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SERVICE/INSPECTION 2WS/4WS
R
CHECKLIST BACKHOE
LOADER
ORIGINAL COPY TO CUSTOMER, PHOTOCOPY TO DISTRIBUTOR
SHEET 1

MACHINE TYPE HOURMETER READING HRS

SERIAL No. DATE OF REGISTRATION
DISTRIBUTOR DATE OF SERVICE
DEPOT CUSTOMER NAME
JOB No. ENGINEER NAME

✓ NO FAULT FOUND JOB COMPLETE FAULT FOUND AND CORRECTED (DETAIL ON REPORT) ✗ FOLLOW UP REQUIRED (DETAIL ON REPORT)

Pre-start Cold Checks *100 500 1000 2000 Pre-start Cold Checks *100 500 1000 2000
Service Points and Fluid Levels Hr Hr Hr Hr Service Points and Fluid Levels Hr Hr Hr Hr
ENGINE All Cables - Lubricate ■ ■ ■
Oil and Filter - Change ■ ■ ■ ■ Cab Heater Filter - Clean/Change ■ ■ ■
Air Cleaner Dust Valve - Clean ■ ■ ■ ■ BODYWORK AND CAB
Air Cleaner Outer Element - Change ■ ■ Extending Dipper - Adjust/Lubricate ■ ■ ■ ■
Air Cleaner Inner Element - Change ■ Hydraclamp Adjustment (if applicable) - Check ■ ■ ■ ■
Fuel Filter - Change ■ ■ ■ ■ Front Mudguards (if fitted) - Security ■ ■
Coolant Level and Antifreeze Strength - Check ■ ■ ■ ■ Windscreen Washer Fluid Level - Check ■ ■ ■ ■
Fuel Sedimentor - Drain ■ ■ ■ ■ Boom Lock Engagement - Check/Adjust ■ ■ ■ ■
Fan Belt Tension/Condition - Check ■ ■ ■ ■ Stabiliser Legs Wearpads
Valve Clearances - Check/Adjust (Except AR & AK) ■ - Check/Adjust/Lubricate Threads ■ ■ ■ ■
Valve Clearances - Check/Adjust (AR & AK) ■ ■ Functional Test 100 500 1000 2000
Engine Mounting Bolts for Tightness ■ ■ ■ ■ and Final Inspection Hr Hr Hr Hr
Radiator - Clean ■ ■ ■
ENGINE
All Hoses - Condition ■ ■ ■ ■
Idle Speed - Check and Adjust ■ ■ ■ ■
Raincap/Precleaner Installed (if applicable) - Check ■
Stall Speed - Check ■ ■ ■ ■
TRANSMISSION AND AXLES Maximum No-load Speed - Check ■ ■ ■
Transmission Oil Level - Check ■ ■ Exhaust Smoke - Check ■ ■ ■ ■
Transmission Oil - Change ■ ■ Exhaust System Security ■ ■ ■ ■
Transmission Filter - Change ■ ■ ■ ■ Air Inlet System Security ■ ■ ■ ■
Axle Oil Level - Check ■ ■ Throttle System and Control Cable - Check ■ ■ ■ ■
Axle Oil - Change ■ ■
TRANSMISSION, AXLES AND STEERING
Axle Oil (Limited Slip Diff.) - Change ■ ■ ■
Steer Modes Operation/Phasing (if applicable)-Check ■ ■ ■ ■
Hub Oil Level - Check ■ ■
2WD/4WD Selection (if applicable) - Check ■ ■ ■ ■
Hub Oil - Change ■ ■
Wheel Nuts Torque - Check ■ ■ ■ ■
Tyre Pressures/Condition - Check ■ ■ ■ ■
Forward/Reverse and Gear Change Operation-Check ■ ■ ■ ■
Front Hub Bearings - Check ■ ■ ■ ■
Hydraulic Speed Control Operation (if fitted)-Check ■ ■ ■ ■
Transmission Strainer - Clean ■ ■
Steer Circuit Pressures - Check ■ ■ ■ ■
Drive Shafts - Security/Grease ■ ■ ■ ■
Transmission Main Line Pressure - Check ■ ■ ■
Power Trackrod (if applicable) - Check Torque ■ ■ ■
Transmission Dump Operation - Check ■ ■ ■ ■
Tracking - Check ■
Neutral Start Operation - Check ■ ■ ■ ■
Steer Axle Movement/Shimming ■ ■ ■ ■
Clutch Pack Pressures - Check ■ ■ ■ ■
Steer Axle Pivots and Linkages - Grease ■ ■ ■ ■
HYDRAULICS
HYDRAULICS
Maximum System Pressure - Check and Adjust ■ ■ ■ ■
Oil Level - Check ■ ■ ■
Operation All Services ■ ■ ■ ■
Oil - Sample/Change ■
Hose Burst Protection Valves (if fitted) - Check ■ ■ ■ ■
Oil Filter - Change ■ ■ ■ ■
Offloader Valve Pressure (if applicable)-Check/Adjust ■ ■ ■ ■
Rams Chrome Condition - Check ■ ■ ■ ■
Auxiliary Circuit Pressures - Check/Adjust ■ ■ ■ ■
Hydraulic Oil Cooler - Clean ■ ■ ■
Hydraulic Oil Strainer - Clean ■ BRAKES
Hydraulic Tank Cap/Breather - Change ■ Foot Brake Operation - Check ■ ■ ■ ■
Hydraulic Pump Drive Shaft - Security/Grease ■ ■ ■ ■ Parking Brake Operation - Check/Adjust ■ ■ ■ ■
Boom Lock Fluid Level (if applicable) - Check ■ ■ ■ ■ Servo Operation (if fitted) - Check ■ ■ ■ ■
Filter Adapter (if applicable) - Clean ■ ELECTRICS
BRAKES Starter Motor - Check ■ ■ ■ ■
Brake System Fluid Level - Check ■ ■ ■ Alternator - Check Output ■ ■ ■ ■
Brake System Fluid - Change ■ All Electrical Equipment Operation (e.g. warning
lights, beacon, alarms, horn, wipers, etc.) - Check ■ ■ ■ ■
ELECTRICS
Stop Control/E.S.O.S. Operation - Check ■ ■ ■ ■
Battery Electrolyte Level (if applicable) - Check ■ ■ ■ ■
Wiring for Chafing/Routing ■ ■ ■ ■ BODYWORK AND CAB
Battery Terminals for Condition and Tightness ■ ■ ■ ■ Teeth and Side Cutters - Check ■ ■ ■ ■
Doors and Windows Catches - Fitment/Leaks ■ ■ ■ ■
BODY AND FRAMEWORK
Seat/Seat Belt Operation/Condition - Check ■ ■ ■ ■
Slew Actuator Oil Level (if applicable) - Check ■ ■ ■ ■
Machine Generally for Damage, Leaks & Wear-Check ■ ■ ■ ■
All Pivot Pins and Bushes - Check and Grease ■ ■ ■ ■
Door/Window Hinges - Lubricate ■ ■ ■

*First 100 Hours only 9804/9900 ISSUE 7

Purchased from www.WorkshopManuals.co.uk
 www.WorkshopManuals.co.uk
SERVICE/INSPECTION 2WS/4WS
REPORT BACKHOE
LOADER
R
ORIGINAL COPY TO CUSTOMER, PHOTOCOPY TO DISTRIBUTOR
SHEET 2

MACHINE TYPE HOURMETER READING HRS

SERIAL No. DATE OF REGISTRATION
DISTRIBUTOR DATE OF SERVICE
DEPOT CUSTOMER NAME
JOB No. ENGINEER NAME

REMARKS/ACTION IMPLEMENTED DURING SERVICE DEALER STAMP

OUTSTANDING ACTION REQUIRED

A269980

REMARKS - PAINTWORK DEFECTS (mark appropriate diagram)

9804/9900 ISSUE 7

Purchased from www.WorkshopManuals.co.uk