H252U00 Koro ES Manual
H252U00 Koro ES Manual
Koro Espresso
UK English
Valbrembo, 01/04/2005
Dichiara che la macchina descritta nella targhetta di identificazione, è conforme alle disposizioni legislative delle direttive:
98/37/CE, 89/336, 73/23 CEE e successive modifiche ed integrazioni.
Declares that the machine described in the identification plate conforms to the legislative directions of the directives:
98/37/CE, 89/336, 73/23 EEC and further amendments and integrations.
Déclare que l’appareil décrit dans la plaque signalétique satisfait aux prescriptions des directives:
98/37/CE, 89/336, 73/23 CEE et modifications/intégrations suivantes.
Declara que la máquina descripta en la placa de identificación, resulta conforme a las disposiciones legislativas de las
directivas: 98/37/CE, 89/336, 73/23 CEE y modificaciones y integraciones sucesivas.
Declara que o distribuidor descrita na chapa de identificação é conforme às disposições legislativas das directivas
98/37/CE, 89/336 e 73/23 CEE e sucessivas modificações e integrações.
Verklaart dat de op de identificatieplaat beschreven machine overeenstemt met de bepalingen van de EEG richtlijnen
98/37/CE , 89/336 en 73/23 en de daaropvolgende wijzigingen en aanvullingen.
Intygar att maskinen som beskrivs på identifieringsskylten överensstämmer med lagstiftningsföreskrifterna i direktiven:
98/37/CE, 89/336, 73/23 CEE och påföljande och kompletteringar.
Forsikrer under eget ansvar at apparatet som beskrives i identifikasjonsplaten, er i overensstemmelse med vilkårene i
EU-direktivene 98/37/CE, 89/336, 73/23 med endringer.
Vahvistaa, että arvokyltissä kuvattu laite vastaa EU-direktiivien 98/37/CE, 89/336, 73/23 sekä niihin myöhemmin tehtyjen
muutosten määräyksiä.
ANTONIO CAVO
C.E.O
English
TABLE OF CONTENTS
INTRODUCTION PAGE 2 NOTES ON PROGRAMMING PAGE 16
IDENTIFICATION OF THE VENDING MACHINE PAGE 2 SWITCHING ON PAGE 16
IN THE EVENT OF FAILURES PAGE 2
OPERATING MODES PAGE 16
TRANSPORT AND STORAGE PAGE 2
POSITIONING THE VENDING MACHINE PAGE 3 NORMAL OPERATING MODE PAGE 16
WARNING FOR INSTALLATION PAGE 3 SURFING MODE PAGE 17
PRECAUTIONS IN USING THE MACHINE PAGE 3
FILLER MENU PAGE 17
WARNING FOR SCRAPPING PAGE 3
STATISTICS PAGE 17
TECHNICAL SPECIFICATIONS PAGE 3 SELECTION PRICES PAGE 18
POWER CONSUMPTION PAGE 4 CHANGE TUBES CONTROL PAGE 18
ACCESSORIES PAGE 4 DISPLAYING THE TEMPERATURE PAGE 18
TEST DISPENSING PAGE 18
LOADING AND CLEANING PAGE 5 GSM PRE-ALARMS PAGE 18
MAINS SWITCHES PAGE 5 EVADTS TRANSFER PAGE 18
HYGIENE AND CLEANING PAGE 5 FILLER MENU MASKING PAGE 18
USING THE VENDING MACHINE PAGE 5
TECHNICIAN MENU PAGE 19
CONTROLS AND INFORMATION PAGE 6 FAILURES PAGE 19
LOADING COFFEE PAGE 6 PROGRAMMING THE PARAMETERS PAGE 20
LOADING INSTANT PRODUCTS PAGE 6 STATISTICS PAGE 24
WASHING THE MIXERS PAGE 7 TEST PAGE 24
FILLING THE WATER SUPPLY TANK PAGE 7 MISCELLANEOUS PAGE 25
CLEANING THE WASTE TRAYS PAGE 7
MAINTENANCE PAGE 26
DISASSEMBLING AND CLEANING THE MIXERS PAGE 8
CLEANING THE COFFEE UNIT PAGE 8 INTRODUCTION PAGE 26
SUSPENDING FROM USE PAGE 8 BREWER UNIT MAINTENANCE PAGE 26
SANITISING THE MIXERS PAGE 27
INSTALLATION PAGE 9 REGENERATION OF THE SOFTENER UNIT PAGE 28
MAINS SWITCHES PAGE 9 PERIODICAL CLEANING PAGE 28
UNPACKING THE VENDING MACHINE PAGE 9
PRINTED BOARD FUNCTIONS
CONNECTION TO THE WATER MAINS PAGE 9
AND INDICATOR LAMPS PAGE 29
CONNECTION TO THE POWER SUPPLY PAGE 10
ACTUATION BOARD PAGE 29
INSTALLING THE PAYMENT SYSTEM PAGE 11
PUSH-BUTTON BOARD PAGE 30
WATER SOFTENER UNIT PAGE 11
BOILER CONTROL BOARD PAGE 30
INSERTING THE LABELS PAGE 11
SIGMA BREWER CONTROL BOARD PAGE 31
INITIALISING PAGE 12
FILLING THE WATER SYSTEM PAGE 12 HYDRAULIC SYSTEM PAGE 32
COFFEE UNIT OPERATION PAGE 13
PROGRAMMING MENU SUMMARY PAGE 34
COFFEE DISPENSING CYCLE PAGE 13
DECAFFEINATED DISPENSING CYCLE PAGE 14 WIRING DIAGRAM PAGE 44
CHECKING AND ADJUSTING
THE MACHINE SETTINGS PAGE 14
STANDARD SETTINGS PAGE 14
ADJUSTING THE BREWING
CHAMBER VOLUME PAGE 14
WATER TEMPERATURE CONTROL PAGE 15
ADJUSTING THE GRADE OF GRINDING PAGE 15
ADJUSTING THE COFFEE DOSE PAGE 15
Operating voltage
Current
Absorbed power
Fig. 1
Fig. 2
Fig. 3
Fig. 5
1 - Coffee funnel
Fig. 4 2 - Coffee chute
3 - Decaffeinated chute
1 - Red float signal 4 - Grinding adjustment knob
2 - Lock 5 - Coffee hopper shutter
3 - Logo label 6 - Decaffeinated loading hatch
4 - Alphanumeric display 7 - Anti-intrusion disc for coffee hopper
5 - Selection menu label 8 - Coffee hopper
6 - Selection buttons 9 - Machine top panel
7 - Dispensing spouts
8 - Tilting cup support
9 - Liquid waste tray
LOADING INSTANT PRODUCTS
After opening the machine top panel, remove the covers
The Programming button, used to access the machine and fill the single containers with the appropriate products,
functions, is located on the internal side of the push-button taking care not to compress them to prevent packing. Make
board. sure the products do not contain any clots.
Press the button once to set the machine to “Maintenance”
mode;
press the Programming button twice to set the machine to
“Programming” mode.
Press selection buttons No. 3 and No. 6 in a short sequence
to automatically start filling the machine hydraulic system.
NOISE LEVEL
The continuous, weighted equivalent acoustic pressure
level is below 70 dB.
Fig. 6
Fig. 7
Fig. 8
Fig. 10
1 - Dispensing spouts
2 - Spouts support release button
3 - Powder funnel
4 - Powder deposit box
5 - Water funnel
6 - Funnel securing ring nut
7 - Mixer impeller
Fig. 13
Fig. 12
1 - Water inlet union (3/4" gas)
1 - Door switch
2 - Water supply hose
2 - Mains fuses
3 - Overflow hose
3 - Main external switch
Fig. 15
1 - Side cover
2 - Fastening screws
3 - Selection menu label
4 - Slots for inserting the labels
5 - User instruction label
Fig. 16
1 - Brewing chamber
2 - External disk
3 - Upper piston
4 - Lower piston Fig. 17
5 - Pre-brewing spring
6 - Swinging lever 1 - Brewing chamber
2 - External disk
3 - Upper piston
4 - Lower piston
5 - Pre-brewing spring
6 - Swinging lever
STANDARD SETTINGS
The vending machine is supplied with the following set-
tings:
- coffee temperature (at the spout) approx. 70÷80°C;
- instant product temperature (at the spout) 70÷80°C
approx.;
The machine standard settings assign the same price,
expressed in number of basic coins, to all selections.
Reset Decaffeinated
Fig. 20
1 - Coffee grinder
2 - Grinding adjustment knob
3 - Coffee conduit
4 - Coffee funnel
DRINK SELECTED
SWITCHING ON
When closing the door, the display indicates the software
version number to which referring for consulting the pro-
gramming manual. The machine can be programmed for
displaying, for a few second, the number of selections In the event of a malfunction detected by the control
made. system, an error message will be displayed indicating the
After a few seconds the display shows the message: and type of problem.
the machine goes into normal operating mode
OPERATING MODES At the end of dispensing, the display indicates for a few
seconds the request to pick up the drink and the machine
The machine can be in three different operating modes. is preset for the next selection.
According to the operating mode, the buttons take on
different functions.
The available operating modes are as follows:
DRINK READY
TAKE
FUNCTIONS
Fig. 22
FILL>
Display statistics
FILL>
Reset statistics
FILL> FILL>
TEST Complete selection
Time band #
Price # #. # #
This function is used for changing the sales price for each FILL>
single selection and for each time band that may be set. Water only
FILL>
Tubes control
FILL>
Accessories only
TEST DISPENSING
FILL> For complete or partial dispensing tests (water, powder,
Fill tubes
only and without accessories) each button (or combination
Credit:##### of buttons according to the model) is assigned a selection
(see the dose selection table).
N.B. For espresso coffee based selections, only the
additions are dispensed with the partial dispensing of
FILL> powder and water; if a selection requires no addition
Release tubes Release tubes the message “Sel. disabled”, indicating a disabled
Tube A ÷ X
Credit:#####
selection, will be displayed.
FILL> FILL>
CHANGE TUBES CONTROL GSM Reset pre-alarm counters
By accessing the “Tube control” function the change tubes
can be filled or released manually.
GSM PRE-ALARMS
Confirm refilling, and the display will indicate
“Credit: ——” which is the value of money available in The control software can send, via GSM modem, a signal
change the tubes; insert the desired coin into the validator indicating an “ending product” signal, when there is only a
and the display will indicate the value of money available in certain (programmable) number of pieces or grams of
the change tubes. powder of a given product left. With this function the
When confirming releasing, it will be possible to decide counters that control the pre-alarms are reset.
which tube to release. Each time the confirm button “ ” is
pressed, a coin is ejected from the active tube. FILL> FILL>
EVADTS Connection
EVADTS TRANSFER
When activating this function, the machine awaits the
connection with a device to acquire the EVADTS statistics.
FILLER MENU MASKING
The functions described in this chapter can be inhibited
selectively from the “technician menu”.
3 - discount counter;
TECH> TECH>
4 - failure counter; TEST "List of functions"
5 - coin mechanism data.
Resetting general statistics Test dispensing
Statistics can be reset either globally (all types of data) or With this function it is possible to obtain, with the door open
partially for: and without inserting any money, for each selection dis-
- selections pensing of:
- discounts/overprice
- complete selection
- failures
- coin mechanism data - water only
Press the confirm button “ ”, and the message “Confirm?”
- powder only
starts blinking.
Press the confirm button “ ”, the message “Working” is Special functions
displayed for a few seconds and all statistics are reset. By accessing this function it is possible to:
Displaying relative statistics - activate the espresso brewer unit;
When pressing the confirm button “ ” the stored data is
- release a ground coffee dose;
sequentially displayed with the same subdivision of the
general statistics. - open a solenoid valve to allow the intake of air in the event
Resetting relative statistics of emptying the boiler for maintenance;
Statistics can be reset either globally (all types of data) or - manually install the boiler;
partially as in the general statistics. - activate the fresh-brew unit.
Enabling the counters at start-up
Autotest
This function is used to enable/disable the display of the
total number of sales since the last statistic reset, during This function allows testing, in a semiautomatic way, of the
the start-up phase of the machine. main machine components.
Press button “ ” and the message “AUTOTEST” will start
blinking.
It is possible to cancel each operation and go to the next one
by pressing button “ ”, confirming with button “ ” to start
the autotest routine.
Some checks occur automatically, others need the manual
operation of the monitored component.
For the actuation sequence refer to the programming
manual.
INTRODUCTION
1 - Coffee funnel
To ensure correct operation for a long period, the machine
2 - Boiler connecting hose
must be subjected to regular maintenance. 3 - Unit securing knob
The following sections contain the procedures and the 4 - Upper piston snap ring
maintenance schedule, which are only a general indication, 5 - Lower piston snap ring
as they greatly depend on the operating conditions (e.g. 6 - Reference notches
7 - Ratiomotor handle pin
water hardness, environmental humidity and temperature,
type of product used, etc.).
The procedures described in this chapter are not exhaustive Removing the lower filter
of all maintenance operations to be carried out. - Remove the coffee funnel (see Fig. 24);
More complex operations (e.g. boiler descaling) should be
carried out by qualified technicians only having specific - remove the lower piston snap ring;
knowledge of the machine. - take the piston out of brewing chamber and remove the
To prevent oxidation or the action of chemical agents, the filter.
stainless steel and varnished surfaces should be kept
clean by using mild detergents (solvents must not be used). Soak all components removed from the unit in a solution of
boiling hot water and coffee machine detergent for approx.
Under no circumstances should water jets be used to 20 minutes.
clean the machine. Thoroughly rinse and dry all parts, then reinstall them in the
reverse order of disassembly, taking particular care that:
BREWER UNIT MAINTENANCE
- the piston is positioned in the correct notch for the coffee
Every 10,000 selections or every 6 months some dose used (see relevant section);
maintenance of the brewer unit must be carried out. - the two reference notches match and that the coffee unit
Maintenance is carried out as follows: is inserted.
- remove the boiler Teflon hose connection from the upper
Important notice!!!
piston, paying attention not to lose the seal (see Fig. 24);
Check that the handle pin of the ratiomotor is correctly
- undo the knob securing the unit to the bracket;
engaged in its seat.
- remove the brewer unit.
Removing the upper filter
- Take the snap ring out of its seat;
- remove the piston from the crosspiece;
- remove the filter and the piston seal.
Fig. 25
1 - Dispensing spouts
2 - Spouts support release button
3 - Funnel securing ring nut
4 - Mixer impeller
5 - Water funnel
6 - Powder deposit box
7 - Powder funnel
10 5.6 5600 2800 - all components must be soaked in a sanitising solution for
at least 20 minutes;
20 11.2 2800 1400
- the machine internal surfaces are to be cleaned with the
30 16.8 1900 900 same sanitising solution;
40 22.4 1400 700 - thoroughly rinse and then reinstall the parts.
50 28.0 1100 550 Before restarting the machine, the same sanitising
procedure described in section “Sanitising the mixers
To regenerate the resins correctly do as follows: and the foodstuff circuits” should be repeated.
- remove the softener unit from the cabinet and shake it CLEANING THE PRODUCT CONTAINERS
vigorously to eliminate any preferential paths which may
have formed; - Remove the containers from the machine;
- fill 0.5 Kg. of sodium chloride (ordinary table salt); - undo the product ports and slide out the augers from back
of the container;
- connect the side hose union to a tap and the middle rubber-
holder to a drain point; - clean all parts in a solution of hot water and sanitising
products and dry thoroughly.
NECESSARILY
the one shown in figure 27
Fig. 27
ACTUATION BOARD
This board, placed at the back of the machine, (see Fig. 29)
processes the information from the push-button card and
from the payment system; it also controls the actuations,
the input signals and the boiler board.
The 15 V AC voltage required for board operation is supplied
by a transformer which is protected by a 125 mAT fuse on
the primary and by a 1.25 AT fuse on the secondary
winding. The voltage supply is rectified and stabilised
directly by the board.
This board houses the Flash EPROM. The control software
of the board is installed directly (via RS232) in the
microprocessor.
- the red LED (7) indicates the operating status of the boiler
heating element;
- the red LED (9) for resetting the CPU glows during the
board reset;
- the green LED (11) blinking indicates that the microprocessor
is working correctly;
- the yellow LED (12) indicates the presence of 12 V DC. Fig. 30
1 - 230 V~ users
2 - Input signal
3 - Can-Bus connection
Fig. 29 4 - Can-Bus connection
5 - Relay expansion connection
1 - Main switch 6 - Boiler control probe
2 - Mains fuse 7 - Red LED - boiler heating element
3 - Boiler control board 8 - Input signal
4 - Actuation/CPU board 9 - Red LED
5 - Transformer fuses 10 - Not used
6 - Transformer 11 - Green LED
12 - Yellow LED
13 - To the push-button board
14 - Connector for board programming (RS232)
15 - UpKey connector
16 - Board power supply (15Vac)
17 - Relays K1÷K16
18 - 230 V~ users
RELAY ESPRESSO
K1 PM
K2 not used
K3 MF1
K4 not used
K5 ER
K6 ESP1
K7 M
K8 ESP2
K9 EV1
K10 MD1
K11 EV2
K12 not used
K13 not used
K14 EEA
K15 not used
K16 MAC
Fig. 31
1 - Selection buttons
2 - Not used
3 - To mechanical counter (optional)
4 - To actuation/CPU board
5 - Input
6 - Display adjusting trimmer Fig. 32
7 - To display
8 - 12 Vdc validators 1 - Push-button board
9 - Not used 2 - Mechanical counter support
10 - RS232 serial port 3 - Display card
11 - Not used 4 - RS232 serial port
12 - Programming access button 5 - Wash button
13 - Wash button 6 - Programming access button
Fig. 33
Fig. 34
1 - Dispensing spout
2 - Brewer unit
3 - Instant prod. mixer
4 - Dispensing solenoid valves
5 - Coffee pump
6 - Bypass
7 - Volumetric counter
8 - Internal tank
Exit button ( )
The exit button is used for returning to the higher level or for exiting a change field of a function. When reaching the
highest level in the menu, this button is pressed for going from the Technician menu into the Filler menu and vice
versa.
3 - TUBE CONTROL
5 - TEST
2 - SET PARAMETERS
2.1 - CASH
2.1.1 - PRICES
2.1.1.1 - SET INDIV. PRICE
2.1.1.1.1 - PRICE BAND 0
2.1.1.1.2 - PRICE BAND 1
2.1.1.1.3 - PRICE BAND 2
2.1.1.1.4 - PRICE BAND 3
2.1.1.1.5 - PRICE BAND 4
2.1.1.2 - SET GLOB. PRICES
2.1.1.2.1 - PRICE BAND 0
2.1.1.2.2 - PRICE BAND 1
2.1.1.2.3 - PRICE BAND 2
2.1.1.2.4 - PRICE BAND 3
2.1.1.2.5 - PRICE BAND 4
2.1.1.3 - TIME SCHEDULE
2.1.1.3.1 - SET DATE & TIME
2.1.1.3.2 - TIME BAND 1
2.1.1.3.3 - TIME BAND 2
2.1.1.3.4 - TIME BAND 3
2.1.1.3.5 - TIME BAND 4
2.3.2 - TANK
2.3.3 - ENAB.FLUSHBUTTON
2.3.6 - MAINT.DISP.SETT
2.3.7 - ENAB.AUTOM.FLUSH
2.3.9 - PHOTOCELL
2.4 - DISPLAY
2.4.1 - LANGUAGE
2.5.1 - NO CUP
2.5.3 - SUGAR
2.5.4 - SUGAR -
2.5.5 - SUGAR +
2.5.6 - WATER +
2.5.6.1 - SELECTION ENABL.
2.5.6.2 - DOSE VARIATION
2.5.6.3 - PRICE VARIATION
2.5.7 - WATER -
2.5.7.1 - SELECTION ENABL.
2.5.7.2 - DOSE VARIATION
2.5.7.3 - PRICE VARIATION
2.5.8 - STRONG
2.5.8.1 - SELECTION ENABL.
2.5.8.2 - DOSE VARIATION
2.5.8.3 - PRICE VARIATION
2.5.9 - MILD
2.5.9.1 - SELECTION ENABL.
2.5.9.2 - DOSE VARIATION
2.5.9.3 - PRICE VARIATION
2.5.C - MOCHA
2.5.C.1 - SELECTION ENABL.
2.5.C.2 - DOSE VARIATION
2.5.C.3 - PRICE VARIATION
2.6 - MISCELLANEOUS
2.6.1 - FB DATA
2.6.3 - PASSWORD
2.6.3.1 - SET PASSWORD
2.6.3.2 - ENABLE PASSWORD
3 - STATISTICS
4.3 - AUTOTEST
5 - MISCELLANEOUS
5.2 - INITIALISING DB
EEA WATER INLET SOLENOID VALVE MDFB INGREDIENT MOTOR - FRESH BREW
IPC FULL CAPSULES CONTAINER SWITCH SMFB FRESH BREW CONTROL BOARD
IPF WASTE CONTAINER OVERFLOW SWITCH STRC BOILER HEATING TRIAC BOARD