marvel... by Deye Installation and Operation Instructions LITHIUM STORAGE SYSTEM BOS-G < fae > TEE TE a fCONTENT LImportant information in the manual . 1.1 Scope 1.2 Description of BOS-G 1.3 Meaning of Symbols..... 1.4 General Safety Information 1.5 Disclaimer 6 Installation environment. 1.7 Quality Certificate. 1.8 Requirements for Installation Personne. 2. Safety... 2.1 Safety rules 2.2 Safety information 3. Transport to the end customers 10 3.1 Provisions on Shipping of Battery Modules. 3.2 Permissible and impermissible Storage Positions of a Packaged Battery Module... 4. Description and installation of 805-6 battery 4.1 Installation Precautions... 4.2 BOS-G Product Description 4,3 Technical Data.. 4.4, Preparation 4.4.1 Tools required ....- 4.4.2 Auxillary Tools and Materials Required... 4.5 Description of Rack.. sss 4.5.1 3U-HRack Parts description 4.5.2 Installation of Rack 4.6 Description of Battery Module n of High-Voltage Control Box n of Battery Module in Rack.. 4.9 Installation of the Battery Module to the Rack.. 4.9.1 Cable connection - 4.9.2 Battery installation cable Description 4.10 Battery cluster connected to inverter. 4.11 System startup and shutdown... 4.12 Procedure for configuring battery packs.. 4.13 External 12V Power Supply of High-Voltage Control Box... 5. BOS-G’ User Interface 5.1 Main Interface 5.2 Description of User Interface 5.3 Fault viewing interface 5.4 Maintenance Interface 6, BOS-G’ fault description7. Summary of fault types in BOS-G'S screen and HVESS-Monitor 42 8 Maintenance and upgrade... 8.1 Maintenance of BOS-G 8.2 USB's Upgrade Step... 9. Battery Module Storagi 10. Disposal UL. Appendix ..ns . sss . 11.1 Circuit diagram for on grid system with 12V supply 11.2 System Circuit diagram.. 12, Legal notice ness1.Important information in the manual 1.1 Scope The installation and operation manual applies to the modular battery energy storage system. Please carefully read this installation and operation manual to ensure the safe installation, preliminary debugging, and maintenance of BOS-G. Installation, preliminary debugging, and maintenance must be carried out by qualified and authorized personnel. Please keep this installation and operation manual and other applicable documents near the battery energy storage system, so that all personnel involved in installation or maintenance can access this, installation and operation manual at any time, This installation and operation manual only applies to countries meeting the certification requirements. Please observe the applicable local laws, regulations, and standards. Standards and legal provisions of other countries may be inconsistent with the provisions and specifications in this manual. In this case, please contact our after-sales service personnel, hotline: +86 0574 8612 0560, email: service-ess@deve.com.cn. 1.2 Description of BOS-G Model] System | Rated DC power | Discharge depth | Composition energy (kwh) | (KW) g0s-c15 | 1536 | 15.36 30% 805-GM5.1°3+HVB7S0V/I00A"1 308-620 | 20.48 | 20.48 30% 805-GMS.1°4+HVB750V/100A1 B0s-c2s [256 | 256 90% 805-GMS.1°5+HVB750V/100A1 BOS-G30 | 30.72 30.72 90% BOS-GMS.1*6+HVB750V/100A*1_ BOS-G35 | 35.84 35.84 90% BOS-GMS5.1*7+HVB750V/100A*1_ 805-640 | 40.96 | 40.96 90% 805-GMS.1°8+HVB7S0V/100A1 BOS-G45 | 46.08 46.08 90% BOS-GMS5.1*9+HVB750V/100A*1_ g0s-c50|si2 [512 90% 805-GMS.1° 10HVB75OV/100A"1 305-655 | 56.32 | 56.32 30% 805-GMS.1°11+HVB750V/100A"1 B0s-c60 | 6144 | 61.44 90% 805-GMS.1°12HVB750V/1000"11.3 Meaning of Symbols This manual contains the following types of warnings: Danger! It may cause an electric shock. Even when the equipment is disconnected from the power grid, the voltage-free state will have a time lag A Danger! if the instructions are not observed, death or severe injury may occur. ® Warning! If the instructions are not observed, a loss may occur. e Attention! This symbol represents information on the device use. ‘Symbols on equipment: The following types of warning, prohibition, and mandatory symbols are also used on the equipment. Attention! The risk of chemical burns If the battery is damaged or fails, it may lead to electrolyte leakage, which in turn causes the formation of a small amount of hydrofluoric acid, among other effects. Contact with these liquids can cause chemical burns + Do not subject the battery module to severe impact. + Do not open, disassemble or mechanically change the battery module. + In case of contact with an electrolyte, wash the affected area with clean water immediately and seek medical advice promptly. A Attention! The Incorrect operation or fire may cause the lithium-ion battery unit to ignite or explode, leading to $k of explosion serious injury. + Do not install or operate the battery module in explosive or high-humidity areas. a‘+ Store the battery module in a dry place within the temperature range specified in the data sheet. = Donot open, drill through or drop the battery cell or module. = Do not expose the battery cell or module to high temperatures. + Do not throw the battery cell or module into the fire. ‘If there is a fire from the battery, please use the CO2 extinguisher. If there is a fire near the battery, please use a dry powder extinguisher. ‘+ Do not use defective or damaged battery modules. A + If a malfunction occurs, the parts will become very hot, and touching them may cause serious Caution! Hot surface injury. «= IF the energy storage system is defective, please shut it down immediately. ‘If the fault or defect becomes obvious, special care should be taken when handling the equipment. ® No open fire! it is prohibited to handle open flames and ignition sources near the energy storage system. e@ Do not insert any objects into the opening in the housing of the energy storage system! No objects, such as screwdrivers, may be inserted through openings in the casing of the storage system, Wear safety goggles! Wear safety goggles when working on the equipment. Follow the manual! When working and operating the equipment, the installation ,0®@ n manual provisions must be observed.1.4 General Safety Information A Danger! Failure to comply with the safety information can lead to life-threatening situations, 1. Improper use can cause death. Operators of BOS-G must read this manual and observe all safety information, 2. Operators of BOS-G must comply with the specifications in this manual. 3. This manual cannot describe all conceivable situations. For this reason, applicable standards and relevant occupational health and safety regulations are always given priority 4. In addition, the installation may involve residual hazards in the following circumstances: + Incorrect installation + The installation is carried out by personnel who did not receive relevant training or guidance. + Failure to observe the warnings and safety information in this manual. I there are any questions, please contact Deye after service. 1.5 Disclaimer DEYE ESS TECHNOLOGY CO., LTD shall not be liable for personal injury, property loss, product damage and subsequent losses under the following circumstances. + Failure to comply with the provisions of this manual. ‘+ Incorrect use of this product. ‘* Unauthorized or unqualified personnel repair the product, disassembly the rack and perform other operations. «Use of unapproved spare parts. ‘+ Unauthorized modifications or technical changes to the product.1.6 Installation environment + The battery energy storage system can only be installed and operated in an enclosed space. The ‘working environment temperature range of BOS-G is -20'C~ 55°C, and the maximum humidity is 85%, The battery module shall not be exposed to the sun or placed directly beside the heat source. «+ The battery module shall not be exposed to a corrosive environment. ‘+ When installing the battery eneray storage system, ensure that it stands on @ sufficiently dry and flat surface with sufficient bearing capacity. Without the manufacturer's written approval, the installation site's altitude shall not be higher than 2,000 meters. The output power of the battery decreases with the altitude. + In areas where flooding may occur, care must be taken to ensure that the battery module is installed at a suitable height and to prevent its contact with water. + The battery energy storage system must be installed in a fireproof room. This room must have no fire source and must be equipped with an independent fire alarm device, which complies with local applicable regulations and standards. According to local applicable regulations and standards, the room must be separated by the T60 fire door. Similar fire-proof requirements apply to other openings in the room (such as windows). Compliance with the specifications in this manual is also part of proper use. The use of the BOS-G system is prohibited in the following circumstances: ‘+ Mobile use on land or in the air (use on water only with the manufacturer's consent and with the manufacturer's written consent). + Used in medical devices. ‘+ Used as a UPS system, um product installation ance The minimum distance to the surrounding building when the battery is installed is 10mm, and the minimum distance between the two products is 10mm.10mm }Omm| 1.7 Quality Cert ate The quality certificate can be downloaded from www.deyeess.com, 1.8 Requirements for Installation Personnel All work shall comply with local applicable regulations and standards. ‘The installation of BOS-G can only be completed by electricians with the following qualifications: ‘Trained in dealing with hazards and risks associated with the installation and operation of electrical equipment, systems, and batteries. ‘Trained on installation and debugging of electrical equipment. + Understanding and complying with the technical connection conditions, standards, guidelines, regulations, and laws applicable. + Knowledge of handling lithium-ion batteries (transportation, storage, disposal, hazard source). ‘= Understanding and complying with this document and other applicable documents,2. Safety 2.1 Safety rules To avoid property damage and personal injury, the following rules shall be followed when working on the hazardous live parts of the battery energy storage system: + It is available for use. + Ensure that twill not restart. + Make sure there is no voltage + Grounding protection and short circuit protection = Cover or shield adjacent live parts. 2.2 Safety information Part damage or short circuit may cause electric shock and death. A short circuit can be caused by connecting battery terminals, resulting in current flow. This type of short circuit shall be avoided under any circumstances. For this reason, follow these instructions: + Use insulated tools and gloves. ‘= Do not put any tools or metal parts on the battery module or high-voltage control box. ‘+ When operating the battery, be sure to remove watches, rings, and other metal objects. ‘+ Do not install or operate this system in explosive or high-humidity areas. ‘+ When working on the energy storage system, first turn off the charging controller, then the battery, and ensure that they are not turned on again, Improper use of the battery energy storage system can lead to death. The use of the battery energy storage system beyond its intended use is not allowed, because it may cause great danger. Improper handling of the battery energy storage system can cause life-threatening risks, serious injury or even death,© Warning! improper use can cause damage to the battery cell + Do not expose the battery module to rain or soak tin liquid + Do not expose the battery module to a corrosive environment (such as ammonia and salt). ‘The battery energy storage system shall be debugged no later than six months after delivery. 3. Transport to the end customers. 3.1 Provisions on Shipping of Battery Modules It is necessary to comply with the relevant regulations and provisions on roads for shipping lithium-ion products in the corresponding countries. loading and unloading, transportation and shall be equipped with two tested CO2 fire extinguishers. Use only approved lifting equipment to move the battery cabinet system. Use only the hanging lug on the top of the battery cabinet as the connection point. When lifting, the angle of the sling must be at least 60", ‘transportation locks may cause the load to slip or overturn, resulting in injury. The cabinet shall be placed vertically to prevent it from sliding in the vehicle, and a fixing belt shall be used. rack of BOS-G can reach 594 kg. When tilted, they may overturn, causing injury and damage. Ensure that the battery cabinet is on a stable surface and that it does not tilt due to load or force. 10Failure to follow this instruction may result in damage to the part. the battery module. The battery storage rack is not designed to be transported with the installed battery modules. Always transport the battery module and the battery rack separately. Once the battery module is installed, do not move the battery rack, and do not lift it by a lifting device. AX 6 posse, donot emove the tno page etree ae insane Before removing the transport protector, check if the transport packaging is damaged, and check. the impact indicator on the outer packaging of the battery converter. If the impact indicator is triggered, the possibility of transport damage cannot be ruled out. weighs 44 kg. If it falls or slips, it may cause injury. Only use suitable transport and lifting equipment to ensure safe transport. battery module, their parts may be crushed due to thelr heavy weight. Therefore, all persons involved in transportation must wear safety shoes with toe caps. Please observe the safety regulations for transportation at the end customer's site, especially during loading and unloading. injury increases, especially on sharp metal panels. Therefore, all personnel involved in ‘transportation and installation must wear protective gloves, 2-3 people work together to install the battery rack. The lifting device is helpful for heavy parts, and the pulley or cart for light parts. Be careful not to damage the case. The number of battery modules stacked shall not be more than 8. Check whether the delivery is complete. u3.2 Permissible and Impermissible Storage Positions of a Packaged Battery Module The battery module can only be transported in an upright position, Please note that the battery rack may be very top-heavy. 4. Description and installation of BOS-G battery 4.1 Installation Precautions Swarwinc! Possible damage tothe building due to static overload 1. The total welght of the battery storage system is kgs. Ensure that the installation site has sufficient bearing capacity 2. When selecting the installation site, consider the transportation route and necessary site cleanup. 24.2 BOS-G Product Description i TTT BOS-G is a high-voltage lithium-ion battery system. It provides a reliable backup power supply for supermarkets, banks, schools, farms and small factories to smooth the load curve and achieve peak load transfer. It can improve the stability of renewable systems and promote the application of renewable energy. It is characterized by high integration, good reliability, long service life, wide TT working temperature range, etc. The battery energy storage system is modular. Each battery module has a capacity of 5.12 kWh. It can support up to 12 battery modules in series. Its total energy can be expanded from 15.36 ET kWh to 61.44 kWh. 4.3 Technical Data ‘The energy of the battery system Bbattery modules | 15.36kWh (3°12 battery modules) battery modules | 20.48kWh Sbattery modules | 25.6kWh Gbattery modules | 30.72kWh Tbattery modules | 35.84kWh battery modules | 40.96kWh Sbattery modules _| 46.08kWh 1Obattery modules _ | 51.2kWh Libattery modules | 56.32kWh battery modules | 61.44kWh Charge-discharge rate (Max) ac Battery cell chemistry LiFePO. Maximum charging/discharging current 100A Module capacity 1008h ‘Working voltage 538-691 ‘Working temperature Charge: 0 ~ 55°C /Discharge:-20~ 55°C Humidity 5% - 85% (RH) The altitude of the installation site $2000 ™m 3Dimensions (WxDxH) 13th floor: 530x602x2187 mm Warranty period 10 years The total weight (12 battery modules, rack) _| 594 ke Weight of each battery module/battery rack | 44 kg | 51 ke Case protection grade 1P20 Certification CE/IEC62619/ UN38.3 4,4, Preparation 4.4.1 Tools required TOOL USE PHILIP2# crosshead screwdriver “ Fix the upper and lower tripods to the side beam and the cross beam. + Install and connect the side beam/cross beam. + Fix the L-shaped bracket to the side beam. + Fix the base assembly to the side beam + Fix the diagonal brace to the beams on both sides. « Fix the base to the side or cross beam. + Install the ground wire, + Install the hanging lug onthe battery module/high-voltage control box. ‘+ Fix the battery module and the high-voltage control box on the rack. ‘10mm hexagon socket «= Fix the expansion screw 24mm wrench * Adjust the height of the base and tighten the nut. 4.4.2 Auxiliary Tools and Materials Required ‘AID/MATERIAL Auxiliary tools/materials USE Fastening materials (M4*12 M6*12 screws, | 1. Assemble the battery racks and fix them M6*100 expansion screws, M6 nuts) on the wall or connect the two racks. 2. Assemble the battery modules and high-voltage control boxes, and fix them to the racks, 44.5 Description of Rack 4.5.1 3U-HRack Parts description SS Ly sy RAAVB{A{A Qi N ( | SIN LS XK ® \ —o 6 8 @ | Description Side beam Top beam Bottom beam Left diagonal brace Right diagonal brace Round head hexagon socket combination screws Hexagonal wrench Base Rack fastener Left base plate unit Right base plate unit ggg qaqaqgaqaas Paint-breaking pad 1s4.5.2 Installation of Rack @ Take out two side beams and top and bottom beams and assemble them into rectangular frame, connect the two top beams withthe side beams, and then fix the side beams and top beams withthe round head hexagon combination screws and hexagonal wrench. After fixing, take two bottom beams and connect the side beams, and fix the side beams and bottom beams With the round head hexagon socket combination screws and hexagonal wrench @©the left and right diagonal braces are fixed on both sides of the beam with round head hexagon combination screws and hexagon wrenches. @ Fix the two left base plate units to the lower left and upper right corners of the lower rack using the round head hexagon socket combination screws and hexagonal wrench, Similarly, fix the two right base plate units to the upper lft and lower right corners of the lower rack using the roundhead hexagon combination screws and the hexagonal wrench, @ Screw the base into the bottom plate and secure it with hexagonal wrench or by hand. when instalation is complete, stand the rack up @o fix the rack on the wall, use a hexagonal wrench to install the rack fastener on the socket combination screw hole above the rack and fi it with the socket combination screw. Fix the other side of the rack with the wall using round head hexagon combination screws, To fix two racks together, install the rack fasteners on the hexagon socket combination screw holes above the frame, and fix them together with hexagon socket combination screws and nuts. 16d Install according to the diagram pismlias OH od g BA oo - d x a b c e f xap First, pre tighten the screws in: 2: the order of 1, 2, 3, and 4, After all 8 screws are pre © tightened, tighten the screws again, 4 locations in total.4.6 Desc No. Name Description @ B Battery module negative pole (black) @ com OUT Connection position of battery module communication and power supply output @ B+ Battery module positive pole (orange) @ BcOM IN Connection position of battery module communication and power supply input No. [Name Description’ Position ols Connection position of the common negative pole of the | | battery (black) Connection position of the common positive pole of the batten © |e m postive ps Y | Front {orange) Used to manually control the connection between the battery @ | airswiten Front rack and external devices. @ [us MS upgrade interface and storage expansion interface Front Communicative connection with the first battery module; and © | ecom Front providing 12VDC power for the fist battery module Human-machine é Display some important battery information Front © interface (HMI) py Ps ” 1 start switch of 12VDC power inside the highvoltage control @ | star " Front 0x 20HV light vicat ‘8° | stigh-votage hazard indicator (yellow) Front IRM light ® Battery system fault alarm indicator (red) Front indicator @ [Pcs Connection position of PCS negative pole (black) Front @ | pcse Connection position of PCS positive pole (orange) Front, Grounding wire Connection to the battery rack and the ground point Front ® | isentication "v Browne Connection position with next HVB-100A750V communication ® | ourcom Rear output @ |weom Connection position with previous HVB-IOOA7SOV [ communication input PCS COM battery communication terminal: (RI4S part fallow the CAN protocol (default baud rate: S00bps) and RS485 ® | pcscom protocol (default baud rate:9.Sbps), used to output battery —_| Rear information to the inverter. © [power Connection position of external 12VDC power supply Rear 4.8 Description of Battery Module in Rack CECE ©® © © ® eS 3) aNo. _[ Description quantity @® _ | High-vottage control box 750V/1008 1 @ _| 5.12kwh battery module (general) 2 @ _| 1200hm terminal resistor 1 @ | Communication cable (110 mm for battery module, 140 mm for | Standard 12 high-voltage control box) CATSE FTP 26AWG black © _| 220 mm positive power cord of high-voltage control box UL 10269 | Standard 7 4AWG red © __| 200 mm power cord of battery module UL 10269 4AWG red Standard it @ _| The negative power cord of the high-voltage control box UL 10269 | Standard 1 4AWG black Standard 1 connecting cable A 140 mm ground wire A (ground wire 8 for external connection of ® {connecting the ~ | battery rack is not provided) UL 1015 10AWG yellow green high-voltage control box) © _ | connected to external PCS positive power cord (EPCabIeS.0) UL | Optional 7 10269 4AWG red @ | Connected to external PCS negative power cord (ENCable5.0) UL | Optional 1 10269 4AWG black @ | Connected to external 12V power cord (EPWR Cbles.0)UL 1569 | Optional 7 22AWG black @ | Connected to external inverter communication cable (ECOM | Optional 1 CableS.0) CATSE FTP 26AWG black Definition of PCS . Racks in| Racks _in | Definition commenneaven arallel IN| parallel OUT | of power interface P p Ps BMs_cAN |] BMS_CAN 1 | 43se- 1 1 a|a2v L L eMs_can |_| BMS_CAN 2 2fe fz fy || sxe Die Do2* = Do. 2Definition of the high-voltage control box interface Definition of the battery module interface Definition of Definition of the BMs-8MU Definition of the upper BMU communication lower BMU interface interface interface 1 [emu_can. [1 | BMU_cANL [1 | BMU_CANL 2 [BMu_cANH [2 | BMU_CANH [2 | 8MU_CANH \ 3 [Dor 3 [ow 3_[ Do 4 [bo- 4 [or 4 [Do 5 [eno 5 [6nd 5 [6nd 6 | GND 6 | GND 6 | GND 7 [aw 7 [a2 7 [aw 8 [12 8 [iz 8 [az 4.9 Installation of the Battery Module to the Rack B ten rn grounding may cause an electric shock, Device malfunctions, and insufficient or no grounding may cause device damage and life-threatening electric shocks. B vere tsr installing the battery, please turn the manual switch of the high-voltage control box to the off position. A cAuTION Remember that this battery is heavy! Please be careful when lilting out fram the package. Note the allowable installation modes = 23J © Install the lug on the battery module and high-voltage control box. @® insert the first battery module into the battery module rack at the bottom cluster rack; then in the order from bottom to the top, continue the installment in the same way tll t reaches the ‘twelfth floor. On the thirteenth floor, insert the slide of the cabinet at the top of the rack into the high-voltage control box. @ Atter the battery module and control box is inserted into the rack, use M4°12 outer hexagon ‘cross combination screws to fix all the lugs of the battery module and control box on the side beam in turn. 244.9.1 Cable connection Grounding description ‘Twist one end of the cable harness ® in 4.8 to the wiring position shown in the figure, and twist the other end to the ground copper bar of the PDC using an Allen wrench. For details, see Section 4.8 Cables @ Connect one end of the @ cable to the Power Distribution Cabinet ground hole using an Ma screw and the other end to the cluster holder hole using an M6 screw. 2sTake out the ground wire A and connect one end of it to the M4 rivet nut of the high-voltage control box panel, and the other end to any M6 screw hole of the cross beam above the rack. ‘Take out the ground wire B (user need to prepare in advance) and connect one end of it to any M6 screw hole of the cross beam under the rack, and the other end to the customer's grounding point. (The length of the ground wire 8 is determined based on the customer's condition.) 4.9.2 Battery installation cable Description For details on how to connect all cables, see Section 4.8, B+ and B- are connected between battery packs using cable No. © The BCOM IN and BCOM OUT connections between battery packs use the No. @ 110mm ‘communication cable. control box Connect B+ to battery pack B+ using cable © control box BCOM connects to the BCOM IN battery pack using a @ ‘gauge 140mm communication cable, control box P+ Use @ connector P-Use @ connector. 26control box B- and bottom battery pack B- are connected using cable number ©. @© ater the battery module is placed in the control box, take out @ 140 mm communication cable to connect the communication port ofthe battery module and the high-voltage control box, and 11x110mm communication cables to connect the battery module communication port (IN-OUT) from top to bottom. (12 communication cables in total). + The communication port (OUT) of the battery module at the bottom is not connected to the communication cable. Instead, this port i sealed with a 1200hm terminal resistor. @ Toke out a 220 mm positive power cord and connect the positive pole ofthe battery module at the top to the positive pole of the high-voltage control box. Take out 11x200mm battery module power cords and connect the power ports (B- to B4) ina top to bottom order to form a series circuit. For aesthetics, connect the negative power pole ofthe first battery module to the negative power pole of the high-voltage control box from the bottom of the battery module to the back of the rack. On the back ofthe rack, a plane-head-shaped tie is used to secure the cable harness. (12 power cords in total) @ Toke out the external positive power cord EPCable5.0 and external negative power cord ENCable5.0, and plug them into PCS interfaces, respectively. a4.10 Battery cluster connected to inverter For the Australian Market, an overcurrent protection and isolation device that isolates both positive and negative conductors simultaneously is required between the battery system and inverter Battery cluster connected t werter Notice: The length of the communication line between the inverter and the battery should not exceed 30m. Single battery cluster connected to inverter 28‘Two battery clusters connected to the inverter Negative Powe tine US CAN communication line 29Three battery clusters connected to the inverter 30Multiple battery packs are connected to the inverter Group A Grows The number of battery packs in group A or Group B must be the same. The number of battery packs in group A and group B can be different. a4,11 System startup and shutdown Startup procedure @ ater connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. press the start button and wait for the screen to light up. @complete boot ‘Shutdown procedure Press the start button again and wait for the screen to go off. Press the air switch button ON the high pressure control box and set the “ON" to the "OFF" position @eomptete shutdown Description of external circuit breakers between inverter and battery system Turn on the circuit breaker after the battery pack is started and turn off the circuit breaker after the battery pack is closed. 24,12 Procedure for configuring battery packs Steps: @ After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF to ON. @ Press the start button and wait for the screen to light up. ® cick the HM icon on screen to enter the maintenance system password confirmation interface Nemec ros @ Enter the password 123 and press the Confirm key to enter the main interface of system maintenance, The operation shall be performed by a professional 3© Click “BMU Number” in the lower left corner, enter the number of packs in system and click OK" to finish configuring the numberof packs. Wrens CT @atter the setting is successful, ou need to restart. Click the Star button to restart, wat for about & seconds until the yellow HV light indicator comes on, 344,13 External 12V Power Supply of h-Voltage Control Box To operate the high-voltage control box with an external 12V power supply, please contact our service personnel, Hotline: +86 0574 8612 0560, Email: service-ess@deye.com.cn In the factory configuration, the high-voltage control box is supplied with working voltage from an internal power supply unit. f your plan requires an external 12V power supply, an adaptive version and a high-voltage control box can be provided as requested. Please contact our after-sales service personnel for details 5. BOS-G’ User Interface 5.1 Main Interface ‘The default interface will appear after powering on. If the screen is not touched for more than 13 minutes, it will darken and the default interface replaces the other interface. Click this screen to enter the user interface. 35.2 Description of User Interface NRC ue TON og Fao Ca Cea CS CS Kel (1) Basic Parameters + No Wi-Fiicon on the screen indicates no Wi-Fi signal. * The flashing Wi- icon on the screen indicates the Bi wititcon Wi-Fiis in connecting. * The Wi-Fi icon on the screen indicates the Wi-Fi is connected. + This product has no Wi-Fi function [EIT system maintenance | Click this icon to enter the system maintenance icon interface. G Total battery voltage Voltage & Battery current, the positive value representing Current discharge, the negative value representing charge B Battery remaining energy soc ‘Accumulated discharging energy FB total energy (2) Fault indication: When the corresponding fault type occurs, the red background indicator on the screen will light up. ov Overvoltage uv Undervoltage oT Overtemperature Iso Insulation failure, there is a risk of current leakage oc Charging overcurrent OF Other faults 365.3 Fault viewing interface Power switch: Once the device is properly installed and the cables are properly connected, first set the circuit breaker to the ON position, and then press the Start button to turn on the device. Click the Ell icon on screen to enter the maintenance system password confirmation interface. rears eet 5 y BG a Reve The enter main interface of system. The operation shall be performed by a professional. Wa cs OTe RrourAMeNT a7Fault warning ‘OV tums red: expression overvoltage, click OV to view the detail fault UV turns red: expression undervoltage, click UV to view the detail fault. OT turns red: expression overtemperature, click OT to view the detail fault. ISO turns red: expression Insulation failure, there is a risk of current leakage, click ISO to view the detail fault. OC turns red: expression charging overcurrent, click OC to view the detail fault. OF turns red: expression other faults, click OF to view the detail fault. 5.4 Maintenance Interface For safety, please unplug the power cord of the positive and negative interfaces before maintenance. Note: When inserting the SD card, unplug the battery power cord and manually turn the air switch to the off position. 386. BOS-G’ fault description Different types of faults are belo Fault types ‘Trigger conditions Charge over-current alarm Charge over-current protection Discharge over-current alarm Discharge over-current Exceeding the parameter set value and set time (More than 105A, 2s; more than 125A, Ss; more than 140A, 2s; lower than 5°C, set value*0.5) protection Charge overtemperature | Exceeding the parameter set value and set time alarm (245, 25) Charge overtemperature | Exceeding the parameter set value and set time protection (250°C, 25) Discharge Exceeding the parameter set value and set time overtemperature alarm —_| (250°C, 25) Discharge Exceeding the parameter set value and set time overtemperature (55°C, 25) protection System faults | Charge under temperature Exceeding the parameter set value and set time (SC, 2s) Charge under temperature protection Exceeding the parameter set value and set time (<0°C, 2s) Discharge under temperature alarm Exceeding the parameter set value and set time (<10°C, 2s) Discharge under temperature protection Exceeding the parameter set value and set time (<20 °C, 2s) Excessive differential voltage alarm Exceeding the parameter set value and set time (2500mv, 25) Excessive differential voltage protection Exceeding the parameter set value and set time (800mv, 2s) Excessive differential temperature alarm Exceeding the parameter set value and set time (210°C, 25) Excessive differential temperature protection Exceeding the parameter set value and set time (15°C, 2s) Cell overvoltage alarm Cell overvoltage protection Cell undervoltage alarm Cell undervoltage protection To maintain consistency, cut off the charging immediately when the full charge calibration rated voltage of 3.6V is reached. When the voltage drops to 3.35V, restart it with the turned-off red light indicator. All protective red light indicators are always on! 39System faults Pre-charge resistor overtemperature alarm Exceeding the parameter set value and set time (255°C, 25) Pre-charge resistor overtemperature protection Exceeding the parameter set value and set time (265°C, 2s) Insulation level 1 Exceeding the parameter set value and set time Insulation level 2 Exceeding the parameter set value and set time Heating film overtemperature alarm Exceeding the parameter set value and set time (275°C, 2) Heating film’ overtemperature protection Exceeding the parameter set value and set time (280°C, 28) BMS connector overtemperature alarm Exceeding the parameter set value and set time BMS connector overtemperature protection Exceeding the parameter set value and set time BMU connector overtemperature alarm Exceeding the parameter set value and set time BMU connector overtemperature protection Exceeding the parameter set value and set time Power loop. overtemperature alarm Exceeding the parameter set value and set time Power loop overtemperature Exceeding the parameter set value and set time protection SOC too low Exceeding the parameter set value and set time Total voltage too high alarm Exceeding the parameter set value and set time Total voltage too high protection Exceeding the parameter set value and set time Total voltage too low alarm Exceeding the parameter set value and set time Total voltage too low protection Exceeding the parameter set value and set time Discharge relay adhesion Relay feedback information state adhesion charge relay adhesion Relay feedback information state adhesion Heating relay adhesion High voltage is detected after disconnecting the heating relay Limit protection Exceeding the parameter set value and set time ‘Abnormal power supply voltage Exceeding the parameter set value and set time Master positive relay Relay feedback information state adhesion 40adhesion No high voltage is detected after the loop relay is, closed Fuse Blown Repeated BMU address fault INTER-CAN BUS communication failure BMU with the same number Loss of communication between BMS PCS-CAN BUS The heartbeat message of the inverter is not communication failure received for a long time RS485 communication Inverter RS485 access is not received for a long failure time ‘Abnormal RS485 c communication External total voltage / acquisition fault ‘The difference between the acquired internal Internal total voltage total voltage and the accumulated internal total acquisition fault voltage exceeding the set value SCHG total voltage / acquisition fault Cell voltage acquisition The cell voltage acquired is 0 fault gene Temperature acquisition Ps “ The temperature acquired is 40°C failure Current acquisition fault | / Current module fault ‘Abnormal Hall current/reference voltage EEPROM storage failure | EEPROM write failure during self-test arc clock fault The external RTC falled to enable the charging function Pre-charge failure Pre-charge timeout The minimum cell voltage is lower than the set Charging voltage too low ji BMU lost BMU message not received for a long time The number of BMU addresses is different from Abnormal number of BMU vce: service-ess@deye.com.cn, Service Hotlin the number of set parameters For more —informat n, please contact us. 86 0574 8612 0560. a7. Summary of fault types in BOS-G’S screen and HVESS-Monitor [screen protection event| JHVESS-Monitor protection] JHVESS-Monitor alarm] lAbbreviation |description levent description levent description lBMs southward connector[aMU connector|BMU connector| lovertemperature lovertemperature protection overtemperature alarm JBMs northward connector|aMs connector/BMS connector| lovertemperature lovertemperature protection lovertemperature alarm Pre-charge resistor re Pre-charge resistor] Pre-charge resistor lovertemperature _level-2 j lovertemperature protection overtemperature alarm Heating film lor Heating film] Heating film lovertemperature _level-2 j lovertemperature protection Jovertemperature alarm [charge overtemperature|Charge _overtemperature|Charging overtemperature level-2 alarm protection latarm Discharge overtemperature|Discharge _overtemperature|Discharge over| level-2 alarm lprotection ltemperature alarm | lPower loop overtemperature|Power loop] lprotection lovertemperature alarm [charge under temperature|Charge under temperature|Charge under temperature level-2 alarm protection latarm lur Discharge uunder|Discharge under| Discharge under| ltemperature level-2 alarm |temperature protection __|temperature alarm [charge overcurrent level-2|charge overcurrent| Icharge overcurrent alarm lalarm lprotection loc Discharge overcurrent|Discharge overcurrent)Pischarge overcurrent] level-2 alarm protection latarm bv Excessive __differentiallExcessive differential voltage|Excessive differential \voltage level-2 alarm lprotection lvoltage alarm br excessive __differentiallExcessive differentiallExcessive differential ltemperature level-2 alarm |temperature protection _| temperature alarm [Total charge voltage too|Total voltage too high|Total voltage too high] high lprotection latarm lov lcell overvoltage level 2 cell overvoltage protection [Cell overvoltage alarm latarm Charge voltage too low —_|Charging voltage toolow —|/ [Total discharge voltage too|Total voltage too low luv Be voltae es Hotal voltage too low alarm lprotection [cell_undervoltage _level-2| [cell undervoltage protection [cell undervoltage alarm 2alarm lor [Abnormal numbers of BMU |Abnormal numbers of BMU_|/ amu ost amu tost 0 atc clock faute RTC clock fault 0 [current module faut [Current module fault 0 JscHG total voltage(SCHG total voltage lscquisition faut acquisition faut lAbnormal 5485|Abnormal RSa85 lcommunication communication jnsaa5 communication ee Ins485 communication failure|/ pcs-can Bus|Pcs-cAN Bus |communication failure |communication failure 4 Repeated BMS address Irault [Repeated BMS address fault |/ Repeated BMU address jon IRepeated BMU address faut |/ Jronormat power suppiyabnormal power supoh| hottage loltage Heating relay adhesion [Heating relay adhesion __|/ [s0¢ too tow S0¢ too iow 0 [s0¢ too high IS0c too high protection |/ fuse Blown Fuse Blown 0 [charge relay adhesion [charge relay adhesion __|/ Discharge relay adhesion [Discharge relay adhesion _|/ IMaster positive relay[Master positive relay ladhesion adhesion [Temperature acquisition|Temperature acquisition failure aiture far, toes SeaestoMl con woitage acquisition faut |/ Inter communication] INTER-CAN bus, failure communication failure Pre-charge failure Pre-charge failure 0 insulation level 2 alarm insulation level 2 Insulation level 1 External total —_voltage| lexternal total _—_voltage| acquisition fault Jacquisition fault f Internal total voltagelinternal total__vokage lscauistion faut acquisition faut [current acquisition faut [Current acquistion faut |f 4aLimit protection Limit protection / IEEPROM failure EEPROM storage failure |/ Iso EEPROM —_|insulation level 2 insulation level 2 a failure 8 Maintenance and upgrade © battery inverter. Warning! improper decommissioning may cause damage to the equipment and/or ‘The USB disk port of BOS-G has the functions of upgrading firmware and recording battery data, which can be used as an auxiliary tool. 8.1 Maintenance of BOS-G To ensure safe operation, all plug connections must be checked. If necessary, relevant operators shall press them back into place at least once a year. ‘The following inspection or maintenance must be carried out once a year: + General visual inspection + Check all tightened electrical connections. Check the tightening torque according to the values in the following table, Loose connections must be retightened to the specified torque. Connection mode Tightening torque High-voltage control box grounding. 45Nm Fixing the lug of the high-voltage control box _ | 1.2Nm Fixing the lug of the battery module 1.2Nm 4a‘+ Using the monitoring software, check whether the SoC, SoH, battery voltage and temperature of the battery module are abnormal. + Shut down and restart BOS-G once a year. Note: If the system is installed in a polluted environment, maintenance and cleaning must be carried out at short intervals. Note: Clean the battery rack with a dry-cleaning cloth. Ensure that no moisture comes into contact with the battery connections. Do not use solvents. 8.2 USB’s Upgrade Step © use type: use2.0, FAT32; @ Create the upgrade folder according to the directory; @ Place the upgrade file provided by the supplier in the upgrade folder; @ Tum on the battery, and insert the USB flash disk after the blue indicator is on; © After the blue light indicator flashes and turns off, pull out the USB flash disk to complete the upgrade. Do not turn off the battery during the process. © After the blue light indicator of the battery lights up again, check the version number through the screen or app and verify the upgrade result. 9. Battery Module Storage Wyo ensure the battery service life, the storage temperature shall be kept between 0°C~35' @©the battery shall be cycled at least once every 6 months. 45@To minimize self-discharge in a long storage period, disconnect the battery connection (1/2) of the high-voltage control box of the DC connecting cable. This will Interrupt the use of the 12.V power supply installed in the high-voltage control box and prevent the battery from self-discharging. 10. Disposal For details related to the disposal of battery modules, please contact us. Service Hotline: +86 0574 8612 0560, Email: service-ess@deye.com.cn. For more information, please visit http://deyeess.com. Observe applicable regulations on waste battery disposal, Immediately stop the use of damaged batteries. Please contact your installer or sales partner before disposal. Ensure that the battery is, not exposed to moisture or direct sunlight. D scenten: 1. Do not dispose of batteries and rechargeable batteries as domestic waste! You are legally obliged to return used batteries and rechargeable batteries. 2. Waste batteries may contain pollutants that can damage the environment or your health if improperly stored or handled, 3. Batteries also contain iron, lithium and other important raw materials, which can be recycled. For more information, please it http://www.deyeess.com. Do not dispose of batteries as household waste! A 4611. Appendix 11.1 Circuit diagram for on grid system with 12V supply Battery Rack |o40 Switeh AC by Battery Rack |e. | Battery Rack | csp Switeh nv AC }— Battery Rack | Gircuit Breaker cae Battery ack |p Suteh AC ay Battery Rack |, 1 ae Motay a Switch Ww ool Battery Rack ov a ar11.2 System Circuit diagram INVERTER12. Legal notice Installation and Operation Manual for BOS-G Last revision: 12/2023 Subject to technical changes. Deye ESS Technology Co, Ltd Made in China Legal Statement The information contained in the document is the property of Deye ESS Technology Co., Ltd. All information shall not be published in whole or in part without the written permission of Deye ESS Technology Co., Ltd ° Tech MARVEL TECH Energy Systems Trading L.L.C ‘Add.: Shop, 17, City Stay Premium Hotel, Naif Deira, Nakheel Road, Dubai, UAE Ph.:+971559967655 Website: http://www.marvel-battery.com 9