Code GM.2.002668.

EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013

INSTRUCTION HANDBOOK

Hydra Plus UD300

No part of this publication may be reproduced or translated,

even in part, without prior written permission from WITTUR.

© Copyright WITTUR 2013 URL: http://www.wittur.com

e-mail: info@wittur.com

Subject to change without notice!

HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013

Up-dated document's Lay-out and the following pages: 8; 14; 19; 25. Added pages: 13; 28; 29; 30; 31; 32; 33;
34; 35.

B 04/02/13

General up-dating

A 08/11/12

MOD. DESIGNATION DATE

Subject to change without notice!

SYMBOLS USED

EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
INDEX Date 04.02.2013
Page 1.37

1. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 3

1.1 Operator fixing on car roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 4
2. Fitting and adjusting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 8
3. Landing door alignment with car door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 8
4. Assembly of panel fixing bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 9
5. Clearance recovering of the panel assembling bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 11
6. Bottom sliding shoes assembly, maintenance and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 12
7. Fitting car sill brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 13
7.1 Assembly of sill and toe guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 14
8. Placing the mechanisms on the thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 15
9. Fixing of the coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 16
10. Car door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 17
10.1 Aspects that must be checked during installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 17
11. Adjustment the lock rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 19
12. Position of the coupler between the landing lock rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 20
13. Replacement of belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 21
14. Adjustment of toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 22
15. Adjusting the clear opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 23
16. Slow hanger synchronisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 25
17. Sliding rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 26
18. Sliding rollers adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 27
19. Mechanical release assembly Type 1118 - Side opening car doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 28
19.1 Mechanical release assembly Type 1119 - Centre opening car doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 29
20. Fitting fixed edge support WSE81 WSE155 for one-side opening doors Ty 12/R-L; Ty 32/R-L . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 30
20.1 Fitting fixed edge support WSE81 WSE155 for centre- opening doors Ty 02/C; Ty 44/R. . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 31
21. Installation on car door of fixed support for WSE edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pag. 32

The points that are important under the safety viewpoint and danger warnings are indicated with these symbols:

Danger general

Important warnings

Risk of personal injury (e.g. sharp edges, protruding parts)

Risk of damage to mechanical parts ( e.g. incorrect installation)

Live parts

Subject to change without notice!

FOREWORD AND WARNINGS
SUGGESTIONS

EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Congratulations on choosing a WITTUR product! Page 2.37
Before starting the installation of this product, read the information contained in this document.
Before installation work begins, it is in your own interests to clarify what structural and spatial conditions are available for
installation work, so that you can see which installation procedures should/must be carried out. Therefore it is recommend-
ed that all circumstances be taken into consideration, and to mentally plan the installation sequence before any rash or badly
planned work is carried out. Check the goods or parts for correct and full delivery upon receipt.
You will find important warnings on how to assemble and maintain your WITTUR product in good operating conditions and
to get the maximum of your investment.
You will also find important information concerning the product care and maintenance which are an important factor to
ensure safety at all times.
WITTUR has long been involved in research aimed at reducing noise level and in design that takes into due consideration the
product quality and the conservation of environment.
This document is an integral part of the supply and must be available in the lift power room at all times.
All products are provided with identification type label and in case with certification marks in accordance with the current
rules.
In case of need concerning the product, the identification data on the label must be always communicated to us.
We hope you will get full satisfaction from this WITTUR product. Yours faithfully.
WITTUR
WARNINGS
- WITTUR will not be held liable for any damage caused by tampering of the packing material by thirds.
- Before starting assembly, check that the product received corresponds to the order and to the packing list and that no
damage has occurred in transit.
- Within its policy of continual research, WITTUR reserves to make changes to its products without notice. The figures,
descriptions and data contained in this manual are intended as purely indicative and not binding.
- To ensure the safety of the product, avoid any alteration or tampering.
- WITTUR liability will be limited to the original components only.
- WITTUR product is intended for use in the lift sector only, therefore WITTUR liability shall be limited to such use.
- This product is intended for professional use. Any improper use, including for hobby or DIY, is prohibited.
- In order to prevent any injury to persons and damage to property, the handling, installation, adjustment and mainte-
nance must be carried out by suitably trained personnel, using appropriate clothing and equipment.
- Any masonry work connected with the correct installation of the product must be executed in a workmanlike manner
according to the applicable laws.
- The connection of the electric/electronic units to the local power supply must be executed in a workmanlike manner
according to the applicable laws.
- All metal parts supporting the electric/electronic units must be connected to an earth system in a workmanlike man-
ner according to the applicable laws.
- Before connecting the product to the power supply check that the product’s requirement corresponds with the power
supply available.
- Before starting any work on the electric/electronic components disconnect power from the system.
- WITTUR shall have no responsibility on the execution of masonry works or the connection of electric/electronic com-
ponents to the power supply.
- WITTUR shall not be liable for damages/injury to property/persons caused by improper use of the emergency opening
devices.

SUGGESTIONS
- Keep the material in the original packing, protected from bad weather and direct exposure to sun during the storage
period in order to avoid the accumulation of water/condensation inside the packing material.
- Never dispose of packing material in the environment.
- Once dismantled, the product should be conveniently disposed as provided for by the local laws; never dispose of in
the environment.
- Whenever possible, re-cycling is preferable to disposal in dump sites.
- Before re-cycling check the nature of the various materials and re-cycle in the appropriate way.

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
1. GENERAL DESCRIPTION Date 04.02.2013
Page 3.37

Linear car door 3201-Hydra Plus UD300 with toothed belt transmission (1) consisting in a plate (2) which supports the door drive
(3) and mounting of top tracks (4), transmission pulleys (5-6), as well as electronic assembly layout (7) and transformer (8).
The coupler (9) is attached to the toothed belt (1) for driving the door trucks (10-11) open and close.

5 8 2 1
6

11 9 10 4

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Date 04.02.2013
Page 4.37
1.1 OPERATOR FIXING ON CAR ROOF

Fixing system
M1

ECO 135
M1
MIDI 180
HW = Min.40 - Max.180
360

310

M3
LH

100 M2

TYP. M2 TYP. M3

105 SHEET 65 SHEET

02/C 02/C
80 GLASS/GLASS-FRAMED 40 GLASS
108 SHEET 65 SHEET
12/R-L 12/R-L
93 GLASS/GLASS-FRAMED 50 GLASS

32/R-L 98 SHEET 32/R-L 65 SHEET

Sill 22
44/R 106 SHEET 44/R 65 SHEET

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Code 3201.32.0397
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Date 04.02.2013
Page 5.37

Ty. 02/C
WITH SHEET PANELS WITH GLASS-FRAMED PANELS

WITH GLASS PANELS

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Date 04.02.2013
Page 6.37

Ty. 12/R-L
WITH SHEET PANELS WITH GLASS-FRAMED PANELS

WITH GLASS PANELS

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Date 04.02.2013
Page 7.37

Ty. 32/R-L Ty. 44/R

WITH SHEET PANELS WITH SHEET PANELS

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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2. FITTING AND ADJUSTING BRACKETS Date 04.02.2013
Page 8.37

HW A B

40 15 23
50 14 22
60 13 21
70 12 20
80 11 19
90 10 18
100 9 17
110 8 16
120 7 15
130 6 14
140 5 13
150 4 12
160 3 11
170 2 10
180 1 9

3212.03.0078V02

3212.03.0078V01

HOLE THAT MUST

NOT BE COUNTED

3. LANDING DOOR ALIGNMENT WITH CAR DOOR

The red buffer on top track fixing screw, represents the vertical reference for the position of all the landing and car doors.
While for the telescopic doors the red buffer indicates the door’s clear opening line, runby excluded, for central opening doors it
indicates the center of the clear opening.

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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4. ASSEMBLY OF PANEL FIXING BOLTS Date 04.02.2013
Page 9.37

All panels must have at least two anchoring points.

For type 02/C, with rustproof panels, fit bolts as in figure 1, for panels with covering thicker than 1 mm fit bolts as in figure 2.
The “A” type conical washers should be placed on the top part of the door fixing profile.
The “B” type flat washer beneath.

Fig. 1 Fig. 2

TY 02/C TY 12/R-L

WITH SHEET PANELS WITH GLASS AND GLASS- FRAMED PANELS WITH SHEET PANELS WITH GLASS AND GLASS- FRAMED PANELS

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Date 04.02.2013
Page 10.37

A
B

TY 32/R-L TY 44/R

WITH SHEET PANELS WITH SHEET PANELS

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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5. CLEARANCE RECOVERING OF THE PANEL ASSEMBLING BOLTS Date 04.02.2013
Page 11.37

When the panels are hung to the hanger tracks the fixing screws should be placed according to figure (1).
For standard opening doors (up to 850 mm) the distance between the screws “B” is small compared to the clear opening height (at least 2
metres high).
This means that the clearance “A” can be varied by means of adjusting panel hanger bolts, which permits up to 30 mm of adjustment.
This can be avoided by installing panels as figure (2) during erection.
The panel height adjustment must be made after having effected the clearance recovering.

Standard position for the fixing screws of panel Position to be assumed by the fixing screws of panel
hanger bolts at the time of assembling. hanger bolts; in order to get it, please push the panel in
the direction of the opening.

Fig. 1 Fig. 2
A

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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6. BOTTOM SLIDING SHOES ASSEMBLY, MAINTENANCE AND REPLACEMENT Date 04.02.2013
Page 12.37

The shoe on the retaining pin is mounted with slight pressure until the proper tongues fit inside the groove (Fig. 1).
For the disassembling it is sufficient to push it from the rear side and at the same time with a small screw-driver to, part the
tongues (1) one after the other.
The shoe mounting and disassembling to the panel is very easy even with assembled panels: in fact it is enough to turn them 90
degrees, put them in a horizontal position (Fig. 2) and pull them towards the outside or push them into the sill’s groove.
The pin’s eccentricity and the presence of the slots allow considerable adjustment.
Fix bottom sliding shoes of the opening side as drawing Fig. 3, so that in case of breaking down of door panel the bottom shoe
can’t fall out from the sill channel.
Each door must have at least two sliding blocks.
Check during maintenance that sliding guide shoes are present, securely fixed and have impermissible wear.

Fig. 1 Fig. 2

SINGLE PLATED DOOR DOUBLE-PLATED DOOR

> 65 > 65

Fig. 3
Subject to change without notice!
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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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7. FITTING CAR SILL BRACKETS Date 04.02.2013
Page 13.37

TY 02/C For maximum admissible load see TY 12/R-L

specific documentation

TY 44/R

SILL
SILL

50 75

UNDERSILL

UNDERSILL
3201.05.5056
3212.05.5188 Ty 12/R-L
3201.05.5126
Ty 44/R

SILL TY 32/R-L

116
40

UNDERSILL

3201.05.5126

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Date 04.02.2013
Page 14.37

7.1 ASSEMBLY OF SILL AND TOE GUARD

Insert the spire nut (1) into the sill support (3). Fix the sill (2) to the sill support (3) with the screws (4) and the bolts (5).
Rest the toe guard (6) on the undersill (3) and fasten by tightening screw (7).

SILL
2

UNDERSILL
3

3201.05.9061 5
1
7007.05.008
7
TOE GUARD
6

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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8. PLACING THE MECHANISMS ON THE THRESHOLDS
Date 04.02.2013
Align to plumb with reference to the internal edge of the thresholds. Page 15.37

Ty. 01-02/C Ty. 11-12/R-L

COUPLER COUPLER
LOCK LOCK
ROLLERS ROLLERS

GUIDES GUIDES

10 12
PLUMB PLUMB PLUMB PLUMB
LINE LINE LINE LINE
22 10 12
30 15
46 46
TYP. M1
M1 MIN.30 75 M1 MIN.30 90
MAX.35 50 SHEET MAX.35
01-02/C
75 GLASS/GLASS-FRAMED
75 SHEET
11-12/R-L
90 GLASS/GLASS-FRAMED

Ty. 43-44/R Ty. 31-32/R-L

COUPLER
COUPLER
LOCK LOCK
ROLLERS ROLLERS

GUIDES
GUIDES

PLUMB PLUMB
LINE LINE PLUMB PLUMB
10 12
LINE 13 15
LINE
45 15
10 12
75 MIN.30 90 116 MIN.30 136
MAX.35 MAX.35

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
9. FIXING OF THE COUPLER Date 04.02.2013
Page 16.37

After the assembly of the door panels proceed by fixing the coupler using the 3 screws (1) and the relevant belt-fixing systems (2).

2 DRIVE :
ECO/MIDI

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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10. CAR DOOR LOCK Date 04.02.2013
Page 17.37

10.1 ASPECTS THAT MUST BE CHECKED DURING INSTALLATION AND MAINTENANCE

- Maintenance has to be done at least one time per year

- The car door lock must lock door if the car is out of unlocking zone. Lock hook must touch buffer.
- All parts of lock coupler, lock notch and additional lock notch (only centre opening) must be securely fixed (A).
- Safety circuit must be interrupted if the door opens.
- Lock hook and beak overlap when lock is fully closed must be min. 10 mm (B)
- Gap between lock hook and notch should be 1-2 mm (C)
- Contacts should be clean and have minimal wear (metal visible)
- Lock hook and beak overlap when contact operates must be min. 7 mm
- The contact bridge should push the contact surface down min. 3 mm (D)
- Electrical terminations should be tight and secure.
- Contact bridge should be aligned to the middle of contact holes, not touching the hole edges.

1-2 (C)

min. 10 (D)
min. 3 (D)

min. 3 (D)

centre opening

1-2 (C)
min. 3 (D)

min. 10 (D)

side opening

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Code 3201.32.0397
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Date 04.02.2013
Page 18.37

Ensure proper function of car door lock

- Check that lock hook is moving freely when pressing the lock vanes (A, B)
- Check that all bearing points of the car door lock are running smoothly with following method:
- Turn the POWER of the operator OFF !
- Move the door by hand on the belt to the completely close position - coupler must be fully retracted (C).
- Release the belt, and check that the coupler is running itself (by spring force) to the completely extracted position. The lock
hook must remain during this operation in the fully locked position (D).
- If the above mentioned test criteria are no longer fulfilled, the car door lock must be replaced.

To ensure a reliable function, the car door lock must be also replaced latest after
- 1 Million cycles or 5 years

A
A A B B B

C D D

C D

C 60 D 88

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
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11. ADJUSTMENT THE LOCK ROLLERS Date 04.02.2013
Page 19.37

Using a CH-17 spanner, loosen screws (1) and set the alignment of the lock wheels (2), starting from the lowest level, as the car
is operated upwards.
Move the wheel assembly unit and position it as shown on page 20.
Make sure that between the lock rollers and the car sill there is sufficient clearance to provide runby.

2 1 2

1
SILL
PROJECTION
20

120
max. 10

~10

max. 10 120
120 max. 10

COUPLER

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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12. POSITION OF THE COUPLER BETWEEN THE LANDING LOCK ROLLERS Date 04.02.2013
Page 20.37

~10 ~10

60 ÷ 88

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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13. REPLACEMENT OF BELTS Date 04.02.2013
Page 21.37

ECO/MIDI
Remove the safety washer (1).
Loosen the screws (2) without removing them completely in order to loosen the belt.
Loosen the 2 screws (3) from the belt clamp (4) to loose the belt completely.

TY 32/R-L TY 44/R

TY 02/C TY 12/R-L

3
3

2 1

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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14. ADJUSTMENT OF TOOTHED BELT TENSION Date 04.02.2013
Page 22.37

To adjust the toothed belt (1) tension, it is necessary to span the support (2) by using a screwdriver (3) and make sure size "a",
then fix the position by tightening the screws (4).

ECO/MIDI
Toothed belt tension: 170N (+0/-10%)

1
100

a=~10
~20N

TY 32/R-L TY 44/R

4
TY 02/C TY 12/R-L

2
3

2
2 4

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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15. ADJUSTING THE CLEAR OPENING Date 04.02.2013
Page 23.37

The method for adjusting freeway will change depending on the type of operator.

Ty. 02/C
Adjustment of freeway is obtained with an adjustable stop (2) mounted on the plate: loosen the screws (3), move the stop and
tighten the screws.

TY 02/C

Subject to change without notice!

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HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
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Date 04.02.2013
Page 24.37

Ty 12/R-L - 32/R-L - 44/R

Adjustment of freeway is obtained with a stop (1) mounted on the fast guide on the opening side, positioned in the correct hole
and with its screw:
for ty 12/R-L position C (without overtravel), with stop (with overtravel);
for ty 32/R-L and 44/R position A (with overtravel), position B (without overtravel).

TY 32/R-L

TY 44/R

1
C
TY 12/R-L

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
16. SLOW HANGER SYNCHRONISATION Date 04.02.2013
Page 25.37

During maintenance operations ensure that the safety hooks are properly fitted.

TY 12/R-L TY 32/R-L

TY 44/R

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
17. SLIDING ROLLERS Date 04.02.2013
Page 26.37

The design of the top rollers race is different from the guide’s so that they do not sit at the race centre (see Fig. 1).
These rollers should be replaced because worn out when a contact marking with the guide at the race bottom is noticed (see Fig. 2).
Other factors that indicate the need for roller replacement are:
- Excessive noise of the bearing (caused by the penetration of dirt between the balls).
- Excessive noise due to eccentric deformation (normally this occurs when the doors stand still for long periods of time).
Without any of the above listed problems we suggest to change the upper and lower rollers every 7 years.

Fig. 1 Fig. 2

Bearing Bearing
Top roller not Top roller

Slide Slide

Eccentric Eccentric
lower roller lower roller

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
18. SLIDING ROLLERS ADJUSTMENT Date 04.02.2013
Page 27.37

To get rid of the play between the hanger (1) and the sliding guide (2), adjust the excentric bolt on the bottom roller (3).
Unscrew the bolt (4) with a 19 mm spanner and turn the excentric bolt (5) clockwise or anticlockwise, as indicated by the arrows
(B) with a 6 mm allen-key (6) so as to get rid of the play between the guide and roller but leaving enough play to allow the roller
to rotate freely.
After this adjustment, rescrew the roller stopping bolt (4).

3 4 5 6

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
19. MECHANICAL RELEASE ASSEMBLY TYPE 1118 - SIDE OPENING CAR DOORS Date 04.02.2013
Page 28.37

DIAGRAM

CLOSED

LANDING DOOR

OPEN

CLOSED OPEN

CAR DOOR

HS = LH+HW= BRACKET SUPPORT

LH = CLEAR OPENING

3201.05.9059

3201.05.7103

3201.07.0010

TY 12/R-L
SILL 105
max.HS-260

SEMI-AUTOMATIC

RIGHT OPERATOR AS DRAWN

LEFT OPERATOR SYMMETRICALLY

OPPOSITE

TY 32/R-L
SILL 146

SEMI-AUTOMATIC

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Page 29.37
19.1 MECHANICAL RELEASE ASSEMBLY TYPE 1119 - CENTRE OPENING CAR DOORS

DIAGRAM

CLOSED

LANDING DOOR

OPEN
CLOSED OPEN

CAR DOOR

HS = LH+HW= BRACKET SUPPORT

LH = CLEAR OPENING

3201.05.9059

TY 02/C
SILL 80

SEMI-AUTOMATIC
max.HS-260

TY 44/R
SILL 105

SEMI-AUTOMATIC

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
20. FITTING FIXED EDGE SUPPORT WSE81 WSE155 FOR ONE-SIDE OPENING DOORS TY 12/R-L; Date 04.02.2013
TY 32/R-L Page 30.37

SILL

STRIKE SIDE OPENING SIDE

TY 12/R-L TY 32/R-L

PL L PL L
600 905 600 935
650 955 650 985
700 1065 700 1035
750 1115 750 1085
800 1215 800 1135
850 1265 850 1185
900 1380 900 1235
950 1430 950 1285
1000 1525 1000 1335

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Page 31.37
20.1 FITTING FIXED EDGE SUPPORT WSE81 WSE155 FOR CENTRE- OPENING DOORS TY 02/C; TY 44/R

SOGLIA

Ty 02/C TY 44/R

PL L PL L
600 905 600 935
650 955 650 985
700 1065 700 1035
750 1115 750 1085
800 1215 800 1135
850 1265 850 1185
900 1380 900 1235
950 1430 950 1285
1000 1525 1000 1335

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
21. INSTALLATION ON CAR DOOR OF FIXED SUPPORT FOR WSE EDGE Date 04.02.2013
Page 32.37

TY 02/C

7066.06.016
7003.00.016
3201.15.5BI5
3201.15.5BI4

7067.00.006

7003.00.004
7067.00.006
7066.06.016

3201.15.5BI5 7026.00.004
7003.00.016

3201.15.5BI4
7014.04.016

3201.15.5BI3
7003.00.004
7012.08.020 7014.04.016
7026.00.004

1001001

3201.04.0241

7078.08.024
7012.08.020
7014.04.016 7002.00.008

7014.04.016

3201.15.5BI3
1001001

3201.04.0241

7078.08.024
7002.00.008

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Page 33.37

7066.06.016 7066.08.014 TY 12/R-L

3201.15.5BI7

3201.15.5BI4

7067.00.006

7003.00.004

7003.00.016 7026.00.004

7066.06.016

3201.15.5BI5 7014.06.016
7067.00.006

3201.15.5BI3

7012.08.020 7014.06.016
7003.00.004

7026.00.004 1001001
7014.04.016

7014.04.016
3201.04.0241
3201.15.5BI4
7078.08.024 7002.00.008

3201.15.5BI3

7012.08.020
1001001

3201.04.0241

7078.08.024 7002.00.008

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Page 34.37

TY 32/R-L
7066.06.016
7066.06.010

3201.15.5BI8
3201.15.5BI4

7067.00.006

7003.00.004

7026.00.004

7066.06.016 7014.06.016
7003.00.016

3201.15.5BI5
7067.00.006
3201.15.5BI3

7014.04.016 7014.06.016

7012.08.020
1001001
7003.00.004

7026.00.004
3201.04.0241

7002.00.008
7078.08.024

3201.15.5BI4

3201.15.5BI3

7012.08.020
1001001

3201.04.0241 7014.04.016

7078.08.024

7002.00.008

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Page 35.37

TY 44/R
3201.15.5BI9

7066.06.010
3201.15.5BI4

7067.00.006

7003.00.004
7066.06.016

7066.06.010
3201.15.5BI9 7026.00.004

7067.00.006
7014.04.016 7014.06.016

7003.00.004

7026.00.004
3201.15.5BI3
1001001

7012.08.020

3201.15.5BI4 7014.06.016
3201.04.0241

7078.08.024
3201.15.5BI3
7002.00.008

7012.08.020
1001001

7014.04.016
3201.04.0241

7078.08.024
7002.00.008

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
WARNINGS ON HOW TO KEEP THE DOORS IN GOOD OPERATING CONDITIONS Date 04.02.2013
Page 36.37
In order to prevent failures or incorrect operation and to maintain the system in good conditions, the technical efficien-
cy of the system should periodically be checked, to ensure compliance with the applicable laws.
The technical efficiency depends on various factors such as:
- Work load
- Years of operation
- Door weight
- Climatic and environmental conditions
- Cleanness of environment
- Correct maintenance
- Etc.

And it can affect:

- Clearance/interference between the doors, and between the doors and posts according to the applicable laws
- Clearance of coupling device
- Status/conditions of fixing and coupling elements
- Conditions of parts affected by wear
- Efficiency of the lock and relevant contacts
- Any other parts that may be affected by the type of application.

For these reasons it is not possible to establish a general part replacement programme beforehand.

All screws used for the assembly of our product are screwed by means of a tightening torque as shown on following table:

Screw Max torque (Nm) Min torque (Nm)

M3 1,1 0,9
M4 2,6 2,1
M5 5,1 4,1
M6 9 7
M8 21 17
M10 42 34
M12 71,4 57,1

In case of need please refer to above table.

Subject to change without notice!

 EN
HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN
Version B
Code 3201.32.0397
Version B
Date 04.02.2013
Page 37.37

Subject to change without notice!