AGASTHYA 2013 series

Stack Flowmeter
Model BI 7300

Operational & Maintenanace Manual

Bhoomi Process Management Pvt. Ltd.

Unit No.201, 207 & 208, G Wing,
Udyog Bhavan-2, Plot No. K-3,
Add. Ambernath Industrial area,
Nr. Anand Nagar, MIDC,
Ambernath (East), Thane - 421506.
Email: sales@bhoomiltd.com , service@bhoomiltd.com
Website: www.bhoomiltd.com

Dear Customer,

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Model BI 7300

This operating & maintenanace manual comprises of all necessary information about the
product. Should you still have any question, please do not hesitate to contact BHOOMI directly
or go through our appointed dealer.

The product described in this operating manual has been examined before delivery and
dispatched in perfect condition related to safety regulations. In order to keep this condition and
to guarantee a safe operation, it is important to heed the notes and prescriptions made in this
operating manual. Furthermore, attention must be paid to appropriate transportation, correct
storage, as well as professional installation and maintenance work. All necessary information a
skilled staff will need for appropriate use of this product are given in this operating manual.

It is a high quality instrument produced using the latest technology, easy to use and maintain.
Please read the operating manual carefully before operating the instrument. It contains valuable
tips and information for trouble-free operation.

Modification of this instrument is strictly prohibited. Bhoomi will not bear any responsibility for
any issues caused by such a modification.

The person who actually operates this instrument should keep this instruction manual & be
sure to keep it handy for future reference.

BHOOMI reserve the right to change or revise the information supplied in this document
without notice and without obligation to notify any person or organization of such revision or
change. If information is required that does not appear in this document, contact the local
distributor or BHOOMI sales representative.

Also visit our website www.bhoomiltd.com for further information about our products. There,
you can read or download the data sheets and operating manuals of all BHOOMI products.

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INDEX:

Sr. No. Content Page No.

1 Safety Instructions 4-8

2 Introduction 9 - 10

3 System Overview 11

4 Technical Specification 12

5 Transportation & Storage 13

6 Installation 14 - 17

7 Wiring 18 - 19

8 Operations 20 - 34

9 Troubleshooting 35 - 36

10 Dismantling 37

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1. SAFETY INSTRUCTIONS

Read all the safety instructions mentioned in this manual before & during installation,
start-up & operating this equipment.

The following symbols are used in the product and instruction manual to indicate that there are
precautions for safety:

Identifies instructions that must be observed in order to avoid physical injury and electric shock
or death to the operator.

Identifies instructions that must be observed in order to prevent the software or hardware from
being damaged or the system from becoming faulty.

Identifies additional information required to understand the operations or functions.

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1.1. Safety Instruction on Installation

 This unit is not explosion-proof type. Do not use it in a place with explosive
gases to prevent explosion, fire or other serious accidents

 Entrust the installation, movement or re-installation of the instrument to a

specialist or the supplier. A poor installation may cause accidental tip over,
electric shock, fire, injury, etc
 Instrument should be installed in a place which conforms to the conditions
noted in the instruction manual. Otherwise, it may cause electric shocks,
fire or malfunction of the unit
 During installation work, care should be taken to keep the unit free from
entry of cable chips or other foreign objects. Otherwise, it may cause fire,
trouble or malfunction of the unit.
 Be sure to use the spare parts approved by Bhoomi Analyzers when
replacing parts or consumables.
 Modification of the product is strictly prohibited.
 We assume no liability for safety if users fail to observe these instructions
when operating the product.
 Select a suitable installation place. Install the unit in a place with normal
temperature and humidity, free from excessive change in temperature and
from heat radiation and direct sunlight.

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1.2. Safety Instruction on Wiring

 Use power source that matches the rating of the unit. Use of power
source out of rating may cause fire.
 Wiring is allowed only when all power supplies are turned off. This is
required for preventing a shock hazard.
 Enforce construction of specified grounding wire by all means. If the
specified grounding construction is neglected, a shock hazard or fault
may be caused.
 Wires should be the proper one meeting the ratings of this instrument. If
using a wire which cannot endure the ratings, a fire may occur.
 Avoid installing this instrument near an electrical unit (high frequency
furnace or electric welder) that generates much electrical noise.
 Be sure to connect a power supply of correct rating. Otherwise, fire may
result.

1.3. Safety Instruction on Operation

 Do the work in a condition where the main power has be turned OFF. If
the work is done while current is flowing, there is a fear of getting
electrical shock.
 During operation, avoid opening the casing and touching the internal
parts. Otherwise, you may suffer a bum or shock hazard.
 Do not use any object with a sharp tip when operating the function keys
on the instrument panel.


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1.4. Safety Instruction on Maintenance and Check

 Before working, take off the wrist watch, finger ring or metallic
accessories. Never touch the instrument with a wet hand; otherwise, you
will have a shock hazard.
 If the fuse is blown, eliminate the cause, and then replace it with the one of
the same capacity and type as before. Otherwise, shock hazard or fault
may be caused. Avoid installing this instrument near an electrical unit
(high frequency furnace or electric welder) that generates much electrical
noise.
 Before removing Zirconia sensor probe for maintenance, let it cool down
for few minutes as sensor heats upto 700 deg C during operation. If probe
removed immediately after switching OFF the instrument, you may suffer
a burn.
 Cleaning of instrument. Do not use solvents such as benzene, thinner,
etc., as it damages the case.

1.5. Instruction on Handling Manuals

 Please hand over the instruction manuals to your end users so that they can
keep the manuals on hand for convenient reference.
 Please read the information thoroughly before using the product.
 The purpose of these manuals is not to warrant that the product is well
suited to any particular purpose but rather to describe the functional details
of the product.
 No part of the manuals may be transferred or reproduced without prior
written consent from Bhoomi Analyzers.
 Bhoomi Analyzers reserves the right to make improvements in the manuals
and product at any time, without notice or obligation.
 For any questions, mistakes or omissions detected in the manuals, contact
our service representative or your local distributor.

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1.6. Other

 If the cause of any fault cannot be determined despite reference to the

instruction manual, be sure to contact your dealer or Bhoomi service office
in charge of adjustment. If the instrument is disassembled carelessly, you
may have a shock hazard or injury.
 Do not use a replacement part other than specified by the instrument maker.
Otherwise, adequate performance will not be provided. Besides, an accident
or fault may be caused.
 Replacement parts such as a maintenance part should be disposed of as
incombustible.

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2. INTRODUCTION

The product described in this operating manual has been examined before delivery and
dispatched in perfect condition related to safety regulations. In order to keep this condition and
to guarantee a safe operation, it is important to heed the notes and prescriptions made in this
operating manual. Furthermore, attention must be paid to appropriate transportation, correct
storage, as well as professional installation and maintenance work. All necessary information a
skilled staff will need for appropriate use of this product are given in this operating manual.

It is a high quality instrument produced using the latest technology. The BI 7300 is easy to use
and maintain. Please read the operating manual carefully before operating the instrument. It
contains valuable tips and information for trouble-free operation. Regular maintenance will
help to keep your analyzer ready for use at all times.

The BI 7300 is Stack Flowmeter which continuously measures Velocity in stack using Multiport
Pitot Tube. It is based of differential pressure - flow measurement principle and compensated
for pressure and temperature. In addition to velocity; temperature, static pressure and flow rate
of emission gases can also be measured.

Stack Flowmeter comprises of pitot tube, differential pressure transmitter, absolute pressure
sensor, temperature sensor, control unit for computation of velocity and gas flow rate & Auto
Purge unit.

The Stack Flow meter features fully automatic purge system for high dust concentrations in
stack. The system purges the pitot tube automatically and periodically at regular intervals in
order to avoid blockages even with large dust and particle loads to guarantee maintenance free
continuous operations.

It is 24VDC power operated with 4-20 mA analog output & 3 Nos. relay. The analyzer has RS485
interface and also supports MODBUS protocol.

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Technology

Stack flow measurement is based on Bernoulli's principle using pitot tube. The pitot tube is

constructed of two in-line tubes. The sampling point of the pitot tube consists of two opposing

open faces perpendicular to the traverse axis. A side view of the probe resembles two stacked

tubes with the ends tapered away from one another and the openings planed parallel to the

horizontal axis. The tube facing towards the stack gas flow have multiple ports where dynamic

pressure is measured, whereas the tube face opposite to stack gas flow have one port where

static pressure is measured. The pressure difference is measured using differential pressure

transmitter.

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3. System Overview

Electronic Unit

Pitot Tube

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4. Technical Specification:

 Velocity : 4 to 30m/s
 Gas Temperature : 550 deg C. High Temperature on request
 Differential pressure sensor : Piezo-resistive type
 Temperature sensor : Pt 100 type
 Pitot Tube Length : 1m, 1.5m, 2m
 Pitot Tube MOC : SS 316
 Flange : ANSI Cl. 150 3”. Other Flanges on request
 Display : Keypad LCD Display
 Power : 24 VDC
 Output : 4-20 mA Analog Output & 2 Nos. Relay Output
 Digital Communication : RS 485, Modbus
 Ambient Temperature : 0 - 65° C
 Mounting : Wall
 Electronic Unit Enclosure Rating : IP65
 Compressed Air : Dry, Oil free, 4bars for backflush

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5. TRANSPORTATION & STORAGE

CAUTION TRANSPORTATION AND STORAGE OF ANALYZER

The unit is not of explosion-proof specifications. Do not use it in an atmosphere

of explosive gases. Otherwise, serious accidents such as explosion or fire may
result.

CAUTION

 Be sure to fix the casing before transporting the analyzer. Transportation in unstable
state may result in injury.
 For installation, observe the rule on it given in the instruction manual, and select a place
where the analyzer can be placed.
 Be sure to wear protective gloves when handling the analyzer.
 Take care not to let cable chips and other foreign objects enter the unit during
installation work. Otherwise, fire, failure, or malfunction may result.
 Storage conditions :
Ambient Temperature 5°C to 45°C
Ambient Humidity : ≤85% RH

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6. INSTALLATION

6.1. Pre –Installation Preparation:

It is necessary to have some pre-installation planning to insure a smooth installation. With

proper planning actual equipment installation can be completed in a few hours. Follow the
procedure carefully for a trouble free installation.

Before opening the package, check the package carefully for any sign of external damage. The
equipment is carefully packed at the factory to prevent damage, but in the event the shipment
shows any sign of damage, please inspect the damage and report the details of the damage to
the transporters immediately. Damage in transit, by mishandling is not covered under
manufacturer’s warranty.

Open the package carefully. The shipment contains ceramic material, which can be easily
damaged by careless handling. On rare occasion, when the equipment is damaged, check the
nature of the damage to the equipment in detail and inform BHOOMI as well as your insurance
company immediately. The damaged equipment claims should be placed without delay to your
insurance company.

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1.1. Location
Flow measurements require appropriate sampling ports and working platforms. The
installation of measurement ports and working platforms should be considered in the planning
phase of a measurement section, refer figure 6.2.1 & 6.2.2

Figures 5.2.1: Front view of mounting arrangement

Figure 5.2.2 Top & Front view of mounting arrangement

The mounting arrangement for Pitot tube is based on EN 15259 criteria for selection of
measuring port locations, for details refer EN15259 Standards. An ideal location for the tube
should have easy access for maintenance work.

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6.1.1. Precautions / Conditions before installation of Stack Flowmeter

 Installation site should be vibration free & heat radiation free.
 Surrounding area should be free from dust & moisture.
 Identifying suitable mounting location for Pitot Tube on stack & for Control unit in room.
 Avoid direct sunlight
 Power supply : 24 VDC

1.1.1. Points to be considered for mating flange

The flange extensions should be installed with the bolt holes at 45˚ to the vertical, as shown in
figure above
There should be at least 250mm clear extension tube between the support structure and the
mounting flange, in order to reduce the heat conducted between the stack and the mounting
flanges

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7. Wiring
Before switching ON the Unit the following connections have to be made between Stack
flowmeter Junction Box and Control Unit.
 Do not disturb the factory wire connections of the inner probe wires, to
prevent damage to the platinum conductor or to the inner probe assembly.
 Assemble the cable to the stack flowmeter junction box, if not done at the
factory, and make the wiring connections as shown in the wiring diagram.
 The IP 65 electronic box can be easily mounted on a flat plate with two bolts.
 The cable length of six meters (20 feet) is standard. The cell output is a mill
volt signal and cannot be transmitted efficiently over long distances. The
Enclosure should be mounted within six meters distance protected from the
hot surfaces and hostile weather elements.
 Refer to the wiring diagram for the connections at the IP 65 Enclosure. Make
sure the thermocouple wires polarity is not reversed.

Terminals at Controller side

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Terminals at Probe side

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8. OPERATIONS

Stack Flowmeter BI 7300 is a factory configured to default setting prior to dispatch. User can
change the setting according to application requirement through User mode.

Once analyzer is powered ON, screen will display details about Bhoomi, instrument name,
model no, & version.

BHOOMI
STACK
ANALYZERS FLOW
METER
VER1.13 1.00

FLOW RATE VELOCITY

23.03 30.52
m3/s
m/S
07/10/24 12:00 PM 07/10/24 12:00 PM

After completion of warmup time, if analyzer is calibrated then analyzer will enter into “Run
Mode“ (Normal Monitoring Mode). Screen will display details of gas type, concentration, unit of
measurment, date & time. Now transmitter is ready to use.

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There are two operating modes in BI 7300 STACK Flowmter.

1. User Confriguation
2. Calibration mode

USER
CONFIG

CALIBRATION
MODE

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1) User Mode

USER
ENTER PASSWORD
MODE
****

(To enter in user setting mode, press key, then press key. Enter password

‘0000’ & then press key)

In User Setting mode user can change configuration or setting of analyzer function according to
application requirement. There are further seven modes in user setting.

a) Analog Output Configuration

b) Purge Configuration
c) Stack Flow Configruation
d) Time Configuration
e) Alarm Configuration
f) Relay Configruation
g) RS485 Configuration

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a) Analog Output Config:

In user mode, user can set zero and span value.

ANALOG CONFIG ANALOG CONFIG

ANALOG
OUTPUT SET ZERO SET SPAN
CONFIG VALUE VALUE

0000 0000

 Press key to enter in Analog Output Configuration.

 To set Zero value, press key and enter zero value. To change value press

key. Press to move on next digit. To save changes press key.

 To set Span value, press key and enter span value. To change value press

key. Press to move on next digit. To save changes press key.

b) Purge Configration :

PURG CONFIG PURG CONFIG

PURGE PURGE PURGE

CONFIG HOURS TIME OUT

02 1

 Press key to enter in Purge Configuration.

 To set purging interval, press key and enter value of purging interval in hours. To

change value press key. Press to move on next digit. To save changes press

key.

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 To set purging time, press key and enter value of purging time in minutes. To

change value press key. Press to move on next digit. To save changes press

key.

c) Stack Flow Configruation:

STACK FLOW CONFIG STACK FLOW CONFIG

STACK FLOW DAMPING SCREEN

CONFIG CONFIG DISPLAY
03 STACK FLOW

STACK FLOW CONFIG STACK FLOW CONFIG STACK FLOW CONFIG

CO2 FLOW RATE

O2
MOLE VALUE UNIT
MOLE VALUE
20.95 00.40 m3/s

STACK FLOW CONFIG STACK FLOW CONFIG STACK FLOW CONFIG

CO N2 Ar
MOLE VALUE MOLE VALUE MOLE VALVE
00.01 78.07 00.98

STACK FLOW CONFIG STACK FLOW CONFIG STACK FLOW CONFIG

STACK MOISTURE% K CONSTANT

TYPE VALUE VALUE
CIRCLE 005 00.84

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STACK FLOW CONFIG STACK FLOW CONFIG STACK FLOW CONFIG

DIAMETER LENGTH WIDTH

VALUE VALUE VALUE
01.00 01.00 01.00

STACK FLOW CONFIG

STACK DIV
FACTOR
1

 Press key to enter in Stack Flow Configuration.

 To set damping value, press key and enter damping value. To change value press

key. Press to move on next digit. To save changes press key.

 To set Screen Display, press key. Press key to select “STACK FLOW“ or

“Velocity. To save changes press key.

 To set Flow Rate press key. Press key to select “m3/s“ or “Nm3/s“. To save

changes press key.

 To set CO2 Mole Value, O2 Mole Value,CO Mole Value, N2 Mole Value, Ar Mole Value, K

Conststant Value & Moisture Value(%) , press key and enter values. To change

value press key. Press to move on next digit. To save changes press
key.

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 To set Stack Type, press key. Press key to select “Circle“ or “Rectangular“.

To save changes press key.

 To set Diameter value, press key and enter Diameter value. To change value

press key. Press to move on next digit. To save changes press key.

 To set Length value, press key and enter Length value. To change value press

key. Press to move on next digit. To save changes press key.

 To set Width value, press key and enter Width value. To change value press

key. Press to move on next digit. To save changes press key.

 To set Stack Dia Factor value, press key and enter Stack Dia Factor value. To

change value press key. Press to move on next digit. To save changes press

key.

d) Time Configruation :

TIME CONFIG TIME CONFIG

TIME TIME AUTO EXIT

CONFIG FORMAT TIMER
30
12-HOUR

 Press key to enter in Time Configruation.

 To set Time format, press key. Press key to select “12-HR“ or “24-HR“. To

save changes press key.

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e) Alarm Configruation :

ALARM CONFIG ALARM CONFIG

ALARM
ALARM ALARM
CONFIG FLASH
RISE 010.10

 Press key to enter in Alarm Configruation.

 To set Alarm Flash, press key. Press key to select “RISE“ or “NONE“. To

save changes press key.

 To set Alarm , press key and enter Alarm. To change value press key.

Press to move on next digit. To save changes press key.

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f) Relay Config : In relay mode, user can set relay activation on alarm1/none condition, relay
ON & OFF time delay – for relay to energized / deenergized depending upon relay action.

RELAY CONFIG RELAY CONFIG

RELAY
ACTION DIRECTION
CONFIG

ALARM1 DIRECT

RELAY CONFIG
RELAY CONFIG
OFF TIME
DELAY ON TIME
DELAY
010
010 010

 To set Relay Action, press key. Press key to select “ALARM1“ or “NONE“. To

save changes press key.

 To set Relay ON Time delay, press key and enter value between “1” to “180”

seconds. To change value press key. To save changes press key.

 To set Relay OFF time delay, press key and enter value between “1” to “180”

seconds. To change value press key. To save changes press key.

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g) RS485 Mode : In RS485 mode, user can set slave address, baudrate, parity, stop bit.

RS485 CONFIG RS485 CONFIG

RS485
SLAVE BAUDRATE
CONFIG ADDRESS
2400/9600/19200/38400
001

RS485 CONFIG RS485 CONFIG

STOP BIT PARITY

1-BIT/2-BIT NONE

 To set Slave address, press key and enter value between “001” to “247”. To

change value press key. To save changes press key.

 To set baudrate, press key and select baudrate from 2400/4800/9600/19200 or

38400. To change value press key. To save changes press key.

 To set parity, press key and select NONE/EVEN/ODD. To change value press

key. To save changes press key.

 To set stop bit, press key and select bit_1,bit_2. To change value press

key. To save changes press key.

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2) Calibration Mode (To enter in Calibration mode, press key, then press key.
Enter password ‘1000’.)

CALIBRATION
ENTER PASSWORD
MODE

****

In calibration mode, there are three parameter to calibrate. O2 Calibration, Stack & Ambient
Temperature Calibration & Output Calibration.

a) Absoluate Pressure Calibration :

ABSOLUTE PRESSURE ABSOLUTE PRESSURE

ABSOLUTE ZERO SPAN
PRESSURE VALUE VALUE
CALIBRATION
0000.00 3000.00

ABSOLUTE PRESSURE ABSOLUTE PRESSURE ABSOLUTE PRESSURE

CALIBRATION SPAN ZERO
DONE CALIBRATION CALIBRATION
---- ----

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b) Differential Pressure Calibration:

DIFFERENTIAL PRESSURE DIFFERENTIAL PRESSURE

DIFFERENTIAL ZERO ZERO
PRESSURE VALUE CALIBRATION
CALIBRATION
00.00 ----

DIFFERENTIAL PRESSURE DIFFERENTIAL PRESSURE DIFFERENTIALPRESSURE

SPAN SPAN CALIBRATION
CALIBRATION VALUE DONE
----
00.00

DIFFERENTIAL PRESSURE

CALIBRATION
DONE

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C) Stack Temperature Calibration :

STACK TEMP STACK TEMP

STACK ZERO SPAN
TEMP VALUE VALUE
CALIBRATION 000.00 400.00

STACK TEMP STACK TEMP STACK TEMP

CALIBRATION SPAN ZERO
DONE CALIBRATION CALIBRATION
---- ----

d) Analog Output Calibration :

ANALOG OUTPUT ANALOG OUTPUT

ANALOG OUTPUT ZERO OUTPUT SPAN
OUTPUT CALIBRATION CALIBRATION
CALIBRATION ----- -----

ANALOG OUTPUT

CALIBRATION
DONE

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e) RTC Calibration:

CALIBRATION CALIBRATION
RTC SET SET
CALIBRATION MINUTE HOUR
03 12

CALIBRATION CALIBRATION CALIBRATION

SET SET SET
YEAR MONTH DAY
24 10 07

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Communication Protocol
 Digital output

Protocol supported for digital communication is MODBUS.

Address Parameter (SW Float & Integer)

40001 Velocity
40003 Flow Rate
40005 Absolute Pressure
40007 Differential Pressure
40009 Stack Temperature
400011 Hour
400012 Minute
400013 Second
400014 Day
400015 Month
400016 Year

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9. SYSTEM TROUBLE SHOOTING

NOTES ON TROUBLE SHOOTING

Grounding:

It is essential that adequate grounding precautions are taken when the system is being installed.
A through cheek must be made at both the probe and electronics to ensure that the grounding
quality has not degraded during fault finding. The facility for 100% effective grounding has been
provided in the system.

Electric Noise:

The system has been designed to operate in the type of environment normally found in
industrial zone. Noise suppression circuits are incorporated in system. All cable shields must be
connected to earth.

Electrostatic Discharge:

Electro Static discharge can damage the IC’s used in the electronics unit. It is essential before
removing or handling the processor board or the IC’s used on it that the user ensures he/she is
at ground potential.

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Drift in 4 -20 mA Output

Error in analog settings in instrument

Calibrate the output using following steps

 Press to enter into Output calibration

 To calibrate output low, Press key and set output low value to 04.00. To change

value press key. To save the changes press key. Connect Digital
multimeter at the 4-20 mA output terminal of analyzer. Once digital multimeter shows 4
mA then output low calibration is done.

 To calibrate output high, Press key and set output high value to 20.00. To change

value press key. To save the changes press key. Connect Digital
multimeter at the 4-20 mA output terminal of analyzer. Once digital multimeter shows
20 mA then output high calibration is done.

Relay does not switch over

For both relays

In normal range or condition C (common) – NC (normally closed) should make contact.

In case of event C (common) – NO (normally open) should make contact.

Otherwise it is relay card failure

Doc. Ref. No.: BI 7300 36

Issue No.: 1, Rev.: 0
AGASTHYA 2013 series
Stack Flowmeter
Model BI 7300

10. DISMANTLING

Steps to be followed to dismantle / scrap the Analyzer.

Segregate the Analyzer into following waste for disposal

 Metal Waste

 Plastic Waste

 Printed Circuit Board and Electronic Component Waste

 Chemical Waste

Take help of local civic bodies or Industrial Waste recycling companies for disposal of the same.

Doc. Ref. No.: BI 7300 37

Issue No.: 1, Rev.: 0