091-0505D Python LoRes
091-0505D Python LoRes
Advanced
Gooseneck
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information can be found on your machine nameplate.
Whenever you request replacements parts for, or information on this equipment always
supply the information you have recorded above.
Read this Owner’s Manual completely before attempting to use this equipment. Save this manual
and keep it handy for quick reference. Pay particular attention to the safety instructions we
have provided for your protection.
Table of Contents
Safety Considerations.........................................................................i-iii
Installation................................................................................ Section A
Technical Specifications......................................................................................1
Support Equipment Required..............................................................................1
Coolant Recommendations.................................................................................1
Torch Lead Connections.....................................................................................2
Operation..................................................................................Section B
General...............................................................................................................2
Controls and Settings..........................................................................................2
Trigger Adjustment..............................................................................................3
Drive Roll and Idler Rolls....................................................................................3
Accessories..............................................................................Section C
Optional Kits........................................................................................................4
Conduits..............................................................................................................5
Snake Skins........................................................................................................5
Contact Tips........................................................................................................5
Gas Cups............................................................................................................6
Barrels.................................................................................................................6
Maintenance.............................................................................Section D
Periodic Maintenance.........................................................................................7
Recommended Spare Parts List.........................................................................8
Troubleshooting........................................................................Section E
Troubleshooting Guide......................................................................................10
Testing The Torch..............................................................................................10
Appendices...............................................................................Section F
Diagrams / Parts List......................................................................................... 11
Mechanical........................................................................................................12
Electrical...........................................................................................................20
MK Repair Stations
Safety Warnings
Warranty
THIS PAGE INTENTIONALLY BLANK
Section A Installation
Technical Specifications
Wire Capacity
.030" - .045" (0.6mm - 1.2mm) solid and hard wire
.030" - 1/16" (0.8mm - 1.6mm) aluminum and cored wire
Wire Speed
800 IPM (20.3 mpm) max at rated feeder input voltage (120VAC / 42VAC)
Coolant Recommendations
Use a name-brand additive, which does not contain reactive sulphur or
chlorine and does not react with copper, brass or aluminum or create a
custom mix using this formula:
Use 3 Gallons (11.4 Liters) distilled water.
Use 1 Gallon (3.8 Liters) ethylene glycol.
Use 1 tsp (5 ml) liquid glycerin
The Coolant rate should be 1 quart (.95 liter) / minute at 35 p.s.i.
Section B Operation
General
The Python® torch maintains a constant, steady, uniform wire feed speed,
regardless of curved or looped wire conduit. The constant push exerted by
the slave motor in the cabinet, combined with the pull of the torch motor,
causes the wire to literally float friction-free through the wire conduit. The
24VDC torch motor is controlled by a three and three-quarter (3 3/4) turn
potentiometer in the torch handle.
Cam Lever
Figure 1
Figure 3
3. Tighten.
NOTE: Lock washer must be under idler roll or it will not turn freely.
Section C Accessories
A gas flow control mechanism (i.e. solenoid or valve) is required so the
Python® can be used on Cobra wire feeders. The following kits are available
depending on the wire feeder used. The factory set times (in seconds) for
normal and latched trigger functions is 0.5 pre-purge and 1.0 post-purge.
Gas Purge/Trigger Latch Kit........................................................... 005-0674
This kit is required when using the Python® on Cobramatic®, models 150-003
& 150-005 and the CobraMig® 260, Model 186-002.
Pre/Post/BurnBack/Spot Timer kit................................................. 005-0196
This kit is required when using the Python® on Cobramatic® II, model 150-
004.
Optional Kits
Insulated Drive Roll Kits are used to prevent preheating of the wire which
may soften it and clog the liner. This picking up of current at the drive rolls
rather than at the contact tip is usually not a problem unless using too large
of a contact tip or excessively oxidized aluminum wire.
Insulated Groove Drive Roll Kit...................................................... 005-0640
For .030" (0.8mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0102 and idler roll assy. P/N 003-1870.
Insulated Groove Drive Roll Kit...................................................... 005-0641
For .035" (0.9mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0103 and idler roll assy. P/N 003-1870.
Insulated Groove Drive Roll Kit...................................................... 005-0642
For .040" (1.0mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0104 and idler roll assy. P/N 003-1870.
Snake Skins
Snake Skin protective covers are now standard on all torches. You may order
spare replacement covers to protect the lead assy of the torch when the
factory one becomes damaged or worn. It can easily be replaced in the field
by means of Velcro©.
Snake Skin Cover 13ft (for 15ft leads).........................................931-0110
Snake Skin Cover 23ft (for 25ft leads)........................................ 931-0122
Snake Skin Cover 48ft (for 50ft leads)........................................ 931-0123
Contact Tips
To remove contact tip when using full water cooled gas cup (P/N 621-0065),
contact tip removal tool (P/N 931-0002) must be used.
Heavy Duty Contact Tip - 3/8" Diameter
Part No. Wire Size Tip ID Arc Tip Length
621-0390 .030” (0.8mm) .040” (1.0mm) Spray 1-5/8” (41.3mm)
621-0396 .030” (0.8mm) .040” (1.0mm) Short 1-7/8” (47.6mm)
621-0391 .035” (0.9mm) .044” (1.1mm) Spray 1-5/8” (41.3mm)
621-0397 .035” (0.9mm) .044” (1.1mm) Short 1-7/8” (47.6mm)
621-0392 .045” (1.2mm) .053” (1.35mm) Spray 1-5/8” (41.3mm)
621-0398 .045” (1.2mm) .053” (1.35mm) Short 1-7/8” (47.6mm)
621-0393* .045” or .052” .060” (1.5mm) Spray 1-5/8” (41.3mm)
621-0399 .045” or .052” .060” (1.5mm) Short 1-7/8” (47.6mm)
621-0394 1/16” (1.6mm) .075” (1.9mm) Spray 1-5/8” (41.3mm)
621-0400 1/16” (1.6mm) .075” (1.9mm) Short 1-7/8” (47.6mm)
621-0395 1/16” (1.6mm) .085” (2.16mm) Spray 1-5/8” (41.3mm)
*standard - furnished with torch
To use air cooled gas cups, you must use a cup retaining nut (449-0193*) and a water cooled cup adapter (621-0101*).
Barrel Assemblies
All barrels are rated at 100% duty cycle
Barrels
Air/Water Cooled
The Python® air cooled systems (225 Series) come standard with a 60˚
curved barrel. The barrel assembly locks to the Python® body using the
patented EZ Lock™ system.
Section D Maintenance
Periodic Maintenance
Your Cobramatic system is designed to provide years of reliable service.
Maintenance of the torch will normally consist of a general cleaning of the
wire guide system, including barrels, drive rolls, and conduits at regular
intervals.
Remove spatter build-up from inside of nozzles with a hardwood stick.
The only parts on the Cobramatic system that are subject to normal wear are
the conduit, contact tips, gas cups, front body liners, wire guides, drive and
idler rolls. A supply of these parts should be maintained on hand.
The number of units in operation and the importance of minimal down time
will determine to what extent spare parts should be stocked on hand. See
the recommended spare parts list for the most commonly replaced parts.
If repairs do become necessary, qualified shop maintenance personnel can
easily replace any part.
Maintenance Tools
Tool Part Number
Contact Tip Removal Tool 931-0002
Drive Roll Removal Tool 931-0100
IDLER ROLL
511-0001
1 1 003-2083 Output Shaft Assembly 6 1 421-0525 1/8 x 7/8 SST Dowel Pin
2 1 003-2106 Body Assembly 7 1 431-1663 Idler Adjusting Screw
3 1 325-0206 10-24 x 3/8 PH Screw 8 1 431-1598 Idler Arm
4 1 333-0082 # 10 Lock Washer 9 1 511-0001 Idler Wire Feed Assembly
5 1 419-0092 0.29 x 0.047 x 0.32 Compression Spring 10 1 511-0101 Driveroll
Torch Lead
Red Red +
Alabama WELSCO
Little Rock, AR
AIRGAS - SOUTH, INC.
Birmingham, AL 501/372-2252
205/251-6835 California
DIXIE WELDING SUPPLY ADVANCED WELDER REPAIR
Atalla, AL Commerce, CA
256/538-6157 323/263-7383
INDUSTRIAL WELDING SERVICES AIRGAS - WEST, INC.
Quinton, AL Gardena, CA
205/674-3258 310/523-9355
KIBRO, INC. ALL PHASE WELDER REPAIR & CONSULTING
Theodore, AL Sacramento, CA
251/653-4672 916/331-0595
WELDING ENGINEERING SUPPLY CO. ARC PRODUCTS
Prichard, AL San Diego, CA
334/457-8681 619/628-1022
WELDING MACHINE HOSPITAL ARCO WELDER REPAIR
Montgomery, AL Santa Fe Springs, CA
334/832-9353 562/921-5240
weldertech
Calgary, Alberta
403/279-3432
WELDTEC
B.C.
604/545-3886
China
PHT Group Company
Beijing, China
LIMITED WARRANTY - MK Products,Inc.,Irvine,California Classification of any item into the foregoing categories shall be
warrants that all new and unused equipment furnished by MK at the sole discretion of MK Products. Notification of any failure
Products is free from defects in workmanship and material as must be made in writing within 30 days of such failure.
of the time and place of delivery by MK Products. No warranty
is made by MK Products with respect to trade accessories or A copy of the invoice showing the date of sale must accompany
other items manufactured by others. Such trade accessories and products returned for warranty repair or replacement.
other items are sold subject to the warranties of their respective
manufacturers, if any. All equipment returned to MK Products for service must be
properly packaged to guard against damage from shipping.
MK Products’ warranty does not apply to components having MK Products will not be responsible for any damages result-
normal useful life of less than one (1) year, such as relay points, ing from shipping.
wire conduit, tungsten, and welding torch parts that come in
contact with the welding wire, including gas cups, gas cup insula- Normal surface transportation charges (both ways) for
tors, and contact tips where failure does not result from defect products returned for warranty repair or replacement will
in workmanship or material. be borne by MK Products, except for products sold to for-
eign markets.
MK Products’ shall, exclusively remedy the limited warranty or
any duties with respect to the quality of goods, based upon the ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
following options: ANY IMPLIED WARRANTY, GUARANTY, OR REPRESENTATION
AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
(1) repair CONTRACT WHICH, BUT FOR THIS PROVISION, MIGHT
(2) replacement ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF
(3) where authorized in writing by MK Products, the reasonable TRADE, OR COURSE OF DEALING, INCLUDING ANY IMPLIED
cost of repair or replacement at our Irvine, California plant; or WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR
(4) payment of or credit for the purchase price (less reasonable PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL
depreciation based upon actual use) upon return of the goods at EQUIPMENT FURNISHED BY MK PRODUCTS, IS EXCLUDED
customer’s risk and expense. Upon receipt of notice of apparent AND DISCLAIMED BY MK PRODUCTS.
defect or failure, MK Products shall instruct the claimant on the
warranty claim procedures to be followed. EXCEPT AS EXPRESSLY PROVIDED BY MK PRODUCTS IN
WRITING, MK PRODUCTS ARE INTENDED FOR ULTIMATE
As a matter of general policy only, MK Products may honor an PURCHASE BY COMMERCIAL/INDUSTRIAL USERS AND FOR
original user’s warranty claims on warranted equipment in the OPERATION BY PERSONS TRAINED AND EXPERIENCED IN
event of failure resulting from a defect within the following periods THE USE AND MAINTENANCE OF WELDING EQUIPMENT AND
from the date of delivery of equipment to the original user: NOT FOR CONSUMERS OR CONSUMER USE. MK PRODUCTS
WARRANTIES DO NOT EXTEND TO, AND NO RE-SELLER IS
1. Torches, Weldheads & Water Recirculators...... 1 year AUTHORIZED TO EXTEND MK PRODUCTS’ WARRANTIES TO
2. All Other Equipment........................................ 3 years ANY CONSUMER.
3. Repairs ...........................................................90 days
USE OF OTHER THAN GENUINE MK PRODUCTS’
CONSUMABLES, parts, and accessories may invalidate
your product warranty.