
Chip Aluminum Electrolytic Capacitor 10uF / 16V MV16VC10MD55 2 C237, C238
Chip Aluminum Electrolytic Capacitor 22uF / 35V MV35VC22MF55 2 C022, C167
Chip Aluminum Electrolytic Capacitor 47uF / 16V MV16VC47MF55 1 C168
Chip Tantalum Electrolytic Capacitor 0.22uF / 35V SK-1V224M-RA 2 C157, C165
Chip Tantalum Electrolytic Capacitor 0.47uF / 25V SK-1E474M-RA 1 C164
Chip Tantalum Electrolytic Capacitor 2.2uF / 16V SK2-1C225M-RA 1 C058
Chip Tantalum Electrolytic Capacitor 4.7uF / 16V SK4-1C475M-RA 3 C062, C155, C220
Chip Tantalum Electrolytic Capacitor 10uF / 16V SK4-1C106M-RB 2 C054, C055
Stacked Metallized Film Chip capacitor 0.047uF/16V ECHU1C473JX5 2 C057, C169
Stacked Metallized Film Chip capacitor 0.1uF / 16V ECHU1C104JX5 1 C059
Coils
Balun Coil LB-078 1 L037
Chip Inductor (22nH) ELJND22NJF 1 L008
Chip Inductor (39nH) ELJND39NJF 1 L009
Chip Inductor (68nH) ELJND68NJF 1 L010
Chip Inductor (0.15uH) ELJNDR15JF 4 L033, L034, L035, L036
Chip Inductor (0.82uH) ELJNDR82JF 1 L032
Chip Inductor (1uH) ELJND1R0JF 1 L014
Chip Inductor (2.2uH) ELJFC2R2JF 3 L011, L012, L015
Chip Inductor (Ferrite Shield) 2.7uH ACL2520L-2R7K 4 L023, L024, L030, L031
Coil 0.8-3.5-4.5TL (PEW Wire) 5 L001, L002, L003, L004, L005
Inductor (9.5t / 49.8nH) 656LZ-09K 1 L007
Molded coil with shield MC138/E544ENAS-110257 11 L016, L018, L019, L020, L021, L022, L025,
L026, L027, L028, L029
Variable Coil SMD- 53 1 L017
Connectors
Connector (16pin) IMSA-9220B-16Z28T 1 J001
Connector (20pin) IMSA-9220B-20Z28T 1 J002

Ray230 and Ray230E VHF Radios Service Manual 83162-1 25

 Ray230 and Ray230E VHF Radios

Description Value Qty Designator

Crystals
Ceramic Fil (455KHz) CFWM455F 2 FIL002, FIL004
Ray230 and Ray230E VHF Radios

Crystal OSC (12.8MHz) UM-1, 12.8MHz 1 XTL001

Crystal OSC (16.445MHz) UM-1,16.445MHz 1 XTL004
Crystal OSC (21.145MHz) UM-1,21.145MHz 1 XTL002
Crystal OSC (46.5417MHz) UM-1,46.5417MHz 1 XTL003
MCF pair (16.9MHz) 16M15BU 1 FIL003
MCF pair (21.6MHz) 21P15BU 1 FIL001
Diodes
Diode 1SS301 2 D017, D019
Diode 1SS368 2 D006, D010
Diode 1SS371 3 D007, D008, D011
Pin Diode MI402 1 D001
Pin Diode MI308 1 D002
Schottky Barrier Diode MA716 1 D004
Schottky Barrier Diode 1SS345 1 D005
Variable Capacitance Diode 1SV273 6 D009, D012, D013, D014, D015, D016
Zener Diode (16V,Rank Z) 02DZ16-Z 1 D018
ICs
Analog Switch (CMOS) TC7W66FU 1 IC003
CMOS Logic (NOR) TC7W02FU 1 IC005
IF IC TA31136FN 2 IC007, IC009
Operational Amp. TA75S01F 1 IC002
Operational Amp. NJM3403AV 1 IC006
Operational Amp. TA75W01FU 1 IC008
Operational Amp. TA75S01F 1 IC010
PLL IC MB15A02 1 IC004
RF PA S-AV6 1 IC001
Tone Detector (PLL) LMC567 1 IC011
Voltage Regulator (4V) TK11360M 1 IC014
Voltage Regulator (5V) TA78L05F 1 IC013
Voltage Regulator (8V) TA7808F 1 IC012
Resistors
Chip Resistor 2.2Ω, 1/16W CR 1/16 2R2 JV 1 R087
Chip Resistor 10Ω , 1/10W CR 1/10 100 JV 2 R008, R002
Chip Resistor 15Ω, 1/10W CR 1/10 150JV 1 R005
Chip Resistor 15Ω, 1/16W CR 1/16 150 JV 1 R083
Chip Resistor 22Ω, 1/16W CR 1/16 220 JV 6 R097, R106, R132, R138, R170, R171
Chip Resistor 33Ω , 1/10W CR 1/10 330 JV 1 R007
Chip Resistor 47Ω, 1/10W CR 1/10 470 JV 1 R166
Chip Resistor 68Ω, 1/16W CR 1/16 680 JV 1 R032
Chip Resistor 100Ω , 1/16W CR 1/16 101JV 9 R012, R013, R026, R031, R033, R061, R084,
R117, R158
Chip Resistor 150Ω , 1/8W CR 1/8 151JV 1 R003

26 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Description Value Qty Designator

Chip Resistor 220Ω, 1/16W CR 1/16 221 JV 14 R043, R044, R049, R054, R056, R062, R111,
R112, R113, R143, R144, R145, R151, R154
Chip Resistor 330Ω , 1/10W CR 1/10 331JV 1 R004

Ray230 and Ray230E VHF Radios

Chip Resistor 330Ω, 1/16W CR 1/16 331 JV 2 R009, R089
Chip Resistor 470Ω , 1/16W CR 1/16 471 JV 2 R011, R107
Chip Resistor 560Ω, 1/16W CR 1/16 561 JV 2 R086, R150
Chip Resistor 680Ω, 1/16W CR 1/16 681 JV 2 R055, R096
Chip Resistor 750Ω, 1/16W CR 1/16 751JV 1 R039
Chip Resistor 1kΩ, 1/16W CR 1/16 102 JV 7 R017, R025, R027, R064, R081, R139, R147
Chip Resistor 1.3kΩ, 1/16W CR 1/16 132 JV 2 R118, R159
Chip Resistor 1.5kΩ, 1/16W CR 1/16 152 JV 3 R105, R126, R010
Chip Resistor 1.8kΩ, 1/16W CR 1/16 182 JV 1 R137
Chip Resistor 2.2kΩ, 1/16W CR 1/16 222 JV 5 R006, R036, R038, R041, R168
Chip Resistor 2.7kΩ, 1/16W CR 1/16 272 JV 1 R152
Chip Resistor 3.3kΩ, 1/16W CR 1/16 332 JV 6 R030, R037, R088, R116, R157, R165
Chip Resistor 3.9kΩ, 1/16W CR 1/16 392 JV 2 R059, R080
Chip Resistor 4.7kΩ , 1/16W CR 1/16 472 JV 7 R015, R029, R040, R052, R058, R146, R148
Chip Resistor 5.1kΩ, 1/16W CR 1/16 512 JV 1 R068
Chip Resistor 5.6kΩ, 1/16W CR 1/16 562 JV 3 R028, R108, R140
Chip Resistor 6.2kΩ, 1/16W CR 1/16 622 JV 2 R020, R169
Chip Resistor 8.2kΩ, 1/16W CR 1/16 822JV 1 R072
Chip Resistor 10kΩ , 1/10W CR 1/10 103JV 1 R001
Chip Resistor 10kΩ, 1/16W CR 1/16 103 JV 12 R016, R021, R022, R034, R042, R045, R048,
R060, R082, R109, R141, R149
Chip Resistor 15kΩ, 1/16W CR 1/16 153 JV 3 R120, R136, R162
Chip Resistor 22kΩ, 1/16W CR 1/16 223 JV 11 R019, R046, R047, R065, R066, R067, R094,
R123, R124, R129, R153
Chip Resistor 27kΩ, 1/16W CR 1/16 273 JV 1 R104
Chip Resistor 33kΩ, 1/16W CR 1/16 333 JV 3 R071, R074, R078
Chip Resistor 39kΩ, 1/16W CR 1/16 393 JV 4 R070, R075, R076, R077
Chip Resistor 47kΩ, 1/16W CR 1/16 473 JV 12 R035, R050, R051, R085, R101, R103, R110,
R115, R133, R135, R142, R167
Chip Resistor 56kΩ, 1/16W CR 1/16 563 JV 2 R095, R130
Chip Resistor 68kΩ, 1/16W CR 1/16 683 JV 1 R172
Chip Resistor 100kΩ , 1/16W CR 1/16 104 JV 12 R014, R057, R063, R090, R091, R098, R099,
R100, R119, R121, R156, R163
Chip Resistor 120kΩ, 1/16W CR 1/16 124 JV 1 R069
Chip Resistor 150kΩ, 1/16W CR 1/16 154 JV 2 R114, R155
Chip Resistor 220kΩ, 1/16W CR 1/16 224 JV 5 R018, R023, R073, R093, R127
Chip Resistor 270kΩ, 1/16W CR 1/16 274 JV 2 R122, R164
Chip Resistor 470kΩ, 1/16W CR 1/16 474 JV 2 R024, R053
Chip Resistor 1MΩ, 1/16W CR 1/16 105 JV 1 R160
Chip Resistor 1.5MΩ, 1/16W CR 1/16 155 JV 2 R102, R134

Ray230 and Ray230E VHF Radios Service Manual 83162-1 27

 Ray230 and Ray230E VHF Radios

Description Value Qty Designator

Transistors
FET 2SJ189T 1 Q028
Ray230 and Ray230E VHF Radios

FET 2SK1771 2 Q018, Q021

FET 2SK2037 1 Q003
FET (IDSS : KAS) 3SK131-KAS 2 Q019, Q022
Transistor 2SB891F 1 Q006
Transistor DTA123YUA 1 Q033
Transistor DTC144EUA 8 Q007, Q009, Q010, Q017, Q027, Q029,
Q032, Q034
Transistor (hFE:GR) 2SA1586-GR 1 Q011
Transistor (hFE:GR) 2SC4116-GR 5 Q004, Q005, Q008, Q012, Q026
Transistor (hfe: Not Defined) 2SA1204 2 Q030, Q031
Transistor (hFE:R24) 2SC4226-R24 3 Q016, Q020, Q023
Transistor (hFE:RF) 2SC3357-RF 1 Q001
Transistor (hFE:Y) 2SC5065-Y 5 Q002, Q013, Q014, Q024, Q025
Other
Ceramic Discriminator CDB455C24 2 Z001, Z002
Chip Ferrite Bead FB 423226T-Y7 2 FB001, FB002
Chip Pot. 2.2K ohm MVR34HXBRN222 4 VR001, VR003, VR005, VR006
Chip Pot. 10K ohm MVR34HXBRN103 2 VR002, VR004
Relay (DC12V) G5C-14/DC12V 1 RL001
Trimmer Cap. 10pF CTZ3S-10CW1 2 TC001, TC002

28 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Ray230E RF PC Board Assembly

Description Value Qty Designator
Capacitors
Aluminum Electrolytic Capacitor 470uF / 25V SRG25VB470MJ12 2 C233, C234

Ray230 and Ray230E VHF Radios

Ceramic Chip Capacitor 0.01uF / 50V GRM188 B1 1H 103 K A01 16 C053, C056, C068, C073, C084, C115, C141,
C142, C143, C152, C166, C189, C190, C192,
C193, C217
Ceramic Chip Capacitor 0.1uF / 100V C3216JB2A104K 3 C001, C003, C005
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 23 C043, C044, C063, C066, C071, C098, C147,
C148, C154, C156, C158, C161, C163, C212,
C213, C219, C221, C222, C225, C227, C236,
C239, C263
Ceramic Chip Capacitor 0.5pF / 50V GRM188 4C 1H 0R5 C Z01 8 C111, C127, C128, C171, C180, C200, C201,
C207
Ceramic Chip Capacitor 1pF / 50V GRM188 4C 1H 1R0 C Z01 2 C018, C181
Ceramic Chip Capacitor 1.5pF / 50V GRM188 4C 1H 1R5 C Z01 1 C177
Ceramic Chip Capacitor 2pF / 50V GRM188 4C 1H 2R0 C Z01 4 C048, C120, C130, C137
Ceramic Chip Capacitor 3pF / 50V GRM188 3C 1H 3R0 C Z01 4 C081, C109, C122, C123
Ceramic Chip Capacitor 4pF / 50V GRM188 2C 1H 4R0 C Z01 1 C208
Ceramic Chip Capacitor 5pF / 50V GRM188 2C 1H 5R0 C Z01 9 C019, C080, C102, C114, C131, C172, C173,
C183, C194
Ceramic Chip Capacitor 6pF / 50V GRM188 2C 1H 6R0 D Z01 4 C139, C186, C199, C209
Ceramic Chip Capacitor 7pF / 50V GRM188 2C 1H 7R0 D Z01 8 C112, C121, C124, C138, C170, C179, C182,
C206
Ceramic Chip Capacitor 8pF / 50V GRM188 2C 1H 8R0 D Z01 5 C101, C110, C129, C176, C202
Ceramic Chip Capacitor 10pF / 50V GRM188 2C 1H 100 J Z01 1 C082
Ceramic Chip Capacitor 12pF / 50V GRM188 2C 1H 120 J Z01 2 C076, C136
Ceramic Chip Capacitor 15pF / 50V GRM188 2C 1H 150 J Z01 2 C031, C064
Ceramic Chip Capacitor 15pF / 200V GRM219 2C 2D 150J Z01 3 C007, C011, C013
Ceramic Chip Capacitor 18pF / 50V GRM188 2C 1H 180 J Z01 2 C026, C187
Ceramic Chip Capacitor 22pF / 50V GRM188 2C 1H 220 J Z01 4 C015, C017, C025, C065
Ceramic Chip Capacitor 33pF / 200V GRM219 2C 2D 330J Z01 5 C008, C009, C010, C185, C196, C203
Ceramic Chip Capacitor 47pF / 50V GRM188 2C 1H 470 J Z01 5 C034, C140, C145, C188, C195
Ceramic Chip Capacitor 56pF / 50V GRM188 2C 1H 560 J Z01 3 C146, C210, C211
Ceramic Chip Capacitor 100pF / 50V GRM188 2C 1H 101 J Z01 11 C047, C069, C070, C075, C091, C103, C153,
C218, C247, C248, C249
Ceramic Chip Capacitor 220pF / 50V GRM188 2C 1H 221 J A01 5 C088, C149, C150, C214, C215
Ceramic Chip Capacitor 390pF / 50V GRM188 2C 1H 391 J A01 1 C097
Ceramic Chip Capacitor 470pF / 50V GRM188 2C 1H 471 J A01 3 C085, C253, C255

Ray230 and Ray230E VHF Radios Service Manual 83162-1 29

 Ray230 and Ray230E VHF Radios

Description Value Qty Designator

Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 75 C014, C020, C021, C023, C024, C027, C028,
C029, C030, C032, C033, C035, C036, C037,
Ray230 and Ray230E VHF Radios

C038, C039, C040, C041, C042, C045, C046,

C049, C050, C051, C052, C061, C067, C072,
C074, C077, C078, C079, C095, C099, C104,
C105, C106, C107, C108, C116, C117, C118,
C125, C126, C132, C133, C134, C135, C144,
C174, C178, C184, C191, C197, C198, C204,
C205, C232, C235, C241, C242, C243, C244,
C245, C246, C250, C251, C252, C254, C257,
C258, C259, C260, C261, C262
Ceramic Chip Capacitor 1000pF / 630V C3216JB2J102K 4 C002, C004, C006, C012
Ceramic Chip Capacitor 1500pF / 50V GRM188 B1 1H 152 K A01 1 C094
Ceramic Chip Capacitor 2200pF / 50V GRM188 B1 1H 222 K A01 6 C159, C223, C228, C229, C230, C231
Ceramic Chip Capacitor 3300pF / 50V GRM188 B1 1H 332 K A01 2 C160, C224
Ceramic Chip Capacitor 4700pF / 50V GRM188 B1 1H 472 K A01 2 C086, C096
Ceramic Chip Capacitor 1uF / 6.3V GRM188 B1 0J 105K A01 11 C016, C083, C087, C089, C090, C092, C151,
C162, C216, C226, C240
Chip Aluminum Electrolytic Capacitor 10uF / 16V MV16VC10MD55 2 C237, C238
Chip Aluminum Electrolytic Capacitor 22uF / 35V MV35VC22MF55 1 C167
Chip Aluminum Electrolytic Capacitor 47uF / 16V MV16VC47MF55 1 C168
Chip Tantalum Electrolytic Capacitor 0.22uF / 35V SK-1V224M-RA 2 C157, C165
Chip Tantalum Electrolytic Capacitor 0.47uF / 25V SK-1E474M-RA 1 C164
Chip Tantalum Electrolytic Capacitor 2.2uF / 16V SK2-1C225M-RA 1 C058
Chip Tantalum Electrolytic Capacitor 4.7uF / 16V SK4-1C475M-RA 3 C155, C220, C062
Chip Tantalum Electrolytic Capacitor 10uF / 16V SK4-1C106M-RB 2 C054, C055
Stacked Metallized Film Chip capacitor 0.047uF / 16V ECHU1C473JX5 2 C169, C057
Stacked Metallized Film Chip capacitor 0.1uF / 16V ECHU1C104JX5 1 C059
Trimmer Cap. 10pF CTZ3S-10CW1 2 TC001 TC002
Connectors
Connector (16pin) IMSA-9220B-16Z28T 1 J001
Connector (20pin) IMSA-9220B-20Z28T 1 J002
Crystals
Ceramic Fil (455KHz) CFWM455F 2 FIL002, FIL004
Crystal OSC (12.8MHz) UM-1, 12.8MHz 1 XTL001
Crystal OSC (16.445MHz) UM-1,16.445MHz 1 XTL004
Crystal OSC (21.145MHz) UM-1,21.145MHz 1 XTL002
Crystal OSC (46.5417MHz) UM-1,46.5417MHz 1 XTL003
MCF pair (16.9MHz) 16M15BU 1 FIL003
MCF pair (21.6MHz) 21P15BU 1 FIL001
Diodes
Diode 1SS301 2 D017, D019
Diode 1SS368 2 D006, D010
Diode 1SS371 3 D007, D008, D011
Pin Diode MI308 1 D002
Pin Diode MI402 1 D001

30 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Description Value Qty Designator

Schottky Barrier Diode 1SS345 1 D005
Schottky Barrier Diode MA716 1 D004

Ray230 and Ray230E VHF Radios

Variable Capacitance Diode 1SV273 6 D009, D012, D013, D014, D015, D016
Zener Diode (16V,Rank Z) 02DZ16-Z 1 D018
ICs
Analog Switch (CMOS) TC7W66FU 1 IC003
CMOS Logic (NOR) TC7W02FU 1 IC005
IF IC TA31136FN 2 IC007, IC009
Operational Amp. NJM3403AV 1 IC006
Operational Amp. TA75S01F 2 IC002, IC010
Operational Amp. TA75W01FU 1 IC008
PLL IC MB15A02 1 IC004
RF PA S-AV6 1 IC001
Tone Detector (PLL) LMC567 1 IC011
Voltage Regulator (4V) TK11360M 1 IC014
Voltage Regulator (5V) TA78L05F 1 IC013
Voltage Regulator (8V) TA7808F IC012
Coils
Balun Coil LB-078 1 L037
Chip Inductor (22nH) ELJND22NJF 1 L008
Chip Inductor (39nH) ELJND39NJF 1 L009
Chip Inductor (68nH) ELJND68NJF 1 L010
Chip Inductor (0.15uH) ELJNDR15JF 4 L033, L034, L035, L036
Chip Inductor (0.82uH) ELJNDR82JF 1 L032
Chip Inductor (1uH) ELJND1R0JF 1 L014
Chip Inductor (2.2uH) ELJFC2R2JF 3 L011, L012, L015
Chip Inductor (Ferrite Shield) 2.7uH ACL2520L-2R7K 4 L023, L024, L030, L031
Choke Coil / 1mH , 1A EI-19 1 AFC001
Coil 0.8-3.5-4.5TL (PEW Wire) 5 L001, L002, L003, L004, L005
Inductor (9.5t / 49.8nH) 656LZ-09K 1 L007
Molded coil with shield MC138/E544ENAS-110257 11 L016, L018, L019, L020, L021, L022, L025,
L026, L027, L028, L029
Variable Coil SMD- 53 1 L017
Transistors
FET 2SK1771 2 Q018, Q021
FET 2SJ189T 1 Q028
FET 2SK2037 1 Q003
Transistor (hfe: Not Defined) 2SA1204 2 Q030, Q031
Transistor (hFE:GR) 2SA1586-GR 1 Q011
Transistor 2SB891F 1 Q006
Transistor (hFE:RF) 2SC3357-RF 1 Q001
Transistor (hFE:GR) 2SC4116-GR 5 Q004, Q005, Q008, Q012, Q026
Transistor (hFE:R24) 2SC4226-R24 3 Q016, Q020, Q023
Transistor (hFE:Y) 2SC5065-Y 5 Q002, Q013, Q014, Q024, Q025
Transistor DTA123YUA 1 Q033

Ray230 and Ray230E VHF Radios Service Manual 83162-1 31

 Ray230 and Ray230E VHF Radios

Description Value Qty Designator

Transistor DTC144EUA 8 Q007, Q009, Q010, Q017, Q027, Q029,
Q032, Q034
Ray230 and Ray230E VHF Radios

FET (IDSS : KAS) 3SK131-KAS 2 Q019, Q022

Resistors
Chip Resistor 2.2Ω, 1/16W CR 1/16 2R2 JV 1 R087
Chip Resistor 10Ω , 1/10W CR 1/10 100 JV 1 R008
Chip Resistor 10Ω , 1/16W CR 1/16 100JV 1 R002
Chip Resistor 15Ω, 1/10W CR 1/10 150JV 2 R005, R083
Chip Resistor 22Ω, 1/16W CR 1/16 220 JV 6 R097, R106, R132, R138, R170, R171
Chip Resistor 33Ω , 1/10W CR 1/10 330 JV 1 R007
Chip Resistor 47Ω, 1/10W CR 1/10 470 JV 1 R166
Chip Resistor 68Ω, 1/16W CR 1/16 680 JV 1 R032
Chip Resistor 100Ω , 1/16W CR 1/16 101JV 9 R012, R013, R026, R031, R033, R061, R084,
R117, R158
Chip Resistor 150Ω , 1/8W CR 1/8 151JV 1 R003
Chip Resistor 220Ω, 1/16W CR 1/16 221 JV 14 R043, R044, R049, R054, R056, R062, R111,
R112, R113, R143, R144, R145, R151, R154
Chip Resistor 330Ω , 1/10W CR 1/10 331JV 3 R004, R009, R089
Chip Resistor 470Ω , 1/16W CR 1/16 471 JV 2 R011, R107
Chip Resistor 560Ω, 1/16W CR 1/16 561 JV 2 R086, R150
Chip Resistor 680Ω, 1/16W CR 1/16 681 JV 2 R055, R096
Chip Resistor 750Ω, 1/16W CR 1/16 751JV 1 R039
Chip Resistor 1kΩ, 1/16W CR 1/16 102 JV 7 R017, R025, R027, R064, R081, R139, R147
Chip Resistor 1.3kΩ, 1/16W CR 1/16 132 JV 2 R118, R159
Chip Resistor 1.5kΩ, 1/16W CR 1/16 152JV 3 R010, R105, R126
Chip Resistor 1.8kΩ, 1/16W CR 1/16 182 JV 1 R137,
Chip Resistor 2.2kΩ, 1/16W CR 1/16 222 JV 5 R006, R036, R038, R041, R168
Chip Resistor 2.7kΩ, 1/16W CR 1/16 272 JV 1 R152
Chip Resistor 3.3kΩ, 1/16W CR 1/16 332 JV 6 R030, R037, R088, R116, R157, R165
Chip Resistor 3.9kΩ, 1/16W CR 1/16 392 JV 2 R059, R080
Chip Resistor 4.7kΩ, 1/16W CR 1/16 472 JV 7 R015, R029, R040, R052, R058, R146, R148
Chip Resistor 5.1kΩ, 1/16W CR 1/16 512 JV 1 R068
Chip Resistor 5.6kΩ, 1/16W CR 1/16 562 JV 3 R028, R108, R140
Chip Resistor 6.2kΩ, 1/16W CR 1/16 622 JV 2 R020, R169
Chip Resistor 8.2kΩ, 1/16W CR 1/16 822JV 1 R072
Chip Resistor 10kΩ , 1/10W CR 1/10 103JV 1 R001
Chip Resistor 10kΩ, 1/16W CR 1/16 103 JV 12 R016, R021, R022, R034, R042, R045, R048,
R060, R082, R109, R141, R149
Chip Resistor 15kΩ, 1/16W CR 1/16 153 JV 3 R120, R136, R162
Chip Resistor 22kΩ, 1/16W CR 1/16 223 JV 11 R019, R046, R047, R065, R066, R067, R094,
R123, R124, R129, R153
Chip Resistor 27kΩ, 1/16W CR 1/16 273 JV 1 R104
Chip Resistor 33kΩ, 1/16W CR 1/16 333 JV 3 R071, R074, R078
Chip Resistor 39kΩ, 1/16W CR 1/16 393 JV 4 R070, R075, R076, R077

32 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Description Value Qty Designator

Chip Resistor 47kΩ, 1/16W CR 1/16 473 JV 12 R035, R050, R051, R085, R101, R103, R110,
R115, R133, R135, R142, R167
Chip Resistor 56kΩ, 1/16W CR 1/16 563 JV 2 R095, R130

Ray230 and Ray230E VHF Radios

Chip Resistor 68kΩ, 1/16W CR 1/16 683 JV 1 R172
Chip Resistor 100kΩ , 1/16W CR 1/16 104 JV 12 R014, R057, R063, R090, R091, R098, R099,
R100, R119, R121, R156, R163
Chip Resistor 120kΩ, 1/16W CR 1/16 124 JV 1 R069
Chip Resistor 150kΩ, 1/16W CR 1/16 154 JV 2 R114, R155
Chip Resistor 220kΩ , 1/16W CR 1/16 224 JV 5 R018, R023, R073, R093, R127
Chip Resistor 270kΩ, 1/16W CR 1/16 274 JV 2 R122, R164
Chip Resistor 470kΩ, 1/16W CR 1/16 474 JV 2 R024, R053
Chip Resistor 1MΩ, 1/16W CR 1/16 105 JV 1 R160
Chip Resistor 1.5MΩ, 1/16W CR 1/16 155 JV 2 R102, R134
Other
Ceramic Discriminator CDB455C24 2 Z001, Z002
Chip Ferrite Bead FB 423226T-Y7 2 FB001, FB002
Ferrite Bead FB-801-43 2 FB003, FB004
Chip Pot. 10K ohm MVR34HXBRN103 2 VR002, VR004
Chip Pot. 2.2K ohm MVR34HXBRN222 4 VR001, VR003, VR005, VR006
Relay (DC12V) G5C-14/DC12V 1 RL001

Ray230 and Ray230E VHF Radios Service Manual 83162-1 33

 Ray230 and Ray230E VHF Radios

Control PC Board Assembly

Description Value Qty Designator
Capacitors
Ray230 and Ray230E VHF Radios

Ceramic Chip Capacitor 27pF / 50V GRM188 2C 1H 270 J Z01 2 C311, C312
Ceramic Chip Capacitor 33pF / 50V GRM188 2C 1H 330 J Z01 2 C340, C341
Ceramic Chip Capacitor 100pF / 50V GRM188 2C 1H 101 J Z01 4 C301, C302, C303, C319
Ceramic Chip Capacitor 220pF / 50V GRM188 2C 1H 221 J A01 1 C353,
Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 11 C304, C327, C331, C359, C361, C362, C370,
C371, C372, C373, C376
Ceramic Chip Capacitor 1500pF / 50V GRM188 B1 1H 152 K A01 1 C348
Ceramic Chip Capacitor 2200pF / 50V GRM188 B1 1H 222 K A01 3 C379, C384, C389
Ceramic Chip Capacitor 0.01uF / 50V GRM188 B1 1H 103 K A01 15 C325, C328, C329, C335, C360, C377, C395,
C396, C397, C399, C405, C411, C416, C417,
C418
Ceramic Chip Capacitor 0.022uF / 25V GRM188 B1 1H 223 K A01 3 C314, C320, C398
Ceramic Chip Capacitor 0.047uF / 25V GRM188 B1 1E 473 K A01 3 C413, C414, C415
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 21 C305, C306, C308, C316, C317, C321, C322,
C323, C332, C334, C339, C352, C354, C356,
C374, C375, C394, C412, C424, C425, C426
Ceramic Chip Capacitor 1uF / 6.3V GRM188 B1 0J 105K A01 24 C324, C330, C342, C347, C349, C350, C351,
C357, C358, C364, C366, C367, C368, C369,
C380, C381, C382, C385, C386, C387, C390,
C391, C392, C423
Chip Aluminum Electrolytic Capacitor 10uF / 16V MV16VC10MD55 1 C378
Chip Aluminum Electrolytic Capacitor 22uF / 35V MV35VC22MF55 1 C307
Chip Aluminum Electrolytic Capacitor 47uF / 16V MV16VC47MF55 2 C365, C402
Chip Aluminum Electrolytic Capacitor 100uF / 10V MV10VC100MF60 3 C408, C427, C428
Chip Tantalum Electrolytic Capacitor 1uF / 16V SK-1C105M-RA 2 C337, C406
Chip Tantalum Electrolytic Capacitor 4.7uF / 16V SK4-1C475M-RA 4 C333, C336, C338, C355
Chip Tantalum Electrolytic Capacitor 10uF / 16V SK4-1C106M-RB 12 C309, C310, C313, C315, C318, C344, C345,
C363, C383, C388, C393, C407
Stacked Metallized Film Chip capacitor 0.015uF/16V ECHU1C153JX5 2 C403, C404
Stacked Metallized Film Chip capacitor 0.022uF/16V ECHU1C223JX5 2 C409, C410
Not Used C422
Connectors
6 Pin Connector Housing F6P-SHVQ J301
10 Pin Connector IL-Y-10P-S15L2-EF J302
16 Pin Connector IMSA-9170S-16B-T J304
20 Pin Connector IMSA-9170S-20B-T J303
26 Pin Connector (FFC Connector) IMSA-9607S-26F J305
Diodes
Diode 1SS301 1 D301
Diode 1SS302 1 D306
Diode 1SS368 10 D303, D304, D305, D307, D308, D309, D310,
D311, D312, D313
Schottky Barrier Diode 1SS372 1 D314

34 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Description Value Qty Designator

Resistors
Chip Resistor 0Ω , 1/16W CR 1/16 000JV 1 R316

Ray230 and Ray230E VHF Radios

Chip Resistor 10Ω , 1/16W CR 1/16 100JV 1 R386
Chip Resistor 15Ω, 1/10W CR1/10 150 JV 2 R473, R475
Chip Resistor 22Ω , 1/16W CR 1/16 220JV 2 R317, R321
Chip Resistor 47Ω , 1/16W CR 1/16 470JV 1 R369
Chip Resistor 68Ω , 1/16W CR 1/16 680JV 3 R389, R401, R413
Chip Resistor 100Ω , 1/16W CR 1/16 101JV 10 R301, R302, R303, R304, R305, R306, R307,
R308, R353, R374
Chip Resistor 220Ω , 1/16W CR 1/16 221JV 4 R352, R398, R410, R422, R441
Chip Resistor 330Ω , 1/10W CR1/10-331 2 FL303, FL304
Chip Resistor 330Ω , 1/16W CR 1/16 331JV 2 R375, R383
Chip Resistor 390Ω , 1/16W CR 1/16 391JV 1 R382
Chip Resistor 470Ω , 1/16W CR 1/16 471JV 3 R388, R400, R412
Chip Resistor 560Ω , 1/16W CR 1/16 561JV 3 R387, R399, R411
Chip Resistor 1kΩ , 1/16W CR 1/16 102JV 3 R337, R364, R470
Chip Resistor 1.5kΩ , 1/16W CR 1/16 152JV 1 R439
Chip Resistor 2.2kΩ , 1/16W CR 1/16 222JV 4 R376, R379, R385, R446
Chip Resistor 3.3kΩ , 1/16W CR 1/16 332JV 1 R423
Chip Resistor 4.7kΩ , 1/16W CR 1/16 472JV 3 R363
Chip Resistor 5.1kΩ , 1/16W CR 1/16 512JV 1 R315
Chip Resistor 8.2kΩ , 1/16W CR 1/16 822JV 2 R434, R437
Chip Resistor 10kΩ , 1/16W CR 1/16 103JV 27 R323, R325, R329, R340, R348, R360, R373,
R384, R391, R396, R397, R403, R408, R409,
R415, R420, R421, R425, R426, R427, R428,
R433, R442, R443, R453, R472, R474
Chip Resistor 12kΩ , 1/16W CR 1/16 123JV 5 R378,
Chip Resistor 12kΩ , 1/16W CR 1/16 123JV 4 R395, R407, R419, R471
Chip Resistor 15kΩ , 1/16W CR1/16 153 JV 9 R466, R377, R394, R406, R418, R448, R449,
R450, R451
Chip Resistor 20kΩ , 1/16W CR 1/16 203JV 1 R444
Chip Resistor 22kΩ , 1/16W CR 1/16 223JV 13 R345, R347, R365, R380, R392, R393, R404,
R405, R416, R417, R431, R432, R454
Chip Resistor 27kΩ , 1/16W CR 1/16 273JV 2 R371, R445
Chip Resistor 33kΩ , 1/16W CR 1/16 333JV 4 R318, R359, R366, R452
Chip Resistor 36kΩ , 1/16W CR 1/16 363JV 2 R346, R468
Chip Resistor 39kΩ , 1/16W CR 1/16 393JV 1 R381
Chip Resistor 47kΩ , 1/16W CR 1/16 473JV 9 R309, R310, R314, R324, R327, R435, R436,
R438, R469
Chip Resistor 56kΩ , 1/16W CR 1/16 563JV 1 R447
Chip Resistor 100kΩ , 1/16W CR 1/16 104JV 13 R320, R322, R338, R339, R341, R342, R344,
R368, R370, R424, R462, R463, R464
Chip Resistor 220kΩ , 1/16W CR 1/16 224JV 12 R319, R330, R331, R332, R333, R334, R335,
R336, R343, R429, R430, R467
Chip Resistor 470kΩ , 1/16W CR 1/16 474JV 2 R362, R440
Not used R328, R361

Ray230 and Ray230E VHF Radios Service Manual 83162-1 35

 Ray230 and Ray230E VHF Radios

Description Value Qty Designator

Transistors
Transistor (hFE:GR) 2SA1586-GR 1 Q310
Ray230 and Ray230E VHF Radios

Transistor (hFE:GR) 2SC4116-GR 11 Q304, Q308, Q314, Q315, Q323, Q324,

Q326, Q327, Q328, Q329, Q332
Transistor DTA115TUA 4 Q302, Q303, Q322, Q325
Transistor DTC144EUA 11 Q301, Q307, Q311, Q312, Q313, Q316,
Q317, Q318, Q330, Q333, Q309
Transistor DTD114EK 1 Q306
Transistor IMD10A 1 Q331
Transistor UMG6N 3 Q319, Q320, Q321
Transistors
1200 bps FSK MODEM MSM7512BGS-VK 2 IC308, IC309
16 bit CPU with Flash Memory M30800FCFP 1 IC305
16 bit EEPROM 24LC16BT-I/SN 1 IC322
2Channel Multiplexer / Demultiplexer TC7W53FU 4 IC301, IC302, IC303, IC304
8 bit, 8 channel D/A converter M62363FP 1 IC313
8 Channel analog Multiplexer / Demultiplexer TC74HC4051AF 1 IC310
Audio Power Amp. TDA1519C 1 IC316
Dual 3 state Buffer (CMOS) TC7W241FU 1 IC317
Dual Decade Counter TC74HC390AF 1 IC324
Inverter Gate (CMOS) TC7S04F 1 IC318
Operational Amp. NJM3403AV 1 IC312
Operational Amp. NJM3404AV 3 IC319, IC320, IC321
Operational Amp. TA75S01F 1 IC326
Operational Amp. (CMOS) TC75W51FU 1 IC314
Speech Network TB31303AF 1 IC315
Triple 2 Channel analog Multiplexer / Demultiplexer TC74HC4053AF 1 IC311
Voltage Detector 4V RN5VD45A 1 IC307
Voltage Regulator 5V TA7805F 1 IC306
Other
Chip EMI Filter 100pF / 22Ω NFM839R02C101R220T1 18 FL301, FL302, FL305, FL306, FL307, FL308,
FL309, FL310, FL311, FL312, FL313, FL314,
FL315, FL316, FL317, FL318, FL319, FL320
Ferrite Chip Beads 42 Ω FBMJ2125HS420-T 8 FB301, FB302, FB303, FB304, FB305,
FB306, FB307, FB308
Photo Coupler PS2701-1 6 PC304, PC305, PC306, PC307, PC308,
PC309
Photo Coupler TLP112A 1 PC301
Photo Coupler TLP181 2 PC302, PC303

36 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Interface PC Board Assembly

Description Value Qty Designator
Capacitors
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 4 C503, C506, C508, C510

Ray230 and Ray230E VHF Radios

Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 2 C512, C513
Ceramic Chip Capacitor 2200pF / 50V GRM188 B1 1H 222 K A01 15 C501, C502, C504, C505, C507, C509, C511,
C514, C515, C516, C517, C518, C519, C520,
C521
Connectors
Connector, 4 pin IL-S-4P-S2T2-EF 1 J507
Connector, 3 pin B03P-VL 1 J506
Connector, 6 pin, Circular (P/C tale panel mount) LTWB-06PMMP-LC 1 J501
Connector, 8 pin, Circular (P/C tale panel mount) LTW-8MP-C 1 J503, J504, J505
Connector, 26 pin IMS-9604S-26C 1 J508
Connector, Sea Talk K904C380-0 1 J502
Ferrite Beads
Chip Ferrite Bead FB 423226T-Y7 2 FB501, FB502
Chip Ferrite Bead (42 Ω) FBMJ2125HS420-T 10 FB503, FB504, FB505, FB506, FB507,
FB508, FB509, FB510, FB511, FB512
Filters
Chip EMI Filter (100pF / 22Ω NFM839R02C101R220T1 18 FL501, FL502, FL503, FL504, FL505, FL506,
FL507, FL508, FL509, FL510, FL511, FL512,
FL513, FL514, FL515, FL516, FL517, FL518

Ray230 and Ray230E VHF Radios Service Manual 83162-1 37

 Ray230 and Ray230E VHF Radios

VCO PC Board Assembly

Description Value Qty Designator
Capacitors
Ray230 and Ray230E VHF Radios

Ceramic Chip Capacitor 0.5pF / 50V GRM188 4C 1H 0R5 C Z01 1 C901

Ceramic Chip Capacitor 1pF / 50V GRM188 4C 1H 1R0 C Z01 2 C908, C918
Ceramic Chip Capacitor 2pF / 50V GRM188 4C 1H 2R0 C Z01 1 C904
Ceramic Chip Capacitor 4pF / 50V GRM188 2C 1H 4R0 C Z01 2 C903, C914
Ceramic Chip Capacitor 5pF / 50V GRM188 2C 1H 5R0 C Z01 1 C913
Ceramic Chip Capacitor 10pF / 50V GRM188 2C 1H 100 J Z01 4 C906, C907, C920, C921
Ceramic Chip Capacitor 13pF / 50V GRM188 2C 1H 130 J Z01 2 C902, C905
Ceramic Chip Capacitor 15pF / 50V GRM188 2C 1H 150 J Z01 3 C915, C916, C917
Ceramic Chip Capacitor 18pF / 50V GRM188 2C 1H 180 J Z01 1 C912
Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 5 C909, C910, C911, C919, C922
Coils
Chip coil E2-0.35-1.6-8TL 2 L902, L905
Chip Inductor 68nH ELJRE68NJF3 1 L907
Chip Inductor (2.2uH) ELJFC2R2JF 2 L903, L906
Chip Inductor (4.7uH) ELJFC4R7JF 2 L901, L904
Diodes
Variable Capacitance Diode 1SV283 4 D901, D902, D903, D904
Resistors
Chip Resistor 100Ω , 1/16W CR 1/16 101JV 1 R908
Chip Resistor 470Ω , 1/16W CR 1/16 471JV 1 R904
Chip Resistor 560Ω , 1/16W CR 1/16 561JV 1 R906
Chip Resistor 2.2kΩ , 1/16W CR 1/16 222JV 1 R901
Chip Resistor 47kΩ , 1/16W CR 1/16 473JV 2 R903, R905
Chip Resistor 100kΩ , 1/16W CR 1/16 104JV 1 R902
Chip Resistor 220kΩ , 1/16W CR 1/16 224JV 1 R907
Transistors
FET 2SK508-K53 2 Q902, Q903
Transistor IMB5A 1 Q901
Transistor (hFE:R24) 2SC4226-R24 1 Q904

Switch PC Board Assembly

Description Value Qty Designator
Alternative Switch MS-666K 1 SW501
Chip Resistor 1kΩ , 1/10W CR 1/10 102JV 1 R501
LED BR3822K 2 D501, D502

38 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Handset PC Board Assembly

Description Value Qty Designator
Capacitors
Aluminum Electrolytic Capacitor 220uF/6.3V SMG6.3VB220M 1 C732

Ray230 and Ray230E VHF Radios

Ceramic Chip Capacitor 22pF / 50V GRM188 2C 1H 220 J Z01 2 C712, C713
Ceramic Chip Capacitor 470pF / 50V GRM188 2C 1H 471 J D01 2 C735, C736
Ceramic Chip Capacitor 680pF / 50V GRM188 2C 1H 681 J A01 1 C738
Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 15 C734, C739, C741, C742, C743, C744, C745,
C746, C747, C748, C749, C750, C751, C752,
C753
Ceramic Chip Capacitor 3900pF / 50V GRM188 B1 1H 392 K A01 1 C737
Ceramic Chip Capacitor 4700pF / 50V GRM188 B1 1H 472 K A01 1 C726
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 10 C703, C705, C707, C709, C714, C715, C716,
C731, C733, C740
Ceramic Chip Capacitor 1uF / 6.3V GRM188 B1 0J 105K A01 9 C701, C718, C721, C723, C725, C727, C728,
C729, C730
Chip Tantalum Electrolytic Cap 2.2uF / 16V SK2-1C225M-RA 1 C719
Chip Tantalum Electrolytic Cap 4.7uF / 16V SK4-1C475M-RA 8 C704, C706, C708, C710, C711, C717, C720,
C724
Chip Tantalum Electrolytic Cap 10uF / 16V 16MCS106MB2TER 2 C702, C722
Connectors
9Pin Angle Pin Header (Curl Code) 53261-0990 1 J701
Diodes
Diode 1SS368 1 D702
LED FR1101F-TR 4 D704, D705, D706, D707
LED HSMS-C190 13 D708, D709, D710, D711, D712, D713, D714,
D715, D716, D717, D718, D719, D720
ICs
ALC Amp. BA3308FV 1 IC705
Analog Switch TC7S66FU 1 IC711
Audio Amp. NJM2070M (T1) 1 IC703
CPU (Mask ROM) uPD789026 1 IC708
Electronic Volume M62429FP 1 IC706
LCD Driver PCF2113DH 1 IC709
LED Driver TB62715FN 1 IC710
Operational Amp. NJM3404AV 1 IC704
Voltage Detector RN5VD45A 1 IC707
Voltage Regulator (5V) TA78L05F 2 IC701, IC702
Voltage Regulator (9V) TA78L09F 1 IC714
Resistors
Chip Resistor 0Ω , 1/16W CR 1/16 000JV 3 JP002, JP003, JP004
Chip Resistor 1Ω , 1/16W CR 1/16 1R0JV 1 R730,
Chip Resistor 10Ω , 1/10W CR 1/10 100JV 1 R735
Chip Resistor 10Ω , 1/16W CR 1/16 100JV 3 R732, R733, R734
Chip Resistor 150Ω , 1/16W CR 1/16 151JV 1 R752
Chip Resistor 220Ω , 1/16W CR 1/16 221JV 1 R751
Chip Resistor 330Ω , 1/16W CR 1/16 331JV 1 R755

Ray230 and Ray230E VHF Radios Service Manual 83162-1 39

 Ray230 and Ray230E VHF Radios

Description Value Qty Designator

Chip Resistor 470Ω , 1/16W CR 1/16 471JV 1 R716
Chip Resistor 560Ω , 1/16W CR 1/16 561JV 1 R720
Ray230 and Ray230E VHF Radios

Chip Resistor 620Ω , 1/16W CR 1/16 621JV 1 R736

Chip Resistor 1kΩ , 1/16W CR 1/16 102JV 2 R739, R756
Chip Resistor 2.2kΩ , 1/16W CR 1/16 222JV 3 R721, R731, R754
Chip Resistor 3.3kΩ , 1/16W CR 1/16 332JV 1 R729
Chip Resistor 5.1kΩ , 1/16W CR 1/16 512JV 1 R728
Chip Resistor 8.2kΩ , 1/16W CR 1/16 822JV 1 R757
Chip Resistor 10kΩ , 1/16W CR 1/16 103JV 7 R712, R718, R726, R740, R744, R749, R750
Chip Resistor 15kΩ , 1/16W CR 1/16 153JV 2 R719, R753
Chip Resistor 22kΩ , 1/16W CR 1/16 223JV 10 R702, R711, R715, R722, R723, R724, R727,
R746, R747, R748
Chip Resistor 36kΩ , 1/16W CR 1/16 363JV 2 R703, R713
Chip Resistor 47kΩ , 1/16W CR 1/16 473JV 3 R725, R741, R745
Chip Resistor 51kΩ , 1/16W CR 1/16 513JV 1 R738
Chip Resistor 1MΩ , 1/16W CR 1/16 105JV 1 R714
Transistors
Transistor (hFE:GR) 2SA1586-GR 1 Q705
Transistor 2SB1188 1 Q713
Transistor (hFE:GR) 2SC4116-GR 1 Q703
Transistor DTC144EUA 8 Q704, Q706, Q707, Q708, Q709, Q710,
Q711, Q712
Transistor FMG2A 2 Q701, Q702
Other
Crystal Oscillator (4.9152MHZ) CSA309 1 XTL701
Ferrite bead FB-301 2 FB701, FB702
Lead Relay ORD213 1 RL701
Liquid Crystal Display Module LM-5276B 1 LCD701
Microphone EM-123 1 MIC701
Photo Coupler TLP112A 1 PC701
Receiver/32Ω DR-15 1 SP701
Tactile Switch SKQYAB 2 SW716, SW721
Tactile Switch KSS6N12CT 2 SW726, SW727

40 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

External Speaker PC Board Assembly

Description Value Qty Designator
Capacitors

Ray230 and Ray230E VHF Radios

Aluminum Electrolytic Capacitor 470uF / 25V SRG25VB470MJ12 2 C812, C817
Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 2 C804, C805
Ceramic Chip Capacitor 0.01uF / 50V GRM188 B1 1H 103 K A01 1 C811
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 3 C801, C818, C819
Ceramic Chip Capacitor 0.22uF / 25V C2012JB1E224K 1 C816
Ceramic Chip Capacitor 1uF / 6.3V GRM188 B1 0J 105K A01 5 C806, C807, C808, C809, C810
Chip Tantalum Electrolytic Capacitor 10uF / 16V 16MCS106MB2TER 2 C802, C813
Chip Tantalum Electrolytic Capacitor 2.2uF / 16V SK2-1C225M-RA 2 C814, C815
Chip Tantalum Electrolytic Capacitor 4.7uF / 16V SK4-1C475M-RA 1 C803
Connectors
2Pin Connector (Pin Header) 53047-0210 1 J803
5Pin Connector (Pin Header) 53047-0510 2 J801, J802
ICs
Analog Switch (CMOS) TC7W66FU 1 IC801
Audio Power Amp. TDA1905 1 IC802
Triple Schmidt Inverter TC7W14FU 1 IC803
Voltage Regulator (5V) TA78L05F 1 IC804
Resistors
Chip Resistor 0.47Ω , 1W LCR 1 R47 JV 1 R815
Chip Resistor 1Ω , 1/10W CR 1/10 1R0 JV 1 R814
Chip Resistor 100Ω , 1/16W CR 1/16 101JV 1 R813
Chip Resistor 1kΩ , 1/16W CR 1/16 102JV 1 R806
Chip Resistor 2.2kΩ , 1/16W CR 1/16 222JV 4 R801, R802, R803, R804
Chip Resistor 3.3kΩ , 1/16W CR 1/16 332JV 1 R809
Chip Resistor 10kΩ , 1/16W CR 1/16 103JV 2 R811, R812
Chip Resistor 100kΩ , 1/16W CR 1/16 104JV 1 R805
Chip Resistor 220kΩ , 1/16W CR 1/16 224JV 3 R807, R808, R810
Speaker
Speaker 4Ω/5W , D=77mm F30M-5698-2 SP801

Ray230 and Ray230E VHF Radios Service Manual 83162-1 41

 Ray230 and Ray230E VHF Radios

DTMF PC Board Assembly

Description Value Qty Designator
Capacitors
Ray230 and Ray230E VHF Radios

Aluminum Electrolytic Capacitor 220u/25V SRG25VB220MH09 1 C613

Aluminum Electrolytic Capacitor 22u/25V SRG25VB22ME09 1 C626
Ceramic Chip Capacitor 100pF / 50V GRM188 2C 1H 101 J A01 2 C606, C607
Ceramic Chip Capacitor 1000pF / 100V C2012JB2A102K 3 C601, C602, C603
Ceramic Chip Capacitor 1000pF / 50V GRM188 B1 1H 102 K A01 6 C608, C609, C618, C619, C620, C621
Ceramic Chip Capacitor 1500pF / 50V GRM188 B1 1H 152 K A01 1 C615
Ceramic Chip Capacitor 0.01uF / 50V GRM188 B1 1H 103 K A01 1 C625
Ceramic Chip Capacitor 0.1uF / 16V GRM188 B1 1C 104 K A01 2 C617, C624
Ceramic Chip Capacitor 0.33uF / 25V GRM219B11E334KA01 1 C616
Ceramic Chip Capacitor 1uF / 6.3V GRM188 B1 0J 105K A01 1 C610
Chip Aluminum Electrolytic Capacitor 22uF / 35V MV35VC22MF55 1 C614
Chip Aluminum Electrolytic Capacitor 4.7uF / 35V MV35VC4R7MD55 2 C611, C612
Chip Tantalum Electrolytic Capacitor 4.7uF / 16V SK4-1C475M-RA 2 C622, C623
Metallized Stacked Film Capacitor 0.22uF / 250V DTDB2E224KZ 1 C605
Connectors
Connector 2pin 53253-0210 J601
Connector 6pin (Pin Header) SB6P-HVQ-22 J602
Diodes
Diode Bridge DBD10C-TM 1 D603
Zener Diode 12V (Rank : Free) PTZ TE25 12 3 D601, D602, D604
ICs
Speech Network TA31033F 1 IC601
Operational Amp. NJM3404AV 1 IC602
Photo Couplers
Photo coupler TLP180 1 PC601
Photo coupler TLP206G 1 PC602
Resistors
Chip Resistor 100Ω , 1/16W CR 1/16 101JV 1 R626
Chip Resistor 150Ω , 1/16W CR 1/16 151JV 1 R629
Chip Resistor 330Ω , 1/16W CR 1/16 331JV 1 R607
Chip Resistor 620Ω , 1/16W CR 1/16 621JV 1 R606
Chip Resistor 1kΩ , 1/16W CR 1/16 102JV 3 R603, R604, R605
Chip Resistor 1.5kΩ , 1/16W CR 1/16 152JV 1 R623
Chip Resistor 2.2kΩ , 1/16W CR 1/16 222JV 1 R609
Chip Resistor 3.3kΩ , 1/16W CR 1/16 332JV 1 R627
Chip Resistor 3.9kΩ , 1/16W CR 1/16 392JV 1 R625
Chip Resistor 4.7kΩ , 1/16W CR 1/16 472JV 2 R610, R611
Chip Resistor 6.2kΩ , 1/10W CR 1/10 622JV 2 R602, R622
Chip Resistor 6.8kΩ , 1/16W CR 1/16 682JV 2 R620, R621
Chip Resistor 10kΩ , 1/16W CR 1/16 103JV 4 R612, R613, R614, R615
Chip Resistor 11kΩ , 1/16W CR 1/16 113JV 1 R624
Chip Resistor 22kΩ , 1/16W CR 1/16 223JV 1 R608

42 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 3: Parts Lists

Description Value Qty Designator

Chip Resistor 47kΩ , 1/16W CR 1/16 473JV 4 R616, R617, R618, R619
Metal oxided film resistor 15ohm 1/2W MOF1/2W150J 1 R630

Ray230 and Ray230E VHF Radios

Metal oxided film resistor 82ohm 1W MOF1W820J 1 R628
Transformers
Transformer for Tel. Line (600:600 , 80mA) 19T07 T601, T602
Transistors
Transistor DTC144EUA 1 Q601
Transistor (hFE:GR) 2SC4116-GR 1 Q602
Transistor (hFE:GR) 2SA1586-GR 1 Q603

Ray230 and Ray230E VHF Radios Service Manual 83162-1 43

 Ray230 and Ray230E VHF Radios
Ray230 and Ray230E VHF Radios

44 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Chapter 4: Drawings
This chapter contains the block diagrams and schematic & layout drawings for the Ray230 and Ray230E.

List of Drawings
Assembly Drawing .................................................................................................................................................................... 46
RF PC Board Block Diagram ...................................................................................................................................................... 47
Control PC Board Block Diagram ................................................................................................................................................ 48
External Speaker PCB Block Diagram ......................................................................................................................................... 49
DTMF Interface PC Board Block Diagram .................................................................................................................................... 50
Wiring Diagram, Base Station ..................................................................................................................................................... 51
Wiring Diagram, Full Function Handset ........................................................................................................................................ 52
RF PC Board Layout, Side 1 ...................................................................................................................................................... 53
RF PC Board Layout, Side 2 ...................................................................................................................................................... 54
Control PC Board Layout, Side 1 ................................................................................................................................................ 55
Control PC Board Layout, Side 2 ................................................................................................................................................ 56
Interface PC Board Layout ......................................................................................................................................................... 57
VCO PC Board Layout ............................................................................................................................................................... 58
Switch PC Board Layout ............................................................................................................................................................ 59
Full Function Handset PC Board Layout ...................................................................................................................................... 60
External Speaker PC Board Layout ............................................................................................................................................. 61
DTMF Interface PC Board Layout ............................................................................................................................................... 62
RF PC Board Schematic Diagram, RAY230 ................................................................................................................................. 63
RF PC Board Schematic Diagram, RAY230E ............................................................................................................................... 64
Control PC Board Schematic Diagram, Page 1 ............................................................................................................................ 65
Control PC Board Schematic Diagram, Page 2 ............................................................................................................................ 66
Interface PC Board Schematic Diagram ...................................................................................................................................... 67
VCO PC Board Schematic Diagram ............................................................................................................................................ 68
Full Function Handset PC Board Schematic Diagram, Page 1 ....................................................................................................... 69
Full Function Handset PC Board Schematic Diagram, Page 2 ....................................................................................................... 70
External Speaker PC Board Schematic Diagram .......................................................................................................................... 71
DTMF Interface PC Board Schematic Diagram ............................................................................................................................ 72

Ray230 and Ray230E VHF Radios Service Manual 83162-1 45

 Ray230 and Ray230E VHF Radios

Assembly Drawing

46 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

RF PC Board Block Diagram

SQ ADJ

RF AMP 1st MIX FILTER 1st IF AMP 2nd IF MIX AMP DET DE-EMPHASIS
16.9MHz 70cH
Q21 Q22 Q23 IC9 IC10 AF OUT
F3

BUSY 2
FILTER FREQ ADJ
OSC F4
BUFF AMP 16.445MHz
RF AMP D/L SW DIVIDER MULT 455kHz
Q25
Q24
Q16 D11 Q17 L37 TONE DET
49.54MHz 1050Hz
IC11 DET
ANT
D/L DISC OUT

RF AMP 1st MIX FILTER 1st IF AMP 2nd IF MIX AMP DET DE-EMPHASIS
Q18 21.6MHz IC8 ALLcH
Q19 Q20 IC7 AF OUT
D12-D16 F1 ( 1/2 )
LPF ANT SW
D1 D2 SQ INP
FILTER
DC AMP F2
BUFF AMP 21.545MHz BUSY 1
VCP IC8 455kHz
D9 Q14
( 2/2 ) RIPPLE VCO T/R SW LOCK DET
FILTER VCO T/R UNLOCK
Q9 IC5 D10
Q8

POWER AMP DRIVE BUFF AMP SW LOOP FILTER CLOCK

VCO PLL
IC1 Q1 Q2 D7 D8 IC3 Q10-Q12 DATA
IC4
LE1

LOOP SW
APC IDC BUFF AMP 12.8MHz
IC2 D4-D6 MIC/DSC DSC MOD
Q3 Q5-Q7 IC6 Q13

MOD ADJ

RF DET MOD ADJ EXT +B OUT

HIGH LOW
Q4 POWERADJ
6V REG 8V REG SW POWER ON/OFF
POW LOW BATT +
6V RL1 D17 D18
IC14 IC12 Q28 Q29 BATT -
Q26 Q27
RF DET
RY ON/OFF
8V
RF ON/OFF

T8V SW SW 5V REG
R5V
D19 Q30-Q32 Q33 Q34 IC13
R8V

5V
PTT

Ray230 and Ray230E VHF Radios Service Manual 83162-1 47

 Ray230 and Ray230E VHF Radios

Control PC Board Block Diagram

DATA LINE SELECT

CK DATA LE2 WRITE
FSK MODEEM-2 CPU IC301-IC304
70cH AF FSK
IC309 IC305
VARISTOR EEPROM
AF SELECT ROM
IC322
CK
LINE SELECT
FSK MODEEM-1 SIREN OSC NMEA I/O
ALLcH AF SIREN NMEA
IC308 OUT1 RX DATA PC301 D305 Q308
VARISTOR Q322-Q330 AF MUTE RXD SELECT
OUT2
IC323 IC324 IC317
BEEP/ALERT
3.58MHz
DSC OUT SEATALK I/O
FOG 2.13kHz
ADJ
PC302 PC303 SEATALK
TX DATA IC318 D306
RF I/O TXD Q309-Q315
AF SELECT LINE SELECT
RING DET RING DET
IC310 IC310
PA MUTE HOOK OFF HOOK OFF
BUSY 2 DATA
HS I/O HANDSET I/O - 1
BUSY 1
IC319 D307 D308 HANDSET-1
AF SELECT LINE SELECT SP SELECT RESET
Q316 Q319 PC304 PC305
IDC
18.423MHz DATA
CK LE3
AF MUTE-1 HANDSET I/O - 2
Q302 TEL LINE DRIVE/RECEIVE AUDIO IC320 D309 D310 HANDSET-2
VARISTOR MIC OUT AF I/O Q317 Q320 PC306 PC307
DTMF OSC
CROSS POINT SW
AF MUTE

BEEP/ALERT TEL
HANDSET I/O - 3
LINE
AF MUTE-2 RX OUT IC321 D311 D312 HANDSET-3
Q303 D303 IC315 Q305 Q318 Q321 PC308 PC309
VARISTOR
L1"
BUSY 2
3.58MHz L2"

DC AMP HAIL-R AMP

2.5V 2.5V Vref
BUSY 1 IC314 IC314 Vref
( 2/2 ) ( 2/2 ) Q304

ANALOG Vdet

AF PA SP SELECT REG/SW Vdet

DISC OUT VOLUME HAIL + RESET
RL301 5V D302 +B
SQ OUT IC312 IC313 IC316 HAIL - IC307
Q306 D304 IC306 Q331
(EXT SP)

CK DATA LE2 CPU,DATA I/O

PA MUTE
Q307

48 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

External Speaker Block Diagram

STB+5V
IC805
TA78L05F
VTH (2.5V)

J 801

1 TO HAND SET
+13.6V1
J 802

8 +13.6V2 13.6V2 1

2 GND GND 2
Base Station
3 AF AF 3 Hand Set

4 MIC MIC 4

5 PTT PTT 5

6 RD RD 6

7 SD SD 7

+13.6V
*DSC-C 8

AN -SW 9
*VOICE-C
IC801A
TC7W66FU SP-AMP
IC802
TDA1905
SP801
2W / 4ohm

AN-SW
IC801B
TC7W66FU
RV802-SW
RV802

IC803A

TC7W14FU

IC803B

TC7W14FU

Ray230 and Ray230E VHF Radios Service Manual 83162-1 49

 Ray230 and Ray230E VHF Radios

DTMF Interface PCB Block Diagram

J601 J602
L1 RING DET
PHONECELL RING OUT
SX3 PC601
L2

HOOK ON/OFF TRANSFORMER NETWORK L1"

PC602 T601 IC601

L2"

RELAY ON/OFF
HOOK OFF
Q601

B+

GND

50 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Wiring Diagram, Base Station

Ray230 and Ray230E VHF Radios Service Manual 83162-1 51

 Ray230 and Ray230E VHF Radios

Wiring Diagram, Handset

52 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

RF PC Board Layout, Side 1

Ray230 and Ray230E VHF Radios Service Manual 83162-1 53

 Ray230 and Ray230E VHF Radios

RF PC Board Layout, Side 2

54 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Control PC Board Layout, Side 1

Ray230 and Ray230E VHF Radios Service Manual 83162-1 55

 Ray230 and Ray230E VHF Radios

Control PC Board Layout, Side 2

56 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Interface PC Board Layout

Ray230 and Ray230E VHF Radios Service Manual 83162-1 57

 Ray230 and Ray230E VHF Radios

VCO PC Board Layout

58 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Switch PC Board Layout

Ray230 and Ray230E VHF Radios Service Manual 83162-1 59

 Ray230 and Ray230E VHF Radios

Full Function Handset PC Board Layout

60 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

External Speaker PC Board Layout

Ray230 and Ray230E VHF Radios Service Manual 83162-1 61

 Ray230 and Ray230E VHF Radios

DTMF Interface PC Board Layout

62 Ray230 and Ray230E VHF Radios Service Manual 83162-1

 Chapter 4: Drawings

A
B
C
D
ANT
ANT

C1
0.1/100V
COAX CAB LE

C2
R 88 3.3 k 1000p/630V
R1

C107 C3
1000p R 87 2.2
0.1/100V

C106 1000p
10k,1/10W

C4

1
1

C108 D11 1SS371

1000p/630V

Q17 DTC144EUA
C104

47k
R 84 560

R 85
C5
1000p
1000p 0.1/100V
C6

D/L

C265
1000p/630V

1000p
560

L18
R 86
D12 1SV 273 C109
C19
3p
C116 R 90 100k C105
C110
D4

10p
C36
8p 1000p
MA716

1000p R 91 100k 1000p R2

C112

C111 0.5p
R 16
D13 7p 10

Ray230 and Ray230E VHF Radios Service Manual 83162-1

1SV273 10k
Q3

C7
L19
15p /200V
2SK2037
5T
L1

C8
R 94 22k R 9 3 C38 1000p R 18 220k
C264
1u

33p /200V
1000p
5T

C114 5p
L2

C16

C9
C117 220k
D6

D5 1SS345 33p /200V

5T
L3

1SS368

C10
1000p

Q18 2SK1771
R 20 C37 R 17
33p /200V
R 19
L4

6.2k 1000p

2
2

C39
22k

56k
R 95
1k C11

1000p C40 15p /200V

Q4 2SC4116GR

C118 1000p R 9 6 1 5 k

L2 0
C12

1p
C18

R 23 220k
5T 1000p/630V

C115 R 97 22 C120 1000p

R 21

C122
10k

R6
R 22 10k 2.2k L 5 5T
R F DET

3p C15 22p

2p

T8V
0.01 D14 1SV273
C42 C14 1000p C13
T8V

C125 D2 MI308
R 98 100k
D1 MI402

1000p C121 7p

D19
1
3

1000p 15p / 200V

R3
C41
C43

1000p

1SS301
R 8V
C123
IN-

D15 1SV273
IN+

150 ohm 1/4 W

R 24 470k
0.1/16V

5 L 7 9.5T

L21
2 C22 C20
4

OUT

3p
IC 2 TA75S01F
+

SWOUT

R165 3.3k 22u /35V 1000p

Q3 0 2SA1204
IC 1

OUT

C126 3
R 99 100k C124 7p B+
C44

1k

C21
0.5p
0.1/16V

C127
R 25

1000p C45 1000p

Q3 2
C132
FG
1p

C129 8p 1000p
S-AV6

C128

R100 100k R 27 1k
GN D

C24
RAY230 RF PC Board Schematic Diagram

1000p

DTC144EUA
Q6

Q31 2 SA1204
R168 2.2k
2SB891F

D16 1SV273 C130 R 26 100 1000p 2

C241
APC
IN

Q5 2SC4116GR

3
3

C23
L2 2

2p
1000p R4
1

PTT
1000p
330/ 0.1W
R 30 3.3k
R5

C25

R 5V V R2 10k V R1 2.2 k R 28 5.6 k 22p

C27 1000p
R101 47k
5p
C131

Q33
R 29 4.7 k
C26 L8

R 7 33/ 0.1W
Q7
15/0.1W 18p 22n H

C46
1.5M

Q3 4
R8 L 9 39n H
C28

DTA123YUA
10/0.1W

6V
C240 1/6.3V 1000p
47k
1000p

R102 R103
DTC144EUA

DTC 144EUA
C29
Q19

R104 27k
C51

H/L

1000p
1000p
Q1 2SC3357RF

C30 R9
R106 22 R 63 100k
3SK131KAS

R105

OUT
1000p 330
C135 1000p 1.5k R 11 470

6V
D91S V273 C82
C80 8p

0.01
C143

C32 R10 1.5k

IC14 TK11360M

IN
C158 0.1 L 23 2.7uH C83 1000p 10p
C31 15p

C136 1000p
R 12
C239 0.1 12p

5V
R 62 220 C81 3 p
Q2

470

C137
R107

100 L 1 0 68n H

4
R 13
4

2p C134 C79 1000p

100
L1 6

R 8V

C33
7

C78

+
+
1000p
C5065Y

1000p
R 14 100k

C238 10/16V C237 10/16V

C35 1000p
R 61 100 L 11
OUT

COM8V
C138
2.2u H

OUT
OUT
1000p
IN-
IC8(2/2)

IN+

7p R 60 10k
Q14 2SC5065Y

F1 21P15BU

5V
8V
5
6

R119 100k C84 0.01 R 15 4.7k D8 1SS371

D7

0.01
C61
C34 47p 1SS 371

IC12 TA7808F
R 59 3.9 k

IC13 TA78L05F

IN
IN
L 12
C76 12p

R 58 4.7 k
L 24 2.7uH
V CP

C236 0.1
L 15 2.2u H 2.2u H
C133
1000p
C47
100p

C139 6p
C77 1000p R 31 100
68

B+
R 32

+ R108 5.6k
C48 2p
C234 R 33 100 C53 0.01
470/25V R109 10k C49
47p
C140

R 34 10k C54
AF C1
1

Q2 9 1000p
R110 47k
OUT

MOD
+

COM8

DT C144EUA
10/16V(T)
11 4 FG
OUT

C142 0.01

5
5

GN D B+
C98

Q2 0
IN-

IN+

C97 C50
Q2 8 2SJ189T

C235
C141 390p
V CO

R111 220 T/R

0.1

1000p
3
V CONT

R167 47k
2SC4226R24

1000p
0.01 R112 220 C144 1000p C56 0.0 1
33k

R FON/OFF
R 78

+
2 4700p
TP3

C96

C233 470/25V C55

SWOUT

R113 220 10/16V(T)

3.3k

39k

C57
R 37

R 77
Q9 DTC144EUA
+

R117 100 IC7 C58 0.047

C232 2.2/16V(T)
16
IC 6
2.2k

1
OUT
R 38

OSC IN MIX IN C52 1000p

+

Q2 6 2 SC4116GR

R 39
D17 1SS301
IN-
R 36 2.2 k

IN+
V CO T/ R

1000p
Q8 2SC4116GR

C59
47p

750
C145

15 C95
R L1

OSC OUT GN D
5
6

0.1
X 2 21.145MHz

C146 56p
NJM3403AV

14 1000p 3 7
39k

MIX OUT N R EC
R 76
4.7k
R 40

C63
C157
C94 1500p

R166
B USY1

13
39k

0.1
Q10 DTC144EUA

V CC N DE T
R 75

+
LOOPSW

IC 3

47,1/10W

Q2 7 DTC144EUA
R 42 10k

0.22/35V(T)
R 35 47k

IC3(1/2)

C147 0.1 C156 C155 4 8

R 41 2.2 k

5
39k

IF IN RSSI
F2 CFWM455F
R 74

C148 0.1 0.1 IC3 TC7W66FU

D18 02DZ16-Z C231
4.7/16V(T)

R 73 220k
TA 31136FN

6
R Y ON /OFF

R 49 220 R 44 220
C92

DEC IF OU T
1/6.3V
220
R 43

6V

C229 2200p 2200p R116 3.3k C150 220p C154 0.1

6

R 72 8.2 k
6

100p
C153
8

FIL OUT QUA D R 48 10k

C227 0.1
R118 1.3k
FB 3
FB 4

V R3 2.2 k +
R115 47k R 45 10k
R 57 100k

R114

150k

9
OUT
Q11 2SA1586GR

FIL IN A F OU T
Q12 2SC4116GR

C228 2200p C230 SQINP C149 220p

IN-

IN+
R 69 120k

Z1CD B455C24
C91 100p
Q1 3
R 47 22k
R 46 22k

R123 C90 T C1 10p

C62 4.7/16V(T)

2200p R120
10

C151
X1

2SC5065Y

C159 15k C152 0.01

22k 1/6.3V
12.8M

R 56 220

1/6.3V
150k

2200p C74 C64

R121
DISCOUT

1 16
3
2

PS

B ATT(- )

R 71 33k 1000p 22p

SW OUT
R 68 C89
5.1k 1/6.3V

B ATT(+ )
270k

C161 0.1
C160

IN-
R122

IN+
2200p

2 15
4 8
14
R 55 680

C245 C246 R 70 39k C66 C65 22p

OUT
OUT

3 14
0.1
R 65 22k

IN-

1000p 1000p
IN+

C68 L 14 1uH
C88 220p

C?

IC 8(1/2) TA75W 01FU

R124 22k

CAP
13

4 13
C162 1/6.3V C163 0.1 C87 0.01
V R6 10k DSCMOD

C67
C244
5 12
C86

1000p
12 4700p
IC4 MB15A02

C164 0.47/25V(T)
5V

C243 1/ 6.3V 1000p

1000p 1 8
6 11
C75 100p

C242
R 67 22k
H/L

R F DET

1000p
SWOUT

C165
B+

PTT
R FON/OFF

2 7
R64 1k

7 10
P LL LE 1

+
IC11
TP2

J1

7
7

2
4
6
8
10
12
14
16

0.22/35V(T) R 66 22k
1050Hz DET
R 52 4.7 k

R172 33k
AF OUT1
2
1

C262 3 6
1
3
5
7
9
11
13
15

8 9
L MC567

100p
P LL DATA

C166 0.01
Title

C167 22/35V R169 6.2k C85 470p

Date:
C72

4 5
P LL CK

C69 100p
1000p

R Y ON /OFF C260
Revision:

R170 22
IDC INP

1000p
V R5 2.2 k

C259 R 50 47k
+

100
7

1000p
R173
R171 22

C258 C168 47/16V C169 0.047(Fil)

B

1.11.2002
4:NME A -
3:NME A+

1000p C70
R 53

470k

2:E XT SPK -

C257
1:E XT SPK +

1000p
PS
D10 1SS368

100p
220

C73 0.0 1
R 54
IC5 TC7W02FU

C255
6
5

470p R 51 47k
C254
4 8
1050Hz DET

B U SY1
B USY2

D/L
DSC MOD

V CP

DISCOUT

1000p
AF OUT1
AF OUT2

SQIN P

Sheet 1 of
J2

2
4
6
8

1
10
12
14
16
18
20

Number:
11
13
15
17
19

1
3
5
7
9
0.1
C71

RAY215230 RF PCB
NC

GND
GN D
3 UNLOCK

C247
PLL CK
PLL LE1
IDC IN P

V COT/ R

UN LOCK

LOOPSW

100p
PLL DATA

100p

C248
8
8

100p
C249
K902U101

1000p
C250
1000p
C251
1000p
C252
470p
C253
A
B
C
D

63
64
A
B
C
D
ANT

C1
0.1/100V

T C2 10p C2
COAX CAB LE

R 88 3.3 k
R1

1000p/630V
C107
10k/0.1W

1000p R 87 2.2 C3

L2 5
C194

C106 1000p
0.1/100V

L3 7

1
1

R 89 330
5p C4
C170 7p C108 D11 1SS371

X3
C104 1000p/630V

47k
R 84 100

Q17 DTC144E UA
R 85
1000p C5
C172 5p

4.7k
0.5p
C171

R146
1000p 0.1/100V

L18
R 83 15

46.5417M Hz
C6

D/L
1000p/630V

L2 6
560
R 82 10k

R 86

L3 2
D12 1SV273 C109 R 80 3.9k

1k
C103 100p

R147
0.82u H
R129 22k R127 3p C19
R 81 1k

C173 5p
R148 4.7k R149 10k C116 R 90 100k C105
C110 C101 8p
220k

5p
C102
D4

C174 10p
8p C36

R130
C195 C196 1000p R 91 100k 1000p 1000p
MA716

C112
C197 R2

C111 0.5p
1000p

56k
D13 7p R 16
Q16 2SC4226R24

47p 33p 1S V273 10

L17

1000p

Q21 2SK1771
R151 220 R126 1.5k 10k
C178 1000p C7
Q3

L 19
R150 560 L 3 3 0.15u H 15p/200V
5T
L1

2SK2037

C199 6p C198 R132 22 C8

Q2 4 2SC5065Y
C176

L2 7
R 94 22k R 93 C38 1000p R 18 220k
33p/200V
5T

C114 5p
L2

8p
1u

1000p C179 C9
C16

C117 220k
D6

C177 1.5p
33p/200V
5T
L3

L34 7p C10

0.5p 0.5p
C200 C201
1000p

Q18 2SK1771
0.15u H R 20 C37
33p/200V
5T
L4

6.2k

2
2

C39

56k
R 95
C11
1SS368 R 19 22k

C193

0.5p

L2 8
C180

8p
1000p D5 1SS345

C202
1000p 15p/200V
Q4 2SC4116GR

L2 0
C203 C204 C118 1000p R 96 680 C40
C12

1p
0.01

C181

L2 9
1p

C17 22p R 17 1k
C18

R 23 220k
1000p/630V

33p 1000p C115 R 97 22 C120 1000p

C122
R6

R133 C182 R 22 10k

2.2k

R 21 10k

L 5 5T

5p
C15 22p
R F DET

47k 2p

C183
R153 22k

3p

T8V
R152 2.7k 7p 0.01 D14 1SV273
C41

R154 220 C14 1000p C13

1000p
T8V

C125 D2 MI308
R 98 100k
D1 MI402

1000p C121 7p

D19
1
3

C206 7p L 3 5 0.15u H 15p/200V

C42

R3
C43

Q2 5 2SC5065Y
1000p

R134 1.5M
C205

1SS301
47k
R135

R 8V
D15 1SV273 C123 150ohm,1/4W
IN-
R 24 470k

IN+
0.1/16V

5 L 7 9.5T

L21
2

C207
R136 15k C20
4

0.5p
1000p C269
L36 3p
OUT

IC2

10p
SWOUT

R165 3.3k 1000p

Q30 2SA1204
0.15u H C209 6p FB4 FB 3
4

C126 3
OUT

R 99 100k C124 7p B+
C44

TA75S01F

R138
1k

C21 C270
0.5p
0.1/16V

C127

C192
R 25

22 R137 1000p C45 1000p

Q3 2
C208 4p C132 100p

TP1
Q2 2 3SK131K AS
FG
IC1

C184 1000p 1.8k 1000p GN D

0.01 C129 8p
C128

R100 100k
0.5p

R 27 1k C24
S-AV 6

1000p

DTC144EUA
Q6

Q31 2SA1204
R168 2.2k
2SB891F

L 3 0 2.7uH D16 1SV 273 C130 R 26 100 1000p 2

RAY230E RF PC Board Schematic Diagram

A PC
C241
Q5 2SC4116GR
IN

3
3

C23
2p
L2 2

C185 33p R4
1000p
1

R139 1k

PTT
1000p
330/ 0.1W
R 30 3.3 k
R5

C25

R 5V V R2 10k V R1 2.2k R 28 5.6 k 22p

C27 1000p
R101 47k
5p

6p
C131

C186

Q3 3
R 29 4.7k
C26 L8

R 7 33/0.1W
Q7
15/ 0.1W 18p 22n H

C46
1.5M

Q3 4
R8 L 9 39nH
C28

DTA123YUA
10/0.1W

F3 16M15BU

6V
C240 1/6.3V 1000p
47k
1000p

R102 R103
DTC144EUA

DTC144EUA
C29
Q19

L 3 1 2.7uH R104 27k

C51

H/L

1000p
1000p
Q1 2SC3357RF

C30 R9
C187 18p
3SK131KAS

R106 22 R105 R 63 100k

OUT
3p

1000p 330
C266

C135 1000p 1.5k R 11 470

6V
R140 5.6k D9 1S V273 C82
C80 5p

0.01
C143

C32 R 10 1.5k

IC14 TK11360M

IN
C158 0.1 R141 10k L 23 2.7uH C83 1 uF 10p
47p
C31 15p

C136
C188

1000p
R 12
C239 0.1 12p

5V
Q2

R142 47k R 62 220 C81 3 p

470

C137
R107

100 L 10 68nH

4
R 13
4

2p C134 C79 1000p

2SC5065Y

C190 0.01
L16

100
R 8V
R 14

Q23

C33
7

C78

+
+
100k

1000p 1000p
C238 10/16V C237 10/16V
C35 1000p
R 61 100 L 11

COM8V
3p

R145 C138
OUT

2SC4226R24

R143 220
C267

220 2.2u H

OUT
OUT
1000p
IC8(2/2)

IN-

IN+

7p R 60 10k
Q14 2SC5065Y

R144 220
F1 21P15BU

5V
8V
C191
5
6

R119 100k C84 0.01 R 15 4.7k D8 1SS371

D7

1000p
0.01
C61
C34 47p 1SS371

IC12 TA7808F
C189 0.01 R 59 3.9 k

IC13 TA78L05F

IN
IN
L 12
C76 12p

X 4 16.445MHz R 58 4.7k
IC9 L 24 2.7uH
V CP

C236 0.1 1 16
OSC IN MIX IN L 15 2.2u H 2.2u H
C133
C47

1000p
100p

C222 0.1 6p
C139
C210

56p

15
OSC OUT GN D R 31 100
C77 1000p
68

B+
R 32

+ C211 56p R108 5.6k

14 C48 2 p
MI X OUT N R EC R 33 100
C234 C53 0.01
470/25V R109 10k C49
47p
C140

13
V CC N DET
R160 1M

R 34 10k C54
AFC1
1

Q2 9 1000p
C212 0.1 C221 C220 R110 47k
OUT

MOD
+

5
COM8

DTC144EUA
IF IN RSSI
+

10/16V(T)
C213 0.1 0.1 4.7/16V(T) C142 0.01 11 4 FG

5
5

OUT

GN D B+
TA31136FN

6
C98

DE C IF OU T
Q2 0
IN-

C97
IN+

C50
Q2 8 2 SJ189T

C235

C219 0.1 C141 390p

V CO

R157 3.3k C215 220p R111 220

100p
C218

T /R
0.1

1000p
F4 CFWM 455F
3
V CONT

R167 47k FIL OUT QU A D

2SC4226R24

1000p
R159 1.3k 0.01 C144 1000p
R156 100k R112 220 C56 0.01
33k

R155

150k

R FON/OFF
R 78

9
+
2 4700p
TP3

C96

FIL IN A F OU T
C233 470/25V C55
SWOUT

C214 220p R113 220

R158 100

10/16V(T)
3.3k

C57
39k

Z2 CDB455C24
R 37

R 77
Q9 DTC144EUA
+

V R4 10k R 5V R117 100 IC7 C58 0.047

C232 C217 0.01 2.2/16V(T)
16
IC 6
2.2k

1
R 38

C52 1000p
OUT

OSC IN MIX IN
+

R 39
D17 1SS301
V CO T/ R

IN-

1000p
Q8 2SC4116GR

R 36 2.2 k

R161 10k

C59
IN+

47p

750
C145

15 C95
R L1

OSC OUT GN D
5
6

X 2 21.145MHz

B U SY2

C146 56p 0.1

NJM3403AV

7
C216

C223 2200p 14 1000p 3

1/6.3V
39k

MIX OU T N R EC
R 76
4.7k
R 40

C63
C157
C94 1500p

R166

R162 15k 13
39k

C225 0.1
B U SY 1
Q10 DTC144EUA

V CC N DE T
R 75
IC3

Q2 6 2SC4116GR Q2 7 DTC144EUA
47,1/10W
LOOPSW

R 42 10k

0.22/35V(T)
R 35 47k

IC3(1/2)

0.1 C147 0.1 C156 C155 4 8

R163 150k
R 41 2.2 k

1
3

5
39k

IF IN RSSI
F2 CFWM 455F
R 74

C148 0.1 0.1 IC3 TC7W66F U

270k
R164

D18 02DZ16-Y C231

4.7/16V(T)

C224
2200p

IN-

IN+

R 73 220k
TA 31136FN

2 5 6
R Y ON /OFF

R 49 220 R 44 220
C92

DE C IF OU T
1/6.3V
220

OUT
R 43

6V

C229 2200p 2200p R116 3.3k C150 220p C154 0.1

6

R 72 8.2 k
6

100p
C153
8

IC10

FI L OUT QU A D R 48 10k
4

C227 0.1
R118 1.3k
FB 3
FB 4

V R3 2.2 k +
R115 47k R 45 10k
R 57 100k

R114

150k

TA75S01F
C91

9
C226
1/6.3V
Q11 2SA1586GR

OUT

FI L IN A F OU T
Q12 2SC4116GR

C228 2200p C230 SQINP C149 220p

IN-

IN+
Q13

R 69 120k

Z1 CD B455C24
100p
R 47 22k
R 46 22k

R123 C90 T C1 10p

C62 4.7/16V(T)

AF OUT2
9

2200p R120
10
2SC5065Y

C151
X1

C159 15k C152 0.01

22k 1/6.3V
12.8M

R 56 220

1/6.3V
150k

2200p C74 C64

R121
DISCOUT

1 16
3
2

B ATT(- )

R 71 33k 1000p 22p

SW OUT
R 68 C89
5.1k 1/6.3V

B ATT(+ )
270k
R122

C161 0.1
C160

IN-
2200p

2 15
IN+

4 8
14
R 55 680

C245 C246 R 70 39k C66 C65 22p

OUT
OUT

3 14
0.1
R 65 22k

1000p 1000p
1
IN-

C68
IN+

L 14 1uH
C88 220p

IC8(1/2) TA75W 01FU

C?
R124 22k

CAP
13

4 13
C162 1/6.3V C163 0.1 C87 0.01
C67
V R6 10k DSC MOD

C244
5 12
C86

1000p
12 4700p
IC4 MB15A02

C164 0.47/25V(T)
5V

C243 1/6.3V 1000p

1000p 1 8
6 11
C75 100p

C242
R 67 22k
PTT

H/L

R F DET

1000p
SWOUT

C165
B+

R FON/OFF

2 7
R 64 1 k

7 10
+
IC11
TP2

J1
P LL LE 1

C263
7
7

2
4
6
8
10
12
14
16

0.22/35V(T) R 66 22k
1050Hz DET

100p
R 52 4.7 k

R172 33k
AF OUT1
2
1

C262 3 6
1
3
5
7
9
11
13
15

8 9
L MC567

100p
P LLDATA

C166 0.01
C261
Title

C167 22/35V R169 6.2k C85 470p

C72

1000p 4 5 C69 100p

P LL CK

1000p

R Y ON /OFF C260
Revision:

R170 22
IDC INP

V R5 2.2 k

1000p
C259 R 50 47k
+

100
7

1000p
R173
IC 5

R171 22

C258 C168 47/16V C169 0.047( Fil)

Date: 1.11, 2002
4: NME A-
3: NME A+

1000p C70
R 53

470k

C257
2: E XT SPK -
1: E XT SPK +

1000p
PS
D10 1SS368

100p
220

C73 0.01
R 54
TC7W 02FU

C255
6
5

470p R 51 47k
Sheet 1

C254
4 8
1050Hz DET

B U SY 1
B USY 2

D/L
DSC MOD

V CP

DISCOUT
SQINP

1000p
AF OUT1
AF OUT2
J2

2
4
6
8
10
12
14
16
18
20

of 1
RAY215/230E RF PCB
1
3
5
7
9
11
13
15
17
19

Number:
0.1
C71

NC

GN D
GN D

C247
3 UN LO CK

PLL CK
IDC INP

V COT/ R

P LL LE 1
UN LO CK

LOOP SW

100p
P LL DATA

100p

C248
8
8

100p
K902E101

C249
1000p
C250
1000p
C251
1000p
C252
470p
C253
A
B
C
D
Ray230 and Ray230E VHF Radios

Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Control PC Board Schematic Diagram, Page 1

P24
P25
P26
P27

P30
P97

P96

Title:
RAY230 CONTROL PCB
Revision: Number:
D K903C102
Date:
1.11.2002 Sheet 1 of 2

Ray230 and Ray230E VHF Radios Service Manual 83162-1 65

 Ray230 and Ray230E VHF Radios

Control PC Board Schematic Diagram, Page 2

1 2 3 4

+5V A
+5V A R433
10K
POR T-P
C402
D Q322 47uF R434 R435 R436 R437 D
R438
P25 DTA144EUA 8.2K 47K 47K 8.2K
47K

C403 C404 C405

0.015 0.015 0.01

Q323 Q324
C4116 C4116
+5V A
POR T-Q

R446
R439 R441 R443 C417
C409 C410 2.2K R447
1.5K 270 10K 0.01
C406 R440 0.022 0.022 56K
P26 Q09
1 470K
Q325
C408 R442
DTA144EUA Q328 C411
100uF 10K
C4116 0.01 R453
C R444 R445 10K C
20K 27K
Q329
Q327
Q326 C407 C4116
C4116
C4116 10

C416 R452 C418

R448 R449 15K C413 0.047 0.01 33K 0.01
IC324 T C74HC390F Q08
15K
P94 1 3
1CK A 1QA R450 15K C414 0.047
4 5
1CK B 1QB R454
2 6
1CL 1QC R451 15K C415 0.047 47k
7
1QD
15 13
2CK A 2QA
12 11
2CK B 2QB Q330
14 10
2CL 2QC DTC144EUA
9
2QD
+5V A
B 8 16 B
GND V CC
C412
0.1

Recreational/Not use
R456 1K
P96 R455
C401 180P 100K +5V A
R457 1K +5V A R459 C420 R460
P27
10K 0.1 RRR

+5V A C421 IC323 SM1125 C400

C419
0.1 1 8 0.1
OSC V SS 0.01
2 7
5

SI V DD
3 6
SC MTO
P95 1 4 5
ST T EST
4
P30 2
A A
IC325
Title: RAY230 CONTROL (Siren Gen. Section)
3

T C7S08FU

Revision: B Number: K 903C101

Date: 1.11.2002 Sheet 2 of 2
1 2 3 4

66 Ray230 and Ray230E VHF Radios Service Manual 83162-1

 Chapter 4: Drawings

A
B
C
D

J505

1
1

1 B+

J508 2 GND 3
FL514 22
AF OUT 3 26 3 AF OUT 3
FL515 22
MIC 3 25 4 MIC 3

Ray230 and Ray230E VHF Radios Service Manual 83162-1

FL516 22 HANDSET 3
PTT 3 24 5 PTT 3
FL517 22
TxD 3 23 6 TxD 3
FL518 22
RxD 3 22 7 RxD 3

GND 3 21 8 B+
C521
2200p
C520
2200p

J504

2
2

1 B+

2 GND 2
FL509 22
AF OUT 2 20 3 AF OUT 2
FL510 22
MIC 2 19 4 MIC 2
FL511 22 HANDSET 2
PTT 2 18 5 PTT 2
FL512 22
Interface PC Board Schematic Diagram

TxD 2 17 6 TxD 2
FL513 22
RxD 2 16 7 RxD 2

GND 2 15 8 B+
C519
2200p
C518
2200p

3
3

J503

1 B+

2 GND 1
FL504 22
AF OUT 1 14 3 AF OUT 1
FL505 22
MIC 1 13 4 MIC 1
FL506 22 HANDSET 1
PTT 1 12 5 PTT 1
FL507 22
TxD 1 11 6 TxD 1
FL508 22
RxD 1 10 7 RxD 1

GND 1 9 8 B+

4
4

C517
2200p
C516
2200p

J502
FL502 22
DATA 8 1 DATA

GND 7 2 GND SEATALK

+12V 6 3 +12V
C514
2200p
C515
2200p

POWER SW 5 J501
FL502
NMEA - 4 6 NMEA -
22
NMEA + 3 5 BATT +

HAIL - 2 4 HAIL -

5
5

C502 C501
HAIL + 1 3 HAIL +
2200p 2200p
FL501
2 NMEA +
22
1 BATT -
POWER/HAIL/NMEA
C512
C513
1000p

1000p

J507 J506
SW501
4 3 SW OUT
POWER
SW
3 2 BATT +
D501 D502
2 1 BATT -
6
6

1
R501 1k
C503 0.1
C504 2200p
C505 2200p
C506 0.1
C507 2200p
C508 0.1
C509 2200p
C510 0.1
C511 2200p

Title:
Revision:
A
7

7
Date: 6JUN2002
Sheet 1 of 1
Number:
RAY230 INTERFACE PCB
8

8
K 903C105
A
B
C
D

67
 Ray230 and Ray230E VHF Radios

VCO PC Board Schematic Diagram

1 2 3 4

D D
R902 D901
100k 1SV283
MOD
C901 Q901 IMB 5A
0.5p V cc
Q902 C910
C909 R901 1000p
L901 C902 C905 2SK508-K 53
13p 1000p 2.2k
4.7uH 13p
Vcp PT T
C906
L902 C903 C904 R903 C908 1p
10p
8T 4p 2p 47k

L903
C907 2.2uH
C D902 10p C
R904
1SV283 R908
470
100

L907 C922
68nH 1000p
R907
220k C921 10p
Q903
L904 C912 C919 R F Out
C915 2SK508-K 53
18p 15p 1000p
4.7uH C920
10p
C916 Q904
C911 L905 C913 C914 R905 15p C918 1p
2SC4226-R 24
1000p 8T 5p 4p 47k

B C917 L906 B
15p 2.2uH
D903 D904 R906
1SV283 1SV283 560

Title

A
RAY230/215 VCO A

Rev. Number
A K903C107
Date
Sheet 1 of 1
18NOV2000
1 2 3 4

68 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

Handset PC Board Schematic Diagram, Page 1

1 2 3 4

A5V JP2 IC709 LCD701

+13.6V Q713 IC714 TA78L09F +9V +13.6V D5V PCF2113D
2SB1188 3 1 LOW UP
I O
C701 IC701 IC702 R702 100 77 C1 1 1
Vdd2 C1 C1 R7

G
C705 TA78L05F D5V TA78L05F A5V 10K Q703 2 76 C2 2 2
0.1u C704 + 2SC4116 VTH OSC C2 C2 R6
3 1 3 1 R756 1 75 C3 3 3
0.1uF/16V I O I O Vdd1 C3 C3 R5
1.5K 8 74 C4 4 4
Vlcd1 C4 C4 R4

G
TO CRADLE R754 10uF/16V + C706 C707 + C708 7 73 C5 5 5

C716

C715
4.7uF/16V Vlcd2 C5 C5 R3
+ C710

0.1u

0.1u
J701 2.2K 0.1uF/16V R746 JP3 72 C6 6 6
C709 R703 4.7uF/16V JP4 C6 C6 R2
Q704 22K 71 C7 7 7
D 4.7uF/16V C7 C7 R1 D

2
0.1u 10K R757 5 70 C8 8 8
C Vss1 C8 C8 R17
8.2K 6 69 C9 9 9
B SW Vss2 C9 C9 C14
+13.6V 1 68 C10 10 10
E C10 C10 C31
D5V D5V 67 C11 11 11
R739 C11 C11 C32
C471 DTC144EUA D5V Flash Pro3 R741 D5V PD 87 66 C12 12 12
SCL C12 C12 C33
330 FL1 R745 47K 88 65 C13 13 13
1000P D702 GND D5V SDA C13 C13 C34
R748 47K 64 C14 14 14
1SS368 R740 D5V C14 C14 C35
GND 2 D5V 22K FL2 63 C15 15 15
10K Q706 SI C15 C15 C36

6
IC707 3 62 C16 16 16
R755 PD C16 C16 C37
FL3 RD/SO RN5VD45A D5V P17 90 61 C17 17 17
C SO RS C17 C17 C41
1 5 1 2 P16 91 60 C18 18 18

SCK
330 A C B *RESET OUT VDD R/W C18 C18 C42

B
FL4 P15 89 59 C19 19 19
E SCK E C19 C19 C43
RD 6 3 4 5 3 58 C20 20 20
K E CD GND C20 C20 C44
C472 DTC144EUA D5V C734 P07 92 57 C21 21 21
DB7 C21 C21 C45

Reset
Q705 PC701 P06 93 56 C22 22 22
2SA1586 1000P DB6 C22 C22 C46
TLP112A FL5 P05 94 55 C23 23 23
*RESET DB5 C23 C23 C47
1000P D5V C714 P04 95 54 C24 24 24
C712 C713 DB4 C24 C24 C15
SD 7 Q701 FL6 0.1u P03 96 53 C25 25 25
VDD 22p 22p DB3 C25 C25 C16
C473 FMG-2A P02 97 52 C26 26 26

Vpp
DB2 C26 C26 R17
1 5 FL7 P01 98 51 C27 27 27
C1 B1 VPP1 DB1 C27 C27 R18
4 P00 99 50 C28 28 28

18 Reset
R747 E DB0 C28 C28 C21
1000P 2 3 R744 10K 49 C29 29 29
C2 B2 C29 C29 C22
PTT 5 22K Xtal701 4 48 C30 30 30
T1 C30 C30 C23
C744 RD 4.9152MHz 47 C31 31 31

39

16

38

17

15

14
C31 C31 C24

SD/SI
46 C32 32 32
SD C32 C32 C25
C4632 45 C33 33 33
C46 C33 C33 C26
1000P C4731 44 C34 34 34

RESET

VSS1

VSS0

Vdd1

Vdd0
C47 C34 C34 C27

X1

X2
*DSC-C 8 Q702 PTT 30 43 C35 35 35
C48 C35 C35 C28
C745 FMG-2A D5V D5V 29 42 C36 36 36
C49 C36 C36 C29
C 1
C1 B1
5 DSC-C
P17
40 28
C50 C37
41 C37 37
C37 C30
37 C
4 SCK 28 41 C5127 40 C38 38 38
E P20/SCKO P16 C51 C38 C38 C51
1000P 2 3 VOIC-C R749 R750 Vpp 13 42 C5226 39 C39 39 39
C2 B2 IC(Vpp) P15 C52 C39 C39 C52
*VOIC-C 9 10K 10K RD/SO 26 C5325 38 C40 40 40
RXD/SI0 C53 C40 C40 C53
C746 Q707 SD/SI 27 36 C5424 37 C41 41 41
TXD/SO0 P00 C54 C41 C41 C54
REC-C 19 35 C5523 36 C42 42 42
C P53 P01 C55 C42 C42 C55
OFF-HOOK DSC-C 20 34 C5622 35 C43 43 43
B P52 IC708 P02 C56 C43 C43 C56
1000P VOICE-C 21 33 C5721 34 C44 44 44
E P51 P03 C57 C44 C44 C57
MIC 4 Off-Hook 22 UPD789026 32 20 33 C45 45 45
P50 P04 C58 C45 C45 R18
(-10 dBs) C735 DTC144EUA 31 19
S726 P05 C59
DIST-KEY Dist key 43 30 18 9
DIS P14 P06 C60 R9
C747 44 29 10
1000P SW P13 P07 R10
470P R1 85 11
GND R1 R11
AF IN 3 DATA 23 R2 84 12
S727 P32 R2 R12
(-10 dBs) C736 PTT-KEY CLOCK 124 12 R3 83 13
PTT P31 NC R3 R13
CLOCK 225 37 R4 82 14
C748 P30 NC R4 R14
L-STB 1 R5 81 15
GND P12 R5 R15
470P R6 80 16
R6 R16
1000P R7 79 86 R17
R7 R17

KR0
KR1
KR2
KR3
KR4

P45
P46
P47
P10
P11
78 17 R18
C720 R8 R18
D5V R715 R716
33K 470 4.7uF/16V
R738 A5V

11
10
9
8
7

6
5
4
3
2
RLY
47K IC705
C753 C718 BA3308FV
1

K-S1
K-S2
K-S3
K-S4
K-S5
1000P 1u A5V R720
ORD213
RL701

C724 560

K-R1
K-R2
K-R3
K-R4
K-R5
1 11
OUT 1 NF1 Key Scan1
13 4.7uF/16V
R711 IN 1
22K 5
Vdd Key Return2
7 9
B B

+
OUT 2 IN 2 R721
10 IC710 D5V
R713 NF2 2.2K
A5V 4 2 key matrix
2

36K ALC Vss

IC704A C721 DATA 2 20 key matrix
GND R714 SER-IN VDD C733
8

NJM3404AV + CLOCK 1 3 1
C717 510k C722 CLOCK LOG-G 0.1u
2 + L-STB 4 14
- C719 10u/16V /LAT OUT7
1 1u 5 13 LE7
2.2uF/16V HI/LO OUT6
3 MIC701 6 12 LE6
+

+ C739 MIC POW-G OUT5

4.7uF/16V 15 11 LE5
R712 1000P POW-G OUT4
A5V 16 10 LE4
4

10K R718 /ENABL OUT3

C725 R719 17 9 LE3
GND SERIA-O2 OUT2
1u 10K 5.1K 18 8 LE2
R731 SERIA-O1 OUT1
C723 19 7 LE1 LE1 R732 10 FR1101F FR1101F FR1101F FR1101F
R-EXT OUT0
1u 2.2K D704 D705 D706 D707 +9V
R751 R727 VTH LE2 R733 10
R722 220 22K
22K VTH TB62715FN
C738 A5V LE3 R734 10
680P IC706 C703 +9V C702 HSMSC190 HSMSC190 HSMSC190 HSMSC190
R726 M62429FP 0.1u 10uF/16V LE4 D708 D709 D710 D711

+
IC704B 10K C729 R728
NJM3404AV IC711A C727 6 5 CLOCK 2 5.1K
7
R724 R723 TC7S66FU VCC CL C732 HSMSC19 HSMSC190 HSMSC190 HSMSC190
6 1u
- 150
220u/6.3V C749 D712 D713 D714 D715 R735
22K 17 2 1u/6.3V 1 4 DATA 2 LE5
3

22K Vin 1 DA +
5 6 1000P SP701

+
+ REC 10
C737 C726 8 2 R729 3
3900P 4700P Vin 2 VO1 3.3K - HSMSC190 HSMSC190 HSMSC190 HSMSC190
4

R725 C728 3 7 C730 C711 + LE6 D716 D717 D718 D719

22K GND VO2 IC703 R730 GND
1u 1u C740 NJM2070 1
4,5

VTH 0.1u D720

4.7u/16V
A5V C731 HSMSC190 +9V
R736
A A
5

0.1 LE7
REC-C R753
IC711BB 620
TC7S66FU 15K Title
R752
FULL FUNCTION HANDSET
Rev. Number
A K903C103
Date
11JAN2002 Sheet 1 of 2

1 2 3 4

Ray230 and Ray230E VHF Radios Service Manual 83162-1 69

 Ray230 and Ray230E VHF Radios

Handset PC Board Schematic Diagram, Page 2

1 2 3 4

D D
Key Scan1

K-S1

K-S2

K-S3

KS4

K-S5
Key Return2 Q708 Q709 Q710 Q711 Q712

DTC144EUA DTC144EUA DTC144EUA DTC144EUA DTC144EUA

CH UP
S716
*K-S4
C750
1000P
CH DOWN
C S721 C
*K-S5
1 2 3 C751
S701 S706 S711 1000P

K-R1
K-R1
C752
4 5 6 IND ALL SHIP 1000P
S702 S707 S712 S717 S722

K-R2

7 8 9 16 MON
S703 S708 S713 S718 S723

B B
K-R3

* 0 VOL UP VOL DOWN

S704 S709 S714 S719 S724

K-R4

ENT CLR FUNC SQ UP SQ DOWN

S705 S710 S715 S720 S725

K-R5

Title
A FULL FUNCTION HANDSET A

Rev. Number
A K903C103
Date
11JAN2002 Sheet 2 of 2

1 2 3 4

70 Ray230 and Ray230E VHF Radios Service Manual 83162-1

Chapter 4: Drawings

External Speaker PC Board Schematic Diagram

1 2 3 4 5 6 7 8

+13.6V +5V VTH +5V +5V

D D
IC804 R801

8
TA78L05F 2.2K IC803C
3 1 C818 C819 IC803D
I O 0.1u IC801C 3 5
0.1u TC7W14FU
TC7W66FU

G
+ C802 + C803
C801 10u/16V R802 4.7u16V TC7W14FU
0.1u 2.2K

4
2
+5V

R803 R804
2.2K 2.2K
J801 C804 1000P C805 1000P

C 1 IC803A
+13.6V TC7W14FU C

DSC Cont 2 1 7
IC803B
Voice Cont 3 6 2

RX AF 4
TC7W14FU

GND 5

53047-0510 +13.6V

R815
1 ohm / 1w

C811 C812 +
VTH VTH 0.01uF
470u/25V
C806
1u R807 R808
220K IC801A 220K C809 IC802
B C807 TC7W66FU C808 1u TDA1905 B
R805 1 2 C813

+
10K 10u/16V
1u 1u R811

3
10K
7

4 C817 J803
R806 VTH 5 1 1 SP801

+
J802 1K 8
6 470u/25V
1 R810 2
VR801 220K IC801B R812 R814
10K 2 C810 TC7W66FU 10K 1.1/10

9..16

7
5 6 C814 53047-0210
3

+
R809 1u
4 3.3K 2.2u/16V R813
3

+ C815 100 C816

VR-SW 5 2.2u/16V 0.22

53047-0510

A A

Title: RAY230 EXTERNAL SPEAKER

Revision: A Number: K 903C104
Date: 1.11,2002 Sheet 1 of 1
1 2 3 4 5 6 7 8

Ray230 and Ray230E VHF Radios Service Manual 83162-1 71

 Ray230 and Ray230E VHF Radios

DTMF Interface PC Board Schematic Diagram

PWB: K904C814-1

Tel

J602
SW OUT
+13.6

HOOK OFF

L1’

L2’

RING OUT

GND

4
8

Title: RAY230 DTMF INTERFACE PCB

Revision: D Number: K903C106
Date: 12 Jun 2003 Sheet: 1 of 1

72 Ray230 and Ray230E VHF Radios Service Manual 83162-1