ENGLISH (Original instructions)

INSTRUCTION MANUAL

Cordless Portable Band Saw

DPB181

014194

IMPORTANT: Read Before Using. 1

ENGLISH (Original instructions)

SPECIFICATIONS
Model DPB181
Round workpiece 64 mm dia.
Max. cutting capacity
Rectangular workpiece 64 mm x 64 mm
Blade speed 3.2 m/s
Length 835 mm
Blade size Width 13 mm
Thickness 0.5 mm
Overall dimensions (L x W x H) 468 mm x 197 mm x 233 mm
Net weight 3.2 kg
Rated voltage D.C. 18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

END004-6 GEA006-2

Symbols
General Power Tool Safety
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use. Warnings
･ Read instruction manual. WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
Cd
Ni-MH
･ Only for EU countries instructions may result in electric shock, fire and/or
Li-ion Do not dispose of electric equipment or serious injury.
battery pack together with household
waste material! Save all warnings and
In observance of the European instructions for future reference.
Directives, on Waste Electric and
The term "power tool" in the warnings refers to your
Electronic Equipment and Batteries and
mains-operated (corded) power tool or battery-operated
Accumulators and Waste Batteries and
(cordless) power tool.
Accumulators and their implementation
Work area safety
in accordance with national laws,
1. Keep work area clean and well lit. Cluttered or
electric equipment and batteries and
dark areas invite accidents.
battery pack(s) that have reached the
2. Do not operate power tools in explosive
end of their life must be collected
atmospheres, such as in the presence of
separately and returned to an
flammable liquids, gases or dust. Power tools
environmentally compatible recycling
create sparks which may ignite the dust or fumes.
facility.
ENE088-1 3. Keep children and bystanders away while
Intended use operating a power tool. Distractions can cause
The tool is intended for cutting in plastic and ferrous you to lose control.
materials. Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.

2
6. Do not expose power tools to rain or wet Power tool use and care
conditions. Water entering a power tool will 17. Do not force the power tool. Use the correct
increase the risk of electric shock. power tool for your application. The correct
7. Do not abuse the cord. Never use the cord for power tool will do the job better and safer at the
carrying, pulling or unplugging the power tool. rate for which it was designed.
Keep cord away from heat, oil, sharp edges or 18. Do not use the power tool if the switch does
moving parts. Damaged or entangled cords not turn it on and off. Any power tool that
increase the risk of electric shock. cannot be controlled with the switch is dangerous
8. When operating a power tool outdoors, use an and must be repaired.
extension cord suitable for outdoor use. Use 19. Disconnect the plug from the power source
of a cord suitable for outdoor use reduces the risk and/or the battery pack from the power tool
of electric shock. before making any adjustments, changing
9. If operating a power tool in a damp location is accessories, or storing power tools. Such
unavoidable, use a ground fault circuit preventive safety measures reduce the risk of
interrupter (GFCI) protected supply. Use of an starting the power tool accidentally.
GFCI reduces the risk of electric shock. 20. Store idle power tools out of the reach of
Personal safety children and do not allow persons unfamiliar
10. Stay alert, watch what you are doing and use with the power tool or these instructions to
common sense when operating a power tool. operate the power tool. Power tools are
Do not use a power tool while you are tired or dangerous in the hands of untrained users.
under the influence of drugs, alcohol or 21. Maintain power tools. Check for misalignment
medication. A moment of inattention while or binding of moving parts, breakage of parts
operating power tools may result in serious and any other condition that may affect the
personal injury. power tool’s operation. If damaged, have the
11. Use personal protective equipment. Always power tool repaired before use. Many accidents
wear eye protection. Protective equipment such are caused by poorly maintained power tools.
as dust mask, non-skid safety shoes, hard hat, or 22. Keep cutting tools sharp and clean. Properly
hearing protection used for appropriate conditions maintained cutting tools with sharp cutting edges
will reduce personal injuries. are less likely to bind and are easier to control.
12. Prevent unintentional starting. Ensure the 23. Use the power tool, accessories and tool bits
switch is in the off-position before connecting etc. in accordance with these instructions,
to power source and/or battery pack, picking taking into account the working conditions
up or carrying the tool. Carrying power tools and the work to be performed. Use of the
with your finger on the switch or energising power power tool for operations different from those
tools that have the switch on invites accidents. intended could result in a hazardous situation.
13. Remove any adjusting key or wrench before Battery tool use and care
turning the power tool on. A wrench or a key 24. Recharge only with the charger specified by
left attached to a rotating part of the power tool the manufacturer. A charger that is suitable for
may result in personal injury. one type of battery pack may create a risk of fire
14. Do not overreach. Keep proper footing and when used with another battery pack.
balance at all times. This enables better control 25. Use power tools only with specifically
of the power tool in unexpected situations. designated battery packs. Use of any other
15. Dress properly. Do not wear loose clothing or battery packs may create a risk of injury and fire.
jewellery. Keep your hair, clothing, and gloves 26. When battery pack is not in use, keep it away
away from moving parts. Loose clothes, from other metal objects, like paper clips,
jewellery or long hair can be caught in moving coins, keys, nails, screws or other small metal
parts. objects, that can make a connection from one
16. If devices are provided for the connection of terminal to another. Shorting the battery
dust extraction and collection facilities, terminals together may cause burns or a fire.
ensure these are connected and properly 27. Under abusive conditions, liquid may be
used. Use of dust collection can reduce dust- ejected from the battery; avoid contact. If
related hazards. contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.

3
Service ENC007-11

28. Have your power tool serviced by a qualified

repair person using only identical
IMPORTANT SAFETY
replacement parts. This will ensure that the INSTRUCTIONS
safety of the power tool is maintained.
29. Follow instruction for lubricating and FOR BATTERY CARTRIDGE
changing accessories. 1. Before using battery cartridge, read all
30. Keep handles dry, clean and free from oil and instructions and cautionary markings on (1)
grease. battery charger, (2) battery, and (3) product
GEB065-2
using battery.
CORDLESS PORTABLE BAND 2. Do not disassemble battery cartridge.
3. If operating time has become excessively
SAW SAFETY WARNINGS shorter, stop operating immediately. It may
1. Hold power tool by insulated gripping surfaces, result in a risk of overheating, possible burns
when performing an operation where the cutting and even an explosion.
accessory may contact hidden wiring. Cutting 4. If electrolyte gets into your eyes, rinse them
accessories contacting a "live" wire may make out with clear water and seek medical
exposed metal parts of the power tool "live" and could attention right away. It may result in loss of
give the operator an electric shock. your eyesight.
2. Use only blades which are listed in 5. Do not short the battery cartridge:
“SPECIFICATIONS”. (1) Do not touch the terminals with any
3. Check the blade carefully for cracks or conductive material.
damage before operation. Replace cracked or (2) Avoid storing battery cartridge in a
damaged blade immediately. container with other metal objects such
4. Secure the workpiece firmly. When cutting a as nails, coins, etc.
bundle of workpieces, be sure that all workpieces (3) Do not expose battery cartridge to water
are secured together firmly before cutting. or rain.
5. Cutting workpieces covered with oil can cause A battery short can cause a large current flow,
the blade to come off unexpectedly. Wipe off all overheating, possible burns and even a breakdown.
excess oil from workpieces before cutting. 6. Do not store the tool and battery cartridge in
6. Never use the cutting oil as a cutting lubricant. locations where the temperature may reach or
Use only Makita cutting wax. exceed 50 ﾟ C (122 ﾟ F).
7. Do not wear gloves during operation. 7. Do not incinerate the battery cartridge even if
8. Hold the tool firmly with both hands. it is severely damaged or is completely worn
9. Keep hands away from rotating parts. out. The battery cartridge can explode in a fire.
10. When cutting metal, be cautious of hot flying 8. Be careful not to drop or strike battery.
chips. 9. Do not use a damaged battery.
11. Do not leave the tool running unattended. 10. The contained lithium-ion batteries are
12. Do not touch the blade or the workpiece subject to the Dangerous Goods Legislation
immediately after operation; they may be requirements.
extremely hot and could burn your skin. For commercial transports e.g. by third parties,
forwarding agents, special requirement on
SAVE THESE INSTRUCTIONS. packaging and labeling must be observed.
For preparation of the item being shipped,
WARNING: consulting an expert for hazardous material is
DO NOT let comfort or familiarity with product required. Please also observe possibly more
(gained from repeated use) replace strict adherence detailed national regulations.
to safety rules for the subject product. MISUSE or Tape or mask off open contacts and pack up the
failure to follow the safety rules stated in this battery in such a manner that it cannot move
instruction manual may cause serious personal around in the packaging.
injury. 11. Follow your local regulations relating to
disposal of battery.

SAVE THESE INSTRUCTIONS.

4
 CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that FUNCTIONAL DESCRIPTION
have been altered, may result in the battery bursting
causing fires, personal injury and damage. It will also CAUTION:
void the Makita warranty for the Makita tool and charger. • Always be sure that the tool is switched off and the
Tips for maintaining maximum battery life battery cartridge is removed before adjusting or
checking function on the tool.
1. Charge the battery cartridge before
completely discharged. Installing or removing battery cartridge
Always stop tool operation and charge the
battery cartridge when you notice less tool 2 1. Battery cartridge
2. Button
power. 3 3. Red indicator
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F).
Let a hot battery cartridge cool down before 1
charging it.
014186
4. Charge the battery cartridge if you do not use
it for a long period (more than six months). CAUTION:
• Always switch off the tool before installing or
removing of the battery cartridge.
• Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge
firmly may cause them to slip off your hands and
result in damage to the tool and battery cartridge
and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.

CAUTION:
• Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may
accidentally fall out of the tool, causing injury to
you or someone around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.

5
Battery protection system Lighting up the lamp
(Lithium-ion battery with star marking)
CAUTION:
1 1. Star marking • Do not look in the light or see the source of light
directly.

1. Lamp
1

012128
Lithium-ion batteries with a star marking are equipped
with a protection system. This system automatically cuts
off power to the tool to extend battery life.
014188
The tool will automatically stop during operation if the tool
Pull the switch trigger to light up the lamp. The lamp
and/or battery are placed under one of the following conditions:
keeps on lighting while the switch trigger is being pulled.
• Overloaded:
The lamp goes out just after releasing the trigger.
The tool is operated in a manner that causes
NOTICE:
it to draw an abnormally high current.
• Do not apply impact to the lamp, which may cause
In this situation, release the switch trigger on
damage or shorted service time to it.
the tool and stop the application that caused
• Use a dry cloth to wipe the dirt off the lens of lamp.
the tool to become overloaded. Then pull the
Be careful not to scratch the lens of lamp, or it
switch trigger again to restart.
may lower the illumination.
If the tool does not start, the battery is
• Do not use thinner or gasoline to clean the lamp.
overheated. In this situation, let the battery
Such solvents may damage it.
cool before pulling the switch trigger again.
• Low battery voltage: ASSEMBLY
The remaining battery capacity is too low
and the tool will not operate. In this situation,
CAUTION:
remove and recharge the battery.
• Always be sure that the tool is switched off and the
Switch action battery cartridge is removed before carrying out
any work on the tool.
1. Trigger-lock
B 1 button Installing or removing the blade
2. Switch trigger
2 CAUTION:
A • Oil on the blade can cause the blade to slip or
come off unexpectedly. Wipe off all excess oil with
a cloth before installing the blade.
• Always wear protective gloves when handling the
blade.
014187 • Use caution when handling the blade to avoid cut
CAUTION: by the sharp edge of the blade teeth.
• Before installing the battery cartridge into the tool, • Keep your body away from the blade area when
always check to see that the switch trigger checking the blade movement.
actuates properly and returns to the "OFF" • When turning the blade tightening lever clockwise
position when released. to release the tension on the blade, point the tool
To prevent the switch trigger from accidentally pulled, downward because the blade may come off
the trigger-lock button is provided. unexpectedly.
To start the tool, press the trigger-lock button from B
side and pull the switch trigger.
Release the switch trigger to stop. After use, always
press in the trigger-lock button from A side.

6
 7. Hold the blade in place and turn the blade-
1. Tighten tightening lever counterclockwise until it stops.
3 2. Loosen
This places proper tension on the blade.
1 3. Lever
Make sure that the blade is correctly positioned around
the wheels.
Start and stop the tool two or three times to make sure
that the blade runs properly on the wheels.
2
To remove the blade, follow the installation procedure in
reverse.
014189 Adjusting the stopper plate position
To install the blade:
1. Turn the blade tightening lever clockwise until it 1. Stopper plate
2. Screws
stops to loosen the wheel.
3. Blade
2. Match the direction of the arrows on the blade
and on the wheels. 1

1. Lower holder B
1
2. Upper holder A
2
3 2
014192
In the ordinary operation, protrude the stopper plate to
the A side fully.
When the stopper plate strikes against the obstacles
like a wall or the like at the finishing of a cut, loosen two
014190 screws and slide it to the B side in the figure.
After sliding the stopper plate, secure it by tightening
1. Bottom bearing two screws firmly.
1
Hook (Optional accessory)
1. Hook
2. Screws

014236 2
3. Insert the non-serrated side of the blade into the upper
holder and lower holder. Make sure the blade in both
upper and lower holder touches to the bottom bearings. 1
014196
Hook is useful for hanging the tool. Hang tool on a pipe
2 1. Wheel vice or other suitable, stable structure.
1
2. Rubber tire To install the hook, set the hook alongside the groove
and tighten it with two screws.

A OPERATION
CAUTION:
• Always hold front and rear handle. Never hold
014947 the tool body or guards. Hands may slip from
4. With pressing the middle part of the blade, these locations and contact blade. Contact with
position the blade around one wheel. Moving the the blade may result in personal injury.
wheel to A side makes it easier to do so. • Make sure to hold the tool firmly when turning on
5. Position the blade on another wheel similarly. or off the tool or when cutting. Otherwise the tool
6. Position the edge of the blade on rubber tire. may fall and cause personal injury.

7
 Cutting lubricant

CAUTION:
• Never use cutting oil or apply excessive amount of
wax to the blade. It may cause the blade to slip or
come off unexpectedly.
• When cutting cast iron, do not use any cutting wax.

1. Cutting wax
007316
For stable cut, always keep at least two teeth in the cut.

014193
When cutting metals, use Makita cutting wax as a
cutting lubricant. To apply the cutting wax to the blade
004747 teeth, remove a cap of the cutting wax, start the tool and
Select the proper cutting position for your workpiece by cut into the cutting wax as shown in the figure.
referring to the figure.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
Cleaning

CAUTION:
014195 • Never use gasoline, benzine, thinner, alcohol or
Hold the tool with both hands as shown in the figure. the like. Discoloration, deformation or cracks may
Before turning on the tool, always make sure that the result.
stopper plate contacts the workpiece and the blade is • Wax and chips on the tires may cause the blade to
clear of the workpiece. slip and come off unexpectedly. Use a dry cloth to
Turn the tool on and wait until the blade attains full remove wax and chips from the tires.
speed. Gently lower the blade into the cut. The weight After use, remove wax, chips and dust from the tool,
of the tool or slightly pressing the tool will supply wheel tires and blade.
adequate pressure for the cutting. Do not force the tool.
Replacing tires on wheels
As you reach the end of a cut, release pressure and lift
it slightly so that it will not fall against the workpiece. Replace the tires when the blade slips or does not track
NOTICE: properly because of badly worn tires.
• Applying excessive pressure to the tool or twisting To maintain product SAFETY and RELIABILITY, repairs,
of the blade may cause bevel cutting or damage to any other maintenance or adjustment should be
the blade. performed by Makita Authorized Service Centers,
• When not using the tool for a long period of time, always using Makita replacement parts.
remove the blade from the tool.
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.

8
OPTIONAL ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Makita genuine battery and charger
• Band saw blades
• Hex wrench 4
• Cutting wax
• Hook
• Wheel cover
NOTICE:
When opening the wheel cover, open and release
both the hooks simultaneously. Opening only one
hook may cause crack on the wheel cover.

2 2 1. Wheel cover
2. Hook

015806

NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.

9
Model No. DPB181 CORDLESS PORTABLE BAND SAW

Page 1/1
Model No. DPB181 CORDLESS PORTABLE BAND SAW Page 1 / 3

Item Parts No. Description I/C Qty N/O Opt. 1 Opt. 2 Note
001 187711-5 MOTOR HOUSING SET 1
D10 INC. 5
002 266326-2 TAPPING SCREW 4X18 4

003 266326-2 TAPPING SCREW 4X18 4

004 814X89-4 DPB181 NAME PLATE 1

005 187711-5 MOTOR HOUSING SET 1

D10 INC. 1

006 421940-3 CAP 1

007 629994-6 DC MOTOR 1
008 454650-7 GEAR HOUSING COVER 1
009 267855-8 LOCK WASHER 1
010 227331-4 SPUR GEAR 14 3
011 142355-8 SPUR GEAR 7 COMPLETE 1
012 227332-2 INTERNAL GEAR 36 1
013 227331-4 SPUR GEAR 14 3
014 142356-6 SPINDLE COMPLETE 1
015 211242-3 BALL BEARING 6902ZZ 1
016 257348-3 RING 15 1
017 454649-2 GEAR HOUSING 1 *
017-1 455790-4 GEAR HOUSING < 1
018 211242-3 BALL BEARING 6902ZZ 1
019 961055-9 RETAINING RING S-15 1
023 266326-2 TAPPING SCREW 4X18 4
024 187762-8 HANDLE SET 1
C10 252126-6 HEX. LOCKING NUT M4-7 2
C20 263005-3 RUBBER PIN 6 2
D10 INC. 28
025 266326-2 TAPPING SCREW 4X18 2
028 187762-8 HANDLE SET 1
C10 252126-6 HEX. LOCKING NUT M4-7 2
C20 263005-3 RUBBER PIN 6 2
D10 INC. 24

029 650705-8 SWITCH TG73BDS-1 1

030 419504-5 LOCK OFF BUTTON 1
031 454651-5 SWITCH LEVER 1
033 539218-1 CONTROLLER ASSEMBLY 1 *
C10 654199-9 RECEPTACLE 1 *
033-1 632C03-0 CONTROLLER UNIT < 1
C10 654199-9 RECEPTACLE 1
034 643899-6 TERMINAL 1
035 266326-2 TAPPING SCREW 4X18 7
039 231955-0 RING SPRING 12 1
040 272230-5 LEVER 54 1

041 266326-2 TAPPING SCREW 4X18 4

042 454614-1 LEVER HOLDER 1
043 214408-4 PLANE BEARING 30 1
044 326351-6 LEVER SHAFT 1
045 454615-9 FLAME 1 *

Please order the parts with a part number. Print Date 16/01/2017
Model No. DPB181 CORDLESS PORTABLE BAND SAW Page 2 / 3

Item Parts No. Description I/C Qty N/O Opt. 1 Opt. 2 Note
045-1 143270-9 FRAME COMPLETE < 1 *

C10 424736-1 SPONGE 1 *

045-2 144143-9 FRAME COMPLETE < 1

C10 424736-1 SPONGE 1

046 922218-2 H.S.H.BOLT M5X14 WITH WR 2

047 346728-9 STOPPER PLATE 1

048 346729-7 PLATE 1
049 266326-2 TAPPING SCREW 4X18 2
050 234313-9 COMPRESSION SPRING 9 1
051 256033-5 PIN 6 1
052 266326-2 TAPPING SCREW 4X18 1
053 343494-9 SLEEVE 5 4
054 165738-5 SLIDE PLATE 1
055 267164-5 FLAT WASHER 15 1
056 253874-0 FLAT WASHER 4 4
057 266326-2 TAPPING SCREW 4X18 4
058 424589-8 RUBBER TIRE 1 *
058-1 424589-8 RUBBER TIRE S 1
059 142358-2 WHEEL COMPLETE B 1
060 265484-1 HEX. SOCKET HEAD BOLT M6X17 1
061 454730-9 CAP 1
062 253010-8 FLAT WASHER 6 1
063 424589-8 RUBBER TIRE 1 *
063-1 424589-8 RUBBER TIRE S 1
064 142357-4 WHEEL COMPLETE A 1
065 265484-1 HEX. SOCKET HEAD BOLT M6X17 1
066 454730-9 CAP 1
067 253010-8 FLAT WASHER 6 1
068 251337-0 + PAN HEAD SCREW M5 1
069 210033-9 BALL BEARING 696ZZ 1

070 941152-7 FLAT WASHER 6 1

071 210033-9 BALL BEARING 696ZZ 1

072 251337-0 + PAN HEAD SCREW M5 1

073 210033-9 BALL BEARING 696ZZ 1
074 941152-7 FLAT WASHER 6 1
075 210033-9 BALL BEARING 696ZZ 1
076 319075-1 UPPER HOLDER 42 1 *
076-1 319400-6 UPPER HOLDER 42 < 1
077 266326-2 TAPPING SCREW 4X18 2
078 256033-5 PIN 6 1
079 210033-9 BALL BEARING 696ZZ 1

080 210033-9 BALL BEARING 696ZZ 1

081 941152-7 FLAT WASHER 6 1

082 210033-9 BALL BEARING 696ZZ 1

083 251337-0 + PAN HEAD SCREW M5 1
084 251337-0 + PAN HEAD SCREW M5 1
085 210033-9 BALL BEARING 696ZZ 1
086 941152-7 FLAT WASHER 6 1

Please order the parts with a part number. Print Date 16/01/2017
Model No. DPB181 CORDLESS PORTABLE BAND SAW Page 3 / 3

Item Parts No. Description I/C Qty N/O Opt. 1 Opt. 2 Note
087 210033-9 BALL BEARING 696ZZ 1
088 256033-5 PIN 6 1
089 210033-9 BALL BEARING 696ZZ 1
090 266326-2 TAPPING SCREW 4X18 2
091 319074-3 LOWER HOLDER 42 1
092 263002-9 RUBBER PIN 4 1
093 232201-4 LEAF SPRING 1
094 266326-2 TAPPING SCREW 4X18 3
095 266326-2 TAPPING SCREW 4X18 3
096 346798-8 PROTECTION PLATE 1
097 266213-5 H.S.SET SCREW(FLAT POINT)M5X12 1
A01 783202-0 HEX. WRENCH 4 1
A02 196658-2 BAND SAW BLADE 1

Please order the parts with a part number. Print Date 16/01/2017