SI UNit2
SI UNit2
Ghaziabad
Unit:2 Faculty
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• A thermistor does not actually “read” anything, instead the resistance of a thermistor changes with
temperature. How much the resistance changes depends on the type of material used in the thermistor.
• Unlike other sensors, thermistors are nonlinear, meaning the points on a graph representing the relationship
between resistance and temperature will not form a straight line. The location of the line and how much it
changes is determined by the construction of the thermistor. A typical thermistor graph looks like this:
• Although thermistors have many other applications, but they are best known for their function in
the measurement of temperature. Thermisters are basically of two types:
• 1. NTC Type Where the resistance decreases with an increase in temperature.
• 2. PTC Type Where the resistance increase with an increase in temperature.
• The thermistor’s relatively large resistance change per degree change in temperature (called
the Sensitivity) makes it obvious choice as a temperature transducer
• THERMISTOR CHARACTERISTICS
• The resistance, temperature relationship at 1 above shows how the resistance of a thermistor can
vary with temperature. A typical characteristics curve is shown in Fig
• Thermocouples are the temperature sensors which are extensively used for
the measurement of the temperature variations.
• They sense the temperature and the temperature is further measured by other
instruments after sensing it.
• do not require any external power source to operate, so they are active
transducers.
• Thermocouple Working Principle The thermocouple working principle is
based on the Seeback Effect.
• This effect states that when a closed circuit is formed by jointing two
dissimilar metals at two junctions, and junctions are maintained at different
temperatures then an electromotive force (e.m.f.) is induced in this closed
circuit.
• The amount of induced e.m.f. is different for different metal combinations and
is proportional to the temperature difference of the junctions. This is the basic
thermocouple working principle.
• The thermocouple principle mainly depends on the three effects namely Seebeck,
Peltier, and Thompson.
• See beck-effect
• This type of effect occurs among two dissimilar metals. When the heat offers to any
one of the metal wires, then the flow of electrons supplies from hot metal wire to cold
metal wire. Therefore, direct current stimulates the circuit.
• Peltier-effect
• This Peltier effect is opposite to the Seebeck effect. This effect states that the
difference of the temperature can be formed among any two dissimilar conductors by
applying the potential variation among them.
• Thompson-effect
• This effect states that as two disparate metals fix together & if they form two joints
then the voltage induces the total conductor’s length due to the gradient of
temperature. This is a physical word that demonstrates the change in rate and
direction of temperature at an exact position.
• A thermocouple works based on the movement of the electrons in its metal wires due
to the heat difference between the hot and cold junctions.
• If the two wires of the thermocouple were made up of the same type of metal,
electrons in both wires would move away from the heat at roughly the same rate, so
you couldn’t really measure the difference in the charge of the two wires.
• But if you recall, thermocouples are made up of two different types of metal wire…
and those wires are connected together only at the hot junction… the sensing end of
the thermocouple.
• Nickel elements have a limited temperature range due to the amount of resistance per
degree of temperature change and become non-linear over 300 °C or 572 °F, which
throws off temperature processing and requires error corrections. They have good
corrosion resistance and are less expensive than platinum RTDs but age rapidly and
lose their accuracy. Their temperature range is -80 °C to 260 °C or -112 °F to 500 °F.
• Copper has good linear resistance in relation to temperature change but needs a longer
element than platinum because of its low resistivity forces. The fact that copper oxidizes
limits its use to temperatures under 150° C or 302° F. The uses of copper RTDs are
limited to winding measurements for motors, generators, and turbines.
• Though copper elements have good linearity and are less expensive than other types of
RTDs, they lose their linearity quickly and drift, which throws off temperature
processing. Applications that are free of oxidizing atmospheres use copper elements
because of their linearity and low cost.
• The different types of RTD sensors are categorized by the construction of the temperature sensing
element. Two common types are thin film and wire wound. The type of RTD sensor to be used is
determined by the environment where it will be used and the application.
• The use of resistance temperature sensors began in the middle of the first industrial revolution, and
they were assembled using copper wire and a galvanometer. Copper wire was replaced by platinum
when it was discovered that platinum could measure a wider range of temperatures.
• RTD sensors use Class A, Class B, or Class C designations as specified by International Standard
IEC 751. The standards used to build RTD sensors are in regard to their curves and tolerances with
the most common standard being the DIN curve. Included in the DIN curve is resistance vs
temperature characteristics of a platinum, 100 ohm sensor with standardized tolerances and a
measurable temperature range.
• Thin film RTD elements have a thin layer of metal placed on the substrate of a ceramic material. The
film of metal is etched into an electrical circuit pattern that offers the necessary amount of resistance.
The image below is an example of a common form of resistance pattern. Lead wires are attached,
and a protective coating is applied to the substrate and element.
• Thin film RTD sensors are rugged, reliable, and resistant to shock and vibration damage. Since they
are flat, they can be engineered t°it several applications and come in an assortment of resistance
types, tolerances, sizes, and shapes.
• The wire wound version of an RTD has a wire wound around the outside of a ceramic or
glass housing, referred to as a bobbin in the diagram below. Glass core RTD sensors
can be immersed in liquids. RTD sensors with ceramic cores can accurately measure
extreme temperatures. Wire wound RTD sensors require skilled technical engineering
and highly advanced manufacturing processes; this means they are more expensive
than thin film sensors.
• Coiled RTD sensors have thin wound wire enclosed in a ceramic or glass housing filled
with a non-conductive powder. The resistance wire can expand and contract with the
changes in temperature, minimizing errors that may be caused by mechanical strain.
The tightly packed powder around the wire increases heat transfer, improving the
response time of the sensor. The ceramic or glass housing is normally inserted into a
protective metal sheath.
• The "pt" in the PT100‘s designation indicates that the sensor is made with a platinum
element. The 100 is its resistance factor. The PT100 RTD sensor is one of the most
accurate temperature measuring instruments with a resistance factor of 100 Ω at 0° C
or 32° F with very little drift over time. There are several versions of the PT100 that
have different temperature coefficients, represented by the Greek letter alpha or α. The
most common is the "385"
• Named after the American physicist Edwin Hall, who discovered that
electricity and magnetism can work together to move objects, Hall
effect sensors use this principle to convert magnetically encoded
information into electrical signals.
• A continuous current is allowed to pass through this conductor at all times. When a
magnet is placed close to this thin semiconductor, it disrupts the current flow by
deflecting the charge carriers in the semiconductor.
• This phenomenon causes a voltage difference to build up, perpendicular to the flow of
current and across the semiconductor. This is shown in the picture above as positive
and negative charges.
• This voltage is called Hall voltage, named after the physicist Edwin Herbert Hall who
discovered it. To generate a measurable voltage difference, the magnet must be:
• Magnetic flux lines should be perpendicular
• The pole towards the sensor should have the correct polarity. This is often the south
pole of the magnet.
• 1) Accelerometers (piezoelectric)
• 2) Velocity Sensor
• 3) Proximity Probes (capacitance or eddy current)
• 4) Laser displacement sensors
• Q.1). Give the temperature range for J-type and K-type thermocouple respectively. Name the
materials also by which they are made of.2 marks
• Q.2). (a) A Platinum resistance thermometer has a resistance of 100ῼ at 25°C. Find its resistance at
65°C. The resistance temperature co-efficient of Platinum is 0.00392 ῼ/ῼ°C.
• (b) If the thermometer has a resistance of 150 ῼ, calculate the value of the temperature.2marks
• Q.3).A 10ῼ. Copper resistor at 20°C is to be used to indicate the temperature of bearings of a
machine. What resistance should not be exceeded if the maximum bearing temperature is not to
exceed 150°C. The resistance temperature co-efficient ofcopper is 0.00393ῼ/ῼ°C at 20°C. 2 marks
• Q.4). A thermistor has a resistance temperature co-efficient of -5 % over a temperature range of
25°C to 50°C. If the resistance of the thermistor is 100ῼ. at 25°C, what is the resistance at 35°C.2
marks
• Q.5). What are thermistors? How temperature can be calculated using thermistors, draw its
characteristics. Write the application of thermistors. 5 marks.
• Q.6). Briefly describe a 'Capacitive-type' level sensor. 5 marks.
• Q.7).Explain the position measurement using hall effect sensors.10 marks.
• Q.8). Explain the working principle of different types of flow sensors. Differentiate between Ultra
Sonic and Electomagnetic type flow sensors.10 marks.
• Q.9).What is RTD? How RTD works? Write the types and wiring configuration of RTD. 10 marks.
• Q.10). Explain the types of proximity sensors and describe their use as accelerometer and vibration
sensor. 10 marks.