Abdulwahab Ahmed: Federal Republic of Nigeria Council For The Regulation of Engineering in Nigeria
Abdulwahab Ahmed: Federal Republic of Nigeria Council For The Regulation of Engineering in Nigeria
BY
ABDULWAHAB AHMED
TO
IN PARTIAL FULFILMENT AS A
REQUIREMENT FOR
REGISTRATION AS AN
ENGINEER
TO
2024.
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APPROVAL PAGE
This project has been read and approved as meeting the requirements of
COUNCIL FOR THE REGULATION OF ENGINEERING IN
NIGERIA. For Membership Registration
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CERTIFICATION
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DEDICATION
I dedicate this Report to God
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ACKNOWLEDGEMENT
I give God Almighty all the appreciation, for His loving kindness, and grace over me.
The data used were obtained from the activities being performed while under the
obligation of the company.
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CHAPTER ONE
ABDULWAHAB AHMED
No. 2 Dan-Galadima Dahiru Link Yola, Adamawa state.
Phone No: 08034445152
Email: abdulwahabahmadhassan@gmail.com
Personal Details:
Date of Birth: - 07th September, 1991
State of Origin: - Adamawa 8627
L.G.A. Origin: - Yola South
Objective:
I am a very hardworking and personable individual seeking to contribute in the achievement of the
goal and mission of my prospective organization, thereby guaranteeing the best of my ability and
service.
Additional Skills:
• IT skills: Confident in Microsoft office packages
• Good facilitation skill
• Excellent report writing skills
Personal Interest:
• Watching news
• Travelling
• Socializing with colleagues and friends
• Updating personal skills
• Trying out new dishes
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Referees:
Engr. Adamu Shuaibu Kadalla
Dept. of Electrical Engineering,
Modibbo Adama University,
Yola.
Tel: 08034378394
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CHAPTER TWO
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2016
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CHAPTER THREE
1.1 INTRODUCTION:
Switched mode power supply converts the available unregulated ac or dc input voltage to a
regulated dc output voltage. However in case of SMPS with input supply drawn from the ac
mains, the input voltage is first rectified and filtered using a capacitor at the rectifier output.
The unregulated dc voltage across the capacitor is then fed to a high frequency dc-to-dc
converter.
Most of the dc-to-dc converters used in SMPS circuits have an intermediate high frequency ac
conversion stage to facilitate the use of a high frequency transformer for voltage scaling and
isolation. In contrast, in linear power supplies with input voltage drawn from ac mains, the
mains voltage is first stepped down (and isolated) to the desired magnitude using a mains
frequency transformer, followed by rectification and filtering. The high frequency transformer
used in a SMPS circuit is much smaller in size and weight compared to the low frequency
transformer of the linear power supply circuit. The ‘Switched Mode Power Supply’ owes its
name to the dc-to-dc switching converter for conversion from unregulated dc input voltage to
regulated dc output voltage.
SMPS are rapidly replacing linear regulated power supplies in most of the consumer electronic
applications due to their advantages like higher efficiency, better output voltage regulation,
compact size. In this project the 25W SMPS has been designed by using a flyback isolating
transformer.
3.1 METHODOLOGY
The SMPS can be made of different voltage and current ratings based the output requirements.
The design of SMPS worked in this project is basically 5V, 5A, 25W SMPS.
The input supply drawn from the ac mains, the input voltage is first rectified and filtered using a
capacitor at the rectifier output. The unregulated dc voltage across the capacitor is then fed to a
high frequency dc-to-dc converter. The dc-to-dc converters used in SMPS circuits have an
intermediate high frequency ac conversion stage to facilitate the use of a high frequency
transformer for voltage scaling and isolation. The high frequency transformer used in a SMPS
circuit is much smaller in size and weight. Then the output of the transformer is connected to the
output rectifier and filter then the output is being fed to the output.
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3.3 DESIGN OF SMPS TRANSFORMER (DCM FLYBACK)
STEP 2: Determining Input Capacitor Cin and the DC input voltage range:
Maximum input power:
Using 1uF per watt of input power, the required DC capacitor is:
Cin = 40uF
Use the standard capacitance value of 40uF/400V
With the input capacitor chosen the minimum DC input voltage (DC link capacitor voltage) is obtained by:
STEP 3:
Flyback reflected voltage (VR) and the Max VDS MOSFET voltage stress, VR is chosen at 75V.
Assuming 30% leakage spike the expected maximum VDS is equal to:
Step 4:
Determining Dmax based on V reflected and Vinmin:
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STEP 5:
Calculate primary inductance and primary peak current: The primary peak current can be found by
The primary inductance should then be design within the limit of maximum duty cycle;
STEP 6: Choosing the proper core type and size: we can use EE20/10/6 ferriite core for this 25W power level
Core: EE20/10/6 Ferroxcube/TDK
Cross Sectionl Area, Ae=32
Core Material: 3C96/Ferroxcube, TP4A/TDK
Bobbin: E20/10/6 coil former, 8 pins
It is important that operating Bmax should not exceed the saturating flux density (Bsat) given on
the core's data sheet.Bsat of ferrite core varies depending on the core material and temperature
but most of them has a Bsat rating closed to 400mT. If there is no further reference data used
Bmax = 300mT. Higher Bmax allows for lower number of primary turns for lower conduction
loss but with higher core loss. For optimized design the sum of both the core loss and the copper
loss should be mutually minimized. This usually happened near the point where core loss is
equal to the copper loss.
STEP 8: Determine the number of turns for the secondary main output (Ns) and other auxiliary turns (Naux):
An auxiliary winding Naux, on the primary is needed for the VCC supply
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STEP 9: Determining the wire size for each output windings: The RMS current on each winding is calculated:
Primary winding RMS current:
Secondary Winding RMS current:
=0.9mF
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Fig.1: Prototype model of an SMPS
Fig.2: Breadboard Testing of Open loop Power Circuit Fig. 2: Open loop power circuit in veroboard
3.6 CONCLUSION
In this project a 5V, 5A SMPS has been implemented including design and hardware implementation of
switched mode power supply. A flyback converter based SMPS is designed and implemented using
power MOSFET, diode, bridge rectifier, transformer, PI controller. This SMPS can be used in power
electronics lab to step up the voltage. It can give fixed or constant desired output voltage. When the
output voltage of the converter is still far away from the target output, more power will be applied to the
converter to drive it towards the target output value and in this case, the width of the pulse will be higher
to reach the target value. When the output voltage of the converter is getting nearer to the target value,
the power must be reduced and in this case, the width of the pulse is low to reach the target value.
It has high efficiency and low cost and small weight and size.
The operation of flyback transformer has been studied and a flyback transformer is being implemented.
The losses will be minimum and only the switching losses are present.
The current rating is medium.
The high frequency transformer used in a SMPS.
In addition to the proposed SMPS, the SMPS can also be implemented to multiple outputs using DC-DC
converters
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PROJECT II: INSTALLATION OF 500KVA 33/0.415KV DISTRIBUTION
TRANSFORMER AT SHAGARI QUATRES IN YOLA, ADAMAWWA STATE.
1.1 INTRODUCTION
Transformer is an electrical device without continuously moving parts in its basic design, which by
electromagnetic induction transforms electric energy from one or more circuits to one or more other circuits at the
Transformer is one of the most vital and important electrical machinery. The development of the present day power
system is very much attributable to the large number and types of transformer that are in operation in the system,
such as, generator transformers, step-up transformers, step- down transformers, interlinking transformers, power
transformers & distribution transformers etc. Being a static machine, it is inherently reliable compared to other
machines. Distribution Transformers are important link between the power system and millions of electricity
consumers. Any failure of this important equipment, apart from adversely affecting the consumers, will also mean
considerable financial loss to the electricity undertaking. It is therefore of important that utmost care is taken in
Steel laminations. Two distinct sets of windings, one called primary and other called secondary winding, are
wound on such core. The transformer helps in converting low voltage into high voltage or visa-versa and
accordingly the transformer is termed step-up or step-down. The winding to which the voltage is applied is called
primary winding, whereas the winding to which the load is connected is called secondary winding. The
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Fig 1.0 Distribution Transformer
This project is aimed at designing a distribution substation to improve the quality of power supply to a
settlement of Shagari quatres in Yola local Government of Adamawwa State. Shagari quatres Area is
supplied from Jambutu substation, which is highly over loaded who necessitated load shedding (Rationing
of power supply) to Area supplied by the substation. Shagari quatres Area is developing and extending and
requires a relief substation to de-load Jambutu substation. This in turn will create more revenue to
Adamawwa Electricity Distributions Company (YEDC) as the customers will be relieved of the load
The objective of designing this substation is to ensure that energy and associated transmission voltage is
step down to suitable value for domestic utilization at relatively cheap form. For this to be successfully
3. Environmental consideration
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1.5 DESIGN CONSIDERATION
Depending on the purpose and size of a substation, some factors have to be incorporated in order to effectively
and satisfactorily achieve the aim at which it is designed. Therefore a substation must be: -
1. Reliable
2. Economical
3. Safe
5. Must incorporate facility for maintenance of lines with no interruption or hazard to operating
personnel.
A substation is always installed at all points in a network where a change of voltage is desired from generation to
transmission and sub-transmission voltages down to the low voltage (domestic voltage) of local distribution
network.
Fig: 1.1 Illustrate single line diagram of power flow from generation to customer voltage level.
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1.6 SUBSTATION SITTING AND LOAD CONSIDERATION
A substation is an aggregation of electrical apparatus for purpose of control, regulation, transformation and
distribution of electrical energy. It is the connecting link between two or more sections of transmission or
distribution system.
The location of substation is determined by engineering features and economic reasons. Generally distribution
substations are sited at the head centre for maximum utilization and maximum security.
e) Building restriction
f) The soil condition of such area should be of low resistance if possible so as to provide good
earthen system for the equipment in the substation.
Furthermore substation is constructed so as to accommodate the customer’s demand with future
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1.10 SURVEY OF THE AREA
Load survey in the area (Shagari quatres) was carried out as earlier mentioned during the peak period at
about 19:00hrs on the unit that supplies the area and recorded current on phases are as follows: -
Neutral - 60A
Furthermore, due consideration of expansion and development in the area were also taken care of to enable the
proposed substation not to be over loaded within a short period. It was established that the area will have
additional population of about 20 houses. It was found that a house would have 5 married adults with an average
= 14.4kW
- 10% x 75 x 20 = 150W
= 0.150kW
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Load from T.V - 50% x 25 x 20 = 250W
= 0.25kW
= 1.12kW
= 2kW
vi. Pressing Iron: (1.2kW)
9% of the houses to have pressing iron
= 20.08kW
(iii) Primary School - 18 classes each to have 4 x 60W lamps and 4 x 75W
- 11.845KW ≈ 12kW
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1.11.3 ESTIMATED LOAD FOR COMMERCIAL SERVICES
(i) For commercial shops, estimation is based on 30% of residential demand, because
= (6.024 + 35 + 20) kW
= 61.024kW
𝑷𝒌𝑽𝑨×𝟏𝟎𝟎𝟎
IL = √𝟑×𝑽𝑳
power (kVA)
𝑰𝑳×√𝟑×𝑽𝑳
𝟏𝟎𝟎𝟎
P kVA (estimated load) =
𝟐𝟎𝟎.𝟕×√𝟑×𝟒𝟏𝟓
= 𝟏𝟎𝟎𝟎
= 144.3kVA
= 0.85 x 144.3
= 122.7kW ≈ 122.7kW
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1.12 SUMMARY OF RESULT OBTAINED
1. Residential 20.08
2. Public 12.0
3. Commercial 61.024
S/S
TOTAL 215.8Kw
From the calculation the data for the selected transformer for Shagari quatres, is as follows:
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1.14 COMPUTATION FOR THE FEEDER PILLAR SELECTION
Selection of feeder pillar for the project can be done by the following calculations:
𝑷𝒌𝒗𝒂×𝟏𝟎𝟎𝟎 𝟑𝟎𝟎×𝟏𝟎𝟎𝟎
(i) Ip = = 𝑳√𝟑×𝟏𝟏𝟎𝟎𝟎
√𝟑×𝑽
= 15.75A
𝟑𝟎𝟎×𝟏𝟎𝟎𝟎
(ii) I= √𝟑×𝟒𝟏𝟓
s
= 417.3A
1. 400A - 4-ways
2. 600A - 4-ways
3. 600A - 6-ways
4. 800A - 4-ways
5. 800A - 8-`ways
From the calculation, the current on the secondary is ≈ 417.3A and selected type of feeder pillar to be
recommended is 600A – 4-ways feeder pillar to enable 4-units to radiate from the substation to the existing L.T
network.
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1.15 COMPUTATION FOR D-FUSE (DROPOUT FUSE)
From Ip current calculated 15.75A fuse element is recommended to be used on the primary side of the transformer.
10A ≤ Ip ≤ 15A
The use of suitable sizes of fuse element in drop out fuses for the respective Substations will avoid the risk
of damage to the transformer due to excessive Flowing current from the line.
The Low tension cable from the secondary side of the transformer to the feeder pillar must be able to withstand
417.75A calculated as the maximum secondary current to flow from the transformer via feeder pillar to the Low
tension network.
general mass, as such the frame of the transformer, feeder pillar body, lightning arrestors, channel iron are all
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1.18 EARTHING LAYOUT
Electrodes 1 to 4 are earthen provision for the transformer and feeder pillar. Electrode 5 is for channel
iron earthen point. Electrode 6 is for the lightning arrestor earthen point.
The resistance of the buried electrodes should not be more than 1Ω as regards to I.E.E standard section
R = SL/A
R = Minimum Resistance
Resistance for the electrode can be calculated using the above formula, while the resistance for the earthen system can
1 1
/R = /R1 + 1/R2 + 1/R3 + 1/R4 = RA
R1, R2, R3, & R4 – Resistance of 4 parallel electrodes for the transformer and feeder pillar.
1
/R = 1/R5 + 1/R6 = RB
R5, R6 – Resistance of the two parallel electrodes for the channel iron and lightning arrestors.
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1.19 GENERAL ARRANGMENT OF THE SUBSTATION
iv The civil works and installation should be done in such a way to prevent the live parts from being
Connection - Delta/Star
Complete with earthen terminal, filling hole with conservator tank also with oil indicator, or oil gauge,
The main function of the lightning arrestor is to provide a path by which surge will rapidly find its way to
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5. With standard accessories for steel cross arm, mounting like clamping bund and bracket,
- Approved sizes of fibre cross arms for 33kV network shall be 0.0508 x 0.254 x 1.83m iron.
-The materials must be subjected for inspection and accepted by the authority concern when the need arises.
The Aluminium conductor will be used because of its light weight and less power loss along the line which
will cover up to a distance of 8Km without much voltage drop. The distance for the proposed substation to
the existing is 450m. Based on this therefore the use of 100mm2 aluminium will not result in voltage drop.
1000 1000
The % of voltage drop on the line is negligible which is 0.04% of the nominal voltage.
- The XLPE cable to be used to connect the primary side of the transformer shall be 70mm2 x 1- core.
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1.23 TECHNICAL DESCRIPTION
Construct standard re-enforced plinths for the proposed transformer and feeder pillar
and installed on the plinths the proposed 300kVA, 11/0.415kV transformer and feeder
pillar respectively.
Connect the primary side of the transformer to the 11kV overhead line using 45m of
70mm2 XLPE u/g cable via sets of 11kV D-fuse complete and lightning arresters.
Terminated the ends of the cable using 70mm2 11kV Raychem kits.
The secondary side of the transformer to be connected to 4-way 600A feeder pillar
using 20m of 300mm2 u/g cable and cable lugged.
Connect the feeder pillar to the existing L.T network and separate to enable 3-uprisers
to be raised from the proposed substation and terminate using 45m of 150mm2 x 4-core
underground cable.
Construct a good earthen for the proposed substation and earth the equipment effectively.
Fence the substation and carry out pre-commissioning tests
and commission the project.
Source of supply: 1x15MVA, 33/11kV Jambutu Injection substation. Percentage
load: 70%.
1.24 COMMISSIONING
After all the tests are carried out and the result certified ok, the line was energized from the source and closed up
CHAPTER FOUR
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4.0 Conclusion
As I have narrated above in this report, I have gained adequate Work Experience in Electrical
Engineering (design, site supervision and office management) as well as knowledge in
procurement matters, project management and contracts administration. I have now managed
to bridge theories and reality on site. I have faced many challenges while implementing
projects and I have also been able to look for the solution to those problems.
Further I certify that, this report results from my involvement in various Electrical
Engineering works carried out and is not copied from any unauthorized materials and thus the
activities written in this report were carried out under close supervision of Registered
Engineers.
With regard to the professional engineering work experience I have gained so far, I finally
wish the COREN to consider, evaluate and approve my application for registration as an
Engineer.
Name: ……………………………..
Signature:……………………………
Date:……………………………….
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1 Endorsement
I, the undersigned, have gone through the report that has been prepared and we endorse the
experience attained and reported by the writer. Based on our personal knowledge of the
character and professional reputation of the applicant, I recommend for acceptance of this
Work Experience report by the COREN in Partial fulfillment of the requirements for
registration as Registered Engineer/Technologist.
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