Product Description Cobra® Gold

MK Manual Part Number 091-0387

MK Form Number CT Gold
NWSA Form Number 550
Effective with Serial Number 01110100
Voltage Rating 24 VDC
Printing/Revision Date November 2001 D
This manual applies
210-XXX
to the following
211-XXX
torch model numbers

Welding Torch

OWNERS MANUAL

16882 Armstrong Ave., Irvine, California 92606 TEL(949)863-1234 FAX(949)474-1428 www.mkproducts.com

 SAFETY CONSIDERATIONS
ELECTRIC ARC WELDING EQUIPMENT
CAUTION : READ BEFORE ATTEMPTING INSTALLATION, OPERATION
OR MAINTENANCE OF THIS EQUIPMENT
1-1 INTRODUCTION Ear plugs should be worn when working can pass through cracks, along pipes,
on overhead or in a confined space. A through windows or doors, and through wall
This equipment is intended for ultimate hard hat should be worn when others work or floor openings, out of sight of the goggled
application by commercial/industrial users overhead. operator. Sparks can fly many feet.
and for operation by persons trained and
experienced in the use and maintenance of B. Toxic Fume Prevention To prevent fires and explosion:
welding equipment. Operation should not WARNING: The use of this product may result Keep equipment clean and operable, free
be undertaken without adequate training in exposure to chemicals known to the State of oil, grease, and (in electrical parts) of
in the use of such equipment. Training of California to cause cancer and birth defects metallic particles that can cause short
is available from many public and private or other reproductive harm. circuits.
schools or similar facilities. Adequate ventilation. Severe discomfort, If combustibles are in area, do NOT weld
Safe practices in the installation, operation illness or death can result from fumes, vapors, or cut. Move the work if practicable, to
and maintenance of this equipment requires heat, or oxygen enrichment or depletion that an area free of combustibles. Avoid paint
proper training in the art, a careful study welding (or cutting) may produce. Prevent spray rooms, dip tanks, storage areas,
of the information provided with the equip- them with adequate ventilation. NEVER ventilators. If the work cannot be moved,
ment, and the use of common sense. ventilate with oxygen. move combustibles at least 35 feet away,
Rules for safe use are generally provided Lead-, cadmium-, zinc-, mercury-, beryllium- out of reach of sparks and heat; or protect
by suppliers of welding power sources, bearing and similar materials, when welded against ignition with suitable and snug-
compressed gas suppliers, and electrode or cut, may produce harmful concentrations fitting, fire-resistant covers or shields.
suppliers. Careful compliance with these of toxic fumes. Adequate local exhaust Walls touching combustibles on opposite
rules will promote safe use of this equip- ventilation must be used, or each person in sides should not be welded on (or cut).
ment. the area, as well as the operator, must wear Walls, ceilings, and floor near work should
The following Safety Rules cover some an air-supplied respirator. For beryllium, both be protected by heat-resistant covers or
of the more generally found situations. must be used. shields.
READ THEM CAREFULLY. In case of Metals coated with or containing materials Fire watcher must be standing by with
any doubt, obtain qualified help before that emit toxic fumes should not be heated suitable fire extinguishing equipment
proceeding. unless coating is removed form the work during and for some time after welding
surface, the area is well ventilated, or the or cutting if:
1-2 GENERAL PRECAUTIONS operator wears an air-supplied respirator.
1. Appreciable combustibles (including
A. Burn Prevention Work in a confined space only while it is being building construction) are within 35 feet.
ELECTRIC ARC WELDING PRODUCES ventilated and, if necessary, while wearing an
2. Appreciable combustibles are further
HIGH INTENSITY HEAT AND ULTRAVIO- air-supplied respirator.
than 35 feet, but can be ignited by sparks.
LET RADIANT ENERGY WHICH MAY
Gas leaks in a confined space should be
CAUSE SERIOUS AND PERMANENT 3. Openings (concealed or visible) in
avoided. Leaked gas in large quantities can
EYE DAMAGE AND WHICH MAY DAMAGE floors or walls within 35 feet may expose
change oxygen concentration dangerously.
ANY EXPOSED SKIN AREAS. combustibles to sparks.
Do not bring gas cylinders into a confined
Wear helmet with safety goggles or glasses space. 4. Combustibles adjacent to walls, ceilings,
with side shields underneath, appropriate roofs, or metal partitions can be ignited by
Leaving confined space, shut OFF gas supply
filter lenses or plates (protected by clear radiant or conducted heat.
at source to prevent possible accumulation
cover glass). This is a must for welding Hot work permit should be obtained before
of gases in the space if downstream valves
or cutting (and chipping) to protect the operation to ensure supervisor’s approval
have been accidentally opened or left open.
eyes from radiant energy and flying metal. that adequate precautions have been
Check to be sure that the space is safe before
Replace cover glass when broken, pitted, taken.
reentering it.
or spattered.
Vapors from chlorinated solvents can be After work is done, check that area is free of
Medical first aid and eye treatment. First sparks, glowing embers, and flames.
decomposed by the heat of the arc (or flame)
aid facilities and a qualified first aid person
to form PHOSGENE, a highly toxic gas, An empty container that held combustibles,
should be available for each shift unless
and other lung and eye irritating products. or that can produce flammable or toxic
medical facilities are close by for immediate
The ultraviolet (radiant) energy of the arc vapors when heated, must never be welded
treatment of flash burns of the eyes and
can also decompose trichloroethylene and on or cut, unless container has first
skin burns.
perchloroethylene vapors to form phosgene. been cleaned in accordance with industry
Wear protective clothing - leather (or DO NOT WELD or cut where solvent vapors standards.
asbestos) gauntlet gloves, hat, and high can be drawn into the welding or cutting This includes: a thorough steam or caustic
safety-toe shoes. Button shirt collar and atmosphere or where the radiant energy cleaning (or a solvent of water washing,
pocket flaps, and wear cuffless trousers to can penetrate to atmospheres containing depending on the combustible’s solubility),
avoid entry of sparks and slag. even minute amounts of trichloroethylene or followed by purging and inerting with
Avoid oily or greasy clothing. A spark perchloroethylene. nitrogen or carbon dioxide, and using
may ignite them. C. Fire and Explosion Prevention protective equipment.
Flammable hair preparations should not Causes of fire and explosion are: combustibles Water-filling just below working level may
be used by persons intending to weld reached by the arc, flame, flying sparks, substitute for inerting.
or cut. hot slag, or heated material, misuse of
A container with unknown contents should
Hot metal such as electrode stubs and compressed gases and cylinders, and short
be cleaned (see paragraph above). Do
work pieces should never be handled circuits.
NOT depend on sense of smell or sight to
without gloves. BE AWARE THAT flying sparks or falling slag determine if it is safe to weld or cut.

Cobra Gold Owner's Manual Page i

Hollow castings or containers must be by their valves or caps, or by chains, slings, 5. Pressurizing Steps:
vented before welding or cutting. They or magnets. Drain regulator of residual gas through
can explode. Do NOT expose cylinders to excessive heat, suitable vent before opening cylinder (or
Explosive atmospheres. NEVER weld or sparks, slag, and flame, etc. that may cause manifold valve) by turning adjusting screw
cut where the air may contain flammable rupture. Do not allow contents to exceed 55 in (clockwise). Draining prevents excessive
dust, gas, or liquid vapors (such as degrees C (130 degrees F.) Cool with water compression heat at high pressure seat by
gasoline). spray where such exposure exists. allowing seat to open on pressurization.
Leave adjusting screw engaged slightly on
D. Compressed Gas Equipment Protect cylinders, particularly valves from single-stage regulators.
The safe handling of compressed gas bumps, falls, falling objects, and weather.
Replace caps securely when moving cylin- Stand to side of regulator while opening
equipment is detailed in numerous industry
ders. cylinder valve.
publications. The following general rules
cover many of the most common situa- Stuck valve. Do NOT use a hammer or wrench Open cylinder valve slowly so that regulator
tions. to open a cylinder valve that cannot be opened pressure increases slowly. When gauge
by hand. Notify your supplier. is pressurized (gauge reaches regulator
1. Pressure Regulators
maximum) leave cylinder valve in following
Regulator relief valve is designed to protect Mixing gases. NEVER try to mix any gases position: for oxygen and inert gases, open
only the regulator from overpressure; it is in a cylinder. fully to seal stem against possible leak;
not intended to protect any downstream NEVER refill any cylinder. for fuel gas, open to less than one turn to
equipment. Provide such protection with
Cylinder fittings should never be modified permit quick emergency shut-off.
one or more relief devices.
or exchanged. Use pressure charts (available from your
Never connect a regulator to a cylinder
3. Hose supplier) for safe and efficient recom-
containing gas other than that for which the
Prohibited use. Never use hose other than that mended pressure settings on regulators.
regulator was designed.
designed for the specified gas. A general hose Check for leaks on first pressurization
Remove faulty regulator from service
identification rule is: red for fuel gas, green for and regularly thereafter. Brush with soap
immediately for repair (first close cylinder
oxygen, and black for inert gases. solution. Bubbles indicate leaks. Clean
valve). The following symptoms indicate
Use ferrules or clamps designed for the hose off soapy water after test; dried soap is
a faulty regulator:
(not ordinary wire or other substitute) as a combustible.
Leaks - if gas leaks externally.
binding to connect hoses to fittings. E. User Responsibilities
Excessive Creep - if delivery pressure Follow all Safety Rules.
No copper tubing splices. Use only standard
continues to rise with downstream valve
brass fittings to splice hose. Remove leaky or defective equipment from
closed.
Avoid long runs to prevent kinks and abuse. service immediately for repair. Read and
Faulty Gauge - if gauge pointer does follow user manual instructions.
Suspend hose off ground to keep it from
not move off stop pin when pressurized,
being run over, stepped on, or otherwise F. Leaving Equipment
nor returns to stop pin after pressure
damaged.
release. Unattended
Coil excess hose to prevent kinks and Close gas supply at source and drain
Repair. Do NOT attempt repair. Send faulty
tangles. gas.
regulators for repair to manufacturer’s
designated repair center, where special Protect hose from damage by sharp edges,
G. Rope Staging-Support
techniques and tools are used by trained and by sparks, slag, and open flame.
Rope staging-support should not be used
personnel. Examine hose regularly for leaks, wear, and for welding or cutting operation; rope may
2. Cylinders loose connections. Immerse pressured hose burn.
Cylinders must be handled carefully to in water; bubbles indicate leaks
prevent leaks and damage to their walls, Repair leaky or worn hose by cutting area out
1-3 ARC WELDING
valves, or safety devices: and splicing. Do NOT use tape. Comply with precautions in 1-1, 1-2, and
Avoid electrical circuit contact with cylinders 4. Proper Connections this section. Arc Welding, properly done,
including third rails, electrical wires, or Clean cylinder valve outlet of impurities that is a safe process, but a careless operator
welding circuits. They can produced short may clog orifices and damage seats before invites trouble. The equipment carries high
circuit arcs that may lead to a serious connecting regulator. Except for hydrogen, currents at significant voltages. The arc is
accident. (See 1-3C) crack valve momentarily, pointing outlet away very bright and hot. Sparks fly, fumes rise,
from people and sources of ignition. Wipe ultraviolet and infrared energy radiates,
ICC or DOT marking must be on each weldments are hot, and compressed gases
cylinder. It is an assurance of safety when with a clean, lintless cloth.
may be used. The wise operator avoids
the cylinder is properly handled. Match regulator to cylinder. Before connect- unnecessary risks and protects himself
Identifying gas content. Use only cylinders ing, check that the regulator label and cylinder and others from accidents.
with name of gas marked on them; do not marking agree, and that the regulator inlet
rely on color to identify gas content. Notify and cylinder outlet match. NEVER Connect A. Burn Protection
a regulator designed for a particular gas Comply with precautions in 1-2.
supplier if unmarked. NEVER DEFACE or
alter name, number, or other markings on a or gases to a cylinder containing any other The welding arc is intense and visibly
cylinder. It is illegal and hazardous. gas. bright. Its radiation can damage eyes,
Tighten connections. When assembling penetrate lightweight clothing, reflect from
Empties: Keep valves closed, replace caps
threaded connections, clean and smooth light-colored surfaces, and burn the skin
securely; mark MT; keep them separate
seats where necessary. Tighten. If connection and eyes. Skin burns resemble acute
from FULLS, and return promptly.
leaks, disassemble, clean, and retighten, sunburn; those from gas-shielded arcs
Prohibited use. Never use a cylinder or its are more severe and painful. DON’T
using properly fitting wrench.
contents for other than its intended use, GET BURNED; COMPLY WITH PRECAU-
NEVER as a support or roller. Adapters. Use a CGA adapter (available from
TIONS.
your supplier) between cylinder and regulator,
Locate or secure cylinders so they cannot 1. Protective Clothing
if one is required. Use two wrenches to
be knocked over. Wear long-sleeve clothing in addition to
tighten adapter marked RIGHT and LEFT
Passageways and work areas. Keep HAND threads. gloves, hat, and shoes. As necessary,
cylinders clear of areas where they may use additional protective clothing such as
Regulator outlet (or hose) connections may
be stuck. leather jacket or sleeves, flameproof apron,
be identified by right hand threads for oxygen
Transporting cylinders. With a crane, use and fire-resistant leggings. Avoid outer
and left hand threads (with grooved hex on
a secure support such as a platform or garments of untreated cotton.
nut or shank) for fuel gas.
cradle. Do NOT lift cylinders off the ground

Cobra Gold Owner's Manual Page ii

Bare skin protection. Wear dark, substantial surface when welding without suitable protec- breakers should not be disconnected or
clothing. Button collar to protect chest tion. shunted out.
and neck, and button pockets to prevent To protect against shock: Before installation, inspection, or service of
entry of sparks. equipment, shut OFF all power, and remove
Keep body and clothing dry. Never work
2. Eye and Head Protection in damp area without adequate insulation line fuses (or lock or red-tag switches) to
Protect eyes from exposure to arc. Eyes against electrical shock. Stay on a dry prevent accidental turning ON of power.
may be damaged by radiant energy when duckboard, or rubber mat when dampness or Disconnect all cables from welding power
exposed to the electric arc, even when not sweat cannot be avoided. Sweat, sea water, source, and pull all 115 volts line-cord
looking in the direction of the arc. Never or moisture between body and an electrically plugs.
look at an electric arc without protection. HOT part - or grounded metal - reduces the Do not open power circuit or change polarity
Welding helmet or shield containing a body surface electrical resistance, enabling while welding. If, in an emergency, it must
filter plate shade no. 12 or denser must dangerous and possibly lethal currents to flow be disconnected, guard against shock
be used when welding. Place over face through the body. burns or flash from switch arcing.
before striking arc. 1. Grounding the Equipment Leaving equipment unattended. Always
Protect filter plate with a clear cover plate. When installing, connect the frames of each shut OFF, and disconnect all power to
Cracked or broken helmet or shield should unit such as welding power source, control, equipment.
NOT be worn; radiation can be passed work table, and water circulator to the building Power disconnect switch must be available
through to cause burns. ground. Conductors must be adequate to near the welding power source.
carry ground currents safely. Equipment
Cracked, broken, or loose filter plates made electrically HOT by stray currents may
must be replaced IMMEDIATELY. Replace shock, possibly fatally. Do NOT GROUND
clear cover plate when broken, pitted, or to electrical conduit, or to a pipe carrying
spattered. ANY gas or a flammable liquid such as oil
Flash goggles with side shields MUST or fuel.
be worn under the helmet to give some Three-phase connection. Check phase
protection to the eyes should the helmet requirement of equipment before installing. If
not be lowered over the face before an arc only three-phase power is available, connect
is struck. Looking at an arc momentarily single-phase equipment to only two wires of
with unprotected eyes (particularly a high the three-phase line. Do NOT connect the
intensity gas-shielded arc) can cause a equipment ground lead to the third (live) wire,
retinal burn that may leave a permanent or the equipment will become electrically
dark area in the field of vision. HOT - a dangerous condition that can shock,
3. Protection of Nearby Personnel possibly fatally.
Enclose the welding area. For production Before welding, check ground for continuity.
welding, a separate room or enclosed bay is Be sure conductors are touching bare metal of
best. In open areas, surround the operation equipment frames at connections.
with low-reflective, noncombustible screens
or panels. Allow for free air circulation, If a line cord with a ground lead is provided
particularly at floor level. with the equipment for connection to a switch
box, connect the ground lead to the grounded
Viewing the weld. Provide face shields for switch box. If a three-prong plug is added for
all persons who will be looking directly connection to a grounded mating receptacle,
at the weld. the ground lead must be connected to the
Others working in area. See that all persons ground prong only. If the line cord comes with
are wearing flash goggles. a three-prong plug, connect to a grounded
Before starting to weld, make sure that mating receptacle. Never remove the ground
screen flaps or bay doors are closed. prong from a plug, or use a plug with a broken
ground prong.
B. Toxic Fume Prevention
2. Connectors
Comply with precautions in 1-2B.
Fully insulated lock-type connectors should
Generator engine exhaust must be vented be used to join welding cable lengths.
to the outside air. Carbon monoxide
can kill. 3. Cables
Frequently inspect cables for wear, cracks,
C. Fire and Explosion Prevention and damage. IMMEDIATELY REPLACE those
Comply with precautions in 1-2C. with excessively worn or damaged insulation
Equipment’s rated capacity. Do not to avoid possibly lethal shock from bared
overload arc welding equipment. It may cable. Cables with damaged areas may
overheat cables and cause a fire. be taped to give resistance equivalent to
original cable.
Loose cable connections may overheat or
flash and cause afire. Keep cable dry, free of oil and grease, and
protected from hot metal and sparks.
Never strike an arc on a cylinder or other
pressure vessel. It creates a brittle area that 4. Terminals and Other Exposed Parts
can cause a violent rupture or lead to such Terminals and other exposed parts of electrical
a rupture later under rough handling. units should have insulating covers secured
before operation.
D. Compressed Gas Equipment
Comply with precautions in 1-2D. 5. Electrode Wire
Electrode wire becomes electrically HOT
E. Shock Prevention when the power switch of gas metal-arc
Exposed electrically hot conductors or welding equipment is ON and welding gun
other bare metal in the welding circuit, or in trigger is pressed. Keep hands and body
ungrounded, electrically-HOT equipment clear of wire and other HOT parts.
can fatally shock a person whose body
6. Safety Devices
becomes a conductor. DO NOT STAND,
Safety devices such as interlocks and circuit
SIT, LIE, LEAN ON, OR TOUCH a wet

Cobra Gold Owner's Manual Page iii

 Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt
by the carrier. Consequently, claims for material damaged in shipment must
be made by the purchaser against the transportation company at the time
the shipment is received.
Please record your equipment identification information below for future
reference. This information can be found on your machine nameplate.

Model Name & Number: ___________________________________

Code & Serial Number: ___________________________________

Date of Purchase:________________________________________

Whenever you request replacement parts for r information on this

equipment, always supply the information you have recorded above.

Read this Owner’s Manual completely before attempting to use this equipment. Save
this manual and keep it handy for quick reference. Pay particular attention to the
safety instructions we have provided for your protection.

Cobra Gold Owner's Manual - Page iv

 Table of Contents

Safety Considerations ........................................................................i-iii

Installation ...............................................................................Section A

Technical Specifications .....................................................................................3

Support Equipment Required.............................................................................3
Coolant Recommendations................................................................................3
Torch Lead Connections ....................................................................................4
Operation.................................................................................Section B

General ..............................................................................................................4
Controls and Settings.........................................................................................5
Drive Roll and Idler Rolls....................................................................................5
Drive Roll Installation/Removal ..........................................................................6
Idler Roll Installation and Removal.....................................................................6
Accessories ............................................................................ Section C

Contact Tips .......................................................................................................7

Gas Cups ...........................................................................................................7
Torch Liners........................................................................................................8
Optional Kits.......................................................................................................8
Accessories........................................................................................................9
Maintenance ........................................................................... Section D

Periodic Maintenance.......................................................................................10
Recommended Spare Parts List ......................................................................11
Troubleshooting .......................................................................Section E

Troubleshooting Guide .....................................................................................13

Testing The Torch .............................................................................................13
Appendices..............................................................................Section F

Diagrams / Parts List........................................................................................17

Mechanical .......................................................................................................18
Electrical ..........................................................................................................22
MK Warranty Repair Stations

Safety Warnings

Warranty

Cobra Gold Owner's Manual - Page 1

THIS PAGE INTENTIONALLY BLANK

Cobra Gold Owner's Manual - Page 2

Section A Installation
Technical Specifications

Wire Capacity
.023inch - .045inch (0.8mm - 1.2mm) solid and hard wire
.030inch - 1/16inch (0.8mm - 1.6mm) aluminum and cored wire

Wire Speed
800 IPM (20mpm) Max. at rated feeder Input Voltage (120VAC / 42VAC)

Duty Cycle
Air Cooled Torches (211 series) ......................................... 200 amps @50%
Air Cooled Torches (Finned Copper Cup) ........................ 200 amps @100%
Air Cooled Torches (Heavy Duty Finned Copper Cup) ..... 225 amps @100%
Water Cooled Torches (210 series) .................................... 250 amps @50%
Water Cooled Torches (Finned Copper Cup).................... 225 amps @100%
Water Cooled Torches
(Heavy Duty Finned Copper Cup) ...................................... 250 amps @100%
Water Cooled Torches
with Optional Heavy Duty Finned Gas Cup...................... 300 amps @50%
All ratings are at 25 volts max. using Argon Gas

Shipping Weight (approximate)

Air Cooled
15ft. (4.5m) ....................................... 13 lbs. (5.9 Kg)
25ft. (7.6m) ....................................... 18 lbs. (8.2 Kg)
50ft. (15.2m) ..................................... 33 lbs. (14.96 Kg)
Water Cooled
15ft. (4.5m) ....................................... 14 lbs. (6.35 Kg)
25ft. (7.6m) ....................................... 20 lbs. (9.07 Kg)
50ft. (15.2m) ..................................... 35 lbs. (15.88 Kg)

Support Equipment Required

• C.V. or C.C. Power Source of sufficient capacity for your needs.
• Regulated gas supply and hoses.
• Properly sized power leads from power source to wire feeder and ground.
• Water source and hose capable of providing a minimum of 1 quart
(.95 liter) / min. at 35 p.s.i. when using water cooled torches.

Coolant Recommendations
Use a name-brand additive, which does not contain reactive sulphur or
chlorine and does not react with copper, brass or aluminum.
Use 3 Quarts (2.85 Liters) Distilled water.
Use 1 Quart (.95 Liters) ethylene glycol.
Use 1 tsp (5 ml) liquid glycerin
The Coolant rate should be 1 quart (.95 liter) / minute at 35 p.s.i.

Cobra Gold Owner's Manual - Page 3

Section A Torch Lead Connections
(Cont.) Power Cable
IMPORTANT - PLEASE NOTE
——————————————————————————————
Water cooled torches use a #4 AWG power cable inside
a flexible hose. Because of the size of cable used,
these torches MUST be WATER COOLED.
——————————————————————————————
The torch fitting is screwed into the back of the torch block using a conductive
sealant. Air cooled torches, on the other hand, use a #2 AWG power cable,
which is secured to the torch in the same manner. The power cable fitting on
the other end connects to the power block inside the Cobramatic feeder.

Conduit
The Cobra Gooseneck comes standard with a Teflon-lined conduit. The torch
end is secured with a setscrew accessible through a hole in the handle.
The other end is connected to the wire feeder. Spiral steel conduits are
available when using hard and cored wires.

Gas Hose
The gas hose is pushed on to the inlet tube of the front body, and then
secured with a plastic cable tie. The gas inlet tube is located in the middle of
the torch block, when viewed from the rear.

Water Hose
The water hose is pushed on to the inlet tube of the front body. The other end
goes to the return side of the water recirculator. The Water tube is located
in the upper right of the torch block, when viewed from the rear. Air cooled
torches do not have a Water Hose.

Electric Cable
A seven conductor control cable is used on the Gooseneck Torch. The torch
end of the control cable is secured to the back of the torch with a cable clamp
and the wires are joined to the motor, pot, and micro switch through two
connectors. The cabinet end has a 7 pin “W” clocked Amphenol connector.
See the schematic in the appendix for wiring information.

Section B Operation
General
The patented Cobra Gooseneck Torch maintains a constant, steady, uniform
wire feed speed, regardless of curved or looped wire conduit. The constant
push exerted by the slave motor in the cabinet, combined with the pull of
the torch motor, causes the wire to literally float friction-free through the
wire conduit. The 24VDC torch motor is controlled by a three (3)-turn
potentiometer in the torch handle.

Cobra Gold Owner's Manual - Page 4

Section B Controls and Settings
(Cont.) Potentiometer
The potentiometer is located on the left hand side of the torch and provides
three (3) turns of adjustment. A special pot nut and O-Ring provides drag on
the knob and also secures the pot to the handle.

Trigger, Gas Valve and Micro Switch

The torch trigger is designed so that when it is partially depressed, gas flow
starts via the valve located in the torch body, prior to ignition of the arc. When
the trigger is partially released after welding (extinguishing the arc), gas flow
continues until the trigger is fully released; built-in pre and post gas flow.
The micro switch is wired “Normally Open” and secured to the torch block
with two (2) screws. An insulator between the torch block and micro switch
prevents accidental shorting of the switch leads. The trigger pin reaches
through the handle and activates the micro switch just before the trigger
bottoms out on the handle.

Drive Roll and Idler Rolls

General
The Gooseneck torch comes standard with knurled drive rolls, which will
handle wire diameters from .023 through 1/16 inch. Optional insulated
V-groove drive rolls are also available for improved feeding of aluminum wire
(see Optional Kits).
Drive roll tension is accomplished by means of a pressure-adjusting screw
located on the left hand side of the torch. Proper tension is achieved when
wire does not slip if a small amount of pressure is added to the wire as it
exits the tip.
----------- IMPORTANT -----------

NOTE: Over-tightening of the drive rolls will cause excessive knurling and/or
deformation of the wire. When the complete system is setup properly,
feeding wire out of the end of the torch and letting fall on the ground should
form a large uniform circle. If it forms a spiral or spring then there is too
much tension in the system, please refer to the Cabinet Owners Manual for
adjustment to the tension setting.
INCORRECT DRIVE ROLL TENSION IS THE NUMBER ONE
CAUSE OF POOR WIRE FEED PERFORMANCE
---------------------------------------------

Cobra Gold Owner's Manual - Page 5

Section B Drive Roll Installation/Removal
(Cont.) Note
Neither of the handles needs to be removed to access the Drive or Idler
Rolls.

1. Using a 5/32" hex wrench, loosen the Idler Roll tension screw. This will
relieve the pressure against the drive roll.
2. Align the Drive Roll Removal Tool (P/N 931-0100) over the flats of the
drive roll. Hold the torch with one hand or on a table top, with the
other hand give the Removal Tool a quick snap-turn in the CLOCKWISE
DIRECTION.

Figure 1
3. Once the drive roll is loose, continue to spin drive roll in the clockwise
direction to remove the drive roll from the torch.
4. Install a new drive roll on the left-hand threaded shaft. The drive roll will
self-tighten when it is feeding wire.

Idler Roll Installation and Removal

1. Using a slot type screwdriver, loosen idler screw, taking care not to lose
lock washer under idler roll.
2. Insert new idler roll and lock washer onto screw, insuring that idler groove
is toward top and lock washer is beneath.

IDLER GROOVE
ROLL TOWARDS
TOP
LOCK
WASHER
IDLER
ARM

SCREW

SPRING

Figure 2
3. Tighten.
4. Using a 5/32" hex wrench, turn the Idler Roll tension screw into the
gearbox housing to adjust the pressure against the drive roll.

NOTE: Lock washer must be under idler roll or it will not turn freely.

Cobra Gold Owner's Manual - Page 6

Section C Accessories Spray Arc

Contact Tips Short Arc

Contact Tip Selector Guide

Wire Siz e Tip I.D. ** Arc Tip Length Part No.
.030” (0.8mm) Spray 1-1/2” (38mm) 621-0057
.023” (0.6mm)
.030” (0.8mm) Short 1-3/4” (44mm) 621-0328
.036” (0.9mm) Spray 1-1/2” (38mm) 621-0325
.030” (0.8mm)
.036” (0.9mm) Short 1-3/4” (44mm) 621-0326
.030" (0.8mm) .040” (1.0mm) Spray 1-1/2” (38mm) 621-0076
or
.035" (0.9mm) .040” (1.0mm) Short 1-3/4” (44mm) 621-0077
.044” (1.1mm) Spray 1-1/2” (38mm) 621-0001
.035” (0.9mm)
.044” (1.1mm) Short 1-3/4” (44mm) 621-0002
.045” (1.2mm) .053” (1.3mm) Spray 1-1/2” (38mm) 621-0327
.045" (1.2mm) .060” (1.5mm) Spray 1-1/2” (38mm) 621-0003*
or
.052” (1.3mm) .060” (1.5mm) Short 1-3/4” (44mm) 621-0286
1/16” (1.6mm) .075” (1.9mm) Spray 1-1/2” (38mm) 621-0075
.085” (2.1mm) Spray 1-1/2” (38mm) 621-0153
1/16” (1.6mm)
.085” (2.1mm) Short 1-3/4” (44mm) 621-0154
* Standard - Furnished with torch. ** All tips stamped with tip I.D.
NOTE: As a rule of thumb, use the smaller I.D. tip for steel, stainless steel and the
5000 series aluminum. Softer alloys such as the 1000 and 4000 series aluminum
require more clearance and, therefore, use a larger I.D. tip.

Gas Cups

Heavy Duty
Standard Cup Finned Cup

Standard Gas Cups Heavy-Duty Gas Cups

Siz e I.D. Part No. Siz e I.D. Part No.
5 1/4” (6.4mm) 621-0079
6 3/8” (9.5mm) 001-0137
*8
*8 1/2” (12.7mm) 001-0138 8 1/2” (12.7mm) 621-0366
10
10 5/8” (15.8mm) 001-0139 10
10 5/8” (15.8mm) 621-0367

*Standard - Furnished with torch

Cobra Gold Owner's Manual - Page 7

Section C Torch Liners
(Cont.)
Gooseneck Torch Liners
Part No. Liner Material Length Wire Type

615-0055* Green Teflon Standard Aluminum

615-0284 Spiral Steel Standard Steel / Cored

Used with 621-0017
615-0058 Green Teflon Aluminum
Tip Extender
Used with 621-0017
615-0057 Spiral Steel Steel / Cored
Tip Extender
615-0054 Teflon - Standard Bulk - by the foot Aluminum
Used with 431-1630
Heavy Duty Cup All wire types, .030 - .063"
615-0331 Green Teflon
Adapter and Finned (0.8 - 2.6mm)
Copper Cup
*Standard - Furnished with torch

Optional Kits
Insulated Drive Roll Kits
Insulated Groove Drive Roll Kits are used to prevent preheating of the
aluminum wire which may soften it and clog the liner. This picking up of
current at the drive rolls rather than at the contact tip is usually not a problem
unless using too large of a contact tip or excessively oxidized aluminum wire.
Insulated Groove Drive Roll Kit for .030" (0.8mm) dia. wire ....... 005-0640
Includes insulated drive roll P/N 511-0150
and idler roll assembly P/N 003-1870.
Insulated Groove Drive Roll Kit for .035" (0.9mm) dia. wire ....... 005-0641
Includes insulated drive roll P/N 511-0151
and idler roll assembly P/N 003-1870.
Insulated Groove Drive Roll Kit for .040" (1.0mm) dia. wire ....... 005-0642
Includes insulated drive roll P/N 511-0152
and idler roll assembly P/N 003-1870.
Insulated Groove Drive Roll Kit for .045" (1.2mm) dia. wire ....... 005-0643
Includes insulated drive roll P/N 511-0153
and idler roll assembly P/N 003-1870.
Insulated Groove Drive Roll Kit for .062" (1.6mm) dia. wire ....... 005-0644
Includes insulated drive roll P/N 511-0154
and idler roll assembly P/N 003-1870.

Tip Extender

Tip Extender ......................................................................................621-0017

A tip extender is used if the torch cup or tip threads have been damaged or to
prevent damage. Longer liners are required when using a tip extender.
Long Teflon Liner........................................................................ 615-0058
Long Spiral Steel Liner............................................................... 615-0057
Note:
If more than one tip extender is used, the liner must be purchased in bulk
and cut to size.

Cobra Gold Owner's Manual - Page 8

Section C Accessories
(Cont.) Conduits
Flat Spiral Steel Conduit Standard Conduit
for steel & cored wire. with additional protective cover.
615-0208 ................15 ft./4.5m 001-0774 ................ 15 ft./4.5m
615-0216 ................25 ft./7.6m 001-0775 ................ 25 ft./7.6m
615-0218 ................50 ft./15.2m 001-0777 ................ 50 ft./15.2m
NOTE: The protective cover is used to help protect the conduit from burns.

Snake Skins
Leather Snake Skin protective covers are now standard on all torches. You
may order spare replacement covers to protect the lead assy of the torch
when the factory one becomes damaged or worn. It can easily be replaced in
the field be means of a Velcro® closure.
Snake Skin Cover 13ft (for 15ft leads)........................................ 931-0110
Snake Skin Cover 23ft (for 25ft leads)........................................ 931-0122
Snake Skin Cover 48ft (for 50ft leads)........................................ 931-0123

Heavy Duty Contact Tip -3/8 ” Diameter

One Heavy Duty Contact Tip, one Heavy Duty Gas
Cup Adapter, one Finned Copper gas cup and one 615-0331 Torch Liner
must be ordered and used together as an assembly.

P ar t # W ire Size Tip ID Arc Tip Length

621-0390 .030”(0.8mm) .040”(1.0mm) Spray 1-5/8”(41.3mm)
621-0396 .030”(0.8mm) .040”(1.0mm) Short 1-7/8”(47.6mm)
621-0391 .035”(0.9mm) .044”(1.1mm) Spray 1-5/8”(41.3mm)
621-0397 .035”(0.9mm) .044”(1.1mm) Short 1-7/8”(47.6mm)
621-0392 .045”(1.2mm) .053”(1.35mm) Spray 1-5/8”(41.3mm)
621-0398 .045”(1.2mm) .053”(1.35mm) Short 1-7/8”(47.6mm)
621-0393 .052”(1.4mm) .060”(1.5mm) Spray 1-5/8”(41.3mm)
621-0399 .052”(1.4mm) .060”(1.5mm) Short 1-7/8”(47.6mm)
621-0394 1/16”(1.6mm) .075”(1.9mm) Spray 1-5/8”(41.3mm)
621-0400 1/16”(1.6mm) .075”(1.9mm) Short 1-7/8”(47.6mm)
621-0395 1/16”(1.6mm) .085”(2.16mm) Spray 1-5/8”(41.3mm)

Heavy Duty Gas Cup Adapter

P ar t # Description
431-1630 Heavy Duty Cup Adapter

Finned Copper Gas Cups

P ar t # Description
621-0249 #8, 1/2” ID (12.7mm) Gas Cup
621-0250 #10, 5/8” ID (15.8mm) Gas Cup
621-0251 #10, 5/8” ID (15.8mm) Heavy Duty Gas Cup
621-0252 #12, 3/4” ID (19.05mm) Heavy Duty Gas Cup

Cobra Gold Owner's Manual - Page 9

Section D Maintenance
Periodic Maintenance
Maintenance of the torch will normally consist of a general cleaning of
the wire guide system, including tubes, drive rolls, and conduits at regular
intervals.
Remove spatter build-up from inside of nozzles with a hardwood stick.
The only parts on the Cobramatic system that are subject to normal wear are
the conduit, contact tips, gas cups, front body liners, wire guides, drive and
idler rolls. A supply of these parts should be maintained on hand.
If repairs do become necessary, qualified shop maintenance personnel can
easily replace any part.
Your Cobramatic System is designed to provide years of reliable service.
Normal wear and component failure may require occasional service.
The number of units in operation and the importance of minimal “down time”
will determine to what extent spare parts should be stocked on hand. See the
“Recommended spare parts list” for the most commonly replaced parts.
The front tube alignment is set at the factory for proper operation. If you
feel you that your torch is not performing properly see the photo below to
check alignment.

When replacing the Electrical Cable on a Cobra Gold make sure to properly
place the connectors back into the handle opening above the potentiometer
assembly. Use the picture below as a guide for proper placement.

Cobra Gold Owner's Manual - Page 10

 Recommended Spare Par ts List
Part Number Description Part Number Description
615-0007 Conduit 15 ft 449-0542 Nut, Pot
615-0008 Conduit 25 ft 005-0255 Handle Kit
615-0068 Conduit 50 ft 511-0101 Drive Roll
117-0520 Potentiometer 511-0001 Idler Roll
161-0002 Micro Switch 333-0082 Lock Washer, Idler Roll
401-0521 Knob, Pot 931-0100 Drive Roll Removal Tool
303-0540 ‘O’ Ring, Pot 931-0584 Gas Valve Tool

KNOB
401-0521
'O' RING DRIVE ROLL
303-0540 REMOVAL TOOL
931-0100
NUT
449-0542

DRIVE ROLL
POT 511-0101
117-0520

IDLER ROLL
511-0001

POTENTIOMETER
ASSEMBLY MICRO SWITCH
161-0002

Cobra Gold Owner's Manual - Page 11

Section E Troubleshooting

Trouble Cause Remedy

115/42 VAC Control fuse in
Replace fuse.
No wire feed at torch, feeder/Control box blown.
feeder not operating, i.e. no Micro-switch defective/not being Replace switch. Check switch for
slave motor or brake activated. operation
solenoid. Check micro-switch wires for
Broken electrical cable.
continuity.
24 VAC Control fuse in Check motor leads for shorts; then
feeder/Control box blown. replace fuse.
Bad Potentiometer. Check potentiometer with meter
No wire feed at torch, Check motor and potentiometer
feeder operating properly Broken Electrical Cable.
wires for continuity.
See specific cabinet/control box
Bad Speed control/PCB. owners manual for speed control
operation.
Loose or no cable connections. Check all power connections.
Check power supply owners manual
Wire feeds, but welding wire Contactor control cable loose or for location and type of contactor
is not energized. in wrong position. signal required, i.e., closing or 115
VAC.
Welding power source. Check power source.
Excessive spool drag pressure. Decrease spool drag pressure.
Adjust pressure at both feeder and
Incorrect pressure on drive rolls.
torch.
Wire feeds erratically. Dirty or worn conduit. Blow out or replace conduit.
Wrong size contact tip. See Contact tip table.
Check for lock washer under idler
Idler roll stuck.
roll, or replace if damaged.
Bad potentiometer. Check with meter.
Check potentiometer wires for
Broken electrical cable.
Wire feeds one speed only. continuity or short.
See specific cabinet/control owners
Bad speed control.
manual for speed control operation.
Idler roll upside-down. Place groove in idler roll toward top.
Wire walks out of drive rolls.
Rear wire guide missing. Replace wire guide

Cobra Gold Owner's Manual - Page 12

Section E Troubleshooting Guide
(Cont.) Regardless of which torch or feeder used, all M.K. Products’ push-pull guns
operate on the same principle. The slave motor in the feeder runs at a fast,
constant speed, but has very low torque. It is always trying to feed more wire
than the torch motor wants, and when the motor gets all it wants, it slows the
slave motor, preventing a bird’s nest. Because of the low torque produced by
the slave motor, a brake system is used to prevent wire overrun rather than
tension. The drag adjustment in the feeder is used simply to keep the wire
slightly taut, so it will not pull off the spool while feeding wire.
The high torque 24VDC torch motor is controlled by a solid state speed
control located in the feeder, and a pot located in the torch. The torch motor,
potentiometer, and micro switch are connected to the cabinet/control box via
a control cable and Amphenol connector. If this cable becomes damaged, a
variety of symptoms can occur, depending on which wire(s) break. To test,
check each wire for continuity and shorts.
Remember, the micro switch in the torch activates both the slave motor and
torch motor circuits in the cabinet. Therefore, if the slave motor and brake
solenoid operate, but the torch does not, look more toward the torch motor’s
24 V circuits, speed control, control cable, or the torch motor. If nothing
operates, look more toward the slave motor’s input, micro switch leads, or
micro switch.

Testing The Torch

See "W" clocked torch wiring diagram for information
about pin-outs and locations.

Motor Check
Remove the torch connector from the cabinet.
Using the torch Amphenol connector, check the resistance across pins “A”
and “B” (motor leads). The resistance across the motor should be between 5
- 10 ohms as the potentiometer is turned.
If an open circuit or short exists, check the motor leads and motor
independently.
Testing the Potentiometer - “W” Clocked
Using the torch Amphenol connector, check the resistance across pin “D”
(wiper) and pin “C”. The resistance should vary from 0 - 5K ohms as the
potentiometer is turned.
Check the resistance across pin “D” (wiper) and pin “G”. The resistance
should vary from 5K - 0 ohms as the potentiometer is turned.
Testing the Micro Switch
Using the torch Amphenol connector, check for
continuity across pins “E” and “F” when the E
trigger is pressed. F
D
G
C A
B

"W" Clocked
Amphenol Connector
Viewed from front of connector

Cobra Gold Owner's Manual - Page 13

THIS PAGE INTENTIONALLY BLANK

Cobra Gold Owner's Manual - Page 14

Section F Appendices
Diagrams / Parts List

Cobra Gold Exploded View....................................................17

Cobra Gold Front Body Assembly with Motor & Gear
Housing..................................................................................18
Cobra Gold Gearbox Assembly ............................................19
Ultra-Flex Air Cooled Lead Assy............................................20
Water Cooled Lead Assemblies.............................................21
Electrical Control Cable .........................................................22
Cobra Gold Electrical.............................................................23

Cobra Gold Owner's Manual - Page 15

THIS PAGE INTENTIONALLY BLANK

Cobra Gold Owner's Manual - Page 16

 P/N 003-1285
Cobra Gold Exploded View

No. Qty. Par t No. Description

1 1 003-2101 Front Body Assy.
2 1 621-0003 Contact Tip, 0945 Wire, .060 ID
3 1 001-0138 #8 Gas Cup
4 1 437-0202 Left Side, Molded Handle
5 1 328-0015 Screw, Sch, Cap, 6-32 x3 /4
6 1 401-0521 Knob, 1/4 shaft
7 1 303-0540 O-ring, .426 ID .070Thk

Cobra Gold Owner's Manual - Page 17

8 1 449-0542 Nut, Pot Inj Mold Handle
9 1 003-0568 Microswitch Assy.
10 1 003-2102 Potentiometer Assy.
11 1 431-1436 Screw, Set Mod. 1/4-20 x 5/8
12 1 321-0027 Screw, Cps, 6-32 x 3/16
13 1 005-0655 Motor & Gear Hsg Assy.
14 2 320-0084 Screw, Bttn, Skt, Cap 4-40 x 3/16
15 1 328-0013 Screw, Sch, Cap 6-32 x 1/2
16 1 437-0201 Right Side, Molded Handle
17 1 328-0002 Screw, Sch, Cap, 4-40 x 3/8
18 1 328-0014 Screw, Sch, Cap, 6-32 x 5/8
19 1 421-0016 Pin, Dowel, 3/32 x 1.0 Long
20 1 003-0302 Trigger/Sleeve Assy.
21 1 435-1186 Motor Strap
Cobra Gold Front Body Assembly with Motor & Gear Housing
P/N 003-2101 and P/N 005-0655

No. Qty. Par t No. Description

1 1 431-1433 Guide, Wire, Front
2 1 431-1434 Guide, Wire, Rear
3 1 321-1074 Screw, Set, 6-32 x 1/2
4 1 001-0562 Valve, Gas
5 1 328-0003 Screw, Sch, Cap, 4-40 x 1/2
6 1 333-0084 Washer, Spr Lock, #4
7 1 003-1957 Assy, Gear Housing
8 1 005-0654 Motor Mod 19.5:1 W/Term
9 1 435-1186 Strap
10 1 411-0159 Strain Relief
11 1 328-0216 Screw, Sch, 3-48 x 3/16

Cobra Gold Owner's Manual - Page 18

 Cobra Gold Gearbox Assembly
P/N 003-1957

No. Qty. Par t No. Description

1 1 431-1435 90° Angle Head, Gear Housing
2 1 003-0787 Output Shaft Assy.
3 1 511-0101 Drive Roll, Cobra Gold
4 1 313-0198 Ring Retainer, Internal
5 1 351-0741 Helicoil, 10-24 x 0.190
6 1 511-0001 Idler Roll Assy
7 1 333-0082 Washer, Lock, #10
8 1 325-0206 Screw, PH, 10-24 x 3/8
9 1 419-0020 Spring, Compress
10 1 431-0015 Screw, Idler Arm, Adjust
11 1 413-0049 Idler Arm, Machine
12 1 421-3106 Pin, Dowel, 1/8 x 3/4

Cobra Gold Owner's Manual - Page 19

 Ultra-Flex Air Cooled Lead Assy

211 Series Ultra-Flex Cable Assemblies

Length Conduit Pow er Cable Electrical Cable Gas Hose Snake Skin
15’/ 4.5m 615-0007 001-2527 005-0268 001-0537 931-0110
25’/ 7.6m 615-0008 001-2528 005-0269 001-0538 931-0122
50’/ 15.2m 615-0068 001-1042 005-0272 001-0665 931-0123
Cable Fittings for Ultra-Flex (211 series)
Pow er Cable Torch End Fitting Cabinet End Lug Assy
Part No.→ 431-1128 003-1328
Gas Hose Nut & Insert Ferrule
Part No.→ 753-0464 469-0161

Cobra Gold Owner's Manual - Page 20

 Water Cooled Lead Assy.

210 Series Water Cooled Cable Assemblies

Length Conduit #4 Water/Pow er Cable Electrical Cable Gas Hose Water Hose Snake Skin
15’/4.5m 615-0007 001-2521 005-0268 001-0537 001-0529 931-0110
25’/7.6m 615-0008 001-2524 005-0269 001-0538 001-0530 931-0122
50’/15.2m 615-0068 843-0338 005-0272 001-0665 001-0667 931-0123
Cable Fittings for Water-Cooled Torches (210 series)
Water / Pow er Cable Torch End Fitting Cabinet End Lug Assy Ferrule #650 1ea
Part No.→ 003-0590 003-1327 469-0002
Gas Hose Nut & Insert Ferrule
Part No.→ 753-0464 469-0161
Water Hose Nipple N ut Ferrule
Part No. → 753-0656 753-3379 469-0161

Cobra Gold Owner's Manual - Page 21

 Electrical Control Cable

Control Cable

Cobra Gold Owner's Manual - Page 22

"W" Torches
Part Numbers 001-3787, 001-3788, 001-3789 , 001-3790

N o. Qty. Part No. Description

Wire List
1 1 153-0322 Connector, 7 Pin, "W"
Pin Wire Color Signal Description
2 1 301-0004 Boot
A Red Torch Motor Table Q4:
3 1 411-0025 Clamp
B Black Torch Motor 4 Table Q4
Q4 844-0070 Cable, 7 Cond, 22 Ga. Quantity Required for Item #4
C Blue P ot 5 0.30ft 739-0004 Tubing, Shrink, Ø1/8 Part No. Description 844-0070 Qty.
D Green Pot Wiper 6 1 405-0762 Label, Self Laminate 001-3787 15' Control Cable 15.50 Ft
E Brown Trigger 7 1 411-0159 Clamp, Retaining 001-3788 25' Control Cable 25.50 Ft
F Orange Trigger 8 1 331-0087 Washer, Flat, Neoprene 001-3789 30' Control Cable 30.50 Ft
G White P ot 9 1 411-0243 Tie Wire #4 Screw 3/4 Dia N 001-3790 50' Control Cable 50.50 Ft
 Cobra Gold Electrical

Electrical

Viewed from front of connector

Amphenol Connector
A
F

"W" Clocked
B
G
E

C
D

Cobra Gold Owner's Manual - Page 23

 MK Warranty Repair Centers as of 11/13/2001
Check www.mkprod.com for a current, accurate listing.
ALABAMA ARC PRODUCTS
AIRGAS – SOUTH, INC. San Diego, CA
Birmingham, AL 619/628-1022
205/251-6835
ARCO WELDER REPAIR
INDUSTRIAL WELDING SERVICES Santa Fe Springs, CA
Quinton, AL 562/921-5240
205/674-3258
ARK WELDER REPAIR
WELDING ENGINEERING SUPPLY CO. Fresno, CA
Prichard, AL 559/486-2251
334/457-8681
CAL-WELD SUPPLY
WELDING MACHINE HOSPITAL Fresno, CA
Montgomery, AL 209/445-0131
334/832-9353
DELTA-TECH
ARIZONA Sun Valley, CA
PRAXAIR DISTRIBUTION, INC. 818/767-4234
Phoenix, AZ
602/269-2151 EMCO EAST
Concord, CA
ALLSTATE ELECTRIC MOTOR CO. 925/798-4411
Phoenix, AZ
602/233-0500 FRESNO OXYGEN
Fresno, CA
ARKANSAS 559/233-6684
APPLIED SERVICES, INC.
Benton, AR INDUSTRIAL WELDER REPAIR
501/860-6464 LaPuente, CA
626/961-7643
ARKANSAS WELDING IND’L SUPPLY
Hot Springs, AR PRAXAIR DISTRIBUTION, INC.
501/321-9922 Long Beach, CA
562/427-0099
EL DORADO WELDING & IND’L SUPPLY
El Dorado, AR PRAXAIR DISTRIBUTION, INC.
870/863-4088 Bakersfield, CA
661/321-9922
CALIFORNIA
ADVANCED WELDER REPAIR R. J. KATES
Commerce, CA San Diego, CA
323/263-7383 619/565-6960

AIRGAS - WEST, INC. RED-D-ARC, INC.

Gardena, CA Carson, CA
310/523-9355 310/233-3327

ALL PHASE WELDER REPAIR & CONSULTING SOUTHWEST WELDER REPAIR

Sacramento, CA Fontana, CA
916/331-0595 909/357-1661

Cobra Gold Owner's Manual - Page 24

MK Warranty Repair Stations as of 11/13/2001 (Continued)
SWEINHART ELECTRIC CO., INC. TRI-GAS
Long Beach, CA Miami, FL
714/521-9100 305/592-3180

COLORADO TRI-STATE SALES & LEASING

AIRGAS - INTERMOUNTAIN, INC. Lake City, FL
Colorado Springs, CO 904/397-3340
719/473-1947
TRI-TECH
WELDERS & EQUIP. SVC. & TESTING Sarasota, FL
Littleton, CO 941/758-3825
303/932-8755
V.A. ELECTRICAL MOTORS CENTER
WESTERN SLOPE WELDER REPAIR Hialeah, FL
Grand Junction, CO 305/825-3327
970/243-9616
GEORGIA
FLORIDA B&W INDUSTRIAL SERVICES
A & I SPECIALTIES Augusta, GA
Lehigh Acres, FL 706/738-8722
941/368-7435
Mc CULLOUGH ELEC. MOTOR SVC.
ACTION WELDING SUPPLY Atlanta, GA
Jacksonville, FL 404/688-5251
904/786-2254
HAWAII
AMVEL CORPORATION DC ELECTRIC, INC.
Miami, FL Aiea, HI
305/592-5678 808/483-8900

ELECTRICAL WELDERS SERVICE IDAHO

Orlando, FL NORCO
407/999-5214 Boise, ID
208/336-1643
HAUN SYSTEMS REPAIR, INC.
Orlando, FL ILLINOIS
407/681-6064 INDUSTRIAL WELDER REBUILDERS
Alsip, IL
HOLOX 708/371-5688
Ocala, FL
352/351-4417 RELIABLE EQUIPMENT REPAIR
Hamel, IL
J.K. CIRCUIT TECHNOLOGY 618/633-5000
Boynton Beach, FL
561/733-7859 SCHERER INDUSTRIAL GROUP, INC.
Galesburg, IL
ROPER ELECTRIC MOTOR SERVICE 309/342-4125 or 888/964-3526
Panama City, FL
850/769-6643 INDIANA
AGA GAS, INC.
SMITTY’S WELDER SERVICE Hammond, IN
West Palm Beach, FL 219/989-9030
561/845-1224

Cobra Gold Owner's Manual - Page 25

MK Warranty Repair Stations as of 11/13/2001 (Continued)
AIRGAS-MID AMERICA, INC. KENTUCKY
Evansville, IN GENERAL WELDING PRODUCTS
800/424-8905 Louisville, KY
502/635-5218
B & H ELECTRIC
Seymour, IN RED-D-ARC
812/522-5607 Lexington, KY
800/245-3660
COX EQUIPMENT COMPANY
Indianapolis, IN WELDING EQUIPMENT
317/241-8881 Louisville, KY
502/636-0545
EVANSVILLE ARMATURE, INC.
Evansville, IN LOUISIANA
812/428-9034 RED BALL OXYGEN CO.
Shreveport, LA
MODERN SUPPLY CO., INC. 318/425-3211
Evansville, IN
812/425-9353 Maryland
CCM Mech/Elec Repair Service, Inc.
PRAXAIR DISTRIBUTION, INC. Owings, MD
Speedway, IN 301/855-7508
317/481-4550
MICHIGAN
SUTTON-GARTEN COMPANY ANN ARBOR WELDING SUPPLY CO.
Indianapolis, IN Ypsilanti, MI
317/264-3236 734/572-0444

IOWA APEX WELDING GASES & SUPPLY

AIRGAS NORTH CENTRAL Muskegon Heights, MI
Des Moines, IA 616/722-3185
515/266-1111
AUTOMATIC WELD
CEDAR RAPIDS WELDING SUPPLY Midland, MI
Cedar Rapids, IA 517/496-9245
319/365-1466
GREAT LAKES EQUIPMENT
ELECTRICAL ENGRG. & EQUIPMENT Clare, MI
Des Moines, IA 517/386-4630
515/266-8890
HAMILTON ELECTRIC CO.
WRIGHT WELDING SUPPLY Saginaw, MI
Ft. Dodge, IA 517/799-6291
515/576-0640
SAGINAW WELDING SUPPLY CO.
KANSAS Saginaw, MI
KANOX 517/793-9696
Hutchinson, KS
316/665-5551 SOUTHPARK WELDING
Marysville, MI
810/364-6521

Cobra Gold Owner's Manual - Page 26

MK Warranty Repair Stations as of 11/13/2001 (Continued)
WELDING METALS, INC. NORTH CAROLINA
Madison Heights, MI HOLOX LTD.
248/585-0480 Colfax, NC
336/996-1974
WESAR COMPANY
Three Rivers, MI M & L WELDER REPAIR
616/483-9125 Asheville, NC
828/250-9353
MINNESOTA
MINNEAPOLIS OXYGEN CO. MACHINE & WELDING SUPPLY CO.
Minneapolis, MN Dunn, NC
612/588-8855 910/892-4016

OXYGEN SERVICE CO. MACHINE AND WELDING SUPPLY CO.

St. Paul, MN Greenville, NC
612/644-7273 252/752-3089

MISSOURI MACHINE AND WELDING SUPPLY CO.

CEE-KAY SUPPLY, INC. Raleigh, NC
St. Louis, MO 919/772-9500
324/644-3500
MACHINE AND WELDING SUPPLY CO.
P.G. WALKER Winston-Salem, NC
Springfield, MO 336/723-9651
417/862-1745
NATIONAL WELDERS SUPPLY CO.
MISSISSIPPI High Point, NC
NORDAN SMITH WELDING SUPPLY 910/882-1110
Hattiesburg, MS
601/545-1800 NATIONAL WELDERS SUPPLY CO.
Charlotte, NC
3D SUPPLIES, INC. 704/392-7317
Jackson, MS
601/353-3330 OHIO
AGA GASES, INC.
NEVADA Lima, OH
SIERRA WELDING SUPPLY CO. 419/228-2828
Sparks, NV
775/359-0542 ALBRIGHT WELDING SUPPLY
Wooster, OH
NEW JERSEY 330/264-2021
INDUSTRIAL ELECTRIC SERVICE CO.
Hawthorne, NJ ARC EQUIPMENT COMPANY
973/423-1212 Struthers, OH
333/750-9353
NEW YORK
DELO WELDING SUPPLY ARC SERVICES, INC.
Syracuse, NY Toledo, OH
315/478-2188 419/478-6204

HAUN WELDING SUPPLY BELAIR PRODUCTS, INC.

Syracuse, NY Akron, OH
315/463-5241 330/253-3116

Cobra Gold Owner's Manual - Page 27

MK Warranty Repair Stations as of 11/13/2001 (Continued)
BIG RIVER ELECTRIC OREGON
Gallipolis, OH E C COMPANY
740/446-4360 dba ELECTRICAL CONSTRUCTION CO.
Portland, OR
CnD MACHINE, INC. 800/452-1511
Canton, OH
330/478-8811 INDUSTRIAL SOURCE
Eugene, OR
OHIO AIR PRODUCTS 541/344-1438
Canton, OH
330/821-2771 PENNSYLVANIA
ALLWELD EQUIPMENT REPAIR
RICK’S WELDER REPAIR SERVICE Pittsburgh, PA
Eastlake, OH 412/821-8460
440/269-1204
GEOVIC WELDING SUPPLY
VALLEY NATIONAL GASES Milton, PA
Hilliard, OH 717/742-9377
614/771-1311
J.A. CUNNINGHAM EQUIPMENT, INC.
VALLEY NATIONAL GASES Philadelphia, PA
Lima, OH 215/426-6650
419/228-1008
POWER SOURCE REPAIR CO., INC.
VALLEY NATIONAL GASES Collingdale, PA
Toledo, OH 610/532-6460
419/241-9114
VALLEY NATIONAL GASES
VOLLMER ELECTRIC CO. Pittsburgh, PA
Columbus, OH 412/281-1835
614/476-8800
SOUTH CAROLINA
WEILER WELDING CO., INC. CAROLINA WELDER SERVICE
Dayton, OH Lake City, SC
937/222-8312 843/687-0413

WELDINGHOUSE, INC. TENNESSEE

Cleveland, OH NEXAIR
216/524-1955 Memphis, TN
901/523-6821
OKLAHOMA
AIRGAS MID-SOUTH TRAMCO
Tulsa, OK Bristol, TN
918/582-0885 423/968-4499

BILL’S WELDER REPAIR NATIONAL RENTAL & REPAIR

Oklahoma City, OK Knoxville, TN
405/232-4799 423/584-6390

MUNN SUPPLY TEXAS

Enid, OK AIRGAS - SOUTHWEST, INC.
580/234-4120 Austin, TX
512/835-0202
OKLAHOMA WELDERS SUPPLY
Madill, OK
580/795-5561

Cobra Gold Owner's Manual - Page 28

MK Warranty Repair Stations as of 11/13/2001 (Continued)
AIRGAS - SOUTHWEST, INC. OXARC, INC.
Houston, TX Spokane, WA
713/462-8027 509/535-7794

DENISON OXYGEN PACIFIC WELDING SUPPLIES

Denison, TX Tacoma, WA
903/465-3369 253/572-5302

FT. WORTH WELDERS SUPPLY, INC. PRECISION WELDER & ENGINE REPAIR
Fort Worth, TX Seattle, WA
817/332-8696 206/382-6227

GPC SERVICES, INC. WEST VIRGINIA

San Angelo, TX CARDINAL SALES & SERVICE, INC.
915/655-4545 Clarksburg, WV
304/622-7590
RITE-WELD SUPPLY, INC
Fort Worth, TX WISCONSIN
817/626-8237 INTERSTATE WELDING SALES CORP.
Appleton, WI
UTAH 920/734-7173
C.W. SILVER INDUSTRIAL SERVICE
Salt Lake City, UT PRAXAIR DISTRIBUTION, INC.
801/531-8888 Brookfield, WI
414/938-6365
VIRGINIA
AIR PRODUCTS & CHEMICALS, INC. WELDER REPAIR & SERVICE, INC.
Bristol, VA Fredonia, WI
540/669-3161 262/692-3068

ARC WELDERS, INC. CANADA

Ashland, VA A&A WELDER SERVICES LTD.
804/798-1818 Saskatoon, Saskatchewan
306/934-1601
NORFOLK WELDERS SUPPLY
Norfolk, VA ARC & GENERATOR REPAIR
804/622-6571 Garson, Ontario
705/525-2141
WASHINGTON
AIRGAS - NORPAC, INC. B. HARRIS WELDING SVCS. LTD.
Tacoma, WA Dartmouth, Nova Scotia
253/473-2282 902/468-6255

A-L WELDING PRODUCTS BARRY HAMEL EQUIPMENT LTD.

Tukwila, WA Coquitlam, B.C.
425/228-2218 604/945-9313

AMERICAN EQUIPMENT SERVICES ELECTRO-MÉCANIK, INC.

Kent, WA Sainte-Foy, Quebec
253/395-9947 418/683-1724

HARRIS ELECTRIC, INC. GPR INDUSTRIES 1994 LTD.

Seattle, WA Grande Prairie, Alberta
206/782-6668 780/532-5900

Cobra Gold Owner's Manual - Page 29

MK Warranty Repair Stations as of 11/13/2001 (Continued)
HYPERDYNAMICS TECHNOLOGIES LTD. PEEL ENGINES
Pickering, Ontario Mississauga, Ontario
905/683-9938 905/670-1535

INDUSTRIAL ELECTRONIC SERVICES PROMOTECH ÉLECTRIQUE, INC.

Calgary, Alberta Fleurimont, Quebec
403/279-3432 819/822-2111

LADEL LTD. WELDERS SUPPLY

Quebec Winnipeg, Manitoba
819/376-6577 204/772-9476

M.R.T. REPAIR CENTER, INC. WELDING WIDE SERVICES, INC.

Montreal, Quebec Brampton, Ontario
514/648-0800 905/874-9992

OZARK ELECTRICAL MARINE LTD. WELDTEC

St. Johns, Newfoundland B.C.
709/726-4554 604/545-3886

CHINA
PHT Group Company
Beijing, China
86-10-6858 8395

Cobra Gold Owner's Manual - Page 30

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Cobra Gold Owner's Manual - Page 31

Safety Warnings

Cobra Gold Owner's Manual - Page 32

Cobra Gold Owner's Manual - Page 33
THIS PAGE INTENTIONALLY BLANK

Cobra Gold Owner's Manual - Page 34

Warranty

Effective March 1, 2001

This warranty supersedes all previous MK Products warranties and is
exclusive, with no other guarantees or warranties expressed or implied.

LIMITED WARRANTY - MK Products,Inc.,Irvine,California Classification of any item into the foregoing categories shall be
warrants that all new and unused equipment furnished by MK at the sole discretion of MK Products. Notification of any failure
Products is free from defect in workmanship and material as must be made in writing within 30 days of such failure.
of the time and place of delivery by MK Products. No warranty
is made by MK Products with respect to trade accessories or A copy of the invoice showing the date of sale must accompany
other items manufactured by others. Such trade accessories products returned for warranty repair or replacement.
and other items are sold subject to the warranties of their
respective manufacturers, if any. All equipment returned to MK Products for service must be
properly packaged to guard against damage from shipping.
MK Products’ warranty does not apply to components having MK Products will not be responsible for any damages resulting
normal useful life of less than one (1) year, such as relay from shipping.
points, wire conduit, tungsten, and welding torch parts that
come in contact with the welding wire, including gas cups, gas Normal surface transportation charges (both ways) for
cup insulators, and contact tips where failure does not result products returned for warranty repair or replacement will
from defect in workmanship or material. be borne by MK Products, except for products sold to
foreign markets.
In the case of MK Products’ breach of warranty or any other duty
with respect to the quality of any goods, the exclusive remedies ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
therefore shall be at MK Products’ option: ANY IMPLIED WARRANTY, GUARANTY, OR REPRESENTA-
TION AS TO PERFORMANCE, AND ANY REMEDY FOR
(1) repair BREACH OF CONTRACT WHICH, BUT FOR THIS PROVI-
(2) replacement SION, MIGHT ARISE BY IMPLICATION, OPERATION OF
(3) where authorized in writing by MK Products, the reasonable LAW, CUSTOM OF TRADE, OR COURSE OF DEALING,
cost of repair or replacement at our Irvine, California INCLUDING ANY IMPLIED WARRANTY OF MERCHANT-
plant; or ABILITY OR OF FITNESS FOR PARTICULAR PURPOSE,
(4) payment of or credit for the purchase price (less reasonable WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED
depreciation based upon actual use) upon return of the goods at BY MK PRODUCTS, IS EXCLUDED AND DISCLAIMED
customer’s risk and expense. Upon receipt of notice of apparent BY MK PRODUCTS.
defect or failure, MK Products shall instruct the claimant on the
warranty claim procedures to be followed. EXCEPT AS EXPRESSLY PROVIDED BY MK PRODUCTS
IN WRITING, MK PRODUCTS ARE INTENDED FOR
As a matter of general policy only, MK Products may honor ULTIMATE PURCHASE BY COMMERCIAL/INDUSTRIAL
an original user’s warranty claims on warranted equipment USERS AND FOR OPERATION BY PERSONS TRAINED
in the event of failure resulting from a defect within the AND EXPERIENCED IN THE USE AND MAINTENANCE OF
following periods from the date of delivery of equipment WELDING EQUIPMENT AND NOT FOR CONSUMERS OR
to the original user: CONSUMER USE. MK PRODUCTS WARRANTIES DO
NOT EXTEND TO, AND NO RE-SELLER IS AUTHORIZED
1. Torches, Weldheads and TO EXTEND MK PRODUCTS’ WARRANTIES TO ANY
Water Recirculators ............................................ 1 year CONSUMER.
2. All Other Equipment.......................................... 3 years
3. Repairs ............................................................. 90 days

16882 Armstrong Ave.

Irvine, CA 92606
Tel (949)863-1234
Fax (949)474-1428
www.mkproducts.com
DATE : March 1, 2001
 WWW.MKPRODUCTS.COM
16882 ARMSTRONG AVE.
IRVINE, CALIFORNIA 92606
TEL (949) 863-1234 FAX (949) 474-1428