6530C ErrorCode Troubleshooting PDF
6530C ErrorCode Troubleshooting PDF
6.1.1 Jam
[E130] 1st drawer misfeeding (paper not reaching the 1st drawer feed sensor)
1. Open the jam access cover and check if there is any paper in front of the 1st drawer feed sensor.
Remove it if there is. 6
* If the error still occurs, check the following.
2. Is the 1st drawer feed sensor working? (Perform the input check: 03-[FAX]ON/[1]/[G])
* If it is working properly, proceed to 9. If not, check 3 to 8 below.
3. Check if the connector CN513 on the PFC board is disconnected from the 1st drawer feed sen-
sor or the harnesses are open circuited. Correct if any.
4. Replace the 1st drawer feed sensor.
5. Replace the PFC board.
6. Is the feed motor working? (Perform the output check: 03-120)
* If it is working properly, proceed to 10. If not, check 7 to 9 below.
7. Check if the connector CN512 on the PFC board is disconnected from the feed motor or the har-
nesses are open circuited. Correct if any.
8. Replace the feed motor.
9. Replace the PFC board.
10.Check the 1st drawer feed roller, separation roller and pickup roller. Replace them if they are
worn out.
[E140] 2nd drawer misfeeding (paper not reaching the 2nd drawer feed sensor)
1. Open the paper feed cover and check if there is any paper in front of the 2nd drawer feed sensor.
Remove it if there is.
* If the error still occurs, check the following.
2. Is the 2nd drawer feed sensor working? (Perform the input check: 03-[FAX]ON/[1]/[F])
* If it is working properly, proceed to 6. If not, check 3 to 5 below.
3. Check if the connector CN512 on the PFC board is disconnected from the 2nd drawer feed sen-
sor or the harnesses are open circuited. Correct if any.
4. Replace the 2nd drawer feed sensor.
5. Replace the PFC board.
6. Is the feed motor working? (Perform the output check: 03-121)
* If it is working properly, proceed to 10. If not, check 7 to 9 below.
7. Check if the connector CN512 on the PFC board is disconnected from the feed motor or the har-
nesses are open circuited. Correct if any.
8. Replace the feed motor.
9. Replace the PFC board.
10.Check the 2nd drawer feed roller, separation roller and pickup roller. Replace them if they are
worn out.
[E160] 4th drawer misfeeding (paper not reaching the 4th drawer feed sensor)
1. Open paper feed cover and check if there is any paper in front of the 4th drawer feed sensor.
Remove it if there is.
* If the error still occurs, check the following.
2. Is the 4th drawer feed sensor working? (Perform the input check: 03-[FAX]OFF/[8]/[D])
* If it is working properly, proceed to 7. If not, check 3 to 6 below.
3. Check if the connectors CN502 on the PFC board is disconnected from the 4th drawer feed sen-
sor or the harnesses are open circuited. Check if the connector CN502 on the PFC board is dis-
connected. Correct if any.
4. Replace the 4th drawer feed sensor.
5. Replace the PFC board.
6. Is the 4th drawer feed clutch working? (Perform the output check: 03-122)
* If it is working properly, proceed to 10. If not, check 7 to 9 below.
7. Check if the connectors CN507 on the PFC board is disconnected from the 4th drawer feed
clutch or the harnesses are open circuited. Check if the connectors CN502 on the PFP board is
disconnected. Correct if any.
8. Replace the 4th drawer feed clutch.
9. Replace the PFC board.
10.Check the 4th drawer feed roller, separation roller and pickup roller. Replace them if they are
worn out.
[E220] 2nd drawer transport jam (not reaching the 1st drawer feed sensor)
[E310] 3rd drawer transport jam (not reaching the 1st drawer feed sensor)
[E340] 4th drawer transport jam (not reaching the 1st drawer feed sensor)
[E3D0] LCF transport jam (not reaching the 1st drawer feed sensor)
1. Open the jam access cover and check if there is any paper in front of the 1st drawer feed sensor.
Remove it if there is.
* If the error still occurs, check the following.
2. Is the 1st drawer feed sensor working? (Perform the input check: 03-[FAX]ON/[1]/[G])
* If it is working properly, proceed to 6. If not, check 3 to 5 below.
3. Check if the connector CN512 on the PFC board is disconnected from the registration sensor or
the harnesses are open circuited. Correct if any.
4. Replace the 1st drawer feed sensor.
5. Replace the PFC board.
6. Is the transport motor-2 working? (Perform the output check: 03-229, 231)
* If it is working properly, proceed to 11. If not, check 7 to 10 below.
7. Check if the connector CN512 on the PFC board is disconnected from the transport motor-2 or
the harnesses are open circuited. Correct if any.
8. Replace the transport motor-2.
9. Replace the PFC board.
10.Check the condition of the feed roller, separation roller and pickup roller of each paper source,
and replace them if they are worn out.
11. Check the transport roller. Replace it if it is worn out.
[E360] 4th drawer transport jam (not reaching the 3rd drawer feed sensor)
1. Open the PFP paper feed cover and check if there is any paper in front of the 3rd drawer feed
sensor. Remove it if there is.
* If the error still occurs, check the following.
2. Is the 3rd feed sensor working? (Perform the input check: 03-[FAX]OFF/[2]/[D])
* If it is working properly, proceed to 7. If not, check 3 to 6 below.
3. Check if the connectors CN349 on the LGC board is disconnected from the 3rd drawer feed sen-
sor or the harnesses are open circuited. Check if the connectors CN 241 and CN243 on the PFP
board are disconnected. Correct if any.
4. Replace the 3rd drawer feed sensor.
5. Replace the LGC board.
6. Is the PFP transport clutch working? (Perform the output check: 03-225)
* If it is working properly, proceed to 12. If not, check 8 to 11 below.
7. Check if the connectors CN349 on the LGC board is disconnected from the PFP transport clutch
or the harnesses are open circuited. Check if the connectors CN 241 and CN244 on the PFP
board are disconnected. Correct if any.
8. Replace the PFP transport clutch.
9. Replace the LGC board.
10.Check the condition of the feed roller, separation roller and pickup roller of each paper source,
and replace them if they are worn out.
11. Check the PFP transport roller. Replace it if it is worn out.
6
[EA20] Paper transport jam in Finisher (entrance sensor)
Is there any paper remaining on the transport path in the finisher or equipment?
È ÆYES Remove the paper.
NO
Is there a disconnection of the connector, incorrect installation or breakage of the entrance sen-
sor (S1)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the entrance sensor (S1) and the CN26 of the finisher control PC board
(FIN) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the finisher control PC board (FIN).
NO
Is there a disconnection of the connector, incorrect installation or breakage of the paper holding
home position sensor (S38)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the paper holding home position sensor (S38), paper holding clutch
(CLT4) or saddle transport motor (M16) and the CN8 of the saddle control PC board (SDL) dis-
connected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
NO
Is there a disconnection of the connector, incorrect installation or breakage of the exit sensor
(S31)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the exit sensor (S31) and the CN19 of the saddle control PC board
(SDL) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
NO
Is there a disconnection of the connector, incorrect installation or breakage of the side alignment
home position sensor (S36)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the side alignment home position sensor (S36) and the CN5 of the sad- 6
dle control PC board (SDL) disconnected or open circuited?
Is the harness between the side alignment motor (M15) and the CN5 of the saddle control PC
board (SDL) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
[EF16] Saddle Stitch Finisher stacker motor (M14) home position detection error
Is there any mechanical problem when the stacker carrier is moved?
È ÆYES Fix the mechanism.
NO
Is there a disconnection of the connector, incorrect installation or breakage of the stacker home
position sensor (S33)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the stacker home position sensor (S33) and the CN4 of the saddle con-
trol PC board (SDL) disconnected or open circuited?
Is the harness between the stacker motor (M14) and the CN4 of the saddle control PC board
(SDL) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
NO
Is there a disconnection of the connector, incorrect installation or breakage of the folding blade
home position sensor (S35)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the folding blade home position sensor (S35) and the CN15 of the sad-
dle control PC board (SDL) disconnected or open circuited?
Is there a disconnection of the connector, incorrect installation or breakage of the folding blade
clutch (CLT3)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
[EF18] Saddle Stitch Finisher additional folding roller home position detection error
Is there any mechanical problem when the additional folding carrier is moved?
È ÆYES Fix the mechanism.
NO
Is there a disconnection of the connector, incorrect installation or breakage of the additional fold-
ing home position sensor (S39)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the additional folding home position sensor (S39) or the additional fold-
ing motor encoder sensor (S42) and the CN19 of the saddle control PC board (SDL) discon-
nected or open circuited?
Is the harness between the additional folding motor (M20) and the CN18 of the saddle control
PC board (SDL) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
NO
Is there a disconnection of the connector, incorrect installation or breakage of the exit transport
sensor (S41)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
6
Is the harness between the exit transport sensor (S41) and the CN19 of the saddle control PC
board (SDL) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
NO
Is there a disconnection of the connector, incorrect installation or breakage of the stacker paper
detection sensor (S30)?
l ÆYES • Reconnect the connector securely if there is any disconnection.
l • Reinstall the sensor correctly if there is any incorrect installation.
È • Replace the sensor if there is any breakage.
NO
Is the harness between the stacker paper detection sensor (S30) and the CN14 of the saddle
control PC board (SDL) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
Replace the saddle control PC board (SDL).
Skew sensor
(S7-1, S7-2)
Paper Paper
Paper position
sensor (S6-1, S6-2)
Skew sensor
(S7-1, S7-2)
È ÆYES Figure out the cause of the paper stopping (e.g. folding) and correct it.
Then remove the paper.
NO
Are the skew sensor (S7-1 and S7-2) and its wiring correct?
È ÆNO Replace the sensor. Correct the wiring.
YES
Replace the hole punch control PC board (HP).
Skew sensor
(S7-1, S7-2)
Paper
Skew sensor 6
(S7-1, S7-2)
È ÆYES Figure out the cause of the paper stopping (e.g. folding) and correct it.
Then remove the paper.
NO
Are the paper position sensor (S6-1 and S6-2) and its wiring correct?
È ÆNO Replace the sensor. Correct the wiring.
YES
Replace the hole punch control PC board (HP).
Skew sensor
(S7-1, S7-2)
Paper Paper
Paper position
sensor (S6-1, S6-2)
Skew sensor
(S7-1, S7-2)
È ÆYES Figure out the cause of the paper stopping (e.g. folding) and correct it.
Then remove the paper.
NO
Are the skew sensor (S7-1 and S7-2) and its wiring correct?
È ÆNO Replace the sensor. Correct the wiring.
YES
Replace the hole punch control PC board (HP).
Skew sensor
(S7-1, S7-2)
Paper
Skew sensor
(S7-1, S7-2)
È ÆYES Figure out the cause of the paper stopping (e.g. folding) and correct it.
Then remove the paper.
NO
Are the paper position sensor (S6-1 and S6-2) and its wiring correct?
È ÆNO Replace the sensor. Correct the wiring.
YES
Replace the hole punch control PC board (HP).
[C270] Carriage home position sensor not going OFF within a specified time/ Downloading firm-
ware with an incorrect model
Remove the original glass and move the carriages to the paper feeding side. Turn ON the power and
check the following items.
Are the carriages slightly moved to the feeding direction?/Are the carriages staying at a posi-
tion other than home position?
È YES Æ Check if the circuits of the SLG board are abnormal.
NO
1. Check if the connector pin is disconnected or the harness is short circuited or open cir-
cuited.
2. Check if the conductor pattern on the SLG board is short circuited or open circuited.
3. Replace the SLG board.
4. If the model of the firmware downloaded is incorrect, a C270 error (exposure lamp blinks
twice) occurs.
If the exposure lamp blinks twice, download the correct ROM.
Remove the original glass and move the carriages to the paper feeding side. Turn ON the power and
check the following items.
Do the carriages make a big noise after they arrive at the home position?
| YES Æ The carriage home position sensor is not turned ON.
| 1. Check if the connector of the sensor is disconnected.
| 2. Check if the circuits of the SLG board are abnormal.
È
NO
The carriages are stopped at the home position and do not move.
1. Check if the connector pins are disconnected or the harnesses are short circuited or open
circuited.
2. Check if the conductor pattern on the SLG board is short circuited or open circuited.
3. Replace the SLG board.
Note:
Be sure to turn OFF the power and unplug the power cable beforehand when checking the power supply
unit and fuser unit.
The fuser unit itself or the part of the unit remains heated and the capacitors are still charged after a while
the power cable is unplugged. So make sure the unit is cooled down enough before checking.
(1) Check if the power voltage is normal.(Is the voltage during the operation ±10% of the rated volt-
age?)
(1) Check if the fuser belt center and side thermopiles (front, rear) are installed properly.
(2) Check if the harnesses of the fuser belt center and side thermopiles (front, rear) are open cir-
cuited.
(1) Turn ON the power while [0] and [8] are pressed simultaneously.
(2) Key in "400", then press [START].
(3) Change the current status counter value "1" or "2" to "0", then press [ENTER] or [INTERRUPT]
(to cancel [C411/C412]).
(4) Turn the power OFF and then back ON. Make sure that the equipment enters the normal ready
state.
[C448] Heater lamp lights continuously for a certain period of time when the pressure roller tem-
perature during ready status is higher than the specified
1. Check the power supply and fuser unit
(1) Turn the power ON while [0] and [8] are pressed simultaneously.
(2) Key in "400", then press the [START] button.
(3) Change the displayed current status counter value "32" to "0", then press [ENTER] or [INTER-
RUPT] (to cancel C448).
(4) Turn the power OFF and then back ON. Make sure that the equipment enters the normal status.
(1) Check if the conductor pattern on the board is short circuited or open circuited.
(2) Check if SRAM is mounted.
(3) Replace the LGC board.
(1) Check if the harness connecting the RADF board and SLG board is disconnected or open cir-
cuited.
(2) Check if the conductor pattern on the RADF board is short circuited or open circuited.
(3) Check if the conductor pattern on the SLG board is short circuited or open circuited.
(4) Replace the RADF board, and then perform the automatic adjustment for the original reading
start sensor (05-356).
(5) Replace the SLG board.
(1) Check if the LGC board and PFC board are connected properly.
(2) Check if the conductor pattern on the PFC board is short circuited or open circuited.
(3) Check if the conductor pattern on the LGC board is short circuited or open circuited.
(4) Replace the PFC board.
(5) Replace the LGC board.
(1) Check if the LGC board and IPC board are connected properly.
(2) Check if the conductor pattern on the IPC board is short circuited or open circuited.
(3) Check if the conductor pattern on the LGC board is short circuited or open circuited.
(4) Replace the IPC board.
(5) Replace the LGC board.
(1) Check the version of the system ROM on the SYS board.
(2) Check the version of the engine ROM on the LGC board.
(3) Check if the connector CN423 and CN424 on the IMG board and the connector CN319 and
CN320 on the LGC board are completely inserted.
(4) Check if the connector CN422 on the IMG board and the connector CN135 on the SYS board are
completely inserted.
(5) Check if the connector pin between the IMG board (connector CN422) and the SYS board (con-
nector CN135) is disconnected.
(6) Check if the conductor patterns on the IMG board, LGC board and SYS board are short circuited
or open circuited.
(7) Replace the LGC board if no problem is found in steps from (1) to (7) above.
(8) If the problem is not corrected with the replacement of the LGC board, reinstall the removed LGC
board and replace the SYS board.
(9) If the problem is still not corrected with the replacement of the SYS board, reinstall the removed 6
SYS board and replace the IMG board.
(1) Check if the harness connecting the IMG board and SLG board is disconnected or open cir-
cuited.
(2) Check the version of the system ROM on the SYS board.
(3) Check the version of the scanner ROM version on the SLG board.
(4) Replace the SYS board.
(5) Replace the SLG board.
[C900] Connection error between the SYS board and the LGC board
(1) Check if the connector CN423, CN424 on the IMG board and the connector CN319, CN320 on 6
the LGC board are completely inserted.
(2) Check if the connector pin between the IMG board (connector CN423, CN424) and the LGC
board (connector CN319, CN320) is disconnected.
(3) Check if the connector CN422 on the IMG board and the connector CN135 on the SYS board are
completely inserted.
(4) Check if the connector pin between the IMG board (connector CN422) and the SYS board (con-
nector CN135) is disconnected.
(5) Check if the conductor patterns on the IMG board, LGC board and SYS board are short circuited
or open circuited.
(6) Replace the LGC board if no problem is found in steps from (1) to (5) above.
(7) If the problem is not corrected with the replacement of the LGC board, reinstall the removed LGC
board and replace the IMG board.
(8) If the problem is still not corrected with the replacement of the IMG board, reinstall the removed
IMG board and replace the SYS board.
(1) Check if the connector CN304 on the LGC board is completely inserted or not disconnected.
(2) Check if the connectors CN423 and CN424 on the IMG board and the connectors CN319 and
CN320 on the LGC board are completely inserted.
(3) Check if the connector pin between the IMG board (connector CN423, CN424) and the LGC
board (connector CN319, CN320) is disconnected.
(4) Check if the connector CN426 on the IMG board is completely inserted or not disconnected.
(5) Check if the conductor patterns on the IMG board and the LGC board are short circuited or open
circuited.
(6) Replace the LGC board if no problem is found in steps from (1) to (5) above.
(7) If the problem is not corrected with the replacement of the LGC board, reinstall the removed LGC
board and replace the IMG board.
(8) If the problem is still not corrected with the replacement of the IMG board, reinstall it and ask a
specialist to repair it. (Abnormal ID)
[C9E0] Connection error between the SLG board and the SYS board
(1) Check if the connector CN12 on the SLG board is completely inserted or not disconnected.
(2) Check if the connector CN421 on the IMG board is completely inserted or not disconnected.
(3) Check if the connector pin between the SLG board (connector CN12) and the IMG board (con-
nector CN421) is disconnected, or the harness connecting these boards is short circuited or
open circuited.
(4) Check if the connector CN422 on the IMG board and the connector CN135 on the SYS board are
completely inserted.
(5) Check if the connector pin between the IMG board (connector CN422) and the SYS board (con-
nector CN135) is disconnected.
(6) Check if the conductor patterns on the SLG board, IMG board and SYS board are short circuited
or open circuited.
(7) Replace the SLG board if no problem is found in steps from (1) to (6) above.
(8) If the problem is not corrected with the replacement of the SLG board, reinstall the removed SLG
board and replace the IMG board.
(9) If the problem is still not corrected with the replacement of the IMG board, reinstall the removed
IMG board and replace the SYS board.
(1) Turn the power OFF and start up the Setting Mode (08).
(2) When "SRAM ERROR DOES IT INITIALIZE" is displayed on the LCD, check the destination and
then press the [START] button. If the destination is not correct, key in the correct one and then
press the [START] button.
(3) After the confirmation message is displayed on the LCD, press the [INTERRUPT] button (to ini-
tialize the SRAM).
(4) Perform the panel calibration (08-692).
(5) Enter the serial number (08-995). Be sure that the serial number is the same as that on the iden-
tification label attached on the rear cover of the equipment.
(6) Initialize the NIC information (08-693).
(7) Turn the power OFF and then start up with the Adjustment mode (05).
(8) Perform "Data transfer of characteristic value of scanner" (05-364).
(9) Perform "Automatic gamma adjustment" <PRC> (05-1642) (using [4] [FAX] test pattern).
(10) Perform "Automatic gamma adjustment" <PRT (600dpi)> (05-1008) (using [70] [FAX] test pat- 6
tern).
(11) Perform "Automatic gamma adjustment" <PRT (1200dpi)> (05-1009) (using [230] [FAX] test pat-
tern).
(12) Turn the power OFF and then back ON. If the error is not recovered, replace the SRAM on the
SYS board.
(1) Check if the conductor pattern on the SLG board is short circuited or open circuited.
(2) If there is no problem found in the check (1) above, check the combination of the firmware ver-
sion of the system ROM, engine ROM and scanner ROM. Reinstall the scanner ROM firmware.
(3) If an error occurs after step (2) above has been performed, replace the SLG board.
(1) Is the relay connector CN212 (4-pin connector) disconnected or almost disconnected? (Are they
locked with the latches?)
(2) Is the harness between the LGC board (CN327) and the SNS board open circuited, broken or
disconnected?
(3) Check if the conductor pattern on the LGC board is short circuited or open circuited.
(4) Replace the LGC board.
(5) Replace the laser optical unit.
(1) If these codes are recorded in the error history, the media sensor may have a malfunction. In this
case check the following:
(2) Is the connector of the media sensor disconnected or is any harness open circuited?
(3) Are the arm of the media sensor and the bearing rollers operating properly?
(4) Is the media sensor adjusted correctly?
P.3-90 "3.9.1 Adjustment of the media sensor position"
(5) If any abnormality was found in step 3 above or no abnormality was found in steps 2 and 4,
replace the media sensor.
* Note that printing is available even if the media sensor is in a faulty condition. The functions that the
media sensor usually performs are then carried out as follows:
If the media type of paper is set as plain paper, a media type (plain paper 1 or 2) set in advance in
the code below will be used.
08-4599
0: Plain paper 1 1: Plain paper 2 (Factory default - JPD: 0, overseas: 1)
Media type setting checking function will be disabled.
Even if the media sensor is in a faulty condition, any message notifying this will not be appear.
Check the condition with the error history.
NO
Is the harness between the stapler unit shift motor (M9) and the CN10 of the finisher control PC
board (FIN) disconnected or open circuited?
l ÆYES • Reconnect the connector securely if there is any disconnection.
È • Replace the harness if open circuited.
NO
1. Replace the stapler unit shift motor (M9).
2. Replace the finisher control PC board (FIN).
6
[CC41] Paper holder cam home position abnormality
MJ-1103/1104
Is there any mechanical problem when the paper holder cam is rotated?
È ÆYES Fix the mechanism.
NO
Is the harness between the paper holder home position sensor (S6) and the finisher control PC
board (CN17) disconnected or open circuited?
l ÆYES • Reconnect the connector securely.
È • Replace the harness.
NO
1. Replace the paper holder home position sensor (S6).
2. Replace the finisher control PC board.
(1) Based on the procedure of [CE10], [CE20] and [CE40] described below, check the status and
take appropriate actions. And then perform the forced performing of image quality control initial-
ization to the following procedure.
1. While pressing [0] and [5] simultaneously, turn ON the power.
2. Key in [396], and then press the [START] button. Confirm that the image quality control
has finished normally.
(2) After confirming the items in (1), clear the abnormal detection counter of image quality control.
1. While pressing [0] and [8] simultaneously, turn ON the power.
2. Key in [573], and then press the [START] button.
3. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
4. Key in [574], and then press the [START] button.
5. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
6. Key in [575], and then press the [START] button.
7. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
8. Key in [576], and then press the [START] button.
9. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
10. Turn the power OFF and then back ON. Make sure that the equipment enters the normal
ready state.
(1) Turn the power ON while [0] and [8] are pressed simultaneously.
(2) Key in "4546", then press the [START] button. (08-4546: Position adjustment control / Mode set-
ting)
(3) Set the value to "0" (not performed automatically).
(4) Turn the power OFF.
(5) Turn the power ON while [0] and [5] are pressed simultaneously.
(6) Key in "4720", then press the [START] button.
(7) Press the [START] button again, then check the displayed value. (05-4720-0: Displaying the
cause of image position alignment detection error front and rear sides.)
When the error [CA00] occurs, the value between 1 and 255 is displayed. (0: Detection nor-
mality on the front and rear sides)
(The statues of total 8 sections (4 colors on the front and rear sides) are displayed.)
1 : Y on the rear side detection abnormality (*1)
2 : Y on the front side detection abnormality (*1)
3 : Y on the front and rear sides detection abnormality
4 : M on the rear side detection abnormality (*1)
8 : M on the front side detection abnormality (*1)
12 : M on the front and rear sides detection abnormality 6
16 : C on the rear side detection abnormality (*1)
32 : C on the front side detection abnormality (*1)
48 : C on the front and rear sides detection abnormality )
64 : K on the rear side detection abnormality (*1)
85 : All colors on the rear side detection abnormality -> (I)
128: K on the front side detection abnormality (*1)
170: All colors on the front side detection abnormality -> (I)
192: K on the front and rear sides detection abnormality
255: All colors on the front and rear sides detection abnormality -> (I)
Other than the above: Multiple colors detection abnormality
(*2) The adjustment value is the sum of (*1), which, as in the example below, specifies the
cause of the detection abnormality.
(E.g. 1) 05-4720-0 --- in case of 72
72 = 64 + 8
-> K on the rear side / M on the front side detection abnormality
(E.g. 2) 05-4720-0 --- in case of 146
146 = 128 + 18 = 128 + 16 + 2
-> K on the front side / C on the rear side / Y on the front side detection abnormality
When the error [CA00] occurs, the value between 1 and 85 is displayed. (0: Detection normal-
ity on the center side)
(The statues of total 4 sections (4 colors on the front and rear sides) are displayed.)
1 : Y on the center side detection abnormality (*3)
4 : M on the center side detection abnormality (*3)
16 : C on the center side detection abnormality (*3)
64 : K on the center side detection abnormality (*3)
85 : All colors on the center side detection abnormality -> (I)
Other than the above: Multiple colors detection abnormality
(*4) The adjustment value is the sum of (*3), which, as in the example below, specifies the
cause of the detection abnormality.
(E.g. 1) 05-4720-0 --- in case of 65
65 = 64 + 1
-> K on the rear side / Y on the front side detection abnormality
(11) If the adjustment value fits (I) in step 7 or 10, proceed to step (12). In other cases, proceed to
step (30).
< Checking the status of the image position aligning sensor >
Check if the light emitting area of the image position aligning sensor emits LEDs and if the reflected
lights on the transfer belt surface are detected by the light receiving area of the image position aligning
sensor.
(12) Turn the power ON while [0] and [3] are pressed simultaneously.
(13) Press the [START] button.
(14) Check how items [G] and [H] are displayed while [8] is pressed.
(15) Check how items [G] is displayed while [9] is pressed.
(16) Press the [CLEAR] button.
(17) Key in "118", then press the [START] button. (03-118: Sensor shutter is opened)
(18) Key in "117", then press the [START] button. (03-117: Image position aligning sensor / LED ON)
(19) Press the [START] button.
(20) Check how items [G] and [H] are displayed while [8] is pressed.
(21) Compare them with the statues of [G] and [H] displayed in step 10.
Both [G] and [H] are changed - The image position aligning sensors on both
sides are operating normally.
[G] remains same - The image position aligning sensor on the rear
side is not operating normally.
[H] remains same - The image position aligning sensor on the front
side is not operating normally.
Both [G] and [H] remain same - The image position aligning sensors on both
sides are not operating normally.
(30) Turn the power ON while [0] and [4] are pressed simultaneously.
(31) Key in "220", then press the [START] button.
(32) Select "C", "M", "Y" or "K", then press the [START] button.
(33) Press the [CLEAR] button after one sheet of test pattern has been exited.
(34) Check if the printed image of the test pattern in each color contains difference in density on its
front, center and rear sides, or if there is any image trouble in a whole image.
(35) Turn the power ON while [0] and [5] are pressed simultaneously.
(36) Key in "4719", then press the [START] button. (05-4719: Enforced position adjustment)
Does the error [CA00] occur during the position adjustment control?
| YESÆ Proceed to step (5).
È
NO (Proceed to step (30).)
(37) Turn the power ON while [0] and [8] are pressed simultaneously.
(38) Key in "4546", then press the [START] button. (08-4546: Position adjustment control / Mode
setting)
(39) Set the value to "5" (performed automatically).
(40) Turn the power OFF.
(1) Use "Image quality control abnormal detection counter Y to K display/0 clearing (08-573 to 576)"
to check the abnormal occurring condition for each color.
(2) Check “Output value display of image quality sensor / High-density pattern (05-390-0 to 3)” to
check if the high-density pattern abnormality occurs for each color and identify the color which
pattern is abnormal. If the value is 628 or above, it is defined as high-density pattern abnormality.
| Under 628 (Y, M, C and K) | 628 or above (Y, M, C and K)
| È
| High-density pattern abnormality
| • Check if the laser shutter is working properly.
|
<Procedure>
|
1. Take off the process unit so that the laser shutter
|
| can be easily seen.
| * Clean around the laser shutter if the developer has 6
| been spilled over.
| 2. While pressing the digital keys [0] and [3] simulta-
| neously, turn the power ON.
| 3. Key in “201”.
| 4. Press the [START] button and check if the shutter
| is opened and then closed (reciprocating 1cycle).
| • Check if the developer unit has been installed properly.
|
1. Visually check the installation status of the developer
|
| unit, and correct it if there is any abnormality.
| |
| È
| To (8)
| (If you have already performed this checking cycle once,
È proceed to step (3).)
(3) Set the values of “Image quality closed-loop control / Contrast voltage (08-556)” and “Drum sur-
face potential sensor control setting (08-2561)” to “0” (Invalid).
(5) Output the image quality control test pattern (04-270) more than one time and the list print
([9][START]) in the adjustment mode (05), and check the patch of the color identified in step (1)
to see if the image is abnormal.
| Normal Abnormal
| Abnormal image:
| Blank print, Solid print, White banding, Color banding, White spots,
| Poor transfer, Uneven image density, Faded image (low density),
| Uneven light distribution, Blotched image.
| * Blank print: including when one of the YMCK colors is not printed.
|
È
|
| Correct the abnormal image.
| È
È Proceed to step (7).
(6) Replace the image quality sensor or LGC board.
(7) Set the values of “Image quality closed-loop control / Contrast voltage (08-556)” and “Image
quality closed-loop control / Laser power (08-557)” to “1” (Valid).
(10) Check if any of the springs for supplying power to the transfer belt unit is deformed. Replace the
spring if it is deformed.
(1) Check if the harness or connector between CN423 of the IMG board and CN319 of the LGC
board is disconnected or open circuited. Correct if any.
(2) Check if the harness or connector between CN424 of the IMG board and CN320 of the LGC
board is disconnected or open-circuited. Correct if any.
(3) Replace the IMG board.
[CE42] Image quality TRC control test pattern abnormality (EFI printer board)
(1) Check if the connector between CN135 of the SYS board and CN422 of the IMG board is con-
nected securely.
(2) Check if the harness or connector between CN116 and CN132 of the SYS board and the HDD is
disconnected or open circuited. Correct if it is.
(3) Format the HDD. (Key in "2" in the code 08-690.)
(4) Replace the HDD.
(5) Replace the SYS board.
(1) Is the drum shaft rotating normally? (Perform the output check: 03-110 and 03-111)
(2) Check if the harness or connector of the color drum phase sensor or the K drum phase senor is
disconnected or open-circuited.
(3) Is the drum loaded abnormally?
(4) Is the drum motor (K)/(YMC) broken?
(5) Check if the harness or connector of the drum motor (K)/(YMC) is disconnected or open-cir-
cuited.
(6) Check if the tooth surface of the transfer belt drive gear is damaged.
(1) Pull out the EPU tray and perform the output check (03-113) to check if the 3 outputs of the YMC-
developer roller and 3 outputs of the drum cleaner auger are rotating normally.
When it is not rotating
(2) Check if the connector of the YMC-developer unit motor is connected securely.
(3) Check if the harness or connector of the drum motor (K)/(YMC) is disconnected or open-cir-
cuited.
(4) Check if the YMC-developer unit motor is abnormal.
(5) Check if the column of the drive gears has any abnormality such as damage.
When it is rotating
(6) Check if waste toner is clogged on the waste toner transport path of the YMC-drum cleaner.
(7) Check if the developer material is excessively supplied to each YMC-developer unit.
(8) Check if the drive gear array of each YMC-developer unit has any abnormality such as breakage.
(1) Pull out the EPU tray and perform the output check (03-115) to check if the 3 outputs of the YMC-
developer unit mixer are rotating normally.
When it is not rotating
(2) Is the connector of the YMC-developer unit mixer motor connected securely?
(3) Check if the harness or connector of the YMC-drum motor is disconnected or open-circuited.
(4) Check if the YMC-developer unit mixer motor is abnormal.
(5) Check if the drive gear array has any abnormality such as breakage.
When it is rotating
(6) Check if developer material is excessively supplied to each YMC-developer unit.
(7) Check if the drive gear array of each YMC-developer unit has any abnormality such as breakage.
(1) Pull out the EPU tray and perform the output check (03-113) to check if the 3 outputs of the K-
developer roller and 3 outputs of the drum cleaner auger are rotating normally.
When it is not rotating
(2) Is the connector of the K-developer unit motor connected securely?
(3) Check if the connector of the K-developer motor is disconnected or the harnesses are open cir-
cuited.
(4) Check if the K-developer unit motor is abnormal.
(5) Check if the drive gear array has any abnormality such as breakage.
When it is rotating
(6) Check if waste toner is clogged on the waste toner transport path of the K-drum cleaner.
(7) Check if the developer material is excessively supplied to the K-developer unit.
(8) Check if the drive gear array of the K-developer unit has any abnormality such as breakage.
(1) Pull out the EPU tray and perform the output check (03-114) to check if the 3 outputs of the K-
developer unit mixer are rotating normally.
When it is not rotating
(2) Is the connector of the K-developer unit mixer motor connected securely?
(3) Check if the connector of the K-developer mixer motor is disconnected or the harnesses are
open circuited.
(4) Check if the K-developer unit mixer motor is abnormal.
(5) Check if the drive gear array has any abnormality such as breakage.
When it is rotating
(6) Check if the developer material is excessively supplied to the K-developer unit.
(7) Check if the drive gear array of the K-developer unit has any abnormality such as breakage.
(1) Check if the connector of the transfer belt unit is not disconnected.
(2) Is the transport belt unit working normally?
(3) Check if the connector of the transfer belt motor is not disconnected.
(4) Check if the connector CN311 on the LGC board is disconnected.
(5) Check if the fuse on the switching power supply has blown.
(6) Check if the transfer belt release detection sensor is working properly.
(7) Replace the transfer belt motor.
(8) Replace the LGC board.
(1) Check if the sub-hopper toner motor is rotating. (Input check: 03-[FAX]OFF/[4]/[D/E/F/G])
(2) Is the sub-hopper toner supply motor locked? (Is there any foreign matter or toner-clump in the
sub-hopper?
(3) Check if the connector of the sub-hopper toner motor is disconnected.
(4) Check if the connectors on the EPU board (CN553, 554, 555, and 556) are disconnected, or the
harness is open circuited or short circuited.
(5) Replace the sub-hopper toner motor.
(6) Replace the EPU board.
(7) Replace the LGC board.
(1) Pull out the process unit, rotate the gear counterclockwise and check if the load is extremely
heavy.
(2) Is the load still extremely heavy after the gear is rotated for a while to discharge the toner from
the waste toner transport path?
(3) Is the load still extremely heavy after the actuator is removed, the auger is pulled out and clean
them?
3 2
(4) Check if there is any abnormality of the mechanism in the waste toner transport path.
(5) Does the waste toner transport motor (M31) rotate? (Output check: 03-234)
(6) Are the connector of the waste toner transport motor and the relay connector disconnected?
(7) Is the driving gear of the waste toner transport motor damaged or abnormal?
(8) Is the connector (CN331) on the LGC board disconnected?
(9) Check if the connector pins are disconnected or the harnesses are open-circuited.
(10) Check if the conductor pattern on the LGC board is short circuited or open circuited.
(11) Replace the waste toner transport motor.
(12) Replace the LGC board.
(13) Are the auger lock detection sensor (S42) working? (Input check: 03-[FAX]ON/[0]/[B])
(14) Check if each Normal/Highlighted display is reflected correctly to judge the malfunction.
(15) Is the connector of the auger lock sensor disconnected?
(16) Is the connector (CN557) on the EPU board disconnected?
(17) Check if the connector pins are disconnected, the EPU drawer connector pins are disconnected
or bent or the harnesses are open-circuited.
(18) Check if the conductor pattern on the EPU board is short circuited or open circuited.
(19) Replace the auger lock detection sensor.
(20) Replace the EPU board.
(21) Check if there is any abnormality of the mechanism such as the sensor's actuator.
(1) Take off the TRU waste toner box, and then rotate the gear by hand to discharge the waste toner
on the transport path.
(2) If the gear still does not rotate smoothly, apply grease to it.
(3) Check if the TRU waste toner transport motor rotates.
(4) Check if toner is clogged on the TRU waste toner transport path.
(5) Check if any of the motor and the driving gears is improperly installed or deformed.
(6) Check if the connector pins are disconnected or the wires of harnesses are open circuited.
(7) Replace the TRU waste toner transport motor.
(8) Replace the ADU board.
(1) Check if the TRU waste toner box is full of used toner. 6
(2) Replace it, if it is full. Check the following steps, if not.
(3) Check if the TRU waste toner amount detection sensor is working normally. (Input check: 03-
[FAX]OFF/[5]/[E])
(4) Check if the connector and the relay connector of the TRU waste toner amount detection sensor
disconnected.
(5) Are the connectors (CN491 and CN493) on the ADU board disconnected?
(6) Check if the conductor pattern on the ADU board or the harness is open circuited or short cir-
cuited.
(7) Replace the TRU waste toner amount detection sensor.
(8) Replace the ADU board.
(9) Replace the PFC board.
(1) Turn the power OFF and start up the Setting Mode (08).
(2) Key in “662” and press the [START] button. (Partition clearing is performed.)
(3) Restart the equipment.
(4) Access TopAccess. Click the [Administration] tab, and then click the Maintenance Menu to open.
Then install the “Point and Print” driver.
(1) Check that no jobs remain and rebuild the databases. (Perform 08-684.)
(2) If the error is not recovered, initialize the HDD. (Key in “2” at 08-690.)
Notes:
• If you rebuild the databases with a job remaining, delete it after finishing.
• When "Rebuilding all databases (08-684)" is performed, all data in the Address Book and
Mailbox are deleted. If you back up the data in advance, they will be recovered by restoring
them after rebuilding the database.
Notes:
1. When initializing the Electronic Filing (Setting Mode (08-666)), all data in the Electronic Filing
are erased. Back up the data in the Electronic Filing by using the Electronic Filing Function of
TopAccess before the initialization.
2. When initializing the shared folder (Setting Mode (08-667)), all data in the shared folder are
erased. Back up the data in the shared folder by using Explorer before the initialization.
3. When formatting the HDD (Setting Mode (08-690)), all data in the shared folder, Electronic Fil-
ing, Address Book, template, etc. are erased. Back up these data before the initialization.
Note that some of data cannot be backed up.
P.7-23 "7.2.3 Precautions and procedures when replacing the HDD"
[1C80] Internet FAX transmission failure when processing E-mail job received
Reset the "Received InternetFax Forward".
[1C82] Internet FAX transmission failure when processing FAX job received
Reset the "Received Fax Forward".
[2B32] Electronic Filing printing failure: Specified document can not be printed because of cli-
ent's access (being edited, etc.)
Check if the specified document exists. (If no, this error would not occur.)
Delete the specified document.
Perform the job in error again.
If the specified document can not be deleted, initialize the Electronic Filing using the Setting Mode
(08-666).
[2BA1] A paper size or a color mode not supported in the Electronic Filing function is being
selected.
Check the paper size or color mode.