SW Series Manual
SW Series Manual
SW-6KS / SW-15KS
SW-15KM / SW-30KM / SW-60KM / SW-150KM
SW-60KL / SW-150KL
1WMPD4002080A
Warning Definition
The warning described in this manual has the following meaning:
An imminently hazardous situation which, if not avoided, will result
DANGER in death or serious injury.
The contents of this manual and the specifications of the instrument covered by this manual are
subject to change for improvement without notice.
CONTENTS
1. COMPLIANCE ..................................................................................................... 3
2. INTRODUCTION .................................................................................................. 4
3. FEATURES........................................................................................................... 4
4. PRECAUTIONS.................................................................................................... 5
4.1. Installing the scale ..................................................................................... 5
5. UNPACKING ........................................................................................................ 6
7. SETTING UP ...................................................................................................... 10
7.1. Attaching the display pole to the base ..................................................... 10
9. COUNTING MODE............................................................................................. 15
1
12.4. Restoring the factory set values ............................................................ 23
13. FUNCTIONS..................................................................................................... 24
13.1. Setting the parameters .......................................................................... 24
13.2. Restoring the function settings to the factory set values ....................... 24
16. SPECIFICATIONS............................................................................................ 44
16.1. Specifications ........................................................................................ 44
2
1. COMPLIANCE
Compliance with FCC rules
Please note that this equipment generates, uses and can radiate radio frequency
energy. This equipment has been tested and has been found to comply with the
limits of a Class A computing device pursuant to Subpart J of Part 15 of FCC rules.
These rules are designed to provide reasonable protection against interference
when equipment is operated in a commercial environment. If this unit is operated in
a residential area it might cause some interference and under these circumstances
the user would be required to take, at his own expense, whatever measures are
necessary to eliminate the interference.
(FCC = Federal Communications Commission in the U.S.A.)
NSF listed
Applicable only to the NSF Certified models. The NSF Certified models have the
NSF Mark attached on the display.
3
2. INTRODUCTION
This manual describes how the SW Series Super Washdown Scales work and how to
get the most out of them in terms of performance. Please read this manual completely
before using the scale.
3. FEATURES
The SW Series Super Washdown Scales have the following features:
4
4. PRECAUTIONS
4.1. Installing the scale
DANGER
• Ground the scale so that the user will not be subject to an electric shock.
• The base frame is connected to the power GND (EXC-) inside the load
cell. Be sure to earth ground the AC power cable. When the AC electrical
outlet has no ground terminal, use the ground terminal (screw with the
ground symbol) on the scale.
Location of the ground terminal
Models with a display pole: lower part of the display pole
Models with no display pole: bottom of the weighing pan
• Do not handle the AC power cable with wet hands.
• The AC plug is not water-resistant. Use an electrical outlet located at a
place where the plug will not get wet.
• Even when the optional sealed lead acid (SLA) battery (HC-02i) is used,
be sure to prevent the AC plug from getting wet.
• Do not handle the cables carelessly.
• Do not install the scale where flammable or corrosive gas is present.
Consider the following conditions to get the most from your scale.
Install the scale where the temperature and relative humidity are stable, with no drafts
or vibration.
Install the scale on a solid and level surface.
Do not install the scale in direct sunlight.
Do not install the scale near heaters or air conditioners.
Do not install the scale near equipment which produces magnetic fields.
Do not install the scale in a place where it is possible to be charged with static
electricity, or where the relative humidity is lower than 45% RH. Insulators such as
plastic are often charged with static electricity.
Use a stable power source.
Calibrate the scale before use or after having moved it to another location.
In addition, calibrate it periodically to maintain the accuracy.
(Refer to “12. CALIBRATION”).
5
4.3. Cleaning the scale
Do not disassemble the scale.
Do not use solvents to clean the scale.
The scale can be washed with water completely.
5. UNPACKING
When unpacking, check whether all of the following items are included:
Instruction manual
SW series scale
The scale components are different depending on the type of scale.
6
6. DESCRIPTION OF EACH PART
Display
Display pole
AC power cable
Spirit level
Pole support foot
Weighing pan
Ground terminal
Display knobs
Display knobs
Display stand
7
6.1. Display and symbols
Display
LED display
STABLE indicator
NET indicator LO OK HI
pcs
STABLE g Weighing
NET kg
ZERO indicator ZERO oz
units
lb
SAMPLE key
PRINT key UNITS key ZERO key TARE key
Symbols
Symbol Description
STABLE ○ Turns on when the weight value is stable.
Turns on when the NET weight is displayed.
NET ○
(The tare operation is in progress.)
ZERO ○ Turns on when zero is displayed.
Turns on when the comparator results are displayed.
“pcs”, “g”, “kg”, “oz” and “lb” are available.
Weighing units
A selected unit turns on.
8
6.2. Keys
The keys are touch-sensitive. Three levels of key sensitivity are available and can be
set in the function setting “key“. When set to “key 2 “ (High), the keys can be
operated with a gloved finger.
Key Description
ON/OFF key
Turns the power ON or OFF.
When turned ON, the scale will be automatically set to zero (power-on zero).
To turn the power OFF, press and hold the key.
Note: If pressing the key does not turn the power ON immediately, keep
pressing the key.
SAMPLE key
In the counting mode (“pcs”), goes to the unit weight storing mode.
Press and hold to go to the comparator value setting mode.
PRINT key
Outputs the weight value to the printer.
In the setting mode, this key is used to increase the value of the selected
blinking digit by one.
UNITS key
Switches the weighing unit.
In the setting mode, this key is used to shift the blinking digit to the right.
ZERO key
Zeroes the scale and sets the display to zero. (See below.)
TARE key
Subtracts the tare (container) weight placed on the weighing pan. (See below.)
In the setting mode, this key is used to store the setting value and proceed to
the next step.
The ZERO key will zero the scale if the weight value is within ±2% of the
weighing capacity (kg) around the power-on zero point. The ZERO indicator
turns on. (ZERO operation)
The ZERO key functions while the weight value is stable.
Even with “-e” displayed, when the STABLE indicator turns on, pressing the
ZERO key will zero the scale.
The TARE key will tare the scale and subtract the weight to zero as a tare weight
when the weight is a positive stable value. In this case the ZERO and NET
indicators turn on. (TARE operation)
When the tare is removed while the tare operation is in progress and the scale
returns to the zero point, the ZERO and NET indicators turn on. In this case
the displayed tare value will be negative.
(Note: In some countries or areas, the ZERO indicator will not turn on
during the TARE operation.)
When the tare is removed while the TARE operation is in progress and the ZERO
operation described above is performed, the tare operation previously done is
cleared and the NET indicator turns off.
(Note: In some countries or areas, after the ZERO operation, the TARE
operation will not be cleared without pressing the TARE key.)
9
7. SETTING UP
7.1. Attaching the display pole to the base
SW-M / L series with a display pole 2 Lower part of
the display pole
1. Remove the weighing pan from the
base.
10
7.2. Installing the scale
1. Select the place for installing the scale.
Refer to “4. PRECAUTIONS”.
DANGER
• The base frame is connected to the power GND (EXC-) inside the load
cell. Be sure to earth ground the AC power cable. When the AC electrical
outlet has no ground terminal, use the ground terminal (screw with the
ground symbol) on the scale.
Location of the ground terminal
Models with a display pole: lower part of the display pole
Models with no display pole: bottom of the weighing pan
11
8. BASIC OPERATION
8.1. Turning the power ON and OFF
1. Press the ON/OFF key to turn the power ON.
All the display symbols appear and the scale waits for the weight value to become
stable.
When the optional sealed lead acid (SLA) battery (HC-02i) is used:
After all the display symbols appear, the battery capacity status is displayed for
about 1.5 seconds as shown below.
Level Display Battery capacity status
1 “bat ooo” Full capacity
2 “bat _oo”
3 “bat __o”
4 “bat ___” No capacity (Low battery)
At level 3, prepare to recharge the battery.
At level 4, recharge the battery immediately. (Refer to “14.1. Using the HC-02i
battery”.)
After the weight value internally becomes stable, the display turns off for a moment,
and then, zero is displayed along with the ZERO indicator (power-on zero).
If the weight value is unstable, “------” is displayed. Check if anything touches
the weighing pan, or if there is a strong draft or vibration. Eliminate the cause of the
error.
The range for power-on zero is within ±50% (within ±10% for the Legal for Trade
models) of the weighing capacity (kg) around the calibrated zero point.
If the power is turned ON while there is a load beyond this range, “------” is
displayed. Remove the load from the weighing pan.
If the scale is to be turned ON with some item loaded, performing a zero calibration
with the item loaded will allow the scale to turn ON that way. (Refer to “12.
CALIBRATION”.) In this case, make sure that the total weight of the item loaded at
power-on and the object to be weighed is within the weighing capacity.
2. Press and hold the ON/OFF key to turn the power OFF.
12
8.2. Selecting a weighing unit
In the weighing mode, press the UNITS key to select a weighing unit.
Each time the UNITS key is pressed, the unit changes as shown below.
Ib oz Ib-oz kg or g pcs
Using the function setting “Ut-g”, “kg” and “g” can be switched.
Ut-g 0 : To display “kg”.
Ut-g 1 : To display “g”.
Notes
• For the SW-60K / 150K, the function setting “Ut-g” is not available and only
“kg” is displayed.
• Not all the units are available, depending on the area or country.
13
8.4. Weight display resolution
The weight display resolution is a ratio of the minimum display to the weighing capacity.
The SW series has three types of weight display resolution, as shown below.
Normal: 1/3,000
High: 1/6,000 or 1/7,500 (depending on the weighing capacity)
Maximum: 1/12,000 or 1/15,000 (depending on the weighing capacity
The factory setting is the high resolution. Select the resolution that suits your own
application in the function setting “re5o”.
For details about the minimum display and the weighing capacity, refer to “16.1.
Specifications”.
The weight display resolution of the Legal for Trade models is fixed. The selection in
the function setting “re5o” is not available.
In the counting mode, the scale works with the maximum resolution regardless of
the weight display resolution selected in the function setting “re5o”.
14
9. COUNTING MODE
Determines a unit weight (the weight of one piece) from a known sample quantity, and
calculates how many pieces are on the weighing pan using the unit weight.
The unit weight is maintained even if the power is turned OFF.
15
10. COMPARATOR
Five-level, three-level and seven-level (portion weighing mode) comparators are
available.
Each comparator mode compares the weight value against the preset limit values and
outputs the results using LEDs (yellow / green / red).
When the optional comparator relay output (SW-03) is installed, the results are output
as a relay signal.
To use the comparator modes, the function settings “Cp-l” and “Cp” must be
specified and the comparator values must be set.
Using the function setting “Cp-l”, select a comparator mode.
0: five-level comparator mode
1: three-level comparator mode
2: Seven-level comparator mode (portion weighing mode)
Using the function setting “Cp”, select comparison conditions.
0: No comparison (comparator mode disabled).
1: To compare all data.
2: To compare all stable data.
3: To compare all data which are more than or equal to +5d, or less
than or equal to -5d.
4: To compare stable data which are more than or equal to +5d, or less
than or equal to -5d.
5: To compare all data which are more than or equal to +5d.
6: To compare stable data which are more than or equal to +5d.
d = minimum display in kg (Refer to “16.1. Specifications”.)
Also in the counting mode, “d” is equal to the minimum display of kg mode.
16
10.1. The formula to compare
Comparison is performed using the formula listed below and the results are output.
Five-level comparator mode
Results Comparison formula LED display
Displayed value < LOLO limit value
LOLO (Or over in the negative value) ( Red LED on)
LO Displayed value < LO limit value
( Yellow LED on)
OK LO limit value ≤ Displayed value ≤ HI limit value
( Green LED on))
HI HI limit value < Displayed value
( Yellow LED on)
HIHI limit value < Displayed value
HIHI (Or over in the positive value) ( Red LED on)
Three-level comparator mode
Results Comparison formula LED display
Displayed value < LO limit value
LO (Or over in the negative value) ( Red LED on)
OK LO limit value ≤ Displayed value ≤ HI limit value
( Green LED on))
HI limit value < Displayed value
HI (Or over in the positive value) ( Red LED on)
Seven-level comparator mode (portion weighing mode)
Results Comparison formula LED display
Displayed value < Level 1 lower limit value
None (Or over in the negative value) ( No LEDs on)
LOLO
(Level 1) Displayed value < Level 2 lower limit value ( Red LED on)
LO
(Level 2) Displayed value < Level 3 lower limit value ( Yellow LED on)
OK Level 3 lower limit value ≤ Displayed value ≤
(Level 3) Level 3 upper limit value ( Green LED on))
HI
(Level 4) Level 3 upper limit value < Displayed value ( Yellow LED on)
HIHI
(Level 5) Level 4 upper limit value < Displayed value ( Red LED on)
Level 5 upper limit value < Displayed value
None (Or over in the positive value) ( No LEDs on)
The comparator values are common to the weighing and counting mode.
Ignore the decimal point when setting the comparator values.
For example, when the weighing capacity is 6 kg and the setting value is “001000”:
Display mode Limit value Capacity / Minimum display
Normal resolution kg 1.000 kg 6.000 kg / 0.002 kg
High resolution kg 1.000 kg 6.000 kg / 0.001 kg
Maximum resolution kg 0.1000 kg 6.0000 kg / 0.0005 kg
Normal resolution oz 100.0 oz 210.0 oz / 0.1 oz
High resolution oz 10.00 oz 210.00 oz / 0.05 oz
Maximum resolution oz 10.00 oz 210.00 oz / 0.02 oz
Counting mode 1000 pcs
The comparator values are maintained even if the power is turned OFF.
Judgment order of comparison is from the top row to the bottom in the comparator
mode tables
The entered comparator values are not judged. Even if the upper limit value is less
than the lower limit value, no error will be output.
17
10.2. Entering the comparator values
1. In the weighing mode, press and hold the SAMPLE key to enter the comparator
value setting mode.
2. Enter the comparator values using the following keys.
UNITS To shift the blinking digit to the right.
PRINT To increase the value of the blinking digit by one.
SAMPLE To switch the polarity.
Each time the key is pressed, “-“ is turned on and off at the left-
most digit. When on, the value is negative.
TARE To confirm and store the setting value.
3. When the setting is complete, “end” is displayed and the scale returns to the
weighing mode. (At this time, power-on-zero is not performed.)
18
11. AUTO-TARE FUNCTION
The SW series has an auto-tare function to be used with the comparator mode enabled.
Using this function in check weighing, the scale automatically tares, then displays “OK”
for a certain amount of sample and repeats this process for the next weighing.
Start with display zero after tare operation. Place or take away objects until the
comparison result will show OK. When the stable display is maintained for the duration
specified in the function setting “at-t”, the scale will automatically tare the weight,
show zero and be ready for next weighing.
In some countries or areas, the auto-tare function can not be used on the Legal for Trade
models and the selection in the function settings “at”, “at-t” and “at-f” is not available.
To use the auto-tare function, set the function settings below.
Cp 1: Compare all weighing data (other settings may be used depending on the
application).
at 1: Auto-tare function enabled.
at-t 0 ~ 9: Select the timing to tare automatically to avoid the wrong tare operation, for
example; too early to tare, to take a longer time to go to the next weighing.
Take-away check weighing “Cp-p 1” (Example with “Cp-l 0” setting)
Take-away check weighing (negative comparison) is the way to compare the
negative weight while taking away objects from a container.
Set the function “Cp-p 1” together with the auto-tare function enabled “at 1”. In
this operation mode, the scale operates as “take-away the objects” Æ “OK and
stable” Æ “auto-tare” Æ “take-away the objects” Æ ······.
In this setting, the polarity of LOLO, LO, HI, and HIHI limit values are ignored and
the scale shows the comparator results as below.
Note: To start the take-away check weighing, be sure to use the TARE key to tare
the weight of the container filled with objects. The ZERO key may zero the
display, and the scale goes below the zero point by taking out the objects. Then,
the auto-tare function does not work.
When the function “at-f 1 Tares the initial (container) weight.” is selected:
To start the auto-tare function, usually the container (filled with objects) will be placed on
the weighing pan and its weight must be tared using the TARE key. When the function
“at-f 1” is selected, the scale will tare the initial (container) weight automatically.
When all load on the weighing pan is removed, the scale will return to the zero point
and the tare weight will be automatically cleared. If the scale does not return to the zero
point, press the ZERO key to clear the tare weight.
If the scale is equipped with the optional RS-232C serial interface (SW-03) or optional
RS-422/485 serial interface (SW-04), the OK weighing data only can be output
automatically. Set the function setting “prt 5”.
19
12. CALIBRATION
Adjusts the scale for accurate weighing.
Calibrate the scale in the following cases.
When the scale is first installed.
When the scale has been moved.
When the ambient environment has changed.
For regular calibration.
Note: Calibration can not be performed on the Legal for Trade models.
Method 1:
1. Make sure that the scale is in the weighing mode (displaying “kg” (“g”), “lb”, “oz” or
“pcs”).
2. Press and hold the TARE key until the gravity acceleration value (in this
example, “G 9.7985”) appears and release the key.
Note: The above operation is disabled for the Legal for Trade models. The Legal for
Trade models can not enter the calibration mode.
Method 2:
1. Make sure that the scale is in the weighing mode (displaying “kg” (“g”), “lb”, “oz” or
“pcs”).
2. Remove the screw protection caps on the load cell panel on the bottom of the
display. Loosen the four screws and then open the load cell panel. The calibration
(CAL) switch is located inside.
3. Press the CAL switch. The scale displays the gravity acceleration value (in this
example, “G 9.7985”).
Note: The load cell panel for the Legal for Trade models has been sealed using wire
locked screws. The CAL switch does not work on the Legal for Trade models.
and
Note: Gravity acceleration correction is not required when the scale will be
calibrated using a calibration weight at the place where it is to be used.
21
12.3. Calibration using a weight
Prepare a weight, preferably a weight with the same value as the weighing capacity of
the scale to be calibrated. Note that the calibration weight value can be changed.
1. Turn the power ON and warm up the scale for at least half an hour.
Change the function setting “poff” or place something on the weighing pan to
disable the auto power-off function.
2. Refer to “12.1. Calibration mode” to enter
the calibration mode. The gravity
acceleration value is displayed.
3. Press the UNITS key and display “Cal”. Press
4. Press the TARE key until “Cal 0” is displayed.
Confirm that nothing is placed on the weighing pan and
wait for the STABLE indicator to turn on.
5. Press the TARE key. The scale calibrates the zero Press
point and displays the value of the calibration weight
(SPAN calibration).
The calibration weight value is equal to the weighing
capacity. (factory setting)
When you enter with “kg” (“g”) or “pcs” mode, the value Press
is in “kg”. With “Ib” or “oz”, then “Ib”.
If SPAN calibration is not to be performed, turn the
power OFF to exit from the calibration procedure.
6. To calibrate with a weight different from the
weighing capacity, change the displayed value Press
using the following keys.
UNITS To shift the digit that is blinking
to the right.
Calibration
PRINT To increase the value of the weight
blinking digit by one.
Using a weight with the same value as the Weighing pan
weighing capacity is recommended. If other
weights are used, use one with a value greater
than two-thirds of the capacity.
7. Place the calibration weight with the same value
as displayed on the weighing pan, and wait for Press
the STABLE indicator to turn on.
8. Press the TARE key. The scale calibrates SPAN and
“end” is displayed.
To finish the setting procedure, press the ZERO1 key or
the CAL switch. The scale returns to the weighing mode.
Note: If the scale will be moved to another location, set the gravity acceleration
value for the new location and calibrate the scale according to the procedure
above. Refer to the previous section to set the gravity acceleration value.
22
12.4. Restoring the factory set values
If the gravity acceleration value or calibration weight value is changed unintentionally,
restore those values to the factory set values, as follows.
Press twice
2. Press the UNITS key twice to display
“ClrC” .
.
23
13. FUNCTIONS
The scale has function settings to specify the scale performance.
The parameters set in the function settings are maintained even if the power is turned
OFF.
Item Parameter
While
holding down, press
13.1. Setting the parameters
1. Turn the power OFF.
2. Press and hold the TARE key and press the
ON/OFF key to turn the power ON. The software
version is displayed.
“∗∗∗” indicates the software version number.
3. After about one second, the item is displayed.
4. Change the item or parameter using the following keys.
UNITS To display the next item.
Press
PRINT To increase the value of the blinking
digit by one (to change the parameter).
When the parameter is changed, the
STABLE indicator turns off.
When changed
5. Press the TARE key to store the setting value. After
“end”, the power is turned OFF automatically. Press
To cancel the setting procedure without storing the value, press
the ZERO key. The power is turned OFF automatically.
25
Item Parameter Description
Serial interface 0 No reply except data to commands Only when the options,
Response RS-232C or RS-422/485,
aCk 1 Reply to commands are used.
Comparator mode 0 Five-level
Cp-l 1 Three-level
2 Seven-level (portion weighing mode)
Comparison 0 Comparator disabled
conditions 1 Compares all data Sets comparison
Cp 2 Compares all stable data conditions
3 Compares all data of ≥ +5d or ≤ -5d
d = minimum display
4 Compares stable data of ≥ +5d or ≤ -5d in kg
5 Compares data of ≥ +5d
6 Compares stable data of ≥ +5d
Key sensitivity 0 Low
key 1 Medium
2 High
Auto-tare 0 Auto-tare function disabled
function Refer to “11. AUTO-
TARE FUNCTION”
at (See Note) 1 Auto-tare function enabled
Auto-tare timing 0 Immediately after OK and stable
at-t 1 0.5 second after OK and stable
(See Note) 2 1.0 second after OK and stable
3 1.5 seconds after OK and stable Timing to tare
4 2.0 seconds after OK and stable automatically after
the comparison OK
5 2.5 seconds after OK and stable and stable weight.
6 3.0 seconds after OK and stable To be used with “at 1”.
7 4.0 seconds after OK and stable
8 5.0 seconds after OK and stable
9 6.0 seconds after OK and stable
Auto-tare for the 0 Function disabled
initial weight Automatic operation
at-f(See Note) 1 Tares the initial (container) weight.
Normal/Negative 0 Normal comparison
comparison Refer to “11. AUTO-
Negative comparison for take-away TARE FUNCTION”
Cp-p 1
check weighing
Factory setting
d = minimum display in kg, the minimum mass that can be weighed in kg
Even the counting mode uses “d” for judgment.
(Note: In some countries or areas, “re5o ”, “5t-b ”, “at”, “at-t” and “at-f” are
not available for the Legal for Trade models.)
26
14. OPTIONS
14.1. Using the HC-02i battery
The scale can be operated with a sealed lead acid (SLA) battery, available as an
option.
The scale (with no other options) can be operated continuously for about 90 hours
with a fully charged battery.
The battery will take about 15 hours to be fully charged.
The battery life will vary depending on how the scale is used, the ambient temperature
and so on.
A battery, NP4-6 (6V, 4Ah), manufactured by YUASA, is commercially available.
Caution
• There will be risk of leakage, fire or explosion if the battery is connected
improperly or replaced with the incorrect type.
• Dispose of a used battery according to the local laws and regulations.
• Do not handle the battery with wet hands. Take much care not to get the battery wet.
• Do not install the battery under high temperatures and high humidity.
• Even when the battery is used, be sure to prevent the AC plug from getting wet.
M4 screw (10 pcs)
14.1.1. Installing the battery
Display rear cover
Battery NP4-6
“+” terminal (RED)
Display
27
1. Disconnect the AC power cable from the electrical outlet.
2. Loosen the M4 screws and remove the rear cover of the display.
Note: Take care not to drop the display.
3. Connect the wires inside the display to the battery with much care so that nothing
touches the keys.
Note: Be sure to connect the RED wire to the positive (+ / RED) terminal and
the BLACK wire to the negative (- / BLACK) terminal. Or there is a risk
of explosion.
4. Install the battery into the display.
5. Attach the rear cover to the display and secure it with the screws loosened at step 2.
6. Connect the AC power cable to the electrical outlet.
7. Press the ON/OFF key and check that the scale turns ON.
8. Disconnect the AC power cable and check that the scale works normally.
28
14.2. SW-03 RS-232C / RELAY OUTPUT
This interface allows the SW scale to be connected to an AD-8121 printer or a
personal computer, and the relay outputs for comparator results are also available.
When SW-03 is installed, the dust-tight and water-tight performance of the scale will
be degraded.
SW-03 includes an interface board, two connector cables (7 and 10 pins), two cable
glands (for cable diameter 3.5 to 7.0 mm) and two screws (M3x8).
M3x8 screws
Interface board
Connector cables
Cable glands
Note
Six-pin or seven-pin terminal
block. Pin 7 of the seven-pin
terminal block is not used.
To the
external device
1.LOLO
Peel 2.LO
6 mm
3.OK
(AWG 26~16)
4.HI
5.HIHI
6.COM
Not used
1.RXD
2.TXD
3.DSR
4.SG
Terminal block 5.SHLD
29
1. Disconnect the AC power cable from the electrical outlet. When the battery is
installed, make sure that the scale is turned OFF.
2. Loosen the M4 screws and remove the rear cover of the display.
Note: Take care not to drop the display.
3. Connect the cables to the external device through the cable gland to the terminal
blocks on the interface board.
4. Attach the connector cables (7 and 10 pins), provided with SW-03, to the
connectors on the interface board and the connectors on the main board inside the
display.
5. Secure the interface board using the two M3 x 8 screws provided with SW-03.
6. Tighten the cable glands and attach the rear cover to the display and secure it with
the screws loosened at step 2.
7. Connect the AC power cable to the electrical outlet.
8. Set the function setting “5if” to “0”.
And set the function settings “bp5”, “btpr”, “prt” and “aCk” as necessary.
RS-232C cables, for connecting the SW-03 interface board with external devices,
are available as options that are sold separately.
• AX-KO3285-320 --- Optional cable unit for connection with a personal computer (3 m)
• AX-KO3341-320 --- Optional cable unit for connection with an AD-8121B printer (3 m)
Connection
Connect wires to the RS-232C terminal block of the SW-03 interface board as listed below.
AX-KO3285-320: To a personal computer AX-KO3341-320: To a printer
SW-03 terminal block Cable SW-03 terminal block Cable
1. RXD --- Black (Pin 3) 1. RXD
2. TXD --- Red (Pin 2) 2. TXD --- Orange (Pin 3)
3. DSR --- Blue (Pin 6) 3. DSR
4. SG --- Green (Pin 5) 4. SG --- Purple (Pin 7)
5. SHLD --- Black heat shrink 5. SHLD
tubing-covered wire
30
When connecting to an external device with hardware flow control, communication
will be impossible using a cable without RTS and CTS connected. In that case,
connect RTS and CTS. This will disable hardware flow control, but will enable
communication.
• When the connector of an external device is a D-Sub 9-pin connector, pin 7
is RTS and pin 8 is CTS.
• When the AX-KO3285-320 cable is used, RTS and CTS are internally
connected and the above operation is unnecessary.
LSB MSB
1 (-15V~-5V)
0 1 2 3 4 5 6 0 (5V~15V)
Relay output
The maximum rating of the replay output is as follows.
Maximum voltage: 50V DC
Maximum current: 100 mA DC
Maximum ON resistance: 8Ω
31
Circuit diagram
1 Receive data RXD
2 Transmit data TXD
3 Data set ready DSR
4 Signal ground SG
5 Shield SHLD
LOLO
1 Relay output LOLO
2 Relay output LO
LO
3 Relay output OK
4 Relay output HI
5 Relay output HIHI
6 Relay common COM
OK
HI
HIHI
Data format
S T , + 0 0 0 0 0 . 0 0 _ k g CR LF
33
14.2.3. Command mode
In the command mode, the scale is controlled by commands that come from an
external device such as a personal computer.
Command List
Command Description Remarks
Q Send data immediately.
Z Zero the scale when the weight is stable. Same as the ZERO key.
T Tare the scale when the weight is stable. Same as the TARE key.
U Switch the weighing unit. Same as the UNITS key.
When the five-level comparator mode is used:
Not used
When the three-level comparator mode is used:
?H3
Not used
When the seven-level comparator mode is used:
Send the current level 5 upper limit value.
When the five-level comparator mode is used:
Send the current HIHI limit value.
When the three-level comparator mode is used:
?H2
Send the current HI limit value.
When the seven-level comparator mode is used:
Send the current level 4 upper limit value.
When the five-level comparator mode is used:
Send the current HI limit value.
When the three-level comparator mode is used:
?H1
Not used Send a setting value.
When the seven-level comparator mode is used:
Send the current level 3 upper limit value. Function settings
When the five-level comparator mode is used: Five-level (Cp-l 0)
Send the current LO limit value. Three-level (Cp-l 1)
When the three-level comparator mode is used: Seven-level (Cp-l 2)
?L1
Not used
When the seven-level comparator mode is used:
Send the current level 3 lower limit value.
When the five-level comparator mode is used:
Send the current LOLO limit value.
When the three-level comparator mode is used:
?L2
Send the current LO limit value.
When the seven-level comparator mode is used:
Send the current level 2 lower limit value.
When the five-level comparator mode is used:
Not used
When the three-level comparator mode is used:
?L3
Not used
When the seven-level comparator mode is used:
Send the current level 1 lower limit value.
34
Command Description Remarks
When the five-level comparator mode is used:
Not used
35
Command examples (“_” indicates “Space” (20H).)
The examples below are for the function setting “aCk 1 “ (Reply to commands).
Request the weight data.
Command Q CR LF
Reply S T , + 0 0 1 2 . 3 4 5 _ k g CR LF Stable positive data
U S , + 0 0 0 7 . 8 9 0 _ k g CR LF Unstable positive data
O L , + 9 9 9 9 . 9 9 9 _ k g CR LF ‘E’ display
Zero the scale. (No reply for the function setting “aCk 0 “.)
Command Z CR LF
Reply Z CR LF The scale is in a condition that zero operation is possible.
Tare the scale. (No reply for the function setting “aCk 0 “.)
Command T CR LF
Reply T CR LF The scale is in a condition that tare operation is possible.
Switch the weighing unit. (No reply for the function setting “aCk 0 “.)
Command U CR LF
Reply U CR LF Switch the weighing unit to the next weighing unit.
36
Five-level comparator mode…Send the current LO limit value.
Three-level comparator mode…Not used
Seven-level comparator mode…Send the current level 3 lower limit value.
Command ? L 1 CR LF
Reply L 1 , + 0 0 0 2 0 0 C R LF
37
Five-level comparator mode…Set the LO limit value.
Three-level comparator mode…Not used
Seven-level comparator mode…Set the level 3 lower limit value.
(No reply for the function setting “aCk 0 “.)
Send the six-digit value excluding the polarity and decimal point.
Command L 1 , + 0 0 0 2 0 0 CR LF
Reply L 1 , + 0 0 0 2 0 0 C R LF
Replies to the commands other than examples above when the function setting “aCk 1 “ is
selected.
The scale is not in a state where a command could be executed. Then, the scale will reply “I”.
Command Z CR LF
Reply I CR LF The scale is not in a condition that zero operation is possible.
Command does not exist for the scale. Then, the scale will reply “?”.
Command B CR LF
Reply ? CR LF The scale received an undefined command.
When the function setting “aCk 0 “ is selected, undefined commands are ignored
and no reply is sent.
38
14.3. SW-04 RS-422 / 485
This interface allows a personal computer to connect and control up to 16 scales.
When SW-04 is installed, the dust-tight and water-tight performance of the scale will
be degraded.
SW-04 unit includes an interface board, a connector cable (10 pins), two cable
glands (for cable diameter 3.5 to 7.0 mm) and two screws (M3x8).
M3x8 screws
Interface board
Connector cable
Cable glands
Connect to
an external device
other SW
Peel 1.SDA
2.SDB
6 mm
3.RDA
(AWG 26~16)
4.RDB
5.TRM
6.SG
7.SHLD
1.SDA
2.SDB
3.RDA
4.RDB
5.TRM
Terminal block
6.SG
7.SHLD
39
The installation procedure is the same as for SW-03. Refer to “14.2.1. Installing SW-
03”.
Set the function settings “bp5”, “btpr”, “prt”, “5if”, “adr” and “aCk” as
necessary.
Before using SW-04, the function setting “5if” must be set to specify whether RS-
422 or RS-485 is used.
To connect more than one scale to a computer, set a different address to each
scale using the function setting “adr”.
Circuit diagram
40
Example of connection
RS-422 Terminator (may be RS-485 Terminator (may be
built in the computer). built in the computer).
Host computer RDA Host computer
RDB
SDA A
SDB B
SW SDA SW SDA
Address 01 SDB Address 01 SDB
RDA RDA
RDB RDB
TRM TRM
SW SDA SW SDA
Address 02 SDB Address 02 SDB
RDA RDA
RDB RDB
TRM TRM
SW SDA SW SDA
Address 16 SDB Address 16 SDB
RDA RDA
RDB RDB
TRM TRM
Connect TRM to RDB
at the farthest SW from
the host computer.
The polarity (A, B) of the host computer signal depends on the computer model.
Check the technical manual of the computer.
Data format
The data format for the RS-422/485 is the same as the RS-232C except the following:
When used with the function setting “5if 1” (RS-422) or “5if 2” (RS-485), set a
different address to each scale using the function setting “adr##”. ((##=01 to 99)
Start all commands with “@##” (## is the address of the scale to send a command).
All replies from the scale start with “@##”.
The format after “@##” is the same as the RS-232C, both in commands and replies.
When used with the RS-485 interface (function setting: “5if 2”), note the following:
• When sending commands continuously, leave an interval of 500 ms or more
between commands.
• Do not use stream mode (function setting: “prt 0”) when sending commands.
Commands will not be received correctly and will be invalid.
41
Command examples (“_” indicates “Space” (20H).)
The examples below are for the function setting “aCk 1 “ (Reply to commands).
The address ## = 23.
Request a weight data.
Command @ 2 3 Q CR LF
Reply @ 2 3 S T , + 0 0 1 2 . 3 4 5 _ k g CR LF Stable data
@ 2 3 U S , + 0 0 0 7 . 8 9 0 _ k g CR LF Unstable data
@ 2 3 O L , + 9 9 9 9 . 9 9 9 _ k g CR LF “E” display
Zero the scale. (No reply for the function setting “aCk 0 “.)
Command @ 2 3 Z CR LF
Reply @ 2 3 Z CR LF The scale is in a condition that zero operation is possible.
42
15. MAINTENANCE
15.1. Notes on maintenance
Do not disassemble the scale. Contact your local A&D dealer if the scale needs
service or repair.
Use the original packaging for transportation.
Do not use organic solvents to clean the scale. Use a warm lint free cloth
dampened with a mild detergent.
Calibrate the scale periodically to maintain the weighing accuracy.
Underload error
Indicates that the weight sensor receives a strong
upward force. Check if the weighing pan is touching
anything or if there is anything in the base. There is a
possibility that the weight sensor or internal circuit may
have a problem.
Unit weight error
Indicates that the sample weight is too light to set the unit
weight in the counting mode.
CAL error
Indicates that the calibration procedure is canceled
because the calibration weight is too light.
Check that the weighing pan is installed properly and the
mass of the calibration weight.
Low battery
Indicates that the HC-02i battery is depleted.
Charge the battery immediately.
Other
There may be an internal malfunction.
(∗ indicates an error number.)
Note: If the error persists or other errors occur, contact your local A&D dealer.
43
16. SPECIFICATIONS
16.1. Specifications
* Factory setting
44
MODEL SW-60KM SW-150KM SW-60KL SW-150KL
Weighing capacity 60 150 60 150
0.02 0.05 0.02 0.05
kg
Minimum display 0.01 * 0.02 * 0.01 * 0.02 *
0.005 0.01 0.005 0.01
Weighing capacity 130 330 130 330
0.05 0.1 0.05 0.1
lb
Minimum display 0.02* 0.05* 0.02* 0.05*
0.01 0.02 0.01 0.02
Weighing capacity 2100 5200 2100 5200
1 2 1 2
oz
Minimum display 0.5* 1* 0.5* 1*
0.2 0.5 0.2 0.5
Weighing capacity 130 330 130 330
Ib-oz
Minimum display 1 1 1 1
Number of samples 5 (can be changed to 10, 20, 50 or 100) pieces
Maximum count 120,000 pcs 150,000 pcs 120,000 pcs 150,000 pcs
Minimum unit weight 0.0005 kg 0.001 kg 0.0005 kg 0.001 kg
Repeatability
0.01 kg 0.02 kg 0.01 kg 0.02 kg
(Std. deviation)
Linearity ±0.02 kg ±0. 05 kg ±0.02 kg ±0. 05 kg
Sensitivity drift ±20 ppm / °C (5°C to 35°C / 41°F to 95°F)
Weight display: 7 segment LED display (character height 14.6 mm)
Display
Comparison results: red / yellow / green / yellow / red LED
Display update 10 times per second
Operating conditions -10°C to 40°C / 14°F to 104°F
AC main (100 V to 240 V, 50/60 Hz, 20 VA)
or
Power supply
optional SLA battery (continuous operation of 90 hours
depending on how the scale is used)
Weighing pan size 300 x 380 mm / 11.8 x 15.0 in. 390 x 530 mm / 15.4 x 20.9 in.
Dimensions 300 (W) x 601 (D) x 722.5 (H) mm 390 (W) x 751 (D) x 722.5 (H) mm
(Models with a display pole) 11.8 (W) x 23.7 (D) x 28.4 (H) in. 15.4 (W) x 29.6 (D) x 28.4 (H) in.
Mass (approximately)
13.0 kg / 28.7 Ib 16.2 kg / 35.7 Ib
(Models with a display pole)
Calibration weight 60 kg 150 kg 60 kg 150 kg
(factory setting) 120 lb 300 lb 120 lb 300 lb
* Factory setting
Options
HC-02i SAL Sealed Lead Acid battery (YUASA NP4-6 recommended)
SW-03 RS-232C / Relay output
SW-04 RS-422 / 485
Note: The options, SW-03 and SW-04, can not be used at the same time.
45
16.2. External dimensions
●SW-6KS / SW-15KS (with a display pole)
/9 0 °
60
0/
0/3
353.5
φ42.7
AC power cable
98
202 179
/9 0 °
60
0/
0/ 3
AC power cable
722.5
φ42.7
117.5
331 228
Unit: mm
46
●SW-60KL / SW-150KL (with a display pole)
0°
0 /9
/6
0
0/ 3
AC power cable
722.5
φ42.7
126.5
481 318
283 110
90
6-φ5 70
250
Unit: mm
47
GRAVITY ACCELERATION MAP
Values of gravity at various locations
Amsterdam 9.813 m/s2 Manila 9.784 m/s2
Athens 9.807 m/s2 Melbourne 9.800 m/s2
Auckland NZ 9.799 m/s2 Mexico City 9.779 m/s2
Bangkok 9.783 m/s2 Milan 9.806 m/s2
Birmingham 9.813 m/s2 New York 9.802 m/s2
Brussels 9.811 m/s2 Oslo 9.819 m/s2
Buenos Aires 9.797 m/s2 Ottawa 9.806 m/s2
Calcutta 9.788 m/s2 Paris 9.809 m/s2
Cape Town 9.796 m/s2 Rio de Janeiro 9.788 m/s2
Chicago 9.803 m/s2 Rome 9.803 m/s2
Copenhagen 9.815 m/s2 San Francisco 9.800 m/s2
Cyprus 9.797 m/s2 Singapore 9.781 m/s2
Djakarta 9.781 m/s2 Stockholm 9.818 m/s2
Frankfurt 9.810 m/s2 Sydney 9.797 m/s2
Glasgow 9.816 m/s2 Taichung 9.789 m/s2
Havana 9.788 m/s2 Tainan 9.788 m/s2
Helsinki 9.819 m/s2 Taipei 9.790 m/s2
Kuwait 9.793 m/s2 Tokyo 9.798 m/s2
Lisbon 9.801 m/s2 Vancouver, BC 9.809 m/s2
London (Greenwich) 9.812 m/s2 Washington DC 9.801 m/s2
Los Angeles 9.796 m/s2 Wellington NZ 9.803 m/s2
Madrid 9.800 m/s2 Zurich 9.807 m/s2
48
World map
49
MEMO
50
MEMO
51
MEMO
52
3-23-14 Higashi-Ikebukuro, Toshima-ku, Tokyo 170-0013 JAPAN
Telephone: [81] (3) 5391-6132 Fax: [81] (3) 5391-6148