Lithium-Ion Phosphate Battery

PowerCube-X1 Product Manual

Information Version: 3.0

Pylon Technologies Co., Ltd.

No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park
Pudong, Shanghai 201203, China Zip Code: 201203
Tel: 021-51317697
Fax: 021-51317698
Email: service@pylontech.com.cn
Website: http://www.pylontech.com.cn

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17PIXV1101
This manual introduces PowerCube-X1 from Pylontech. PowerCube-X1 is a high voltage
Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the
battery and follow the instruction carefully during the installation process. Any confusion, please
contact Pylontech immediately for advice and clarification.

Contents

1. SAFE HANDLING OF LITHIUM BATTERIES GUIDE ................................................................................ 3

Before Connecting ......................................................................................................................... 3

In Using .............................................................................................................................................. 3

2. INTRODUCTION .................................................................................................................................. 5

2.1 features....................................................................................................................................... 5
2.2 Specifications ............................................................................................................................ 6
2.2.1 Battery System ........................................................................................................................ 6
2.2.2 Battery Module....................................................................................................................... 8
Battery Module Front Interface .......................................................................................... 9
2.2.3 Control Module (internal power supply).......................................................................... 10
Definition of RJ45 Port Pin .................................................................................................. 11
LED Indicators Instructions ................................................................................................. 11
2.2.4 3rd Level Control Module (MBMS) ................................................................................... 13
Definition of RJ45 Port Pin ..................................................................................................14
LED Indicators Instructions ................................................................................................. 14

3. INSTALLATION .................................................................................................................................. 16

3.1 Tools........................................................................................................................................... 16
3.2 Safety Gear.............................................................................................................................. 16
3.3 Package Items ........................................................................................................................ 16
Accessories .......................................................................................................................... 16
Unpacking and check the Packing List: ......................................................................... 16
3.4 Installation Location ............................................................................................................... 18
Installation ............................................................................................................................ 19

5. TROUBLE SHOOTING STEPS ................................................................................................................. 21

6. EMERGENCY SITUATIONS ................................................................................................................... 22

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17PIXV1101
1. Safe handling of lithium batteries Guide

Warning: This product is a high voltage DC system, operated by authorized person

only.

Warning

Before Connecting

1) After unpacking, please check product and packing list first, if product is damaged or
lack of parts, please contact with the local retailer;
2) Before installation, be sure to cut off the grid power and make sure the battery is in the
turned-off mode;
3) Wiring must be correct, do not mistake the positive and negative cables, and ensure no
short circuit with the external device;
4) It is prohibited to connect the battery and AC power directly;
5) Battery system must be well grounded and the resistance must be less than 1Ω;
6) Please ensured the electrical parameters of battery system are compatible to related
equipment;
7) Keep the battery away from water and fire.

In Using

1) If the battery system needs to be moved or repaired, the power must be cut off and the
battery is completely shutdown;
2) It is prohibited to connect the battery with different type of battery.
3) It is prohibited to put the batteries working with faulty or incompatible inverter;
4) It is prohibited to disassemble the battery (QC tab removed or damaged);
5) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are
prohibited;
6) Please do not open, repair or disassemble the battery except staffs from Pylontech or
authorized by Pylontech. We do not undertake any consequences or related
responsibility which because of violation of safety operation or violating of design,
production and equipment safety standards.

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17PIXV1101
 Re
eminded

1) Please rea
ad the user manual carefully (in th
he accessorries);
2) If the batttery is stored
d for long time , it is re
equired to charge
c them
m every six months, an
nd
the SOC should be no
o less than 80%;
8
eeds to be recharged
3) Battery ne r w
within 12 ho
ours, after fu
ully discharg
ged;
4) Do not expose cable
e outside;
5) All the batttery terminals must be
e disconnec
cted for maintenance;
6) Please contact the su
upplier within 24 hours if
i there is so
omething ab
bnormal.
7) The warranty claims are
a exclude
ed for directt or indirect damage d
due to itemss above.

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17PIXV110
01
2. Introduction

PowerCube-X1 is a high voltage battery storage system based on lithium iron phosphate battery,
is one of new energy storage products developed and produced by Pylontech, it can be used to
support reliable power for various types of equipments and systems. PowerCube-X1 is especially
suitable for application scene of high power, limited installation space, restricted load-bearing
and long cycle life.

PowerCube-X1 has 2 levels BMS (battery management system）, which can manage and monitor

cells information including voltage, current and temperature. What’s more, BMS can balance
cells charging and discharging to extend cycle life. Multiple batteries can connected in parallel
to expand capacity and power in parallel for larger capacity and longer power supporting
duration requirements.

2.1 features

 The whole module is non-toxic, non-polluting and environmentally friendly;

 Cathode material is made from LiFePO4 with safety performance and long cycle life;

 Battery management system (BMS)has protection functions including over-discharge,

over-charge, over-current and high/low temperature;

 The system can automatically manage charge and discharge state and balance current
and voltage of each cell;

 Flexible configuration, multiple battery modules can be in serial for expanding voltage and
capacity.

 Adopted self-cooling mode rapidly reduced system entire noise;

The module has less self-discharged, up to 6 months without charging ion shelf; no memory
effect, excellent performance of shallow charge and discharge;

 Working temperature range is from 0℃ to 50℃, with excellent discharge performance and

cycle life;

 Small size and light weight, standard of 19-inch embedded designed module is comfortable
for installation and maintenance;

Caution: PowerCube-X1 without soft-start circuit. So must choose the Inverter, which has soft-start
function, otherwise has the risk of equipment breakdown.

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17PIXV1101
2.2 Sp
pecifications

2.2.1 Battery
B Systtem

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01
 PowerCube-X1
No. Item
(336V50AH)
1 Cell Technology Li-ion (LFP)
2 Battery System Capacity (kWh) 16.8
3 Battery System Voltage (Vdc) 336
4 Battery System Capacity (Ah) 50
5 Battery Controller Name SC0500-100
6 Battery Module Name H48050
7 Battery Module Quantity (pcs) 7
8 Battery Module Capacity (kWh) 2.40
9 Battery Module Voltage (Vdc) 48
10 Battery Module Capacity (Ah) 50
11 Battery Module Cell Quantity (pcs) 15
12 Battery System Charge Voltage (Vdc) 378
13 Battery System Charge Current (Standard) 10
14 Battery System Charge Current (Normal) 25
15 Battery System Charge Current (Max.) 50
16 Battery System Discharge lower-Voltage (Vdc) 315
17 Battery System Discharge Current (Standard) 10
18 Battery System Discharge Current (Normal) 25
19 Battery System Discharge Current (Max.) 50
20 Efficiency 96%
21 Depth of Discharge 80% (10~90%)
22 Dimension (W*D*H, mm) 600*505*1300
23 Communication RS485 / CAN
24 Protection Class IP20
25 Weight (kg) 250
26 Operation Life (Years) 10
27 Operation Cycle Life 3500
28 Operation Temperature (℃) 0~50
29 Storage Temperature (℃) -20~60
30 Product Certificate TÜV, CE
31 Transfer Certificate UN38.3
Other：
32 1）Battery Controller Dimensions (W*D*H) 442*390*132
2）Battery Module Dimensions (W*D*H) 442*390*100

Remark: The parameter will be changed when the battery modules in different series (3~7 pcs
battery modules).

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2.2.2 B
Battery Mod
dule

No. Product Type

T H48050A
A-15S
1 Cell Technolog
gy Li-ion (LFP)
2 Battery Module
e Capacity (kWh) 2.4
4
3 Battery Module
e Voltage (V
Vdc) 48
4 Battery Module
e Capacity (AH) 50
5 Battery Module
e Quantity (pcs)
( 30
6 Battery Cell Ca
apacity (Wh
h) 80
7 Battery Cell Vo
oltage (Vdc) 3.2
2
8 Battery Cell Ca
apacity (AH
H) 25
9 Battery Module
e Cell Quan
ntity in Seriess (pcs) 15
10 Battery Module
e Charge Voltage (Vdc
c) 54
12 Battery System Charge Cu
urrent (Standard) 10
13 Battery Module
e Charge Current
C (Norm
mal) 25
14 Battery Module
e Charge Current
C (Maxx.) 50
15 Battery Module
e Discharge
e lower-Voltage (Vdc) 45
16 Battery System Discharge Current (Sta
andard) 10
17 Battery Module
e Charge Current
C (Norm
mal) 25
18 Battery Module
e Charge Current
C (Maxx.) 50
19 Effic
ciency 96%
%
20 Dep
pth of Disch
harge 80% (10~
~90%)
21 Dim
mension (W*D*H, mm) 442*390
0*100
22 Com
mmunicatio
on RS485 / CAN
23 Prottection Classs IP20
0
24 Weight 24
25 Ope
eration Life 10+Ye
ears
26 Ope
eration Cyc
cle Life 4000
27 Ope
eration Tem
mperature 0~50
0℃
28 Storrage Tempe
erature -20~60
0℃
29 Prod
duct Certific
cate TÜV (IEC6
62619)
30 Tran
nsfer Certific
cate UN38
8.3

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01
Battery Module Front Interface

Power Terminal +/-

To connect battery series power cables.

Status

Status light: to show the battery module’s status (RUN●, Alarm● and Protection●).

RS232 Terminal
Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer or
professional engineer to debug or service.

Link Port 0, 1
Link Port 0, 1 Communication Terminal: (RJ45 port) follow RS485 protocol, for communication
between multiple serial battery modules and control module.

Power Terminals
Power cable terminals: there are two pair of terminals with same
function, one connect to equipment, the other one paralleling to other
battery module for capacity expanding. For each single module, each
terminal can achieve charging and discharging function.
For power cables uses water-proofed AMPHENOL connectors. It must
keep pressing this Lock Button during pulling out the power plug.

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2.2.3 Control Module (internal power supply)

Control Module has two types: internal and external power supply.

Control Module (SC0500A-100S) Front Interface

Power Terminal +/-

To connect battery power cables in series.

Power Switch
Switch the battery system’s (control module and high voltage DC power) ON/OFF.

External Power Terminal +/-

Connect battery system with Inverter.

Dry Contact Terminal

Dry Contact Terminal: provided 2 input and 4 output dry contact signal.

Reset
Reset Button: Long press this button to restart the battery system.

ADD
ADD: 6 bit dial switches to manually distribute the communication address of the battery
system. Nether position is OFF, means “0”. Upper position is ON, means “1”. 1st bit to 5th bit is for
address, and the 6th bit dial switch support a 120Ω resistance.

Power Output Switch

To control the high voltage DC power ON/OFF during the System Switch ON. Normally it turns
in ON position, needn’t turn it OFF.

CAN / RS485
CAN Communication Terminal: (RJ45 port) follow CAN protocol, for communication between
battery system and Inverter.

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 RS4
485 Commu
unication Terminal: (RJ4
45 port) follo
ow RS485 prrotocol, for c
communica
ation
bettween batte
ery system and
a Inverterr.

RS232 Terminal

Console Communication n Terminal: (RJ45 port)) follow RS2

232 protoco
ol, for man
nufacturer or
o
pro
ofessional en
ngineer to debug
d or se
ervice.

Link Po
ort 1
Link
k Port 1 Com
mmunication Terminal: (RJ45 port) follow CAN
N protocol, ffor commun
nication
bettween multiiple serial ba
attery modu
ules and co
ontrol modu
ule.

Definittion of RJ45 Port Pin

No. CA
AN RS485 RS232
2 Pin
1 ---- --- ----
2 GN
ND --- ----
3 ---- --- TX
X
4 CAN
NH --- ----
5 CANL --- ----
6 ---- GND RX
X
7 ---- RS485A ----
8 ---- RS485B GN
ND

12VDC
C Output Terrminal
Pow
wer supply for
f 3rd level control
c mod
dule, with 12VDC cable
e:

Status
Sta
atus light: to show the battery
b dule’s status (RUN●, Alarm● and Pro
mod otection●).

LED Sta
atus Indicattors
 Ba
attery capac
city indicato
or (No.8 Figure 2-1): 4 green
g lampss, each light represent 25%
ca
apacity.
LED Ind
dicators Instructions

Prote
ection / RU
UN ALM PRC Capacity SOC
S Descripttions
Batttery
Ala
arm /
Stattues
No
ormal ● ● ● ● ● ● ●
Shut Down
D O
Off Off Off Off Off Offf Off All offf
Fla
ash Indicates Slee
ep Mode,
Sleep No
ormal Off Off Off Off Offf Off
1 to save the power.

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01
 Flash Indicates save power
Normal Off Off Off Off Off Off
1 mode.
Standby
Indicates the battery is
Alarm Off Light Off Off Off Off Off
low.
Flash
Standby Normal Off Off Off Off Off Off Indicates Standby
1

Normal Light Off Off The highest capacity The highest capacity
indicator LED flashes indicator LED flashes
Alarm Off Light Off (flash 2), others lighting (flash 2), others lighting
Charge
Stop charging, PRC
Protection Off Off Light Off Off Off Off
lighting

Flash
Normal Off Off Indicate based on
3
Indicate based on capacity
Discharge Alarm Off Light Off
capacity
Stop discharging, PRC
Protection Off Off Light
lighting
Stop
Abnormal Protection Off Off Light Off Off Off Off charging/discharging,
PRC lighting

Note: The flashing instructions, flash 1 –0.25s light / off 3.75 seconds; flash 2 - 0.5s light / 0.5s off;
flash 3 - 0.5s light / 1.5s off.

External power supply Control Module

External power supply Control Module has an Australia standard AC

Power input socket and power switch. It is applied with UPS system.

For external power supply control module there is additional AC power cable:

Australia Standard

Or
Europe Standard

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17PIXV1101
2.2.4 3rd Level Control
C Mod
dule (MBMS
S)

MBMS is the contrroller for mu

ultiple
battery
y piles in pa
arallel conn
nection.

If the power
p supply is 220Vac
c, an
adaptor (220Vac to 12Vdc) will
w be
ded.
provid
Seria
al
Product Model
M MBMS1000
0
Number
1 Operatting voltage
e range 12 Vdc
2 Communication in
nterface CAN/RS485
5
3 Outputt dry contac
ct interface 4 groups
4 Input dry
d contact interface 2 groups
5 System Consumptiion 2W
6 Size 44
42*190*44m
mm
7 Protecttion degree
e IP20
8 Weightt (kg) 5
9 Working
g temperatture -20~60℃
10 Storage
e temperature -40~80℃

Dry Co
ontact Term
minal OUT1A//OUT1B...OU
UT4A/OUT4B
B, IN1A/IN1B
B/IN2A/IN2B
B
Dry
y Contact Te
erminal: pro
ovided 2 wa
ay input and
d 4 ways output dry contact signal.

Reset Rese
et
Resset Button: Long
L press this button to restart the
e battery sy
ystem.

ADD ADD
D
ADD: 6 bit dia
al switches to manually distribute
e the comm
munication address off the battery
systtems. Nethe
er position iss OFF, mean
ns “0”. Uppe
er position is
i ON, mean
ns “1”. The MBMS’s AD
DD
Switch can be set up with
h “100001”.
Co
ode Bits

1 2 3 4 5 6

ON OFF OFF OFF OFF ON

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01
CAN / RS485 RS485; CA
AN
CA
AN Commun
nication Term
minal: (RJ45
5 port) follow
w CAN prottocol, for co
ommunication between
batttery system
m and PCS.
RS4
485 Commu
unication Terminal: (RJ4
45 port) follo
ow RS485 prrotocol, for c
communica
ation
bettween batte
ery system and
a PCS.

RS232 Terminal RS232

Console Communication n Terminal: (RJ45 port)) follow RS2

232 protoco
ol, for man
nufacturer or
o
pro
ofessional en
ngineer to debug
d or se
ervice.

Link Po
ort Link Port
Link
k Port Comm
munication Terminal: (R
RJ45 port) fo
ollow RS485 protocol, fo
or communication
bettween multiiple serial ba
attery modu
ules and co
ontrol modu
ule.

Definittion of RJ45 Port Pin

No. CA
AN RS485 RS232
2 Pin Link Port Pin
n
1 ---- --- ---- ---
2 GN
ND --- ---- GND
3 ---- --- TX
X ---
4 CAN
NH --- ---- CANH
5 CANL --- ---- CANL
6 ---- GND RX
X ---
7 ---- RS485A ---- ---
8 ---- RS485B GN
ND ---

Status
Sta
atus light: to show the battery
b mod
dule’s status (RUN●, Alarm● and Pro
otection●).

LED Sta
atus Indicattors
 Ba
attery capa
acity indica
ator (No.8 Figure 2-1): 4 green lamps, each light re
epresent 25
5%
ca
apacity.

LED Ind
dicators Instructions

Prote
ection / RU
UN ALM PRC Capacity SOC
S Descripttions
Batttery
Ala
arm /
Stattues
No
ormal ● ● ● ● ● ● ●
Shut Down
D O
Off Off Off Offf Off Offf Off All offf
Fla
ash
ormal
No Offf Off Offf Off
Sleep 1
A
Alarm Light Offf Off Offf Off

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01
 Flash
Standby Normal Off Off Off Off Off Off Indicates Standby
1

Normal Light Off Off The highest capacity

indicator LED flashes
Charge (flash 2), others lighting
Alarm Off Light Off

Stop charging, ALM

Protection Off Off Light Off Off Off Off
lighting

Flash Indicate based on

Normal Off Off
3 capacity
Discharge
Stop discharging, ALM
Protection Off Light Light Off Off Off Off
lighting

Note: The flashing instructions, flash 1 - light 0.25s / off 3.75 seconds; flash 2 - 0.5s light / 0.5s off;
flash 3 - 0.5s light / 1.5s off.

Power Output Switch

Turn ON/OFF the MBMS power, and ON/OFF the power output of external power of control
modules.

12VDC Input
Take 12VDC power from outside (from control module or
AC/DC adaptor).

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3. Installation
3.1 Tools

The following tools are required to install the battery pack

Wire Cutter Crimping Modular Plier Screw Driver Set

NOTE
Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available, cover the entire exposed metal surfaces of the available tools,
except their tips, with electrical tape.

3.2 Safety Gear

It is recommended to wear the following safety gear when dealing with the battery pack

Insulated gloves Safety goggles Safety shoes

3.3 Package Items

Accessories
The type and quantity of the accessories are subject to the battery packing list.
Unpacking and check the Packing List:

Power Cable + (Connection for

Orange/0.16m/4AWG/2 Orange
Battery Series + to Control pcs 1
Surlok Terminal
Module +)

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Power Cable - (Connection for
Black/1.5m/4AWG/2 Black Surlok
Battery Series - to Control pcs 1
Terminal
Module -)

Power Cable (Battery Module Orange/0.18m/4AWG/1 Orange &

pcs 7
Serial Connection) 1 Black Surlok Terminal

Battery Cascade Black/0.18m/8 Core Super 5th

pcs 8
Communication Cable (0.18m) Class Twisted-pair Wire/RJ45

External Battery CAN Black/3.5m/Super 5th Class

pcs 1
Communication Cable (direct) Twisted-pair Wire/2 RJ45 terminal

Orange/2m/4AWG/SURLOK
External Power Cable + pcs 1
Terminal/25-8 Terminal

Black/2m/4AWG/SURLOK
External Power Cable - pcs 1
Terminal/25-8 Terminal

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17PIXV1101
For external power supply control module there is additional AC power cable:
AC Power Cable (Australia Black/2.5m/3*0.75mm2/Australia
pcs 1
Standard) Standard

NOTE
Power cable uses water-proofed AMPHENOL connectors. It must keep
pressing this Lock Button during pulling out the power plug.

Grounding:
The PowerCube-X1 modules are grounding based on metal direct touch
between the module’s surface and rack’s surface. So it needn’t grounding
cables at all. If uses normal rack, it can remove the paint at the
corresponding place. Or install a grounding cable to the grounding point of
the modules.

CAUTION
The rack/cabinet grounding goes through the connection with Metal base support or grounding
cable through the stud screw at the bottom of the rack/cabinet. The connection is necessary.

3.4 Installation Location

Make sure that the installation location meets the following conditions:
 The area is completely water proof.
 The floor is flat and level.
 There are no flammable or explosive materials.

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17PIXV1101
 Th
he ambient temperaturre is within the
t range frrom 0°C to 50°C.
5
 Th
he temperature and hu
umidity is ma
aintained at
a a constan
nt level.
 Th
here is minim
mal dust and
d dirt in the area.
CAUTIO
ON
If the ambient
a tem
mperature is outside the operating
g range, the
e battery pa
ack stops op
perating to
protec
ct itself. The optimal tem
mperature range
r for th
he battery pack
p to ope
erate is 0°C to
t 50°C.
Freque
ent exposurre to harsh temperature
t es may dete
eriorate the
e performan
nce and life of the
batterry pack.

Installlation
A. Put battery mo
odules into cabinet and connect the
t cables:
onnect the External Co
① Co ommunication Cable, External
E Pow
wer Cable + and - an
nd AC powe
er
ca
able from Inv
verter;
② Put the contro
ol module and
a the batttery module
es into the cabinet;
c
③ Driive the scre
ews, to faste
en each mo
odule on the
e rack;
④ Co
onnect the cables betw
ween batte
ery modules and the co
ontrol modu
ule;
The ca
ables’ installlation seque
ence is as fo
ollowed dia
agram:

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17PIXV110
01
B. System turn On
Double check all the power cables and communication cables. Make sure the voltage of the
Inverter is same level with the battery system.
(1) Switch battery system switch on.
All the control modules and the battery modules’ green LED light (status and capacity) as below
will be on:

If all the LED light on as normal, which means the battery system is good and working.
(2) Check the battery system’s working status on control module.
(3) Turns the power output switch on:
C. System turn off
(1) Turn off the System Switch.
(2) The Power Output Switch normally needn’t switch off.
Caution:
Before change the battery module for service, must charge/discharge the replaced battery
same voltage to the other in system battery modules. Otherwise the system need long time to do
the balance for this replaced battery module.

NOTE
After installation, do not forget to register online for full warranty:
www.pylontech.com.cn/service/registration

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17PIXV1101
5. Trouble Shooting Steps

1) If the system is turned on, and the status LED of Control Module is red, but the status LED of
Battery Module is green. Please check the External Battery Communication Cable
(CAN/RS485) connection is right or not.
2) If the system is turned on, and the status LED of Control Module is fleshing in red, the battery
system self check can’t detected. Please check the Power Cables of Battery Module Serial
Connection is right or not.
3) If the system is turned on, the status LED of Control Module and the status LED of Battery
Module is orange. That’s means some running condition is out of setting parameters’ range.
The battery system is not failure.
4) If the system is turned on, the status LED of Control Module is red, it means the system is in
protection mode or has failure. If the status LED of Battery Module is also red (in protection
mode or has failure), voltage, current, temperature protection are protection mode. In
protection mode the system will release itself if the working environment goes back normal. If
it caused by battery system failure, please shut the battery system off, and inform service stuff.
5) If the battery system is in low capacity long time, please turn off the System Switch to avoid
the battery empty to damage the cells.

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6. Emergency Situations
1) Leaking Batteries
If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. If one is
exposed to the leaked substance, immediately perform the actions described below.
Inhalation: Evacuate the contaminated area, and seek medical attention.
Contact with eyes: Rinse eyes with flowing water for 15 minutes, and seek medical attention.
Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical
attention.
Ingestion: Induce vomiting, and seek medical attention.
2) Fire
NO WATER! Only dry powder fire extinguisher can be used; if possible, move the battery pack to
a safe area before it catches fire.
3) Wet Batteries
If the battery pack is wet or submerged in water, do not let people access it, and then contact
Pylontech or an authorized dealer for technical support.
4) Damaged Batteries
Damaged batteries are dangerous and must be handled with the utmost care. They are not fit
for use and may pose a danger to people or property. If the battery pack seems to be damaged,
pack it in its original container, and then return it to Pylontech or an authorized dealer.
NOTE
Damaged batteries may leak electrolyte or produce flammable gas. If such damage occurs,
please contact Pylontechservice@pylontech.com.cn

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17PIXV1101
Pylon Technologies Co., Ltd.
No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park
Pudong, Shanghai 201203, China
T+86-21-51317697 | F +86-21-51317698
Eservice@pylontech.com.cn
Wwww.pylontech.com.cn

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