DL'SI n of Sim 11 M llh 11

10
F....,,. of ttie fork end In shear :
1,
h r stress tnduCL'd in a lork 01ameter of rod (d)
111
p 44 l(f)] f, p1ameter of knuckle pin ( 1 l
2, I I•
p 80 x 10 _ Thickness of single eye (t)
f rro-dp) 11 • 2 (65-31) x 27 3
Thickness of fork ( t 1 )
4,
, • ♦3.57 N/mm2 < 47.5 N/ mm
1
" \ns S, outside diameter of eye (D)
H fork end is safe against shl•,1r fdil r · 6, failure of fork end in tension
• I for a Static load nf 2 _ faJ[ure ofthe fork end Jn ,hear I· Th m

..
O 1
wi ous parts A 11N.
m, 1,
i,11,nee.r of rod (d) :
'fhe tensile stress Induced in a rod 15, • The t~ kn
• 5lilCdoD of•lertal and factor of safety : p f two vJf
a = -1 -
1 nd /4
n,e ..-,ta! selected for single eye, fork and 4. T · t = 25 mm -Ans
ltlldle plain carbon steel 40C8 with 95 = ~
nd 2/ 4
hlckness of fork ( 11 ) :
S,. c 380 N/mm 2. • The C'Ush1ng tres n a ~rlc
d = 16.37 mm, rounded to 20 mm !Fig p 4 4 2(d)) Is, nd ed
Tab safltY as N1=4.
d = 20 mm
s,. • 1.2 s11 ,.. Ans. G =_P_
2d t
l)llllllllr of knuckle pin ( dP ) :
• l2x380 =456N/mmz
114 = 20" 10
11111 S,, • 0.577 Sit:: 0.577 X 380 1be direct shear stress mduced In the knurklc pin 2 lb t 1
~P.4,4.Z(b)) Is, = 548mmor6mm
= 219.26 N/mm 2 p
11 (c
't.,---
• Pc Ir--: 2(nip /4) 1
11 11 :
-are,
_ : 20 X JQ l
~ 380 54 8
2(ndp /4)
1
CFt • N, • 4 = 95 N/mm 2

S,. 456 dp = 15.24 mm or 16 mm

0c • N, • 4 = 114 N/m-m 2 dP = 16 mm ... Ans. Fig. P. 4.4.2(d)
~ 219.26 • The minimum thickness of the fork ts,
1 N, • -4- = 54.8 N/mm2
t1 = 0.75 d
t 1 = 0 75 20" 1S mm (dl
• The thickness of fork t s tak "as the larger of two
values given by Equations (c a d (.:l
t 1 = 15 mm ~- ,\ns.

5. Outside diameter of eye {D):

Fig. P. 4.4.2(b)
Tu I •. es 1duced in a mg e e}e
TillllrMN of single eye (t) :
IF1g P H 2(e)] ts

~
p
a.= (D-dlt
lO 10
IJS = (D-16) 25

ID - 16] = 8.42
~,..__ _:_:Flg~·_:_P:_:.4:::.4:'.:.2~(:c>_ _ __ __.!_ _ _ - yr,c1111otw4..
-
r

~J M,11 h11w l>P\1g11 (MIi (, 1 S<'rn MNh)

I) :Z•1.-1L mm 01 :Z'i mm .. (e)

s
G

ft I
I
-t-

l i
I

Fig. P. 4.4.2(e)
• Thl' she.tr slress 111duced in a single eye
[F1g P 4.4.2(f)) IS,
p
't =
(D - dp) t
20 X10 3
54 8
· = (D - 16) X 25
D- 16 = 14.6
D = 30.6 mm or 31 mm ... (f)

G ,,o

Fig. P. 4.4.2(f)
• Taking the larger of the two values given by
Equations (e) and ( f),
D = 31 mm ... Ans.
6. Fallure of fork end In tension :
• The tensile stress induced in a fork is,
P 20 X103
crt = 2 (D - dp) t 1 = 2 (31 - 16) x 15 1
crt = 44.44 N/mm2 < 95 N/mm2
..,Ans.
• Hence, fork end is safe against tensile failure.

7. Failure of the fork end In shear:

• The shear stress induced in a fork is,
p
't = 2 (D - dp) t1
20 X 103
2(31- 16)X 15

= 44.44 N/mm2 < S4,8 N/mlllz

• ~ against she f:
Hence, fork end Is sa,e "•Ans.
ar al1ure. [F.
 oes1 n of Shafts, Ke s and Cou

-
D
-24 'iJ Mach ne Oas g~ j MU 6 Sam Mee )
8 25

= J66404x1 0lN-mm

ding moment is,

Maximum ben - 2
M = M =1664 04 x JO "I-mm

B
Equivalent torque :
1.5 and K. = 1.0
Take K
T,
{(iZ M}' + (K, T)'
( 15 X !664.04 X 10 )' + ( I X 954,93 >< 10 )'
1
or T, = 2672 49 x 10 N-mm
Fig. P. 8,10.S(a)

DiaJDeter of shaft :
.!§.!_
t = itd
1.
Torque on sha ft :
2nnT
'~
3 p 60 X ! 000
t6 x 26-2 49X 10
45 = ;rd ' 2n x 960xT
IO 60 x 1000
= 67.12 or 67.5 mm ... Ans.
T 397.887 N-m = 397887 N-mm
40 .W at 960 r.p.m s
and has two spur gears
Forces acting on gears :
PCD and 1s located 2.
d,
tangential force acts T = F 1z
mm PCD and IS
Fu X 200
397887 -z
shaft using maximum 3978,87 N
ltl'l•tMfJ d2
T Fa z
SalL: Again,
n = 960 r.p.m; 397887
~
Glwft: p "40 2
- d2 = 500mm, 1591.55 N
Fa
W....fllf...Wadallowable stresses :
The ..-lal acted ilr the shaft is plain carbon Assuming pressure angle as, o = 20°;
scm4SC8 Fr1 F, • tan o = 3978.87 x tan 20 = 1448.19 N
1
F, • tan¢ = 1591.55 x tan 20 = 579.28 N
F,2 2
and
shear 3. Bending moment on shaft :
Fig, P. 8.10.5(b) shows the vertical loading diagram.
• Taking moment about poi nt 8.
0
RAV X 1000 - 1591,55 X 750 - 1448.19 X 150
:. R,v 1410,89 N

• Taking moment a bout point A,

llwX 1000-1448.19 X 850 - 1591.55 X 250 0
Rev 1628.85 N
 0851 n of Shefls, Ke s and Cow
_._
V Machine Des n MU-6" Sem -Mech.)

Vertical btndmg moments at points 1 and 2 are

M v = R"x150=1628B5 x !50 =21.72x lO'N-mffl
1
8-26

M,v = R,.x250 = J410 B9x250 =35 27 x lO'N-mm

-
-(;
111
t,,1aehine Des gn (MU-6 Sem -Mec;h )

Resultant bending moment at point 1 and 2 are

M = ,/cM1vJl+(M,l(),1
1
: ...[c21.72 1' 104 )! + (52.CJ X lOJ'
8-27

81 •
t •
,6T
ltd
1281}Cj7-,, \(ti
~d

= 57 18 x 10♦ N-mm d ::s 17.18 mm ..Ans.

Fig. P. B.10.5(d) shows the horizontal loading diagram
Fa= 1591 55 N Fr1 = 144819 N ~1, = v'(M,.J' + ( M'")' Ex. 8.10.6 A ,c, d !ohaf\ transrntttif'9 ·o t(N at 2Q'\ r p rt e

= -{cj5.21 x 10•1' • (25.7B x 10')' atJpported on two beaf nQI 750 m eoart. The ~ QMl' 11
,t1a.V111g 400 mm PCO e'ld , localed 1so mm~ the~ af
= 43.69 x 104 N-mm LH bee.MO The plnlOO ,e having 120 mm PCO &r1d ~ 'OC&lad
Maximum bending moment is, 350 mm 10 I.he ien of RH bMmQ ihe g81!ll is drllt6 by Iha
pln,on loc:ated bekJw ,t wl'ttle !ti• pwuon transmta po"Mtr 10
M = M1 =57.1Bx104 N-mm
anoUler gear hOftZontally lO !ti♦ nght The lllllewabltl ahu.r
1
Diamet er of shaft: siren for the anaft 11 60 Wmm 11 1M COOClin9d ahock ano
Tnke Ko• 2 0 and K = I .S 1for minor shock) fatigue factors ln bending and lOBlon are 2 O and 1.S
(<) Verd<•I )Je8dlag mom<nt dl,gn1111
Equivalent torque, respect1"81y, detaffl\lne the diameter of shaft I' i•M•NQ
T, = {c"K,,M)' +CK.Tl' Soln. :
• -[(2 X 57.1B X 10')' + (1.5 X 397887)1 Given: p = 10kW n = 200rpm
Fr~= 57928 N F =397887 N
11 4 d, == 120mm,
(d) 8 .,....t Joldlag dilgnim Te = 128,997 x 10 N-mm d1 = 400mm
K,, = 2.0 K, = I 5

R8H•352U8N --7!,0
R~= 1031 2V N
• I ., 150 ..I
M 1H=.s29 x10 N-""71

r 360
1

Fig. P. a.10.6(1)

flg. P,11.W 1. Torque on shaft :

_l!!!!L
Taking moment about polot B, p 60 X 1000
R,.. x 1000 -579.2B x 750 - 3978.87 x 150 • 0 2nx200xT
10 60 X 1000
II.., • 1031.29N
1
Taking moment about point A. .-. T 477.465 N-m = 477.465 x 10 N-mm
R,, X 1000 - 3978.87 x 850 - 579.2B x 250 • 0
z. Forces acUng on gears :
Ro. • 3526.86N d,
T Ft12
HorfzontaJ btndlng moments at poJnb 111d zare .
M,. • a_ x 150 ■ 3526.86 1So■ ~9 lfl'N-mm
F,, x 400
- -2-
477.465 X 103
Mz, • ... X 250. 103129
2IO •2S78 10'N-mm 2387.32 N
Fo
.. .
. ,......
V
'-apu~u;y, ~ - ':JU.4 KN.

IEx. 9.18.3 : Select suitable DGBB fortt shaft diameter of

60 mm and reliability of 98 percentage, which r<'4ates at
1440 r.p.m. with radial load of 2500 N and axial load of
1200 N. Expected life of the bearing is 25000 hrs and toad
factor le 1,2. MU - Dec. 17, 10 Marks

Soln. :

Given: d = 40mm .
I R = 0.98;
n = 1440 r.p.m.; F, = 2.5 kN;
Fa = 1.2 kN ; Lh 02 = 2 5000 hours;
Ka = 1.2.
1. Rating Life :
Lhoz x 60 x n 25000 X 60 X 1440
Lo2 = -
106 106
= 2160 million revolutions
1

L02 = 4.48 Lio [1og., (½)]15

1

2160 = 4.48 X L10[log., (o.;s)JT.s

:. Lio = 6500 million revolutions.

• , .......... i
PullilC;tt1op,
 111·•
v Machine Design(MU-6th Sem.-Mech.) Rolling Contact Beann
9-24
2. Trial I:
6500 = (4.1~68)3
• Radial and Thrust Factors :
:. C = 77.57 kN > 30.7 kN
For d = 60 mm, the single row-deep • groove ball As required basic dynamic capacity is greater tha
bearings available arc, bearing numbers: the available basic dynamic capacity, the select
bearing no. 6012 is unsafe.
6012, 6212, 6312 and 6412,
Ex. 9.16.4 : Select suitable sirgle-row deep-groove ~
Initially, let us select the bearing no. 6012, for
bearing for following data :
which:
C0 = 23.2 kN and C= 30.7 kN
Shaft diameter = 40r,,m

F. 1.2
Radial load = 850 N
Now, Ca = 23.2 = 0.052 Axial load = 700 N

Fa 1.2
Speed = 760 r.p.m.

and V Fr = 1 x 2.5 = 0.48 Expected life = 5000 hours

MU· Dec. 18, 20 Ma .
From data book,
Reliability = 92%

F. Soln.:
For Co = 0.04 ; X = 0.56 and Y= 1.8
Given : d = 40 mm Fr = 850 N;
F, Fa = 700 N n = 760 r.p.m.;
For = 0.07; X = 0.56 and Y = 1.6
Co L1, 08 = 5000 hours; R = 0.92;
Fa 1. Rating Life :
For = 0.052; Y=?
Co
LhoB x 60 x n 5000 x 60 x 760
Loe = 106 106
•I 1 a
y L08 = 228 million revolutions
1
L08 = 4.48 L10 [10g. (½)] 1.S
1
228 = 4.48 X L10 [1og., (().~2 )] ts
1.6 ....___ _ _ _ _ _......__
:. L10 = 266.65 million revolutions.
0.04 0.052 0.07
2. Trial I:
(~:)-
• Radial and Thrust Factors :
Fig. P.9.16.3
For d = 40 mm, the single row-deep • groove bali
From Fig. P.9.16.3;
bearings available are : 6008, 6208, 6308 and 6408
Y - 1.6 1.8 - 1.6
0.07 - 0.052 = 0.07 - 0.04 Initially, let us select the bearing no. 6008, for
which:
y = 1.72
C0 = 11.6 kN and C = 17.8 kN
• Equivalent dynamic load (P,) :
F. 0.7
P, = (XYFr+YFa)K. Now, Co = 11 _6 = 0.06
= (0.56 X 1 X 2.5 + 1.72 X 1.2) X 1.2
or P, = 4.1568 kN F. 0.7
and
V Fr = 1 X 0.85 =0·823
• Required basic dynamic capacity {C) : From data book,
3
Lio = (;.) For cF.
0
= 0.04 ; X = 0.56 and Y = 1.8

TteUat•l•dtt
• PUI 11 11 l •
 I

9.55 1-+--- - -~-r-- :I Example 16.14 The following data is given for
I

5.79 ----- --------- -------~I a 360° hydrodynamic bearing:

I
I
radial load = 6.5 kN
I
I
I journal speed = 1200 rpm
0 ..264 0.4608 0.631 joumal diameter = 60 mm
Sommerfeld number (S) bearing length = 60 mm
(a)
minimum oil.film thickness = 0.009 mm
The class offit is H lel (fine) normal running.fit.
(QlrcnJ) Specify the viscosity of the lubricating oil that you
3.99 ----
will recommend/or this application.

Solution
3.78 i - - ~ ,- - ~ t - , . .
I
I Given W = 6.5 kN n = 1200 rpm d = 60 mm
3.59 ---:--------- ------- :
I
I = 60 mm h0 = 0.009 mm
I
I
Step I Sommerfeld number (fnbles 3.2 nnd 3.3n)
0 ..264 0.4608 0.631
The tli'o@and shaft limits for H7e7 runn ing fit are
Sommerfeld number (S) as follows:
(b ) Uolc limits (60 + 0.00) and (60 + 0.03) mm
Fig. 16.27 Shaft limits (60 - 0.09) and (60 - 0.06) mm
If the manufacturing processes are centered, the
Step Ill Coefficient of friction average diameter of the bearing and journal will be
1 60.0 I 5 and 59.925 mm respectively.
J = 9.55(::) = 9.55(- - ) = 0.01 19 (ii)
r 800
c= (½)<60.015 -59.925) = 0.045 mm
Step fV Power lost in friction
From Eq. (16.20),
(
h0 ) = ( 0.009 ) = 0 _2
21Cns fWr C 0.045
( kW)/ = 106

2n(l440 / 60)(0.0ll9)(10000)(50) = 0 _9
6 (ii i)
10

Downloaded by Pratham Todankar14.2 (lodankarpratham15@gmail.com)

The McGrow·Hill Companies -

S/idi11g-Co11tncl Bearings 631

From Table 16.1,

S = 0.0446 C:) = ( ; ) = 0.25
0
Step 11 Viscosity of l11bricnli11g oil
From Table 16. 1, the value of Sommerfeld
From Eq. ( 16. 18),
number can be obtained by linear interpolation.

µ=s(~J(~) S = 0.0446 + (0. 12 1- 0.0446) < ·

0 25 0 20
- · >
(0.40 - 0.20)
2 = 0.0637
_ (0 0446)(0.045) ( 6500 ) I

(_g_)
- . 30 (60)(60) (1200/60) 0 25 0 20
= 4.62 - (4.62 - 4.33) < · - · )
2 rcnsl (0.40 - 0.20)
= (9.06 x J0-9)N-s/mm
= 4.5475
µ = 9.06 cP
Step 11 Viscosity of the lubricm1t
Exam le 16.15 An nil rino h Pn rino nf n
 Design of Flywheels
~nc1ti11r l)c:-1 n (MU-61h Sem.-Mcch. 12-17
3
(IIIJ The I l.'s1iltnnt s t ress induced In the flywheel 50 X 0.7355 X 10 _ 14710 J
= 150/60 -
11111 b d c tc rnum.'d.
Work done du1 Ing power stroke,
p,) 1:l,r tht' sa l"t>ty of the flywheel rim, the
Wp = 1.3 W = 1.3 X 14710
-c~ult 1nt :.t ress mduct•d in the flywheel rim
1
rn11st ht' lt~ss th,lll the allow.1blc tensile stress
or Wµ= 191231
Maximum torque,
oerern1ln,1tlon of' Dimensions of Flywheel Arms :
~
3.
f111nlly the d im e nsions ol tlywhccl arms ,ire
T max =
1t
=-19123
1t
=6087.03 N.m
• dctCI mined by equating t h e resul tant st ress in Averag e torq ue,
the .u·rn with the allow.1ble tensile st ress. W 14710
To= n = ~ = 1170.58 N.m
4
The procedure is elaborated through the
• subs<'qucnt solved examples.
Maximum fluctuation of energy,
t.E = (T max -To)1t
.-.iait,- [)eSlgn a Cl flywheel for four stroke IC engine
= (6087.03 - 1170.58) X 1t
HP at 300 rpm. The total fluctuation of speed
of mean speed. Tile work done during power or AE = 15445.47 J
more than the average work done during the Material selection and selection of factor of
•
find the diameter · of shaft supporting the safety:
IWl•■•M◄C:1 (i)
Material selected for flywheel is grey cast iron
3
FG200 with Sut = 200 N/mm 2 and p = 70 00 kg/m .
$Oln.: 3
GlveD: p
Factor of safety selected for flywheel, Nf = 8.
s 50 X 0. 7355 X 10 W; (ii)
n • 300 r.p.m. Material selected for shaft is alloy steel
(iii) 2
40Ni6Cr4Mo2 with Syt = 550 N/ mm and Sue= 800
Ila • 3 ~0 = 150 cycles/min; Cs= 0.03
2
N/mm .
, MallDIIDl fluctuation of energy :
• Dimensions of flywheel rim :
21tn
Mean angular speed, w=60
-- 21tX300
60 - 3141
. ra d/ s

Take limiting linear rim speed at mean radius as 20 m/ s.

V ~ 20 m/s
RmW ~ 20 m/s
Rm x 31.41 ~ 20 m/s
Rm~ 0.6367 m
Rm= 0.63 m
21t 31t .lE = 1 CJi? Cs
Rotation of shaft O (rad) 15445.47 = IX (31.41) 2 X 0.03
Fig. P.12.10.1 I = 521.84 kg-m2
For a flywheel rim, Ir = Cl
Work done for second = 0.9 X 521.84
Number of cycles per second
= 469.65 kg-m2
J__
'IJJ60 Now, Ir = mr R~n = (2 7t Rm b t p) R~
._•, Tadlbewletlgi
'ill! P11 h l l.iJltlltMf.
....
v Machine Design (MU-6th Sem.-Mech. 12- 18
or Ir = 2 1t Jl!. b t p :. Radius of shaft, r = 0.033 m
469.65 = 2 nx (0.63)3 x 2tx tx 7000 And Radius of hub, n, = =
2r 2 /_ 0.033 = 0,066 ni
t 2 = 0.02135 tn 2 The maximum accelerating torque actln
g or.
flywheel Is given b Y,
t = 0.1461 m
Ta= Tmu-To
t = 146.1 mm or 147 mm
= 6087.03 - 1170.58
and b == 2t 2 x 147 = =294 mm or Ta = 4916.45 N-m
Rm= 630mm
The resultant stress Induced in the fl ywhee a:-
t = 147 mm
b = 294 mm ...Ans.
- 1 yz + Ta (Rm - rb) N/ l
CJann - 4p N Rm Za ' m
• Stresses in flywheel rim :
The allowable tensile stress for the flywheel is,
Su 200
3 2
~ x 7000 x (19.7 88) +
4916.45 (0.63 - O~
6,. 0.63 /_ ,NJ z:
<Ja11 =N=s= 25 N/mm 2
or <Jann = 2055715.95 +
733.56
z. , N/m 2
= 25 x 106 N/m2
For the safety of the flywheel arms,
V = Rm ro = 0.63 x 31.41 = 19.788 m/s
<Jann = Oall
The resultant stress induced in flywheel rim Is,
733.56
0.5 X 1t2 Rm7 / 2 2055715.95 + Za = 25 X 106
CJnm= p V2 [ 0.75 + N2 t J N m
733 56
0.5 X 7t2 X 0.63} / 2 • = 22.944 X 10 6
= 7000 X (19.788)2 [ 0.75 + ( 6) 2 X O.l 4 7 Nm Za

= 3.66 x 106 N/m2 z. = 3.197x10· 5 m 3

or ar1m= 3.66 N/mm2 < 30 N/mm2 ...Ans. Hence the required s ection modulus of the arm
cross-section at the hub end is,
As <Trtm < cra11, flywheel rim is safe.
Za = 3.197 x 10- 5 m 3 -(a
• Dimensions of flywheel arms : For the elliptical cross-section of the arm at the hub
'tan = 0.75 x 0.18 Sut } end shown in Fig. P.12.10.l(a);
or 0.75 x 0.3 Syt Which is smaller
Za = ; 2 a~ b1 = 3; (2 b1F b1
= 0.75 X 0.18 X 800
or ~ 3 _(b
or 0.75 x 0.3 x 500 z. - -
8 bl
= 108 N/mm 2 or 112.5 N/mm 2 Prom Equations (a) and (b),
2
'tau = 108 N/mm 1t 3
8 b1 = 3.197 x 10· 5
The maximum torque acting on the shaft is,
TIIW( = 6087.03 N-m .... b1 = 0.0433 m
= 6087.03 x 10 3 N-mm .. b1 = 43 .3 mm or 44 mm
7t
3 a1 = 2 b1 = 2 x 44 = 88 mm
Tmu = 16 -rd 8t • 88mm
3 1t
6087.03 X 10 == 16 x 108 X d 3 b1 • 44mm

d = 65.96 mm or 66 mm
d = 0.066 m
d
r = z= 0.033 m

111g. P.12.10.l(a)
 111.- m?t:

:r -
-=----- -

• • 134 1!:b
L•ZS:iZ.- -
- - - - - - - -- - ..,. • •'-"v- -

Ex. 13.8.4 : A Helical Compression spring is subjected to a

static force of 5000 N with a corresponding deflection
70 mm. The spring operates over a 50 mm diameter rod.
1S.
Determine - Wire diameter, No. of turns, Free length, Pitch,
Helix angle.

The Properties of spring maLerjal are -

l S. Su = 2000
do.11 MPa ; Sys = 1200
d0.17 MPa; G =80 ,000 MPa.

Where d = Wire diameter.

Soln.:
Given: F = 5000 N ; 6 = 70 mm;
G - 8 x 104 N/mm2 •
1. Allowable shear stress.:
Take factor of safety as, Nr = 1.5.
The allowable shear stress for cold drawn carbon
s. steels is,
~ 1200 1
'tall = Nr = d0.17 X'f.s

- 800 N/mm2
do.11,
s.

Tldlbellllllti
• II U ll I I l' a I 1 0 U ~
=~=•f= M=a=c=h-in_e=D:;;;:e=s~1g~n~(,;;.M;.;U;..·6~th~Se~n:;.;,·~-l\~1e~c:;:,::h~.)-==--.;1~3~.1g5~=--=-=-======:=:===.:= ==D=esaal1g~n:..;o;,;,f~Sp~r1~~
2. Wire diameter : [Assume total clearance a:. 15% of maximum deflecttonl
LetustakeC =6 Lp = l352-t70+015x70

c0.5] =[1 + 60SJ = 1.0033 01 Lr= 2 15,7mm • .Ans

·· •-. =
• 1t [
1•
8. Pitch:
Shear stress induced,
L, = p n -t 2d
't = .JSFC
''{red .. 2 15 7 = p X 8 4 ... 2 X 13
800 1.0833 X 8 X 5000 X 6 :. p = 22.58 mm ...Ans
do.11 = nd
9. Helix angle:
d2
= 103.45
do 11s a = tan 11: 0] = tan {;;·;:]
d 1.8l = 103.45
.. .Ans. or a = 5.26° ,,,Ans,

3.
d = 12.58 mm or 13 mm
Mean coil diameter: Ex. 13.8.5 :
-----~----
A helical compress on sprl"lg to
ls
- be <JelQMld

D = Cd= ox 13 for a maximum load of 8 kN with a correspond ng d

D = 78mm .. .Ans. of 85 mm. Determine

the wire diameter •
4. Inside diameter of coil :
the number of active turns •
D1 = D - d = 78- 13
free length ;
= 65 mm > 50 mm
Hence, inside diameter of coil is adequate. pitch length • and
hehxangle.
S. Number of coils :
For spnng matenal aaaume
F 5000 2000 2 ~ 1200 ..,,
Stiffness of spring, K= 6 =70 Su1 = 01ii , N/mm -.,. = ~ '""""
d
= 71.43 N/mm G s8 x 10 N/mm
4 2

Gd
= 8 C3 n Assume avera~ service
Soln.:
8x 10~ 13
71.43 = 8 x (6)Jx n Given:
Fmax = 8000 N; 6max = 85 mm ;
:. n = 8.42 or 8.4 ...Ans. 4
G = 8 X 10 N/mm 2 •
Assuming square and ground ends,
1. Allowable shear stress :
Total number of coils n' = n + 2 = 8.4 + 2
Take factor of safety as, Nr = 1.5
n' = 10.4 t ur ns ...Ans.
The allowable shear stress for cold drawn carbon
6. Solid length : steels wire is,
Solid length,J., .: (n + 2)d -~ _ 1200 _
_BOO
't 2
f' (6 4+ 2) x 13 an-Nr - doJ~l.5- do168 , N/ mm

or L, = 135.2 mm ...Ans. 2. Wire diameter:

7. Free length : Let us take C = 6
Free length, K.. 4 C-1 1>.61~
LF = Solid length + Maximum denectlon -t Tptal clearance
:aic-=4+-c-
= L +<'5+0.156 - ~6> 061S
- 4><6-4 · ~ •1.2525
 MACHINE PESIGtN
Paper I Subject Code: 89421 / Machi'n e Des1.gn

1T01436 _TE (Mechanical) Engineering)(SEM-Vl)(Cho1ce Base Credit Gradings

8942 _ · .· si n QP CODE: ystem) ((R-20-21) (C Scheme)/
1 Machine De g 10026501 DA TE. 08/05/2023

(3 )lours) I Total Marks : 801

I s.B. Ii Quc,tion ~o. I i, compulsor)

2) SolH~ \n} Three from rc111a1111ng l<iH questions
3) Use of standard Jata book 111-..c PS(,, Mahadcvan is permitted
4) Assume suit:ible Jata 1f necessary, giving JUStJfication

QI
a)
Answer nny Four h0111 the followmg 0
Wl1)' factor of safet) 1s necessary in desi i:,n of mechanical elements" D1scusfthe important 5
fact0rs mfluencmr the sekct1011 of factor of safety.
b) D1s(USS on v:mous t)pes of threads used for power screw 5
c1 ·what do you 1ncan by enduran(:t limit? How the Pndur~nce l i,nit :.,f a component is 5
d~ided? 5
d) DisLuss advantages and dis.:d v<1ntP.;-:~ of ro!! ing co:itact ucarings over shdmg co:itact
beanngs 5
e) \\ hat is surge in spring? How it can be elitninaterl.

l Design a Knuckle joint subjected to an axiai pull of 10 KN. Selecting suitable material for
15
all the parts decide the allowable stresses. Design should include figures for the Jomt and
failur~ areas. 05
Q2b) Explain overhauling of screw and self-locking of screw.

Q3a) A solid shaft transmitting 40 KW at %0 rpm, is supported on two bearings lm apart 15

;7, ~-:~d has two spur gears keyrd on it The pinion is having 200 mm PCD and is located 150
') mm to the left of RH bearing a11d tangential force acts horizontally on it The gear is
-1o· i; having 500 mm PCD and is located 250 mm to the right of LH bearing, and tangential
force acts vertically downward on it Select suitable material and determine the
diameter of shaft using mJximum shear stress theory.
Q3b) Draw and explam diffe~nt fatigue stress cycles. 05

Q4a) A DG88 is s ~eol&!I o a n:tclial load of 4.5K1\J and an axial load of 2.SKN. The hearing !O
P'J( ,, ~ r:xates at . L (;onsidering the expected life ot 18000 hours with survival probabil:ty of
9 · l io • 2 ::> 91% and I perature of 135 °c, select a SUI table standard bt:aring.
Qfb) FoUewin s given for a 360° hy<lrodynami:- bearing.
e GP · ~ . J~I speed=:_ IW0 [P.ffi, journal diwneter :== 60 mm. bearing length -= 10
6A ,..,. 1~um Oil film tluckness - 0.009 mm. _The class of fit 1s H1e1 normal mncing fit.
I v1scos1ty of lubncatmg Oil that you will recommend for this application. Ch
• • • ~ · st ·nt (SAE No.) if mean operatiug temperature of the bearing is given as l()()o oose

Page 1 of2 k

AAl210928BB441!t;t
 Paper Subject Code: 8942 t / Mad1 inc Design

\ smgk c, Iindcr four ~trokc C) clc 11Hc1 nal cmnbust1on engine produces 15
KW pow;::r at 700 10
1 Dcsi1m a suitable fl)\\ heel, assuming cucl lk11mt
of f1uctuaUon ot :-ipecd dS (dJ4 The
orque dt'\ eloped during the pmH.~r stroke may be considered JS sn,e rurve
and work cl0ne
ng the po\\cr stroke is 30% more than the work done per cycle.
x ,1;i1 a cha;n drl\ e to meet the following specification
put J.1(1\\"ef = 5 .S k. '.\ , Input speed = 300 rpm, Output speed = I 00 rpm 10

Q6a) A he heal con;pression spring is subjected to a maximum force of 5000N witli

a corresponJing 15
-
Pq ':;.-
etlection 0fi'O mm. The spring is to operate over a 50 mm diameter rod. Determ
mameter and P.IJIT:.ber of active tun1s. Also decide other details such as free
ine the wue
ler.gth, pitch, he! !X
angle. Check for sol!d stress and buckling. State whethei· the spring is a clo::;ec!
. coiled helical
spring for the material of the spring assume following propi>cf.es.
r.pa G = 0oo Gpa
2oco M,_
Su= do 1- A{pa s}~ - 12oc
d0.17 T

Q6b) St1:te different thrGriec:; af faiJ.1re and ~xplain

any two in det~ . 05