In-Circuit Measurements of Inductors - App-Note - 55W-61401-2
In-Circuit Measurements of Inductors - App-Note - 55W-61401-2
FIGURE 1. Inductors and transformers serve key roles in switch mode power supplies, including filters, step-up/step-down, isolation, energy
storage, and oscillation.
Introduction
THIS APPLICATION NOTE
In switched mode power supplies (SMPS), magnetic components,
• Reviews the basic theory of
namely inductors and transformer, play important roles. Inductors inductors and transformers,
serve as energy storage devices or filters. Transformers are used especially as it relates to in-circuit
measurements
convert voltage levels and to provide isolation. Transformers
also play an important role in sustaining oscillation in SMPS • Explains how to use an oscilloscope
and appropriate probes to
systems. Much of the SMPS design process relies on component
measure inductor and transformer
specifications and simulation models. However, due to actual performance during power supply
signal conditions, parasitics, temperature and other environmental operation.
factors affecting the magnetic component’s performance, a power • Explains the use of inductance
measurements and B-H curves to
supply may not perform exactly as predicted by the datasheet
gain insight into performance.
specs and simulations. Thus, in-circuit measurements of inductors
While some of the measurements
and transformers, made under operating conditions, can provide
described can be set up manually,
important information. power analysis software running on
the scope can provide faster setups
and improved repeatability. The
examples in this application note were
developed using 5-PWR Advanced
Power Analysis software on a 5 Series
MSO oscilloscope. The 6 Series MSO
with 6-PWR operates identically.
Many of the inductor and transformer
measurements described herein, are
also available with DPOPWR Advanced
Power Analysis, although the displays
and controls will be different from the
ones shown.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
In short, the characteristics of the core material and geometry are critical in
determining inductance over various operating conditions, as well as power
loss in the device.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
The resulting flux density, B is proportional to the integral Indications of potential instability include:
of the voltage across the device. Magnetic flux density B,
• Measured peak flux density close to the saturation flux
measured in units of Tesla, is the strength of the magnetic field.
density specified by the core datasheet indicates that the
It determines the force that is exerted upon a moving charge component is getting close to the saturation
by the magnetic field.
• A BH curves that changes from cycle to cycle, indicating
From this curve we can see: saturation. In a stable/efficient power supply the BH curve
will have a symmetrical return path and will trace this path
• Permeability, µ. Measured H/m. This is a characteristic of consistently.
the core material, and it is the rate at which magnetizing
force H (driven by current) produces flux density B An oscilloscope can be used to performs an in-circuit
(integrated voltage). It is the slope of the B-H curve. measurement of voltage across, and current through, the
Designers use high permeability material to enable
winding of an inductor.
physically smaller inductors and transformers.
Given the number of turns in the device, the magnetic length
• Saturation flux density. The point at which additional
magnetizing force, H stops producing incremental flux of the device, and the cross-sectional area of the core, it is
density, B. Designers avoid saturation in most power possible to derive the actual B and H values based on real-
supply applications. time voltage and current measurements. From the plotted
curve, one can derive the saturation flux density, remnant flux
• Hysteresis characteristics. Hysteresis is the “width” of the
curve and indicates loss in power supplies. Most designs density, permeability and coercivity.
seek to use magnetically “soft” core materials to minimize
these characteristics.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
FIGURE 7. 5-PWR Magnetic Property measurement gives Hysteresis plot of the magnetic component in the design to check if the magnetic
components are at saturation or not as this leads to instability of the Power Supply.
MAKING THE MEASUREMENT In order to analyze the B-H curve with power
analysis software, several pieces of information
To generate a B-H plot, the voltage across the magnetic element and
must be provided in the configuration panel:
the current flowing through it are measured. In the case of a transformer,
the currents through the primary as well as secondary windings are of • Number of turns (N)
interest.
• Magnetic path length (l)
A high-voltage differential probe is connected across the inductor
• Cross-sectional area (Ae)
or primary winding of the transformer. A current probe measures the
current through the inductor or primary. Current probes are also used to The power analysis software can then calculate
measure the current through the secondary windings, if needed. the magnetizing current using the data from
oscilloscope channels where the current probes
are connected.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
FIGURE 8. Magnetic measurements on multi secondary winding transformer. The Ref1 (white) waveform is the voltage across the inductor and the
Ref 2 (blue) waveform is the inductor current. The math wfm (orange) which is the resultant current wfm is created when the user configures to test
multiple secondary windings.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
- - - -
i3 (t) i3 (t)
+ +
v3 (t) v3 (t)
:n3 - :n3 -
Ideal Transformer
FIGURE 9. Transformer schematic (left) and equivalent circuit (right) showing magnetizing current flowing through an imaginary inductor, LM in
parallel with the primary. LM models the magnetic characteristics of the transformer.
The magnetizing current is the current that would flow through the primary of the transformer
when the secondary is open (unloaded). In other words, the magnetizing current does not
produce any current in the secondary. As shown in Figure 9, transformers are modeled
with this magnetizing current flowing through a “magnetizing inductor” across the primary.
Generally, this is used to model the magnetization characteristics of the core material.
5-PWR software includes the ability to measure the current in transformer secondaries and
performing math to isolate the magnetizing current and present an accurate B-H curve of a
transformer under operating conditions.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
Loss Analysis
Losses in magnetic components are significant contributors to overall loss in a power
supply. Figure 10 shows the major elements determining loss in magnetic components:
• Core loss depends on the magnetic properties of the material and includes hysteresis
loss and eddy current loss
• Copper loss due to the resistance of the windings. It also depends on the load
connected to the secondary side of a transformer
A number of techniques exist for estimating core loss. One such technique is the
Steinmetz empirical formula which, relates core loss to frequency and flux density:
where k, a, and b are constants for the core material, generally take from the core
manufacturer’s datasheet. Datasheets may also give loss estimates at various frequencies
and flux densities; however, these are typically given in response to sinusoidal excitation.
However, in power applications, components are usually driven with non-sinusoidal
stimuli, causing uncertainty in such approximations.
The 5-PWR analysis software measures total magnetic loss. It is computed by average
power of voltage and current waveforms, average (v(t) ∙ i(t)). The total magnetic loss
includes both copper loss and core loss.
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In-circuit Measurements of Inductors and Transformers in Switch Mode Power Supplies APPLICATION NOTE
FIGURE 11. 5-PWR Magnetic Loss measurement gives the Total Magnetic Loss which includes the Core Loss and Copper Loss. Designers
can find the Core Loss from the component manufacturer’s data sheet and derive the Copper loss by subtracting the Core loss from the Total
Magnetic loss.
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07/18 EA 55W-61401-2