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C04 - LD800HSE Linking Device

The LD800HSE Linking Device serves as a bridge between Foundation Fieldbus non-proprietary High Speed Ethernet and up to four H1 segments, facilitating device configuration and data republishing. It features diagnostics, status indications, and a Linux operating system, with specifications for power supply, wiring, and processor details. The device supports redundancy and provides extensive diagnostic capabilities through various interfaces, ensuring reliable operation and maintenance.

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rubhernandez
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23 views20 pages

C04 - LD800HSE Linking Device

The LD800HSE Linking Device serves as a bridge between Foundation Fieldbus non-proprietary High Speed Ethernet and up to four H1 segments, facilitating device configuration and data republishing. It features diagnostics, status indications, and a Linux operating system, with specifications for power supply, wiring, and processor details. The device supports redundancy and provides extensive diagnostic capabilities through various interfaces, ensuring reliable operation and maintenance.

Uploaded by

rubhernandez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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LD800HSE Linking Device

The LD800HSE Linking Device

Description:

This chapter mediates basic knowledge about the LD800HSE Linking Device.

Objectives:

On completion of this chapter you are familiar with LD800HSE Components, the
Assembly Basics, Power Distribution, Termination Details, Processor Details
and the LD800HSE’s Diagnostics.

Reference List:

Bibliography Chapter 21
L, M, N, O

ABB University. Chapter 04-1


LD800HSE Fieldbus Linking Device

Link between Foundation Fieldbus non-proprietary


High Speed Ethernet (HSE) and up to 4 – H1
Segments
 Configuration of Connected H1 Devices
 Access to blocks in H1 Devices (Client/Server)
 Independent H1 Link Masters
 Publish/Subscribe (H1) with up to 4 sub-cycles)
 Republishing of data from one H1 link to another
Republishing of data from H1 to HSE
 Firmware update via download
 Report Distribution of Alarms
 Linux Operating System including webserver

ABB University. Chapter 04-2


LD800HSE Status Indications

Status Indications
P = Power Supply
Lit (Green) = Supply voltage is present
HSE = Ethernet Port
Lit (Green) = Ethernet link has been established (10 or 100MB/s)
Flashing (Green) = Device is transmitting Ethernet frames
F = Error Status (after self-test)
Lit (Red) = Self-test after power-on in progress or stopped due to fatal
error (see table x to troubleshoot further)
Flashing (Green) = Faulty component detected (details on web page
/Information/Hardware/Diagnostics)
R = Ready for Operation
Lit (Green) = Power-on self-test successfully completed, device is
operational.
1 = Status of H1 Channel 1
Flashing (Green) = Device is in Channel H1-1 (FF1) in logical token
ring.
2 = Status of H1 Channel 2
Flashing (Green) = Device is in Channel H1-2 (FF2) in logical token
ring.
3 = Status of H1 Channel 3
Flashing (Green) = Device is in Channel H1-3 (FF3) in logical token
ring.
4 = Status of H1 Channel 4
Flashing (Green) = Device is in Channel H1-4 (FF4) in logical
token ring.

ABB University. Chapter 04-3


LD800HSE Technical Specifications
Technical Data

ABB University. Chapter 04-4


LD800HSE Technical Specifications

Technical Data - Continued

ABB University. Chapter 04-5


LD800HSE - Wiring

Wiring Layout - Overview

ABB University. Chapter 04-6


Assembly Basics – Power

 The supply voltage (24V DC ± 20%) is connected


by a 3-pole terminal block. Wire diameter: 0.2 – 2.5
mm 2, AWG 24-12 Replacement parts for the
terminal block can be obtained from PHOENIX
CONTACT (http://www.phoenixcontact.com), type
MSTB 2,5/3-STF.
 24Vdc input voltage is converted into 5Vdc and
3.3Vdc
 Protection against wrong polarity and over
voltage is provided.
A separate screw connection is available for
grounding. All shield contacts of COM, HSE and
H1 fieldbus ports and the housing are
interconnected.

ABB University. Chapter 04-7


Serial Interface & HSE Ethernet Port

Serial Interface
 The serial interface RS-232 is not galvanically isolated.
 The maximum cable length is 3 m according to EMC requirements.
The baud rate is pre configured to 115,2 kbit/s.

10/100 Mbit/s Ethernet Port (HSE High Speed Ethernet Port)


 The Ethernet port corresponds to the standards IEEE 802.3 100BASE-
TX/10BASE-T and supports auto negotiation.
The pin assignment corresponds to MDI (Medium Dependent Interface).

ABB University. Chapter 04-8


F1 Connection
FF H1 Fieldbus Connection
 With 3-pole terminal blocks, up to 4 separate fieldbus
segments can be connected.
 The FF-H1 interfaces comply with type 114 of the FF
physical layer profile, which is characterized by
• standard power signaling and voltage mode
• separately powered operation (galvanically isolated)
• no intrinsic safety
 The fieldbus cables +/- can be interchanged.
 Wire diameter: 0.14 - 1.5 mm 2, AWG 28-16
Replacement parts for the terminal block can be obtained from
PHOENIX CONTACT (http://www.phoenixcontact.com) as part
type MC 1,5/3-STF-3,81.

ABB University. Chapter 04-9


Processor & Memory

CPU
 Motorola MPC855T
 PowerPC architecture (32bit)
 Clock speed: 50 MHz (resulting in 66MIPS)
 Ethernet on board (10/100 BaseT autosense)
 Interrupt controller, Timer
 RTC, Portpins, Watchdog

Memory
 4MB
 Flash memory
 Storage of application and operating system
(compressed), no HD necessary

ABB University. Chapter 04-10


Configuration Limitations
H1 (per channel):
 Max. number of connections: 128
 Max. number of LAS schedules: 2
 Max. number of subschedules: 4
 Max. number of sequences per subschedule: 64
 Max. number of elements per sequence: 4
 Function blocks are not supported on the LD
HSE
 Max. number of configured sessions: 64
 Max. number of configured VCRs: 400
 Max. number of Automatic sessions: 32
 Max. number of automatic VCRs: 128
 Max. number of republishing connections (H1-H1): 64
LD Application
 Max. total number of sessions: 96
 Max. total number of VCRs: 528
Matches the values for HSE, H1 connections

ABB University. Chapter 04-11


Redundancy

 Mutual monitoring via Ethernet and serial connection


 Synchronization of network configuration between primary and
backup via serial line (w/o configuration tool)
 Switch over methods: automatic, on-demand (cfg-tool)
 Publisher/Subscriber, Source/Sink connections maintained
 Client/Server connections need reestablishment
Individual IP address for backup (=> visible for diagnostic purposes)

ABB University. Chapter 04-12


Redundancy H1 and HSE

H1 Link Redundancy
 Failure of LAS (=LD) results in pause on H1 bus, reported to monitoring instance
 Failure of LD in one link leads to switch over
LD Application / HSE Level Redundancy
Cyclic exchange of life-signs via serial link (intervals 50ms max.)
 Additional monitoring via TCP connection (generic messages) to avoid switch-over due to failure
of serial interface (failure of serial communication visible in diagnostic interface)
 If primary doesn‘t‚’see‘ backup neither via TCP nor via serial, if refrains from LAS role in H1 links
Secondary LD detects H1 failure and takes over (transfer of LAS role)

ABB University. Chapter 04-13


Diagnostics - Overview

Diagnostic Features of LD 800HSE

 Status LEDs (discussed earlier)


 Power-on self-test, Device Component Checks
(Mandatory & Optional)
 Accessing system information via Telnet, WWW server
 Assignment of IP address
 Additional options for diagnostics

ABB University. Chapter 04-14


Diagnostics – Self Test on Powerup

Mandatory Checks
 RAM access
access check, write/read all RAM cells
 CRC check for FLASH contents
consistence check of application and operating
system stored in nv memory device is unbootable if test fails - red
LED lights constantly; restoration of contents necessary (firmware
update)
Optional Checks
 RAM address bus
 RAM integrity
 H1 channels: send/receive via internal loopback
 Interrupt test of H1 controllers
(optional checks selectable via configuration interface additional
checks prolong boot time)

ABB University. Chapter 04-15


Diagnostics – via WWW Server

 Accessing system information of LD 800HSE via Telnet, WWW

To establish a WWW connection


- use crosslink cable (direct connection) or hub (patch cable)
- set
PC IP-address to 192.168.212.211
Netmask: 255.255.255.0
- check connection with ‚ping‘
- access networt configuration at http://192.168.212.212/bin/changeconfig
- login: config, password: MakeIt
- alternatively: use telnet connection
Access via serial connection
- parameters: baudrate 9600, 8 data bits, 1 stop bit, even parity
- important: use ‚Terminal‘ font under Windows

ABB University. Chapter 04-16


Diagnostics – System Status

System Information
Device-ID, platform serial number, version information
Base Module: serial number, version
H1 Module: serial number, version
LD software: version, supported HSE spec.

ABB University. Chapter 04-17


Diagnostics – Hardware Diagnostics

Results of Hardware Diagnostics


 RAM access
 RAM address bus
 RAM integrity
 Flash CRC check
 H1 channels (1...4)
 H1 interrupt
ok (ok), failed (f), not
executed (ne)

ABB University. Chapter 04-18


Diagnostics – System & Version

ABB University. Chapter 04-19


Diagnostics – System & Version

Assignment of IP address
- possible via WWW or terminal program;
- LD 800HSE comes with factory default address
192.168.212.212

Additional options for diagnostics


- Control Builder F (commissioning software)
=> H1 life list, statement: device present yes/no
- H1 Bus Analyzer
=> recording and decoding of H1 communication
information concerning interactions on the H1-
network
- Ethernet Analyzer
=> recording and testing Ethernet communication

ABB University. Chapter 04-20

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