Krishnaa Industry

INSTRUCTION MANUAL
KIM -SERIES

This Manual should be made available to persons

Who is responsible for Installation, Operation and Maintenance.

Pump Model No.............KI....-........................................................

Serial No....................................................................................
Capacity.....................................................................................
Pressure....................................................................................

10/4 A, Kabilar Street, Ambal nagar, Ekkaduthangal, Chennai – 600 032.

Tel: 044-22250193 Mobile 94441 50892 Telefax: 044-22250184
E-mail: krishnaa_industry@yahoo.co.in / krishnaaindustry525@gmail.com
 M-Series Pumps
METERING PUMP PRODUCTS TWELVE MONTH
LIMITED WARRANTY

Krishnaa Industry Warrants its metering pump products against defects in

workmanship or materials for one tear under normal use from the date of shipment from our warehouse or
the warehouse of our agent. All metering pump components are warranted for one year, except that
warranties on equipment and accessories furnished with the pump but manufacture by other are limited to
the warranties offered by the manufactures of their respective products. This warranty is not extended to
electronic control devices supplied with a Krishnaa Industry., metering pump. These items are covered by
the warranties offered by the manufacturer for Electronic Controls and Actuators.

All obligations and liabilities under this warranty are limited to refunding ,repairing or replacing (at our
option),f.o.b, our plant, such allegedly defective units as are returned to our plant, corrier charges prepaid
.Repairs or replacements are made subject to factory inspection of returned items.

This warranty does not extend to damage by corrosion or erosion. The materials of construction offered
are recommendations subject in all cases to verification and acceptance by the customer. These
recommendations ,based on previous company experience and best available information, do not
constitute guarantees against wear or chemical action.

Expressly excluded for this warranty are defects caused by misuse, abuse, or improper application
,employment, or operation of the unit. Expendable items and damage resulting from unauthorized repair
are not covered by this warranty. No liability for consequential damages or reinstallation labour is
accepted. Milton Roy India(P) Ltd., Will not assume responsibility for contingent liability for alleged
failure of its products.

RETURNING PUMPS TO THE FACTORY

Pump will not be accepted for repair without a written consent from the factory Service Department
.Pumps returned to the Factory for repairs should be clearly labeled to indicate the liquid being pumped.
Process liquid should be flushed from the pump liquid end and oil should be drained from the pump
housing before the pump is shipped.

NOTE
These safety precautions will aid the troubleshooting and repair procedure and preclude serious
injury to repair personnel from hazardous residue in pump liquid end.

All inquiries or parts orders should be addressed to your local Milton Roy India (P) Ltd. representatives or
sent to:

KRISHNAA INDUSTRY.,
10/4A ,KABILAR STREET ,
AMBAL NAGAR ,
EKKADUTHANGAL , CH -600 032,
Tel: 044-22250184
Mobile : 9444150892, 9600150410
 I. UNPACKING
Remove tubing ,injection check valve, pressure relief valve and foot valve which are supplied loose. Notify
factory and Insurance Company immediately if there are any sings of damage to the metering pump or
parts.

CAUTION

When pumping chemicals make certain that all tubing is securely attached to the
fittings. It is recommended that tubing or pipe lines be shielded to prevent possible
injury in case of rupture or accidental damage. Always wear protective face shield
and clothing when working on or near a chemical metering pump. All M series
pumps are motor driven mechanical pumps. your pump has been equipped with a
pressure relief valve supplied by MRIPL & you have to install the same on the head
of pump before start-up

II. LOCATION AND MOUNTING

1.Locate the pump in an area that is convenient to both chemical injection point and electrical supply
.MRIPL chemical metering pump should not be subjected to continuous high temperature over 50 C

2.Mount the pump at a convenient operating height on a firm foundation.

III. ELECTRICAL AND DRIVE

The pump is driven by a 0.5 H.P.,1440 RPM squirrel cage induction motor. The input power supply is
415V 3 phase 50C/S .The drive consists of a speed reduction by means of a worm and worm wheel. The
worm is connected to the motor by a love-joy coupling.

IV. LUBRICATION
Before operation the pump check oil drain plug for tightness and fill unit with 250ml. of SAE 140 Grade
Oil(Servo Gear HP-140 of India Oil or equivalent) Check oil level using dip-stick provided with the filler
plug.

V. PLUMBINH CONFIGURTION
1. Figures 1 & 2 show typical chemical metering pump installation .Note location of injection check valve
which is most important. Refer to liquid handling assembly instruction section regarding installation of
injection check valve.

2. Back Pressure Requirement

All metering pumps are prone to over pumping (excessive output) at low discharge pressure
And while pumping into open tanks. To prevent this condition from occurring it is necessary to maintain
approximately 25 PSI (10 PSI for M-13 & M-14) back pressure across the pump .This is achieved by a
spring loaded injection check/antisyphon valves with increased back pressure ratings.
3. If chemical level in flooded suction installations are more than 3metres consult factory.
 4. Fluid Connection-M series metering pumps are equipped with LDPE flexible tubing for both suction
and discharge. In case you wish to use rigid piping contact factory for fittings with NPT threads. Following
precautions should be taken.
* Pressure test all plumbing before use to guard against leaks.
* Prevent thread sealant from getting inside plumbing
* Install a ball valve in the suction side of flooded suction installation to simplify maintenance.
* A foot valve in the suction lift installations
* Do not use Teflon tape on flexible tubing connectors.
* Do not use pipe wrenches on flexible tubing connectors.

CAUTION

Be sure installation dose not constitute a cross connection

.Check local plumbing code

VI. LIQUID HANDLING ASSEMBLY

A. Installing Injection Check Valve

1. The injection check/antisyphon valve should always be installed as close as possible to the point of
chemical injection at the very end of the tubing run.
2. Purpose of injection check/antisyphon valve is to prevent backflow from treated line. it also
provides the back pressure require for the pump
3. A 1/2” NPT female fitting with sufficient depth will accept the injection check / antisypnon valve.
4. In order to ensure correct seating of the ball inside the check valve ,the injection check/antisyphon
valve should be installed vertically upwards.
5. Maximum pump pressure rating is reduced with spring installed in injection check/antisyphon
valve. Remove spring if pressure at injection point is more than 20 PSI.

B. INSTALLING PRESSURE RELIEF VALVE

1. MRIPL PRV consists of a pressure relief valve with a mounting adaptor.

2. Screw in adaptor on the discharge valve plug. Take care to see that the quad sits on the taper
nozzle. Do not use Teflon tape. Screw in the PRV into the adapter taking care to see that the quad
seal in position.

C. Connection Discharge Tubing

1. Cut tubing to length needed for discharge line.

2. Route tubing form injection check valve to chemical metering pump making sure it does not touch
hot surfaces, sharp surfaces, or is bent so sharply that it kinks.
3. Slide small end of coupling nut onto tubing.
4. Push tubing over tapped nozzle of discharge valve housing so that tubing is stiff from cold, dip end
in hot water.
 5. Slide down the coupling nut until threads are engaged. Tighten by hand until tubing held securely
in place

Excessive force will crack or distort fittings.

DO NOT USE PIPE WRENCH

6. Follow the same procedure for connection tubing to injection valve

D. Connecting Suction Tubing

1. Cut Suction tubing to length such that the fool valve hangs just above the bottom of the chemical
container Maximum recommended vertical suction lift 5 ft.(1.5m)
2. Follow same procedure (See C) in connecting suction tubing to suction valve and foot valve
3. If suction tube straightener is desired ,one may be fabricated from a 3ft. (1m) piece of ½”Schedule
80 PVC pipe
4. In case of flooded suction use a tubing connector with ½ NPT threads. This is available from
MRIPL as an optional accessory.

VII. Pump operation

A. Priming
Priming can be done only against atmospheric pressure when using a suction lift installation
Flooded suction installation will allow the unit to prime itself even under pressure.

1. Temporarily remove tubing from injection check valve and hold the end of tubing so that it is
above pump level
2. Set pump at 100% stroke and start pump.
3. As soon as chemical is visible through translucent discharge tubing just past the discharge valve
stop the pump.
4. Pump is now primed.
5. Reconnect tubing to injection check valve.
Note:
(a) pump is normally self-priming if suction lift is no more than 5 ft.(1.5m) and the above steps (A1 thru
A3) are followed.
(b) If the pump dose not self prime ,remove discharge valve housing and ball and pour water or chemical
slowly into discharge poet until it is filled follow steps A2 thru A5 thereafter.

In all cases priming will be assisted by releasing or reducing pressure on the pump. This is best
accomplished by pulling the lever of the ALMI Pressure Relief Valve

B. Output Adjustment
Pump output is adjusted using the knob location at he top of the pump(fig.3). The lock knob holds the
shaft to prevent charge of setting .Before adjusting the pump should be running. The dial under the
knob represents “% of total output “ and provides accurate output adjustment above the 10 setting .The
knob is set properly if the line on the knob lines up the zero (0)

Mark on the dial when the knob is turned counter-clockwise as far as it will go. This is the zero output
position. The maximum output position .The maximum output position is reached on dial. Output
adjustment should be done while the unit is running.

C. Output Adjustment knob Setting

With the pump operation ,turn the output adjustment knob counter clockwise until no stroking action is
felt when holding onto the knobs. At the point where stroking action stops the line on the knob should
be directly over the zero mark on the dial. If alignment is not correct,knob position on shaft should be
adjusted as follows.

1. Loosen 2 nos. set screws on the knob with suitable Allen-wrench and remove the knob
2. Loosen lock knob.
3. With a griplier adjust shaft until a point is reached where stroking action just ceases and can go
longer be felt when grasping shaft and stop the pump.
4. Place knob on shaft. Carefully line knob up so that knob pointer is directly over the zero marking
on the dial.
5. Taking care not to move shaft or knob alignment tighten both set-screws.
6. Recheck alignment results.

D. Calibration

Pump output calibration can be easily done if required. The pump is best calibrated after installation by
using a stopwatch to measure the time required to remove a known volume of liquid from a tank
 (fig.4). proper setting of the pump’s zero output position should be verified before calibration and
explained is section B.

MAINTENANCE
A. Lubricant change
The m series drive train is oil lubricated . replace oil every 1000hrs. of running with approximately
250ml. of SAE 140 Grade oil(Servo Gear HP-140 of Indian Oil or equivalent).Check oil level
periodically using dip-stick and top-up as required.

B. Liquifram Replacement

Always wear protective clothing and face shield when working on or near a chemical
metering pump

1. Disconnect suction supply line and shut off to prevent chemical spill.
2. Operate pump until pump head is empited of chemical .set output adjustment knob at 100% by
turning knob fully clockwise.
3. Stop the pump.
4. Release pressure from discharge line by pulling the knob on the PRV.
5. Disconnect discharge line. Be prepared to catch excess chemical during this procedure.
6. Remove pump head by unscrewing the four/six head retaining screws holding the head to the spacer.
7. Start the pump.with unit running at 100% output, unscrew and remove old liquidfram
8. With pumpstill running ,set output adjustment knob back to 90% for models ,M-10,M-11, and M-
12, 70% for model M-13 and 50% for model M-14.
9. Without changing these output setting ,screw new Liquifram in place.
10. Stop the pump . rotate the shaft lovr-joy coupling or Motor fan (after removing fan guard ) and
make sure diaphragm is fully retracted. Then check Liquifram alignment by using a straight edge
held firmly against the spacer ( take care not to scratch the sealing flange of Teflon-faced
Liquiframs). Centre of Liquifram should be flush with outer edges of spacer (fig.5)
11. With new liquifram installed ,turn on pump and set knob at 100% output position. Reinstall pump
head making sure the part number stamped on the face of the head is in upringht position.tighten the
four/six retaining screws in a criss cross pattern.
MODEL M SERIES
TYPE MECHANICALLY ACTUATED DIAPHRAGM TYPE

MODEL M-09 M-10 M-11 M-12 M-13 M-14

MAX FLOW (IN LPH) 5 10 17 30 50 100

MAX PRESSURE 15 15 12 10 5 3
(KG/SQCM)
STROKE PER MINUTE 50 100 144 144 144 144
LINEAR SPEED 0.4 0.8 1.152 1.152 1.152 1.152
(M/MIN)
 TROUBLE SHOOTING GUIDE

Problem Cause Remedy

Solution drips from hole in spacer Liquifram is ruptured Replace liquifram. See liquifram Replacement
instructions in maintenance section of this manual

Liquifram dose not move Output adjustment knob is set at zero With pump running, rotate output adjustment knob
to a higher setting.
Power is off Check power supply
Solution is too viscous Dilute solution
Injection into excessive pressure Check and clean valve if clogged. Check system
pressure against maximum injection pressure rating
pump.
If discharge pressure is within 20 PSI of pump’s
maximum rating, remove spring in injection
check/antisyphon valve.
Liquifram moves, but no solution is Trapped in pump head Operate pump of 100% output setting. Release
pumped pressure on pump discharge. Follow priming
instruction. Operate pump for a few minutes to
purge head and valve of air.
Reduce suction lift or arrange pump and tank for
flooded suction installation

Suction lift to high Straighten suction tubing

Refer liquid handling assembly instruction .clean

Loop in suction line permits air trap on and reassemble valves.
suction side Tighten suction valve fitting. Replace if necessary.
Improperly installed, or dirty valve Check for air leaks throughout suction line.
seats

Air in suction line

Pumps air bubbles or air. Suction tubing has leaks or pin holes. Replace suction tubing
Improperly installed ,or dirty valve
seats Refer liquid handling assembly instruction. Clean
and reassemble valves.
Suction lift is too high Reduce suction lift or arrange pump and tank for
flooded suction installation
Refill solution container
Solution supply is exhausted
Clean foot valve assembly
Foot valve and strainer assembly is
clogged
Pumps dose not start under rated Low Voltage Check your power supply
pressure Pressure rise due to discharge line or Clean discharge line or dilute solution
viscosity of solution Refer liquid Handling Assembly instruction, Clean
Clogged injection check/antisyphon and reassemble valves.
valve…..
Suction tubing collapses Foot valve and strainer assembly is Refer liquid handling assembly instruction. Clean
clogged and reassemble valve. Replace strainer if necessary
Excessive pump output Output adjustment knob is improperly With pump running turn knob counter clockwise
set. until pump stops stroking. Line on knob should be
directly over the zero mark on the dial. If setting is
off, adjust by following Output Adjustment knob
setting instructions in this manual.

Install injection check/antisyphon valve pump

Very low pressure at injection point
When fliiede suction installation is used, chemical
supply should be no more then20 feet (6 metres)
Excessive position suction head. above pump when using standard injection check /
antisyphon valve and zero discharge pressure. Alter
location of pump or consult factory.
 SERIES M DRIVE ASSEMPLY PARTS LIST

KEY NO PART NO DESCRIPTION Qty

1 KIM 013531 10-24X3/4" PAN HEAD SCREW 8(12C for M14)
2 KMI 130420 SPACER ADAPTER (M-14 ONLY) 1
3 KIM 131120 SPACER (M-09, M-10, M-11) 1
3 KIM 131220 SPACER (M-12) 1
3 KIM 131320 SPACER (M-13, M-14) 1
4 KIM 130552 GASKET SPACER 1
5 KIM 133525 SPRING 1
5 KMI 011531 ADDITIONAL SPRING (M-12 ONLY) 1
6 KIM 011711 RETAINER PLATE 1
7 KIM 130631 LIQUIFRAM SHAFT 1
8 KIM 133626 DOWEL 5X15 2
9 KIM 130713 N GEAR PLATE 1
10 KIM 131826 BALL BEARING -6200 1
11 KIM 131511 WIDE CAM SPACER 1
12 KIM 131444 WORM WHELL (M-11, M-12, M-13, M-14) 1
12 KIM 131344 WORM WHELL (M-10) 1
12 KIM 131244 WORM WHELL (M-09) 1
13 KIM 134026 CAM BEARING -6204 1
14 KIM 131011 THIN CAM SPACER 1
15 KIM 131926 BALL BEARING -6201 1
16 KIM 130811 BEARING RING 1
17 KIM 130931 S CAM SHAFT ASSY 1
18 KIM 131526 BALL BEARING -6000 1
19 KIM 131722 WORM SHAFT (M-11, M-12, M-13, M-14) 1
19 KIM 131522 WORM SHAFT (M-09) 1
19 KIM 131622 WORM SHAFT (M-10) 1
20 KIM 131726 BALL BEARING -6001 1
21 KIM 132331 ADJUSTMENT SHAFT 1
22 KIM 132311 ADJUSTMENT STOP 1
22 A KIM 134052 GROMMET FOR ADJ STOP 'M' 1
23 KIM 134511 DIAL (M-09, M-10, M-11) 1
23 KIM 134911 DIAL (M-12) 1
23 KIM 134811 DIAL (M-13, M-14) 1
24 KIM 132431 ADJUSTMENT KNOB WITH '0' RING 1
25 KIM 132613 HOUSING 1
26 KIM 152131 S OIL FILLING PLUG - WITH GASKET 1
27 KIM 132531 LOCK KNOB 'M' 1
27 A KIM 132641 LOCK KNOB INSERT'M' 1
28 KIM 132841 DRAIN PLUG 1
29 KIM 133321 MOUNTINNG BASE (STD MOTOR) - 0.5 HP 1
29 KIM 133421 MOUNTINNG BASE (FLP MOTOR) - 0.5 HP 1
30 KIM 125631 STUD (M8 X 35, M8 X 50) 4
31 KIM 126231 NUT M8 4
32 KIM 011252 OIL SEAL -LIQ . SHAFT 1
33 KIM 133120 S COUPLING (STD MOTOR) - 0.5 HP 1
33 KIM 133220 S COUPLING (FLP MOTOR) - 0.5 HP 1
34 KIM 133952 0IL SEAL 1
34 A KIM 133011 OIL SEAL HOLDER 1
35 KIM 132011 BEARING CAP 1
36 KIM 134931 CSK SCREW 3/16 X 1/2" 8
37 KIM 134831 S ALLEN SCREW M5 X 30 WITH SPRING WASHER 4
38 KIM 133431 HEX BOLT -M6 X 35 4
39 KIM 126331 NUT -M6 4
40 KIM 183511 S OIL LEVEL INDICATOR WITH "O" RING 1
41 KIM 501650 0.5 HP IP55 MOTOR 1
41 KIM 501650 0.5 HP FLP MOTOR 1
 LIQUID HANDLING ASSEMBLY PARTS LIST FOR PUMPS WITH (PP , PVC , SS , PVDF) HEAD

M-09,M-
KEY
DESCRIPTION 10, M- M-12 M-13 M-14 Qty
NO
11
1 SPRING KIM 37341 KMI 37341 KIM 37341 KIM 37341 1
2 BALL CERAMIC KIM 10338 KIM 10338 KIM 10338 KIM 10138 4
KIM
3 KIM 902079 KIM 902079
RING SEAL TEFLON KIM902079 902179N 4
4 KIM 902667 KIM 902667 KIM 902697
SUCTION VALVE SEAT KIM 902667 1
4 SUCTION VALVE SEAT -SS KIM 902632 KIM 902632 KIM 902632 KIM 902932 1
5 QUAD SEAL KIM 905755 KIM 905755 KIM 905755 KIM 905755 2
6 TUBING KIM 101421 KIM 101421 KIM 101421 KIM 101421 3 M
7 DISCHRGE VALVE HOUSING KIM 902767 KIM 902767 KIM 902767 KIM 903067 1
7 DISCHRGE VALVE HOUSING-SS KIM 902732 KIM 902732 KIM 902732 KIM 903032 1
8 3/16X3/4" PAN HEAD SCREW KIM 013531 KIM 013531 KIM 013531 ……… 4
9 LIQUIFARM ( DIAPHRAGM) KIM 30917 KIM 31420 KIM 31419 KIM 25719 1
KIM
10 KIM 900468 KIM 900268
HEAD(PP) KIM 900568 900368N 1
10 HEAD(PVDF) KIM 29611 KIM 27214 KIM 31053 KIM 32234 1
11 PRV ADAPTOR (PP,PVC.PVDF) KIM 904867 KIM 904867 KIM 904867 KIM 904867 1
KIM KIM KIM
11
PRV ADAPTOR (SS) KIM 904832N 904832N 904832N 903832N 1
12 Y-STRAINER (PP,PVC,PVDF) KIM 913267S KIM 913267S KIM 913267S KIM 913267S 1
12 Y-STRAINER (SS) KIM 908732 KIM 908732 KIM 908732 KIM 908732 1
12 A ON LINE STRAINER(PVC/PVDF HEAD ONLY) KIM 909867S KIM 909867S KIM 909867S KIM 909867S 1
13 ANTISYPHON VALVE ASSY(PP ,PVC) KIM 906267 KIM 906267 KIM 906267 KIM 906467 1
13 ANTISYPHON VALVE ASSY(PVDF) KIM 906267S KIM 906267S KIM 906267S KIM 906467S 1
13 ANTISYPHON VALVE ASSY(SS) KIM 906232 KIM 906232 KIM 906232 KIM 906432 1
14 FOOT VALVE(PP) KIM 907067 KIM 907067 KIM 907067 KIM 907167 1
14 FOOT VALVE(PVC, PVDF) KIM 907067S KIM 907067S KIM 907067S KIM 907167S 1
14 FOOT VALVE (SS) KIM 907032 KIM 907032 KIM 907032 KIM 907132 1
14 A STRAINER(PP,PVC) KIM 101231 KIM 101231 KIM 101231 KIM 101231 1
14 A STRAINER(SS) KIM 90393 KIM 903032 KIM 903932 KIM 903932 1
KIM KIM KIM
15
PRESSURE RELIEF VALVE(PP,PVC) KIM 904767N 904767N 904767N 904767N 1
15 PRESSURE RELIEF VALVE(PVDF) KIM 904767 KIM 904767 KIM 904767 KIM 904767 1
KIM KIM KIM
15
PRESSURE RELIEF VALVE(SS) KIM 904732N 904732N 904732N 904732N 1
6
16 …… ……. M01339
M6X60 HEX BOLT NUT& WASHER …….. SETS