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Niveles de Advertencia de Eventos

The document provides troubleshooting information for D6R Series III, D6T, and D7R Series II Track-Type Tractors, detailing event codes that indicate abnormal power train conditions. It outlines three warning levels assigned by the ECM, each requiring different operator responses, ranging from maintenance checks to immediate machine shutdown. Additionally, it includes a list of power train event codes with descriptions, probable causes, and recommended actions for each code.

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richard montaño
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0% found this document useful (0 votes)
22 views7 pages

Niveles de Advertencia de Eventos

The document provides troubleshooting information for D6R Series III, D6T, and D7R Series II Track-Type Tractors, detailing event codes that indicate abnormal power train conditions. It outlines three warning levels assigned by the ECM, each requiring different operator responses, ranging from maintenance checks to immediate machine shutdown. Additionally, it includes a list of power train event codes with descriptions, probable causes, and recommended actions for each code.

Uploaded by

richard montaño
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

Service Information System Page 1 of 7

Troubleshooting
D6R Series III, D6T and D7R Series II Track-Type Tractors
Media Number -RENR9867-08 Publication Date -01/08/2015 Date Updated -31/08/2015

i04445909

Event Code List


SMCS - 7569

Event codes alert the operator that an abnormal power train operating condition such as PTO filter
bypassed or high transmission oil temperature event has occurred.

When the ECM activates an event code, the operator will be alerted by the Caterpillar Monitoring
System. The active event will be logged by the ECM and can be viewed with the Caterpillar
Monitoring System or the Caterpillar Electronic Technician (ET).

Warning Levels
The ECM will assign one of three warnings levels to an active event code according to the
severity of the abnormal system condition. Each warning level requires a specific response from
the operator. The warning levels and required operator response are listed below.

Warning Level 1

Warning level 1 alerts the operator that a machine system requires attention. The operator should
check that the involved system condition or the operator should perform maintenance on the
involved system at the earliest possible time.

Warning Level 2

Warning level 2 requires a change in the operation of the machine or the performance of a
maintenance procedure. Failure to correct the problem may result in damage to the involved
machine system components.

Warning Level 3

Warning level 3 requires an immediate safe shutdown of the machine to avoid machine damage or
injury to personnel around the machine. The problem that caused the event must be corrected
before machine operation can resume.

Indications and System Response


Caterpillar Monitoring System

The monitoring system will alert the operator when an event code is active. Event codes are
activated in one of three warning levels according to the severity of the condition. The response of
the monitoring system to these warning levels is shown in the following table.

Table 1
Service Information System Page 2 of 7

WARNING OPERATION
Warning Indications (1)

Warning Alert Action Action


Category Indicator Lamp Alarm Required Operator Possible Result
Flashes (2) Flashes Sounds Action (4)

1 X No immediate action No harmful or


required. The system damaging effects.
needs attention soon.

2 X X Change machine Damage to system


operation or perform components.
maintenance to the
system.
Immediately change Severe damage to
2-S X X X (5)
the machine system
operation. components.
3 X X X (3)
Immediately perform Operator injury or
a safe engine severe damage to
shutdown. components.
(1) The active warning indications are marked with an "X".
(4) The result if no operator action is taken.
( 2 ) At a 10 Hz rate.

( 5 ) The alarm is on continuously.

( 3 ) Pulsating alarm.

Electronic Technician Service Tool

When an abnormal power train operating condition occurs, the status screen on the Caterpillar
Electronic Technician (ET) indicates that there is an active event.

Event codes are displayed on Cat ET in the following format:

EXXXX Description of the code

The "E" means that the code is an event code. The "XXXX" is a numeric identifier. The numeric
identifier is followed by a description of the code.

Active event codes are listed in ascending numerical order. The code with the lowest number is
listed first. The active event code is removed from the list when the condition is no longer present.

Logged Event Codes

Every event code is logged in the ECM memory. Logged event codes are listed in chronological
order. The most recent code is listed first.

A logged code is cleared from memory when one of the following conditions occur:

• The service technician manually clears the code.


Service Information System Page 3 of 7

• The code does not recur for 1000 hours.

• A new code is logged and there are already ten logged codes in memory. In this case, the
oldest logged code is cleared.

Note: Always clear logged event codes after investigating and correcting the problem which
generated the code.

Troubleshooting
Perform the following steps in order to troubleshoot an event:

1. Obtain the following information from the operator:

◦ The event and the time of the event

◦ Determine the operating conditions of the engine at the time of the event. Conditions
such as engine rpm and load may be important.

◦ Determine if there are any systems that were installed by the dealer or by the
customer that could cause the event.

2. Verify that the event is not due to normal machine operation. Verify that the event is not due
to error of the operator.

3. Check all fluid levels and all oil levels.

4. Troubleshoot and repair the cause of any active diagnostic codes.

Power Train Event Code List


The following table lists the event codes that apply to the power train control system. The
recommended operator response is listed. Use the Cat ET service tool in order to determine the
event codes that are active or logged.

Table 2
Power Train Event Identifier (EID) Codes
EID Level
Description Probable Cause / Recommended Action

Modify machine operation in order to reduce


system load.
High Transmission Oil
30 2 Check power train oil level.
Temperature Warning
Check power train oil cooler .
Check power train oil quality .
PTO filter Bypass Switch is connected to the EMS
III module. Activated when hydraulic oil
116 Power Train Filter
2 temperature is greater than 52 °C (125.6 °F) and
Bypass Switch Closed
the switch is open.
Replace the power train oil filter.
Service Information System Page 4 of 7

155 2 High Torque Converter Activated at


Oil Temperature 129 °C (264.2 °F). Deactivates at
121 °C (249.8 °F)
Check torque converter oil.
Modify machine operation in order to reduce
system load.
Immediate safe shutdown required.
Activates at
135 °C (275.0 °F). Deactivates at
155 High Torque Converter
3 129 °C (264.2 °F)
Oil Temperature
Check torque converter oil.
Modify machine operation in order to reduce
system load.
Activated by EMS III, when the Charge Filter
Bypass Switch is open and the oil temperature is
281 Steering Hydraulic Oil
2 greater than
Filter Restricted
41 °C (105.8 °F).
Replace the steering hydraulic oil filter.
Active when the blade lift control handle is not in
the center position when ANY of these conditions
are true:
· Key switch is turned ON.
Blade Lift Control Out Of · Engine is cranking.
467
1 Neutral At Inappropriate · Hydraulic lockout switch is moved from
Time LOCKED to UNLOCKED position.
· During calibrations.
If moving the handle back to center position does
not correct the problem, perform the
troubleshooting procedure for the lift solenoids.
Active when the blade lift control handle is not in
the center position when ANY of these conditions
are true:
· Key switch is turned ON.
Blade Lift Control Out Of · Engine is cranking.
467
2 Neutral At Inappropriate · Hydraulic lockout switch is moved from
Time LOCKED to UNLOCKED position.
· During calibrations.
If moving the handle back to center position does
not correct the problem, perform the
troubleshooting procedure for the lift solenoids.
468 1 Blade Tilt Control Out Of Active when the blade tilt control handle is not in
Neutral At Inappropriate the center position when ANY of these conditions
Time are true:
· Key switch is turned ON.
· Engine is cranking.
· Hydraulic lockout switch is moved from
LOCKED to UNLOCKED position.
· During calibrations.
If moving the handle back to center position does
Service Information System Page 5 of 7

not correct the problem, perform the


troubleshooting procedure for the tilt solenoids. (1)

Active when the blade tilt control handle is not in


the center position when ANY of these conditions
are true:
· Key switch is turned ON.
· Engine is cranking.
Blade Tilt Control Out Of
468 · Hydraulic lockout switch is moved from
2 Neutral At Inappropriate
LOCKED to UNLOCKED position.
Time
· During calibrations.
If moving the handle back to center position does
not correct the problem, perform the
troubleshooting procedure for the tilt solenoids. (1)

Active when the blade angle control handle is not


in the center position when ANY of these
conditions are true:
· Key switch is turned ON.
· Engine is cranking.
Blade Angle Control Not
522 · Hydraulic lockout switch is moved from
1 In Neutral At
LOCKED to UNLOCKED.
Inappropriate Time (2)
· During calibrations.
If moving the handle back to center position does
not correct the problem, perform the
troubleshooting procedure for the angle solenoids.

Active when the blade angle control handle is not


in the center position when ANY of these
conditions are true:
· Key switch is turned ON.
· Engine is cranking.
Blade Angle Control Not
522 · Hydraulic lockout switch is moved from
2 In Neutral At
LOCKED to UNLOCKED.
Inappropriate Time (2)
· During calibrations.
If moving the handle back to center position does
not correct the problem, perform the
troubleshooting procedure for the angle solenoids.

Activates at
110° C (230° F) - Resets at
104° C (219.2° F)
Trans lube oil temp is calculated by software using
the following:
594 High Transmission Lube
2 · Power train sump temperature
Oil Temperature
· Torque converter temperature
· Engine coolant temperature
Check the temperature of the listed systems.
Modify the operating conditions to lower the
temperature.
Service Information System Page 6 of 7

The ECM internal clock is too far out of alignment


with the other control module clocks on the
861 Clock Manual Alignment
1 machine.
Required
Use Cat ET to align the clock with the other control
modules manually.
Activates at
108 °C (226.4 °F) - Resets at
104 °C (219.2 °F.)
878 High Hydraulic Oil Modify machine operation in order to reduce
2
Temperature system load.
Check hydraulic oil level.
Check the hydraulic oil cooling system.
Check hydraulic oil quality.
Immediate safe shutdown required.
Activates at
116 °C (240.8 °F) - Resets at
878 High Hydraulic Oil 112 °C (233.6 °F.)
3
Temperature Modify machine operation in order to reduce
system load.
Check hydraulic oil level.
Check the hydraulic oil cooling system.
Activated when any of the following conditions are
present:
· At start-up, if Implement lockout is in the OFF
887 Blade Function Disabled position and the blade control handle is not in the
2
Due To System Fault neutral position.
· An active EID 2115 is present.
Move the blade control handle to neutral.
Check active events and correct the problem.
Activated when a diagnostic code is active for an
implement system component for ANY of the
following conditions:
· Short to battery condition on any of the blade
control solenoids.
2115 Implements Disabled Due · Implement lockout switch is faulted (CID 0490).
2
to System Fault · Implement lockout solenoid (CID 882-05, 06) is
faulted when lockout switch is in the LOCKED
position.
Check active diagnostic codes on the lockout
switch, a short to battery on any implement
solenoid, or a failure on the system voltage.
(1) Refer to the Troubleshooting, "Diagnostic Code List" section of this manual and find the diagnostic code that is
assigned to the involved solenoid(s). Go to the procedure and perform the procedure.
( 1 ) Refer to the Troubleshooting, "Diagnostic Code List" section of this manual and find the diagnostic code that is

assigned to the involved solenoid(s). Go to the procedure and perform the procedure.
( 2 ) Can occur on D6R Series III or D6T models equipped with VPAT.

( 2 ) Can occur on D6R Series III or D6T models equipped with VPAT.
Service Information System Page 7 of 7

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