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Formwork Technology

This document provides instructions for erecting and using soffit formwork with H20 timber beams. It includes an overview of the product features and components. The H20 beam is a flexible yet cost-effective option for soffit formworks that can handle various ground plans, slab thicknesses, and room heights. It has a low weight, good structural properties, and precise workmanship. The document provides details on the components, their use, load ratings, and erection examples. Safety instructions are also provided.

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100% found this document useful (1 vote)
876 views24 pages

Formwork Technology

This document provides instructions for erecting and using soffit formwork with H20 timber beams. It includes an overview of the product features and components. The H20 beam is a flexible yet cost-effective option for soffit formworks that can handle various ground plans, slab thicknesses, and room heights. It has a low weight, good structural properties, and precise workmanship. The document provides details on the components, their use, load ratings, and erection examples. Safety instructions are also provided.

Uploaded by

riefsaldy
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

1-1182.Aufbauanl.VariomaxD+GB 08.12.

2004 10:57 Uhr Seite 4

Soffit formwork with H 20 timber beams


Instructions for erection and use

December 2004
Table of contents

1.0 Product features 2


2.0 Overview 3
3.0 Components 4–7
4.0 Use and erection 8–17
5.0 Stripping 18
6.0 Stripping and transport aids 19
7.0 Tables for shuttering panels 20
8.0 Load tables for H20 21
9.0 H20 shuttering example 22
10.0 Load tables for props 23

1.0 Product features


In combination with tubular Important notes: of repairs, only original spare
steel props, tripod stands, The following instructions for parts of the HÜNNEBECK
fork heads and shuttering erection and use Company must be used.
panels, the H 20 beams include detailed information Combined use of our
provide flexible, yet cost- on the handling and formwork system with
effective soffit formwork for proper application of the equipment from other
any ground-plan , slab products that are described suppliers may involve certain
thickness and room height. and depicted. dangers and, therefore,
All instructions regarding requires an additional
The H 20 timber beam is technical operation and checkup.
especially practical due to its function have to be observed
low weight ( 5.0 kg/m ), its carefully. Exceptional use For reasons of further
good statical figures, and its requires a separate design technical development we
exacting workmanship in calculation. emphatically reserve the right
details. With regard to safe and to revise, change or
A very long duration of life is technically correct use of modify any of the product's
assured by its high-grade our products abroad, all components at any time
bonding and its rounded relevant safety rules, without prior notice.
beam ends. regulations and safety
The H 20 timber has a instructions of national
general approval by the institutes and/or local
building supervisory board. authorities have to be
followed.
Generally, only flawless
material must be used.

Damaged components have


to be sorted out. In case

2
2.0 Overview

Quick lowering mechanism:


Another special feature is that all the props are equipped with
the patented quick-release bolt, which, with a blow of the
hammer, immediately releases the adjustment nut.

Beam end dimensions in [cm]

Cross section
8 Practical accessory items make Variomax soffit formwork even
faster and more efficient. The tripod stand, for example, makes it
4 easier to erect the props.

2.2 20
Striking is made easier by lowering the shuttering plane by about
4 6 cm using the adjustment nut of the steel props. With the space
which results from the first lowering and by tilting the timber
3.4 beams, the shuttering material can be systematically removed,
5 22.5 while going easy on materials.
(Subject to technical modifications.)
3
3.0 Components
Description Weight
Art. No kg/pcs.

H 20 H 20 Beam 190 581 760 9.50


H 20 Beam 245 581 770 12.25
H 20 Beam 265 581 781 13.25
H 20 Beam 290 581 792 14.50
H 20 Beam 330 581 807 16.50
20 H 20 Beam 360 581 818 18.00
H 20 Beam 390 581 829 19.50
H 20 Beam 450 581 830 22.50
H 20 Beam 490 581 840 24.50
8 H 20 Beam 590 581 851 29.50
H 20 Beam 1190 582 319 59.50
H 20 beams in special lengths up
to 12.00 m - per running metre 5.00
Lengths < 1.90 m / > 7.90 m without drill holes and
Props rounded ends.
14
Timber formwork beams with a height of 20 cm
8
and a width of 8 cm.
1.4 dia The H 20 beam is approved for the following
1.0 dia
statical figures:
12
Max. perm. M = 5.00 kNm
1.4 dia
Max. perm. Q = 11.00 kN
E • I (bending stiffness) = 500 kNm²
8

Europlus props
max. 5.50 m

260 DB/DIN (L = 1.54 - 2.60 m) 463 021 15.7


300 DB/DIN (L = 1.72 - 3.00 m) 555 118 17.2
350 DB/DIN (L = 1.98 - 3.50 m) 552 147 21.1

400 EC (L = 2.24 - 4.00 m) 583 780 26.5


550 DC (L = 3.03 - 5.50 m) 583725 35.7

Alu props
Alu 500 DC ( L = 2.80 - 5.00 m) 558 898 23.2
Lightweight aluminium prop with rectangular
2.79 - 5.00 m

head and base plate.

14

17

4
Description Weight
Art. No kg/pcs.

Beam Formwork
Joist clamping connector 496 469 6.5
Can be fastened to any timber beam like
H 20 and R 24 with 8 cm wide and at maximum
6 cm thick flanges (see page 12-16).

Adjustable fixing beam 500 496 458 4.5


This is fastened with the unlosable bolt to the
joist clamping connector in steps of 1 cm
corresponding to the required beam height.
The position of the bolt is secured by means
of a spring cotter (see page 12-16).

Triangular fillet (UZ) 547 555 0.5


Used for beam formwork with 21 mm
thick plywood panel.
Length : 2.50 m

Accessories

Tripod stand 510 256 11.5


Simplifies the erection of Europlus and AS props for
83 soffit formwork assembly.
Only to be used as an erection aid; does not replace
the stiffening necessary for the supporting structure.

Fork head 8/20 417 565 12.5


19.4 Protects H 20 beams which serve as primary beams
from falling. Holds either 1 or 2 beams. Is secured in
the prop with the T-bolt.
16. (Order 1 x T-bolt for this purpose.)
9
8.4

5
3.0 Components
Description Weight
Art. No kg/pcs.

Steel prop hanger 8 510 749 0.5


Helps to attach an additional prop to the
H 20 beam (see page 9).
8

5.8
T-bolt (with spring) 470 804 0.2
For securing the inserted fork heads and steel
prop hangers (1 each). Can be used with
1.5 Ø Europlus and AS props.
See page 8.

9.4
T-bolt Alu 500 569 384 0.2
Used for aluminium prop Alu 500 DC and
Europlus props 400 EC and 550 DC.
See page 8.
1.2 Ø

Bracing clamp Z 573 810 1.8


Attaches stiffening shutterboards to any tubular
52 steel props.
(For max. board thickness of 3 x 12 cm)

Combi-post 571 833 3.0


Inserted in the universal joint, to guard against
falls (see 11).

120

Toe board retainer 571 947 0.4


Slipped on the railing post before mounting it to
15
the universal joint. The retainer secures the toe
board.

Universal joint 569 476 3.5


Is clamped on the H 20 beam.
Holds railing posts and end shuttering (see 11).

20

6
Description Weight
Art. No kg/pcs.

3-S-Shuttering panels 150 (Package 75 m²) 569 708 800.0


According to DIN 18215.
Thickness 21 mm, L = 1.50 m, W = 0.50 m.

3-S-Shuttering panels 200 (Package 100 m²) 569 719 1060.0


According to DIN 18215.
Thickness 21 mm, L = 2.00 m, W = 0.50 m.

Assembly fork
Simplifies the laying and removal of H 20
shuttering beams.

10.5 Assembly fork 510 554 3.5

18 Simplifies the laying and removal of H 20


shuttering beams (see page 9).

Euro stacking frame 120/80


150
Steel, hot-dip galvanized
Load-bearing capacity: 1200 kg
For storing and transporting scaffolding and
formwork materials. A maximum of
6 stands can be stacked.

Euro stacking frame 120/80 553 689 54.9


80 120 Steel, hot-dip galvanized
Load-bearing capacity: 1200 kg
For storing and transporting scaffolding and
formwork materials. A maximum of
80 6 stands can be stacked (see page 19).

Mobile-set 563 722 32.3


To manoeuvre the Euro stacking frame.
Is simply slotted into the stacking frame, which
can then even be moved when loaded (Working
load: 1,300 kg).
See page 19.

7
4.0 Use and erection

Prop with fork head 8/20


Fork head 8/20
To begin with, the fork heads
8/20 have to be attached to the
tubular steel props.
The inserted heads are secured
with a T-bolt.
Both fork heads have a 2-way
design. This means that in one
position one timber beam, and
in the other position - a 90°
rotation - two timber beams can
be inserted in the head
(assuming a 8 cm beam width). T-bolt

Prop with tripod stand

The tripod stand makes it easier


to set up the tubular steel props
during erection. The prop is
simply set in the open stand and
secured through the clamping 112 ~ 85
loop with a gentle blow of the
hammer. The tripod stand can
be used with all types of props.
The flexibly mounted supporting
legs of the tripod stand permit an
optimal fit, even in the corners of
the structure.

Important note
After the soffit formwork has
been completely erected in the
room or area, the tripod stand 62
can be removed and shifted to
the next erection site. It serves
only as an
aid in assembling the slab form-
work.

The tripod stand can be folded


up to save space.

8
Erecting the primary beams Overlapping of primary beams

Erection of the Variomax soffit


formwork begins with setting up
the primary beams.
For this, the props are set at Assembly fork
roughly the required extension
length on the ground. The fork
heads are mounted to them, and
then they are set up under the
ends of the primary beams (in
the case of jointed beams, under
the joints as well). To keep them
steady, tripod stands are
attached to these props.

Following this, the H 20 beams


are placed in the fork heads of
the props. The assembly forks
make this step much easier.

Then the remaining props


should be set up, taking into
account the static requirements
(room height, slab thickness, steel prop hanger
and maximum permitted T-bolt
loading capacity of the tubular
steel props which are being
used).

The steel prop hangers which


are attached to the props
immediately safeguard them
from falling over.

The prop is then swung into


place under the primary beam.

9
4.0 Use and erection

Placing the secondary beams Secondary beams and shuttering skin

The correct distance between


the secondary beams must be
calculated, in line with the static
requirements, by using the
loading tables on pages 20 and
21.
A beam must be placed under
each shuttering panel joint.
Here, too, the work is facilitated
by the assembly fork.

Adding the shuttering panels Adding shuttering panels


The shuttering panels are
placed on top of the secondary
beams and tacked in place. The
rigid shuttering structure must
be braced against the building.

Note:
Safety rails must be erected on
the edges of the structure, in line
with the regulations for safety
and health protection in
shuttering and scaffolding ZH1/
603.

10
The universal joint, with its simple Universal joint and Combi-post
and effective wedge connection,
can be secured at any place on
the H 20 beam.

Combi-post
It is equipped with a socket for
the Combi-post.
The universal joint can also be
used as a supporting bracket for
shuttering the stop-end of a slab
or an integrated beam.
Universal joint

H 20 beam

Post position during shuttering work

The illustration shows shuttering


of the stop-end of a slab, which
is also a safety guard. 120
The Combi-post has 2 alternative
positions.

Post position on finished slab

140

Holes for nailing

11
4.0 Use and erection

Joist clamping connector Adjustable fixing beam 500


Can be fastened to any timber bolt
beam like H 20 and R 24 with
8 cm wide and at maximum
6 cm thick flanges.

Adjustable fixing beam 500 Spring pin


This is fastened with the un-
losable bolt to the joist
Joist clamping connector
clamping connector in steps
of 1 cm corresponding to the
required beam height.
The position of the bolt is
H20 beam
secured by means of a spring
cotter

distance
Permissible distances
Joist clamping connectors are
only to be arranged
opposite on top of the same
transverse beam.
H
The height " H " of the side
formwork is decisive for
the calculation.
In case of having perimeter
beams, the exterior side
is decisive for the permissible
distances. max. distances of joist clamping connectors
beam height without with slab
H
H (cm) slab t = 20 cm t = 30 cm
[m] [m] [m]
30 2.25 1.50 1.25
35 2.00 1.25 1.00
t 40 1.75 1.05 0.90
45 1.50 0.95 0.80
H
50 1.35 0.85 0.70
55 1.30 0.75 0.60
60 1.05 0.65 0.50
65 0.90 0.50 0.40
H
70 0.80 0.40 0.35
75 0.60 0.30
80 0.55
85 0.45
H
90 0.35

12
4 5

Erect the longitudinal main


supports ( 1 ).

2 3
Place transverse beams ( 2 )
on main beams.

Nail bottom shuttering skin ( 3 )


on beams ( 2 ).

Place and attach side shuttering


skin ( 4 ). 1

Put on timber beam ( 5 ) or


squared timber.

Position joist clamping 8


7
connector ( 6 ) on top of the 6
cross beam ( 2 ), press it
against side formwork ( 4+5 )
and tighten wing nut by means
of a hammer.

Fix the adjustable fixing beam


( 7 ) acc. to the desired height
of beam formwork.
Place upper timber beam ( 8 )
on the angle iron welded to the
fixing beam ( 7 ).

Erection of opposite side


shuttering ( 9 ) after reinforce-
ment work. Same procedure as
already described before.

9
Note:
Always arrange the joist
clamping connector in opposite
position on the same transverse
beam.

13
4.0 Use and erection

Joist clamping connector and Examples of application


Adjustable fixing beam
Can be fastened to any timber Beam
beam like H20 and R24 with
Adjustable fixing
8 cm wide and at maximum 6 cm beam 500
thick flanges.
Joist clamping
connector

Guard rail in conjunction with slab stopend shuttering

Plank
Joist clamping
connector 11
11
1

Slab stopend

Joist clamping
connector

H 20 has to be secured
from horizontal slipping
out.

14
The exterior side shuttering Perimeter beam with slab connection
(here in this example) is
formed by means of vertically
arranged H 20 inserted in the
C-profile of the joist clamping
connector.
The application of the
adjustable fixing beam is not
Joist clamping
required with this design. connector

Adjustable fixing
beam 500
Joist clamping
connector

T-intersections and
crossings of beams

Even in these areas it is possible


to work with the joist clamping
connector easily and without
problems and without costly
fitting work.
It is only to be noted that the
transverse beams must not
project more than 35 cm into
the cross beams of the
rectangularly arranged beam
formwork of the intersection.
max.
35 cm

15
4.0 Use and erection

When joining timber beam slab Compound use of slab and beam formwork
formwork and beam formwork,
two connecting variations arise
through the directions of the secondary beam secondary beam
secondary beams of the slab (parallel to beam) (transverse to beam)
formwork.

Direction of secondary beam


parallel to the beam formwork

The top timber beam H 20 of


the side shuttering of the beam
is arranged in such a way with
the secondary beams of the
slab formwork that it serves as
support beam for the plywood
of the slab at the same time.

The top timber beam H 20 of


the side shuttering of the beam
is lowered to such a degree that
the secondary beam can directly
be placed on this.

pre-fabricated slab Topec-formwork

Other slab formwork systems


can be bound into the beam
formwork without any problems
thanks to the height adjust-
ment possibility of the adjust-
able fixing beam.

Important note:
Maximum slab load per
each joist clamping
connector: 6.5 kN

16
Shuttering procedures
Infill panel

1. Secure fork head or drophead


in the props.

2. Set up tripod stands (at least


4 in the corners of the
room, plus additional units
for primary beam joints.)

3. Secure the props in the


tripod stands.

4. Lay the primary beams in the


fork heads.

5. Attach additional props and


steel prop hangers, in line
with the table on page 12,
under the primary beams.

6. Lay secondary beams. Shuttering panels

7. Lay shuttering panels.


Tripod stand

8. If necessary, set up auxiliary


props under the infill panels,
in line with DIN 1045.

Secondary beam Shuttering panels

Fork head 8/20 Primary beam

Steel prop

Tripod stand

17
5.0 Stripping

Stripping begins with lowering Stripping procedures with fork heads 8/20:
the props. For all tubular steel
props from HÜNNEBECK,
release bolts immediately reduce
the pressure on the thread nut.
A blow of the hammer suffices
and then the slab shuttering can
easily be lowered by about 6 cm
turning down the adjustment nut.

H20 beam Fork head 8/20

6 cm
Prop
(inner tube)

quick-release bolt

The assembly fork is an effective


tool for taking down the primary
beams.
Remove the tripod stands from
the props, and sort and stack all
of the shuttering materials.

18
6.0 Stripping and transport aids

The shuttering materials are Storing and moving the shuttering materials
stored and transported in the
practical Euro stacking frames. Swivel safety handle
With the mobile set, which can
be attached quickly, the
materials can be brought within
the range of the crane.
The Euro stacking frame is
designed for a working load
of 1,200 kg. It can be moved with
a crane, fork lift or the mobile set,
which has a loading capacity of
1,300 kg.
Up to 6 loaded frames may be
stacked.

Main wheel

Supporting wheel

The two main wheels of the mo-


bile set are easy to mount,
simply by inserting their axles
into the sockets in the stacking
frame. A swing of the wheel
lever lifts the stacking frame,
and the swivel safety handle
keeps the wheel lever in this
position.
A supporting wheel which is
inserted at the front of the
stacking frame stabilizes the
running gear.

19
7.0 Tables for shuttering panels

Variomax calculation
The existing slab thickness and the selected secondary beam the maximum permitted distance between
spacing, which depends upon the type and size of the selected props for the primary beam axes can then be determined.
shuttering panel, determine the maximum permitted distance
between primary beams. All the figures necessary for the efficient use of Variomax soffit
Using the selected primary beam spacing and slab thickness, formwork can be quickly and precisely determined with the help
the maximum permitted distance between of the following tables.

Overall view: Variomax Edge section beam (Not shown in


without cantilever this example)
Cantilever:
Edge section beam Centre section beam
K = 0.2 · L e with cantilever Edge section beam
e with cantilever
k Primary beam spacing
max. K = 0.50 m Primary beam spacing k Loading
L [m]
L [m] width for:

Secondary beam

Primary beam

Prop
Prop

Tripod stand

a a b b b b c

Support spacing for shuttering panels a, b, c =Prop spacing as per Table III

Table I
Size of
Possible secondary beam spacing "e"
shuttering panel
150/50
e = 75 cm e = 50 cm

200/50
e = 66,7 cm e = 50 cm

250/50
e = 62,5 cm e = 50 cm

Table II

Max. secondary beam spacing Slab thichness [cm]


[cm] 22 mm 3-ply boards

75.0 20
66.7 25
62.5 30
50.0 62

Perm. deflection L/500.

20
8.0 Load tables for H20

Tips for use: columns:


Select slab thickness 1
Determine secondary beam spacing "e" (m) 2
taking into account type of shuttering panel (see page 20). 1
Determine max. span of secondary beam (this is equal 2
20 Max. perm. M = 5.00 kNm
to distances between primary beams).
Max. perm. Q = 11.00 kN Determine final distance between primary beams taking into 1
account the allowable deflection of secondary beams.
Determine prop spacing for axes of primary beams taking 3
Table III into account the loading width (Edge section with/without
Max. permitted span for 8 cantilever and centre section).
Loading width for:
secondary beams L in „m“ a) Edge section beam without cantilever
= Max. primary beam spacing.
L
/2 L
/2 c) or centre section beam
Systems:
(Max. K = 0.50 m)
b) or edge section beam L
/2 L
/2
K K
with cantilever in „m“ L L

perm. L perm. L K L
/2 L
/2 ( max. K = 0.50 m)

1 2 3

Secondary beam spacing [m] Gewählter Jochträgerabstand bzw. Belastungsbreite L [m]


(unter Beachtung von Seite 20)
Slab Total
thickness load 0.40 0.50 0.63 0.67 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 3.00 3.50 4.00 4.50
[cm] [kN/m²]
(*) Zul. Spannweite der Belagträger Zul. Stützenabstand unter Jochträgern [m]
= max. Jochträgerabstand zul. L [m] (a, b oder c gem. Seite 11)

10 4.35 3.99 3.71 3.44 3.37 3.24 2.94 2.71 2.48 2.29 2.14 2.02 1.92 1.69 1.44 1.26 1.12

12 4.87 3.78 3.51 3.26 3.19 3.06 2.78 2.56 2.34 2.17 2.03 1.91 1.81 1.51 1.29 1.13 1.00

14 5.39 3.60 3.34 3.10 3.04 2.92 2.65 2.44 2.22 2.06 1.93 1.81 1.63 1.36 1.17 1.02 0.91

16 5.91 3.45 3.21 2.98 2.91 2.80 2.54 2.33 2.12 1.97 1.84 1.65 1.49 1.24 1.06 0.93 0.83

18 6.43 3.33 3.09 2.87 2.81 2.70 2.45 2.23 2.04 1.89 1.71 1.52 1.37 1.14 0.98 0.86 0.76

20 6.95 3.22 2.99 2.77 2.71 2.61 2.37 2.15 1.96 1.81 1.58 1.41 1.27 1.06 0.90 0.79 0.70

22 7.47 3.12 2.90 2.69 2.63 2.53 2.30 2.07 1.89 1.68 1.47 1.31 1.18 0.98 0.84 0.74 0.65

24 7.99 3.04 2.82 2.62 2.56 2.46 2.24 2.00 1.83 1.57 1.38 1.22 1.10 0.92 0.79 0.69 0.61

26 8.51 2.96 2.75 2.55 2.50 2.40 2.17 1.94 1.72 1.48 1.29 1.15 1.03 0.86 0.74 0.65 0.57

28 9.03 2.89 2.68 2.49 2.44 2.34 2.10 1.88 1.62 1.39 1.22 1.08 0.97 0.81 0.70 0.61 0.54

30 9.61 2.83 2.62 2.44 2.38 2.29 2.04 1.82 1.53 1.31 1.14 1.02 0.92 0.76 0.65 0.57 0.51

40 12.73 2.57 2.39 2.22 2.17 2.05 1.73 1.38 1.15 0.99 0.86 0.77 0.69 0.58 0.49 0.43 0.38

50 15.85 2.39 2.22 2.01 1.95 1.83 1.39 1.11 0.93 0.79 0.69 0.62 0.56 0.46 0.40 0.35 0.31

"Q" decisive
(*) Total load assumed in the following way: Prop loads
Weight of concrete 25 kN/m³ In most cases, the max. permitted prop spacing under primary beams, as
Concrete load 26.0 • t [kN/m²] stated in Table III, Column 3 , results from the perm. shear load "Q" of the
Dead load of formwork 0.25 kN/m² H20 timber beam (2 • 11.0 kN = 22.0 kN = suport load for the steel prop).
Live load 1.50 kN/m² In this case, the following has to be considered:
Total load = Concrete load + Dead load of formwork + Live load If the permitted load "F" of the prop is less than 22.0 kN, the prop spacing
under the primary beams should be reduced by the factor "max. perm.
(**) Deflections of secondary beams are limited to: F/22.0 kN".
(See also the example on page 14 under IV. Remark.)
f < L/300 (first line) - f < L/500 (second line)
Note:
The maximum permitted prop load in relation to the extension length
These tables do not render stability verification unnecessary! can be found in the Hünnebeck Folding Table with allowable loads for
tubular steel props.
21
9.0 H20 Shuttering example

(see also load tables on pages 20 and 21) IV.) Selected tubular steel props
Assuming loads as stated on page 20. The applicable HÜNNEBECK tubular steel props Folding Table shows
the following figures. Given an actual clear room height of 2.60 m, and
I.) To be used for shuttering example: subtracting 2 • 20 cm beam height + 18 mm shuttering skin, we arrive
at a prop extension length of 2.18 m.
Clear floor-to-floor height h = 2.60 m We meet the requirements of the prop load tables, for example,
Slab thickness t = 16 cm and find, at 2.20 m extension length for the „Europlus 260 DB/DIN“
Selected beam H 20 a max. permitted load of F = 33.0 kN > 22 kN.
Secondary beam spacing e = 0.75 m
Shuttering skin at hand = 18 mm Remark:

II.) Determining the max. perm. span for secondary beams Since the max. permitted ‘F’ of the prop is more than 22 kN, the
prop spacing of the primary beams is not to be reduced.
In Part 2 of Table III on page 21, find where the 16 cm slab
thickness row intersects with the 0.75 cm secondary beam spacing This means: 2 • Q = 22 kN for H 20 beam < 33.0 kN
column, to obtain the maximum permitted span of 2.85 m (= max.
primary beam spacing with f < L/500). An additional example: Clear room height = 3.00 m:
3.00 m - 0.42 m = 2.58 m total prop length
III.) Determining the max. perm. span for primary beams permitted load for Europlus 260 = 26.0 kN > 22.0 kN.

In Part 3 of Table III, the first horizontal column shows the desired
primary beam spacings and thus also the loading widths. 20.0 kN perm. 0.91 • 1.93 m =
22 kN exist. = 0.91kN 1.76 m perm. prop spacing
For example, for a room width of 3.50 m, primary beams RJ1 and RJ2
(see ground-plan) have a loading width of 1.75 m. By seeing where the
1.75 m column intersects with the 16 cm slab thickness row, you obtain RJ = edge section beam
the max. prop spacing of 2.0 m for the edge section beam. MJ = centre section beam
For the centre section beam MJ, taking into account the loading span
of 2.5 m, the max. permitted prop spacing is calculated at 1.53 m
(= max. prop spacing). Section B - B
Section A - A e= e= Secondary beam
75 75 (As per Table II)

Prop
H = 2.60 m

Primary beam
(lt. Tab. III) Europlus
260 DB/DIN

max. K RJ1 MJ RJ3


= max. max. max. = = 50 cm 50 Selected: 2.50 Selected: 2.50 50
max. 2.0 max. 2.0 1.53 1.53 1.53 (max. 2.85) (max. 2.85)
8.20 6.00
(As per Table III) (As per Table III)
Materials summary
8.20
(example)
e= e=
75 75 B No. Description Art.No.
50

2 H 20 - 245 581 770


beam 1.75 m

H 20
Edge section

RJ1 H 20
450 450 RJ1 6 H 20 - 290 581 792
max. 13 H 20 - 330 581 807
2.0 m 4 H 20 - 450 581 830
2.50
3.50
Edge section beam

H 20-290
H 20-330

H 20-290

A A 14 Props 260 DB/DIN 463 021


1.75 m

centre section
beam 2.50 m

MJ 9 Fork head 8/20 417 565


6.00

H 20 H 20
450
5 Steel prop hanger 510 749
RJ2 450
9 Tripod stand 510 256
max.
1.53 m
H 20-330

Suggested:
2.50

14 T-bolt 470 804


2.50

beam 1.75 m
Edge section

2 Assembly fork 510 554


RJ3 H 20 H 20 RJ3
245 245 2 Euro stacking frame 553 689
50

1 Mobile Set 563 722

B max.
2.0 m Loading width
3.80 4.40 (As per Table III)

22
10.0 Load tables for props

Perm. load [kN]


DIN 4421, falsework clase III

as per Euronorm

260 DB/DIN

300 DB/DIN

350 DB/DIN

410 DB/DIN

450 DB/DIN

350 EC/DIN
DIN Standards

550 DC

400 EC
Size 1 2 3 4 5 Size 7 Size 3 4
length [m]
extension

length [m]
length [m]

extension
extension
2.60 m

3.00 m

3.50 m

4.10 m

4.50 m

3.50 m

4.00 m
5.50 m
1.54 -

1.72 -

1.98 -

2.34 -

2.50 -

1.98 -

2.24 -
3.03 -
1.50 30,00 3.00 35.00 2.00 35.00
1.60 30.00 3.10 34.34 2.10 35.00
1.70 30.00 30.00 3.20 32.23 2.20 35.00 35.00
1.80 30.00 30.00 3.30 30.30 2.30 35.00 35.00
1.90 28.81 30.00 3.40 28.55 2.40 35.00 35.00
2.00 26.00 30.00 30.00 3.50 26.94 2.50 33.60 35.00
2.10 23.58 27.21 30.00 3.60 25.46 2.60 31.07 35.00
2.20 21.49 24.79 28.93 3.70 24.11 2.70 30.00 32.92
2.30 20.00 22.68 26.47 30.00 3.80 22.85 30.00 30.61
2.80
2.40 20.00 20.83 24.31 28.47 3.90 21.70 30.00 30.00
2.90
2.50 20.00 20.00 22.40 26.24 28.80 4.00 20.63 30.00 30.00
3.00
2.60 20.00 20.00 20.71 24.26 26.63 20.00 30.00 30.00
4.10 3.10
2.70 20.00 20.00 22.50 24.69 20.00 30.00 30.00
4.20 3.20
2.80 20.00 20.00 20.92 22.96 20.00 30.00 30.00
4.30 3.30
2.90 20.00 20.00 20.00 21,40 20.00 30.00 30.00
4.40 3.40
3.00 20.00 20.00 20.00 20.00 20.00 30.00 30.00
4.50 3.50
3.10 20.00 20.00 20.00 4.60 20.00 3.60 30.00
3.20 20.00 20.00 20.00 4.70 20.00 3.70 30.00
3.30 20.00 20.00 20.00 4.80 20.00 3.80 30.00
3.40 20.00 20.00 20.00 4.90 20.00 3.90 30.00
3.50 20.00 20.00 20.00 5.00 20.00 4.00 30.00
3.60 20.00 20.00 5.10 20.00
3.70 20.00 20.00 5.20 20.00
3.80 20,00 20.00 5.30 20.00
3.90 20.00 20.00 5.40 20.00
4.00 20.00 20.00 5.50 20.00
4.10 20,00 20.00
4.20 20.00
4.30 20.00
4.40 20.00
4.50 20.00

Defined factors for calculations:


A. Statical figures D. Time figures for erection / striking:
8
The expenditure of time for the erection and striking of the formwork
H20 timber beam 4
depends on the ground plan and dimensions of the building:
Variomax Soffit Formwork: 0.3 - 0.5 h/m2
perm. M = 5.00 kNm 20 ○ ○ ○

Ø 2.2
perm. Q = 11.00 kN
E. Transport volume of H 20 timber beams
E • I = 500 kNm²
4
Weight taken from item (C) in tons multiplied by 3.5 results in the
3.4 required transport volume [m3].
B. Dimensions

C. Material requirements and weights:

H 20 beams 3 m/m² 15.0 kg/m²


Tripod stands 0.3 pcs./m² 3.3 kg/m²
Fork heads 8/20 0.3 pcs./m² 0.1 kg/m²

Props used for housing construction:


e.g. Europlus 260 DB/DIN 0.5 pcs./m² 7.8 kg/m²

Props used for industrial construction:


e.g. prop AS 410 DIN 0.6 pcs./m² 1.7 kg/m² 23
1-1182.Aufbauanl.VariomaxD+GB 08.12.2004 10:57 Uhr Seite 3

GB-12-04-1000-DDH

Hünnebeck GmbH
P. O. Box 104461, D-40853 Ratingen, Germany
Phone +49 (0) 2102/937-1, Fax +49 (0) 2102/37651
info@huennebeck.com, www.huennebeck.de

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