A MICRO PROJECT REPORT

ON

“Prepare visit report on automobile vehicle cleaning service station to observe the hy

draulic actuator and system used. (field-based)”

FOR DIPLOMA IN MECHANICALENGINEERING

SUBMITTED BY

Sr. No Enrolment no. Name of Students

1.

2.

3.

4.

UNDER THE GUIDANCE OF

Mr. M.s.dhoni

DEPARTMENT OF MECHANICAL
ENGINEERING CSK COLLEGE
OF POLYTECHNIC

Pune

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 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
CERTIFIACATE OF COMPLETION Of

Micro Project Assessment at the End of the Fifth Semester

This is to certify that the following students of Fifth Semester of Diploma in
Mechanical Engineering of Institute SMJS College of Polytechnic
(code:1574 have completed the Micro Project satisfactorily in subject
IHP for the academic year 2024 - 2025 as prescribed in the
curriculum.

Place:

Date: / /2025

Sr. No Enrolment no. Name of Students

1.

2.

3.

4
.

Mr.Pandya Mr. D h o n i Dr. r o h it s h a r m a

(Course Teacher) (H.O.D) (Principal)
(Dept. of Mechanical (CSJS College of Poly,
Engg.) Chhatrapati Sambhajinagar)

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 INDEX

Sr. No Content Page no.

1 RATIONALE 5
2 AIM / BENEFITS OF THE PROJECT 5

3 COURSE OUTCOME 5

4 LITERATURE REVIEW 6

5 ACTUAL METHODOLOGY FOLLOWED 6

6 RESOURCES USED 6

7 OUTPUT OF THE MICRO PROJECT 6-7

8 SKILL DEVELOPMENT 7

9 APPLICATION 7

10 CONCLUSION 8

11 REFERENCE 8

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1. Rationale

Hydraulic systems play a vital role in the operation of modern automobile vehicle cleaning
service stations. These systems, powered by hydraulic actuators, provide the necessary force to
lift vehicles for cleaning, undercarriage inspection, and maintenance. Understanding how
hydraulic actuators function within these service stations provides valuable knowledge about
fluid mechanics, mechanical power transmission, and industrial applications.

By observing a real-world vehicle cleaning service station, this microproject connects theoretical
knowledge with practical application, enhancing students’ comprehension of hydraulic systems
in industrial settings.

2. Aim/Benefits of the Project

Aim:

To visit a local automobile vehicle cleaning service station and observe the functioning of
hydraulic actuators and related hydraulic systems, documenting their working principles,
components, and applications.

Benefits:

1. Practical Understanding: Gain real-life exposure to hydraulic systems.

2. Technical Knowledge: Learn how hydraulic actuators facilitate vehicle lifting and washing
processes.

3. Industrial Insight: Understand maintenance and operational practices.

4. Problem-Solving Skills: Identify potential issues in hydraulic systems and their solutions.

3. Course Outcome

Upon successful completion of this microproject, students will:

1. Understand Hydraulic Systems:

Learn about the working principles of hydraulic actuators and their components.

2. Analyze System Design:

Observe how hydraulic power is transmitted and utilized in vehicle cleaning.

3. Technical Documentation:
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Prepare a detailed report on the hydraulic systems and their applications.
4. Industry Exposure:

Gain practical experience through field-based observation.

5. Literature Review

1. Hydraulic Actuator:

A hydraulic actuator converts hydraulic energy (fluid pressure) into mechanical motion. These
actuators are commonly used in vehicle lifts at automobile cleaning stations.

Types of Hydraulic Actuators:

Linear Actuator: Produces straight-line motion (e.g., vehicle lift platforms).

Rotary Actuator: Produces rotational motion (e.g., turntables for washing).

2. Components of a Hydraulic System:

1. Hydraulic Pump:

Function: Converts mechanical energy into hydraulic energy by moving fluid.

2. Hydraulic Cylinder (Actuator):

Function: Converts hydraulic energy into mechanical motion to lift vehicles.

3. Hydraulic Fluid:

Function: Transfers energy and lubricates system components.

4. Control Valves:

Function: Regulate pressure and control fluid direction.

5. Reservoir (Tank):

Function: Stores hydraulic fluid and maintains system pressure.

3. Working of Hydraulic Lift System in Cleaning Stations:

1. The hydraulic pump draws fluid from the reservoir.

2. Pressurized fluid is sent through control valves to the actuator.

3. The hydraulic cylinder extends, lifting the vehicle.

4. To lower the vehicle, fluid is released back into the reservoir.

Advantages of Hydraulic Systems:

High lifting capacity with minimal energy consumption.

Smooth and precise control of movement.

Durable and reliable under heavy loads.

5. Actual Methodology Followed

1. Planning the Visit:

Identify a local automobile cleaning service station using hydraulic lift systems.

Obtain permission from the management for observation and study.

2. Observation Process:

Inspect the hydraulic lift and its components (pump, actuator, valves).

Observe the lifting/lowering mechanism during vehicle cleaning.

Note maintenance practices and safety protocols.

3. Data Collection:

Record technical specifications of the hydraulic system.

Capture images and diagrams (with permission) for reference.

4. Documentation:

Compile observations into a detailed report with visuals and explanations.

5. Resources Used

1. Field Visit:
Direct observation at a vehicle cleaning service station.

2. Reference Books:

Fluid Mechanics and Hydraulic Machines by R.K. Bansal.

Hydraulics and Pneumatics by Andrew Parr.

3. Digital Sources:

Manufacturer manuals of hydraulic lifts.

Online research on advanced hydraulic technologies.

4. Tools:

Notebooks for observation records.

Drawing materials for technical sketches.

6. Output of the Microproject

1. Detailed Visit Report:

Comprehensive documentation of the hydraulic actuator system.

2. Visual Representation:

Diagrams and labeled sketches of the hydraulic system.

3. Technical Insights:

Explanation of system functions, working principles, and components.

7. Skill Development

1. Technical Understanding:

Deepen knowledge of hydraulic power systems.

2. Practical Application:
Connect classroom theory with real-life industrial operations.

3. Observation and Analysis:

Improve attention to detail and technical analysis skills.

4. Communication:

Document technical processes clearly and precisely.

8. Application

1. Automobile Industry:

Apply knowledge to vehicle servicing and mechanical repairs.

2. Industrial Maintenance:

Understand hydraulic systems for broader industrial applications.

3. Mechanical Engineering:

Utilize hydraulic principles in future engineering projects.

4. Safety and Efficiency:

Recognize best practices for safe hydraulic system operation.

9. Conclusion

This microproject provided a hands-on understanding of hydraulic actuators and hydraulic

systems used in automobile cleaning service stations. By observing the system’s components
and working mechanism, we learned how hydraulic power efficiently lifts and manages vehicles
during cleaning.

The practical exposure enhanced our knowledge of fluid power systems, their applications in the
real world, and their significance in improving productivity and safety. This knowledge is
fundamental for any mechanical engineering application where hydraulic systems play a crucial
role.
10. References

1. Fluid Mechanics and Hydraulic Machines – R.K. Bansal.

2. Hydraulics and Pneumatics – Andrew Parr.

3. Manufacturer manuals of hydraulic lifts.

4. Field visit to an automobile vehicle cleaning service station.