METHOD STATEMENT

Pulling LV Cable

METHOD STATEMENT 1
Table of Contents
Project……………………………………………………………………………………………………………………………….1
Table of Contents………………………………………………………………………………………………………………2
1 SCOPE .................................................................................................................................................................................3
2 REFERENCES ...................................................................................................................................................................3
3 DEFINATION ....................................................................................................................................................................3
4 RESPONSIBILITY ...........................................................................................................................................................3
5 PROCEDURE .....................................................................................................................................................................4
5.1 Material List ...................................................................................................................................................................4
5.2 Plant Machinery & Equipment .............................................................................................................................5
5.3 Manpower .......................................................................................................................................................................5
6 CONSTRUCTION PROCEDURES .............................................................................................................................5
6.1 General Guidelines ..............................................................................................................................................5
6.2 General Construction for Installation .......................................................................................................7
6.2.1 Handling Cables…………………………………………………………………………………………………….7
6.2.2 Cable Placement…………………………………………………………………………………………………...8
6.2.3 Pulling Cable in Underground Pipe………………………………………………………………………..8
6.2.4 Pulling Cable on Cable Tray/Cable Ladder……………………………………………………………. 9
6.2.5 Pulling Cable on Trunking…………………………………………………………………………………..10
6.2.6 Pulling Cable on Ceiling……………………………………………………………………………………….11
6.2.7 Pulling Cable on Top of Panel……………………………………………………………………………...11
7 HEALTH,SAFETY & ENVIRONMENT ( HSE )…………………………………………………………………12
8 SAFETY INSTRUCTION………………………………………………………………………………………………..13
9 PERSONAL PROTECTIVE EQUIPMENT ( PPE )……………………………………………………………...13
10 APPENDICES……………………………………………………………………………………………………………….14
10.1 Job Safety Analyst (JSA) ................................................................................................................................ 14
10.2 Form ITP ( Inspection Test Plan )………………………………………………………………………….16
10.3 Form RFSI ( Request For Site Inspection )..……………………………………………………………17
10.4 Form Material On Site Inspection Report……………….……………………………………………..18
10.5 Form LV Cable Installation Visual Inspection Report………………………………………....…..19
10.6 Form LV Cable Inspection Test Report...………………………………………………………………..20
10.7 Form SDIR ( Site Deffect Inspection Report )………………………………………………………...21

METHOD STATEMENT 2
1 SCOPE
This method statement is applicable for Pulling Low Voltage Cable for Project
in accordance with the specified standards and regulations in project spe
cifications. The Scope of activity includes the delivery to worksite ,installation, safety
procedure and guarantee of the system as described in the specification/contract
documents and drawings.

2 REFERENCES
- Layout Construction Drawing
- Material Spesification
- Approved Shop Drawing shall be used prior to installation onsite.
- Approved Inspection Material Deliver on site
- Standard Spesification of Electrical Services

3 DEFINATION

TERMS DEFINATION
Project
Owner
Consultant
Main Construction
MOS Method of Statement
MAR Material Approval

4 RESPONSIBILITY

NO DESIGNATION QTY RESPONSIBILITY

Responsibility for Overall Commercial,
Project
contractual & technical performances associated
1 Manager 1
with specific project. Reporting tothe Project
Director.
M&E Engineer
2 3 Planning and supervising installation activities

QA/QC
Inspect, verify, and prepare work statement fora
3 Engineer 1
quality installation works.

METHOD STATEMENT 3
 Safety Officers
To provide toolbox and guidance to work and to
4 1
ensure that work is carries out in a safe manner
5 Schafolder 4-8
Installation of schafolding

Obtain permit to work, control the sequence

according to MOS, approved shops drawings,
and MSA, ensure mechanical aspect of the work
are according to the specification, ensure
safe practices are followed and ensure quality
of workmanships during execution.
5 Supervisor 3-5
Ensure material temporary storage and
protection is meeting the vendor’s and site
practice / standard requirement
Ensure all the tools being used for the
installation are calibrated and meeting the
vendor’s and standard requirement

To carry out all the mechanical & electrical

aspects of the Underground pipe system
installation, involve physically demanding
6 General Worker 10-20
construction such as excavating, trenching, &
shoring while working around heavy
equipment.

5 PROCEDURE
This procedure table contain the pulling low voltage cable , control cable and materials
submitted has been approved to be carried out at all area around site plant K2 JKT01.
5.1 Material List
ITEM DESCRIPTION PURPOSE
Electrical Conductor
1 Low Voltage Cable
Electrical Conductor
2 Control Cable

3 Rubber Insulation Protect the cable

4 Label Marker Identified cable

5 Identified Cable
Permanent Marker

METHOD STATEMENT 4
 6 Roller Cable Protection Cable during pulling activity

7 Ropes/Wire Cable puller

8 Cable Cleat / Cable Ties Clamp / tie the cable

9 Cable Tagging Identified Cable

5.2 Plant Machinery & Equipment

ITEM DESCRIPTION PURPOSE

1 Pallet truck & Hand Pallet Mobilize & transport material
2 Electric (Hydrolic) Cutter Cutting cable
Drilling hole for support and another
3 Electric Drill
installation purpose
4 General Tool box Wrench, plier, screwdriver etc.
5 Measure tape Measure cable containment length
6 Schafolding Acces for pulling cable hight level
7 Multimeter Continutiy Cable
8 Megger Insulation Resistance Test Cable
9 Cutter Cutting/Peeling Cable

NOTE:
Warning working on installation, always use PPE such as safety shoes, hard hat, protective eye
wear and working glove.In working at height, safety full body harnest must be using and hooked up
100%. make sure working area are safe,schafolding have access for up and down, for attention
install barricade.

5.3 Manpower
The actual manpower of each type of installation may vary according to the site
condition and requirement. All workers shall wear appropriate PPE (Hard Hat,
Protective Boots, Goggles, High Visibility Vest and Protective Gloves) and safety
harness when workingabove 2 meter in height.
6 CONSTRUCTION PROCEDURES
6.1 General Guidelines
- Ensure the work permit has been approved by the safety team and conduct a toll
METHOD STATEMENT 5
 box meeting before starting work.Ensure the work area is safe for worker and
material
- Ensure all man hole already opened, have enough acces and safe for worker
during activity pulling cable.
- Ensure the existing cable has been protect from mechanical damage using Gunny
Sack , wooden board and or blue sheet and then barricade the area cable.
- Secure area for lifting process using crane. Makesure to use suitable heavy lifting
equipment
- Prepare any lifting equipment in a good condition & already inspected by safety
officer with submitted permit and safety analyst.
- Make sure the crane, operator, and rigger are certified according to local
regulations and safety factor for lifting calculations.
- Positioning cable drum following site condition wich is the position is make easy
for acces heavy equipment (crane) for moving cable and pulling cable activity.
- Lift the cable drum using a crane to mount it on the cable jack. make sure the
position of the cable jack is safe from landslides or flooding and easy for workers
to access. install barricades around the cable jack area or working area.
- Unload the cover of the cable drum using a crowbar, hammer, saw and or the like.
Disassemble carefully, don't injure the cable. After that, collect the disassembled
cable drum covers (wood, nails, plates, etc.) in one place provided.

METHOD STATEMENT 6
6.2 General Construction for installation

6.2.1 Handling Cables

Cable reels shall be stored and handled in a manner which will prevent
physical damage to the cable. Cable reels shall be stored resting on the edges of the
reel flanges on a hard surface to prevent contact between cable insulation and earth
due to sinking of the reel. Impact damage between reels shall be prevented by
aligning reels flange-to-flange or by using guards across flanges. During storage, the
ends of all LV Cable shall be protected with end caps.

METHOD STATEMENT 7
6.2.2 Cable Placement
All cable described in the Circuit List shall be routed as indicated therein.
Routing of other cable shall be as indicated on the drawings.
If at any time during the progress of the work the subcontractor finds
raceways which appear inadequate to accommodate the assigned cable, he shall
notify at once and shall discontinue any further work on the questionable raceway
until advised by maint contractor as to how he shall proceed.
All cable shall be carefully checked both as to size and length before being
pulled into conduits or ducts. Cable pulled into the wrong conduit or duct or cut too
short to rack, train, and splice shall be removed and replaced.

6.2.3 Pulling Cable in Underground Pipe

- Marking cable as per single line diagram approved using label marker and
permanent marker
- Double protect the end of the cable by using rubber insulation or dop cable to
avoid damaged cable during pulling cable activity.
- Test the Continuity and/or insulation resistance of the cables prior before & after
pulling.
- The cable is removed from the drum, pulled ( can use cable roller ) and held
carefully so that it does not twist and stick together, etc.
- Check the pipe 1st before pulling, whether it's blocked or not.Make sure the line
pipe is clear from any blocked.
- Tie the rope tightly to the cable to be pulled and make sure the rope is in good
condition, nothing is broken and is fit for use.
- Every pit will be have minimum 2 worker for pulling/push that cable using
wooden stick and 1 person will be on top of pit for communicate with every
worker on every pit.
- Lubricate the cable prior to pulling.
- Pull the cable carefully and always communicate with the team
- For long cable pulling lines, you can't pull the cable in one go. An area around the
designated man hole is needed for spare cables before pulling the cable back so it
can get to the destination point.Can use a roller cable for ease and safety of work
- Check bending radius in every elbow or offset laying.Ensure the bending radius is
meet with the standard bending radius from manufacture and standard
regulation.
- Use technique number 8 to spare the cable in the designated area. give a cable
mat from a wooden board, blue sheet or the like for cable protection from all
METHOD STATEMENT 8
 forms of damage.
- Put up a warning board and baricade as a marker of the material if the work has
not been completed and will be continued tomorrow.
- After the cable pulling work is complete, check the cable path again. clean cable
and cable lines from materials that can damage cables or obstruct cable paths.
Close the remaining cable holes by using materials according to technical
specifications and or those that have been approved.
- For cable lines that pass through containment cables, modified supports or
outside underground pipes, use cable cleaths/cable ties according to the size of
the cable to tie, tighten and hold the cable from shocks or potential fault currents.
- After pulling the cable, the work area must be cleaned of work residue to keep the
area clean and avoid pollution from residual work waste.
6.2.4 Pulling Cable on Cable Tray / Cable Ladder

- The cables are drawn in full length without jointing. Therefore, approximate
length of cable is established prior to installation.
- The cables are installed on the tray in a way that their continuity is ensured at all
times.
- Test the insulation resistance of the cables prior before & after pulling.
- Check that ladder/trays are free from any sharp edges and have sufficient space
for installing the cables.
- The cable will be pulled by using pulling means such as rope, cable pulling socks,
and a winch machine so as not be damage the cable or its containment system.
- Cable roller will be placed under the cable during pulling over long distance and
standoff roller for acute bands, to ensure that the cables are pulled with minimum
effort and the cable outer jacket is free of scouring lines.
- Do not allow the cable to twist or rotate about its longitudinal axis
- Install cables to allow anyone cable to be subsequently removed without
disturbing the remainder.
- Damage cables will be removed unless the engineer agrees to a repair. Protection
of cables against possible mechanical damage will be provided wherever seen to
be necessary by the engineer. All cables are to be run with particular regard to
neatness. Multiple runs are to be arranged so that cables entering or leaving the
run do so in a logical order.
- Cable pulling lubrications can be used where it is difficult to pull the cable or
otherwise advised by the Supervisor Engineer. Make sure the lubricant will not
deteriorate the cable insulation.
- It will be ensured that the correct set and type of reel roller are used for cable
pulling.
METHOD STATEMENT 9
 - The cable will be free of any static load i.e. to be placed side by side parallel on the
cable tray or ladders. Any kind of dead weight on the cable will be avoided.
- At all-time, the cable schedule & section drawings for the relevant area will be
referred to ensure proper location on cable on the required ladder/tray and to
ensure compliance with project specifications.
- The cable will be secured to the containment system using approved cable
tie/cable cleats for horizontal and vertical runs. The minimum distance between
the cable tie will be 0.5m but the details available on the approved shop drawing
will be followed.
- At all-time of pulling, mark both power and earth cables for pairing them on both
sides of the connection i.e. at sending and receiving ends.
- Sub-main cables of every individual circuit are bunched and tied together with a
PVC cable tie for easy identification.
- At both end of the cables, a marking is done for ease of identification. The
markings are done by either one of the following methods:
1.Circuit numbers marked by using masking tape with writing.
2..Circuit numbers marked by cutting on the PVC sheath of the cable.
3.Colored sleeve/vinyls (Black, Brown and Gray) are inserted at the end of the
sub-main cables
4.Touch up areas where damage or cuts occur with paint to match the existing
color secure cable with cabe tie make a proper dressing.ID tag number and
spacing for cable,for expose outdoor cable tray put and install cover tray to
protect cable from weather.
- For pulling cable activites at height level, use schafolding or standard safety
regulation and has been verified/inspected. must be using safet full body harnest
,hooked up 1005 for worker and hand gloves for general pulling cable.
6.2.5 Pulling Cable on Trunking

- Before cables are being drawn into trunk, it is important to ensure cable coils to
be used is of sufficient length as no cable jointing is allowed.
- Test the Continuity and/or insulation resistance of the cables prior before & after
pulling
- Cables are laid down on the floor along the trunk route to ensure that the cables
are of enough length.
- The cables are installed in the trunk in a way that their continuity is always
ensured. The PVC sheathing of the cables is checked to ensure that they are not
damaged during the process of installation.
- Sub-main cables of every individual circuit are bunched and tied together with a
PVC cable tie for easy identification.
METHOD STATEMENT 10
 - At both end of the cables, a marking is done for ease of identification. The
markings are done by either one of the following methods:
- Circuit numbers marked by using masking tape with writing.
- Circuit numbers marked by cutting on the PVC sheath of the cable.
- Colored sleeve/vinyls (Black, Brown and Gray) are inserted at the end of the
sub-main cables.

- Touch up areas where damage or cuts occur with paint to match the existing
color secure cable with cabe tie make a proper dressing.ID tag number and
spacing for cable,for expose outdoor cable tray put and install cover tray to
protect cable from weather.
- A sufficient additional length is allowed for the termination of the cables into light
fitting, socket outlet point, distribution boards and etc.
6.2.6 Pulling Cable on Ceiling
- All cable described in the Circuit List shall be routed as indicated therein. Routing
of other cable shall be as indicated on the drawings.
- Test the Continuity and/or insulation resistance of the cables prior before & after
pulling
- All cable shall be carefully checked both as to size and length before being pulled
into conduits or ducts. Cable pulled into the wrong conduit or duct or cut too
short to rack, train, and splice shall be removed and replaced.
- Be careful when going up to the ceiling, use approved access, make sure the
lighting is adequate for work, always use the full body safety harness and attach it
in the right place.
- Use a handy talkie to communicate with fellow workers
- At both end of the cables, a marking is done for ease of identification. The
markings are done by either one of the following methods:
1.Circuit numbers marked by using masking tape with writing.
2..Circuit numbers marked by cutting on the PVC sheath of the cable.
3.Colored sleeve/vinyls (Black, Brown and Gray) are inserted at the end of the
sub-main cables
4.Touch up areas where damage or cuts occur with paint to match the existing
color secure cable with cabe tie make a proper dressing.ID tag number and
spacing for cable,for expose outdoor cable tray put and install cover tray to
protect cable from weather.
6.2.7 Pulling Cable on Top of Panel
- Select access options that can enter the area around the panel. Use a ladder or
METHOD STATEMENT 11
 schafolding. Do not step on the panel or that can cause the panel to be damaged,
scratched or other damage.
- If using schafolding, during the schafolding installation process, do it carefully so
as not to affect the damage to the panel and its components.
- If you are forced to climb onto the panel, use a thick base for footing and make
sure to use a full body harness and 100% attached.
- When doing cable pulling or trimming cables on the panel, do it carefully,
attaching the full body harness to a proper and strong place. Keep the ends of
cables and cables from impact with sharp objects, wear gloves and always
coordinate with fellow workers.
- Cutting the cable to the connection point should not be too long. Spare enough
and protect the ends of the cable pieces with rubber insulation and cable markers
as markers
- Test the Continuity and/or insulation resistance of the cables prior before & after
pulling
- At both end of the cables, a marking is done for ease of identification. The
markings are done by either one of the following methods:
1.Circuit numbers marked by using masking tape with writing.
2..Circuit numbers marked by cutting on the PVC sheath of the cable.
3.Colored sleeve/vinyls (Black, Brown and Gray) are inserted at the end of the
sub-main cables
4.Touch up areas where damage or cuts occur with paint to match the existing
color secure cable with cabe tie make a proper dressing.ID tag number and
spacing for cable,for expose outdoor cable tray put and install cover tray to
protect cable from weather
- Always do house keeping after work

7 Health,Safety & Environment ( HSE )

The Health Safety and Environment Project Management Plan institutes the
overall mechanism for the risk management processes with regard to the Project.
Processes are implemented at the earliest stages within the project cycle,
identifying risk and facilitating opportunity for the application of appropriate
mitigation strategies. As an integral part of the planning process, prior to the
commencement of any operational activity a suitable and sufficient specific
assessment (RA) of the risks associated with the works should be undertaken.

METHOD STATEMENT 12
8 Safety Instruction
- Starting instructions will be given by the supervisors at the start of each activity
to explain the methodology of works and to communicate safe working
procedures to the operatives. These talks are structured in a way to highlight to
major risks involved in the activity and the various control measures required in
order to minimize the risk. It is delivered in amanner such as the key points will
be remembered by the operatives receiving it.
- Toolbox talk meetings will be held for each crew, on group or employees,
regarding more general topics of the Project HSE Policy; in example lesson
learned, near miss reports, implementation of the requirements and message
from the LBS management or Employers HSE personnel.

9 Personal Protective Equipment ( PPE )

All workers will be issued and trained in use of the required PPE equipment to
comply with contract procedures and local regulations and will be supplemented
with PPE as with contract procedures and local regulations and will be
supplemented with PPE as required. This will include but will not be limited to :
- Hard Hats - Baricade
- Safety Gloves - Safety Shoes
- Safety Glass - Safety Full Body Harnest

- Safety Vest - Mask

- A variety of mechanisms, such as method statement briefings and toolbox

talks will be implemented to ensure all relevant personnel are appropriately
informed.
- In addition to their safety induction received at their arrival on site, all the
workers will have a toolbox meeting in order to be briefed about the risks of
their specific work task, prior to start of works.

METHOD STATEMENT 13
10. APPENDICES
10.1 Job Safety Analyst (JSA)

METHOD STATEMENT 14
METHOD STATEMENT 15
10.2 Form ITP ( Inspection Test Plan )

METHOD STATEMENT 16
10.3 Form RFSI ( Request For Site Inspection )

METHOD STATEMENT 17
10.4 Form Material On Site Inpection Report

METHOD STATEMENT 18
10.5 Form LV Cable Installation Visual Inspection Report

METHOD STATEMENT 19
10.6 Form LV Cable Inspection Test Report

METHOD STATEMENT 20
10.7 Form SDIR ( Site Deffect Inspection Report )

METHOD STATEMENT 21