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Battery-Box LV Flex Operating Manual

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0% found this document useful (0 votes)
35 views

Battery-Box LV Flex Operating Manual

Uploaded by

Claris muthoni
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Battery-Box LV Flex

Operating Manual
V1.0
Battery Modules Handling and Storage Guide
• The battery modules and its components should be protected from damage when transporting
and handling.
• Do not impact, pull, drag, or step on the battery modules.
• Do not insert unrelated objects into any part of the battery modules.
• Do not throw the battery module into a fire.
• Do not soak the battery modules in water or seawater.
• Do not expose to strong oxidizers.
• Do not short circuit the battery modules.
• The battery modules cannot be stored at high temperatures (more than 50°C).
• The battery modules cannot be stored directly under the sun.
• The battery modules cannot be stored in a high humidity environment.
• Do not use the battery modules if it is defective, or appears cracked, broken or otherwise
damaged, or fails to operate.
• Do not attempt to open, disassemble, repair, tamper with, or modify the battery modules. The
battery modules are not user-serviceable.
• Do not use cleaning solvents to clean the battery modules.

Warning of Overvoltages

Danger to life due to electric shock in case of overvoltages and if surge protection is missing
Overvoltages (e. g. in the event of a flash of lightning) can be further conducted into the building
and to other connected devices in the same network via the network cables or other data cables if
there is no surge protection. Touching live parts and cables results in death or lethal injuries due
to electric shock.
• Ensure that all devices in the same network and the inverter are integrated into the existing
surge protection.
• When laying the network cables or other data cables outdoors, it must be ensured that a
suitable surge protection device is provided at the transition point of the cable from the system or
the inverter outdoors to the inside of a building.
Caution of Weight

Risk of injury due to weight of the battery module


Injuries may result if the battery module is lifted incorrectly or dropped while being transported or
installed.
• Transport and lift the battery module carefully. Take the weight of the battery module into
account.
• Wear suitable personal protective equipment for all work on the battery system.

Notice of Property Damage

Damage to the battery system due to under voltages


• If the battery system doesn't start at all, please contact Knights and Apps Ltd within 24 hours.
Otherwise, the battery could be permanently damaged.
Battery System Overview
Battery System Description
The Battery-Box LV Flex used as a connected battery for the intermediate storage of excess PV
energy in an inverter system.
It works together with Battery-Box Premium LV BMU. The battery system could support the
backup function of inverters and is compatible with both 1 and 3phase inverters.

A BMU
B Battery Module

Without a rack, maximum four battery modules could be installed in one tower. Maximum 64
modules could be connected in parallel.
Symbols on the System

Symbol Explanation

Observe the documents


Observe all documents supplied with the system.

Grounding conductor
This symbol indicates the position for connecting a grounding
conductor.
WEEE designation
Do not dispose of the system together with the household waste but
in accordance with the disposal regulations for electronic waste
applicable at the installation site.
CE marking
The system complies with the requirements of the applicable EU
directives.

This side up.

Handle with care.

Keep dry.

Keep the battery modules away from open flame or ignition sources.

Beware of electrical voltage.

Beware of a danger zone


This symbol indicates that the system must be additionally grounded
if additional grounding or equipotential bonding is required at the
installation site.

Keep the battery modules away from children.

RCM (Regulatory Compliance Mark), a brief guide to Electrical


equipment approvals in Australia

Do not short circuit.


LED Signals

Flashing white and The battery system


blue alternatively is initiating.

Idle (the battery


system is neither
Static white
charging nor
discharging).

The battery system


Flashing white slowly
is charging.

The battery system


Flashing white quickly
is discharging.

The battery system


Flashing white and is discharging, and
glowing blue the SOC is below
15%.
An event message
has occurred (refer
to the Service
Flashing white
Guideline and
and blue Checklist for further
details)
BYD Smart Device Hungary Kft

Electrical Connection
Overview of the Connection Area

A
F

E D

A LED Button
B IN Communication Port
C OUT Communication Port
D P+ Power Cable Connection Point (P+)
E P- Power Cable Connection Point (P+)
F Grounding Point

17
BYD Smart Device Hungary Kft. 6 Electrical Connection

6.2. Connection Diagram

The connection to Ethernet cable is recommended, not compulsory.


Data Cable Connection between BMU and a battery module
Procedure: Troubleshooting
1. Plug one side of the RJ45 connector to the “BMS” port of BMU.
2. Plug the other RJ45 connector to the “IN” port of Battery and observe the blinking as per above
LEDs
.
Data Cable Connection between battery modules
Procedure: Troubleshooting
1. Check the General condition of the connection.

2. Check if there is a terminal resistor at the “OUT” port of the battery module in which the “IN”
port hasbeen occupied.
3. Check the plug on side of the RJ45 connector to the “OUT” port.
4. Check the Plug of the RJ45 connector to the “IN” port of another battery module.
5. Check the terminal resistor at the last module “OUT” port if it is available.

Data Cable Connection between BMU and Router


Procedure: Troubleshooting
1. Check the connection of the RJ45 connector to the “Ethernet” port of BMU if its properly
connected.
2. Check the connection of the RJ45 connector at the other side of the cable to a router port.

3. Check on the router / Network switch if it is blinking to show connection to the router.

4. If it is a GSM router check availability of internet and bundles on the GSM simcard.
Commissioning
Switch on the Battery System

1. Switch on the air switch between the battery and inverter if there is any.
2. Press the LED button on the of the top battery module of the first tower. The LED starts to flash
0.5s white and 0.5s blue alternatively. On the condition that the BMU is well connected, it will
change to solid white or blinking white later.
Operation
Switch on the Battery System
The procedure is:
1) turn on the switch between the inverter and battery if there is any;
2) switch on the battery system;
3) switch on the inverter.

Switch off the Battery System


The procedure to switch off the battery system is: 1) switch off the inverter; 2) switch off the battery;
3) switch off the air switch between the battery and the inverter if there is any.
The way to switch off the battery system is to press the LED Button on the BMU for 5 seconds.
Troubleshooting
Battery System Behavior under Fault Conditions
Blue light flashing
If blue LED flashes, and the interval time between two flashes is 1 second, which means an error
happened. (When the system is initiating, the white light and blue light flash alternatively every 0.5s.
That is not an error.)
The detailed designation for errors of each LED lights could be read in 11.2.
Except the LED light, we can also get the faulty messages of the battery through the remote server
and Be Connect Plus. Information read through that could help a lot t to identify the issues. So
highly recommend to connect the battery system to the Internet or download and use Be Connect
Plus.
WLAN is not available
Contact Knights And Apps Ltd
The battery system is not able to be turned on.
Check the system has been constructed according to the Battery-Box Premium Compatible Inverter
List. If the problem still cannot be solved, contact with BYD local after-sales service within 48 hours.

Damage to the battery system due to under voltages


• If the battery system doesn't start at all, please contact Knights And Apps Ltd within 24 hours.
Otherwise, the battery could be permanently damaged.

The battery system cannot be turned off.


Contact Knights And Apps Ltd.
BMU cannot be powered on.
Contact Knights And Apps Ltd.

LED Light Designation for Errors


LED light on BMU

Blue LED is flashing for one time. System initiating failed


Blue LED is flashing two times. Address distribution failed
Blue LED is flashing three times. Precharge failed
Blue LED is flashing for four times. BMS failure
Blue LED is flashing five times. BMS and BMU communication failed
Blue LED is flashing six times. Communication with an inverter failed
LED light on battery

Blue LED is flashing once DC cable connection incorrect


Blue LED is flashing two times MOS failure
BIC (battery information collector) communication
Blue LED is flashing three times
failed
Blue LED is flashing four times Battery sensor failure
Blue LED is flashing five times Volt sensor failure
Blue LED is flashing six times Current sensor failure
Blue LED is flashing seven times Battery failure
Blue LED is flashing eight times Precharge failed
Blue LED is flashing nine times BIC balance failure
Blue LED is flashing ten times temperature sensor on battery control unit failure
Blue LED is flashing eleven times BMS and BMU communication failure

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