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091-0505D Python LoRes

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0% found this document useful (0 votes)
27 views40 pages

091-0505D Python LoRes

Wed t

Uploaded by

Helton Freitas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product Description Python®

MK Manual Part Number 091-0505


MK Form Number CM/OM
NWSA Form Number 550
Effective with Serial Number 03070085
Voltage Rating 24 VDC
Printing/Revision Date November 2003 D
This manual applies to
226-XXX
the following torch model
225-XXX
numbers

Advanced
Gooseneck

16882 Armstrong Ave., Irvine, California 92606 TEL(949)863-1234 FAX(949)474-1428 www.mkproducts.com


Safety Considerations
ELECTRIC ARC WELDING EQUIPMENT
CAUTION : READ BEFORE ATTEMPTING INSTALLATION, OPERATION
OR MAINTENANCE OF THIS EQUIPMENT
1-1 INTRODUCTION to the State of California to cause cancer short circuits.
This equipment is intended for ultimate and birth defects or other reproductive If combustibles are in area, do NOT weld
application by commercial/industrial harm. or cut. Move the work if practicable,
users and for operation by persons Adequate ventilation. Severe discomfort, to an area free of combustibles. Avoid
trained and experienced in the use and illness or death can result from fumes, paint spray rooms, dip tanks, storage
maintenance of welding equipment. vapors, heat, or oxygen enrichment or areas, ventilators. If the work cannot
Operation should not be undertaken depletion that welding (or cutting) may be moved, move combustibles at least
without adequate training in the use of produce. Prevent them with adequate 35 feet away, out of reach of sparks
such equipment. Training is available ventilation. NEVER ventilate with and heat; or protect against ignition with
from many public and private schools or oxygen. suitable and snug-fitting, fire-resistant
similar facilities. covers or shields.
Lead-, cadmium-, zinc-, mercury-,
Safe practices in the installation, beryllium-bearing and similar materials, Walls touching combustibles on opposite
operation and maintenance of this when welded or cut, may produce sides should not be welded on (or cut).
equipment requires proper training in the harmful concentrations of toxic fumes. Walls, ceilings, and floor near work
art, a careful study of the information Adequate local exhaust ventilation must should be protected by heat-resistant
provided with the equipment, and the be used, or each person in the area, covers or shields.
use of common sense. Rules for safe as well as the operator, must wear an Fire watcher must be standing by with
use are generally provided by suppliers air-supplied respirator. For beryllium, suitable fire extinguishing equipment
of welding power sources, compressed both must be used. during and for some time after welding
gas suppliers, and electrode suppliers.
Metals coated with or containing or cutting if:
Careful compliance with these rules will
materials that emit toxic fumes should 1. Appreciable combustibles (including
promote safe use of this equipment.
not be heated unless coating is removed building construction) are within 35
The following Safety Rules cover some form the work surface, the area is well feet.
of the more generally found situations. ventilated, or the operator wears an
READ THEM CAREFULLY. In case of air-supplied respirator. 2. Appreciable combustibles are further
any doubt, obtain qualified help before than 35 feet, but can be ignited by
Work in a confined space only while it is sparks.
proceeding.
being ventilated and, if necessary, while
1-2 GENERAL PRECAUTIONS wearing an air-supplied respirator. 3. Openings (concealed or visible) in
A. Burn Prevention floors or walls within 35 feet may expose
Gas leaks in a confined space should be combustibles to sparks.
ELECTRIC ARC WELDING PRODUCES avoided. Leaked gas in large quantities
H I G H I N T E N S I T Y H E AT A N D can change oxygen concentration 4. Combustibles adjacent to walls,
ULTRAVIOLET RADIANT ENERGY dangerously. Do not bring gas cylinders ceilings, roofs, or metal partitions can be
WHICH MAY CAUSE SERIOUS AND into a confined space. ignited by radiant or conducted heat.
PERMANENT EYE DAMAGE AND Hot work permit should be obtained
WHICH MAY DAMAGE ANY EXPOSED Leaving confined space, shut OFF
gas supply at source to prevent before operation to ensure supervisor’s
SKIN AREAS. approval that adequate precautions have
possible accumulation of gases in the
Wear helmet with safety goggles or space if downstream valves have been been taken.
glasses with side shields underneath, accidentally opened or left open. Check After work is done, check that area is
appropriate filter lenses or plates to be sure that the space is safe before free of sparks, glowing embers, and
(protected by clear cover glass). This reentering it. flames.
is a must for welding or cutting (and
chipping) to protect the eyes from radiant Vapors from chlorinated solvents can An empty container that held
energy and flying metal. Replace cover be decomposed by the heat of the arc combustibles, or that can produce
glass when broken, pitted, or spattered. (or flame) to form PHOSGENE, a highly flammable or toxic vapors when heated,
toxic gas, and other lung and eye irritating must never be welded on or cut, unless
Medical first aid and eye treatment. First products. The ultraviolet (radiant) container has first been cleaned in
aid facilities and a qualified first aid energy of the arc can also decompose accordance with industry standards.
person should be available for each shift trichloroethylene and perchloroethylene
unless medical facilities are close by for This includes: a thorough steam or
vapors to form phosgene. DO NOT caustic cleaning (or a solvent of water
immediate treatment of flash burns of WELD or cut where solvent vapors can
the eyes and skin burns. washing, depending on the combustible’s
be drawn into the welding or cutting solubility), followed by purging and
Wear protective clothing - leather (or atmosphere or where the radiant energy inerting with nitrogen or carbon dioxide,
asbestos) gauntlet gloves, hat, and high can penetrate to atmospheres containing and using protective equipment.
safety-toe shoes. Button shirt collar and even minute amounts of trichloroethylene
pocket flaps, and wear cuffless trousers Water-filling just below working level may
or perchloroethylene.
to avoid entry of sparks and slag. substitute for inerting.
C. Fire and Explosion Prevention
Avoid oily or greasy clothing. A spark A container with unknown contents
Causes of fire and explosion are:
may ignite them. should be cleaned (see paragraph
combustibles reached by the arc, flame,
above). Do NOT depend on sense of
Flammable hair preparations should flying sparks, hot slag, or heated
smell or sight to determine if it is safe
not be used by persons intending to material, misuse of compressed gases
to weld or cut.
weld or cut. and cylinders, and short circuits.
Hollow castings or containers must be
Hot metal such as electrode stubs and BE AWARE THAT flying sparks or falling
vented before welding or cutting. They
work pieces should never be handled slag can pass through cracks, along
can explode.
without gloves. pipes, through windows or doors, and
through wall or floor openings, out of Explosive atmospheres. NEVER weld or
Ear plugs should be worn when working cut where the air may contain flammable
sight of the goggled operator. Sparks
on overhead or in a confined space. A dust, gas, or liquid vapors (such as
can fly many feet.
hard hat should be worn when others gasoline).
work overhead. To prevent fires and explosion:
D. Compressed Gas Equipment
B. Toxic Fume Prevention Keep equipment clean and operable,
The safe handling of compressed gas
WARNING: The use of this product may free of oil, grease, and (in electrical
equipment is detailed in numerous
result in exposure to chemicals known parts) of metallic particles that can cause
industry publications. The following

Python Owner's Manual Page i


general rules cover many of the most to exceed 55 degrees C (130 degrees two wrenches to tighten adapter marked
common situations. F.) Cool with water spray where such RIGHT and LEFT HAND threads.
1. Pressure Regulators exposure exists. Regulator outlet (or hose) connections
Regulator relief valve is designed Protect cylinders, particularly valves may be identified by right hand threads
to protect only the regulator from from bumps, falls, falling objects, and for oxygen and left hand threads (with
overpressure; it is not intended to protect weather. Replace caps securely when grooved hex on nut or shank) for fuel
any downstream equipment. Provide moving cylinders. gas.
such protection with one or more relief Stuck valve. Do NOT use a hammer 5. Pressurizing Steps:
devices. or wrench to open a cylinder valve that Drain regulator of residual gas through
Never connect a regulator to a cylinder cannot be opened by hand. Notify your suitable vent before opening cylinder
containing gas other than that for which supplier. (or manifold valve) by turning adjusting
the regulator was designed. Mixing gases. NEVER try to mix any screw in (clockwise). Draining prevents
Remove faulty regulator from service gases in a cylinder. excessive compression heat at high
immediately for repair (first close cylinder pressure seat by allowing seat to open
NEVER refill any cylinder. on pressurization. Leave adjusting
valve). The following symptoms indicate
a faulty regulator: Cylinder fittings should never be modified screw engaged slightly on single-stage
or exchanged. regulators.
Leaks - if gas leaks externally.
3. Hose Stand to side of regulator while opening
Excessive Creep - if delivery pressure Prohibited use. Never use hose other cylinder valve.
continues to rise with downstream valve than that designed for the specified gas.
closed. Open cylinder valve slowly so that
A general hose identification rule is: red regulator pressure increases slowly.
Faulty Gauge - if gauge pointer does for fuel gas, green for oxygen, and black When gauge is pressurized (gauge
not move off stop pin when pressurized, for inert gases. reaches regulator maximum) leave
nor returns to stop pin after pressure Use ferrules or clamps designed for cylinder valve in following position: for
release. the hose (not ordinary wire or other oxygen and inert gases, open fully to
Repair. Do NOT attempt repair. Send substitute) as a binding to connect hoses seal stem against possible leak; for fuel
faulty regulators for repair to to fittings. gas, open to less than one turn to permit
manufacturer’s designated repair center, No copper tubing splices. Use only quick emergency shut-off.
where special techniques and tools are standard brass fittings to splice hose. Use pressure charts (available from
used by trained personnel. your supplier) for safe and efficient
Avoid long runs to prevent kinks and
2. Cylinders abuse. Suspend hose off ground to keep recommended pressure settings on
Cylinders must be handled carefully to it from being run over, stepped on, or regulators.
prevent leaks and damage to their walls, otherwise damaged. Check for leaks on first pressurization
valves, or safety devices: and regularly thereafter. Brush with
Coil excess hose to prevent kinks and
Avoid electrical circuit contact with tangles. soap solution. Bubbles indicate leaks.
cylinders including third rails, electrical Clean off soapy water after test; dried
wires, or welding circuits. They can Protect hose from damage by sharp
soap is combustible.
produced short circuit arcs that may lead edges, and by sparks, slag, and open
flame. E. User Responsibilities
to a serious accident. (See 1-3C) Follow all Safety Rules.
ICC or DOT marking must be on each Examine hose regularly for leaks,
wear, and loose connections. Immerse Remove leaky or defective equipment
cylinder. It is an assurance of safety from service immediately for repair. Read
when the cylinder is properly handled. pressured hose in water; bubbles indicate
leaks and follow user manual instructions.
Identifying gas content. Use only F. Leaving Equipment Unattended
cylinders with name of gas marked on Repair leaky or worn hose by cutting
area out and splicing. Do NOT use Close gas supply at source and drain
them; do not rely on color to identify gas gas.
content. Notify supplier if unmarked. tape.
NEVER DEFACE or alter name, number, 4. Proper Connections G. Rope Staging-Support
or other markings on a cylinder. It is Clean cylinder valve outlet of impurities Rope staging-support should not be
illegal and hazardous. that may clog orifices and damage seats used for welding or cutting operation;
before connecting regulator. Except rope may burn.
Empties: Keep valves closed, replace
caps securely; mark MT; keep them for hydrogen, crack valve momentarily, 1-3 ARC WELDING
separate from FULLS, and return pointing outlet away from people and Comply with precautions in 1-1, 1-2, and
promptly. sources of ignition. Wipe with a clean, this section. Arc Welding, properly done,
lintless cloth. is a safe process, but a careless operator
Prohibited use. Never use a cylinder or its
Match regulator to cylinder. Before invites trouble. The equipment carries
contents for other than its intended use,
connecting, check that the regulator high currents at significant voltages.
NEVER as a support or roller.
label and cylinder marking agree, and The arc is very bright and hot. Sparks
Locate or secure cylinders so they that the regulator inlet and cylinder outlet fly, fumes rise, ultraviolet and infrared
cannot be knocked over. match. NEVER Connect a regulator energy radiates, weldments are hot,
Passageways and work areas. Keep designed for a particular gas or gases to and compressed gases may be used.
cylinders clear of areas where they may a cylinder containing any other gas. The wise operator avoids unnecessary
be stuck. Tighten connections. When assembling risks and protects himself and others
Transporting cylinders. With a crane, threaded connections, clean and smooth from accidents.
use a secure support such as a platform seats where necessary. Tighten. If A. Burn Protection
or cradle. Do NOT lift cylinders off the connection leaks, disassemble, clean, Comply with precautions in 1-2.
ground by their valves or caps, or by and retighten, using properly fitting The welding arc is intense and visibly
chains, slings, or magnets. wrench. bright. Its radiation can damage eyes,
Do NOT expose cylinders to excessive Adapters. Use a CGA adapter (available penetrate lightweight clothing, reflect
heat, sparks, slag, and flame, etc. that from your supplier) between cylinder from light-colored surfaces, and burn
may cause rupture. Do not allow contents and regulator, if one is required. Use the skin and eyes. Skin burns resemble

Python Owner's Manual Page ii


acute sunburn; those from gas-shielded overheat cables and cause a fire. should be used to join welding cable
arcs are more severe and painful. Loose cable connections may overheat lengths.
DON’T GET BURNED; COMPLY WITH or flash and cause afire. 3. Cables
PRECAUTIONS. Frequently inspect cables for wear,
Never strike an arc on a cylinder or
1. Protective Clothing other pressure vessel. It creates a brittle cracks, and damage. IMMEDIATELY
Wear long-sleeve clothing in addition to area that can cause a violent rupture REPLACE those with excessively worn
gloves, hat, and shoes. As necessary, or lead to such a rupture later under or damaged insulation to avoid possibly
use additional protective clothing such rough handling. lethal shock from bared cable. Cables
as leather jacket or sleeves, flameproof with damaged areas may be taped to
apron, and fire-resistant leggings. Avoid D. Compressed Gas Equipment give resistance equivalent to original
outer garments of untreated cotton. Comply with precautions in 1-2D. cable.
Bare skin protection. Wear dark, E. Shock Prevention Keep cable dry, free of oil and grease, and
substantial clothing. Button collar to Exposed electrically hot conductors or protected from hot metal and sparks.
protect chest and neck, and button other bare metal in the welding circuit,
or in ungrounded, electrically-HOT 4. Terminals and Other Exposed
pockets to prevent entry of sparks. Parts
equipment can fatally shock a person
2. Eye and Head Protection whose body becomes a conductor. DO Terminals and other exposed parts of
Protect eyes from exposure to arc. Eyes NOT STAND, SIT, LIE, LEAN ON, OR electrical units should have insulating
may be damaged by radiant energy TOUCH a wet surface when welding covers secured before operation.
when exposed to the electric arc, even without suitable protection. 5. Electrode Wire
when not looking in the direction of the Electrode wire becomes electrically HOT
arc. Never look at an electric arc without To protect against shock:
when the power switch of gas metal-arc
protection. Keep body and clothing dry. Never welding equipment is ON and welding
Welding helmet or shield containing a work in damp area without adequate gun trigger is pressed. Keep hands
filter plate shade no. 12 or denser must insulation against electrical shock. Stay and body clear of wire and other HOT
be used when welding. Place over face on a dry duckboard, or rubber mat when parts.
before striking arc. dampness or sweat cannot be avoided.
Sweat, sea water, or moisture between 6. Safety Devices
Protect filter plate with a clear cover body and an electrically HOT part - Safety devices such as interlocks
plate. or grounded metal - reduces the body and circuit breakers should not be
Cracked or broken helmet or shield surface electrical resistance, enabling disconnected or shunted out.
should NOT be worn; radiation can be dangerous and possibly lethal currents Before installation, inspection, or service
passed through to cause burns. to flow through the body. of equipment, shut OFF all power, and
Cracked, broken, or loose filter plates 1. Grounding the Equipment remove line fuses (or lock or red-tag
must be replaced IMMEDIATELY. When installing, connect the frames of switches) to prevent accidental turning
Replace clear cover plate when broken, each unit such as welding power source, ON of power. Disconnect all cables from
pitted, or spattered. control, work table, and water circulator welding power source, and pull all 115
to the building ground. Conductors must volts line-cord plugs.
Flash goggles with side shields MUST
be worn under the helmet to give some be adequate to carry ground currents Do not open power circuit or change
protection to the eyes should the helmet safely. Equipment made electrically HOT polarity while welding. If, in an
not be lowered over the face before an arc by stray currents may shock, possibly emergency, it must be disconnected,
is struck. Looking at an arc momentarily fatally. Do NOT GROUND to electrical guard against shock burns or flash from
with unprotected eyes (particularly a high conduit, or to a pipe carrying ANY gas or switch arcing.
intensity gas-shielded arc) can cause a a flammable liquid such as oil or fuel. Leaving equipment unattended. Always
retinal burn that may leave a permanent Three-phase connection. Check phase shut OFF, and disconnect all power to
dark area in the field of vision. requirement of equipment before equipment.
3. Protection of Nearby Personnel installing. If only three-phase power Power disconnect switch must be
Enclose the welding area. For production is available, connect single-phase available near the welding power
welding, a separate room or enclosed equipment to only two wires of the source.
bay is best. In open areas, surround three-phase line. Do NOT connect the
the operation with low-reflective, equipment ground lead to the third (live)
noncombustible screens or panels. Allow wire, or the equipment will become
for free air circulation, particularly at electrically HOT - a dangerous condition
floor level. that can shock, possibly fatally.
Viewing the weld. Provide face shields Before welding, check ground for
for all persons who will be looking directly continuity. Be sure conductors are
at the weld. touching bare metal of equipment frames
at connections.
Others working in area. See that all
persons are wearing flash goggles. If a line cord with a ground lead is provided
with the equipment for connection to
Before starting to weld, make sure that a switch box, connect the ground lead
screen flaps or bay doors are closed. to the grounded switch box. If a three-
B. Toxic Fume Prevention prong plug is added for connection to a
Comply with precautions in 1-2B. grounded mating receptacle, the ground
Generator engine exhaust must be lead must be connected to the ground
vented to the outside air. Carbon prong only. If the line cord comes with a
monoxide can kill. three-prong plug, connect to a grounded
mating receptacle. Never remove the
C. Fire and Explosion Prevention
ground prong from a plug, or use a plug
Comply with precautions in 1-2C.
with a broken ground prong.
Equipment’s rated capacity. Do not
2. Connectors
overload arc welding equipment. It may
Fully insulated lock-type connectors

Python Owner's Manual Page iii


Thank You For selecting a quality product. We want you to take
pride in operating this product...as much pride as we
have in bringing the product to you!

Please Examine Carton and Equipment For Damage Immediately


When this equipment is shipped, title passes to the purchaser upon receipt by the
carrier. Consequently, claims for material damaged in shipment must be made by the
purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This
information can be found on your machine nameplate.

Model Name & Number _____________________

Code & Serial Number _____________________

Date of Purchase _____________________

Whenever you request replacements parts for, or information on this equipment always
supply the information you have recorded above.

Read this Owner’s Manual completely before attempting to use this equipment. Save this manual
and keep it handy for quick reference. Pay particular attention to the safety instructions we
have provided for your protection.
Table of Contents

Safety Considerations.........................................................................i-iii
Installation................................................................................ Section A
Technical Specifications......................................................................................1
Support Equipment Required..............................................................................1
Coolant Recommendations.................................................................................1
Torch Lead Connections.....................................................................................2

Operation..................................................................................Section B
General...............................................................................................................2
Controls and Settings..........................................................................................2
Trigger Adjustment..............................................................................................3
Drive Roll and Idler Rolls....................................................................................3

Accessories..............................................................................Section C
Optional Kits........................................................................................................4
Conduits..............................................................................................................5
Snake Skins........................................................................................................5
Contact Tips........................................................................................................5
Gas Cups............................................................................................................6
Barrels.................................................................................................................6

Maintenance.............................................................................Section D
Periodic Maintenance.........................................................................................7
Recommended Spare Parts List.........................................................................8

Troubleshooting........................................................................Section E
Troubleshooting Guide......................................................................................10
Testing The Torch..............................................................................................10

Appendices...............................................................................Section F
Diagrams / Parts List......................................................................................... 11
Mechanical........................................................................................................12
Electrical...........................................................................................................20

MK Repair Stations
Safety Warnings
Warranty
THIS PAGE INTENTIONALLY BLANK
Section A Installation
Technical Specifications

Wire Capacity
.030" - .045" (0.6mm - 1.2mm) solid and hard wire
.030" - 1/16" (0.8mm - 1.6mm) aluminum and cored wire

Wire Speed
800 IPM (20.3 mpm) max at rated feeder input voltage (120VAC / 42VAC)

Duty Cycle - 100%


All ratings are using Argon gas
200 Amps/25 Volts Air cooled standard
225 Amps/25 Volts Water cooled standard
300 Amps/25 Volts Water cooled using optional W/C barrel
(P/N 003-2104)
400 Amps/25 Volts Water cooled using optional W/C barrel & cup
(P/N 003-2104 & 621-0065)

Shipping Weight (approximate)


Air Cooled
15ft. (4.5m)........................................ 13.09 lbs. (5.94 Kg)
25ft. (7.6m)........................................ 19.29 lbs. (8.29 Kg)
50ft. (15.2m)...................................... 29.9 lbs. (13.19 Kg)
Water Cooled
15ft. (4.5m)........................................ 13.59 lbs. (6.16 Kg)
25ft. (7.6m)........................................ 19.69 lbs. (8.93 Kg)
50ft. (15.2m)...................................... 34.79 lbs.(15.78 Kg)
Torch weight (less leads)
Air/Water cooled - 2.5 lbs. (1.13 kilogram)
Water cooled - 2.6 lbs (1.18 kilogram) with optional W/C barrel

Support Equipment Required


• C.V. or C.C. power source of sufficient capacity for your needs.
• Regulated gas supply and hoses.
• Properly sized power leads from power source to wire feeder and ground.
• Water source and hose capable of providing a minimum of 1 quart
(.95 liter) / min. at 45 p.s.i. when using water cooled torches.

Coolant Recommendations
Use a name-brand additive, which does not contain reactive sulphur or
chlorine and does not react with copper, brass or aluminum or create a
custom mix using this formula:
Use 3 Gallons (11.4 Liters) distilled water.
Use 1 Gallon (3.8 Liters) ethylene glycol.
Use 1 tsp (5 ml) liquid glycerin
The Coolant rate should be 1 quart (.95 liter) / minute at 35 p.s.i.

Python Owner's Manual - Page 1


Torch Lead Connections
Power Cable - Air Cooled
A #2 AWG power cable is used on the Python® air cooled torch. The torch
end is threaded into the torch body. The power cable fitting connects to the
power block in the Cobramatic® wire feed cabinet.
Power Cable - Water Cooled
Python® water cooled torch utilizes a power/water cable with a #4 AWG cable
inside a 5/8” (16MM) diameter hose. When water is used with this cable and
the #10 water cooled gas cup (P/N 621-0065), the system is rated at 400
amps @ 100% duty cycle.
Conduit
The Python® torch comes standard with a poly-lined conduit, for feeding
aluminum wire. The longer fitting with a shallow groove is used on the torch
end. A set screw located on top of the torch handle secures the conduit in
place.
Gas Hose
The gas hose is secured over the barbed gas fitting with a tie wrap. The
cabinet end of the gas hose uses our standard gas fitting (1/8” - 27 nps).
Water Hose
If so equipped; one end of the water hose is secured over the barbed water
fitting with a tie wrap and the other end is connected to the center fitting
on the power block.
Electric Cable
A seven conductor control cable is used on the Python® torch. The torch end
of the control cable is secured to the torch with a boot clamp and soldered
into the pot assembly and micro switch connectors. Slack is left in the
electric cable as it exits the back of the torch to prevent cable breakage. The
cabinet end has a seven pin “W” clocked amphenol connector.

Section B Operation
General
The Python® torch maintains a constant, steady, uniform wire feed speed,
regardless of curved or looped wire conduit. The constant push exerted by
the slave motor in the cabinet, combined with the pull of the torch motor,
causes the wire to literally float friction-free through the wire conduit. The
24VDC torch motor is controlled by a three and three-quarter (3 3/4) turn
potentiometer in the torch handle.

Controls and Settings


Potentiometer
The laterally-positioned potentiometer is located in the lower end of the
handle, providing up to 800 ipm with 3 3/4 turns.
Micro Switch
The micro switch assembly consists of the micro switch, and leads.

Python Owner's Manual - Page 2


Trigger Sensitivity
The amount of trigger level travel can
be shortened for a quicker or more
responsive action.
A more sensitive trigger lever is produced
by reducing the gap between the trigger
lever and the micro switch lever. By
turning-in the trigger sensitivity adjustment
screw, it closed the gap between the
trigger lever and the micro switch lever.
This well enable the operator to increase
the sensitivity of the trigger lever.
Sensitivity Adjustment

With the wire feeder turned on (with or


without welding wire loaded), turn the
screw in until the micro-switch is activated.
Once activated, the tortch and wire feeder
motors will begin feeding wire. Retract
the screw accordingly until the system is
deactivated and adjusted to the operators'
liking.

Drive Roll and Idler Rolls


General
The Python® torch comes standard with a knurled drive roll and a grooved
idler roll, which will handle both steel and aluminum wire with diameters from
.030-1/16 inch. Optional insulated V-groove drive rolls are also available for
aluminum wire if desired (see optional kits).
Drive roll tension is accomplished with a unique spring-loaded pressure
screw. The Python® comes from the factory with the pressure adjustment
screw preset. NO ADJUSTMENT is required for all sizes
and types of wires.
Drive Roll Installation/Removal
Note: Neither of the handles needs to be removed to access the drive or
idler Rolls

Cam Lever

1. Pull the cam lever away from


the idler roll. This will relieve the
pressure against the drive roll (as
shown in Figure 1).

Figure 1

2. Align the drive roll removal tool


(P/N 931-0100) over the flats of the
drive roll (as shown in Figure 2).
Hold the torch with one hand or on
a table top, with the other hand give
the removal tool a quick snap-turn
in the CLOCKWISE DIRECTION.
Figure 2

Python Owner's Manual - Page 3


3. Once the drive roll is loose, continue to spin drive roll in the clockwise
direction to remove the drive roll from the torch.
4. Install a new drive roll on the left-hand threaded shaft. The drive roll will
self-tighten when it is feeding wire.
Idler Roll Installation and Removal
(Reference Figure 3)
1. Using a slot type screwdriver, loosen idler screw, taking care not to lose
lock washer under idler roll.
2. Insert new idler roll and lock washer onto screw, insuring that idler groove
is toward top and lock washer is beneath.

Figure 3

3. Tighten.

NOTE: Lock washer must be under idler roll or it will not turn freely.

Section C Accessories
A gas flow control mechanism (i.e. solenoid or valve) is required so the
Python® can be used on Cobra wire feeders. The following kits are available
depending on the wire feeder used. The factory set times (in seconds) for
normal and latched trigger functions is 0.5 pre-purge and 1.0 post-purge.
Gas Purge/Trigger Latch Kit........................................................... 005-0674
This kit is required when using the Python® on Cobramatic®, models 150-003
& 150-005 and the CobraMig® 260, Model 186-002.
Pre/Post/BurnBack/Spot Timer kit................................................. 005-0196
This kit is required when using the Python® on Cobramatic® II, model 150-
004.

Optional Kits
Insulated Drive Roll Kits are used to prevent preheating of the wire which
may soften it and clog the liner. This picking up of current at the drive rolls
rather than at the contact tip is usually not a problem unless using too large
of a contact tip or excessively oxidized aluminum wire.
Insulated Groove Drive Roll Kit...................................................... 005-0640
For .030" (0.8mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0102 and idler roll assy. P/N 003-1870.
Insulated Groove Drive Roll Kit...................................................... 005-0641
For .035" (0.9mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0103 and idler roll assy. P/N 003-1870.
Insulated Groove Drive Roll Kit...................................................... 005-0642
For .040" (1.0mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0104 and idler roll assy. P/N 003-1870.

Python Owner's Manual - Page 4


Insulated Groove Drive Roll Kit.......................................................005-0643
For .045" (1.2mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0105 and idler roll assy. P/N 003-1870.
Insulated Groove Drive Roll Kit.......................................................005-0644
For .062" (1.6mm) dia. aluminum wire. Includes insulated drive roll
P/N 511-0106 and idler roll assy. P/N 003-1870.
Handle Kit..........................................................................................005-0699
Includes left and right handles, screws and drive roll door.
Trigger Kit..........................................................................................005-0694
Trigger adjustment kit includes a spring and sensitivity adjustment screw
replacement for all Python®/CobraMAX™ torches.
Micro Switch Kit................................................................................005-0701
Replacement micro switch assembly for all Python®/CobraMAX™ torches.
Potentiometer Kit..............................................................................005-0695
Replacement potentiometer assembly for all Python®/CobraMAX™ torches.
Barrel Upgrade Kit............................................................................005-0696
Includes replacement barrel insulation.
Conduits
Flat spiral steel conduit Standard conduit
for steel & cored wire. with additional protective cover.
615-0208.................15 ft./4.5m 001-0774................. 15 ft./4.5m
615-0216.................25 ft./7.6m 001-0775................. 25 ft./7.6m
615-0218.................50 ft./15.2m 001-0777................. 50 ft./15.2m

Snake Skins
Snake Skin protective covers are now standard on all torches. You may order
spare replacement covers to protect the lead assy of the torch when the
factory one becomes damaged or worn. It can easily be replaced in the field
by means of Velcro©.
Snake Skin Cover 13ft (for 15ft leads).........................................931-0110
Snake Skin Cover 23ft (for 25ft leads)........................................ 931-0122
Snake Skin Cover 48ft (for 50ft leads)........................................ 931-0123

Contact Tips

To remove contact tip when using full water cooled gas cup (P/N 621-0065),
contact tip removal tool (P/N 931-0002) must be used.
Heavy Duty Contact Tip - 3/8" Diameter
Part No. Wire Size Tip ID Arc Tip Length
621-0390 .030” (0.8mm) .040” (1.0mm) Spray 1-5/8” (41.3mm)
621-0396 .030” (0.8mm) .040” (1.0mm) Short 1-7/8” (47.6mm)
621-0391 .035” (0.9mm) .044” (1.1mm) Spray 1-5/8” (41.3mm)
621-0397 .035” (0.9mm) .044” (1.1mm) Short 1-7/8” (47.6mm)
621-0392 .045” (1.2mm) .053” (1.35mm) Spray 1-5/8” (41.3mm)
621-0398 .045” (1.2mm) .053” (1.35mm) Short 1-7/8” (47.6mm)
621-0393* .045” or .052” .060” (1.5mm) Spray 1-5/8” (41.3mm)
621-0399 .045” or .052” .060” (1.5mm) Short 1-7/8” (47.6mm)
621-0394 1/16” (1.6mm) .075” (1.9mm) Spray 1-5/8” (41.3mm)
621-0400 1/16” (1.6mm) .075” (1.9mm) Short 1-7/8” (47.6mm)
621-0395 1/16” (1.6mm) .085” (2.16mm) Spray 1-5/8” (41.3mm)
*standard - furnished with torch

Python Owner's Manual - Page 5


Finned Copper Cups

Finned Copper Gas Cups


Cup Size Cup I.D. Part No.
No. 6 3/8” (9.5mm) 621-0248
No. 8 1/2” (12.7mm) 621-0249
No. 10 5/8” (15.8mm) 621-0250*
Heavy Duty Finned Copper Gas Cups
Cup Size Cup I.D. Part No.
10 5/8" (15.8mm) 621-0251
12 3/4" (19.0mm) 621-0252
*Standard - furnished with torch

Air Cooled Cups for Python® Water Cooled Torch


Cup Size Cup I.D. Part No.
No. 6 3/8” (9.5mm) 621-0170
No. 8* 1/2” (12.7mm) 621-0159
No. 10 5/8” (15.8mm) 621-0160
*Standard - furnished with torch

To use air cooled gas cups, you must use a cup retaining nut (449-0193*) and a water cooled cup adapter (621-0101*).

Water Cooled Cups for Python® Water Cooled Torch


Cup Size Cup I.D. Part No.
No. 10 5/8” (15.9mm) 621-0065

Torch Barrel Liners


Part Number Description
931-0137 Teflon liner package, 5 pieces
615-0338 Steel wire only, .030 - .1/16" (0.8 - 0.9mm)
621-0424 Python® tip extender (Air/Water cooled barrel only)
615-0250 Spiral steel liner for tip extender

Barrel Assemblies
All barrels are rated at 100% duty cycle

Barrels
Air/Water Cooled
The Python® air cooled systems (225 Series) come standard with a 60˚
curved barrel. The barrel assembly locks to the Python® body using the
patented EZ Lock™ system.

200 Amps, Air Cooled


(P/N 003-2147)

Python Owner's Manual - Page 6


Water Cooled
The Python® water cooled systems (226 Series) come standard with a 60˚
curved water cooled barrel assembly.

300 Amps, Water Cooled 400 Amps, Water Cooled


(P/N 003-2104) (P/N 003-2104)
(shown with optional #10 Gas Cup
P/N 621-0065)

Barrel Removal and Installation


Note: Turn off water circulator prior to loosening and removing barrels.
To remove the barrel assembly, loosen the patented EZ Lock™ taper lock nut
until it is clear of the threads. Lift barrel out of the gun body.
To replace a barrel assembly, open the drive and idler roll door and seat the
barrel assembly until the inlet guide is almost touching the drive and idler roll
and the rear face of the barrel is flush with the aluminum body block. Take
care not to damage the “O” rings when inserting into the body. Tighten taper
lock nut assembly firmly so that barrel cannot rotate.
Barrel Rotation
To rotate a barrel assembly, loosen the patented EZ Lock™ taper lock nut
assembly no more than 1 turn. Rotate barrel to the position of your choice
and retighten taper lock nut assembly firmly so that the barrel cannot rotate.
WARNING: Do not attempt to weld without the barrel being tightly
secured in the torch body, or damage to the barrel or body may result.

Section D Maintenance
Periodic Maintenance
Your Cobramatic system is designed to provide years of reliable service.
Maintenance of the torch will normally consist of a general cleaning of the
wire guide system, including barrels, drive rolls, and conduits at regular
intervals.
Remove spatter build-up from inside of nozzles with a hardwood stick.
The only parts on the Cobramatic system that are subject to normal wear are
the conduit, contact tips, gas cups, front body liners, wire guides, drive and
idler rolls. A supply of these parts should be maintained on hand.
The number of units in operation and the importance of minimal down time
will determine to what extent spare parts should be stocked on hand. See
the recommended spare parts list for the most commonly replaced parts.
If repairs do become necessary, qualified shop maintenance personnel can
easily replace any part.

Maintenance Tools
Tool Part Number
Contact Tip Removal Tool 931-0002
Drive Roll Removal Tool 931-0100

Python Owner's Manual - Page 7


Recommended Spare Parts List
Qty. Part No. Description
1 615-0007 Conduit - 15 ft
1 615-0008 Conduit - 25 ft
1 615-0068 Conduit - 50 ft
2 005-0694 Trigger Assy Kit
2 005-0695 Potentiometer Assy Kit
1 005-0699 Handle Kit
2 005-0701 Micro-Switch Assy Kit
10 511-0101 Drive Roll
5 005-0686 Idler Roll Kit

DRIVE ROLL REMOVAL TOOL


931-0100

KNURLED DRIVE ROLL


511-0101

IDLER ROLL
511-0001

MICRO SWITCH ASSY


005-0701

Python Owner's Manual - Page 8


Section E Troubleshooting
Trouble Cause Remedy
Input power fuse in
No wire feed at Replace fuse.
feeder/control box blown
torch, feeder not
Micro-switch defective/not Replace switch. Check
operating, i.e. no
being activated switch for operation.
slave motor or
brake solenoid. Check micro-switch wires
Broken electrical cable
for continuity.
Motor control fuse in Check motor leads for
feeder/control box blown shorts; then replace fuse.
Check potentiometer with
Bad potentiometer
meter.
No wire feed at Check motor and
torch, feeder Broken electrical cable. potentiometer wires for
operating properly. continuity.
See specific cabinet/
control box owner's
Bad speed control/PCB.
manual for speed control
operation.
Loose or no cable Check all power
connections. connections.
Check power supply
Wire feeds, but
owner's manual for
welding wire is not Contactor control cable
location and type of
energized. loose or in wrong position
contactor signal required,
i.e. closing or 115VAC.
Welding power source Check power source.
Blow out or replace
Dirty or worn conduit
conduit.
Wire feeds Wrong size contact tip See contact tip table.
erratically. Check for lock washer
Idler roll stuck under idler roll, or replace
if damaged.
Bad potentiometer Check with meter.
Check potentiometer
Broken electrical cable wires for continuity or
Wire feeds one
short.
speed only.
See specific cabinet/
Bad speed control control owner's manual for
speed control operation.
Place groove in idler roll
Wire walks out of Idler roll upside-down
toward top.
drive rolls.
Rear wire guide missing Replace wire guide.

Python Owner's Manual - Page 9


Troubleshooting Guide
Regardless of which torch or feeder used, all MK Products’ push-pull guns
operate on the same principle. The slave motor in the feeder runs at a
fast,constant speed, but has very low torque. It is always trying to feed more
wire than the torch motor wants, and when the motor gets all it wants, it
slows the slave motor, preventing a bird’s nest. Because of the low torque
produced by the slave motor, a brake system is used to prevent wire overrun
rather than tension. The drag adjustment in the feeder is used simply to
keep the wire slightly taut, so it will not pull off the spool while feeding wire.
The high torque 24VDC torch motor is controlled by a solid state speed
control located in the feeder, and a pot located in the torch. The torch motor,
potentiometer, and micro switch are connected to the cabinet/control box via
a control cable and Amphenol connector. If this cable becomes damaged, a
variety of symptoms can occur, depending on which wire(s) break. To test,
check each wire for continuity and shorts.
Remember, the micro switch in the torch activates both the slave motor and
torch motor circuits in the cabinet. Therefore, if the slave motor and brake
solenoid operate, but the torch does not, look more toward the torch motor’s
24 V circuits, speed control, control cable, or the torch motor. If nothing
operates, look more toward the slave motor’s input, micro switch leads, or
micro switch.

Testing The Torch


Reference the "W" clocked torch wiring diagram on
the Python® electrical diagram for information
about pin-outs and locations.
Motor Check
Remove the torch connector from the cabinet.
Using the torch Amphenol connector, check the resistance across pins “A”
and “B” (motor leads). The resistance across the motor should be between
5 - 10 ohms as the potentiometer is turned.
If an open circuit or short exist, check the motor leads and motor
independently.
Testing the Potentiometer - “W” Clocked
Using the torch amphenol connector, check the resistance across pin “D”
(wiper) and pin “C”. The resistance should vary from 0 - 5K ohms as the
potentiometer is turned.
Check the resistance across pin “D” (wiper) and pin “G”. The resistance
should vary from 5K - 0 ohms as the potentiometer is turned.
Testing the Micro Switch
Using the torch amphenol connector, check for continuity across pins “E”
and “F” when the trigger is pressed.

Python Owner's Manual - Page 10


Section F Appendices
Diagrams / Parts List

Python® Exploded View.......................................................12


Python® Bill of Material.........................................................13
Python® Front Body Assembly ............................................14
Air/Water Cooled Barrel Assembly.......................................15
Optional Water Cooled Barrel Assembly.............................16
Removal of water cooled gas cups......................................17
Ultra-Flex Air Cooled Lead Assembly..................................18
Water Cooled Lead Assembly.............................................19
Python® Electrical.................................................................20

Python Owner's Manual - Page 11


Python Exploded View
P/N 001-1320B

Python Owner's Manual - page 12


Python Parts List
No. Qty Part No. Description No. Qty Part No. Description
1 1 Reference 225 Series Ultra Flex Air Cooled Assembly 23 - - -
1 1 Reference 226 Series Water Cooled Assembly 24 - - -
2 1 002-0629 Cam Idler Arm Assy 25 1 421-0018 Dowel Pin 3/32 X 7/8 SST
3 1 002-0631 Brazed Rear Body 26 1 431-1549 Pot Drag Nut
4 1 003-2108 Front Body Assy 27 1 431-1591 Wire Guide
5 1 005-0695 Pot Assy Kit* 28 1 431-1622 Shoulder Screw 1/8 X 4-40
6 1 003-2125 Pot Knob Assy 29 1 431-1637 Hex Screw 3/8-20 X 3/8
7 1 005-0701 Micro Swx Kit 30 1 431-3263 Pot Locator
8 1 003-2147 Assy Barrel 60º 31 1 435-1585 Motor Strap
9 1 211-0077 Motor Pittman 32 Handle Kit; includes line items 19,28,
1 005-0699
10 1 003-2153 Torch Boot Assembly 33 and 35.
11 6 303-0096 O-Ring 2-007 Buna N 34 1 005-0694 Trigger Kit
12 1 303-0540 O-Ring 2-013 Buna N 35 1 437-0253 Molded Door
13 2 319-0254 Screw FH Phil 82 4-40 X 3/8 SST 36 1 751-0020 Cap Plug 0.218 ID X 0.50 LG

Python Owner's Manual - page 13


14 1 319-0258 Screw FH Phil 82 4-40 X 5/8 SST 37 5 411-0045 Tie Wrap
15 2 320-0084 Screw Button 4-40 X 3/16 ST 38 A/R 823-0029 Naolox Compound
16 1 321-0424 Set Screw #4-40 X 1/8 SST 39 A/R 823-0043 Thread Locking Cmpd Med Str
17 1 321-1104 Set Screw Mod 40 A/R 823-0050 Thread Locking Cmpd Low Str
18 0.30 ft 737-0048 Tube Insulation 9 AWG,Clear 41 A/R 835-0006 Silicon Lubricant
19 9 328-0012 Screw SHC 6-32 x 3/8 42 A/R 835-0011 Compound Grease
20 4 333-0005 #6 Spring Lock Washer 43 1 186-0102 Terminal Block 2.5mm, 4 Pos
21 1 336-0020 Screw PH Phil 4-40 x 5/16 SST 44 1 331-0311 Washer Flat 0.39 ID x 0.63 OD
22 1 338-0153 Screw SHC 1/72 X 3/8 45 1 182-0138 PCB Connector
* Includes line items 12, 26, 30 and 44 assembled.
Python Front Body Assembly
P/N 003-2108

Python Front Body Assembly


No. Qty Part No. Description No. Qty Part No. Description

1 1 003-2083 Output Shaft Assembly 6 1 421-0525 1/8 x 7/8 SST Dowel Pin
2 1 003-2106 Body Assembly 7 1 431-1663 Idler Adjusting Screw
3 1 325-0206 10-24 x 3/8 PH Screw 8 1 431-1598 Idler Arm
4 1 333-0082 # 10 Lock Washer 9 1 511-0001 Idler Wire Feed Assembly
5 1 419-0092 0.29 x 0.047 x 0.32 Compression Spring 10 1 511-0101 Driveroll

Python Owner's Manual - page 14


Air/Water Cooled Barrel Assembly
P/N 003-2147

Air/Water Cooled 60º Curved Barrel Assembly


No. Qty. Part Number Description
1 1 002-0671 Assy Bend Barrel 60º AW
2 1 003-2213 Assy Taper Lock
3 4 303-0010 O-Ring 0.489 I.D. x .070 Width
4 2 303-0094 O-Ring 0.301 I.D. x .070 Width
5 1 931-0137 Liner Package, 5 pieces
6 1 621-0250 Assy Cup CPR Finned #10
7 1 621-0393 Tip HD Spray .060
8 - - -
9 - - -
10 1 005-0696 Insulator Replacement Kit
11 1 431-1774 Cup Insulator
12 1 313-0091 Retaining Ring 5/8 Shaft

Python Owner's Manual - page 15


Optional Water Cooled Barrel Assembly
P/N 003-2104

Water Cooled Barrel Assembly


No. Qty. Part No. Description
1 1 002-0630 60º Brazed Barrel Assembly
2 1 003-2572 Taper Lock Assembly
3 1 261-0381 WC Insulator Cup Assembly (Including 5 each 303-0012 O-Rings)
4 8 303-0010 0.489 I.D. x 0.629 O.D. O-Ring
5 2 303-0094 0.301 I.D. x 0.070 O.D. O-Ring
6 1 431-0977 Retaining Nut
7 1 449-0193 Gas Cup Nut
8 1 621-0101 WC Cup Adapter Assembly
9 1 621-0159 #8 WC Cup Assembly
10 1 621-0393 .060 HD Spray Tip
11 1 751-0011 Round Vinyl Cap
12 1 931-0137 Teflon Liner Package, 5 pieces

Python Owner's Manual - page 16


CUP INSULATOR AND O-RING MAINTENANCE
CAUTION: Power-off the coolant pump before disassembling water-cooled barrels.

1. Unscrew Retaining Nut (#6) and slide back on barrel.


2. Using a firm pull and twist action, the Water-Cooled Gas Cup (P/N 621-0065) or Air-Cooled
Gas Cup Assembly (# 7, 8 & 9) can be removed from the Cup Insulator.
3. Inspect the Cup Insulator (#3) and o-rings (included with Insulator) for wear and proper
lubrication. It is considered good practice to replace all o-rings at the same time (P/N 303-
0012).
4. To remove the Cup Insulator, it must be unscrewed and pulled from the barrel. Use a rag or
towel (due to o-ring lubrication) and wrap it around the Cup Insulator.
Unscrew and pull when completed unthreaded from barrel. Be sure the Insulator is fully
unscrewed from the threads. Pulling the Insulator over barrel threads will damage the
threads on the Insulator.
Inspect o-rings (#4) on barrel for wear and lubrication. It is considered good practice to
replace all o-rings at the same time.
5. To install the Cup Insulator, it must be pushed all the way onto the barrel then screwed onto
the threads. If necessary, place small amount of o-ring lubricant on the inside diameter of the
Cup Insulator, this will help it slide onto the barrel.
Push the Insulator onto the barrel until it bottoms out, screw onto barrel threads.
The Insulator MUST be all the way onto the barrel to avoid assure proper coolant passage
and from blocking the gas outlet orifices.
6. Push Water-Cooled Gas Cup or Chrome Nut, Cup Adapter and Gas Cup Assembly onto Cup
Insulator. Slide Retaining Nut forward and tighten.

Correct Installation Incorrect Installation

Python Owner's Manual - page 17


Ultra-Flex Air Cooled Lead Assy*

This power cable has a boot


that is common to many
assemblies but must be
removed from this end
when used on the Python.

*Leads shown for reference only

225 Series Ultra-Flex Cable Assemblies


Length Conduit Power Cable Electrical Cable Gas Hose Snake Skin
15'/ 4.5m 615-0007 001-2527 005-0690 001-0537 931-0110
25'/7.6m 615-0008 001-2528 005-0691 001-0538 931-0122
50'/15.2m 615-0068 001-1042 005-0692 001-0665 931-0123

Python Owner's Manual - page 18


Water Cooled Lead Assy*

This power cable has a boot


that is common to many
assemblies but must be
removed from this end
when used on the Python.

*Leads shown for reference only

226 Series Water Cooled Cable Assemblies


Length Conduit #4 Power/ Electrical Cable Gas Hose Water Hose Snake Skin
Water Cable
15'/4.5m 615-0007 001-2521 005-0690 001-0537 001-0529 931-0110
25'/7.6 615-0008 001-2524 005-0691 001-0538 001-0530 931-0122
50'/15.2m 615-0068 843-0338 005-0692 001-0665 001-0667 931-0123

Python Owner's Manual - page 19


Cabinet End Torch Functions
Amphenol Connector
Python Electrical

Torch Lead
Red Red +

Python Owner's Manual - page 20


-
A TORCH
Black Black MOTOR
B
White White 1 5K 3
G
Green Green TORCH
2
D POT
Blue Blue
C
Brown Brown
E TORCH
Yellow Yellow TRIGGER
F
MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

Alabama WELSCO
Little Rock, AR
AIRGAS - SOUTH, INC.
Birmingham, AL 501/372-2252
205/251-6835 California
DIXIE WELDING SUPPLY ADVANCED WELDER REPAIR
Atalla, AL Commerce, CA
256/538-6157 323/263-7383
INDUSTRIAL WELDING SERVICES AIRGAS - WEST, INC.
Quinton, AL Gardena, CA
205/674-3258 310/523-9355
KIBRO, INC. ALL PHASE WELDER REPAIR & CONSULTING
Theodore, AL Sacramento, CA
251/653-4672 916/331-0595
WELDING ENGINEERING SUPPLY CO. ARC PRODUCTS
Prichard, AL San Diego, CA
334/457-8681 619/628-1022
WELDING MACHINE HOSPITAL ARCO WELDER REPAIR
Montgomery, AL Santa Fe Springs, CA
334/832-9353 562/921-5240

Alaska ARK WELDER REPAIR


Fresno, CA
FAIRBANKS AERO SERVICES
Fairbanks, AK 559/292-4714
907/479-6666 CAL-WELD SUPPLY
RNR, INC. Fresno, CA
dba Rubey Engine & Electric 209/445-0131
Anchorage, AK DELTA-TECH
907/336-5152 Sun Valley, CA
Arizona 818/767-4234
ALLSTATE ELECTRIC MOTOR CO. EMCO-EAST Welder Repair
Phoenix, AZ Concord, CA
602/233-0500 925/798-4411
PRAXAIR DISTRIBUTION, INC. FRESNO OXYGEN
Phoenix, AZ Fresno, CA
602/269-2151 559/233-6684
VERN LEWIS WELDING SUPPLY industrial electric company
Phoenix, AZ Modesto, CA
602/252-0341 209/527-2800
Arkansas INDUSTRIAL WELDER REPAIR
APPLIED SERVICES, INC. LaPuente, CA
Benton, AR 626/961-7643
501/860-6464 nesco welding supply
ARKANSAS WELDING IND’L SUPPLY Fontana, CA
Hot Springs, AR 909/427-9670
501/321-9922 PRAXAIR DISTRIBUTION (ARC RENTS)
EL DORADO WELDING & IND’L SUPPLY Signal Hill, CA
El Dorado, AR 562/989-3212
870/863-4088

Python Owner's Manual - Page 21


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

PRAXAIR DISTRIBUTION, INC.


Bakersfield, CA
Florida
A & I SPECIALTIES
661/321-9922 Lehigh Acres, FL
R. J. KATES 941/368-7435
San Diego, CA AAA GENERATOR & PUMP, INC.
619/565-6960 FT. Myers
RED-D-ARC, INC. 941/332-1136
Carson, CA ACTION WELDING SUPPLY
310/233-3327 Jacksonville, FL
SIMS-ORANGE WELDING SUPPLY 904/786-2254
Santa Ana, CA AMVEL CORPORATION
714/549-9393 Miami, FL
SOUTHWEST WELDER REPAIR 305/592-5678
Fontana, CA ELECTRICAL WELDERS SERVICE
909/357-1661 Orlando, FL
SWEINHART ELECTRIC CO., INC. 407/999-5214
Long Beach, CA HAUN SYSTEMS REPAIR, INC.
714/521-9100 Winter Park, FL
VERNON ELECTRIC 407/681-6064
Covina, CA HOLOX
626-858-4750 Ocala, FL
Westec Welding Equipment Repair 352/351-4417
Sacramento, CA 95815 J.K. CIRCUIT TECHNOLOGY
916-924-5370 Boynton Beach, FL
Colorado 561/733-7859
AIRGAS - INTERMOUNTAIN, INC. ROPER ELECTRIC MOTOR SERVICE
Colorado Springs, CO Panama City, FL
719/473-1947 850/769-6643
WELDERS & EQUIP. SVC. & TESTING SMITTY’S WELDER SERVICE
Littleton, CO West Palm Beach, FL
303/932-8755 561/845-1224
WESTERN SLOPE WELDER REPAIR TRI-GAS
Grand Junction, CO Miami, FL
970/243-9616 305/592-3180

Connecticut TRI-STATE SALES & LEASING


Lake City, FL
ABCO WELDING & INDUSTRIAL SUPPLY
COMPANY 904/397-3340
Waterford, CT TRI-TECH
800/962-0285 Sarasota, FL
TECH AIR 941/758-3825
Milford, CT V.A. ELECTRICAL MOTORS CENTER
203/783-1834 Hialeah, FL
305/825-3327
Delaware WELD DIRECT CORPORATION
KEEN COMPRESSED GAS CO.
New Castle, DE Jacksonville, FL
302/594-4555 904/387-5664

Python Owner's Manual - Page 22


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

Georgia EVANSVILLE ARMATURE, INC.


Evansville, IN
B&W INDUSTRIAL SERVICES
Augusta, GA 812/428-9034
706/738-8722 HARRISON ELECTRIC, INC.
Mc CULLOUGH ELEC. MOTOR SVC. Michigan City, IN
Atlanta, GA 219/879-0444
404/688-5251 MODERN SUPPLY CO., INC.
Evansville, IN
Hawaii 812/425-9353
DC ELECTRIC, INC.
Aiea, HI PRAXAIR DISTRIBUTION, INC.
808/483-8900 Speedway, IN
317/481-4550
Idaho SUTTON-GARTEN COMPANY
NORCO Indianapolis, IN
Boise, ID 317/264-3236
208/336-1643
rossiter electric Iowa
Idaho Falls, ID AIRGAS NORTH CENTRAL
208/529-3665 Des Moines, IA
515/266-1111
Illinois CEDAR RAPIDS WELDING SUPPLY
cms electromechanical svcs. Cedar Rapids, IA
Galesburg, IL 319/365-1466
309/342-4125 or 888/964-3526
ELECTRICAL ENGRG. & EQUIPMENT
FRED ARMS ELECTRIC MOTOR REPAIR Des Moines, IA
Stone Park, IL 515/266-8890
708/343-6262
SUPERIOR WELDING SUPPLY CO.
INDUSTRIAL WELDER REBUILDERS Waterloo, IA
Alsip, IL 319/236-9660
708/371-5688
WRIGHT WELDING SUPPLY
RELIABLE EQUIPMENT REPAIR Ft. Dodge, IA
Hamel, IL 515/576-0640
618/633-5000
ROCKFORD INDUSTRIAL WELDING SUPPLY Kansas
Rockford, IL AEROFORM CORPORATION
815/226-1900 Coffeyville, KS
620/251-1430
Indiana KANOX
AGA GAS, INC. Hutchinson, KS
Hammond, IN 316/665-5551
219/989-9030
AIRGAS-MID AMERICA, INC. Kentucky
Evansville, IN DuPont Dynamics
800/424-8905 Bellevue, KY
859-655-9353
B & H ELECTRIC
Seymour, IN GENERAL WELDING PRODUCTS
812/522-5607 Louisville, KY
502/635-5218
COX EQUIPMENT COMPANY
Indianapolis, IN
317/241-8881

Python Owner's Manual - Page 23


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

RED-D-ARC SAGINAW WELDING SUPPLY CO.


Lexington, KY Saginaw, MI
800/245-3660 517/793-9696
WELDING EQUIPMENT simpkins electrical service, llc
Louisville, KY Michigan Center, MI
502/636-0545 517/764-7766

Louisiana SOUTHPARK WELDING


Marysville, MI
GT SERVICES OF MORGAN CITY
Morgan City, LA 810/364-6521
985/385-4135 WELDING METALS, INC.
RED BALL OXYGEN CO. Madison Heights, MI
Shreveport, LA 248/585-0480
318/425-3211 WESAR COMPANY
WELDERS EQUIPMENT CO. Three Rivers, MI
Broussard, LA 616/483-9125
337/837-5701 wilson welding & medical gases
WELDERS SUPPLY & EQUIPMENT RENTALS Warren, MI
Port Allen, LA 586/751-7400
225/346-4712 Minnesota
Maryland Airgas - north central
Albert Lea, MN
CCM MECH/ELEC REPAIR SERVICE
Owings, MD 507/373-2411
301/855-7508 capitol city welding supply
St. Paul, MN
Massachusetts 651/224-4843
aimtek
Auburn, MA CENTRAL McGOWAN
508/832-5035 St. Cloud, MN
320/252-5292
Michigan MINNEAPOLIS OXYGEN CO.
ANN ARBOR WELDING SUPPLY CO. Minneapolis, MN
Ypsilanti, MI 612/588-8855
734/572-0444
OXYGEN SERVICE CO.
APEX WELDING GASES & SUPPLY St. Paul, MN
Muskegon Heights, MI 612/644-7273
616/722-3185
AUTOMATIC WELD Mississippi
Midland, MI KOMP INDUSTRIAL & WELDING SUPPLY
517/496-9245 Hattiesburg, MS
601/649-5889
GREAT LAKES EQUIPMENT
Clare, MI NORDAN SMITH WELDING SUPPLY
517/386-4630 Hattiesburg, MS
601/545-1800
HAMILTON ELECTRIC CO.
Saginaw, MI 3D SUPPLIES, INC.
517/799-6291 Jackson, MS
601/353-3330
plymouth wayne, inc.
Wixom, MI Mid-South Welding Supply
248/735-7700 Meridian, MS 39301
601-483-9331

Python Owner's Manual - Page 24


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

Missouri HOLOX LTD.


Colfax, NC
CEE-KAY SUPPLY, INC.
St. Louis, MO 336/996-1974
324/644-3500 M & L WELDER REPAIR
P.G. WALKER Asheville, NC
Springfield, MO 828/250-9353
417/862-1745 MACHINE & WELDING SUPPLY CO.
Rod's Service, INC. Dunn, NC
St. Louis, MO 910/892-4016
314/721-6000 MACHINE AND WELDING SUPPLY CO.
Greenville, NC
Montana 252/752-3089
valley welders supply, inc.
Billings, MT MACHINE AND WELDING SUPPLY CO.
406/256-3330 Raleigh, NC
919/772-9500
Nevada MACHINE AND WELDING SUPPLY CO.
SIERRA WELDING SUPPLY CO. Winston-Salem, NC
Sparks, NV 336/723-9651
775/359-0542
NATIONAL WELDERS SUPPLY CO.
New Hampshire High Point, NC
welding systems service 910/882-1110
Raymond, NH NATIONAL WELDERS SUPPLY CO.
603/895-4700 Charlotte, NC
New Jersey 704/392-7317
INDUSTRIAL ELECTRIC SERVICE CO. Ohio
Hawthorne, NJ AGA GASES, INC.
973/423-1212 Lima, OH
New York 419/228-2828
DELO WELDING SUPPLY ALBRIGHT WELDING SUPPLY
Syracuse, NY Wooster, OH
315/478-2188 330/264-2021
dynamic welding repair, inc all about service
Bayshore, NY Wickliffe, OH
631/643-1308 440/516-0303
HAUN WELDING SUPPLY ARC EQUIPMENT COMPANY
Syracuse, NY Struthers, OH
315/463-5241 333/750-9353
jackson welding supply co, inc. ARC SERVICES, INC.
Rochester, NY Toledo, OH
585/235-2920 419/478-6204

North Carolina BELAIR PRODUCTS, INC.


Akron, OH
adams welder repair
330/253-3116
& electrical service, inc.
Nashville, NC BIG RIVER ELECTRIC
252/459-1960 Gallipolis, OH
740/446-4360

Python Owner's Manual - Page 25


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

CnD MACHINE, INC. BILL’S WELDER REPAIR


Canton, OH Oklahoma City, OK
330/478-8811 405/232-4799
ELECTRIC WELDER REPAIR, INC. MUNN SUPPLY
Cuyahoga Heights, OH Enid, OK
216/271-5600 580/234-4120
maintenance unlimited and tool OKLAHOMA WELDERS SUPPLY
repair, inc. Madill, OK
Cincinnati, OH 580/795-5561
513/554-1313
o.e. meyer company
Oregon
arc systems services
Sandusky, OH Central Point, OR
419/621-4201 541/665-2676
OHIO AIR PRODUCTS E C COMPANY
Canton, OH dba ELECTRICAL CONSTRUCTION CO.
330/821-2771 Portland, OR
RICK’S WELDER REPAIR SERVICE 800/452-1511
Eastlake, OH INDUSTRIAL SOURCE
440/269-1204 Eugene, OR
s.d. nold, inc. 541/344-1438
Lisbon, OH Welder Service & Repair
330/424-3134 Redmond, OR
Valley National Gases 541/548-8711
Cincinnati, OH
513/241-5840 Pennsylvania
ALLWELD EQUIPMENT REPAIR
VALLEY NATIONAL GASES Pittsburgh, PA
Hilliard, OH 412/821-8460
614/771-1311
BY DESIGN
VALLEY NATIONAL GASES Columbia, PA
Lima, OH 717/681-9494
419/228-1008
GEOVIC WELDING SUPPLY
VALLEY NATIONAL GASES Milton, PA
Toledo, OH 717/742-9377
419/241-9114 J.A. CUNNINGHAM EQUIPMENT, INC.
VOLLMER ELECTRIC CO. Philadelphia, PA
Columbus, OH 215/426-6650
614/476-8800 joseph pinto, jr. equipment co.
WEILER WELDING CO., INC. E. Lansdowne, PA
Dayton, OH 610/259-4100
937/222-8312 POWER SOURCE REPAIR CO., INC.
WELDINGHOUSE, INC. Collingdale, PA
Cleveland, OH 610/532-6460
216/524-1955 VALLEY NATIONAL GASES
Oklahoma Pittsburgh, PA
412/281-1835
AIRGAS MID-SOUTH
Tulsa, OK
918/582-0885

Python Owner's Manual - Page 26


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

South Carolina texair welding supply, ltd.


Longview, TX
CAROLINA WELDER SERVICE
Lake City, SC 903/238-9353
843/687-0413 welding machine & torch repair
San Antonio, TX
Tennessee 210/680-8390
Arc-One Welder Repair, Inc.
East Ridge, TN 37412 Utah
423-894-9353 arc services, llc
industrial machine repairs West Valley City, UT
Rogersville, TN 801/975-1121
423/272-8199 C.W. SILVER INDUSTRIAL SERVICE
NATIONAL RENTAL & REPAIR Salt Lake City, UT
Knoxville, TN 801/531-8888
423/584-6390 Vermont
NEXAIR w.j. welding equipment repair
Memphis, TN North Clarendon, VT
901/523-6821 802-775-7422
QUALITY WELDING EQUIPMENT SVC.
Nashville, TN
Virginia
AIR PRODUCTS & CHEMICALS, INC.
615/726-5282 Bristol, VA
TRAMCO 540/669-3161
Bristol, TN ARC WELDERS, INC.
423/968-4499 Ashland, VA
Texas 804/798-1818
AIRGAS - SOUTHWEST, INC. arcet equipment company
Austin, TX Hampton, VA
512/835-0202 757/728-9353
AIRGAS - SOUTHWEST, INC. N.W. MARTIN CO.
Houston, TX Springfield, VA
713/462-8027 703/644-0120
DENISON OXYGEN NORFOLK WELDERS SUPPLY
Denison, TX Norfolk, VA
903/465-3369 804/622-6571
FT. WORTH WELDERS SUPPLY, INC.
Fort Worth, TX
Washington
AIRGAS - NORPAC, INC.
817/332-8696 Tacoma, WA
GPC SERVICES, INC. 253/473-2282
San Angelo, TX airgas - norpac, inc.
915/655-4545 Vancouver, WA
Lektrotech, Inc. 360/574-5311
Greenville, TX A-L WELDING PRODUCTS
903/454-7146 Tukwila, WA
RITE-WELD SUPPLY, INC 425/228-2218
Fort Worth, TX american equipment services
817/626-8237 Kent, WA
253/395-9947

Python Owner's Manual - Page 27


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

HARRIS ELECTRIC, INC. BARRY HAMEL EQUIPMENT LTD.


Seattle, WA Coquitlam, B.C.
206/782-6668 604/945-9313
OXARC, INC. Beauce Technologies, Inc.
Spokane, WA St. Prosper, Quebec G0M 1Y0
509/535-7794 418-594-8852
PACIFIC WELDING SUPPLIES D-tech Weld Services, INC.
Tacoma, WA Regina, Saskatchewan
253/572-5302 306/586-9353
PRECISION WELDER & ENGINE REPAIR ELECTRO-MÉCANIK, INC.
Seattle, WA Sainte-Foy, Quebec
206/382-6227 418/683-1724

West Virginia GPR INDUSTRIES 1994 LTD.


Grande Prairie, Alberta
CARDINAL SALES & SERVICE, INC.
Clarksburg, WV 780/532-5900
304/622-7590 HYPERDYNAMICS TECHNOLOGIES LTD.
Willard C. starcher, Inc. Pickering, Ontario
Spencer, WV 905/683-9938
304/927-2520 INDUSTRIAL ELECTRONIC SERVICES
Calgary, Alberta
Wisconsin 403/279-3432
INTERSTATE WELDING SALES CORP.
Appleton, WI LADEL LTD.
920/734-7173 Quebec
819/376-6577
mosinee machine & electric
Mosinee, WI leblanc electro-tech, inc.
715/693-0858 Boucherville, Quebec
450/449-5244
PRAXAIR DISTRIBUTION, INC.
Brookfield, WI Lincoln Electric Company of Canada
414/938-6365 (ASG)
Mississauga, Ontario
valley national gases 905-565-5600
Milwaukee, WI
414/281-9540 M.R.T. REPAIR CENTER, INC.
Montreal, Quebec
WELDER REPAIR & SERVICE, INC. 514/648-0800
Fredonia, WI
262/692-3068 OZARK ELECTRICAL MARINE LTD.
St. Johns, Newfoundland
Canada 709/726-4554
A&A WELDER SERVICES LTD. PEEL ENGINES
Saskatoon, Saskatchewan Mississauga, Ontario
306/934-1601 905/670-1535
ARC & GENERATOR REPAIR PROMOTECH ÉLECTRIQUE, INC.
Garson, Ontario Fleurimont, Quebec
705/525-2141 819/822-2111
B. HARRIS WELDING SVCS. LTD. WELDERS SUPPLY
Dartmouth, Nova Scotia Winnipeg, Manitoba
902/468-6255 204/772-9476

Python Owner's Manual - Page 28


MK WARRANTY REPAIR STATIONS
for MK Products as of 11/07/03
for most up-to-date list, please visit www.mkproducts.com

weldertech
Calgary, Alberta
403/279-3432
WELDTEC
B.C.
604/545-3886

China
PHT Group Company
Beijing, China

Python Owner's Manual - Page 29


Safety Warnings

Python Owner's Manual - page 30


Python Owner's Manual - page 31
3 YEAR
LIMITED WARRANTY
Effective February 1, 2003
This warranty supersedes all previous MK Products warranties and is
exclusive, with no other guarantees or warranties expressed or implied.

LIMITED WARRANTY - MK Products,Inc.,Irvine,California Classification of any item into the foregoing categories shall be
warrants that all new and unused equipment furnished by MK at the sole discretion of MK Products. Notification of any failure
Products is free from defects in workmanship and material as must be made in writing within 30 days of such failure.
of the time and place of delivery by MK Products. No warranty
is made by MK Products with respect to trade accessories or A copy of the invoice showing the date of sale must accompany
other items manufactured by others. Such trade accessories and products returned for warranty repair or replacement.
other items are sold subject to the warranties of their respective
manufacturers, if any. All equipment returned to MK Products for service must be
properly packaged to guard against damage from shipping.
MK Products’ warranty does not apply to components having MK Products will not be responsible for any damages result-
normal useful life of less than one (1) year, such as relay points, ing from shipping.
wire conduit, tungsten, and welding torch parts that come in
contact with the welding wire, including gas cups, gas cup insula- Normal surface transportation charges (both ways) for
tors, and contact tips where failure does not result from defect products returned for warranty repair or replacement will
in workmanship or material. be borne by MK Products, except for products sold to for-
eign markets.
MK Products’ shall, exclusively remedy the limited warranty or
any duties with respect to the quality of goods, based upon the ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
following options: ANY IMPLIED WARRANTY, GUARANTY, OR REPRESENTATION
AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
(1) repair CONTRACT WHICH, BUT FOR THIS PROVISION, MIGHT
(2) replacement ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF
(3) where authorized in writing by MK Products, the reasonable TRADE, OR COURSE OF DEALING, INCLUDING ANY IMPLIED
cost of repair or replacement at our Irvine, California plant; or WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR
(4) payment of or credit for the purchase price (less reasonable PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL
depreciation based upon actual use) upon return of the goods at EQUIPMENT FURNISHED BY MK PRODUCTS, IS EXCLUDED
customer’s risk and expense. Upon receipt of notice of apparent AND DISCLAIMED BY MK PRODUCTS.
defect or failure, MK Products shall instruct the claimant on the
warranty claim procedures to be followed. EXCEPT AS EXPRESSLY PROVIDED BY MK PRODUCTS IN
WRITING, MK PRODUCTS ARE INTENDED FOR ULTIMATE
As a matter of general policy only, MK Products may honor an PURCHASE BY COMMERCIAL/INDUSTRIAL USERS AND FOR
original user’s warranty claims on warranted equipment in the OPERATION BY PERSONS TRAINED AND EXPERIENCED IN
event of failure resulting from a defect within the following periods THE USE AND MAINTENANCE OF WELDING EQUIPMENT AND
from the date of delivery of equipment to the original user: NOT FOR CONSUMERS OR CONSUMER USE. MK PRODUCTS
WARRANTIES DO NOT EXTEND TO, AND NO RE-SELLER IS
1. Torches, Weldheads & Water Recirculators...... 1 year AUTHORIZED TO EXTEND MK PRODUCTS’ WARRANTIES TO
2. All Other Equipment........................................ 3 years ANY CONSUMER.
3. Repairs ...........................................................90 days
USE OF OTHER THAN GENUINE MK PRODUCTS’
CONSUMABLES, parts, and accessories may invalidate
your product warranty.

16882 Armstrong Ave.


Irvine, CA 92606
Tel (949)863-1234
Fax (949)474-1428
www.mkproducts.com
DATE: February 1, 2003
www.mkproducts.com
16882 Armstrong Ave.
Irvine, California 92606
TEL (949) 863-1234 FAX (949) 474-1428

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