Site Investigations Manual - Published
Site Investigations Manual - Published
The Ministry of Public Works, Housing and Water Resources (MOPHRH) in Mozambique is
responsible for the National Road Administration of Mozambique, Administração Nacional
de Estradas (ANE) and custodian of the standards and specifications for roads in the
Mozambique Road Sector. This manual provides guidance to all practitioners for the site
investigation for all roads in Mozambique. The content adequately covers all relevant
technical areas from the initial route location to details on site investigations for various
components of the transport infrastructure and where additional information is required
users may consult other documents referenced in the Manual.
This manual is tailor-made for Mozambique and ANE will apply it as mandated by the
Ministry
(i)
Preface
This manual on site investigation has been developed for the design of new roads and
rehabilitation of existing roads showing severe distress with typical Average Annual Daily
Traffic (AADT) counts of more than 1000 and a cumulative design traffic loading
exceeding 1 million equivalent standard axles (mesa). If the cumulative axle loadings are
less than 1 mesa over the design life, then the Low Volume Road Design Manual of ANE
shall be used.
The manual provides the input information required for the design of roads and does not
cover the actual design processes. In addition, it only introduces issues carried out under
the pre-feasibility and route location phases and does not include detail in this respect.
While this manual provides adequate guidance on site investigations, users should use
their knowledge and experience to apply the manual to their particular situations, which
may be unique in many respects.
(ii)
Acknowledgements
This manual was prepared through the concerted effort from many stakeholders within
and outside Mozambique. The immense contributions from ANE, the Technical Working
Group (WG) members, the World Bank Expert Reviewer, the MOPHRH and other key
stakeholders which included academia, consultants, municipal engineers, National
Institute of Mining (INAMI), Ministry of Water Resources, etc. are acknowledged and
greatly appreciated. ANE provided leadership and guidance including management of the
project in general. They also provided information and support required for the
successful delivery of the manual. The WG members, World Bank reviewer, academia,
consultants and municipal engineers reviewed the manual in its different stages of
development and provided invaluable inputs through technical deliberations, comments,
edits and additions.
The production of this manual was financed by the Government of Mozambique through
the Ministry of Finance and the Road Fund with support from the World Bank.
ANE
Financiers
(iii)
Abbreviations
(iv)
Site Investigation Manual Table of Contents
Table of Contents
PREAMBLE ............................................................................................... I
PREFACE ................................................................................................II
ACKNOWLEDGEMENTS ......................................................................... III
ABBREVIATIONS ................................................................................... IV
LIST OF TABLES .................................................................................. VII
LIST OF FIGURES ............................................................................... VIII
1 INTRODUCTION .................................................................................1
1.1 PURPOSE ....................................................................................... 1
1.2 SCOPE .......................................................................................... 1
1.3 INVESTIGATION STEPS ....................................................................... 2
1.4 RISK ASSESSMENT ............................................................................ 3
1.5 RELATED ANE GUIDELINES .................................................................. 3
2 PHYSIOGRAPHIC FEATURES OF MOZAMBIQUE...................................4
2.1 PURPOSE ....................................................................................... 4
2.2 TOPOGRAPHY................................................................................... 4
2.3 GEOLOGY AND SOILS OF MOZAMBIQUE..................................................... 6
2.4 CLIMATIC CONDITIONS ....................................................................... 9
2.5 VEGETATION AND LAND USE ............................................................... 14
2.6 SEISMICITY .................................................................................. 16
2.7 ADDITIONAL INFORMATION ................................................................ 17
2.8 SOURCES OF INFORMATION ................................................................ 17
3 INVESTIGATIONS FOR FEASIBILITY STUDY, ROUTE SELECTION AND
PRELIMINARY DESIGN .......................................................................... 23
3.1 BACKGROUND ................................................................................ 23
3.2 PRELIMINARY CONSIDERATIONS ........................................................... 25
3.3 ENVIRONMENTAL AND SOCIAL ISSUES .................................................... 26
3.4 TRAFFIC COUNTS AND LOADING ........................................................... 32
3.5 ROAD INVENTORY ........................................................................... 37
3.6 ANALYSIS OF PRELIMINARY INVESTIGATION DATA ...................................... 38
3.7 PRELIMINARY SITE INVESTIGATION ....................................................... 38
3.8 ANALYSIS FOR ROUTE SELECTION AND FEASIBILITY STUDY ........................... 43
4 DETAILED SITE INVESTIGATIONS FOR GEOMETRIC DESIGN ........... 46
4.1 TRAFFIC CLASSES ........................................................................... 46
4.2 TERRAIN ...................................................................................... 46
4.3 GROUND PROFILE ........................................................................... 47
5 SITE INVESTIGATION FOR PAVEMENT DESIGN ................................ 48
5.1 TRAFFIC LOADING ........................................................................... 48
5.2 CHARACTERISATION OF SUBGRADE AND IN-SITU MATERIALS ......................... 48
5.3 PROBLEM SUBGRADES ...................................................................... 51
6 SITE INVESTIGATION FOR GEOTECHNICAL DESIGN ........................ 60
6.1 ROAD CUTS AND FILLS ..................................................................... 60
6.2 INSTABILITY AND SETTLEMENT ............................................................ 61
7 SITE INVESTIGATION FOR HYDROLOGY AND DRAINAGE DESIGN.... 72
8 INVESTIGATION OF CONSTRUCTION MATERIALS ............................ 74
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Site Investigation Manual Table of Contents
8.1 SOIL AND ROCK DESCRIPTION AND CLASSIFICATION .................................... 74
8.2 INVESTIGATION TECHNIQUES .............................................................. 76
8.3 MATERIAL LOCATION ........................................................................ 79
8.4 WATER SOURCES ............................................................................ 80
9 INVESTIGATIONS DURING CONSTRUCTION..................................... 81
9.1 INTRODUCTION .............................................................................. 81
9.2 SUBGRADE CONDITIONS ................................................................... 81
9.3 ROAD CUTS .................................................................................. 82
9.4 EMBANKMENTS............................................................................... 83
9.5 RIVER CROSSINGS .......................................................................... 83
9.6 LANDSLIDES ................................................................................. 83
9.7 RETAINING WALLS .......................................................................... 84
9.8 CONSTRUCTION MATERIALS................................................................ 84
10 REPORTING ................................................................................... 86
10.1 BACKGROUND ................................................................................ 86
10.2 STRUCTURE OF REPORT ..................................................................... 86
10.3 STORAGE AND ARCHIVING OF REPORTS AND SUPPORTING DOCUMENTS .............. 88
11 BIBLIOGRAPHY ............................................................................. 89
APPENDIX ADYNAMIC CONE PENETROMETER ....................................... 90
A.1 INTRODUCTION .............................................................................. 90
A.2 DCP TEST PROCEDURE...................................................................... 90
A.3 OPERATION................................................................................... 90
A.4 INTERPRETATION OF RESULTS.............................................................. 95
APPENDIX BSOIL PROFILE DESCRIPTION ............................................. 98
B.1 MOISTURE CONDITION ...................................................................... 98
B.2 COLOUR ...................................................................................... 98
B.3 CONSISTENCY................................................................................ 98
B.4 STRUCTURE .................................................................................100
B.5 SOIL TEXTURE ..............................................................................100
APPENDIX C ROCK CLASSIFICATION .................................................. 102
(vi)
List of Tables
Table 1-1 Project Stages and Principal Activities .................................................................................... 2
Table 2-1 Potential climate changes and related problems (AfCAP, 2017b) ........................................ 13
Table 2-2 Digital data from Satellite Sensors ........................................................................................ 19
Table 2-3: Summary of Use of Physiographic Data ............................................................................... 22
Table 3-1: ECA values for Different Environmental Receptors ............................................................. 30
Table 3-2: Vehicle Classification............................................................................................................ 34
Table 3-3: Heavy Vehicle Classification ................................................................................................. 34
Table 3-4: Frequency of Traffic Counts ................................................................................................. 36
Table 3-5: Summary of Requirements .................................................................................................. 39
Table 3-6: Topographic Features in Mozambique ................................................................................ 42
Table 3-7: Example of Multi-Criteria Analysis (TRL 2005) ..................................................................... 45
Table 5-1: Subgrade Characterisation................................................................................................... 49
Table 5-2 Subgrade Strength Class ....................................................................................................... 49
Table 5-3: Frequency of DCP Testing .................................................................................................... 51
Table 5-4: Preliminary Indicators of Problem Soils ............................................................................... 52
Table 5-5 Potentially Expansive Clay Properties ................................................................................... 52
Table 5-6 Tests to Determine Saline ..................................................................................................... 56
Table 5-7 Assessment of Collapse Potential ......................................................................................... 58
Table 5-8 Indications of High Water Table in Test pits ......................................................................... 59
Table 6-1 Information for Designing Cuts and Embankments .............................................................. 61
Table 6-2 Excavation Investigations ...................................................................................................... 62
Table 6-3 Embankment Investigations.................................................................................................. 64
Table 6-4 Standard Ground Investigation Techniques.......................................................................... 65
Table 6-5 Trial Pit Requirements and Locations ................................................................................... 69
Table 8-1 Classification of Soils ............................................................................................................. 75
Table 8-2 Preliminary Indication of Possible Problems Related to soils and Weathered Materials
Derived from the Major Stratigraphic Groups ...................................................................................... 76
Table B-1 Description of secondary colour term ............................................................................. 98
Table B-2 Description of consistency of granular materials ................................................................. 99
Table B-3 Description of consistency of cohesive materials ................................................................. 99
Table B-4 Description of soil structure ............................................................................................... 100
Table B-5 Description of soil texture................................................................................................... 101
Table C-1 Classification of Igneous Rocks ........................................................................................... 102
Table C-2 Classification of Sedimentary Rocks ................................................................................... 102
Table C-4 Classification of sedimentary rock particle sizes ................................................................ 102
Table C-5 Simplified classification of Metamorphic Rocks ................................................................. 103
(vii)
List of Figures
Figure 1-1 Site Investigation Elements at Various Stages of a Project ................................................... 1
Figure 2-1 Broad Elevational Classification of Mozambique .................................................................. 4
Figure 2-2 Extract of the Published 1:250,000 Scale Topographic Mapping .......................................... 5
Figure 2-3 Broad Generalisation of the Geology of Mozambique .......................................................... 7
Figure 2-4 Extract from the 1:1 million scale Carta de Solos .................................................................. 8
Figure 2-5 Precipitation Map of Mozambique ........................................................................................ 9
Figure 2-6 Average Temperature Distribution Map of Mozambique ................................................... 10
Figure 2-7 Projected Changes in Annual Average Maximum Temperatures (AfCAP, 2017a) .............. 11
Figure 2-8 Projected Changes in Average Rainfall (AfCAP, 2017a) ....................................................... 12
Figure 2-9 Vegetation Map of Mozambique ......................................................................................... 15
Figure 2-10 Seismic hazard map of Mozambique
(https://www.humanitarianlibrary.org/sites/default/files/2013/05/moz-seismic.pdf) ...................... 16
Figure 2-11 Coverage of SPOT 4 held at Cenacarta .............................................................................. 20
Figure 2-12 Coverage of SPOT 5 held at Cenacarta .............................................................................. 21
Figure 3-1: Activity Flow Chart for Route Selection .............................................................................. 23
Figure 5-1: Predicted heave of expansive soils ..................................................................................... 53
Figure 5-2: Dispersive soil showing formation of “pipes”..................................................................... 54
Figure 5-3: Crumb test Showing Suspension ........................................................................................ 54
Figure 5-4: Mechanism of Soluble Salt Damage to Bituminous Surfacing............................................ 56
Figure 6-1: Potentially Problematic Earth and Rockfill Embankment Locations (note changes to figure
text – deletion of sub-headings) ........................................................................................................... 63
Figure 6-2: Effect of Topography on Volume of Failed Material .......................................................... 68
Figure A-1 Dynamic Cone Penetrometer .............................................................................................. 91
Figure A-2 DCP effects where large stones are present ................................................................ 92
Figure A-3 DCP Test Form ..................................................................................................................... 94
Figure A-4 Typical DCP test result ......................................................................................................... 95
Figure A-5 DCP – CBR relationships ...................................................................................................... 96
(viii)
1 Introduction
1.1 Purpose
This manual has been prepared to assist practitioners in the site investigations for roads
and identifies means of optimising costs and minimising risks in road design and
construction. The manual provides the input information required for the design of roads
and does not cover the actual design processes. In addition, it only introduces issues
carried out under the pre-feasibility and route location phases and does not include
detail in this respect.
1.2 Scope
ANE is responsible for the management of the classified network comprising Primary,
Secondary, Tertiary and Vicinal roads. This manual on site investigation has been
developed for the design of new roads and rehabilitation of existing roads showing
severe distress with typical Average Annual Daily Traffic (AADT) counts of more than
1000 and a cumulative design traffic loading exceeding 1 million equivalent standard
axles (mesa). If the cumulative axle loadings are less than 1 mesa over the design life,
then the Low Volume Road Design Manual of ANE shall be used.
A new project or project corridor is usually identified by strategic, economic and/or
social/rural mobility considerations during the pre-feasibility stage of the project. This
project then progresses through various stages, as shown in Figure 1-1 and this manual
provides guidance for the site investigations associated with the feasibility studies, the
design and the construction stages of the project which are highlighted in the figure.
Project/Corridor Selection
(re
Design
Construction
Maintenance
Table 1-1 shows the site investigation elements associated within the three stages, the
purpose and the principal activities.
1
Table 1-1 Project Stages and Principal Activities
Guidance on detailed investigations for carrying out Rehabilitation Design and Drainage
Design are not included in this manual but are available in the Rehabilitation Design and
Hydrology and Drainage Design Manuals.
Moreover, the detailed environmental investigations required for undertaking the
feasibility study are not included in this manual, as these are already covered under the
ANE Environmental Guide 2012. However, the preliminary environmental issues to be
gathered are covered.
For road widening projects such as two lanes to four lanes, the investigation methods
and procedures in this manual shall be applied.
2
During the pre-feasibility and feasibility stage, the best possible route location is
identified and issues such as environmental and social impacts have an important place
in these decisions. Additional detailed information may be required during the actual
design stage. The feasibility stage will generally be covered by a desk study, a walk-over
survey and the identification of the requirements for the Design stage.
1.3.6 Reporting
Chapter 10 outlines the requirements and contents of typical site investigation reports.
During site investigations, the risks associated with such phenomena should be assessed
and considered during the detailed design as appropriate.
3
2 Physiographic Features of Mozambique
2.1 Purpose
The design of a road and its pavement structure depends on several local conditions that
are generally considered to be relatively constant over the design life of the road. These
include topography, geology, soil and subgrade conditions, and climate. The
physiographical features influence both site investigations and the design, and this
chapter provides information on the local conditions given above.
2.2 Topography
The topography has a significant effect on the cost and level of service of a road. In flat
areas, roads can be more easily constructed than in steep mountainous areas, where
excessive volumes of material (too much for embankment use only) may need to be
excavated and placed elsewhere. Mozambique can be divided into three broad
topographic zones as in Figure 2-1.
I. Coastal lowlands (<200m) that occupy more than 40% of the country
II. Plateau surfaces that tend to increase in altitude towards the west, but range in
height between 200m and 1000m, separated broadly into two zones:
a. 200m – 500m
b. 500m – 1000m
III. Mountains and escarpments located in the far west of the country > 1000 m).
This broad zonal classification reflects both the underlying geology of the country and
the history of Cenozoic (Tertiary and Quaternary) sea level change (Section 2.3).
4
Within this broad three-fold zonation there is significant variation in the local topography.
Some of the topographic considerations to be considered during investigation and design
stage include:
1. Mountainous terrain - These are areas such as Niassa and Manica Provinces. In
this high ground, there are lineations of ridge lines and inselbergs that are
controlled by the underlying structural geology which pose considerable
difficulties in road geometry and stability.
2. Flat and undulating sandy coastal areas: These areas are commonly found in
parts of Maputo, Gaza, and Inhambane provinces where the topography is
controlled by the cycle of marine transgressions and regressions. These have
imparted a pattern of north-south and northeast-southwest orientated dunes and
inter-dune basins. Such areas generally lack good construction materials and
pose challenges in road drainage and foundations for pavements and structures.
3. Major River basins: These are areas in the Zambezi and Limpopo river basins that
are highly susceptible to flooding, and frequent damage to infrastructure. Pan
lakes are also common in some of the coastal areas. The topographic detail
required during the site investigation stage is best obtained from traditional
topographic maps at a scale of at least 1: 250 000 but preferably 1: 50 000 maps
should be used. Figure 2-2 is an extract of the 1:250 000 scale topographic map
of part of the Save River in Inhambane Province.
5
2.3 Geology and Soils of Mozambique
Figure 2-3 is a simplified geological map of Mozambique. This provides information on
the distribution of various rock formations in the country. This information is necessary
for the investigation of subgrades, foundation conditions and construction materials.
Three predominant geological terrains exist in Mozambique and are summarised below.
1. The Precambrian Basement Complex, that underlies approximately 50% of the
country, predominantly in the plateau and mountainous areas of the north and
northwest. The Basement Complex includes:
The actual rock types within these major groups are good indications of the potential
properties of the rock and the residual weathered materials and can be obtained from
the map and the accompanying Memoir.
6
Figure 2-3 Broad Generalisation of the Geology of Mozambique
In addition to the basic geological information needed to carry out subgrade and
materials location investigations, soil maps can be useful additions to these data.
Geological maps show the locations of the rock types and only superficial materials,
including alluvium, lacustrine sediments, coastal dune fields, and areas with significant
eluvial (in-situ weathered) soils (e.g. sand and clay soils) when they are thick. The soil
maps, on the other hand, show the actual types, and detail regarding the superficial
materials. These superficial soils are important in the south, southeast and coastal
fringes of the country whereas in the north and northwest the mapping focus is on the
underlying solid geology. The 1: 1 000 000 soil map is an appropriate start although
larger scale maps can provide more useful information. An example of the data available
on the 1: 1 000 000 map is shown in Figure 2-4.
7
Figure 2-4 Extract from the 1:1 million scale Carta de Solos
Although the soil maps indicate the type of soil in pedological terms, the major soil types
(sand, clay, etc.) are shown and other indications are often present. For example,
vertisols are expansive clays, saline of hyalomorphic soils indicate the presence of salts,
clayey sands may indicate collapsible soils and calcareous soils often indicate the
presence of calcrete. Assistance form a soil scientist or pedologist can help with the
interpretation of the soil types.
8
2.4 Climatic Conditions
Climate has a significant impact on roads with uncontrolled precipitation probably leading
to more road failures than any other single factor. Water is detrimental to the
performance of almost any road. The drainage design should thus consider the expected
water regime, which must be controlled to minimise the ingress of water into the
pavement as well as on the road and adjacent surface, where erosion could result.
Figure 2-5 shows a generalised map of the average precipitation recorded over the past
few decades in Mozambique. Climate change is likely to affect the distribution and
quantity of rainfall in future, but is unlikely to have a significant impact on roads during
current design lives. However, major structures will need to be designed to cope with
significantly more water during their service-lives.
Mozambique has a variation in annual rainfall from less than 500mm in some provinces
in the west and north west to more than 1750mm in the central and northern parts.
Average temperatures are shown in Figure 2-6. However, temperatures more than 45C
are not uncommon in some places.
9
Figure 2-6 Average Temperature Distribution Map of Mozambique
It should also be considered that there are likely to be significant climate changes in
Mozambique over the next century, many of which will affect current designs,
particularly those for bridges and structures. Figure 2-7 shows the projected changes in
annual average maximum temperatures (°C, top) expected in Mozambique for the period
2021–2050 relative to the 1961-1990 averages under a low mitigation scenario using
two downscalings (ACCESS1-0 (left) and CNRM-CM5 (right). The lower figures show the
annual number of very hot days (number of events per grid point per year).
The figures consistently indicate projected temperature increases of 1 to 2 °C in the
southern parts of the country, with increases less than 1 °C projected over the northern
parts. The number of very hot days is, however, projected to increase by 20 to 40 days
per year across the county, with the largest increases projected for the Limpopo river
basin in the south. Over Mozambique in the far-future (2071-2100), temperature
increases are projected to range between 3 and 4°C over the eastern coastal areas, with
larger increases projected for the western interior regions.
10
Figure 2-8 shows the projected changes in annual average rainfall totals (mm, top) and
the annual number of extreme rainfall days over Mozambique for the period 2021-2050
relative to 1961-1990 under a low mitigation scenario.
11
Figure 2-8 Projected Changes in Average Rainfall (AfCAP, 2017a)
Although there is no specific application of the climate changes in most current designs,
the implications of these over the longer term should be highlighted in the site
investigation report (Chapter 7). Issues such as the effects of higher temperatures on
concrete structures, more extreme rainfall events on hydrologic calculations and the
effects of reduced rainfall on subgrade materials could lead to design modifications.
Typical climate-related problems that may be encountered are summarised in Table 2-1.
12
Table 2-1 Potential climate changes and related problems (AfCAP, 2017b)
Climate stressor Potential impacts on transport infrastructure
Increased rainfall Increased flooding (excessive surface water)
Softening of construction materials
Greater impassability of unpaved roads
Increased erosion of unpaved road surface
Loss of shape of unpaved roads and shoulders
Blockage of drains
Loss of strength of layer materials
Damage to thin surfacings
Damage to pavement edges
Blockage of drains and culverts (more silt and debris deposited)
Increased slope instability
Increased erosion of cut surfaces and drains
Undercutting of fills
Excessive vegetation growth
Expansion and cracking of soils and road structures
Increased collapse and settlement
More movement of saline materials
Deformation of rigid structures
Increased accumulation of water adjacent to road
Erosion of embankments and abutments of culverts and bridges
Silting/sedimentation of culverts and bridges
Scour of bridge foundations
Overtopping of bridges and damage or destruction
Increased damage to bridges by debris
Excessive moisture in materials – construction delays
Reduced working periods and increased delays
Water damage to partially completed works
Additional road maintenance required
More bush clearing
Additional damage to drains
Decreased rainfall Increased wear and loss of gravel from drier surface of unpaved roads
Increased dust emissions over longer periods
Increased development of loose material and roughness (corrugations)
More rapid deterioration of gravel due to loss of cohesive fines
More rapid binder deterioration
Drying out and cracking of soils
Rapid ingress of moisture into tension cracks in slopes (slope failures
from shrinkage and tension cracks)
Increased erosion from more intense storms
Damage to vegetation by more wild-fires
More difficult to establish erosion protection through bio-engineering
More shrinkage and cracking of subgrades (volumetric movements)
Drying out of drains – more susceptible to erosion when rain does come
Higher risk of wild-fires affecting roadside vegetation and loss of root
stabilization
More silting and sedimentation
Damage to bridges and culverts from debris
Insufficient water for construction
Quicker loss of compaction water due to evaporation
More unpaved road surface maintenance
More maintenance to drain damage
Increased surface erosion repairs
Increased More rapid drying out of road
temperature Increased shrinkage and cracking of soils
Increased development of roughness on unpaved roads (corrugation)
Quicker generation of loose material on unpaved roads
More rapid ageing of bituminous binders
Softening of bitumen in asphalt and more rapid deformation when hot
Expansion and buckling of concrete roads and structures
Loss of vegetation (or change of species) on side slopes (insufficient
13
water)
More wildfires causing loss of root binding
Increased erosion (loss of soil binding)
Greater expansion/contraction of bridge elements – more maintenance
Quicker reactions when cement stabilising
Quicker drying of concrete
Increased vegetation growth (more wild-fires)
Decreased No effects except at extreme altitudes – freezing of water in road surface
temperature Reduced windows for construction of bituminous surfacings
Less rapid ageing of bituminous binders
More brittle fracture of bitumen when cold
Reduced working periods for certain operations (paving, stabilization)
Increased maintenance of bituminous surfacings (crack sealing and
pothole repair)
Increased windiness More rapid drying out of materials
Increased deterioration rates of gravel roads due to fines loss
Increased accumulation of sand
Possible damage to bituminous surfacings caused by more wild-fires
Loss of vegetation due to burning
Higher erosion rates on side slopes and drains
Greater wind-load on bridges
More debris in flood waters due to fire damage
Fire damage to bridges (wooden mainly but also concrete)
More dust
Quicker evaporation of construction water
Increased unpaved road maintenance to minimise corrugations resulting
from dust loss
Regular clearing of river debris and catchment vegetation
Rising sea level Flooding and storm damage
Increased subgrade and layer moisture contents
Increased erosion and siltation
Damage to road surfacings by salts and water impact
Deposition of debris
Fluctuating moisture levels with surges
Reduced soil strengths
Accumulation of water adjacent to road
Erosion
Scour of foundations
Increased salt damage to concrete and steel
Saline waters
Increased maintenance in coastal and low-lying areas
Changing ground- Wetter or drier subgrades
water levels More saline conditions affecting pavement structures
Slope instability (localised)
Volumetric movements possible
Localised seepage and springs
Difficult working conditions
14
• Grassland
• Mangrove
• Shrubland
• Savannah
Knowing the type of vegetation assists in planning site investigations and can also
influence the data sources used. For example, in thickly forested areas, little information
can be gathered from most remote sensing techniques as the materials are “masked” by
the trees. Field visits will also be affected by the type of vegetation in terms of mobility
and accessibility to various selected sites.
15
In mangrove areas, accessibility may be difficult, subgrade and founding conditions are
poor and flooding is likely during the rainy season. Materials in these areas are scarce
making haul distances excessive.
The use of vegetation to identify possible construction material locations can save
significant time and effort. The vegetation in Gaza Province, for example, is
dry/eutrophic savannah characterized by the dominance of Acacia spp. and
Colophospermum mopane on heavier-textured, base-saturated soils (i.e. clayey soils),
and Caesalpinoideae and Combretaceae on leached, sandy and lighter-textured soils.
2.6 Seismicity
Mozambique is in an active seismic zone at the lower end of the East African Rift system
and can be affected by seismic activity with ground accelerations of up to 2.4 m/s 2
(Figure 2-10). This must be considered for bridge foundation and structure design and
also where soils subject to liquefaction occur.
16
2.7 Additional Information
Other maps produced by various agencies can be used to provide additional useful
information that may assist in the desk study and in the planning of the field work.
Typical of these are land-use maps, demographic maps and hydrologic information.
17
verification (proofing) is recommended. Greater vertical accuracies are available from
other sensors, although the information must be purchased. As Table 2-2 shows,
Worldview, Geo-Eye and Pléiades, provide the highest resolution, although SPOT 5 DEM
is probably most cost-effective for preliminary investigations.
Cenacarta holds some localised Worldview, Geo-Eye and QuickBird imagery and these
areas can be found on Esquema Geral das imagens de Alta Resolução, available from
Cenacarta. SPOT 4 and SPOT 5 imagery is also available for parts of the country. As
Figure 2-11 shows, SPOT 4 covers much of the central and western parts of the country,
but while SPOT 4 has a reasonable vertical accuracy (10m) its horizontal accuracy is
poor (Table 2-2). Figure 2-12 shows the coverage of SPOT 5 held by Cenacarta. It
covers large parts of the south and southeast coast of the country as well as parcels of
land in the north.
There is satellite coverage of the country that is not held by Cenarcata and the road
engineer is directed to the following websites to help determine the available imagery.
https://browse.digitalglobe.com/imagefinder/
http://www.intelligence-airbusds.com/en/4871-browse-and-order
18
Table 2-2 Digital data from Satellite Sensors
Sensor Resolution Horizontal Vertical Accuracy
Accuracy
SRTM 3 arc seconds 30 m 5-15 m (terrain
(90 m) dependent)
ASTER 30 m 30 m 15-30 m
ELEVATION30 20-30m 7m (RMS) 10m (RMS)
SPOTDEM Precision
DTED Level 2 HRS DEM
SPOT HRS DEM (SPOT5) 20-30 m <10m 5- <10m (terrain
DTED Level 2 HRS DEM dependent)
SPOT 4 350m 10m B&W
DigitalGlobe AES DEM 2-8m 2-8m Relative accuracy 1-5m
Absolute accuracy 2-8m
PRISM DEM 5m 5-10m 5-10m
Elevation4 (Pléiades) 4m 3m 2m
Elevation1 (Pléiades) 1m 1.5 m 1m
Worldview 1 & 2 1m 1-2m (with 1-2m (with
GCPs, terrain GCPs, terrain
dependent) dependent)
GeoEye-1 1m 1-2m (with 1-2m (with
GCPs, terrain GCPs, terrain
dependent) dependent)
Worldview 3 B&W 0.3m 3.5m without GCP Up to 15cm (with
MS 1.24m <1m (with GCPs, terrain
GCPs, terrain dependent)
dependent)
QuickBird B&W 0.6m link Studies have been
MS 2.4m 4.7m for 1:10000 completed to determine
ortho data the viability of creating
a DEM using stereo
imagery from QuickBird
IKONOS B&W 0.82m link 22m without GCP
MS 3.2m 25m without GCP 3m with GCP
2m with GCP
SPOT 6 & 7 B&W 1.5m link None
MS 6m 20m without GCP
1.2m with GCP
LANDSAT 7 B&W 15m Not known None
MS 30m
Thermal 60m
NB GCP – Ground control points
19
Figure 2-11 Coverage of SPOT 4 held at Cenacarta
20
Figure 2-12 Coverage of SPOT 5 held at Cenacarta
21
The larger scale, 1:250,000 maps, are usually the most useful for civil engineering
purposes. Despite the relatively small-scale of this mapping it does show a considerable
amount of detail.
The Noticias (Memoirs) that accompany these maps are detailed in the description of
structure, lithology, mineralogy, petrology and geochemistry of the rock types
encountered.
The DNG also holds geological maps published at 1:50,000 scale for localised areas of
the country. This larger-scale coverage occurs predominantly in parts of Tete, Manica
and Niassa Provinces. The contour intervals on the larger-scale mapping are much
smaller, providing greater topographical detail.
22
3 Investigations for Feasibility Study, Route Selection
and Preliminary Design
The site investigation involves various steps which help to minimise the efforts and
associated costs and to ensure that all the vital information required for the route
selection or feasibility study are obtained. These are usually carried out initially through
preliminary investigations followed by a preliminary design and then the detailed
investigations.
3.1 Background
For new roads, it is usually necessary to assess several alternative route options. By the
time the full site investigation is commissioned, the final route for the road will usually
have been identified. Minor adjustments required to avoid difficult situations which may
lead to excessive construction costs may be made at this stage.
A typical feasibility study for route location would follow the procedures shown in Figure
3-1.
Government of Mozambique
Policy Directives
Road
Network
Corridor Studies
Corridor Selection
23
The geometric design class shall be identified for the road prior to the route selection,
based on the ANE Geometric Design Manual, 2017. The geometric standard selected is
primarily affected by the intended use of the road, the traffic to be carried, the
demographics of the area and the terrain. The design class may need to be adjusted
locally in certain areas of difficult terrain (steep slopes and deep valleys) but will
normally dictate the horizontal and vertical curvature requirements of the road, and thus
the preferred alignment.
24
the desk-study to streamline logistics and ensure that issues identified during the desk-
study are investigated and followed up on.
2. Cavity collapse
6. Excessive erosion
These would not normally be investigated in detail at this stage but would be identified
for further assessment during the detailed site investigations.
25
structures shall be identified, but it is during the detailed site investigation that the
foundation conditions of these are identified.
Hydrological data is necessary to design new water crossings or to improve existing ones,
particularly if there is visual evidence that their capacity is insufficient, as well as
providing information on local drainage conditions. Such data will also provide valuable
information on the moisture regime in which the road will operate. This information will
alert the designer to the potential sources of moisture infiltration into the road pavement
and the measures that should be taken to mitigate such entry.
During this stage, the hydrological and drainage issues are visually assessed to ensure
that the optimum bridge locations and drainage requirements are achieved. These would
be followed by a full hydrological survey later to determine the required capacities and
sizes of drainage structures, described in the Hydrology and Drainage Manual (2017).
For projects funded by international aid agencies, it will be necessary to ensure that their
relevant guidelines are followed. The World Bank (WB) and the IFC (International
Finance Corporation) safeguard guidelines are becoming internationally common and
being increasingly adopted as the industry standard.
Depending on the stage and type of projects, two levels of environmental investigation
are required. For the planning and prefeasibility stage during the selection of a route or
26
realignment, a preliminary investigation is required. By assessing the impacts identified
at this stage, the option that has no, or minimal impact is usually selected.
However, for a detailed design or feasibility study a more comprehensive environmental
investigation is required. After conducting the preliminary investigation as per MITADER,
based upon the magnitude and severity of the road impacts on the environment, the
project must be categorized into one of four categories, A+, A, B or C and accordingly
detailed interventions are required as laid down by EIA regulations.
The Environmental Guide published by ANE provides detailed guidelines on the input into
a site investigation, therefore, this chapter provides guidance on conducting only the
preliminary assessment to be considered for route selection.
The preliminary environmental investigation is carried out for collecting and generating
sufficient information and data about the road project to assist in formulating an
environmentally sound development plan for the project.
The process involves identifying the impacts of various issues on the environment for
different alternatives and then selecting the route that has the least adverse impacts,
following the steps below:
1. Collection of data
The preliminary stage data gathering is quick, mostly based on a desk study and internet
information. All relevant documents and reports must be collected for each proposed
route option. Examples of such documents and their sources are listed below:
1. Information from MITADER and other statutory and regulatory bodies
concerning protected and sensitive areas in the region;
2. Delineated area of national parks, national reserves and zones of historical and
cultural heritage;
3. Topographical, geological and soils maps and aerial photographs (the largest
scales available);
4. Existing environmental studies;
5. Details of any current environmental improvement schemes and related
government or local development programs;
6. Reports of relevant projects operating in the project area;
7. Demographic features, number of villages, major economic activity and towns
connected on each route;
8. Existing surface water resources (quantity, quality and flow direction), water
bodies and wetlands;
9. Groundwater resources (water table depth, pollution and flow direction);
10. Landscape value (expected landscape changes due to vegetation clearing,
27
cutting, filling, quarrying, and spoil disposal);
11. Biological environment;
12. Infrastructure (health centres, education, etc.).
From the desk study and internet searches, the applicable policy and legal framework
should be identified and whether the following conditions occur along the route should be
confirmed:
• Coral reefs;
• Mangroves;
• Indigenous forests;
• Small islands;
• Zones of imminent erosion, including frontal dunes;
• Zones exposed to desertification;
• Zones or areas of conservation or protection;
• Marshes;
• Zones containing endangered species of animal or vegetation, habitats and
ecosystems;
• Zones of unique scenery;
• Zones of endemic species;
• Zones of migratory species;
• Zones of archaeological, geological, palaeontological, historical and cultural
value to be preserved;
• Protection areas around water supply springs and fountains;
• Densely populated areas where the road construction and operation activities
involve unacceptable pollution or other types of disturbance significantly
affecting the resident communities;
• Regions subject to high levels of development or regions where there are
conflicts in the distribution and use of natural resources;
• Areas along rivers or areas used by local communities as a source of domestic
water supply;
• Zones containing valuable resources, e.g. aquatic, minerals and medicinal
plants
The fieldwork and reconnaissance survey shall complement the desk study to ensure
that sufficient information is collected on the following categories of environmentally
sensitive areas that may be affected by the project:
• Status of sensitive receptors
• Level of exposures of sensitive receptors
• Presence, status and exposure of protected, threatened or endangered species
• Status and level of exposure of forest and wildlife heritage
• Status and condition of land prone to landslides and erosion
• Areas of international water bodies
• Land prone to desertification
• Areas of particular scientific interest
• Status and level of exposure of areas of outstanding natural beauty
• Status and level of exposure to areas of particular historical or archaeological
28
interest
• Identify likely number of trees to be felled due to the project
• Sites or areas of historical, cultural or ethnic significance
• Status and level of exposure to inhabitants and urban settlements en-route
29
• Indigenous and/or disadvantaged groups
• Road safety issues
• Densely populated areas (including severance issues).
The evaluation of data gathered during the desktop and field studies provides
information for the process of evaluating and describing how the project could affect the
environment. The magnitude of actual and potential impacts shall be assessed to ensure
that environmental considerations are given adequate weightings in selecting the
project.
Impacts are assessed on two key resources – physical resources (air, noise, soil, water
and climate) and bio-physical resources (flora, fauna, aquatic and marine life). Impacts
on potentially vulnerable environmental receptors shall be quantified by assigning
weightings for important parameters. These weightings are based on the scale,
frequency, severity, longevity, reversibility, and likelihood of incidence.
Impacts on potentially vulnerable environmental receptors shall be quantified by
assigning weightings called Environmentally Critical Area (ECA) values for important
parameters. Table 3-1 provides guidance on how to determine these weightings.
Higher weightings are assigned for archaeological, cultural and historical importance
areas; however, these weightings depend on the regulatory agency’s priority on the
environment and can change time to time.
Impacts should be assessed along all routes being considered and the one which has
minimum impact shall be selected.
30
• Assess the social costs and benefits
3.3.8 Principles
The following principles should structure any SIA (TRL, 2005):
1. Involve the diverse public: Public involvement is essential and should be an
active and interactive process, in which members of the public are full
participants in the SIA process. It is essential that all segments of the public who
may potentially be affected have opportunities to participate. SIA involves
reaching out to groups that do not routinely participate in government decision-
making because of cultural, linguistic, and economic barriers. An effective public
plan to involve all potentially affected communities should be developed.
2. Analyse impact equity: A basic part of SIA is to analyse who wins and who
loses with each alternative considered. It is especially important to analyse
whether an alternative may have high and disproportionate adverse social or
health effects on a low-income or minority population. Impact equity must be
considered in close and sympathetic consultation with affected communities,
neighbourhoods, and groups, especially low-income and vulnerable groups
(elderly, young, infirm, poor). Analysis should begin during scoping to ensure that
important issues are not left out.
3. Focus the assessment: This is a matter of scoping. Scoping during the pre-
feasibility study should seek to ascertain what issues are important to affected
communities and groups. The analysis should not focus only on economic issues
or demographics but should also include the issues identified by the public.
4. Identify methods and assumptions and define significance: The SIA must
report the assumptions on which it is based, and describe methods employed. It
should discuss how the significance of a social impact is represented, and the
reasons for considering one kind of impact to be more significant than another
should be defined and weighted.
5. Provide feedback to project stakeholders: Participatory stakeholder
consultation should be conducted throughout the investigation, and particularly at
the project’s inception. There should be active feedback between the SIA
contractor, planners and community leaders throughout the assessment and
planning processes.
6. Use SIA practitioners: Trained social scientists, using a combination of
qualitative and quantitative as well as participatory methods will provide the best
results for a SIA. An experienced practitioner might identify critical impacts that
at first may not be recognised as public concerns but are still necessary to select
measurement procedures.
31
7. Establish monitoring and mitigation methods: An SIA should provide an
analysis of impacts, as well as the basis for setting up programmes to mitigate
social impacts and monitor how these programmes work.
8. Identify data sources: As a matter of good practice, an SIA should identify the
sources and an evidence base upon which the analysis is based. The sources
should include published scientific literature and secondary and primary data from
the affected area.
9. Make a plan for gaps in data collected: Often the SIA is produced in the
absence of the necessary information, which is unavailable, incomplete or
outdated. The SIA practitioner should find acceptable procedures to overcome
these shortages of information such as the application of different research
methods or the use of theoretical approaches.
The overall process should identify issues such as community severance, land
acquisition, displacement and resettlement and compensation, all being significant issues
that need to be assessed and addressed.
To capture the social information, stakeholder consultation is essential. This should
ensure that the planning process is undertaken in an accountable and transparent
manner, with consultations carried out through all stages of the project cycle but which
are most critical during the early stages. They should be undertaken in such a manner as
to allow full participation of the authorities and the public with the following aims:
• Establishing background information on the project from all possible sources;
• Identifying viable alternatives for the project;
• Taking on board the views of stakeholders at all stages of the project;
• Reaching a consensus on the preferred choice of project and any resulting
mitigation measures.
3.4.1 Background
Quantification of traffic that will use the new road over its design life is essential to
compare the route options, identify the geometric standard required and to determine
the feasibility. The predicted traffic is estimated by considering the following:
1. Existing traffic (where a road exists) – number and type of vehicles and axle
loadings
2. Diverted traffic (attracted to the new road by its being shorter or better quality
than alternatives currently being used)
32
4. Normal traffic growth rates
The (Annual) Average Daily Traffic (AADT) is defined as the total annual traffic summed
for both directions and divided by 365. For new roads, the existing pedestrian traffic can
be used to estimate the likely vehicular traffic after the road is constructed. The AADT is
usually obtained by recording actual traffic volumes over a shorter survey period, from
which the AADT is then estimated. It should be noted that for structural design purposes
the traffic loading in one direction is required and for this reason care is always required
when interpreting AADT figures. For longer projects, large differences in traffic along the
road may make it necessary to estimate the flow at several locations along the road.
The two most commonly used types of traffic surveys are:
1. Automatic Traffic Survey (traffic counters with inductive loops and weigh-in-
motion (WIM) sensors
2. Manual Traffic Survey
The objective of undertaking either of these types of traffic surveys is to obtain an
estimate of the AADT using the road for the determination of geometric design standards,
and also to break them down into vehicle type for the determination of the number of
equivalent standard axles expected to be carried over the design life of the road for
structural design purposes. The location, timing, frequency and duration of traffic
surveys should be given careful consideration in terms of striking a balance between cost
and accuracy.
For estimation of the AADT, the traffic needs to be classified according to the types of
vehicle and the numbers of the various types of vehicle must be determined.
33
Table 3-2: Vehicle Classification
Traffic data may be available based on a simpler classification system using only five
classes namely Classes A, B and C combined, Class D, Classes E and F combined,
Classes G and H combined and a class for articulated trucks. However, every effort
should be made to include a more detailed heavy traffic classification as shown in Table
3-3 because the average ESA values for the heavy vehicle classes can be very different;
this more detailed classification will enable a more accurate estimate of the total ESA
values to be obtained.
4-axled truck 4
5-axled truck 5
6-axled truck 6
2-axled trailer 2
3-axled trailer 3
34
3.4.3 Initial Traffic Volumes
To determine the total traffic over the design life of the road, the first step is to estimate
initial traffic volumes. The estimate should be the (Annual) Average Daily Traffic (AADT)
currently using the route (or, more specifically, the AADT expected to use the route
during the first year the road is placed in service) classified into the thirteen classes of
vehicles described above. Adjustments will usually be required between the AADT based
on the latest traffic counts and the AADT during the first year of service. These
adjustments can be made using the growth factors discussed below.
It is not possible to conduct traffic surveys on a new road but by conducting traffic
surveys on adjoining or other similar roads in the area, the traffic volume on the new
road shall be estimated in terms of the Annual Average Daily Traffic (AADT) at the time
of the road opening.
Based on the review of various traffic studies conducted in Mozambique in recent years,
it has been concluded that traffic volumes are very erratic and do not show any
identifiable general trends. This makes it difficult to predict growth rates and future
volumes. However, it is expected that, as traffic increases, the variability will decrease,
and it will become a little easier to forecast traffic more accurately.
Care should thus be exercised in selecting appropriate locations for conducting the traffic
counts to ensure a true reflection of the traffic using the entire length of the road. If any
significant junctions occur along the road length, additional counts should be conducted
before and after the junctions.
Traffic counts carried out over a short period as a basis for estimating the AADT can
produce estimates which are subject to large errors because traffic volumes can have
large daily, weekly, monthly and seasonal variations. The daily variability in traffic
volume depends on the volume of traffic, with particularly high variability on roads
carrying less than 1000 vehicles per day. Traffic volumes vary more from day-to-day
than from week-to-week over the year. Thus, there are large errors associated with
estimating annual AADTs from traffic counts of only a few days duration or excluding the
weekend. For the same reason, there is a rapid decrease in the likely error as the
duration of the counting period increases up to one week. For counts of longer duration,
improvements in accuracy are less pronounced. Traffic volumes also vary from month-
to-month (seasonal variation), so that a weekly traffic count repeated at intervals during
the year provides a better base for estimating the annual volume of traffic than a
continuous traffic count of the same total duration. Traffic also varies considerably
through a 24-hour period and this needs to be considered explicitly as outlined below.
Based on the above, and to reduce error, it is recommended that traffic counts to
establish AADT at a specific site conform to the following practice:
The counts are for seven consecutive days.
i) Every vehicle passing the survey point on the road are recorded according to
Table 3-2 and Table 3-3.
ii) The counts on some of the days are for a full 24 hours with, preferably, at least
one 24-hour count on a weekday and one during a weekend. On the other days
16-hour counts should be sufficient. These should be extrapolated to 24-hour
values in the same proportion as the 16-hour/24-hour split on those days when
full 24-hour counts have been undertaken.
iii) Counts are avoided at times when travel activity is abnormal for short periods
due to the payment of wages and salaries, public holidays, etc. If abnormal traffic
flows persist for extended periods, for example during harvest times, additional
counts need to be made to ensure this traffic is properly included.
35
iv) If possible, the 7-day counts should be repeated several times throughout the
year.
Countrywide traffic data should, preferably, be collected on a systematic basis to
enable seasonal trends in traffic volumes to be quantified. The frequency of counting
shown in the following Table 3-4 is recommended.
Portable weighbridges should be used for axle load surveys. The data from these should
be recorded using the same traffic categories as those used during the traffic counting.
The importance of using this format is to develop Equivalent Standard Axles counts
(ESAs) for each of the traffic categories. These are then used as national standards for
general and project level planning and design.
During manual axle load surveys, the measurement of the weight of each vehicle axle is
carried out. The weights under the wheels on one side of the vehicle are measured using
a portable weighbridge and the weight is then multiplied by 2 to obtain the weight of the
axle. Some weighbridges convert the wheel load readings to axle loads automatically.
The weighbridges can also be composite platforms on which the weight of the axle is
measured directly. For engineering purposes, the individual axle loads are converted into
Equivalent Standard Axle loads (ESAs). These are calculated using the following formula:
Equivalent Standard Axles (ESA)= (W/8.16)n
36
n is the power exponent - usually the value of 4 is applied but this
depends on the pavement structure.
The measurement of axle loads must be accurate and therefore the portable
weighbridges should be calibrated regularly. Assistance should be obtained from the
police to ensure that the owners and/or drivers of heavily loaded trucks do not attempt
to avoid the weighbridge for fear of being penalised for overloading.
Weigh-in-motion (WIM) sensors can also be used to collect the axle load information.
These are simpler to use than manual scales, but more costly and need to be calibrated
with occasional checks against mechanical scales. Counting over longer periods can be
carried out more easily using WIM.
Some of the most important issues to be assessed when upgrading, particularly widening,
existing roads are the subgrade conditions under the widened part of the road. The
existing road would have settled and been compacted over time, and a similar degree of
“settlement” needs to be achieved in the new (widened) areas of the road during
upgrading to avoid differential settlement between the old and new sections of road.
Subgrade conditions such as collapsible material, high water contents, volumetrically
37
unstable soils, etc. must be identified and possible remedial measures identified, e.g.
early preloading, etc.
1. Environmental Compatibility
2. Social Issues
3. Physiography
4. Engineering issues
The preferred route is the one that poses the minimum environmental and social issues
and has the minimum engineering challenges and costs.
However, due to the varying degrees of subjectivity it may be difficult to find the
preferred route from the limited data available at this stage. In such cases a Multi-
Criteria Analysis (MCA) shall be used with additional data as explained under detailed
investigations.
1. Compare different route options and select the most appropriate one
38
Not all projects will require the same detailed surveys. Site investigations for an entirely
new road are very comprehensive because none, or very little, of this information will be
available beforehand and collecting it usually requires a range of skills. However, some
information would already have been obtained during the preliminary investigation.
Additional information required is obtained using the same methods.
The need for the road will have been based on the
current planning process at regional or local level.
Social Social assessment based on desk study
Desk study information and concentrated on major issues such
as land take and resettlement, if any.
Although additional surveys may be required if significant problems are identified (e.g. a
new bridge crossing), the next stage after the initial assessment is collecting detailed
data for the final engineering design
If there is an existing road or track, the basic route is already determined and potential
problems will have already become apparent, for example;
• Inadequate water crossings;
• Poor or dangerous alignments;
• Problem subgrades;
39
• Areas susceptible to flooding; and
• Areas of possible slope instability.
Sources of construction materials for the existing road may still be useable and there are
unlikely to be any problems of land use. Nevertheless, minor realignments may be
necessary and thorough site investigations are essential to obtain all data that are
required for a professional engineering project.
40
3.7.3 Consultations with Local People
It is vital to involve the future users of the upgraded road, including the communities
served by the road. Such persons can provide valuable information on various physical
characteristics, such as the likelihood of flooding of certain sections of the road,
adequacy of existing culverts, the location of weak pavement layers and accident black
spots on existing roads.
3.7.6 Materials
A general assessment must be made of the sources and availability of all materials
required to construct the road including the surfacing, pavement and capping layers,
construction water and concrete aggregate as well as the cost implications. Every effort
should be made to obtain materials that are as close as possible to the road alignment to
reduce haulage costs.
Investigations at this stage generally employ relatively standard engineering methods.
These include visual inspection of the proposed alignment, use of random Dynamic Cone
Penetrometer (DCP) testing to identify in situ conditions and limited laboratory testing of
materials along the road to classify the in-situ soils and borrow materials. The use of the
DCP test is described in Appendix A. Sophisticated and expensive procedures should only
be employed when a geotechnical problem that is likely to give rise to increased
construction costs or high-risk designs is encountered or suspected. Under such
circumstances, it is advisable to seek specialist geotechnical assistance.
It is the decision of the engineer to determine the frequency and type of testing
necessary for the specific road project and to assess when samples should be taken for
laboratory testing in accordance with the appropriate standard. This would often be
based on the observations made during the initial walk-over survey and it is thus
important that the design engineer is a part of this team.
Classification, strength, compaction, swelling and other types of test must be conducted
according to a carefully selected sampling and laboratory testing programme
Hydrological data is necessary to design water crossings or to improve them, particularly
if there is visual evidence that their current capacity is insufficient. Such data will also
provide valuable information on the moisture regime in which the road will operate. This
41
information will alert the designer to the potential sources of moisture infiltration into the
road pavement and the measures that should be taken to mitigate such entry.
42
Topographic Facet Typical issues or concerns for route selection Occurrence
Feature
Mozambique, therefore avoid following ridge lines
Escarpments Stepped 1. Profile controlled by interbedded sequence of Rare
softer and harder rocks
2. Large rock excavation quantities
3. Potential for major slope instability problems
4. Tunnels may be alternative to deep cuts
Uniform slope 1. Large rock cut quantities in rock escarpments Rare
2. Large soil cut quantities in soil escarpments
3. Potential for slope instability and major erosion
problems
To minimise earthwork quantities and the need for retaining walls and viaducts in hilly
terrain, it is best to follow the topography as closely as possible and avoid crossing the
steepest terrain. However, this may not always be possible where strict geometric
requirements are required – tunnels may be a viable alternative but are costly.
3. Geometric design considering the geometric standard, terrain and drainage and
hydrology
43
4. Bridges and culverts considering the hydrology and drainage issues
2. Identify the criteria for analysis. Normally these include economic analysis,
geotechnical conditions, environmental evaluation, development, etc.
3. Assign weights for each criterion in line with the policy of the Government/ ANE.
44
Table 3-7: Example of Multi-Criteria Analysis (TRL 2005)
Analysis Alternative 1 Alternative 2 Alternative 3
criteria
Rank Weight Score Rank Weight Score Rank Weight Score
Environmental 2 30 60 3 30 90 3 30 90
evaluation
Development 3 10 30 2 10 20 1 10 10
Public 3 5 15 2 5 10 2 5 10
transport
Accessibility/ 1 5 5 2 5 10 3 5 15
severance
45
4 Detailed Site Investigations for Geometric Design
To carry out geometric design, traffic volume, terrain type and ground profile along the
alignment are required. These are used in determining the carriageway width, fixing the
road levels and designing horizontal and vertical alignment.
Based on the AADT, the traffic class for the road shall be selected from the following:
The Geometric Design Manual provides standards for various design elements based on
the traffic class and road classes. The main road classes are:
1. HVR1 – Primary Roads
2. HVR2 – Secondary Roads
3. HVR3 – Tertiary roads
4.2 Terrain
Information on the terrain is obtained from topographic maps. Terrain class needs to be
established before a road is designed. It is determined by counting the number of 5-
metre contours crossed by a straight line connecting the two ends of the road section in
question according to the following definitions:
Flat 0-10 five-metre contours per km. The transverse ground slopes
perpendicular to the ground contours are generally below 3%.
Rolling 11-25 five-metre contours per km. The transverse ground slopes
perpendicular to the ground contours are generally between 3%
and 25%.
Mountainous 26-50 five-metre contours per km. The transverse ground slopes
perpendicular to the ground contours are generally above 25%.
Escarpment Escarpments are geological features that require special geometric
standards because of the engineering problems involved. They are
characterised by more than 50 five-metre contours per km and the
transverse ground slopes perpendicular to the ground contours are
generally greater than 50%.
The terrain has a significant impact on the geometric design. A flat terrain does not pose
a major issue but hilly and mountainous terrain poses a challenge to the designers.
46
4.3 Ground Profile
Topographic survey should be carried out to determine the ground profile. The purpose
of this survey is to understand and analyze the ground features along the proposed
alignment. By applying mathematical principles to the survey data, existing or future
horizontal and vertical position will be determined. The main objective of topographic
survey for a road is to create a digital terrain model (DTM) by acquiring terrain data. The
topographic survey helps the engineers to:
Collect Great Trigonometrical Survey (GTS) Bench Mark data along the road sections, fix
the control points and establish bench mark stations. Take conventional longitudinal and
transverse level surveys along the entire length of the road at appropriate intervals –
usually 20 m in the longitudinal direction on the proposed centreline and at 2 m interval
offsets on each side of the centre-line up to the edge of the right-of-way.
Capture details of all existing structures like major bridges, minor bridges, culverts,
utilities present underground or overhead – electrical lines, gas pipelines, OFC etc.
The survey should use a GPS-based total-station with readings taken on an automatic
theodolite. The data should preferably be reported in a format that can be inserted
directly into any geometric design software being used for the project.
The topographic survey information shall be used for designing the horizontal and
vertical alignments and the cross-sectional profile of the road. Site investigation for
subgrade should commence only after fixing the alignment and finished levels.
47
5 Site Investigation for Pavement Design
Pavement design involves determining the foundation, various layers of pavement and
their thickness. Therefore, traffic loading, the subgrade strength and the materials
available for construction should be investigated to determine the payment layers and
their thicknesses
The strength of the subgrade is determined by conducting CBR tests along the alignment.
Care should be taken on where the test samples are collected. If the pavement is on a
cut or fill, conducting of tests along the existing ground may not be appropriate. In deep
cuts samples should be collected from the proposed roadbed level using augers or other
boring equipment. In sections with high fills samples of the fill materials should be tested.
48
Table 5-1: Subgrade Characterisation
From the above tests the soil categorisation shall be determined in accordance with
Table 5-2.
49
However, when upgrading of existing roads there should be 1 test pit every km and at
least 2 test pits per uniform section. Over longer sections, pits can be staggered left and
right of the centreline to cover the full width of the road formation. To delineate uniform
sections DCP testing shall be carried out.
The depth of pits and trenches is determined by the nature of the subsurface. For
sampling and description, pits should be dug to at least 0.5 m below the expected
natural subgrade level. Potential fill materials should be sampled to a greater depth. In
cut sections, the depth can be reduced to 0.3 m. For upgrading and rehabilitation
projects there is usually vehicular access hence pits can be excavated using a backhoe
through all the existing pavement layers. In these circumstances, the depth could be
increased to as much as 1.5 m below the subgrade if required. Some problem subgrade
conditions may require deeper exploration. Greater depths may also be needed for high
embankment design. A limited number of deep pits may also be needed to ascertain
groundwater influence and irregular bedrock. Test pits should be located along the road
alignment as well as within the lateral extent of anticipated excavations to ensure
material representation.
The location of each test pit should be precisely determined on the route alignment and
all layers, including topsoil, should be accurately described and their thicknesses
measured. All horizons, below the topsoil should be sampled. This will promote a proper
assessment of the materials excavated in cuts to be used in embankments.
It is sometimes impossible to dig trial pits to the depth of all layers of soil or weathered
rocks affected by foundation loads. In this case, it is recommended that hand or power
augers are used for identification (AASHTO T203). Borings could also be necessary to
investigate the materials that lie below pavement layers. This is especially true in areas
where thick problem soils and soft deposits exist, and when the road alignment passes
through landslide zones, solution cavities, and unconsolidated soils.
All test pits should be profiled in a standard manner and guidance in this regard is
provided in Appendix B.
50
Table 5-3: Frequency of DCP Testing
Frequency of testing (number/km)
Existing road condition New or Unpaved Existing
road paved road
Uniform, flat, reasonable drainage - low
5 10
risk
Non-uniform, rolling, uneven terrain,
10 20
variable drainage - medium risk
Distressed, uneven terrain, poor drainage
20 40
– high risk
The DCP penetration rate (mm/blow) has a reasonable correlation with the more familiar
CBR strength parameters. These correlations are based on CBR values versus DCP
penetration rates measured in different soil types, but depend significantly on the test
methods adopted, particularly for the CBR test. It is important to make sure that the
correlation being used is the correct one for the purposes of the study. In general, the
correlation should be between the DCP penetration rate and the actual CBR of the
material being tested (i.e. the CBR at the density and moisture content of the material at
that time). In this way, the actual in-situ strengths at the time of testing can be
determined. The data should be collected in terms of penetration depth after a selected
number of blows (usually 5) and reported in a spread-sheet that can be directly
imported into the software being utilised. Typically, the software would have a template
for the input of the data. Details about the equipment and test procedure are described
in the additional Manual
51
Table 5-4: Preliminary Indicators of Problem Soils
Subgrade Preliminary visual Typical material types
problem indicators
Expansive soil Extreme cracking of the soil Weathered basic crystalline
surface rocks and some shales
Undulations and cracking of Transported soils
existing paved roads
Dispersive soil Extreme erosion marked by Transported soils
the presence of tunnelling and Residual acid crystalline rocks
piping Shales
Saline soil Deposits of salts (usually Fresh and weathered rock
white) on surface and salty containing sulphides (mine
taste of soil waste)
Calcretes and marine soils
Collapsible soil Very low density soils showing Highly weathered sandstones
obvious voids and pinholes on and granites
excavation Aeolian sands
Erodible soil Eroded surface with no Low cohesion silty and fine
evidence of tunnelling and sandy soils
piping
Karst conditions/ Uneven rock surface with Dolomite and limestone
Sinkhole large surface depressions or
sinkholes
Wet/high water Reeds, fogs, crabs, soft Alluvial, coastal, marshy areas
table conditions underfoot
These subgrade materials, if not identified timeously, can lead to ongoing road
performance problems. Such materials and their locations need to be identified so that
the pavement design engineer can include some form of remedial action during the
design phase. Investigation required for identifying these materials are described below.
52
If the soil is categorised as highly expansive, then the pavement designer shall consider
counter-measures against damage caused by heave as part of the pavement design.
The zone within which volume changes are most likely to occur is defined as the active
zone. The active zone is usually down to a depth of 300 mm: however, for design
purposes the zone for equilibrium moisture shall be considered to be at 600 mm and
below.
The active zone can be evaluated by plotting the in-situ moisture content with depth for
samples taken during the wet and dry seasons. The depth at which the moisture content
shows no seasonal variation is the limit of the active zone. This is also referred to as the
depth of seasonal moisture change.
The simplest way of identifying the presence of expansive soils is through field
observations where the surface expression of cracking in dark grey, black or sometimes
red soils is evident. However, the presence of a thick non-expansive transported or
topsoil cover can sometimes mask these cracks and excavation of a test pit, in which
cracking and slicken siding (striation due to volumetric movement) of the material will be
observed is necessary.
By their nature, smectites will tend to be more plastic than other clay minerals and a
measure of the plasticity index, or better still the activity (ratio of plasticity index to clay
fraction) is a good indication of the presence of smectites. This is one of the easiest
methods of indicating potentially expansive soils using Figure 5-1 based on the clay
fraction of the soil (minus 2 μm) and the standard Plasticity Index (PI), which remains
very useful for the preliminary identification of expansive soils.
70
Very high 8%
60
Medium 2%
PI of whole sample
Low < 2%
High 4%
50
40
30
20
10 Low < 2%
0
0 10 20 30 40 50 60 70 80
Clay fraction (%)
It should be noted that the estimates for the degree of swell using this technique do not
take into account the initial moisture content of the material, assuming that they move
from a state of dryness normally used in the laboratory to wet, nor the depth of the
material below the surface. It is known that equilibrium moisture content develops under
a road structure and the moisture fluctuation in this zone is minimal. However, from
beneath the outer wheel track of roads with unsealed shoulders to the edge of the fill,
significant and variable moisture fluctuations occur. The initial moisture content in these
zones is highly variable from very low in the dry season to potentially saturated in the
wet season.
A preliminary indication of potentially expansive soils can also be obtained from land
type soil maps where materials identified as “vertic soils” or “vertisols” will always have
expansive characteristics, while soils with a high base status (or eutrophic) and clay
content should be investigated more thoroughly, as they have the potential to be
expansive. The identification of smectite in subgrade soils is sometimes done using X-ray
diffraction.
53
5.3.2 Dispersive/Erodible/Slaking materials
Dispersive soils are those soils that, when placed in water, have repulsive forces
between the clay particles that exceed the attractive forces. Figure 5-2 shows a typical
dispersive soil with definite evidence of piping. This results in the colloidal fraction going
into suspension and even in still water staying in suspension (Figure 5-3). In moving
water, the dispersed particles are carried away. Their environment of formation is also
usually characterised by an annual rainfall of less than 850 mm.
54
• Sodium Absorption Ratio (SAR) and the pH.
• Determination of the Exchangeable Sodium Percentage (ESP)
Two particularly useful initial indicators are the crumb test and Soil Conservation Service
(SCS) double hydrometer tests
Crumb Test
The crumb test on undisturbed lumps of material is usually the best first indication but is
not always fool-proof and is not usually quantitative. Dispersive soils tend to produce a
colloidal suspension or cloudiness over the crumb/lump during the test, without the
material necessarily disintegrating fully. Disintegration of the crumb in slaking soils is
very rapid and forms a heap of silt, sand and gravel. A grade is assigned to the test
result using the following criteria:
1. No colloidal cloud develops.
2. A colloidal cloud is observable, but only immediately surrounding the original clod.
The cloud has not spread any appreciable distance from the crumb.
3. A colloidal cloud emanates an appreciable distance from the crumb. However, the
cloud does not cover the bottom of the glass, and it does not meet on the opposite side
of the glass bottom from the crumb.
4. The colloidal cloud spreads completely around the circumference of the glass. The
cloud may not completely obscure the bottom of the glass, but the cloud does
completely cover the circumference of the glass. In extreme cases, the entire bottom of
the glass is covered by the colloidal cloud.
Soils that have a 3 or 4 reaction in this test are almost always dispersive in other tests
and in field performance. Special design features should be incorporated if these soils
are to be used in a project.
This test is performed in the laboratory. Basically, the test compares the measured
percentage of clay in a sample that has been artificially dispersed to that of a companion
sample which has no artificial dispersing agent added. Based on SCS experience
correlating test results and field performance, the following general guidelines have been
developed for interpreting the test results:
% Dispersion >60 - The soil is probably dispersive. Avoid use of the soil or incorporate
special design features in the design.
% Dispersion <30 - The soil is probably not dispersive.
30% to 60% Dispersion - Other tests may be needed to establish whether the sample is
significantly dispersive.
When dispersive clays are detected in a site investigation and verified by testing,
counter-measures must be incorporated into the design.
55
Figure 5-4: Mechanism of Soluble Salt Damage to Bituminous Surfacing
In some cases, the visible presence of crystallised salt deposits at the soil surface is a
certain indication of the need for additional investigation for possible salt problems. This
is often associated with the occurrence of animals licking the soil surface. In most other
cases, the presence of salt is best confirmed by laboratory testing as in Table 5-6.
Where specifications are not met, such locations are to be marked for providing remedial
measures.
56
addition, the frequent occurrence of organic material in the clays affects their behaviour
and the determination of their properties.
Soft clays are seldom uniform with depth and are usually interlayered with silts and
sands, which provide more permeable drainage paths than would be determined from
oedometer testing of undisturbed clay samples. However, the depths and strengths of
the materials are such that inspection of the materials in test pits or auger holes is not
recommended.
The in-situ condition of these materials is one of their most important properties that
need to be considered – testing of disturbed samples will usually provide results that are
meaningless. It is thus better to use in situ test methods such as Standard Penetration
Testing (SPT), vane shear or Cone Penetration Testing (CPT) to determine the depths,
presence of silt sand layers, strengths and if possible, permeabilities. It must be noted
that in the dry season, it is sometimes difficult to evaluate whether these soils will
become soft in the wet season and experience is necessary to identify their presence.
If these can be identified to a reasonable degree of confidence, estimates of the quantity
and rate of settlement and the potential stability of embankments over the materials can
be made. However, it is usual that oedometer testing is carried out to estimate the
degree and rate of consolidation of soft soils. The actual settlement values determined
depend on the thickness of the layer, the voids ratio and moisture content and the
permeability of the material.
%C =∆HC /∆Ho
where ∆HC is the change in height upon wetting and ∆Ho is the initial height of the
specimen.
Collapse can also be described using void ratio in the form of the following:
57
various soils. Table 5-7 provides a relative indication of the degree of severity of collapse
for various values of CP.
0- 1% None
2 - 5% Slight
6 - 10% Moderate
11 - 20% Severe
58
Table 5-8 Indications of High Water Table in Test pits
Season of inspection Indication of high water
table conditions
Dry season In situ moisture content higher
than optimum moisture content
(OMC)
Wet Season Seepage of water into the test
pit
Various moisture indices such as Thornthwaite’s Moisture Index or water surplus maps
can provide useful information on potential problems in this regard. It is usually easy to
recognise potential wet conditions, which are characterised by areas of standing water,
specific types of vegetation (reeds, papyrus grasses, etc.), localised muddy conditions
and often the presence of crabs and frogs. Such problems are also often visible as
springs and surface seepage.
59
6 Site Investigation for Geotechnical Design
The purpose of investigation is to determine the potential for problematic displacement
of soils and earth particles in embankments and slopes.
60
Table 6-1 Information for Designing Cuts and Embankments
Purpose Engineering evaluations Required information for
analyses
61
rock exposures along existing road cuts in the region. In addition, increased
excavation can also lead to an increased risk of landsliding of natural slopes due
to undercutting and loss of support. For cuttings deeper than about 25 to 30 m,
the alternative of a tunnel could be considered, requiring a more sophisticated
specialist geotechnical investigation.
Suggested investigation requirements for deep excavations are summarised in Table 6-2.
Table 6-2 Excavation Investigations
A common difficulty in steep terrain is the disposal of excess material (spoil). Therefore,
every effort should be made to balance the cut and fill. Where this is not possible,
suitable stable areas for the disposal of spoil must be identified. Spoil can erode or may
become very wet and slide in a mass. Material may be carried downslope and may cause
scour of watercourses or bury stable vegetated or agricultural land. Material may also
choke stream beds causing the stream to meander from side to side, undercutting the
banks and creating instability. High level embankment foundation investigations should,
as a minimum, consider:
• the range of materials and settlement potential
• side-slope stability
• groundwater
• moisture regime and drainage requirements
• erosion resistance
• haul distance
• bulking factors
• environmental impact.
62
and the result that this has on the nature of the soil and its behaviour. This is
particularly relevant when the embankment is entirely on the sloping in situ material and
water is likely to flow along the interface between the fill and the soil or the road is likely
to consist of part fill and part cut and water may follow the interface under part of the
road (Figure 6-1). Careful drainage design to counter adverse water conditions is an
important part of the overall embankment design. The fill slope gradient shown in Figure
6-1 is only applicable to gentle slopes or where the embankment is rockfill and on
steeper slopes this gradient will be higher, requiring stabilisation and support.
The type of field investigation will depend on the types of soils encountered. If soils are
predominately cohesive, the primary design issues will be bearing capacity, side slope
stability, and long-term settlement. These design issues will usually require the collection
of undisturbed soil samples for laboratory strength and consolidation testing. The vane
shear test can provide valuable in-situ strength data, particularly in soft clays.
Where embankments cross alluvial deposits, there will probably be a stream requiring a
structure. In these areas investigations should assess the interaction between these
structures, the embankment and the in-situ material. Most embankment failures in
stream areas are a direct result of poor drainage and consequent high pore pressures.
During the site investigation, it is important that all sources of water along the alignment
are identified and their impact on the design assessed.
The size, complexity and extent of site investigation for embankments will depend
primarily on the type, height and size of the embankment as well as the expected soil
conditions. Embankments with a height of 3m or less, constructed over average to good
soil conditions (non-liquefiable, medium to very dense sand, silt or gravel, with no signs
of previous instability) require only basic site investigation. A site reconnaissance
combined with widely spaced test pits (500m apart), auger holes, or a few shallow
borings to verify the anticipated site geology may be sufficient, especially if the geology
of the area is well known, or if there is some prior experience in the region. However, for
larger embankments, investigations as shown in Table 6-3 should be carried out
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Table 6-3 Embankment Investigations
Minimum spacing Minimum depth
When boreholes are considered, the depth of the borings will typically extend to twice
the height of the embankment. However, depending on the foundation conditions, the
required boring depth could be deeper or shallower than this. It is also important to
determine the level of the groundwater table. When structures are involved, it is
economical to use the same borings to provide information for both the embankment
and structural design.
Results from the earlier desk study and walk-over survey should be used in the planning
of cost-effective ground investigations. The variety of sampling and testing techniques
outlined in Table 6-4. can then be employed during the geotechnical investigation. Each
of these needs to be customised depending on the type of foundation being investigated
64
Table 6-4 Standard Ground Investigation Techniques
Ground Purpose and Advantages Frequency
Investigation foundation
Technique type
DCP survey Location and Light and portable, A minimum of 5-20 DCP
thinness of weak gives information tests/km should be
material in the on state of any used – depends on
soil profile pavement layers variability of materials
Excavations and present. Can test
pavements both road and
shoulder. Test
quick and simple
Vane shear test In-situ shear Especially good for Where soft clays are
strength in clays assessing soft present, 4-10 tests/km
clays. Equipment should be used
is easily portable
Cone In situ strength Good reliable Used in areas under
Penetration Test and information in soft moderate to high
compressibility to stiff clays and embankment and for
of soils loose to dense structure foundation
sands investigations.
65
engineering parameters relevant for all stages of the Project Cycle. Ground
investigations for construction materials determine the nature and extent of proposed
construction materials sources as well as their relevant engineering parameters. This is
usually done in test pits for soils and weathered rock gravels. Investigations for crushed
aggregate materials require drilling and coring. Foundation Investigations for roads and
culverts can usually be carried out using test pits, but for larger drainage structures,
high fills and cuttings, augering or drilling will be required.
The information required for design is obtained from the in-situ investigations and by
analysing representative samples taken from the route alignment and bridge locations,
and by testing the samples for basic properties (grading and consistency), strength, and
compressibility. For larger structures, it will usually be necessary to carry out cable
percussion boring or rotary drilling to obtain samples.
Test pitting is a cheap and simple method of subsurface exploration. The pit is normally
dug by hand, but a mechanical excavator can be used if available to remove the bulk of
the material before the sides and bottom are squared and cleaned for examination. Test
pits supply excellent data on subsurface conditions and enable a clear picture of the
stratification of the soils to be obtained as well as the presence of any lenses or pockets
of weaker material and the level of the water table.
A test pit should be at least 1 m square at the bottom. The maximum practical depth to
which a pit can be excavated is about 3 m. It is important to ensure, though, that
adequate support is provided below a depth of about 1.5 m or that the sides are
battered back to provide a safe working environment, particularly in moist and wet
materials.
Nearby excavations and quarries can reveal soil and rock types and their stability
characteristics. There may also be buildings and other structures near bridge sites that
have a settlement history due to the presence of compressible or unstable soils. Such
information should be acquired from local engineers and even the public in many cases.
A specialist organisation who can undertake boring, sampling, field and laboratory
testing, and soil mechanics analysis is necessary for sites where problems may be
expected. It is advisable to use a single organisation to undertake the whole
investigation, as this provides continuity between the field, laboratory and office work.
The description of the soil profiles should follow a systematic standard process (Appendix
B.
The engineering properties necessary for design are usually best obtained from
laboratory (and where appropriate, in situ) testing of soil samples recovered during
subsurface explorations. Testing programmes vary greatly in size and scope depending
on the type and phase of the road project and associated works. Testing should not be
commissioned on an arbitrary or ad hoc basis but should be part of a rationally designed
programme to fulfil clear objectives to avoid unnecessary costs: for instance,
unconsolidated-undrained triaxial tests are deemed to be the cheapest and quickest
triaxial tests but give results that are effectively meaningless for unsaturated soils. The
relationships between in situ conditions and the in-service performance of the sampled
and tested material need to be carefully considered when designing and developing the
test regime and the effects of sample disturbance must always be considered.
In most cases, no single test procedure will satisfy all requirements and a battery of
tests will be needed. An appropriate test programme will include a logical selection and
sequence of tests that are a function of the geotechnical environment, the nature of the
investigation and the road design requirements.
It is necessary that testing requests be clear and sufficiently detailed. The owner should
require that all testing be performed in accordance with appropriate local specifications
for laboratory testing. In Mozambique these usually follow the TMH 1 methods and,
where such methods do not exist, ASTM or BS methods should be employed, and the
test method clearly noted on the results sheet.
66
6.2.2 Landslides
Landslides are not a major source of natural geohazard in Mozambique. Nevertheless,
landslides in Zambezia, Tete and Sofala Provinces that occurred during heavy rain in
1998 did lead to several fatalities. The Mount Tumbine landslide in the Malange District
of Zambezia is considered to have been caused by deforestation and heavy rain. There
are also reports of landslides having affected community infrastructure in the steep
hillside sections of Pemba in 2014, while the loose silt and fine sand deposits that
underlie parts of Maputo are prone to instability on the steeper sections of slope when
wet. Investigations of potential instability induced by construction should consider the
possible effects over larger areas that may affect communities. Where large slope
movement are considered likely, specialist geotechnical input is essential.
Landslide scars, anomalous bulges, odd outcrops, broken contours, ridge top trenches
and tension cracks, fissures, terraced slopes, bent trees and misaligned fences, abrupt
changes in slope or in stream direction, springs or seepage zones all indicate the
possibility of past ground movements.
These areas often require carefully designed drainage structures (usually in conjunction
with the cuts and fills) to convey concentrated water flows down to lower altitudes and
these flow paths need to be identified. Evidence of active erosion and the transportation
of large boulders usually make such water courses obvious.
Natural slopes, road cuts and existing embankment fills in the vicinity of the planned
project provide preliminary evidence of expected ground stability and likely requirement
for detailed surface and subsurface investigations.
Initial investigations for cuts and excavations should concentrate on identifying those
areas where additional investigation by a slope specialist is necessary. This is particularly
relevant when an excavation is at a foot of a higher slope. If the cut does not undercut a
higher slope, failure along badly oriented discontinuities will have minimal consequences
(Figure 6-2a) with only small quantities of material failing. However, where the slope
continues above a cut, failure of the cut along such discontinuities, even small cuts, will
usually result in large quantities of material higher up the slope becoming unstable and
moving onto the road (Figure 6-2b). This requires the design of careful slope
stabilisation (support) design by a Geotechnical specialist.
It is usually necessary to inspect the material to be excavated to assess the depth of
weathering, material types and the inclination of the strata and discontinuities. Trenches
are preferable to pits to inspect cuts because of their larger dimensions.
67
a. b.
Rock strata
Excavated material Rock strata
Excavated material
Cut face
Cut face
During the investigation for cuts, the material that will be removed should be assessed
for use as fill or even pavement construction materials. This will entail sampling and
laboratory testing. However, as large excavations usually involve a wide range of
material qualities (and even different materials), this sampling needs to be carefully
planned to get accurate assessments of the quantities of different materials for later use.
The investigation for fills (or embankments) is somewhat easier than for cuts as the fill
material itself is selected and constructed to specified standards ensuring adequate
shear strength to avoid failure within the fill. This leaves only the underlying subgrade
and support areas to be investigated.
The problems that are likely to be encountered are essentially one of settlement of the
fills or shear failure, both being influenced by the properties of the underlying in situ
material. The aim of the geotechnical investigation for fills is thus to determine whether
the thickness and compressibility of the underlying material is significant enough to
cause excessive settlement and whether the shear strength of the underlying material is
sufficient to avoid shear failure. Both properties are also strongly related to the moisture
content and this thus needs to be considered in the testing. The design will usually
require information from the testing of undisturbed soil samples for laboratory strength
and consolidation testing. The vane shear test can also provide valuable in-situ strength
data, particularly in soft clays.
Typically, test pits or trenches would be the first investigation requirement. These are
normally excavated to about 3 m and the materials in the pits classified and described.
Any soft or wet cohesive materials less than 2 m thick are likely to result in settlement of
the fill and/or possible shear failure of the base. Such materials should be removed or
treated or pre-loading in stages should be planned to accommodate the settlement and
dissipation of pore water pressures.
Where soft or wet cohesive materials extend deeper than about 2 m, they should be
considered as potentially problematic and specialist geotechnical investigations should be
carried out. These should aim at providing quantitative estimates of the amount of
potential settlement and its rate as well as providing sufficient data to carry out stability
analyses. For fills higher than 3 m, if there is any doubt in the investigators’ mind
following the site investigation and preliminary geotechnical investigation, specialist
assistance should be sought, as failures can have significant consequences.
If groundwater is not identified and adequately addressed early, it can significantly
impair constructability, road performance and slope stability. Claims related to
unforeseen groundwater conditions often form a significant proportion of contractual
disputes. Many of these claims originate from a failure to record groundwater during the
geotechnical investigation.
68
6.2.4 Bridge Foundations
Areas requiring water crossings or where water will naturally cross over the road if not
catered for, should have been identified during the site investigation. Those areas that
necessitate the provision of large culverts or bridges also should have been identified, as
they require detailed geotechnical investigations for their foundations.
The sub-surface investigation for the final design stage is typically performed prior to
defining the proposed structural elements or the specific locations of culverts,
embankments or other structures. Accordingly, the investigation process includes
techniques sufficient to define soil and rock characteristics and the centreline subgrade
conditions. Potential seismic loadings that may affect the bridge foundations or structure
should also be indicated.
For small, structures such as drifts, culverts and vented fords it is normally sufficient to
ensure that the proposed foundation material consists of well drained, firm (compacted)
material. This will require the excavation and description of a few test pits (usually to
slightly weathered or hard rock) at critical points under the structures with simple
material descriptions and in situ strength/stiffness testing (e.g., DCP or plate load tests)
where necessary. These will allow material types, depths and estimated strengths to be
determined for use in the design. Weathered rock, clays and silts that are at least “firm”
or sands and gravels that are at least “loose” will be suitable for design purposes. Such
conditions can also be determined on site by checking for footprints when walking on the
proposed location. If more than a faint footprint is left it will be necessary to improve the
ground before construction commences. Additional useful information for design can
usually be obtained from similar structures in the area.
The number of trial pits that should be dug will depend on the type of foundation,
complexity of the structure and the uniformity of the soil. Table 6-5 gives a guide to the
number and depth of trial pits that should be dug for different structures. If the ground
conditions are known to vary over the proposed site, or two trial pits show markedly
different results, then further trial pits should be dug as appropriate. The trial pit depth
is only given as a guideline figure. If the soil conditions are very poor it may be
necessary to increase their depth or carry out deeper investigations using boring or
drilling. Where bedrock exists close to the ground surface this offers the best foundation.
69
If the ground conditions are poor at the proposed or expected level of the structure’s
foundation it will be necessary to continue excavation to firm material that can provide
sufficient bearing capacity. However, test pits are only usually generally appropriate for
raft or footing foundations and give little useful information for deeper foundations, when
auguring or drilling is necessary.
For larger structures, a range of foundations could be used depending on the materials
at site. It is useful to carry out a geophysical survey (seismic or electrical resistivity) to
identify the general strata in the area and to provide a basis for siting further exploratory
points. This can substantially reduce the number of boreholes or deep auger holes
required.
Information on aspects such as the depth to bedrock, the strength of overlying soils and
the underlying bedrock, scour resistance, etc. need to be identified so that the most
cost-effective and appropriate foundation solutions can be designed. These structures
are usually founded on spread footings if acceptable materials are present in the upper 2
or 3m of the underlying soil profile or piles if weak materials extend to greater depths.
The ground beneath the proposed structure should have an adequate bearing capacity to
support the load of the structure itself (dead load) and the vehicles and road users (live
load), which pass over it. If the soil has insufficient strength it will compress and the
structure will subside, possibly causing failure.
As the type of soil may change with depth it is necessary to dig trial pits at the proposed
site to determine the bearing capacity at the proposed foundation level or drill or auger if
this level is beyond the depth of safe test-pit excavation. By identifying and sampling the
material excavated from different depths of the trial pits the bearing capacity of the soil
can be determined. Bearing capacities are particularly important in the design of
structures where large localised loads are expected, (e.g. bridge abutments and piers) as
the soil must have a high bearing capacity to support these loads.
The geotechnical investigation should thus provide sufficient information for the engineer
to decide on the most appropriate design, as the strength and durability of any structure
will be determined by the quality of its foundation in relation to the bearing capacity of
the underlying material.
Small bridges are normally founded on spread footings if acceptable materials are
present in the upper 2 or 3m of the underlying soil profile or piles if weak materials
extend to greater depths. Materials subject to scour must be protected as far as possible
using a foundation and pier or abutment design that will minimise the scouring effects of
fast flowing water, especially turbulence caused by the shapes of the structures.
Larger structures on weak support materials will usually be founded on piles. Two types
of pile can be considered, depending on the foundation conditions. If strong material
exists at moderate depths (5 – 10m) an end-bearing pile can be considered where the
pile is supported totally on this layer. Enlargement of the pile end (under-reaming) can
be considered to reduce the pile loads. Where strong material exists at depth below
about 10m, a friction pile, making use of the friction between the pile sides and the soil
can be used. It is often, however, economic to use a combination of end-bearing and
friction properties to minimise the length of the pile. For piles the investigation (drilling
or boring) should extend to 1.5 times the expected depth of the pile.
A common problem is the junction between the approach fills and the bridge deck. The
bridge structure is normally founded such that little if any settlement movement will
occur (e.g. on piles or large footings). The approach fills, however, are placed on the in-
situ material, (often alluvial silts and clays) that are subject to slow settlement with
time. This is difficult to compensate for during construction and usually results in a sag
in the road as the bridge deck is approached. It is common practice to repeatedly fill this
sag with asphalt as it develops. The design engineer should be informed of the presence
of materials with high consolidation potentials and incorporate the necessary
precautionary measures in the design, e.g., UIC 719).
70
6.2.5 Scour
Scour is the erosion of material from the river sides and bed due to water flow. Damage
due to scour is one of the most likely causes of structural failure. Minimising or
eliminating the effects of scour should therefore receive adequate attention when
designing any structure. For this the design engineer should be made aware of the
potential for scour, which can occur during any flow, but the risk is generally greater
during floods. There are three major types of scour to be considered and the potential
for these should be assessed during the geotechnical investigation:
1. River morphology: these are long-term changes in the river due to bends and
constrictions in the channel affecting the shape and course of the channel.
2. Construction scour: this is the scour experienced around road structures where
the natural channel flow is restricted by the opening in the structure. The speed
of the water increases through the restriction and results in more erosive power,
removing material from the banks and bed.
3. Local scour: occurs around abutments and piers due to the increased velocity of
the water and vortices around these new unnatural obstructions.
The proposed site of the structure and the watercourse upstream and downstream must
be inspected for evidence of existing scour, erosion or deposition in the watercourse and
banks. It is difficult to accurately predict the level of scour that may be experienced for a
particular design as the changes on the flow characteristics of the water depend on the
actual design as well as the stream channel geometry and water flow rates. However,
the geotechnical investigation should provide the engineer with a basic knowledge of the
scour characteristics of the materials.
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7 Site Investigation for Hydrology and Drainage
Design
7.1.1 Groundwater
If groundwater is not identified and adequately addressed early, it can significantly affect
constructability, road performance and slope stability. Claims related to unforeseen
groundwater conditions often form a significant proportion of contractual disputes. Many
of these claims originate from a failure to record groundwater during site investigation.
Groundwater is frequently encountered along road cuts. In areas where springs and
seepages are present, there are several good indicators that may be used to determine
the height that groundwater may rise in a slope and roughly how long during the year
that the slope remains saturated. For example, in areas where soil and rock within the
slope contains iron, this can oxidize when in contact with groundwater and turn rusty red
or bright orange and give the soil a mottled appearance. The depth below the ground
surface where these mottled appearances first occur indicates the average maximum
height that the fluctuating water table rises in the slope.
At locations where the water table remains relatively stable, iron compounds reduce
chemically and give the soil a grey or bluish-grey appearance. The occurrence of these
greyed soils indicates a slope that is saturated for much of the year. Occasionally,
mottles may appear above subsoil, which indicates a seasonally fluctuating water table
above a layer that is subjected to a prolonged saturation. The practitioner should be
aware of the significance of mottled and greyed soils exposed during road construction.
These soil layers give clues to the need for the implementation of good drainage or extra
attention concerning the stability of the road cut.
In places where ground water exists in the form of high water tables or underground
streams or excessively high moisture contents in the soil detailed investigations should
be carried out. These include:
1. Test pits – this involves excavation of test pits followed by sampling of the soils for
moisture content tests, logging of soil profiles and discolouration to determine water
tables characteristics, determination of the depth of the water table when reached, etc.
2. Sampling – this involves the sampling of soils for testing in the laboratory. The test
should include:
a. Soil properties such as grading, Atterberg limits, etc. The soil properties would
be used for the indirect determination of the permeability coefficients of the
soils.
b. Direct permeability tests
3. Placement of piezometers to determine the depth of the water table the permeability
and drainability of soil masses.
More details on site investigations for ground water are given in the Hydrology and
Drainage Manual.
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3. Surveys along the stream reach i.e. longitudinal profiles of the river upsteam and
downstream of crossing which will be influenced or affected by the drainage structure.
4. Survey of features such as rock outcrops, water works which may affect the flow during
flooding.
5. Depth of water
6. Flow velocities
7. Scour in the river bed and banks
8. Catchnment characteristics (slope, vegetation cover, land use, soil types and properties,
ponds, reservoirs, etc.
Site investigation for appropriate low level structures for water crossings should include
the following:
1) Existing culverts
3) Surface drainage
4) Drainage channels
7.1.3 Erosion
Erosion is closely related to drainage and depends on soil type, grade, climate and site
conditions. A general assessment of erosion potential is needed for embankments,
cuttings, road reserve and borrow areas, leading to design of anti-erosion measures
where necessary. Most of these assessments would normally be done during the
hydrological investigation. Recommendations on bio-engineering solutions using local
vegetation should be made.
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8 Investigation of Construction Materials
This chapter provides information about the soils and rock formations available in
Mozambique and guidance on their possible use in road construction. The expertise of a
Material engineer is often required for this purpose and consultation with Geologists may
be required from time to time.
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8.1.2 Common Rocks in Mozambique
Igneous, metamorphic and sedimentary rocks are all represented in Mozambique. The
most common rock types exposed at the surface are the high-grade metamorphic
gneisses, granite-gneisses and granites and granodiorites found in the north and
northwest of the country. Cretaceous and Tertiary sandstones and limestones are the
most common rocks found at the surface in parts of the south and southeast
(predominantly in Inhambane and Gaza Provinces) while volcanic rocks (rhyolites and
basalts) form the Libombo Mountains in the far west of Maputo Province.
These descriptions together with grading, plasticity and strength test results allow the
materials to be classified for general use in roads and structures.
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Aeolian soils are common in the east and south of the country. They tend to be
composed of silty sands with low plasticity indices and therefore are prone to erosion by
water and wind. Fluvial clays, silts, sands and gravels are common on valley floors and
in estuaries and in the graben structures of inland Inhambane and Gaza Provinces.
Diatomaceous muds and other fine-grained lacustrine deposits occur in parts of the east
and south of the country, in pans, lagoons and inter-dune swales. Some of these soils
pose potential problems for road construction, and these have been discussed in Section
5.3.
Groundwater flooding
Foundation failure for
Compressible soils
Dispersive soils
Collapsing soils
Expansive soils
Cavity collapse
Saline soils
Landslides
Erosion
Basement
Complex granites
Karoo sediments
Karoo Volcanics
Cretaceous
sediments
Cretaceous
Carbonates
Quaternary
unconsolidated
sediments
- Potential problems likely
76
To do this, it is necessary to:
• Carry out trial pitting where man-made and natural exposures are inadequate
and where ground conditions require clarification
• Collect bulk samples for routine classification tests as well as more specific tests
related to aggregate quality, durability, etc. for crushed stone for surfacings and
concrete
If the project is in an area where good quality construction materials are scarce or
unavailable, alternate solutions that make use of the local materials should be
considered to avoid long and expensive haulage. For example, consideration should be
given to:
1) Modifying the design requirements.
2) Modifying the material (e.g. mechanical or chemical stabilization).
3) Material processing (e.g. crushing, screening, blending).
4) Innovative use of non-standard materials.
Materials investigations should also consider any future needs of the road. This is
particularly important in the case of unpaved roads where regular re-gravelling is
normally needed to replace material lost from the surface. Sources of good materials
could be depleted resulting in increased haul distances and subsequent costs.
77
Furthermore, good quality material may be required at a later stage in the road’s life
when rehabilitation or improvement is required to meet increased traffic demands.
A comprehensive list of the location and potential borrow pits and quarries is needed,
along with an assessment of their proposed use and the volumes of material available.
Apart from quality and quantity of material, the borrow pits and quarries must be:
• Accessible and suitable for efficient and economic excavation
• Close to the site to minimize haulage costs
• Of suitable quality to enable cost-effective construction with little or no treatment
• Located such that their exploitation will not lead to any complicated or lengthy
legal problems and will not unduly affect the local inhabitants or adversely affect
the environment
Records of roads already built with the material can be a valuable source of information,
not only on the location of construction materials but also on their excavation,
processing, placement and subsequent performance. Potential problems with any of the
materials can also be identified prior to their utilisation. Construction records are often
available with regional road authorities, or by road design consultants and contractors.
The location of materials is an art only acquired with experience and requires a detailed
knowledge of the area and the soil and rock materials in the area. The first investigations
for possible materials should be based on an investigation of existing borrow pits and
materials sources in the road and surrounding areas. Large borrow pits will indicate
previous useful sources and should be investigated further with sampling and testing.
Where no such borrow pits exist, recourse usually needs to initially be made to aerial
and satellite photographs to try and identify differences in vegetation and topography
that may indicate differences in underlying materials. It is unlikely that specific materials
will be found this way, but differences in appearance typically indicate different
underlying materials and should be pin-pointed for ground investigations (test pits and
sampling).
Other signs on the ground such as specific types of vegetation (related to specific
material types), animal burrows, termite nests, etc., can also be used to indicate
underlying materials, but these require local experience. If none of these processes
produce adequate results, a systematic investigation of the area is required to try and
locate the necessary materials.
Where large excavations/cuts are to be made, the possible use of the excavated material
from these areas as construction materials should be investigated. Use of this has
obvious benefits, as much of the size reduction will be accomplished by blasting and
excavation, spoiling costs and areas will be reduced and haulage will be minimal.
The types of material required are discussed individually below.
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lacustrine and flood plain areas where very fine materials (silty) are abundant. Where
possible, fill should be taken from within the road alignment (balanced cut-fill operations)
or during the excavation of slightly enlarged side drains (where materials meet the
requirements). Borrow pits producing fills should be avoided, as far as possible, and
special consideration should be given to the impacts of winning fill in agriculturally
productive areas where land expropriation costs can be high. Typically, a minimum CBR
of about 5% is required for this material, allowing most local materials to be used.
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• Geological maps – different material types (lithologies) are indicated and these can be the
first source of information – for example, thick sand deposits will indicate a lack of aggregate
sources, while outcrops of hard rock (e.g. granites versus mudrocks or shales) can indicate
possible crushed stone sources. The depth of weathering for natural gravels cannot usually
be obtained from geological maps.
• Soil maps – these are useful indicators of the depth of weathering, the presence of
transported soils and the presence of pedogenic materials.
• Climatic maps – in areas of high rainfall and temperatures, the potential for deeper and
more complete weathering is higher. However, most weathering has occurred in geological
history, during which time the climatic conditions would normally have been significantly
different from those prevailing today.
• Geomorpholgical and topographic maps – thick soils are usually present in flat areas and on
old erosion surfaces, and deep excavations will normally be required for hard aggregate
sources. In steep terranes and hilly areas, fresh rock is more likely to be close to the surface.
• Remote sensing – aerial and satellite imagery can be used to identify rock outcrops, existing
borrow sources and generally, the types of materials available (e.g. hard or soft).
• Walk-over surveys are essential during the detailed design stages to identify local geological
and weathering conditions.
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9 Investigations during Construction
9.1 Introduction
Site investigation is an iterative process whereby most of the explorations are complete
during the design stage, but additional surveys may be required during construction to
resolve unforeseen problems. This is especially true in new road construction projects
where access is not present to transport site investigation equipment in the early stages
of planning. Moreover, it will be difficult to mobilize investigation tools twice or three
times and may be economical to do some exploration during construction.
The investigations during construction would be primarily composed of detailed
observation of excavation faces, pit, trenches and borings with sampling and testing
concentrated on specific features. They should be specifically planned to provide the
geotechnical engineer with information to characterize the sub-grade, determine the
availability and extent of construction materials, and estimate quantities of earthworks.
If there have been changes in vertical and horizontal alignments since the final design, it
will be necessary to undertake additional site investigation according to the new
geometric design. Construction stage investigations are useful to evaluate the type of
materials encountered at road cuts and to refine earlier suggestions of cut-slope angles.
In addition, the location of river crossings, landslides, and problems soils should be
checked and potential places of disposal sites selected.
9.2.1 Locations
The locations shall be selected in such a way that the information obtained will assist in
filling any gap that existed during design stage. The locations and sampling frequencies
should also be at such intervals to allow the identification of all soil types, the level of
the water table and the depth to the bedrock.
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potential problem, identified by the DCP investigation. Proof rolling is particularly useful
in identifying silty soils and soft deposits. Repeated passes of truck loads cause moisture
to move up from high groundwater tables, soften or remould the moisture-sensitive soils
and cause excessive rutting. Typically, proof rolling should be conducted as follows:
• The engineer should observe the earthwork at all times during construction to
identify weak areas prior to proof rolling.
• The sub-grade is prepared according to standard specifications, in which the sub-
grade shall meet the density requirement. If conditions change after sub-grade
preparation, due to rain or construction traffic before determining the type and
thickness of treatment, the sub-grade should be reworked.
• The length of sub-grade, prepared for proof rolling, should be 150m to 300m at
a time. If the section is too large, the period between truck passes will be too
long to agitate the moisture sensitive soils, and may not exhibit excessive rutting.
• The contractor should provide a fully loaded, tandem-axle truck, or loaded truck
similar to those anticipated during pavement construction.
• The number of truck passes in proof rolling is dictated by field conditions.
Sometimes, for example, in cut or at-grade sections with high moisture soft
deposits, one or two passes might be adequate to cause several centimetres of
rutting, thereby indicating sub-grade instability. However, in fill sections where
density and moisture can be controlled for each layer, five to six passes may or
may not be adequate, depending on whether the underlying material is a
compacted fill or in-situ soil.
• The number of passes should be until the sub-grade rutting exceeds 12mm. This
is particularly important in cut or at-grade sections with more than 75% silty
material or soft deposits.
• During proof rolling, the engineer should observe the sub-grade performance at
all times. The last truck pass is usually performed at walking speed so that the
engineer may follow to observe the rebound deflections, and rutting and/or
pumping of the sub-grade. Immediately after the last truck pass, the inspector
should test areas showing more than 30mm of rutting and areas of high rebound
deflections (pumping), with the DCP to determine the required treatment
thickness. However, the engineer should ensure that the finished sub-grade does
not exhibit more than 12mm of rutting.
• When rutting and deflection under heavy equipment indicates a soft sub-grade,
test pits up to a depth of 1.5m must be excavated using a backhoe to further
investigate the subsurface condition. At least two test pits are needed in any
failed sub-grade during proof rolling. Excavate the test pits across the width of
the sub-grade in the failed locations. Pick locations where the deformations are
the highest to evaluate the site.
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A key to the establishment of exploration frequencies for embankments is the potential
for the subsurface conditions to impact the construction of the cut, the construction
contract in general, and the long-term performance of the finished project. Any
additional exploration programme at this time should ensure that costs and time to
complete the programme are reduced to an acceptable level.
9.4 Embankments
The key geotechnical issues for the performance of embankments include the stability
and settlement of the underlying soils and the impact to adjacent structures, such as
buildings and utilities. Therefore, additional site investigation may be needed during
embankment construction. This investigation should extend to at least two to three
times the width of the embankment on either side and to the top and bottom of adjacent
slopes. Furthermore, areas below the proposed embankments should be fully explored if
any existing landslide activity is suspected. Engineering parameters generally required
for embankment design include total stress and strength parameters; unit weight;
compression indexes; and coefficient of consolidation.
In road upgrading projects, embankment widening will require careful consideration of
exploration locations. Pits or borings near the toe of the existing fill are needed to
evaluate the present condition of the underlying soils, particularly if the soils are fine-
grained. In addition, pits through the existing fill into the underlying consolidated soft
soil, or to define over-excavation, should be obtained to determine conditions below the
existing fill. In some cases, the stability of the existing embankment fill may be
questionable because ravelling or slope failures have been observed. Embankments
constructed of material that is susceptible to weathering or instability may require
additional pits through the core of the embankment to sample and test the present
condition of the existing fill.
Pits or borings are also needed near existing or planned structures that could be
impacted by new fill placement. Soil sampling and testing will be useful for evaluating
the potential settlement of the existing foundations of the structure as the new fill is
placed.
The depth of test pits and borings will generally be determined by the expected soil
conditions and the depth of influence of the new embankment. Explorations will need to
be sufficiently deep to penetrate through problem soils such as loose sand, soft silt and
clay, and expansive soils, and at least 1.5m into competent soil conditions. In general,
all borings should be drilled to a minimum depth of twice the planned embankment
height.
9.6 Landslides
If a landslide is identified during construction, inclinometers and piezometers should be
installed in normal circumstances to accurately define the depth of movement and the
83
role of groundwater. Surveying stakes can also be used for this purpose. When
monitored over several months, this instrumentation can be valuable in determining the
behaviour of the landslide and the relationship between periods of active slide movement
and seasonal groundwater levels.
Generally, in terrains where landslides are expected, the geotechnical engineer will often
be requested to provide support during construction. This support could be in the form of
selecting an appropriate remedial measure or confirm that the method suggested earlier
during design will not lead to additional failures or result in long-term maintenance
requirements.
84
• Previous uses of material from the source.
• Recommendations on uses and limitations for processed materials.
This will be determined from test pits (usually excavated to about 3 m depth with a
mechanical excavator or from drill cores if the material source is rock. At a minimum,
the quality of material reserves should be known during construction. The structures of
hard rock are necessary to develop an approach for extraction (i.e. blasting or
mechanical excavation). The state of weathering or alteration also needs to be
established, as this may define the use of the materials. Highly weathered materials may
be designated for use in fill only. The indicated quantity of material that is available in
the potential material source should also be evaluated to determine its properties in
terms of the required materials. The actual properties determined will depend on the
type of materials and their intended application. Soils and gravels will normally be
assessed in terms of their classification/indicator properties whilst rock sample will be
required to undergo strength and often durability testing.
In the interest of improving material sustainability and reducing environmental problems,
there is an increasing awareness of making use of by-product industrial and mining
materials. There are often large sources of mine and industrial “wastes” that can be
effectively used as construction materials. These should be considered for use, although
some materials could have specific problematic properties that need to be assessed and
treated prior to their use. Such problems may include excessive saline materials,
deleterious minerals (e.g. sulphides and nepheline), unslaked magnesium or calcium
oxides (e.g. slags) or very fine components (e.g. flyash).
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10 Reporting
10.1 Background
This data collected during the site investigation should be presented in a logical and
orderly manner. The report is used to present the data collected to the design engineer
for use in the design.
The site investigation report should not be confused with the design reports, which
present the design approach, assumptions, etc. for the project. The information
contained in the site investigation report is referred to often during the design period,
construction period, and frequently after completion of the project (e.g. for resolving
claims). The report should therefore be clear, concise, complete, autonomous and
accurate.
The report usually consists of two parts:
1. Factual information, and
2. Interpretive information.
The size of the project, programming requirements or the client’s preferences may
dictate the structure of the document.
10.2.1 Introduction
The Introduction will usually contain:
• Terms of reference - define the context of the project and investigation and
provide details of the client, the project and the investigation brief. The contractual
arrangement between the client, consultant and any sub-contractors is referenced, as
well as correspondence or decisions pertaining to the investigation made prior to and
during the investigation.
• Abbreviations & symbols - list commonly used abbreviations and symbols (and
their units) to assist with the reading and interpretation of the report.
• Purpose and scope - stated to resolve any ambiguities about the use and
application of the report.
• Nature of the development - defines the extent and nature of the project, as well
as requirements about traffic, road class and any other relevant specifications or
limitations. These form an essential part of any site investigation report and prevent the
misuse of the information and recommendations in applications for which they were
never intended.
• Reference documents - provide a list of the project specific references used in the
planning, execution and reporting of the investigation. Typically, the list includes
references to maps, photographs, reports, drawings, specifications, etc. References to
86
general publications, standards, methods, etc. that are available in the public domain are
often included as footnotes where they are applicable in the body of the report.
This part of the report should include a comprehensive discussion of the type of
investigative methods employed, including:
• date of execution,
• number and locality of tests,
• test procedures,
• equipment used,
• limitations e.g. limited depth of excavation (shallow rock-heads), and
• relevant observations.
Results
Summaries of the test data and results are generally presented in their raw format
without interpretation, classification or characterisation, but may be summarised in table
or graph format for ease of reference. This data is fully defendable and does not not
include any interpretive analysis.
Actual profile records, laboratory test results and data sheets and other supplementary
data should be presented in appendixes.
87
including drawings where necessary. The data should present appropriate design
parameters for the determination of the pavement structure, earthwork batters, bridge
foundations, etc. It is also useful to provide a measure of the confidence in the
parameters presented, either on a statistical basis or based on experience and
judgement.
The level of interpretation and the detail of the data presented will be governed by the
level of investigation and phase of progress in the execution of the development.
Interpretation of the data depends on the knowledge and experience of the analyst and
may vary from person to person. This can be contested by other engineers with different
opinions and can only be defended by the original analyst.
10.2.6 Annexures
The list of annexes to the report varies in accordance with the nature and complexity of
the report, but typically should include:
• Topographic survey reports
• Traffic survey reports
• Geological and soil reports
• Test hole profiles and borehole logs
• In-situ test results
• Laboratory test results
• Drawings
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11 Bibliography
AfCAP, 2017a. Climate Adaptation: Risk Management and Resilience Optimisation for
Vulnerable Road Access in Africa: Climate Threats and Vulnerability Assessment
Guidelines, (Le Roux, Makhanya, Arnold and Mwenge Kahinda). AfCAP Project
GEN2014C.
AfCAP. 2017b. Climate Adaptation: Risk Management and Resilience Optimisation for
Vulnerable Road Access in Africa: Engineering Adaptation Guidelines (Paige-Green,
Verhaeghe and Head). AfCAP Project GEN2014C.
Brink ABA and Bruin, R. 2001 (2nd Impression). Guidelines for Soil and Rock Logging
in South Africa, Proceedings, Geoterminology Workshop organised by AEG, SAICE
and SAIEG, 1990.
Jennings, JE and Brink, ABA. 1961. A guide to soil profiling for civil engineering
purposes in South Africa. Trans. South Afr. Instn Civ Engnrs., Vol 3 (8), 145-151.
Jennings JE, Brink ABA & Williams AAB (1973) Revised guide to soil profiling for civil
engineering purposes in southern Africa, The Civil Engineer in South Africa, Jan 1973
Trans SAICE, Vol 15 No 1.
National Road Administration (ANE), 2012. Normas de Execucao
National Road Administration (ANE), 2017. Geometric Design Manual.
National Road Administration (ANE), 2017. Pavement Design Manual.
National Road Administration (ANE), 2017. Hydrology and Drainage Design Manual.
TRL (2005). Overseas Road Note 5: A Guide to Road Project Appraisal. Wokingham:
TRL Limited
UIC 719R: 2008. Earthworks and track bed for railway lines. (This is the closest
reference that I can find???)
https://earlywarning.usgs.gov/fews/product/259
https://www.humanitarianlibrary.org/sites/default/files/2013/05/moz-seismic.pdf)
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Appendix A Dynamic Cone Penetrometer
A.1 Introduction
The Dynamic Cone Penetrometer (DCP) is an instrument which can be used for the rapid
measurement of the in-situ strength of existing pavements constructed with unbound
materials. Measurements can be made down to a depth of approximately 800mm or,
when an extension rod is fitted, to a depth of 1200mm. Where pavement layers have
different strengths, the boundaries between them can be identified and the thickness of
each layer estimated.
DCP tests are particularly useful for identifying the cause of road deterioration when it is
associated with one of the unbound pavement layers, e.g. shear failure of the road base
or sub-base. A comparison between DCP test results from sub-sections that are just
beginning to fail and those that are sound will quickly identify the pavement layer which
is the cause of the problem.
It is usually convenient to convert the individual pavement layer thicknesses and
strengths measured in the DCP test into a structural number.
If it is suspected that the road failures are related to the overall structural strength of
the pavement, the Modified Structural Number of different sub-sections can be readily
compared to identify the weakness.
A.3 Operation
A safe working environment should always be maintained. Many organisations will have
on-site safety procedures which should be followed. Where there are no local safety
procedures those in TRL’s Overseas Road Note 2 are recommended.
After assembly, the first task is to record the zero reading of the instrument. This is done
by standing the DCP on a hard surface, such as concrete, checking that it is vertical and
then entering the zero reading in the appropriate place on pro-forma (See
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1
2
Key:-
1 Handle
2 Hammer (8kg)
3 Hammer shaft
4 Coupling
5 Handguard
6 Clamp ring
7 Standard shaft 3
8 1 metre rule
9 60° cone
Ø 20mm
9
60° INC
Figure A-1 ).
The DCP usually needs three operators, one to hold the instrument, one to raise and
drop the weight and a technician to record the readings. The instrument is held vertically,
and the weight raised to just touch the handle. Care should be taken to ensure that the
91
weight is touching the handle, but not lifting the instrument, before it is dropped. The
operator must let it fall freely and not partially lower it with his hands.
It is recommended that a reading should be taken at increments of penetration of about
10mm. However, it is usually easier to take a reading after a set number of blows. It is
therefore necessary to change the number of blows between readings, according to the
strength of the layer being penetrated. For good quality granular bases readings every 5
or 10 blows are usually satisfactory but for weaker sub-base layers and subgrades
readings every 1 or 2 blows may be appropriate. There is no disadvantage in taking too
many readings, but if readings are taken too infrequently, weak spots may be missed
and it will be more difficult to identify layer boundaries accurately, hence important
information will be lost.
When the extended version of the DCP is used, the instrument is driven into the
pavement to a depth of 400-500mm before the extension shaft can be added. To do this
the metre rule is detached from its base plate and the shaft is split to accept the
extension shaft. After re-assembly, a penetration reading is taken before the test is
continued.
After completing the test, the DCP is removed by tapping the weight upwards against
the handle. Care should be taken when doing this; if it is done too vigorously the life of
the instrument will be reduced.
Care must be exercised in carrying out the DCP survey by discarding any measurements
which could produce anomalous results. Such results could arise, for example, where
large stones occur in the pavement layer (Figure A-2).
(a) Cone (b) Cone breaks stone. DCP (c) Rod pushed aside and tilts (d) Normal
cannot profile shows a plateau and at an angle. Excessive friction result
penetrate subsequent readings may be low. on rod gives low reading
The DCP can be driven through surface dressings but it is recommended that thick
bituminous surfacings are drilled or cored prior to testing the lower layers. This should
be done using as little lubricating water as possible to avoid wetting the layer below and
obtaining incorrect strength readings. Little difficulty is normally experienced with the
penetration of most types of granular or lightly stabilised materials. It is more difficult to
penetrate strongly stabilised layers, granular materials with large particles and very
dense, high quality crushed stone. The TRL instrument has been designed for strong
materials and therefore the operator should persevere with the test. Penetration rates as
low as 0.5mm/blow are acceptable but if there is no measurable penetration after 20
consecutive blows then it can be assumed that the DCP will not penetrate the material.
Under these circumstances a hole can be drilled through the layer using an electric or
92
pneumatic drill, or by dry coring. The lower pavement layers can then be tested in the
normal way. If only occasional difficulties are experienced in penetrating granular
materials, it is worthwhile repeating any failed tests a short distance away from the
original test point.
If, during the test, the DCP leans away from the vertical, no attempt should be made to
correct it because contact between the shaft and the sides of the hole can give rise to an
overestimate of subgrade strength because of friction on the road. Where there is a
substantial thickness of granular material, and when estimates of the actual subgrade
strength are required (rather than relative values) it is recommended that a hole is
drilled through the granular layer prior to testing the lower layers.
It is always advisable to check that side friction has not influenced the result of a DCP
test. This is easily done by attempting to twist the shaft when the DCP is at full
penetration. If the shaft cannot be spun reasonably easily between the fingers, then
there is too much side friction and the test should be repeated. The erroneous test
should be marked as such but not abandoned because the side friction problem may not
have arisen for the first part of the test.
If the DCP is used extensively for hard materials, wear on the cone itself will be
accelerated. The cone is a replaceable part and it is recommended by other authorities
that it should be replaced when it is no longer sharp. However, other causes of wear can
also occur hence the cone should be inspected before every test.
The results of the DCP test are usually recorded on a field data sheet like that shown in
Error! Reference source not found.. The results can then either be plotted by hand,
as shown in Figure A-4, or processed by computer.
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Figure A-3 DCP Test Form
94
No. of blows
*
* DCP = 5.1 mm/blow
*
800 * CBR = 54 per cent
*
*
900 *
*
1000
* Subgrade
*
1100 DCP = 27.1 mm/blow
*
* CBR = 9 per cent
1200 *
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Figure A-5 DCP – CBR relationships
After assembly, the first task is to record the zero reading of the instrument. This is done
by standing the DCP on a hard surface, such as concrete, checking that it is vertical and
then entering the zero reading in the appropriate place on the pro-forma (See Figure
A-2).
The DCP needs three operators, one to hold the instrument, one to raise and drop the
weight and a technician to record the readings. The instrument is held vertical and the
weight raised to the handle. Care should be taken to ensure that the weight is touching
the handle, but not lifting the instrument, before it is dropped. The operator must let it
fall freely and not partially lower it with his hands.
It is recommended that a reading should be taken at increments of penetration of about
10mm. However, it is usually easier to take a reading after a set number of blows. It is
therefore necessary to change the number of blows between readings, according to the
strength of the layer being penetrated. For good quality granular bases readings every 5
or 10 blows are usually satisfactory but for weaker sub-base layers and subgrades
readings every 1 or 2 blows may be appropriate. There is no disadvantage in taking too
many readings, but if readings are taken too infrequently, weak spots may be missed
and it will be more difficult to identify layer boundaries accurately, hence important
information will be lost.
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When the extended version of the DCP is used, the instrument is driven into the
pavement to a depth of 400-500mm before the extension shaft can be added. To do this
the metre rule is detached from its base plate and the shaft is split to accept the
extension shaft. After re-assembly, a penetration reading is taken before the test is
continued.
After completing the test, the DCP is removed by tapping the weight upwards against
the handle. Care should be taken when doing this; if it is done too vigorously the life of
the instrument will be reduced.
The DCP can be driven through surface dressings but it is recommended that thick
bituminous surfacings are cored prior to testing the lower layers. This should be done
using as little lubricating water as possible to avoid wetting the layer below and
obtaining an incorrect strength reading. Little difficulty is normally experienced with the
penetration of most types of granular or lightly stabilised materials. It is more difficult to
penetrate strongly stabilised layers, granular materials with large particles and very
dense, high quality crushed stone. The TRL instrument has been designed for strong
materials and therefore the operator should persevere with the test. Penetration rates as
low as 0.5mm/blow are acceptable but if there is no measurable penetration after 20
consecutive blows then it can be assumed that the DCP will not penetrate the material.
Under these circumstances a hole can be drilled through the layer using an electric or
pneumatic drill, or by dry coring. The lower pavement layers can then be tested in the
normal way. If only occasional difficulties are experienced in penetrating granular
materials, it is worthwhile repeating any failed tests a short distance away from the
original test point.
If, during the test, the DCP leans away from the vertical, no attempt should be made to
correct it because contact between the shaft and the sides of the hole can give rise to an
overestimate of subgrade strength because of friction on the rod caused by either tilted
penetration through, or collapse of, any upper granular pavement layers. Where there is
a substantial thickness of granular material, and when estimates of the actual subgrade
strength are required (rather than relative values) it is recommended that a hole is
drilled through the granular layer prior to testing the lower layers.
It is always advisable to check that side friction has not influenced the result of a DCP
test. This is easily done by attempting to twist the shaft when the DCP is at full
penetration. If the shaft cannot be spun reasonably easily between the fingers, then
there is too much side friction and the test should be repeated. The erroneous test
should be marked as such but not abandoned because the side friction problem may not
have arisen for the first part of the test.
If the DCP is used extensively for hard materials, wear on the cone itself will be
accelerated. The cone is a replaceable part and it is recommended by other authorities
that it should be replaced when its diameter is reduced by 10 per cent. However, other
causes of wear can also occur hence the cone should be inspected before every test.
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Appendix B Soil Profile Description
It is imperative that all descriptions of soil profiles in borrow pits, test pits in the road or
anywhere else related to the pavement are carried out in a consistent and repeatable
manner. The process widely employed in southern Africa is based on six primary
parameters are as described below.
B.2 Colour
A repeatable description of the predominant colours of the soil assists with the
correlation of different layers/strata on a site. The description should be limited to two
colours, e.g., reddish brown or blue-green. Secondary colour patterns can be described
according to their size limits as shown in Table B-1. A typical description for an alluvial
clay would be ‘light grey mottled yellow’.
Colour as observed in the soil profile is difficult to describe and few observers agree
when their observations are made subjectively. The use of Munsell colour charts and a
soil wet to a standard degree makes the results more consistent. An experienced
observer, however, will describe colour consistently without recourse to colour charts.
B.3 Consistency
The consistency is a measure of the hardness or toughness of the soil. It is based on
observation of the effort required to dig into the soil, or alternatively to mould it with the
fingers. Since these operations involve shearing, the assessment of consistency is, in
fact, a rough measure of its shear strength.
The separation of soils into cohesive and non-cohesive classes to describe consistency
arises because of differences in permeability or drainage characteristics which profoundly
affect their shear strengths.
Table B-2 and Table B-3 summarise the descriptors for the consistency of granular and
cohesive materials respectively.
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Table B-2 Description of consistency of granular materials
Consistency Gravels and clean sands. Typical dry Saturated SPT
Generally free-draining density (kg/m3) Blow counts
(cohesionless materials) (N)
Very loose Crumbles very easily when < 1450 <4
scraped with a geological pick
Loose Small resistance to penetration by 1451 - 1600 5 – 10
sharp end of geological pick
Medium dense Considerable resistance to 1601 - 1750 11 – 30
penetration by sharp end of
geological pick
Dense Very high resistance to 1750 - 1925 31 – 50
penetration by sharp end of
geological pick: requires many
blows of pick for excavation
Very dense High resistance to repeated blows >1925 >50
of geological pick: requires power
tools for excavation
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B.4 Structure
This term indicates the presence (or absence) of discontinuities in the soil and their
nature. Non-cohesive soils exhibit a granular structure and since this is an invariable
feature it is usually not recorded. Cohesive soils exhibit several types of structural
characteristics (Table B-4).
Most natural soils are a combination of one or more textures. The adjective is used to
denote the lesser type, e.g. a silty clay is a clay with some silt whereas a silt-clay has
approximately equal proportions of silt and clay.
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Table B-5 Description of soil texture
Grain size Classification Individual Mineralogical Identification
(mm) particles visible composition test
using
<0.002 Clay Electron Secondary Feels sticky or
microscope minerals (clays soapy. Soils
and iron oxides) hands. Shiny
when wet
0.002 - 0.06 Silt Microscope Primary and Chalky feel on
secondary teeth. When dry
minerals rubs off hands.
Dilatant
0.06 – 0.2 Fine sand Hand lens Primary minerals Gritty feel on
(mainly quartz) teeth
0.2 – 0.6 Medium sand Naked eye Primary minerals Observed with
(mainly quartz) naked eye
0.6 – 2.0 Coarse sand Naked eye Primary minerals Observed with
(mainly quartz) naked eye
2.0 – 6.0 Fine gravel Naked eye Primary minerals Observed with
(mainly quartz) naked eye
6.0 – 20.0 Medium gravel Naked eye Primary minerals Observed with
(mainly quartz) naked eye
20.0 – 60.0 Coarse gravel Naked eye Primary minerals Observed with
(mainly quartz) naked eye
60.0 - 200 Cobbles Naked eye Primary minerals Observed with
(mainly quartz) naked eye
>200 Boulders Naked eye Primary minerals Observed with
(mainly quartz) naked eye
Origin
An attempt should be made to determine the origin of the soil in each layer of the soil
profile. This is generally quite easy in the case of residual soils below the pebble marker
(where one exists) but may prove more difficult in the transported soil zone.
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Appendix C Rock Classification
It is important that rock types are classified as accurately as possible as their individual
properties depend primarily on their type and characteristics such as mineralogy and
grain size. Additional detail on the main types of rock discussed in Chapter 5.1 is
provided in this Appendix.
Igneous rocks are most easily classified based on their particle size and the proportion
of silica in the materials as shown in Table C-1.
Although the grain size is generally easy to quantify, the identification of the minerals,
particularly quartz, requires some experience. However, an initial indication of the
dominant rock types in the area from the geological map will assist in classifying the
rocks. For use as aggregate in roads or concrete, it is also important to determine other
properties such as aggregate strength and durability.
Sedimentary rocks are classified on the basis of their mode of formation and their
particle size. The clastic rocks are further classified as a function of their constituent
particle sizes as defined in Table C-2. Organic materials are classified by the dominant
mineral making up their composition, as are chemical deposits.
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There is a wide range of mechanisms for classifying metamorphic rocks, which are more
difficult than other rocks as they are the products of raised temperatures, high
pressures and chemical fluid actions. The temperature effects result in alteration of the
composition and structure of the minerals while the pressure effects tend to lead to
crushing, fracturing and re-orientation of the minerals. The chemical fluids modify the
chemical composition of the minerals. Reorientation of the minerals results in unique
appearances of many metamorphic rocks with lineation of the minerals, together with
the development of planes of weakness in certain directions of reorientation, leading to
anisotropy (or foliation) in the materials. The classification system most easily applied in
the field makes use of the mineral particle size as well as whether the rocks show
foliation or are massive and is summarised in Table C-4.
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