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Front Suspension: Section

The document provides a comprehensive guide on front suspension systems, including symptom diagnosis, noise, vibration, and harshness troubleshooting, and various precautions necessary for safe maintenance. It details inspection procedures, removal and installation instructions for components like coil springs and shock absorbers, and emphasizes the importance of proper wheel alignment. Additionally, it includes information on special service tools and necessary precautions when working with the Supplemental Restraint System (SRS).

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© © All Rights Reserved
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0% found this document useful (0 votes)
5 views20 pages

Front Suspension: Section

The document provides a comprehensive guide on front suspension systems, including symptom diagnosis, noise, vibration, and harshness troubleshooting, and various precautions necessary for safe maintenance. It details inspection procedures, removal and installation instructions for components like coil springs and shock absorbers, and emphasizes the importance of proper wheel alignment. Additionally, it includes information on special service tools and necessary precautions when working with the Supplemental Restraint System (SRS).

Uploaded by

yavew80580
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SUSPENSION

SECTION
FRONT SUSPENSION
FSU B

FSU
CONTENTS
SYMPTOM DIAGNOSIS ............................... 2 Inspection ................................................................11 F
Disposal ...................................................................11
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................. 2 TRANSVERSE LINK ......................................... 12
G
NVH Troubleshooting Chart ...................................... 2 Exploded View .........................................................12
Removal and Installation .........................................12
PRECAUTION ............................................... 3 Inspection ................................................................12
H
PRECAUTIONS ................................................... 3 UPPER LINK ..................................................... 14
Precaution for Supplemental Restraint System Exploded View .........................................................14
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Removal and Installation .........................................14 I
SIONER" ................................................................... 3 Inspection ................................................................14
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect ..................................... 3 FRONT STABILIZER ........................................ 16
Exploded View .........................................................16 J
Precaution for Procedure without Cowl Top Cover...... 4
Precautions for Suspension ...................................... 4 Removal and Installation .........................................16
Inspection ................................................................16
PREPARATION ............................................ 5 K
TOWER BAR ..................................................... 17
PREPARATION ................................................... 5 Exploded View .........................................................17
Special Service Tool ................................................. 5 Removal and Installation .........................................17
L
Commercial Service Tool .......................................... 5
REMOVAL AND INSTALLATION ............... 18
ON-VEHICLE MAINTENANCE ..................... 6
FRONT SUSPENSION MEMBER ..................... 18
M
FRONT SUSPENSION ASSEMBLY ................... 6 Exploded View .........................................................18
Inspection .................................................................. 6 Removal and Installation .........................................18
Inspection ................................................................18
WHEEL ALIGNMENT .......................................... 7 N
Inspection .................................................................. 7 SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 19
ON-VEHICLE REPAIR .................................. 8 O
SERVICE DATA AND SPECIFICATIONS
FRONT COIL SPRING AND SHOCK AB- (SDS) ................................................................. 19
SORBER .............................................................. 8 Wheel Alignment .....................................................19
Exploded View .......................................................... 8 Ball Joint ..................................................................19 P
Removal and Installation ........................................... 8 Wheelarch Height ....................................................19
Disassembly and Assembly ...................................... 8

Revision: 2008 October FSU-1 2009 370Z


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000004500898

Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

FSU-8, FSU-12, FSU-14, FSU-16, FSU-18

FSU-8, FSU-12, FSU-14, FSU-16, FSU-18

NVH in FAX and FSU section


FSU-16
FSU-11

FSU-7


Reference page

NVH in DLN section

NVH in WT section

NVH in BR section

NVH in ST section
Shock absorber deformation, damage or deflection

FRONT AXLE AND FRONT SUSPENSION


Bushing or mounting deterioration
Improper installation, looseness

Possible cause and SUSPECTED PARTS

Incorrect wheel alignment


Suspension looseness

PROPELLER SHAFT
Stabilizer bar fatigue
Parts interference

ROAD WHEEL
Spring fatigue

STEERING
BRAKE
Noise × × × × × × × × × × ×
Shake × × × × × × × × × ×
Vibration × × × × × × × ×
Symptom FRONT SUSPENSION
Shimmy × × × × × × × × ×
Judder × × × × × × ×
Poor quality ride or handling × × × × × × × × ×
×: Applicable

Revision: 2008 October FSU-2 2009 370Z


PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000004721619

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the “SRS AIRBAG” and “SEAT BELT” of this
Service Manual.
WARNING: FSU
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser- G
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is
ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer.
Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury. I
When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery,
and wait 3 minutes or more before performing any service.
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect J
INFOID:0000000004721621

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi- K
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables. L
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. M
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
N
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged. O
2. Turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- P
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.

Revision: 2008 October FSU-3 2009 370Z


PRECAUTIONS
< PRECAUTION >
Precaution for Procedure without Cowl Top Cover INFOID:0000000004721622

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

PIIB3706J

Precautions for Suspension INFOID:0000000004500902

• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.

Revision: 2008 October FSU-4 2009 370Z


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000004500903
B
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description C
Tool name
ST35652000 Disassembling and assembling shock
( – ) absorber D
Shock absorber attachment

FSU

ZZA0807D

ST3127S000 Measuring rotating torque of ball joint F


(J-25765-A)
Preload gauge
G

ZZA0806D
H

Commercial Service Tool INFOID:0000000004500904

Tool name Description


Power tool Loosening bolts and nuts J

PBIC0190E L
Spring compressor Removing and installing coil spring

N
S-NT717

Revision: 2008 October FSU-5 2009 370Z


FRONT SUSPENSION ASSEMBLY
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE MAINTENANCE
FRONT SUSPENSION ASSEMBLY
Inspection INFOID:0000000004500905

MOUNTING INSPECTION
Make sure the mounting conditions (looseness, backlash) of each component and component conditions
(wear, damage) are normal.
BALL JOINT AXIAL END PLAY
1. Set front wheels in a straight-ahead position.
2. Measure axial end play by playing and moving up/down with iron bar or equivalent between transverse
link or upper link and steering knuckle. .

Standard
Axial end play : Refer to FSU-19, "Ball Joint".
CAUTION:
• Never depress brake pedal when measuring.
• Never perform with tires on level ground.
• Be careful not to damage ball joint boot. Never damage the installation position by applying
excessive force.
Shock absorber
Check for oil leakage, damage. Replace it if necessary.

Revision: 2008 October FSU-6 2009 370Z


WHEEL ALIGNMENT
< ON-VEHICLE MAINTENANCE >
WHEEL ALIGNMENT
A
Inspection INFOID:0000000004500906

DESCRIPTION B
CAUTION:
• Camber, caster, kingpin inclination angles cannot be adjusted.
• If camber, caster, or kingpin inclination angle is outside the standard, check front suspension parts C
for wear and damage. Replace suspect parts if a malfunction is detected.
• Kingpin inclination angle is reference value, no inspection is required.
• Measure wheel alignment under unladen conditions.
NOTE: D
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK FSU
Check the following:
• Tires for improper air pressure and wear.
• Road wheels for runout. Refer to WT-92, "Inspection". F
• Wheel bearing axial end play. Refer to FAX-5, "Inspection".
• Transverse link or upper link ball joint axial end play. Refer to FSU-12, "Inspection" or FSU-14, "Inspection".
• Shock absorber operation.
G
• Each mounting part of axle and suspension for looseness and deformation.
• Each of suspension member, shock absorber, upper link and transverse link for cracks, deformation and
other damage.
• Vehicle height (posture). H
GENERAL INFORMATION AND RECOMMENDATIONS
• A four-wheel thrust alignment should be performed.
- This type of alignment is recommended for any NISSAN/INFINITI vehicle. I
- The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle. J
- The rack should be checked to ensure that it is level.
• Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly calibrated in order to give correct information.
K
- Check with the manufacturer of your specific equipment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS L
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators. M
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR. N
• Some newer alignment machines are equipped with an “optional Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Never use this “Rolling Compensation” method.
- Use the “Jacking Compensation Method”. After installing the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways. O
- See Instructions in the alignment machine you're using for more information on this.

Revision: 2008 October FSU-7 2009 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
FRONT COIL SPRING AND SHOCK ABSORBER
Exploded View INFOID:0000000004500907

JPEIA0166GB

1. Piston rod lock nut 2. Gusset 3. Vehicle body


4. Mounting seal 5. Shock absorber mounting bracket 6. Bound bumper
7. Rubber seat 8. Coil spring 9. Shock absorber
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000004500908

REMOVAL
1. Remove tires with power tool.
2. Remove wheel sensor and harness connector from shock absorber. Refer to BRC-92, "FRONT WHEEL
SENSOR : Exploded View".
3. Remove brake hose bracket. Refer to BR-20, "FRONT : Exploded View".
4. Remove stabilizer connecting rod. Refer to FSU-16, "Exploded View".
5. Separate upper link from steering knuckle. Refer to FAX-6, "Exploded View"
6. Remove shock absorber assembly and gusset.
NOTE:
If removing shock absorber is difficult, loosen upper link mounting bolts (vehicle side).
INSTALLATION
Note the following, and install in the reverse order of removal.
• Never tap on the ball joint cap of the stabilizer connecting rod with a hammer or a similar item when inserting
the stabilizer connecting rod into the transverse link.
• Perform final tightening of bolts and nuts at the shock absorber lower side (rubber bushing), under unladen
conditions with tires on level ground.
Disassembly and Assembly INFOID:0000000004500909

DISASSEMBLY
CAUTION:
Never damage shock absorber piston rod when removing components from shock absorber.

Revision: 2008 October FSU-8 2009 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< ON-VEHICLE REPAIR >
1. Install shock absorber attachment (A) [SST: ST35652000 ( –
)] to shock absorber and secure it in a vise. A
CAUTION:
When installing the shock absorber attachment to shock
absorber, wrap a shop cloth around shock absorber to pro-
B
tect it from damage.

JPEIA0006ZZ

D
2. Using a spring compressor (A) (commercial service tool), com-
press coil spring between rubber seat and shock absorber until
coil spring with a spring compressor is free.
FSU
CAUTION:
Be sure a spring compressor is securely attached coil
spring. Compress coil spring.
3. Remove piston rod lock nut while securing the piston rod tip so F
that piston rod does not turn.
CAUTION:
Make sure coil spring with a spring compressor between G
rubber seat and shock absorber is free. JPEIA0168ZZ

4. Remove mounting seal, shock absorber mounting bracket, rub-


ber seat, bound bumper from shock absorber. H
5. After remove coil spring with a spring compressor, and then gradually release a spring compressor.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
I
6. Remove the shock absorber attachment from shock absorber.
ASSEMBLY
1. Install shock absorber attachment [SST: ST35652000 ( – )] to shock absorber and secure it in a vise. J
CAUTION:
When installing the shock absorber attachment to shock absorber, wrap a shop cloth around
shock absorber to protect it from damage. K
2. Compress coil spring using a spring compressor (commercial service tool), and install it onto shock
absorber.
CAUTION: L
• Install with the large-diameter side (A) facing up and the
small-diameter side (B) facing down.
• Be sure a spring compress or is securely attached to coil
spring. Compress coil spring. M

O
PEIA0108E

Revision: 2008 October FSU-9 2009 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< ON-VEHICLE REPAIR >
3. Install the shock absorber mounting bracket and rubber seat.
CAUTION:
Align the paint mark (A) to the stud bolt (1) position when
assembling.
4. Apply soapy water to bound bumper.
CAUTION:
Never use machine oil.

JPEIA0009ZZ

5. Insert bound bumper into shock absorber mounting bracket, and then install it to shock absorber together
with rubber seat.

JPEIA0072ZZ

1. shock absorber mounting bracket


A. Right side B. Left side C. Coil spring lower end position
: Vehicle front
• Install the shock absorber mounting bracket as shown in the figure.

Angle (a) : 35.4°


• Check that the lower end of the coil spring (C) is positioned at the spring lower seat of the shock
absorber.
6. Secure piston rod tip so that piston rod does not turn, then tighten piston rod lock nut with specified
torque.
7. Gradually release a spring compressor, and remove coil spring.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
8. Remove the shock absorber attachment from shock absorber.
9. Install the mounting seal to shock absorber mounting bracket.

Revision: 2008 October FSU-10 2009 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< ON-VEHICLE REPAIR >
Inspection INFOID:0000000004500910

A
INSPECTION AFTER DISASSEMBLY
Shock absorber
B
Check the following items, and replace the part if necessary.
• Shock absorber for deformation, cracks or damage.
• Piston rod for damage, uneven wear or distortion.
• Oil leakage. C
Shock absorber Mounting Bracket and Rubber Parts Inspection
Check shock absorber mounting bracket for cracks and rubber parts for wear. Replace it if necessary.
D
Coil Spring
Check coil spring for cracks, wear or damage. Replace it if necessary.
INSPECTION AFTER INSTALLATION FSU
1. Check wheel sensor harness for proper connection. Refer to BRC-92, "FRONT WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to FSU-7, "Inspection". F
3. Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".
G
Disposal INFOID:0000000004544078

1. Set shock absorber horizontally with the piston rod fully extended.
H
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
NOTE:
I
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.

J
A : 20 – 30 mm (0.79 – 1.18 in)
3. Position the drilled hole downward and drain oil by moving the
piston rod several times.
K
CAUTION: JPEIA0161ZZ
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the compressed gas. L
• Dispose of drained oil according to the law and local regulations.
NOTE:
The gas is clear, colorless, odorless, and harmless. M

Revision: 2008 October FSU-11 2009 370Z


TRANSVERSE LINK
< ON-VEHICLE REPAIR >
TRANSVERSE LINK
Exploded View INFOID:0000000004500911

JPEIA0186GB

1. Transverse link 2. Stopper bush 3. Front suspension member


4. Upper link 5. Stopper rubber
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000004500912

REMOVAL
1. Remove tires with power tool.
2. Remove under cover with power tool.
3. Remove stabilizer connecting rod. Refer to FSU-16, "Exploded View".
4. Remove steering outer socket from steering knuckle. Refer to ST-18, "Exploded View".
5. Remove transverse link from steering knuckle. Refer to FAX-6, "Exploded View".
6. Set suitable jack under transverse link.
7. Remove transverse link.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Never tap on the ball joint cap of the stabilizer connecting rod with a hammer or a similar item when inserting
the stabilizer connecting rod into the transverse link.
• Perform final tightening of bolts and nuts at the front suspension member installation and shock absorber
lower side (rubber bushing), under unladen conditions with tires on level ground.
Inspection INFOID:0000000004500913

INSPECTION AFTER REMOVAL


Appearance
Check the following items, and replace the part if necessary.
• Transverse link and bushing for deformation, cracks or damage.
• Ball joint boot for cracks or other damage, and also for grease leakage.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:

Revision: 2008 October FSU-12 2009 370Z


TRANSVERSE LINK
< ON-VEHICLE REPAIR >
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
1. Move the ball joint at least ten times by hand to check for smooth movement. A
2. Hook a spring balance (A) at cotter pin mounting hole. Confirm
spring balance measurement value is within specifications when
ball stud begins moving. B

Standard
Swing toque : Refer to FSU-19, "Ball C
Joint".
• If swing torque exceeds standard range, replace transverse link
assembly. D
JPEIA0005ZZ

Rotating Torque Inspection


FSU
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Attach mounting nut to ball stud. Make sure that rotating torque
is within specifications with a preload gauge (A) [SST: F
ST3127S000 (J-25765-A)].

Standard G
Rotating toque : Refer to FSU-19, "Ball
Joint".
• If rotating torque exceeds standard range, replace transverse link H
assembly.
PDIA1258E

Axial End Play Inspection I


1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness.
J

Standard
Axial end play : Refer to FSU-19, "Ball K
Joint".
• If axial end play exceeds standard range, replace transverse link assembly.
L
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-92, "FRONT WHEEL SENSOR :
Exploded View".
M
2. Check wheel alignment. Refer to FSU-7, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".
N

Revision: 2008 October FSU-13 2009 370Z


UPPER LINK
< ON-VEHICLE REPAIR >
UPPER LINK
Exploded View INFOID:0000000004500989

JPEIA0186GB

1. Transverse link 2. Stopper bush 3. Front suspension member


4. Upper link 5. Stopper rubber
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000004500915

REMOVAL
1. Remove tires with power tool.
2. Remove shock absorber assembly. Refer to FSU-8, "Exploded View".
3. Remove upper link from steering knuckle. Refer to FAX-6, "Exploded View".
4. Remove upper link and stopper rubber.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
Inspection INFOID:0000000004500916

INSPECTION AFTER REMOVAL


Appearance
Check the following items, and replace the part if necessary.
• Upper link and bushing for deformation, cracks or damage.
• Ball joint boot for cracks or other damage, and also for grease leakage.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
1. Move the ball joint at least ten times by hand to check for smooth movement.

Revision: 2008 October FSU-14 2009 370Z


UPPER LINK
< ON-VEHICLE REPAIR >
2. Hook a spring balance (A) at cutout on ball stud. Confirm spring
balance measurement value is within specifications when ball A
stud begins moving.

Standard B
Swing torque : Refer to FSU-19, "Ball
Joint".
• If swing torque exceeds standard range, replace upper link assem- C
bly.
JPEIA0005ZZ

D
Axial End Play Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness. FSU

Standard
Axial end play : Refer to FSU-19, "Ball F
Joint".
• If axial end play exceeds standard range, replace upper link assembly.
G
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-92, "FRONT WHEEL SENSOR :
Exploded View". H
2. Check wheel alignment. Refer to FSU-7, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement". I

Revision: 2008 October FSU-15 2009 370Z


FRONT STABILIZER
< ON-VEHICLE REPAIR >
FRONT STABILIZER
Exploded View INFOID:0000000004500917

JPEIA0167GB

1. Stabilizer bar 2. Stabilizer bushing 3. Stabilizer clamp


4. Stabilizer connecting rod 5. Transverse link 6. Shock absorber
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000004500918

REMOVAL
1. Remove tires with power tool.
2. Remove under cover with power tool.
3. Remove stabilizer connecting rods.
CAUTION:
Apply a matching mark to identify the installation position.
4. Remove stabilizer clamps and stabilizer bushings.
5. Remove stabilizer bar.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Check the matching mark when installing.
• Tighten the mounting nut to the specified torque while holding a hexagonal part of stabilizer connecting rod
side.
Inspection INFOID:0000000004500919

INSPECTION AFTER REMOVAL


Check stabilizer bar, stabilizer connecting rod, stabilizer bushing and stabilizer clamp for deformation, cracks
or damage. Replace it if necessary.

Revision: 2008 October FSU-16 2009 370Z


TOWER BAR
< ON-VEHICLE REPAIR >
TOWER BAR
A
Exploded View INFOID:0000000004536550

FSU

JPEIA0173GB

G
1. Front tower bar assembly
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000004536551


H

REMOVAL
I
1. Remove cowl top cover center. Refer to EXT-20, "Exploded View".
2. Remove front tower bar assembly mounting nuts and bolts.
3. Remove front tower bar assembly from vehicle. J
INSTALLALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the vehicle installation position, under condition with all tires K
above level ground.

Revision: 2008 October FSU-17 2009 370Z


FRONT SUSPENSION MEMBER
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
FRONT SUSPENSION MEMBER
Exploded View INFOID:0000000004500920

JPEIA0171GB

1. Front suspension member 2. Suspension member stay 3. Suspension member sub stay
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000004500921

REMOVAL
1. At first, remove engine and transmission assembly with front suspension member downward. Then sepa-
rate engine, transmission assembly and front supension menber. Refer to EM-68, "Exploded View".
2. Remove the following parts.
• Steering knuckles and wheel hub and bearing assemblies. Refer to FAX-6, "Exploded View".
• Steering gear assembly and hydraulic line. Refer to ST-18, "Exploded View", ST-32, "Exploded View".
• Stabilizer bar and stabilizer connecting rods. Refer to FSU-16, "Exploded View".
• Transvers links. Refer to FSU-12, "Exploded View".
• Remove suspension member stay.
• Remove suspension member sub stays.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
condition with tires on level ground.
Inspection INFOID:0000000004500922

INSPECTION AFTER REMOVAL


Check the front suspension member for significant deformation, cracks, or damages. Replace if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-92, "FRONT WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to FSU-7, "Inspection".
3. Adjust the neutral position of the steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".

Revision: 2008 October FSU-18 2009 370Z


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment INFOID:0000000004500923
B

Item Standard
C
Minimum –1° 25′ (–1.41°)

Camber Nominal –0° 40′ (–0.67°)


Degree minute (Decimal degree) Maximum 0° 05′ (0.08°) D
Left and right difference 0° 33′ (0.55°) or less
Minimum 4° 25′ (4.42°)
FSU
Caster Nominal 5° 10′ (5.17°)
Degree minute (Decimal degree) Maximum 5° 55′ (5.91°)
Left and right difference 0° 39′ (0.65°) or less F
Minimum 6° 55′ (6.92°)
Kingpin inclination
Nominal 7° 40′ (7.67°)
Degree minute (Decimal degree)
Maximum 8° 25′ (8.41°) G
Minimum In 1 mm (0.04 in)
Distance Nominal In 2 mm (0.08 in)
H
Maximum In 3 mm (0.11 in)
Total toe-in
Minimum In 0° 03′ (0.05°)
Angle (left wheel or right wheel) I
Nominal In 0° 05′ (0.08°)
Degree minute (Decimal Degree)
Maximum In 0° 07′ (0.11°)
Measure value under unladen* conditions.
J
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Ball Joint INFOID:0000000004500924

Item Standard
Transverse link 0.5 – 3.6 N·m (0.06 – 0.36 kg-m, 5 – 31 in-lb) L
Swing torque
Upper link 0 – 2.0 N·m (0 – 0.20 kg-m, 0 – 17 in-lb)
Transverse link 7.8 – 56.3 N (0.8 – 5.7 kg, 1.8 – 12.6 lb)
Measurement on spring balance M
Upper link 0 – 61.5 N (0 – 6.2 kg, 0 – 13.8 lb)
Rotating torque Transverse link 0.5 – 3.9 N·m (0.06 – 0.39 kg-m, 5 – 34 in-lb)
Axial end play 0 mm (0 in) N
Wheelarch Height INFOID:0000000004500925

O
Item Standard
Wheel size 18 inch 19 inch
P
Front (Hf) 711 mm (27.99 in) 708 mm (27.87 in)

Revision: 2008 October FSU-19 2009 370Z


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
Wheel size 18 inch 19 inch
Rear (Hr) 711 mm (27.99 in)

SFA818A

Measure value under unladen* conditions


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Revision: 2008 October FSU-20 2009 370Z

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